OPERATION MANUAL

Part II: Machine Part

Machine control:
INDUMAT Touch
Original operating instructions
Eng lis ch | E ngl is h
Ver s io n 2 0 1 1 . 0 7
Re v is i on 100

Operating instruction part II INDUMAT Touch

WARNING
Please read the operating instructions before using the system
and switching on the machine! This manual contains important
information on safety, use and maintenance of the device. This
would help you to protect yourself and others from being
harmed and also prevent damage to the machine.

Notice
The operating instruction consists of two documents (belonging together):
I. Operating manual part I general part
II. Operating manual part II machine part

Confidentiality

These operating instructions include details pertaining to Hornung GmbH INDUPRESS & Co. KG
which are confidential and should not, in whole or in parts, be processed, copied, passed on to third
parties or published in any form, by any means without written consent.

Violations will cause indemnities. Hornung GmbH INDUPRESS & Co. KG reserves all rights arising
out of patent registration or registration of utility models.

Copyright INDUPRESS
Nachdruck verboten!
Reproduction prohibited!
Rproduction interdit!

with the sign of industrial property rights are registered trademarks of Hornung GmbH
Trademarks All labels marked

INDUPRESS & Co. KG. The remaining terms in this manual can be brands the use of which by third parties
for their own purpose may infringe owners property rights. All trademarks approved!

Hornung GmbH INDUPRESS & Co. KG

Alle Rechte vorbehalten. All rights reserved.

Hornung GmbH INDUPRESS & Co. KG

Boschstr. 7
D - 63768 Hsbach
Tel. + 49 6021 / 6237 - 0
Fax + 49 6021 / 57903
Mail: [email protected]
Web: www.indupress.de Mail: [email protected]
Web: www.indupress.de

Non-liability
We have verified that the contents of this book are in
accordance with the hardware and software outlined herein.
All specifications have been made to the best of our
knowledge. However, deviations may arise due to constant
technical developments and improvements. Therefore, we do
not warrant full conformity, i.e. any claims for non-conformity
shall be excluded. The correctness and completeness of
technical data is being checked on a regular basis. Necessary
corrections shall be included in the following edition.

INDUPRESS 2011.07 Revision 100

Technical data are subject to alterations.
This instruction manual is not automatically updated!

Operating instruction part II INDUMAT Touch color

Table of content

Table of content
T ABLE
1

OF CONTENT ........................................................................................3

L EGAL

INFORMATION .................................................................................5

1.1

Machine identification label / Rating plate ............................................................................ 5

1.2

Disclaimer ............................................................................................................................. 5

1.3

Implicit Guarantee................................................................................................................. 5

1.4

Modifications, conversions.................................................................................................... 6

1.5

Technical changes ................................................................................................................ 6

1.6

Revision service.................................................................................................................... 6

1.7

Copyright............................................................................................................................... 6

I NSTRUCTIONS

FOR USE .............................................................................7

2.1

Purpose................................................................................................................................. 7

2.2

Supplementary documents ................................................................................................... 7

2.3

Qualified personnel ............................................................................................................... 7

2.4

Useful reference.................................................................................................................... 8

M ACHINE

DESCRIPTION / NORMAL OPERATION ................................................9

3.1
Functional description of pressing machines........................................................................ 9
3.1.1
Different Controllers..................................................................................................... 9
3.2
Structure and layout - pressing machine (example) ........................................................... 10
3.2.1
Operational items....................................................................................................... 10
3.2.2
Basic Equipment........................................................................................................ 11
3.2.3
Advanced Features.................................................................................................... 12
3.2.4
Foot control pedals .................................................................................................... 13
3.2.5
Knee switch bar ......................................................................................................... 16
3.3
Safety devices..................................................................................................................... 17
3.3.1
Emergency Stop ........................................................................................................ 17
3.3.2
Safety frame (headguard).......................................................................................... 17
3.3.3
Safety light barrier...................................................................................................... 18
3.3.4
Two-Hand Start Button .............................................................................................. 18
3.3.5
Safety iron rest........................................................................................................... 19

D ESCRIPTION INDUMAT T OUCH / N ORMAL OPERATION ............................20

4.1
INDUMAT Touch controller Operational items ................................................................ 20
4.1.1
The Human-Machine Interface (HMI) ....................................................................... 20
4.1.2
Emergency stop button ( Pos. 1 )............................................................................ 21
4.1.3
Release key (Pos. 2 ) .............................................................................................. 21
4.1.4
Star key (Pos. 3)...................................................................................................... 21
4.1.5
Door key (Pos. 4) .................................................................................................... 21
4.1.6
USB port (Pos. 5) .................................................................................................... 21
4.1.7
Function keys F1 F4 (Item 6) ............................................................................... 22
4.1.8
Touch-screen Mainscreen/standard-mode (Pos. 7) ............................................... 25
4.1.9
Touch-screen Mainscreen/master-slave mode (Pos. 8)......................................... 25
4.1.10
Operation of the touch-screen display....................................................................... 26
4.2
Main menu .......................................................................................................................... 29
4.2.1
Description: Main menu - buttons 1 - 9...................................................................... 29
4.2.2
Menu Layout .............................................................................................................. 31
4.3
Master-Slave mode............................................................................................................. 32
4.3.1
When do we need the Master-Slave mode? ............................................................. 32
4.3.2
Master-Slave mode what is illustrated?.................................................................. 32
4.3.3
Program takeover ...................................................................................................... 33

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Hornung GmbH INDUPRESS & Co. KG

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Betriebsanleitung Teil II INDUMAT Touch

Inhaltsverzeichnis

4.3.4
4.3.5

Calling the Master-Slave mode..................................................................................33

Step mode..................................................................................................................34

4.4
Basic functions of the INDUMAT Touch controller..............................................................36
4.4.1
Turn-on procedure and Safety check ........................................................................36
4.4.2
Machine off.................................................................................................................38
4.4.3
Obtaining of machine data and software version.......................................................38
4.4.4
Granting service code access level ...........................................................................39
4.4.5
How to lock the INDUMAT Touch controller ..............................................................41
4.4.6
Calling production data piece counter ....................................................................42
4.4.7
Contrast and brightness settings ...............................................................................43
4.4.8
Automatic reference cycle..........................................................................................44
4.4.9
Covering pressing plates ...........................................................................................46
4.4.10
Special features and adjustments (only PRG 6-30)...................................................48
4.4.11
Manual pressing.........................................................................................................50
4.5
How to create the Pressing Programs ................................................................................52
4.5.1
Configuration of pressing programs..........................................................................52
4.5.2
Table of content: pressing programs .........................................................................54
4.5.3
How to edit a pressing program .................................................................................55
4.5.4
How to set the parameter setting ...............................................................................61
4.5.5
How to adjust the time cycle ......................................................................................66
4.5.6
How do designate a pressing program ......................................................................67
4.5.7
How to copy a pressing program ...............................................................................69
4.5.8
How to delete a pressing program .............................................................................71
4.6

How to create pressing sequences .....................................................................................74

4.7
How to transfer data through USB stick ..............................................................................75
4.7.1
Basics about USB stick..............................................................................................75
4.7.2
Transfer data to the USB stick / control, back up and delete ....................................76
4.8
How to adjust the language.................................................................................................77
4.8.1
Available languages ...................................................................................................77
4.8.2
Choosing the language ..............................................................................................78
4.9
Service Menu ......................................................................................................................79
4.9.1
Designation of buttons 1-9 .........................................................................................79
4.9.2
How to use the digital I/O-test (Button 1 Service Men).........................................79
4.9.3
How to use the digital I/O-test....................................................................................81
4.9.4
How to use the analog input-Test ..............................................................................85
4.9.5
How to use the analog output-test .............................................................................87
4.9.6
How to calibrate the touch-screen .............................................................................89
4.9.7
Reference position .....................................................................................................90
4.9.8
Reference pressure ...................................................................................................92
4.9.9
How to define and delete the mechanic code............................................................94
4.9.10
Alert information .........................................................................................................98
4.9.11
How to adjust date and time ....................................................................................100
4.10 Error messages .................................................................................................................102
4.10.1
Error description.......................................................................................................102

T ECHNICAL

DATA

................................................................................. 106

5.1

Electric connection data ....................................................................................................106

5.2

Mechanical connection data and dimensions ...................................................................106

L IST

OF ABBREVIATIONS

G LOSSARY .......................................................................................... 111

T ABLE

I NDEX ................................................................................................. 115

....................................................................... 110

OF ILLUSTRATIONS

..................................................................... 113

10 ANNEX .................................................................................................... I
10.1

List of spare parts...................................................................................................................I

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Hornung GmbH INDUPRESS & Co. KG

Revision: 100 | Version 2011.07

Betriebsanleitung Teil II INDUMAT Touch

Legal information

1
1.1

Legal information
Machine identification label / Rating plate

The INDUPRESS machine is provided with the following rating plate:

Fig. 1 Example rating plate

1.2

Disclaimer

Hornung GmbH INDUPRESS & Co. KG is not liable for any material damages or defects caused by

negligent or improper use of the INDUPRESS machine.

We have verified that the contents of this document are in accordance with the hardware and software
outlined herein. However, deviations cannot be completely ruled out, so we do not guarantee full
conformity.

1.3

Implicit Guarantee

Hornung GmbH INDUPRESS & Co. KG does not give any tacit guarantees on the products
merchantable quality and fitness for a particular purpose.

Stand 2011.07 | Revision: 100

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Betriebsanleitung Teil II INDUMAT Touch

Legal information

1.4

Modifications, conversions

Any modifications or conversions to the INDUPRESS machine shall require the explicit written

consent by INDUPRESS & Co. KG.

In the event, anyone but Hornung GmbH INDUPRESS & Co. KG arbitrarily rebuilds the machine;

Hornung GmbH INDUPRESS & Co. KG is not liable as the producer of the appliance. Therefore our
grant of the operating permit for the machine as well as its any possible guarantee shall expire.

1.5

Technical changes

Hornung GmbH INDUPRESS & Co. KG reserves the right to carry out any technical changes to the
machine in order to improve it.
The correctness and completeness of data given in this documentation is being checked on a regular
basis, necessary corrections will be included in the following editions (revisions).

1.6

Revision service

This document is not subject to any revision service by Hornung GmbH INDUPRESS & Co. KG.
Amendments to this documentation can be made without further notice and will be included in the
following editions (revisions).

1.7

Copyright

Hornung GmbH INDUPRESS & Co. KG

In the absence of an explicit written consent by Hornung GmbH INDUPRESS & Co. KG, no part of
this document should be disseminated, copied or exposed to third parties. Non-compliance will result

in prosecution for indemnities. Hornung GmbH INDUPRESS & Co. KG reserves all rights arising out
of patent registration or registration of utility models.

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Hornung GmbH INDUPRESS & Co. KG

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Betriebsanleitung Teil II INDUMAT Touch

Instructions for use

Instructions for use

These operating instructions form an integral part of the machine and should be made accessible for
users at all times, being positioned directly at the machine for reference. The user is required to follow
the instructions given in this document.
No section of it should be removed from the manual. Missing pages or sections should be replaced
asap.

2.1

Purpose

These operating instructions contain important information on the correct and safe handling of the

INDUPRESS machine.

This instruction manual is part of the INDUPRESS machine and should be understood and
used by any person working at and/or with the machine.
Before using the machine, the operator should be fully familiar with the contents of these
operating instructions.
These operating instructions should be kept updated with any changes or improvements in the
machine by the concerned department.

2.2

Supplementary documents

Apart from this manual, the following documents may be made available to the operating person:

Electrical switch plans (panels)

Pneumatic switch plans (panels)

2.3

Templates for cutting of covering

materials
Lists of spare parts

Qualified personnel

The INDUPRESS machine and its included control module should be installed and/or used in no
case without these operating instructions. Switching on and using the machine is restricted to qualified
personnel only.
Definition: Qualified personnel (Expert / Instructed person)
Qualified personnel are defined in this document as persons familiar with installation, assembly,
setting into operation and operation of the product. They are experts with the corresponding
specialisation in their assigned work (expert of electronics and mechanics), as for example:

Persons familiar with basic regulations on work safety and accident prevention.
Persons having read and understood the section on safety as well as the caution notices in this
manual.

Persons trained and instructed to operate and use the INDUPRESS machine.
Persons qualified in their field and/or authorized to set up, modify and maintain the electrical
and mechanical modules and work equipments in accordance with the standards of electro
technical and mechanical rules and safety techniques. Furthermore, they have the capability to
assess the responsibilities being assigned to them as well as anticipate its possible danger.
Instructed person: A person fully informed about his respective responsibilities and possible
dangers involved in the event of an accident while working on the machine and, if necessary,
also trained by an expert as well as advised of the corresponding safety measures.

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Hornung GmbH INDUPRESS & Co. KG

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Instructions for use

2.4

Useful reference

To help you find required information in this manual, please note the following references, alongside
the table of contents:

Abbreviations [Section 6, Page 110]

Glossary [Section 7, Page 111]
Illustrations [Section 8, Page 113]
Index [Section 9, Page 115]

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Machine description/ normal operation

Machine description/ normal operation

3.1

Functional description of pressing machines

INDUPRESS pressing machines are designed for the garment industry. They serve to form,
smoothen and press/finish the garment and their component parts. This operation is often
accompanied by temperatures as high as 120C.
The processing time per item of clothing depends on the nature of garment and also on the required
program being used for this garment. It may be between 10 to 20 seconds per part with productivity of
about 300 - 1100 parts in an 8-hour workday shift.
With the controller (programming device), all functions can be programmed for the proper operation of

the INDUPRESS machine as required by the user. To control and monitor the machine functions and
procedures, various programmable logic controller with menu-driven user interface are used.
The parameters required for optimal pressing quality, performance and energy consumption can be
set via the user interface and can also be precisely adjusted, controlled and monitored.

3.1.1

Different Controllers

INDUPRESS

INDUMAT Basic

Fig. 2 INDUMAT Basic - Two text-matrix Interface

INDUPRESS

INDUMAT 07

Fig. 3 INDUMAT 07 - Graphical user interface with detailed info and error messages

INDUPRESS

PP41

Fig. 4 INDUMAT PP41 - Graphical user interface with extensive information and self-keys as well as communicating
messages

INDUPRESS

INDUMAT Touch

Fig. 5: INDUMAT Touch - Graphical touch-screen user Interface with extensive information and self-keys as well as
communicating messages

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Machine description/ normal operation

3.2

Structure and layout - pressing machine (example)

3.2.1

Operational items

Only the described work areas and corresponding controlling areas should be considered for the
operation of the machine. Other parts of the device are not necessary with respect to operational
control and should therefore be avoided.

Fig. 6: Pressing Machine - Controls (Example)

For the operation of the machine, are the following operational elements:
Pos.

Operating Unit

Main control console

(Control)

Iron

Bottom - plate

Corresponding Activities

Pre-or post-treatment of finishing garments with the iron.

Pedal

Page 10 von 121

- Operation of the machine

- Enter and modify the pressing programs

For placing and automatic ironing of textiles

Keep the garment in position by closing the holding device
(if available)
Pressing the knee bar/s switches (if any)

Run the functions according to the labels for the pedals

Hornung GmbH INDUPRESS & Co. KG

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Betriebsanleitung Teil II INDUMAT Touch

Machine description/ normal operation

3.2.2

Basic Equipment
4

8
9

Fig. 7: Basic Pressing Equipment (Example)

Pos.

Item Name

Table top

Machine frame

Machine control

Function

Supporting the garment piece to be pressed

Covering the machine frame

Addition of pressing plates( e.g. top plate, bottom plate)

Lowering of the movable pressing plates (e.g. upper plate) to
the stationary plate (e.g. bottom plate)

Control of all machine functions

Pressing plates

Consist of movable/s pressing plate (e.g. Upper plate) and

stationary Pressing plate (e.g. bottom plate)
Between these plates are the garments to be pressed.

Bottom plate vacuum

Drying / cooling of the textiles after steaming

Upper Plate Steam

Treating the garment with steam through the upper plate

Bottom plate blowing

Loosening and drying of textiles after ironing

Electric cabinet

Input control of energy and machine control components.

Foot controlled
pedals

Inclusion of the foot pedals to control the functions of individual

machines.

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Machine description/ normal operation

3.2.3

Advanced Features
Notice:
Your machine may not have all these features.

5
6

1
Fig. 8: Optional - pressing equipment (example)

Pos.

Item Name

Function

Switching knee bar

Operation of various machine functions with the knee bar.

Waistband clip

Exact clamping of the trousers before ironing.

Holding component

For hanging/holding the pressed garments

Iron with a safety iron rest

(Sensor Monitored)

For the after treatment of the pressed garment

Vertical movement

Vertical lowering of the upper plate prevents moving of the

textiles during the closing movement.

Upper plate vacuum

Drying the garment after the steam treatement.

Edge suction

Prevents the retaining of the moisture at the periphery of

the iron shapes and improves the overall iron result.

Upper plate /steam

9

Vacuum level

Page 12 von 121

Allows a steam / air mixture in the upper plate for

gentle ironing.
Prevents the adhesion of textiles to the upper plate

In several programmable power levels for gentle cooling.

Hornung GmbH INDUPRESS & Co. KG

Revision: 100 | Version 2011.07

Betriebsanleitung Teil II INDUMAT Touch

Machine description/ normal operation

3.2.4

Foot control pedals

Notice
Depending on your machine, the foot control pedals may not be the version
shown below.

Fig. 9: Foot Control Pedals (example)

All pedals have been individually designed for its respective machine. But they always have the same
following basic structure:
Pos.

Item Name

Function

Labeling

The bilingual inscription above the pedals gives the unique function
assigned to the pedal.

Pedal

Pushing of the pedal is accompanied by operation corresponding to

this pedal.

Pedal Start

The pedal "Start" is usually on the right and always has a red safety
cover.
The pedal "Start" closes the machine and starts the program.

(or alternatively, twohand-start, see section

10.3.4 on page 47)

Stand 2011.07 | Revision: 100

It is 1- or 2-stage run.

Hornung GmbH INDUPRESS & Co. KG

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Machine description/ normal operation

Description of the most common pedal functions

Labelling

Function

Remark

1. Closes the machine

Start
(1-stage)

2. Starts the program and

3. Only for the computer controlled
machine  the machine automatically
opens.
Hold on 1st stage drives the top plate to the
created position. The steam valve opens
depending on the machine used.

Closing/Pressing
(start 2-stage)

Proceeding to the 2nd Level:

1. Starts the program and
2. The machine automatically opens.

Vacuum
(switch)

Turning ON the vacuum of the Bottom Plate:

1x Switch = Vacuum ON
2x Switch = Vacuum OFF

Vacuum
(push button)

Turning ON the vacuum for the lower plate.

The vacuum is switched ON only as long as
the pedal is pressed.

Waistband clamp
Vacuum
(switch)

1x switch =
2x switch =
3x switch =

The foot control Pedal

varies according to the
machine
and
the
Pedal stock.

Waistband clamp closes

Vacuum Starts
Waistband clamp
opens/Vacuum OFF

Blowing
(push button)

Blowing on the Bottom Plate ON / OFF. The

function is switched ON only as long as the
pedal is pressed.

Bottom steam
(push button)

Discharge of steam from the bottom. It will

only be fed as long as steam pedal is
pressed.

Putting forward

Several loading steps are necessary to

make to the machine ready for
operation.

The machine carries out the next
corresponding step by pressing of the
foot switch.

Putting backward

Several loading steps are necessary for

putting the machine out of operation.

Machine carries out the steps in the
reverse order by pressing this foot
switch.

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The foot control Pedal

varies according to the
machine
and
the
Pedal stock.

Hornung GmbH INDUPRESS & Co. KG

Revision: 100 | Version 2011.07

Betriebsanleitung Teil II INDUMAT Touch

Machine description/ normal operation

Labeled variants of the pedal bar

Pedals/Release + Start:

Pedal/Vacuum:

Pedals/Loading +
Peripherals:

Release

Vacuum

Putting in

Closing / Pressing

Vacuum L

Sleeve stretcher closing

Closing/ Head steam

Vacuum R

Stretching Frame

Start

Vacuum ON

Waistband stretcher

OPEN

Vacuum OFF

Sleeve Stretching Loosening

Closing / Start

Vacuum rear

Left

Close/Press.

Vacuum front

Scissors Closing

Vacuum/ Holding bracket

Center

Fix vacuum

Right

Vacuum Right
Pedals/Steam:

Vacuum Left

Putting Forward

Bottom Steam

Vacuum/ Holding Frame

Putting Backward

Head Steam

Vacuum/ Bracket

Trouser Holder

Sleeve Steam OFF

Vacuum/ Waistband stretcher

Hem Stretcher

Sleeve Steam

Vacuum/ Side part Stretcher

Sleeve Stretcher Loosening

Armhole Steam

Vacuum/ Stretching Frame

Sleeve Stretcher Closing

Vacuum Lapel

Close Pressing plate

Vacuum Lapel Facing

Holding Bracket

Pedals/Blowing:

Sword Opening

Blowing

Sword Stretching

Sleeve Blowing

On

Blowing L

Off

Blowing R

Holding Frame

Armhole Blowing

Stretch Template Holder

Body Blowing

Positioning
Jacket Up
Jacket Down
Trouser stretcher

Stand 2011.07 | Revision: 100

Hornung GmbH INDUPRESS & Co. KG

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Machine description/ normal operation

3.2.5

Knee switch bar

Notice
Depending on your machine, it can be equipped with a toggle switch panel. The
caption on the knee switching bar tells you what function they serve.
Perhaps the depicted knee switching bar is not the same as the one on your
machine. It varies as per the machine.

Notice
Depending upon the machine, the knee switching bar can be divided into two
bars to serve two separate functions which can be executed in the respective
order.

Fig. 10: Knee switch bar (example)

The knee switch bar may serve the following functions:

Label

Function

Fix vacuum

Fixing of the textile on the bottom plate before pressing by headplate.

For cooling the textiles after ironing

1x switch = ON
2x switch = OFF

Tap vacuum

Fixing the textiles for manual ironing.

Cooling the textiles after manual ironing.

Press + Hold =
ON
Release
=
OFF

Blowing

Drying and Lifting of Textiles from the Form (Loosening the textile)

Press + Hold =
ON
Release
=
OFF

Waistband clip

Fixing the waistband in postion by via a clip.

1x switch = ON
2x switch = OFF

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Machine description/ normal operation

3.3
3.3.1

Safety devices
Emergency Stop
The pressing of the emergency stop button disconnects all control outputs from the power supply
all the valves are shut off.
The machine opens immediately.
The INDUMAT 07 and Basic controllers (see Section 3.1.1/ Page 9) are shut off caused by
the interupted power supply  Black Screen.
On machines with INDUMAT PP41 or Touch controllers (see Section 3.1.1/ Page 9) the
emergency stop message is displayed on the error picture (machine error no. 01 or no.02)

Fig. 11: Emergency stop

button

Fig. 12: Emergency stop

button

Fig. 13: Release button

Fig. 14: Release button

After clearing the cause of emergency:

Emergency stop buttons of latch type should be pulled or turned out after emergency (see Fig:
12 to 13)
Using the button Release (See Fig. 14 to 15) at the controller or the electrical cabinet unlock
the machine so it goes into the basic position the Mainscreen is displayed

3.3.2

Safety frame (headguard)

On the actuation of the safety frame, the energy supply to the I/O- circuits is cut off from
the power supply. All valves are shut off.
The machine opens immediately.
The INDUMAT 07 and Basic controllers (see Section 3.1.1/ Page 9) are shut off caused by
the interupted power supply  Black Screen.
On machines with INDUMAT PP41 or Touch controllers (see Section 3.1.1/ Page 9) the
emergency stop message is displayed on the error picture (machine error no. 01 or no.04)

Fig. 15: Safety frame headguard

Fig. 16: Release button

Fig. 17: Release button

After clearing the error cause:

Ensure that the safety frame isnt damaged and all of its switches are mounted and operational.
Using the Release button (see Fig. 15) at the controller or the electrical cabinet  unlock the
machine so it goes into the basic position, the Mainscreen is displayed.
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Machine description/ normal operation

3.3.3

Safety light barrier

Disrupting the light barrier causes the energy supply to the I/O- circuits to be cut off  all

the valves are shut off.

The machine opens immediately.
The INDUMAT 07 and Basic controllers (see Section 3.1.1/ Page 9) are shut off caused by
the interupted power supply  Black Screen.
On machines with INDUMAT PP41 or Touch controllers (see Section 3.1.1/ Page 9) the
emergency stop message is displayed on the error picture (machine error no. 01 or no.04)

Fig. 18: Safety- light barrier

Fig. 19: Release button

Fig. 20: Release button

After clearing the error cause:

Using the Release button (see Fig. 15) at the controller or the electrical cabinet  unlock the
machine so it goes into the basic position, the Mainscreen is displayed.

3.3.4

Two-Hand Start Button

The two hand start buttons replaces the start button at the foot control pedal. These are located on
certain machines for safety reasons where the loading of pressing garment requires the user to reach
in area between the pressing plates and hence an accidental pushing of start button can be
hazardous.
Hence with these two-hand-start buttons, the operator is clear of pressing area and accidental
pressing of the start pedal and its related consequences can safely be ruled out.
See also "Manual ironing" with more information and pictures. [Section 4.4.11 Manual Pressing,
Page 50].

Fig. 21 : Two-Hand Start Button

Notice
The two buttons must be pressed and held simultaneously (time difference max.
0.25 sec), until the head plate is closed and the automatic control program starts
with the finishing operation.

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Machine description/ normal operation

3.3.5

Safety iron rest

The safety iron rest is equipped with a sensor to judge whether the iron is placed on the iron rest or
not. The machine can only be closed if the iron is on the iron rest (sensor check).
Hence any accidents which can be caused by accidental pressing on start pedal while ironing the
garment with the hand iron can be ruled out.

Fig. 22 Safety iron rest

Notice

In all INDUPRESS machines, any attempt to start the finishing program with the
iron not placed on the iron rest is followed by a error which is shown on the
machine display.

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Description INDUMAT Touch / Normal operation

Description INDUMAT Touch / Normal operation

Notice
The INDUMAT Touch control unit contains a variety of functions pertaining to the
machine operation and are described in the following chapters.
All functions of the control unit, which are not described in the manual are not
relevant with respect to operational control of the machine and are locked. These

are only for INDUPRESS staff usage!

4.1

INDUMAT Touch controller Operational items

4.1.1

The Human-Machine Interface (HMI)

7
1

3
4
5

Fig. 23: INDUMAT Touch controller

The Human Machine Interface contains the following items:

Pos.

Denotation

Function

Emergency stop button

Interupting the output power supply fort he I/O-circuit

Opening the machine

Release key

Turning on the output power supply fort he I/O-circuit

Enables the machine operation

Star key

Multifunctional key varies according to the machine type

Door key

Enter/Exit the main- and submenues

USB port

The USB socket enables the use of an USB storage device

Function keys F1-F4

Function keys for individual usage depending on the situation

Touch-screen:
Mainscreen/Standard

Visualisation of all machine functions in the Standard mode

(Standard case  One pressing device controlled by one HMI)

Touch-screen:
Mainscreen/Master-Slave

Visualisation of all machine functions in the Master-Slave

mode (in case of two pressing device controlled by one HMI)

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Description INDUMAT Touch / Normal operation

4.1.2

Emergency stop button ( Pos. 1 )

When pressed, it turns off the control voltage  the machine opens
Content of the safety check which appears first, when the machine is started 
Guarantees the proper function of the button with every use of the machine

4.1.3

Release key (Pos. 2 )

When pressed, the control voltage will turn on  machine changes to normal
operation
Must be pressed after passing the safety check
Enables the normal operation after an emergency shut off

4.1.4

Star key (Pos. 3)

Is a multi-function button with a different layout, depending on machine type
Press/hold this button in an error situation (machine error picture is displayed) for
min. 5 seconds to peform a coldstart of the PLC

4.1.5

Door key (Pos. 4)

Press this key to enter the main menu
Press this key from any menu to exit to normal operation (Mainscreen)
Notice:
Any changes will be saved without further confirmation

4.1.6

USB port (Pos. 5)

The USB port is used for data transmission between the controller and an USB
storage device
Notice:
Please only use the USB stick that came with the delivery of the machine. A text
label key chain describes the respective machine. See also Section Fehler!
Verweisquelle konnte nicht gefunden werden. Granting clearance, Page Fehler!
Textmarke nicht definiert. - Fig. 47 USB-Stick.

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Description INDUMAT Touch / Normal operation

4.1.7
Key

Function keys F1 F4 (Item 6)

Description

Screenshot

Press the F1 key to call the

MACHINEN INFORMATIONS

Notice:
With the door-key you can leave the
information screen, back to the
Mainscreen.

Fig. 24: F1 Machine information

Press the F2 key to call the

PRODUCTION COUNTERS

The upper counter indicates the

total amount of executed pressing
operations, starting from the date
and time of the last reset.

The lower counter indicates the

number of executed pressing
operations
of
the
respective
pressing program (e.g. program no.
03 has pressed 196 times).

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Fig. 25: F2 Production counter

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Description INDUMAT Touch / Normal operation

Press the F3 key to call the

submenu MACHINE SETTINGS.
The submenu offers three different
choices:

1. Display brightness/contrast
Adjust the display brightness and
contrast here, according to your
needs.

2. Automatic reference position

Most of the movable pressing
shapes have sensors to detect the
current position.
This reference cycle is used to
calibrate the sensors of the
machine for maximum accuracy.

3. Assisting mode for replacing

the headplate coverings

Fig. 26: F3 Maschine einrichten

For a continuos high pressing

quality it is necessary to replace the
covering materials of the pressing
plates in a regular cycle.
With this assisting mode you can
easily move and close the movable
pressing plates to approach and to
touch the static pressing plates with
various pressure.

Press the F4 key to call the

following pictures:
1. Manual pressing/
Individual functions
2. Individual functions

1. : Manual pressing
Manual pressing is available on the
following machine types:

IPN-VH and IPN-H-VH

(Collar Master)

Fig. 27: Manual pressing/Individual functions

IPN-VHD and IPN-VCD

(Shoulder final pressing)

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Description INDUMAT Touch / Normal operation

The picture is offering the three

relevant
settings
for
manual
pressing:
Approaching position
Pressure
Steam volume
[See also Section 4.4.11 Manual
pressing Page 50.]
2. : Individual functions
The offered choice of individual
functions and its settings are just
valid for the selected program,
choosen in the Mainscreen. Leaving
this picture with the save button
means saving the settings together
with the selected program data. The
different functions are indicated with
various icons.

Fig. 28: Individual functions

[Explaination, also see Section

4.4.10 "Special features and
adjustments (only PRG 6-30),
Page 48.]

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Description INDUMAT Touch / Normal operation

4.1.8

Touch-screen Mainscreen/standard-mode (Pos. 7)

The Mainscreen/standard mode has

the following indications:

1. Program tracks Functional

description
2. Pressing program Duration of
functions, shown as a bar graph
5
3. Indication/setting of the current
working mode
6
4. Indication of the current program
and/or sequence number
5. Name of the current program
6. Indication of the pressed pieces

7. Total program duration and base

value of cycle time
8
8. Access level indicator

9. Indication of pressing parameters during the program

runtime

4.1.9

Fig. 29: Mainscreen/standard mode

Touch-screen Mainscreen/master-slave mode (Pos. 8)

The
Mainscreen/master-slave
mode has the following indications:

1. Indication of the pressed pieces

2. Indication/setting of the current
working mode
3. Current date and time
4. Indication of the current program
and/or sequence number - right

4
5

5. Production flow indication (e. g.:

left device 1st, right device 2nd)
8

6. Base value of the cycle time

7. Total program duration
8. Name of the current master
program

7
9. Indication of the current program
and/or sequence number - left
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Fig. 30: Mainscreen/Master-Slave mode

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Description INDUMAT Touch / Normal operation

4.1.10

Operation of the touch-screen display

Notice
The different touch switch variations which are listed below, in the form of
buttons, hot spots and drop-down boxes are getting operated by touch.
 A simple touch with your fingertip will start the respective action.

4.1.10.1

Description: Buttons Hotspots Drop-down-boxes - Input boxes

Buttons

Function:

Buttons are touch switches which are looking

like keys. They are graphically accentuated by
3D design.

PROGRAM +1 (select)

Buttons are always used for frequently used

functions, and are showing icons instead of
information or data.

Function:

Fig. 31: Buttons

START (Starts various

actions)

Function:

Hotspots
Hotspots are hidden touch switches on the
touch-screen display.

Opens the PROGRAM

llibrary

They are used for less frequently used functions

and are usually laid over displayed information
and data that are directly associated with the
hotspot feature.

Function:
LOCK/UNLOCK the main
menu
Fig. 32: Hotspots

Open/Close access level

Drop-down-boxes
Drop-down boxes are framed display areas with
information content, which provide access to
multiple choices.
By means of drop-down boxes we realize a
quick-access selection menu on a small
space.

Function:
Changing the OPERATION
MODE

Fig. 33: Drop-down box

Number pad
Using the number keys 0-9, the value of a
parameter can be directly entered numerically.
The parameter value is accepted only after
confirming
with
the
"hook"
button.
If an inappropriate value is entered, the
controller automatically saves the next lower
value!
Fig. 34 Number pad

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Description INDUMAT Touch / Normal operation

Alpha-numeric pad
Using the number keys 0-9, values can be
directly entered. Any value is accepted only
after confirming with the "hook" button.
By means of the tabs A-O and P-Z, the
access to all letters of the alphabet is enabled.
Any entry is accepted only after confirming with
the "hook" button.

Fig. 35 Alpha-numeric pad

4.1.10.2

Touch-screen operation Mainscreen/standard-mode

Touch-screen operation in Mainscreen 1 Standard mode

2
3

1. Drop-down-box: Changing the

operation
mode
between
standard- and master-slave mode
as well as selecting the function
step mode
2. Hotspot: Changing the operation
mode between program- and
sequence operation.
3. Button: Program selection +1
4. Hotspot: Opens the program
library
5. Button: Program selection -1
6. Hotspot: Interrupts the running
pressing program
7. Hotspot: Locking and unlocking
of the main menu and/or setting
access level [Section Fehler!
Verweisquelle konnte nicht
gefunden
werden.
Fehler!
Verweisquelle konnte nicht

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7
Fig. 36: Mainscreen/standard-mode Buttons,
Hotspots and Drop-down-box

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Description INDUMAT Touch / Normal operation

gefunden werden. Page Fehler!

Textmarke nicht definiert.].

4.1.10.3

Touch-screen operation Mainscreen /master-slave mode

1
Touch-screen operation in Mainscreen 2 Master-slave mode
1. Drop-down-box: Changing the
operation mode between standardand master-slave mode as well as
selecting the function step mode

2. Hotspot: Changing the master

device between left and right side

3. Hotspot: Interrupts the running

pressing program on the right
pressing device

4. Hotspot: Interrupts the running

pressing program on the left
pressing device
5. Button: Program selection -1
6. Hotspot:
library

Opens

the

program
Fig. 36: Mainscreen/master-slave mode Buttons,
Hotspots und Drop-down-box

7. Button: Program selection +1

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Description INDUMAT Touch / Normal operation

4.2

Main menu

This section will explain the various functions inside the main menu.
Enter and exit the main menu by means of the door key

By means of the door key you can open the main menu
It is a need to grant the respective access level for opening the main menu
[Section Fehler! Verweisquelle konnte nicht gefunden werden. Fehler!
Verweisquelle konnte nicht gefunden werden., Page Fehler! Textmarke
nicht definiert.]
You can return from every given submenu or menu item to the mainscreen
Notice:
Hereby all changes will be saved without confirmation.

4.2.1

Description: Main menu - buttons 1 - 9

Buttons
1. Processing programs/sequences
create/change a pressing program
2. Rename programs/sequences
3. Transfer programs/sequences to
the USB device
4. Copy program/sequence
5. Delete program/sequence
6. - - 7. Open the Service menu
8. Select the language
Fig. 37 Main menu

9. - - -

1. Editor: Processing programs/sequences [Section 4.5.3 How to edit a pressing program,

page 55]
Use this button to enter the Program editor. In the program editor you can create a pressing
program. Set or reset program functions and pressing parameters or set the cycle time.

2. Name/rename pressing programs/sequences [Section 4.5.6 How do designate a pressing

program, page 67]
Use this button to enter the Name editor. Here you can name or rename the pressing
programs/sequences.

3. Transfer pressing programs/sequences between the programmer and the USB storage
device (e. g. USB stick) [Section 4.7, page 75]
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Description INDUMAT Touch / Normal operation

The USB stick is used to secure, store and transfer the pressing programs or sequences.
4. Copy pressing programs/sequences [Section 4.5.7 How to copy a pressing program, from
Page 69]
Use this button to enter the Copy mode and duplicate an existing pressing program. This
function is recommended for creating a new pressing program, based on an existing, nearly
suitable program, where you can add the necessary changes for the required result.

5. Delete pressing programs/sequences [Section 4.5.8 How to delete a pressing program,

from Page 71]
Use this button to enter the Delete mode. Here you can delete individual programs/
sequences, a program/sequence section or all programs/sequences
Notice
Exception: the programs No. 01 05 and the sequences No. 01 03 are write
protected  they can not be deleted

6. - - -

7. Service Menu [Section 4.9 Service Menu, from Page 79]

Use this button to access the service menu. Here are several ways of setting and diagnostic
machines. These are accessed via the following nine buttons::

Buttons
1.

Digital I/O-Test

2.

Analog Input-Test

3.

Analog Output-Test

4.

Touch-screen calibration

5.

Set/reset the reference position

6.

Set/reset the reference

pressure

7.

Set/reset the mechanic code

(C3)

8.

Alarm history

9.

Date and time setting

Fig. 38 Service Menu

8. Select language [Section 4.8 How to adjust the language, Page 77]
Use this button to access the language selection.

9. - - -

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4.2.2

Menu Layout

MAIN MENU

SERVICE MENU

Fig. 39: Mapping of the main menu structure  access through the door-key

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Description INDUMAT Touch / Normal operation

4.3

Master-Slave mode

Find out what is meant by the master-slave mode and how it works.

4.3.1

When do we need the Master-Slave mode?

Whenever the Indumat Touch controller is used to control more than one pressing devices, the
following configurations of control tasks might appear:

4.3.2

Two pressing machines (e. g. two trousers top presses in tandem constellation)
One Set of pressing machines with two pressing devices who work seperately (e. g. Forepart
intermediate pressing, Forepart- and Back final pressing each has one left and right device)
Carousel pressing devices with two separately operating pressing devices (head plates)
One pressing machine with two seperatly operating pressing devices (e. g. Pressing machines
for shoulder final pressing or shoulder pad fusing)

Master-Slave mode what is illustrated?

In master-slave mode, the numbers of pressing programs with the associated time parameters are
presented, which are active in the two pressing devices. Furthermore, the name of the pressing
program of the master device is displayed.
The arrow indicates the processing order of the pressing devices. In the example, Fig. 40, the
processing direction is from left to right. This means that unpressed parts arriving the left pressing
device first, then after being pressed left they are passed to the right device.
Notice:
By touching the arrow in the middle of the picture, you can change the Master
pressing device between left and right and with this the processing direction the
arrow is indicating.
The arrow points from right to left now. The direction of the program takeover will be set automatically.
So you can adjust the direction of the pressing devices in the direction of the production flow in your
production line.

Fig. 40: Master-Slave mode

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Description INDUMAT Touch / Normal operation

4.3.3

Program takeover

The takeover of programs from the master to the slave pressing device is automatic. After the garment
has been pressed on the master pressing device, the program will be given to the slave pressing
device. With this, a right and a left part of the same clothing (e. g. jacket foreparts) are surely pressed
with the same program parameters.
Example of use:
You want to press the two shoulders of a jacket with the same program. But shoulders are two shapes
which are symmetrically mirrored. The machine therefore has the two mirrored pressing shapes on
two pressing devices, one left and one right device. The one shoulder has to be pressed on the
master device first. Afterwards the automatic program takeover happens. With this, the slave device is
ready to press the second shoulder with the same program.

4.3.4
Step

Calling the Master-Slave mode

Action

Figure

Touch the Drop down box to select the operation

mode.

 The box drops down and offers the possible

choices. Change to the master-slave mode by means
of touching the respective text.
2

Notice:
The master-slave mode is only available on pressing
machines which contains two pressing devices
(section 4.3.1 page 33).

Choose the pressing program on the master device

you whant to use.
3

After pressing once with the choosen program, it will

be automatically taken over to the slave device.

By means of the Drop down box you can call the

Standard mode at any time.

Notice:
In the standard mode both pressing devices are working with the same
indicated program, shown on the mainsscreen/standard mode.

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Description INDUMAT Touch / Normal operation

4.3.5

Step mode

What is the Step mode used for?

The Step mode is used to setup the machine or to fix malfunctions.It may become necessary to start
a pressing program in this mode to check the individual functions of the program stepwise, controlled
with navigation keys.
Before you start
Before you can start the step mode, the control must be ON and the main picture must be visible on
the display.

4.3.5.1
Step

Calling the Step mode

Action

Figure

Touch the Drop down box to select the operation

mode.

 The box drops down and offers the possible

choices. Select the Step mode by means of
touching the respective text.

The step mode appears with a short description of

the button functions.
3

Continue with the arrow button:

Notice:
You can abbort the step mode from here with the
button:

Now the mainscreen appears in standard mode

even if your machine is basicly a master/slave type.

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Description INDUMAT Touch / Normal operation

Notice:
In Step mode, Master-Slave machines are showing the program of the master
pressing device. The slave device can not be started here an error message
would appear!
Fulfill the activation conditions (e. g. fix vacuum) and
start the machine with the foot pedal "Start".
5

4.3.5.2

Notice:
The machine automatically closes and waits in the
first program step for further commands.
Next step:

Use the arrow buttons to go through the individual

program steps.

Previous step:

Aborting the Step mode

Abort the Step mode as follows:

Step

Action

Figure

Press the Abort button to interrupt the current

program early.
1

Notice:
The machine opens and goes to home position  the
Step mode is still active.

Abort button:

Press the Abort button again to exit the Step mode

and to return to the Main Screen.
Abort button:

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Description INDUMAT Touch / Normal operation

4.4
4.4.1

Basic functions of the INDUMAT Touch controller

Turn-on procedure and Safety check

Find out how to turn the machine on and how to perform the safety check.
Safety Check what for?
Emergency stop switch and Headguard/Safety light barrier allow a safe shutdown of the machine in an
emergency. However, to exclude a malfunction of safety devices, they must be checked regularly.
Safety check - when checked?
The Indumat Touch controller requests the safety check automatically, every time you turn the
machine on. You only have to activate the corresponding safety items.

4.4.1.1

Turn on the machine and check the safety devices

Action

Figure

Use the Main switch to turn the

machine on (Pos. 0  1)
The machine starts with the
monochrome boot screen.
Notice:
The Main switch is always within sight
of the operator
Fig. 41: Main switch

When the check appears, please

press:

1 x press the emergency stop
button  release the button by
turning

1 x push the safety headguard or

interrupt the light barrier

Fig. 42: Safety check

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Description INDUMAT Touch / Normal operation

After you have activated the safety

items, which are mentioned on the
display, the Indumat Touch controller
responds with an exclamation mark
when receiving the signal  function =
OK!
For approx. 2 seconds the following
message appears:
SWITCH THE MACHINE ON!

Fig. 43: Safety check acknowledged

4.4.1.2

Completing the safety check and unlocking of the machine

If the test is completed successfully, the controller automatically switches to the error picture.
Action

Figure

In this case, the error picture is just

pointing out, that error number 01 "machine is not turned on" - is present.
Please press the Release
Key now to reach the Main
screen [Section 4.1.3, Page
22]

Notice:
These may show a slight movement of
the machine, because the pneumatic
pressure is applied.
Fig. 44: Error picture

Notice
The error image also appears on actuation of the safety devices during
operation. Possible errors, please see [Section Fehler! Verweisquelle konnte
nicht gefunden werden. Fehler! Verweisquelle konnte nicht gefunden
werden., page Fehler! Textmarke nicht definiert.].
Eliminate the error message:
Make sure that no safety device is activated
If any safety device is activated, it is shown in the error picture with the corresponding error
message
Put the machine in readiness for work by pressing the RELEASE button
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4.4.2

Machine off

Action

Figure

Turn off the machine at the Main

switch (1  0)
Notice:
The Main switch is always within sight
of the operator

Fig. 45: Main switch

4.4.3

Obtaining of machine data and software version

Here youll find the necessary information on how to obtain the machine related data and software
version.
What do we need the data for?

For a quick dealing with your requests, INDUPRESS provides you with the data of the machine and
the software version. So that before contacting us, you obtain the data of the controller/machine.

How to get the machine data and software version

Call the needed information as follows: Press the F1 Key while Main screen is on 

Fig. 46: Info picture F1 Key

For more information about the exact name of machine type, serial number and year of manufacturing,
please refer on the type plate of the machine [Section Fehler! Verweisquelle konnte nicht gefunden
werden. Fehler! Verweisquelle konnte nicht gefunden werden., Page Fehler! Textmarke nicht
definiert.].
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4.4.4

Granting service code access level

Here youll find all informations about how to grant service code access level.

Service code what for?

The user interface of the controller is divided into different access levels with different levels of sharing
permissions. This means that all stored data (e. g. pressing programs and parameters) are protected
from unauthorized access.
Code no.

Access level

Access permission

For INDUPRESS Service personal:

C1

Master Code

All ironing programs, menus, buttons and settings are easily

accessible and modifiable
For user on supervisor status:

C2

Service Code

The pressing programs No. 6-30 and all the menus, buttons, and
settings that are relevant to the application of the machine are easily
accessible and modifiable
For technical staff:

C3

Mechanic Code

Same access rights as C2 Exception: You can only define or

delete the mechanic code (C3) with access level C1 and C2

Service code release (C2) is achieved only with the supplied USB sticks, which has a sticker that
describes the exact model name and serial number of each machine.
The service code is unchangeable on the USB stick. You can reach share level C2 by inserting the
USB stick into the USB port on the front panel of the controller ( open protective cover by unscrewing).

4.4.4.1

Granting access throughService code (C2)

For granting service code access, please proceed as follows:

Step

Action

Figure

Take the USB stick which came with the machine

out of the machines electric cabinet.
1
The labeled key ring describes key the
corresponding machine.
Fig. 47: USB stick with key ring

The USB port of the controller is on the front

panel.
2
Remove the cap of the USB ports, if available with
a coin or a large screwdriver.
Fig. 48: USB port USB stick is plugged in

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Description INDUMAT Touch / Normal operation

Use the door key to open the main menu.

A message pops up:

Please insert the USB device or unlock the
controller with your mechanic code.
4

A red "X" marks the cancel button, because

access to the main menu is still disabled.
The padlock in the bottom of the main screen is
closed.

Plug the USB into the USB port on the front panel.

The red "X" will disappear and a green check

mark appears when the USB stick was
recognized.
6

The padlock in the bottom is open and shows

access level C2" = service code access.
Access to the main menu is free. (see below)

The main menu appears ...

Notice!


The INDUMAT Touch controller is as long unlocked, as the USB stick is
inserted


After unplugging the USB stick, the controller is still unlocked for a certain
time. If you want to lock the controller immediatelly you have to do this
manually, as shown in section 4.4.5/page 42.

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Description INDUMAT Touch / Normal operation

4.4.5

How to lock the INDUMAT Touch controller

Locking the control means protecting the entire contents of the control data (programs/sequences/
settings) against modification and manipulation.
Step

Action

Figure

Touch the padlock in the bottom right corner of the

display.

The screen appears for entering the the various

access codes. As well as you can grant an access
level here, you can also lock the controller.

Lock the INDUMAT Touch controller with touching the

CANCEL button 

Get back to the main screen by means of the door

key.

The INDUMAT Touch controller is locked now.

That means:
5

You can not enter the main menu

You can not reset the production counters

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4.4.6

Calling production data piece counter

Find out how you can get on-screen information about the quantities produced and the herein used
pressing programs.
Before you start
Before you can perform queries, you must have booted the controller properly - Main Screen
"Standard" or Main Screen "Master-Salve" are displayed. [Section 4.1.8 Page 25 and Section 4.1.9
Page 25].
Total / single pieces counter
Please check the single piece counter as follows:
Step

Action

Figure

Use the F2 key to open the screen Piece counter.

In the piece counter screen you can now read the

following informations:

Actual date and time

The total number of units produced since the
last reset
The number of untis produced with the
respective pressing program, since the last
reset

Change the program number with the Buttons
 to

check the individual production capacities.

Use the (upper) Reset Button to reset the

Total counter
Use the (lower) Reset Button to reset the
Individual counter
4

Notice:
Only with Service Code access (C2) it is possible to
reset counters [Section Fehler! Verweisquelle konnte
nicht gefunden werden. Fehler! Verweisquelle
konnte nicht gefunden werden., Page Fehler!
Textmarke nicht definiert.].

Fig. 49: Reset Button

Exit the screen with the Door key

 return to the Main screen.

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Description INDUMAT Touch / Normal operation

4.4.7

Contrast and brightness settings

Find out how you can adjust the screen contrast and brightness.
Why adjust the contrast and grightness settings?
Unfavorable visibility conditions (such as sunlight or poor viewing angles), may require that you have
to adjust the contrast and/or brightness of the display.
Before you start
Before you can perform contrast and brightness settings, you must have booted the controller properly
- Main Screen "Standard" or Main Screen "Master-Salve" are displayed. [Section 4.1.8 Page 25 and
Section 4.1.9 Page 25].

Contrast and brightness setting

Perform the contrast and brightness settings as follows:
Step

Action

Figure

Use the F3 key to open the submenu Machine

settings.

With touching Button 1 the screen for adjusting

contrast and brightness will open.

Increase / decrease the current value by pressing the

"+" or "-" buttons until you reach the required setting.
3

Notice:
Default setting - Contrast:
Default setting - Brightness:

40 60
90 100

Exit the screen and save your settings with the Door
key  return to the Main screen.

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4.4.8

Automatic reference cycle

Here you will find informations about how to perform an automatic reference cycle. It is recommended
to do this on a regular cycles (weekly) and especially after a renewal of covering materials (daily, for
the first 3 days).
What is the automatic reference cycle?
During the automatic reference cycle, the homing of the upper plate zero point is determined.
The homing of the upper plate zero position has to be performed after a renewal of covering materials
in order to measure the distance between the upper plate and lower plate exactly. The program
functions head plate distance and head plate up and down (movement) are directly dependent
on this.
We even recommend weekly referencing, since the covering materials are subjected of compression
and become thinner, before the wear limit is reached.
Before you start
Before you can perform the automatic reference cycle, you must have booted the controller properly Main Screen "Standard" or Main Screen "Master-Salve" are displayed. [Section 4.1.8 Page 25 and
Section 4.1.9 Page 25].

Starting the reference cycle

Perform the automatic reference cycle as follows:
Step

Action

Figure

Use the F3 key to open the submenu Machine

settings.

With touching Button 2 the screen for starting the

automatic reference cycle will open.

The application screen AUTO REFERENCE CYCLE

appears ...

Notice:
Exit the screen with the Door key if
necessary  return to the Main screen.

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The START-Button is starting the action.

ATTENTION!
Possible preliminary motions will be
executed.
Necessary starting conditions are shown on the display
 please meet these starting conditions.
All pressing plates with sensor-controlled travel
distances once close and reopen.
4
Notice:
Fig. 50: START-Button

For machines with 2-hand start, please press

the two, green start buttons after you have
touched the Start button on the touchscreen. [Section 4.4.11 Manual pressing,
Page 50]
When the automatic reference cycle has
finished, you will return to the Main screen
automatically.

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4.4.9

Covering pressing plates

Find out how the Covering mode can help you to replace the covering material on upper pressing
plates.
Before you start
Read Operation manual / Part I General Description, Section 7.7 Replacing cover material
Before you can perform the automatic reference cycle, you must have booted the controller
properly - Main Screen "Standard" or Main Screen "Master-Salve" are displayed. [Section 4.1.8
Page 25 and Section 4.1.9 Page 25].
Machines which are using the Master-Slave Mode by default, are having at least two pressing
device with headplates to be covered. Each time the MASTER-side will be closed with the
covering-function. You can switch the MASTER-side with the arrow key in the middle of the
display.
WARNING
Depending on the machine type some different pre-movements
of the movable machine parts are possible (e. g. turning of
table etc.). Therefore please keep distance to the moving parts
of the machine especially to the pressing plates!

The machine will be closed stepweise so that the coverings of the headplates can be changed.

Covering pressing plates

Start the covering-function as follows:
Step

Action

Figure

Call the menu MACHINE SETTINGS by pressing

F3.

Press button 3, in order to start the covering-fuction.

You will see the covering-mode on the display.

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Press the START-Button:

Possible pre-movements like turning of

table or closing of scissor movement will
start now.

Maschines with Two-hand start buttons:

Maschines of type SCV or SGV sometimes are
equipped with Two-hand start buttons. Push these
buttons to close the machine. You will see a
corresponding information on the display.
[Section 4.4.11 Manual pressing, Page 50]
The stored reference pressue (e. g. 1,5 bar)
will be shown after finishing the premovements otherwise please press the
START-Button again.

Lift or drop the headplate with repeated pressing or

holding of the navigation keys.

1. Closing:
Removing of the existing covering material:

1. Close the pressing plate with arrow key plate

down
Replace the covering material from the
headplate

2. Opening:

2. Open the pressing plate with the arrow keay

plate up and remove the existing covering
Fig. 51: PFEIL-Button

Changing and fixing the new covering:

7

1. Close the pressing plate with the arrow key

DOWN with a pressure of approx. 0,3 bar
2. Fix the new covering material on the headplate

Finish the procedure with button CANCEL.

8
 The machine opens.
Fig. 52: CANCEL-Button

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4.4.10

Special features and adjustments (only PRG 6-30)

In menu special features and adjustmens different functions are shown as symbols (icons). The real
allocation of keys F1-F8 is specific to the machine and can vary.
Menu special features
Call menu special features with key F4 in order to see the exisiting special features
(icons)..

The meanings of the possible Icons used are as follows:

No.

Icon

Function
Final vacuum on/off

Explanation:
With activated final vacuum the machine starts the vacuum valves of the
buttom plates at the end of the pressing program.
Icon light (off):
The final vacuum is not active.
Icon dark (on):
The final vacuum starts at the end of the program, till the machine is in
unloading or home position and the pressing goods are removed however
maximum for 30 seconds (avoids cooling of the pressing plate)
Blowing/vacuum on the iron rest is OFF now

2-1

Explanation:
By repeated pressing of this Icon you can allocate helpful finish-functions
(see 2-2/2-3) to the iron rest. In base setting the iron rest is without
functionality see icon on left side.
Function 1: Blowing by iron rest on/off.

2-2

Explanation:
Lift the iron:
Blowing on the bottomplate starts
Rest the iron: Blowing on the bottomplate stopps
Function 2: Vacuum by iron rest on/off

2-3

Explanation:
Lift the iron:
Rest the iron:

Vacuum on the bottomplate starts

(at vacuum in steps always 100%)
Vacuum on the bottomplate stopps

Waistband clip on/off

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Explanation:
With this the waistband clip will be activated att trouser waistband pressing
machines:
Icon light (off):
Waistband clip stays in the lower position with open clips.
Icon dark (on):
Waistband clip stays in the upper position with open clips. The clips can be
closed by the pedal and/or by the knee-switch.

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Vacuum power adjustment

Explanation:
With the shown iron the capacity of fix-vacuum and final vacuum can be
adjusted - at pressing machines with multi-stage vacuum.
On empty or not used program locations the pre-adjusted value is 100%.
This is basic setting.
Common vacuum on/off
(only for machine with splitted bottomplate vacuum-chambers)

Explanation:
Icon light (off):
The vacuum valves will be swithed-on separately
Icon dark (on):
Both vacuum valves will be switched-on by pressing the vacuum pedal
once.
Headplate extension on/off
(only for operation 04B edge and lapel pressing)

Explanation:
Activates the extension of the headplate for 3/4-button jackets so-called
headplate extension
Icon light (off):
Only the main headplate is pressing now without extension. The
headplate extension works as edge suction for the headplate (controlled by
track 07 see 4.3.1).
Icon dark (on):
The main headplate is now pressing together with the headplate extension
controlled by track 06-head steam and 07-edge suction/blowing. Edge
blowing is mostly carried out by air blowing nozzleson the head extension.
Pre-steaming before the program starts on/off
(only types SC-21 or SG-23)

Explanation:
If necessary you can pre-steam the fabric before the prgoram starts. In
order to push this at big pressing plates the steam flows to the pressing
shape in advance.
Icon light (off):
The function is not activated. The steam flows only to the pressing plate by
reaching the fabric.
Icon dark (on):
The pre-steaming is activated. Already by pressing the foot pedal closing
the steam flows to the pressing shape.
Unloading unit on/off

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Explanation:
If activated - the unloading unit unloads the pressing device after pressing
operation has finished.
Icon light (off):
The automatic unloading unit is switched-off the garment has to be
removed manually.
Icon dark (on):
The unloading unit unloads the pressing device automatically after pressing
operation has finished the operator can place a new fabric immediately
and start the machine.

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4.4.11

Manual pressing
Only for machines of type 08A-collar pressing or 14A-shoulder pressing!

Explanation for manual pressing

The machine gives you the possibility to press the textiles manually. In this case there is no pressing
program running. The textiles will be pressed by pressing foot pedal or Two-hand start (PRG 6-30).
To press manually you have to set the necessary parameter.
Before you start
Before you can start the manual pressing mode you have to start the machine proper and assure
Service-Code-Approval. [Section Fehler! Verweisquelle konnte nicht gefunden werden. Fehler!
Verweisquelle konnte nicht gefunden werden., Page Fehler! Textmarke nicht definiert.].
Input of parameters
Start entering the parameter as following:
Step

Action

Figure

Call menu manual pressing with function key F4.

1

The parameter for manual pressing are shown

combined with the speical features (if existing)
both functions will be set here.

Tip directly the value of the parameter you would liek

to adjust:
Distance (in mm range: 01 99 mm)

Pressure (in bar range 0,1 6,0 bar)

Steam (in % - range: 40, 60 or 99 %)

You will see a numeric panel enter the value twoplace and confirm with the check-button.
If you enter an unfitting value the control will choose
the next lower value automatically!

Press the Save-butten to save the parameter and

enter the main screen.

Start manual pressing mode machine type 14A

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Start the manual pressing mode by pressing the foot pedal closing/head steam. The pressing
operation will run now in following steps:
Pedal/1. step:

Approaching to the preset distance with preset steam quantity.

Pedal/2. step:

Pressing with preset pressure with preset steam quantity.

Release pedal:

Device opens and steaming stopps.

Start manual pressing mode machine type 08A

Before starting manual pressing mode activate the manual pressing with spring-return button manual
pressing!
Manual pressing will start by using Tow-hand start buttons like usual program start.

Fig. 53 Button Two-Hand start

Fig. 54 button 08A control element

However here is only the standard Two-Hand start available, no 2-step foot pedal like shown in the
example above (14A). Because of this only Distance or only Pressure can be started by starting
command.
If there is a distance value programmed the collar shape moves correspondingly with the Two-Hand
start command. By reaching the sensor for controlling the position of the plate the steam starts
automatically.
If there is a pressure value programmed, the collar plate moves to the programmed pressure by
starting command of the Two-Hand-button.

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4.5

How to create the Pressing Programs

Here you find the necessary information for creating and working with pressing programs. You can
see the graphic presentation fo the pressing programs only on main screen standard mode. If
necessary switch there from the Master-Slave-mode.

4.5.1

Configuration of pressing programs

Description of pressing program

The pressing program is needed for the automatic pressing. It contains all necessary working Stepps
the machine has to do in order to reach the requested pressing result.

Description in pressing programs

number of
program

track
allocation

track
functions
track
program
Description
pressing program

parameter

timing cycle

Fig. 55 Pressing program Descriptions Bilder sind NEU

Important parts of a pressing program

For a functional program you have to program the following components:
Part

Explanation

Sample

Track program

Duration of track functions, scaled in

individual time cycles. One time cycle
can last between 0,1 and 9,9 sec.

For function Up and down an

operating time of 15 time cycles is
programmed. One time cycle = 0,5
sec. The up and down movement
therefore lasts 7,5 sec.

Parameter

Values for:


Time cycle [sek]


Pressure [bar]


Disctance [mm]


Steam [%]


Vacuum [%]


Blowing [%].

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Time cycle = 0,5 sec

Pressure = 2,5 bar
Distance = 20 mm
Steam = 60 %
Vacuum = 100%
Blowing = 40%

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Parameter setting ranges

You can program the parameter freely within the following ranges according to the equipment of the
machine:
Parameter

Setting range

Interval

Interval [sec]

0,1 9,9 sec

0,1 sec

Pressure [bar]

0 6 bar

0,1 bar

Distance [inc]

0 99 mm

1 mm

Head steam

Step-steam: 40 %, 60 %, 100 %

Step-steam: 20 or. 40 %

Vacuum

Step-steam 50%, 100 %

50 %

Headplate blowing

10 - 100 %

1%

Track allocation
The available program tracks are designated with the relevant function. Below please find the track
allocation in detail.
Allocation

Function

Headplate:
Up and down

Up and down movement of the headplate (oscillating movement).

Distance

Distance head-/bottomplate

Pressure

Pressure between head- and bottomplate

Vacuum

Drying and cooling of the pressed fabrics. This function could be combined with
bottomplate blowing.

Blowing

Steam/air misture for a mild pressing

This function could be combined with headplate steam.

Steam

Steaming the fabric during the pressing operation

Edgevacuum

Protects the fabric at the edge of the pressing plates from the steam over exposure
and its consequences (wrinkling)

Bottomplate:
Vacuum

Fixing the fabrics to the bottomplate before pressing and cooling and drying the
fabric after pressing

Blowing

Cooling and drying the fabrics after pressing

Steam

Steaming the fabric during the pressing

Notice:
The sequence and position of the tracks can change according the machine equipment!

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4.5.2

Table of content: pressing programs

Here you find the information how to call the actual table of content: pressing programs of program
01-30 of all existing pressing programs on your control unit
Supplied programs

The machines will be delivered from INDUPRESS already equipped with several standard programs
(5 pieces). The following rules are valid for this programs:


The standard programs are placed preferably on program locations 1-5


The standard programs can not be changed or deleted.
Before you start
Bevor you can call the program overview you have to start the control in right way as well as show
mainscreen standard-mode or mainscreen Master-save-mode..
How to call the actual table of content: pressing programs
You can call the table of content as follows:
Step

Action

Figure

Touch the shown program number in order to activate

the Hot Spot program overview. You will see the
table of content of pressing prgorams.

In the table of content you can see which program

locations are already occupied and which ones are
free.
2

Notice:
There are max. 30 pressing program locations
available and max. 16 of them can be shown at the
same time.

You can switch between the first 16 pressing programs

(no. 1-16) and the second 14 pressing programs (no.
17-30) by touching the button in the right upper corner

Go back to the mainscreen by touching a pressing

program or the door-key (the primary program remains
selected).
On the mainscreen is shown the active program name,
e. g. Super 100.

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4.5.3

How to edit a pressing program

Here you find the information how to edit/write a pressing program.

Before you start

Before you can write a pressing program you have to start the machine proper and assure ServiceCode-Access level. [Section Fehler! Verweisquelle konnte nicht gefunden werden. Fehler!
Verweisquelle konnte nicht gefunden werden., Page Fehler! Textmarke nicht definiert.].

4.5.3.1

Call program editor

Call the program editor as follows:

Step

Action

Figure

In the mainscreen you select the program you

would like to change. For this use the buttons UP
and DOWN or select the program through the
table of content (touch the number). In the table of
content you have to touch the requested program,
it will be selected and you go back automatically to
the mainscreen.
Notice:
Please make sure that the selected program
location is free no tracks are programmed
(protected area: program no. 1-5).

In mainscreen touch the door-key to enter the

main menu.

Touch the button 1 PROGRAMMING to call the

program editor.

Now you will see the program editor and can edit
the selected pressing program (e. g. program no.
06).

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4.5.3.2

Error messages during editing

If there is an error by calling the program you will see the following error message:
Error message/Action

Figure

Message:
You have tried to edit one of the safe programs (01-05).
Operation aborted.
Action:
Switch to the mainscreen by touching the door-key and select
one of the not safe pressing programs (06-30).

4.5.3.3

Edit a pressing program

How to program the parameter
In order to run the pressing program you have to program the designated
program tracks with the corresponding parameter.
You will find the information how to program the parameter in [Section 4.5.4
How to set the parameter setting, Page 61].

Edit a pressing program as follows:

Step

Action

Figure

Select the function track you would

like
to
program
or
change
(Funktionsachse) with the arrow
keys.
1

Notice:
The enabled text of the track will be shown dark
highlightedt.

Select with the arrow keys on the

function track the start date (time
axis) where the changes should be
done.
2

Notice:
By touching the arrow keys you will
see a moving vertical line the
Cursor: It signs the actual start date or timing cycle. At
the same time this will be shown as number.

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After selecting the track function which has to be

changed and the start date, touch the button
WRITE/DELETE. The selected function track is now
switched-on.
The icon top right changes its color to a
black bar.

By moving the cursor more on the

track with the arrow keys the area
left/right of the cursor will be
highlighted black. This area is now programmed and
shows the operating time of the respective function.
Move the cursor to the corresponding direction till the
requested operating time is programmed.

Touch key WRITE/DELETE.

Alongside please find the information about

the three state of the bar top right:

neutral/off
delete
write

With the arrow keys select the next function

track you would like to program. The cursor
gets neutral again.
If you would like to make more changes please start
again with step 2.

Furthermore you have the possibility to set further

parameter for each timing cycle in defined steps. For
example the distance of 01-99mm or pressure of 0,16,0 bar.
For this please touch the corresponding area
underneath the function tracks. You will see a
numerical panel.

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Enter the requested parameter.

Touch the return/hook-button to save the
changes or cancel it with the X-button.

With this two buttons you have the

possibility to set ALL function tracks
constantly to the requested cycle.
9

10

For this you have to place the cursor in the requested

function track.

With the button cancel you have the possibility to

cancel ALL done changes at every time before you
leave the pressing program with the door-key and
before the changes are stored finally.

Fig. 56
Button - cancel

Notice:
You can program several operation times to the requested timing cycles (black bars) in one track if
you repeat the a. m. operation at other positions.
You can switch on/off the programming mode with the button Write/Delete and start it again on
another place in the function track the second time.

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4.5.3.4

How to delete a programmed track

To delete a programmed track please proceed as follows:

Step

Action

Figure

Select the track you want to delete

completely or partially with the arrow
keys.
1

Notice:
The selected track is shown black highlighted.

With the error keys place the cursor in the

selected track on the point which should be
deleted.

Touch the button WRITE/DELETE.

Alongside please find the information about

the three state of the bar top right:

neutral/off
delete
write

By moving the cursor on the track with the

arrow keys the programmed area will be
deleted step by step.

Touch the arrow keys to enter the

next function track and if necessary
make further changes on other
function tracks.
Or touch the door-key to enter the mainscreen.

With the button cancel you have the possibility to

cancel ALL done changes at every time before you
leave the pressing program with the door-key and
before the changes are stored finally.

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Notice:
If you touch the button write/delete once more the write mode will be activated again.
If you leave this track the write function of the cursor is relocated to neutral. You activate/deactivate
the write mode again with the button write/delete.

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4.5.4

How to set the parameter setting

Why to set the parameters?

To achieve a good pressing result there are not only the operating times of the different functions
necessary but also the corresponding data like pressure, steam quantity, vacuum capacity etc. These
parameter have to be set for each parametriebare track function.

4.5.4.1

Possible parameter in figures

Depending on your machine type not all parameter are available.

You can max. program the following parameter:
Standard
value

Parameter

Setting range

Step size

Track 1: Up and down movement

Lower position of the headplate while up
and down movement (lower position [inc])

0 99 inc

1 inc 1 mm

20mm

Track 1: Up and down movement

Stroke of the headplate while up and
down movement (stroke [inc])

0 99 inc

1 inc 1 mm

5mm

Track 1: Up and down movement

Speed of the headplate while moving up
(pressure up [bar])

0 6 bar

0,1 bar

1,0 bar

Track 1: Up and down movement

Sped of the headplate while moving down
(pressure down [bar])

0 6 bar

0,1 bar

1,0 bar

Track 2: Distance
Distance between head- and bottomplate
(Distance [mm])

0 99 mm

1 mm

20mm

Track 3: Pressure
Pressure head-/bottomplate
(pressure [bar])

Proportional
pressure control:
0 6 bar

Proportional
pressure control:
0,1 bar

2,0 bar

Track 5: Blowing
Steam-/air-mixture into the headplate
(headplate blowing [%])

Proportional air
control:
10 100 %

Proportional air
control:
1%

100%

Proportional steam
control:
10 100 %

Proportional steam
control:
1%

Multi-stage steam:
40 %, 60 %, 100 %

Multi-stage steam:
20 bzw. 40 %

Track 8: Vacuum
Fixing the goods on the bottomplate
(bottomplate vacuum [%])

Multi-stage
vacuum:
50 %, 100 %

50 %

F8: Time
Timing cycle[sec]

0,1 9,9 sec

0,1 sec

Track 6: Dampf
Steam quantity into the headplate
(headplate steam [%])

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100%

100%

0,5 sec.

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4.5.4.2

How to set the parameter

Notice:
The parameter you have to program depend on the respective track operation. You will see the
necessary parameter in the bottom line during programming the parameter for a certain track.

Before you can program the parameter you have to:

1. choose the program you would like to change in the mainscreen
2. call up the program-editor (door-button)
3. switch on the operation you would like to program in the respective new timing cycle

Notice:


the choosen program should not be protected.


if you dont program a parameter the standard parameter will be set automatically.

How to program the parameter:

Step

Action

Figure

Select with the arrow keys the track

operation where you would like to
change the parameter.
1

Notice:
The selected track is shown black highlighted.

Select with the arrow keys the arleady

programmed step on the track where you
want to change the parameter.
2

Notice:
You can define the time cycle with the vertical line
(Cursor).
The input position of the parameter has to be at the first
programmed time cycle of a track if the parameter
should work during the whole time while the track is ON.

For this please touch the black numeric array under the
operation tracks. You will see a numerical panel. With
this you can change the requested value.

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Enter the requested parameter value double-digit and

confirm with the enter/hook-button.
If you enter a not fitting value the control enter
automatically the next lower value!

To set a parameter point for the program track up and

down movement you have to enter 4 parameter
values. All further track operations require only one
parameter value.
5
To set the 4 parameter for up and down movement
you have to touch the text box LOWER POSITION
(grey) instead of the number of the parameter value
(black).

In the operation track up and down

movement you have to enter 4 parameter
values.
Please call the input window by touching the
grey area beside the parameter numerical
value.
Change the parameter value by touching the number:


you will see a numerical panel


enter the value double-digit


confirm your input with the save-button

Would you like to program further paramters?

7

if yes, please choose another track and repeat

steps 1-4.
if not, please save and quit with the door-key.

Notice:
You can program one parameter in every step of a program track. Therefore at max. 60 program steps
/ program tracks max. 60 parameter are possible.

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4.5.4.3

Explanation to delete a parameter

Fig. 57 delete parameter

Item

Description

P1-P3

Parameter setpoints in a program track here the value of the parameter changes

1-11

Timing cycle (cycles)

Cursor

Movable vertical line on the screen

If you delete a programmed parameter the following cycles will be overriden with the values of the
former programmed parameter till the next programmed parameter.
Sample before deletion:
P1 = Parameter 1 = 1,0 bar
P2 = Parameter 2 = 2,0 bar (P2 should be deleted)
P3 = Parameter 3 = 3,0 bar

Sample after deletion:

P1 = Parameter 1 = 1,0 bar
P2 = Parameter 2 = 3,0 bar (new)

P1 can be changed, but not be deleted.

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4.5.4.4

How to delete parameter

To delete an already programmed parameter, please follow like this:

Step

Action

Figure

Select with the arrow keys the operation track

where you would like to delete a parameter.
1
Notice:
The selected track is shown black highlighted.

Move the cursor with the arrow keys

on the chosen operation track (step
1) to the parameter point you would
like to delete.
2

Notice:
Search with the arrow keys the point where the
parameter value changes. The value will be shown in
the bottom line. The cursor has to be placed on the
first timing cycle of the parameter.

Touch the Hotspot-parameter value (black) under the

operation tracks and you will see a numerical panel.

Enter the value 00 in the numerical panel in order to

delete the parameter point.
4

Notice:
The deleted parameter will be overriden by the
parameter of the former timing cycle, see explanation
[Section 4.5.4.3 Explanation to delete a parameter,
Page 64]

Would you like to delete further parameters?

5

if yes, please choose another track and repeat

steps 1-4.
if not, please save and quit with the door-key.

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4.5.5

How to adjust the time cycle

Here you will find the information how to adjust the time cycle in order to change the complete
operating time of a programmed operation.

Preliminary remark
Changing the range of one timing cycle affects all program operations at the same time. The range of
a timing cycle can be 0,1-9,9 sec.

Before you start

Before programming the timing cycle you have to:


switch the control to the programming mode (how to create a program) and


the already programmed the track program and parameter.

Comment


the choosen track program should not be protected.


If you not set a value to the timing cycle the standard value of 0,5 sec. will be set automatically
see index [Section 4.5.4.1 Possible parameter in figures, Page 61].

How to program parameter

Program the paramter as follows:
Step

Action

Figure

Touch the button with the figure of a clock in order to

activate the input of the timing cycle.
You will see a numerical panel.

Enter a timing cylce between 0,1-9,9 sec.

Save the changes by touching the
enter/hook-button or cancel the input with
the x-button.

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4.5.6

How do designate a pressing program

Here you will find the information how to designate a pressing program.

Preliminary remark
You can choose the name of a pressing program as you like. There are available 3 lines with each 15
characters, whereof 2 lines will be shown on the mainscreen.
Comment
You can not redefine a protected program (01 05)
Before you start
Before you can designate a program:


the mainscreen must be visible on the display


the control must be unlocked by enter the service-code-approval


the track program has to be created and the parameter programmed
Step

Action

Figure

Enter the main menu with the door-key (in

mainscreen).

Touch button 2 designate program to call the

program editor.

Select the program you would like to designate with

the arrow keys

Or touch directly the program number and switch to the

table of content: pressing programs. Here you can
select the pressing program by touching the program
number. You will switch automatically back to
designate programs.
With the arrow top left you will enter the main menu
again.

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Touch in the first array for designation and enter your

requested designation with the alpha-numeric panel.
4

Notice:
You can enter max. 15 characters incl. space
character.

You have the possibility to enter program designations

in all three input fields.
5

Comment


In table of content: pressing programs will be
shown always only the first array.


However in mainscreen will be shown the first
two arrays of designation.

Would you like to enter further designations for other pressing programs?


If yes, start again with step 3


If not, go ahead with step 7

Touch the door-key to leave this mode. At the same time

your inputs will be stored.

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4.5.7

How to copy a pressing program

Here you will find the information how to copy a pressing program to another program location.

When does copy make sense

To copy a pressing program makes sense when you have to create a new prrogram which is nearly
similar to an existing one, only with small changes. Also you can copy a program for test and make
any changes.

Before you start

Before you can copy a program:


mainscreen must be visible on the display


the control must be unlocked by enter the service-code-approval (C2)


the track program has to be created and the parameter programmed

4.5.7.1

How to copy a pressing program

Copy a pressing program as follows:

Step

Action

Figure

Enter the main menu with the door-key (in

mainscreen).

Touch buton 4 copy program to call the copyingmode.

In copying-mode touch the black numeric array at

copy to program location.

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You will see a numeric panel. Please enter the

number for the new program location.
4

As soon as you have confirmed the input with the

enter/hook-button it is stored and the control switches
automatically back to the target program number of the
copy process in mainscreen.

4.5.7.2

Possible error messages during the copy process

If there is a fail during the copy process you will get one of the two following error messages:
Error message/action

Figure

Message:
Attention! Target program location is assigned!
Action:
You have two possibilities:
1. You can cancel the process and switch back to the
copying-mode with the cancel-button and choose
another program location.

2. You can copy the program to the selected program

location. The existing program will be deleted.

Message:
Attention! Target program location is write-protected or not valid!
Action:
You have to cancel the process and switch to the copying-mode
by touching the arrow-button top left and choose another
program location.

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4.5.8

How to delete a pressing program

Here you will find the information how to delete no longer needed pressing programs.

Before you start

Before you can delete a program:


mainscreen must be visible on the display


the control must be unlocked by enter the service-code-approval (C2)


the track program has to be created and the parameter programmed

4.5.8.1

How to delete a pressing program

Delete a program as follows:

Step

Action

Figure

In mainscreen choose the prorgram you would like to

delete.
For this use the buttons UP and DOWN or choose
the program through the table of content: pressing
programs (touch the number). In the table of content:
pressing programs touch the requested program, it
will be selected and you switch automatically back to
the mainscreen.
Notice:
Please pay attention that the selected program location
is not protected (protected area: program no. 1 5).

In mainscreen touch the door-key to call the main

menu.

In main menu touch the button 5 delete program to

call the delete-mode.

You will see in the white arrays the pressing program

number which was selected in step 1

Now you have 3 options for deletion:

1. delete one pressing program
2. delte a program area = delete several subsequent
programs
3. Delete all programs, except the protected ones
Notice:

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After deleting the program

automatically to the mainscreen.

you

switch

back

Notice:
You can see the latest list of program locations in the
program overview.

Deletion option 1: Delete one pressing program

Touch the grey bar pressing program and confirm the
following security query by touching the grey button
with:


Cancel deletion process will be canceled


Delete deletion process will be completed

Abbildung Symbolhaft

If you cancel the process you switch back to the

delete-mode.
Here you can decide again for one of the three deletion
options or leave the delete-mode with the door-key and
switch back to the mainscreen.

If the deletion process is completed successfully you

will see the message: Programs will be deleted!
Please wait...

Deletion option 2: delete pressing program area

At first touch the black numeric array and enter the
number of the last program of the program area you
would like to delete (with the numeric panel).
After this touch the grey bar and confirm the following
security quest with:


Cancel deletion process will be canceled


Delete deletion process will be completed
If the deletion process is completed successfully you
will see the message: Programs will be deleted
Please wait... (Fig. step 6)
If you cancel the process you switch back to the
delete-mode.
Here you can decide again for one of the three deletion
options or leave the delete-mode with the door-key and
switch back to the mainscreen standard-mode.

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Deletion option 3: Delete all pressing programs

Touch the grey bar all programs and confirm the
following security quest with:


Cancel deletion process will be canceled


Delete deletion process will be completed
If the deletion process is completed successfully you
will see the message: Programs will be deleted
Please wait (Fig. step 6)
If you cancel the process you switch back to the
delete-mode.
Here you can decide again for one of the three deletion
options or leave the delete-mode with the door-key and
switch back to the mainscreen standard-mode.
In copy-mode touch the black numeric array at
copying to program location.

4.5.8.2

Possible error messages during delete

If there is a fail during the deletion process you will get the following error message:
Error message/action

Figure

Message:
You have tried to delete one of the protected programs (01-05)...
The process was not completed! Programs in not protected area
were deleted!
Action:
You can not delete the preset programs on location 01-05. You
must not include this locations in the delition process.

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4.6

How to create pressing sequences

Pressing sequences will be used only at machine types

IPN-SCV-21-18A or
IPN-SGV-23-18A
Item 4.6 is therefore only part of the operation manual for a. m. pressing machine
types!

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4.7

How to transfer data through USB stick

Here you will find the necessary information for transfer data of an included USB flash drive (short:
USB stick) or a PC.

4.7.1

Basics about USB stick

Description of USB stick

The USB stick is an external storage medium where you can
store pressing programs and transport them. (e. g. from
machine to machine or from machine to your PC).
Operation purpose
There are three operation purposes for the USB stick:
1. data-back-up of already created pressing programs.
2. transfer pressing programs or sequences from machine
to machine without any problems
Fig. 58 USB stick with label
3. in case of breakdown of the control you can download
a system-backup with the USB stick.

Prior-conditions for data transfer

To transfer data from the USB stick to other machines the following prior-conditions have to be
fulfilled:
1.
2.
3.
4.

the machines should be operating in the same application and

the machines have to be equipped with the INDUMAT Touch control (color or b/w).
the operation tracks have to be identic
service-code-approval (C2) is necessary to transfer program no. 06-30

Where to plug the USB stick

There is an own USB-interface for the USB stick, the USB-socket. If there is no USB-stick plugged the
USB-socket should be covered with the therefore provided cover to avoid damages or contaminations.

USB stick

Fig. 59 USB stick and USB-socket and cover for USB-socket

Notice
Plug and unplug the USB stick
Because of its clip there is only one possibility to plug the USB stick. Therefore
never use force! The USB stick can be plugged and unplugged easily without
protective interlock or specific buttons.

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4.7.2

Transfer data to the USB stick / control, back up and delete

Here you will find the information how to transfer, back up and delete pressing programs with the USB stick.
Before you start
Before you can transfer pressing programs, you have to:


choose standard-mode in mainscreen


plug the USB stick in order to open the main menu with service-code-approval
Transfer and delete data
Transfer single or all data or delete separate pressing prorgrams on the USB stick as follows.
Notice
The instructions will be done immediately! There is no security quest!

Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In mani menu touch button 3 USB data transfer to

start the transfer-mode.

The transfer-mode is split in two halves. One shows

the content of the control (machine) and one the
content of the USB stick (USB).
With buttons arranged in center you can transfer, store
or delete the listed pressing programs / sequences in
both directions.
Above the buttons you will see the description of the
respective job as a red status update (e. g. data
loaded successfully).
Touch the requested program and it will be dark
highlighted.

With this button you can transfer single marked

pressing programs.
If you would like to transfer all pressing programs /
sequences a marking is not necessary.

Einzel

With button delete you can delete single marked

pressing programs.
With button refresh you can reload the directory of
the USB stick.

Lschen

Alle

Refresh

Call the mainscreen with the door-key.

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4.8

How to adjust the language

Here you will find the information how to set the requested national language for the control.

Before you start

Before you can change the national language you have to plug the USB stick in order to open the
main menu with the service-code-approval (C2).

4.8.1

Available languages

The following languages are available:

Code-No.

Language

German

English

French

Spanish

Turkish

Russian

Polish

Italian

Chinese

10

Farsi

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4.8.2

Choosing the language

Choose the language as follows:

Step

Action

Figure

Touch the door-key to switch to the main menu (in

mainscreen).

In main menu touch button 8 choose language.

Choose the requested language by touching the flag of

the corresponding country.
3

Notice:
The language changes without further query and you
enter the mainscreen automatically. Now the user
interface will be shown in the chosen language.

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4.9

Service Menu

Here you will find the information about the different possibilities of machine diagnostics and
adjustments.

4.9.1

Designation of buttons 1-9

Buttons
10. digital I/O-test
11. analog input-test
12. analog output-test
13. calibrate Touch-screen
14. define/delete reference position
15. define/delete reference
pressure
16. define/delete mechanic code
17. alert information
18. adjust date and time

Fig. 60 Service Menu

4.9.2

How to use the digital I/O-test (Button 1 Service Men)

How to check the digital input and output signals of the control
DANGER
In output-test you can switch all valves manually, which are
connected to a digital output. In this process some safety
devices will be avoided partially. This can cause sudden
movements of the machine and therefore danger of injuries or
damages of the machine.
Therefore these tests should be done only by trained staff and
with maximum caution.

Description of digital input signals

Input signals are the all incoming signals to the control. Input signals can be sent by e. g.:


Foot pedals


Limit switches


Solenoid switches


Two-hand-buttons


Proximity switches (initiators)


etc.
Description of digital output signals
Output signals are all outgoing singals from the control. Output signals can be e. g.:

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switching a valve
activating a relais
rotation of a motor
etc.

Preliminary remark for test

To check the input and output signals you need the electronic and pneumatic diagrams.
In this diagrams you will find all inputs and outputs as well as the corresponding standardised code
designations. The code designations are also placed at the electrical components.

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4.9.3

How to use the digital I/O-test

Before you start

Before you can start the digial I/O-test you have to plug in the USB stick in order to open the main
menu with service-code-approval (C2). [Section 4.4.4, Page 39].

4.9.3.1
Step

Start input-test
Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch button 7 Service menu.

Touch button 1 digital I/O-test.

3

Comment:
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

Look into the diagrams for the input number of the

component you would like to test (e. g. a switch).
In mode digital I/O-test you will see in first picture the
components 1-30 (input) or 1-32 (output).
To switch to the second picture you have to touch the
number-button 33-64 and the picture switches to the
components 31-60 (input) and 33-64 (output).

The upper area of the picture shows the inputs. The

assignment will be shown by a red or yellow point or
dark or light-colored point.
red = dark = activated  input = 1
yellow = light-colored = not activated  input = 0
The lower area of the picture shows the outputs.

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Activate the electrical component whose input signal

you would like to test (e. g. a switch).

If the component is working well the signal reaches the

control and the corresponding input changes from red
to yellow or from dark to light-colored.
Notice:
By using the electric diagram you can control if the
right input number was activated.

Exit the mode after finishing the test by touching the

door-key.
7

Notice:


All switching operations which were activated
during the I/O-test will be reset


The machine switches to home position

WARNING
If the result of the input-test is negative
The corresponding connections, cable connections and
switching/contact elements have to be checked by an expert! If
then the input-test is still negative, please contact the

INDUPRESS -after-sales-service.

4.9.3.2

How to start the output-test

Start the output-test as follows:

Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch button 7 Service menu.

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In service menu touch button 1 digital I/O-test.

3

Comment
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

Look into the diagrams for the output number of the

component you would like to test (e. g. a valve).
In mode digital I/O-test you have the possibility to test
the function of the outputs of the machine control and
the connected electrical components.
Buttons:
Buttons with numbers describe the possible outputs
from 01 - 64. Operation/handling:
Touch once output ON
Touch twice output OFF

The amplitude-button activates the automatic change

between ON...OFF... of the respective output
(helpful by setting the machine movements).
You can set the holding time before the change of
ON...OFF (cycle duration) with the black input window
time change. Call the numeric panel by touching this
input window for entering the two-digit numerical value
0,1-9,9 seconds)

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Activate the electrical component whose output signal

you would like to test (e. g. a valve) by touching the
button with the corresponding output number.
By touching the button the LED changes from red to
yellow. If the component is working well there will start
an active activation operation.

A machine movement may occur.

Several outputs can be switched on at the

same time! At inconsiderate use collisions
of movable components are possible and
therefore caused damages.

Exit this mode after finishing the test by touching the

door-key.
7

Notice:


All switching operations which were activated
during the I/O-test will be reset


The machine switches to home position

WARNING
If the result of the output-test is negative
The corresponding connections, cable connections and
switching/contact elements have to be checked by an expert! If
then the output-test is still negative, please contact the

INDUPRESS -after-sales-service.

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4.9.4

How to use the analog input-Test

How to test the input signals.

Description of analog input signals
Analog input signals can be generated by the position measuring system of the pressing plates and/or
by sensors for designation the pressing power. This can cause voltages of 0 10 V.
Before you start
Before you can start the analog I/O-test you have to plug in the USB stick in order to open the main
menu with service-code-approval (C2). [Section 4.4.4, Page 39].

Start the input-test

Start the input-test as follows:
Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch butten 7 service menu to call the

service menu.

Touch button 2 analog input-test.

3

Comment
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

Read off the current value of the sensor and check it

against the indication of the respective circuit in the
electric diagram.

Notice:


If you activate an analog sensor you can
trace/see the changing of the input signal on
the display.


Internal each voltage value will be convert to
packages:


10 V
= 32767 units

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Exit this mode after finishing the test by touching the

door-key.
5
Notice: The machine switches to home position.

WARNING
If the result of the input-test is negative
The corresponding connections, cable connections and
switching/contact elements have to be checked by an expert! If
then the input-test is still negative, please contact the

INDUPRESS -after-sales-service.

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4.9.5

How to use the analog output-test

How to test the analog output signals

Description of analog output signals

Analog output signals are voltages between 0 10 V DC for control of the following valves:


proportional pressure regulating valves


proportional blowing/blow-off valves


proportional steam valves

Before you start

Before you can start the analog output-test you have to plug in the USB stick in order to open the main
menu with service-code-approval (C2). [Section 4.4.4,, Page 39].

How to start the output-test

Start the output-test as follows:
Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch button 7 service menu to call the

service menu.

Touch button 3 analog output-test.

3

Comment:
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

Look into the diagrams for the output number or circuit

of the component you would like to test (e. g. a valve).

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Description INDUMAT Touch / Normal operation

To enter the requested circuit touch the corresponding

black panel.
 You will see the numeric panel!

Enter the output voltage two-digit and confirm with the

hook/enter-button or cancel your input with the xbutton.
Directly thereafter the valve will be
switched/activated without any further query.
For proportional pressure regulating valves:
0-10 V = 0-9 bar
output voltage = output pressure
5
Example:
5,0 V = 4,5 bar
0,0 V = deactivated
Otherwise voltage correspond to x10 of the level of
opening in %. Example: 2V 20% open
If you would like to test further circuits you can
deactivate the valve with entering again value 0 or
activate/switch it again together with further valves.

Exit the mode by touching the door-key.

It is not necessary to close the valves before. All
values will be reset automatically to the home position.
Notice: The machine switches to home position.

WARNING
If the result of the output-test is negative
The corresponding connections, cable connections and
switching/contact elements have to be checked by an expert! If
then the input-test is still negative, please contact the

INDUPRESS -after-sales-service.

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4.9.6

How to calibrate the touch-screen

When is a test necessary?

You have to start this test if the console/panel reacts slowly or doesnt react not at all by touching the
touch-screen.
Before you start
Before you can calibrate the touch-screen you have to plug in the USB stick in order to open the main
menu with service-code-approval (C2). [Section 4.4.4, Page 39].
How to calibrate the touch-screen
Calibrate the touch-screen as follows:
Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

Touch button 7 service menu to call the service

menu.

Touch button 4 touch-screen calibration.

3

Comment
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

The calibration mode starts. Now touch into the four

calibration-rings which will be shown one after another.
After each successful touch a new calibration-ring will
be shown.
After touching all calibration-rings the touch-screen is
calibrated again and switches automatically to the
mainscreen.

Calibration
If there is not the requested result or if there is a negative result after the

calibration please contact INDUPRESS -after-sales-service.

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4.9.7

Reference position

Here you will find the information how to reference the machine again after changing the coverings.

DANGER
Directly after touching the button reference position the
machine starts the automatic reference run immediately,
without further warnings.
The result are immediate machine movements of the headplate
and/or a movement of the carousel/rotary table which causes
the danger of injuries or damages of the machine.
Therefore the reference run must be done only from trained
staff and with highest caution.

Description of reference position

During referencing the zero point position the zero point of the headplate will be designated it has to
be designated again after each change of the coverings so that the machine can record the distances
and distance covered exactly.

Before you start

Before you can designat the reference position you have to plug in the USB stick in order to open the
main menu with service-code-approval (C2). [Section 4.4.4, Page 39].

Start reference run

Start the reference run as follows:
Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch the button 7 service menu to call

the service menu.

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Please pay attention to the safety

indication at the beginning of the section
before you touch button 5!
3

In service menu touch button 5 reference position.

Comment
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.
The zero point of the headplate will be designate new
during the reference run.
When the machine achieves the respective position
during the reference run you simply have to transfer
the position by touching the save-button.

After recording the upper position the control switches

automatically back to the mainscreen.
Notice:
Machines with several pressing devices (master-slave)
can referenced only at the master-device.
To reference all devices you have to switch the
master-side with the arrow-button in main screen to the
corresponding device.

Attention:
Do not touch the door-key during the
reference run, as
5

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the values will be rejected

the reference run has
repeated

to

be

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Description INDUMAT Touch / Normal operation

4.9.8

Reference pressure

The reference pressure will be designated by first setting into operation at Indupress factory and
changes insignificantly in the course of time.
The reference pressure is the pressure which is necessary to neutralize the weight of the pressing
plate (balance pressure).
You will find the original reference pressure on the acceptance report, which is attached to the

machine or you can ask the INDUPRESS -service about it. If you have to readjust the reference
pressure please go ahead as follows.
Before you start
Before you can change the reference pressure you have to plug in the USB stick in order to open the
main menu with service-code-approval (C2) [Section 4.4.4, Page 39].

How to adjust the reference pressure

Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch button 7 service menu to call the

service menu.

Touch button 6 reference pressure.

Directly after touching the button
reference pressure the machine starts
immediately, without any further indication
or warning with the closing motion or
directly with the pressure application.

Comment
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

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With the arrow-buttons you have the possibility to

increase or decrease the pressure.

Save your adjustments with the save-button bottom

left.
Change direction:
For horizontal movements you can check with button
change direction, both closing and opening.
You can cancel the reference pressure at any time with
the door-key and call the main menu.

4
Notice:
At this the values/data would not be saved.

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Description INDUMAT Touch / Normal operation

4.9.9

How to define and delete the mechanic code

Wherefore we need a mechanic code?

The control is protected of unauthorized access by a variable mechanic code (C3) [Section 4.4.4,
Page 39]. With this code you have access only to the sections of the control which are important for
mechanics.

Before you start

Before you can change the mechanic code you have to plug in the USB stick in order to open the main
menu with service-code-approval (C2). [Section 4.4.4, Page 39].

4.9.9.1

How to define the mechanic code

Define or change the mechanic code as follows:

Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch button 7 service menu to call the

service menu.

Touch button 7 mechanic code.

3

Comment
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

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Description INDUMAT Touch / Normal operation

How to enter the mechanic code.

Touch the input window in the middle of the display.
 you will see an alpha-numeric panel.
Enter the new mechanic code and define it with the
hook/enter-button.
4
The control switches automatically back to the
mainscreen.
Notice:
The mechanic code has to consist always of 5
characters. You can use numbers, characters and also
special characters.

4.9.9.2

Step

You can cancel the procedure anytime with the doorkey and switch back tot he mainscreen.

How to delete / reset the mechanic code

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch button 7 service menu to call the

service menu.

Touch button 7 mechanic code.

3

Comment
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

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Touch teh reset-button

 Now the previous valid mechanic code is deleted.
There is no visual reply.

Exit the chart with the door-key. The control switches

back to the mainscreen.

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4.9.9.3

How to release mechanic code

Before you start

Before you can start you possibly have to switch from master-slave-mode to standard-mode. For
this use the drop-down-box shown in the middle of the display in mainscreen (top).

Open the control with mechanic code as follows:

Step
1

Action

Figure

Touch the lock-button to call the input window for the

code-approval.

Touch the input window approval-code input.

Enter the before defined mechanic code.

Notice:
In case in bottomline is written service code active,
the input of the mechanic code is not necessary it is
already approved.

Confirm your input with the hook/enter-button.

The control automatically switch to the mainscreen.

Notice:
If the control is opened for the input the padlock is
opened with C3-approval

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4.9.10

Alert information

Description of alert information

The control is equipped with an error detection system. If the machine is not ready for use you will see
the corresponding error in the error screen, see example [Section 4.4.1.2, Page 34]. All possible error
messages, see [Section 4.10, Page 102].
You will see the last 50 errors in the alert information. It should give information about machine errors
and allow to make faults repeatable.

Before you start

Bevor Sie den Mechaniker-Code ndern knnen, mssen Sie den USB-Stick eingesteckt haben, um
das Hauptmen mit Service-Code-Freigabe (C2) zu ffnen. [Section 4.4.4, Page 39].

Open the alert information as follows:

Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch button 7 service menu to call the

service menu.

In service menu touch the button 8 alert information.

3

Comment
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

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You can see the last 50 errors in the alert information.

Here you can navigate by touching on the screen. You
will see a navigation array, where only the two arrowbuttons are activated.
5

It is not possible to delete anything in the alert

information.
Comment
If you would like to exit the alert information,
touch the arrow-button top left to call the main
menu.

With the door-key you can cancel and call the main
menu anytime.

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4.9.11

How to adjust date and time

Here you will find the information how to adjust date and time in the control.

Before you start

Before you can adjust date and time you have to plug in the USB stick in order to open the main menu
with service-code-approval (C2). [Section 4.4.4, Page 39].

How to adjust date and time

Please go ahead with the following instructions:
Step

Action

Figure

Touch the door-key to call the main menu (in

mainscreen).

In main menu touch button 7 service menu to call the

service menu.

Touch button 9 date and time.

3

Comment
If you would like to exit the service menu without
touching one of the shown buttons, touch the arrow
key top left to call the main menu.

1. Touch the number you would like to change

2. enter the corresponding value through the numeric

pad and confirm each value with the hook/enterbutton.
3. transfer the adjustements of date and time with the
save-button bottom left. The adjustments will be
saved

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Use error key top left to cancel the input or to switch

back to the service menu after saving.

With the door-key you can cancel or call the main

menu at any time.
Door-key  return to main menu

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Description INDUMAT Touch / Normal operation

4.10

Error messages

The INDUMAT Touch controller has an error message and alert system which informs the operator about
various machine malfunctions. In the following list you can find all possible messages as well as
troubleshooting hints.

4.10.1
Error
No.

Error description
Error messages/English

Error description:

Machine is switched OFF!

You've got to turn the machine control on,with

the Release- key (below the Emergency stop
button on the INDUMAT Touch controller

Emergency button is pressed!

The Emergency stop button was pressed or

the cable connection was disrupted or the
contact unit is not engaged

No compressed air supply!

The compressed-air is not connected or the

supply hose was cut or the air pressure is
under 1,5 bar or the connecting cables of the
pressure switch are disrupted

Headguard was activated!

The headguard was activated and is uptight or

the cable connection was disrupted

Headplate is not in upper position!

The headplate doesn't reach the upper limit

position because of mechanic blockade or
because of too low air pressure or too high air
losses (leckages) or the control switch was
misaligned or the control switch is broken or
the cable connection is disrupted

Iron is not not on the iron-rest!

The iron is not positioned in the sensor area of

the iron-rest or the sensor is misaligned or
broken or the cable connection is disrupted

not used

Close intermediate frame!

The intermediate frame wasn't closed before

starting the program or the control switch is
misaligned or broken or the cable connection is
disrupted

Stacking device - position is

undefined!

The stacking device wasn't in basic position

before starting the program because of
mechanic blockade or too low air pressure or
the control switch is misaligned or broken or
the cable connection is disrupted

10

Shape temperature is to low!

The pressing shapes aren't heated enough to

get the requested pressing result or the heating

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of the shapes is broken or the safety fuse of

the heating circuit was activated

11

Close waistband clip first!

The pressing program contains the function of

the trouser waistband stretcher and was
started before closing the waistband stretcher
or the control switch is misaligned or broken or
the cable connection was disrupted

12

Skirt tightener is not in position!

The skirt was not tightened before starting the

program or the control switch is misaligned or
broken or the cable connection is disrupted

13

No pressing program available!

The choosen pressing program place doesn't

contain a pressing program which can be
started

14

Pressing program data is not

valid!

The pressing program is not defined for this

machine or a failure occured during the
transfer of the pressing program from the
MEM-Card - the program data are damaged

No valid reference values stored!

The necessary data reference position and/or

reference pressure of the machine aren't
stored and have to be set and/or measured
again

Airbag is switched OFF!

The airbag is required for the program start

and was not acitvated before starting the
program or the switch for activating the airbag
is broken

Fixing frame is not closed!

The intermediate frame was not closed before

starting the program or the control switch is
misaligned or broken or the cable connection is
disrupted

No connection by CAN-bus!

The connection between the computer control

PP41 and the electronic system in the control
box is disrupted, e.g. because of broken cable
connection or identic CAN addresses in the
control box and the control or because of not
switched on load resistor

19

Lapel shape is not closed!

The lapel shape of the machine was not closed

before starting the program or the sensor of
distance measurement is out of the measuring
range or the sensor of the distance
measurement is misaligned or broken or the
cable connection is disrupted

20

Please start lapel vacuum first!

The lapel vacuum is requirement for the

program start and was not actived before
starting the program

15

16

17

18

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21

Please start bottom vacuum first!

The bottom vacuum is requirement for the

program start and was not activated before
starting the program

22

Please start vacuum first!

The vacuum is requirement for the program

start --> one ore more vacuums weren't
activated before starting the program

23

Table is not in home position!

The control switch of the table standard

position is misaligned, broken or has a cable
disruption

24

Pressing program is still running!

The program start was already activated again

before the actual working program was finished

Headplates are not in upper

position!

The head plate doesn't reach the upper limit

position because of mechanic blockade or
because of too low air pressure or too much air
losses (leckages) or the control switch is
misaligned or broken or the cable connection is
disrupted

26

Carriage is not in position!

The carriage of the pressing plate has not

reached the home position before starting the
program or the control switch for registration of
the home position is misaligned, broken or the
cable connection is disrupted

27

No (new) jacket loaded!

The pressed jacket was not removed before a

further start of the program

28

Sleeve is not tightened!

The loading procedure of the sleeve was not

finished before starting the program

29

Step-mode only on master device!

You can only start the master device in stepmode. The program start of the slave device
occurs this error message

Shapes are not open!

After finishing the pressing operation the

pressing shapes didn't open because of
mechanic blockade, too low air pressure or too
much air losses (leckages)

Stretch-frame is not closed!

The stretching frame wasn't closed before

starting the program or the control switch is
misaligned or broken or the cable connection is
disrupted

Hemstencil is not lowered!

The lowering of the hem pattern is required for

the program start - possible causes of
malfunction: the pedal for lowering of the hem
pattern wasn't activated till yet or the pedal is
broken or the cable is damaged or the control
switch "hem pattern lowered" is misaligned,
broken or the cable is disrupted

25

30

31

32

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Armhole creaser open?

The loading cycle of the machine was not

finished before starting the program or the
pedal "loading - forward" is broken or the cable
is disrupted or the control switch "side part
stretcher closed" is misaligned, broken or the
cable is disrupted

Protective motor switch?

The protective motor switch for the conveyor

belt was activated. Possible causes of
malfunction: At 400 V three-phase current is
one phase missing or the motor drive is
mechanically blocked through fabric remains
etc. or the motor is broken or the protective
motor switch is broken

35

Pocket flaps are not tightened!

To tighten the pocket flaps is required for a

program start. They weren't tigthened at all or
only on one side before starting the program or
the pedal "pocket flaps tigthen" is broken or the
cable is disrupted

36

"Change flap carrier" is switched

ON!

The "flap carrier" (= carrier bar of the pocket

flap pattern) is exchangeable. The switch for
"change flap carrier" is switched on or broken
or the cable is disrupted

37

Fixing device down? Vacuum ON?

The loading cycle of the machine wasn't

finished before starting the program or the
pedal "loading - forward" is broken or the cable
is disrupted

38

No free memory on the MEMCARD!

The memory card is completely full and can't

take more pressing programs. A new memory
card should be insert.

33

34

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Technical data

Technical data

5.1

Electric connection data

Item

Value

Power supply

3~ 400 V (Standard)
3~ 220 V (North-/Southamerika)

Control voltage

24 V=

Steam valves

24 V~

Fuses: power supply (operating company)

3 x 16 A ~

Fuses: primary machine circuit

2 x 1,6 A ~

Fuses: iron socket

1 x 6,3 A ~

Fuses: secondary machine control circuit

1x5A=
1x5A~

Working place light (option)

2 x 36W

Working place light (option)

2 x 18 W

5.2

Mechanical connection data and dimensions

In the following you will find a table which contains all machine dimensions and mechanical connection

data for the whole INDUPRESS pressing equipment. The average sound emission per machine is
80dB at max. (Function: bottom plate blowing, with open head plate; duration approx. 3,6 seconds).
Description table of the exponential numbers in brackets concerning the machine capacity:
*nderungen vorbehalten
*All data with reservation and subject to change
1. auch als 60Hz, 220V, 3Ph Version
(Amerika) erhltlich

1)

also available as 60Hz, 220V, 3Ph version

(America)

2. mit Entnahmegert

2)

with off-taking device

3. mit 2 Personen

3)

with 2 persons

4. fr vordere und hintere rmelnaht

4)

for front and hind sleeve seams

5. in Tandem (2 Maschinen / 1 Person)

5)

in Tandem (2 machines / 1 Person)

6. ohne Naht ffnen

6)

without seam opening

7. in Tandem (2 Maschinen / 2 Personen)

7)

in Tandem (2 machines / 2 Personen)

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Technical data

kg

gross weight

net weight
kg

l/min

height

l/s

mm

kg/h

depth

weight
kg

mm

height
mm

width

depth
mm

mm

width
mm

vacuum

voltage

steam

air comp.

15

vacuum

10

1 1/2" | - 130mbar

12

steam

3/8" | 6 bar

comp. air

consumption* packing dimensions*

1x 1x 1x 1x 1x 1400 1200 1800 180

condens

pcs/h

dimensions*

400 V | 3 Ph | 50 Hz

connections*

3/8" | 0,5 bar

capacity*

3/8" | 5,5 bar

modell*

1250 1300 1700 220

320

IPN-HG-23-22

130

IPN-K22-23-05

75

1x 1x 2x 2x 1x 1800 2200 2300 1000 38

80

120 2300 2450 2150 1000 1100

IPN-K22-23-09A

70

1x 1x 2x 2x 1x 1800 2200 2300 1000 38

80

120 2200 2400 2400 1000 1050

IPN-K22-23-10A

70

1x 1x 2x 2x 1x 1800 2200 2300 930

25

55

110 2200 2400 2400 1000 1050

IPN-K22-23-13A

70

1x 1x 2x 2x 1x 1800 2200 2300 1000 38

80

120 2200 2400 2400 1000 1050

IPN-K22-23-13C

70

IPN-K24-21-09A-13A
IPN-K24-21-10A/13C

1x 2x 2x 1x 1x 1800 2200 2300 1000 38

80

120 2200 2400 2400 1000 1050

3)

1x 1x 2x 2x 1x 3450 2100 2250 1200 38

80

120 2010 3450 2250 1200 1300

3)

1x 1x 2x 2x 1x 3450 2100 2250 1200 38

80

120 2010 3450 2250 1200 1300

45/65
45/65

IPN-K82-23-03A

80

1x 1x 2x 1x 1x 1800 2000 2240 770

24

45

60

2250 2400 2400 770

850

IPN-K82-23-03C

70

1x 1x 2x 2x 1x 1800 2000 2240 770

24

55

80

1750 1900 2000 770

850

IPN-K82-23-07A

130

1x 1x 2x 2x 1x 1800 2000 2240 770

15

40

75

1750 1900 2000 770

850

IPN-K82-23-07B

130

1x 1x 2x 2x 1x 1800 2000 2240 770

15

40

75

1750 1900 2000 770

850

IPN-K82-23-07C

65

1x 1x 2x 2x 1x 1800 2000 2240 770

15

40

75

1900 2050 2250 770

850

6)

IPN-K82-23-07D

65/90

1x 1x 2x 2x 1x 1800 2000 2240 770

30

45

110 1750 1900 2000 835

915

IPN-K82-23-07E2

135

1x 1x 2x 2x 1x 1800 2000 2240 770

15

40

75

1750 1900 2000 835

915

IPN-K82-23-07F2

135

1x 1x 2x 2x 1x 1800 2000 2240 770

15

40

75

1750 1900 2000 835

915

IPN-K82-23-07G

115

1x 1x 2x 2x 1x 1800 2000 2240 770

15

40

75

1750 1900 2000 835

915

IPN-K82-23-07V

115

1x 1x 2x 2x 1x 1800 2000 2240 770

15

40

75

1750 1900 2000 835

915

IPN-K82-23-17A

140

1x 1x 2x 2x 1x 1800 2000 2240 1100 22

45

75

1950 2100 2100 1100 1150

IPN-K82-23-17B

100

1x 1x 2x 2x 1x 1950 2000 2240 1100 22

45

75

1950 2100 2100 1100 1150

IPN-K84-23-05

105/1353)

2x 2x 4x 2x 1x 2600 2400 2240 1230 55

120

180 2350 2500 2040 1230 1330

2)

3)

2x 2x 4x 2x 1x 2400 2400 2240 1240 55

120

180 2350 2500 2040 1230 1330

2)

3)

2x 2x 4x 4x 1x 2400 2400 2240 1200 50

110

170 2350 2500 2040 1230 1330

2)

3)

2x 2x 4x 4x 1x 2400 2400 2240 1240 55

120

180 2350 2500 2040 1230 1330

2)

3)

2x 2x 4x 4x 1x 2400 2400 2240 1240 55

120

180 2350 2500 2040 1230 1330

2x 2x 2x 2x 1x 2700 2400 2240 1400 75

180

220 2035 2700 2400 1400 1500

2x 2x 2x 2x 1x 2700 2400 2240 1400 75

180

220 2035 2700 2400 1400 1500

200

1x 1x 2x 2x 1x 950 1450 2000 290

10

10

30

1000 1450 2000 290

370

75/852)/953)

2x2 2x1 2x2 2x1 1x 1550 1650 2050 380

27

35

75

1550 1650 2050 510

630

IPN-SC-04-01

individual

1x 1x 1x 2x 1x 1600 1300 1800 520

20

50

100 1450 1500 1900 380

420

IPN-SC-03-11

individual

1x 1x 1x 2x 1x 1100 1300 1800 130

10

15

70

1400 1200 1900 280

400

IPN-SC-03-12

individual

2x 1x 1x 1x 1x 1100 1300 1800 410

12

25

80

1400 1200 1900 270

310

IPN-K84-23-09A
IPN-K84-23-10A
IPN-K84-23-13A
IPN-K84-23-13C
IPN-K84-23-19C
IPN-K84-23-19D
IPN-LG-23-21
IPN-LKV-23-04B (SET = 2x)

Stand 2011.07 | Revision: 100

100/125 /130
100/125 /130
100/125 /130
100/125 /130
2)

3)

95/110 /125
2)

3)

100/125 /150

Hornung GmbH INDUPRESS & Co. KG

Page 107 of 121

Betriebsanleitung Teil II INDUMAT Touch

Technical data

depth

height

net weight

gross weight

mm

kg

kg

l/s

mm

kg/h

width

weight
kg

mm

height
mm

comp. air

depth
mm

80

l/min

width
mm

25

vacuum

air comp.
voltage
3/8" | 6 bar
400 V | 3 Ph | 50 Hz

1x 1x 2x 2x 1x 1400 1300 1800 465

steam

vacuum
1 1/2" | - 130mbar

consumption* packing dimensions*

steam
pcs/h

dimensions*

condens

connections*

3/8" | 0,5 bar

capacity*

3/8" | 5,5 bar

modell*

75/1053)

120 1400 1500 1900 510 555

IPN-SCV-21-07E2

100

1x 1x 2x 2x 1x 1400 1300 1800 430

15

28

75

1400 1500 1900 320 440

IPN-SCV-21-07F2

100

1400 1500 1900 320 440

IPN-SCV-21-05

1x 1x 2x 2x 1x 1400 1300 1800 430

15

28

75

3)

1x 1x 2x 2x 1x 1400 1300 1800 465

25

80

120 1400 1500 1900 320 440

3)

1x 1x 2x 2x 1x 1400 1300 1800 465

25

55

110 1400 1500 1900 320 440

IPN-SCV-21-13A (SET = 2x)

3)

70/100

1x 1x 2x 2x 1x 1400 1300 1800 465

25

80

100 1400 1500 1900 320 440

IPN-SCV-21-13C (SET = 2x)

70/1003)

1x 1x 2x 2x 1x 1400 1300 1800 465

25

80

100 1400 1500 1900 320 440

IPN-SCV-21-17A

100

1x 1x 2x 2x 1x 1400 1300 1800 550

15

30

50

IPN-SCV-21-17B

70

2x 2x 2x 2x 1x 1400 1300 1750 530

18

50

100 1850 1450 1800 340 490

1x 1x 1x 2x 1x 1400 1300 1800 350

15

35

85

1x 1x 2x 2x 1x 1400 1400 1800 465

40

80

120 1450 2700 1800 760 975

2x 2x 2x 2x 1x 2550 1300 1900 1400 40

80

120 1450 2700 1800 900 1050

1x 1x 1x 2x 1x 1350 1400 1800 420

16

25

30

1400 1200 1900 380 420

1x 1x 1x 2x 1x 1350 1400 1800 420

15

20

35

1400 1200 1900 360 400

90

1x 1x 1x 2x 1x 1350 1400 1800 420

15

20

35

1400 1200 1900 360 400

IPN-SG-07-11

individual

1x 1x 1x 2x 1x 1100 1300 1800 130

10

15

70

1400 1200 1900 300 410

IPN-SG-07-12

individual

1x 1x 1x 2x 1x 1100 1300 1800 400

12

25

80

1400 1450 1900 410 510

IPN-SG-07-18A-C

35

1x 1x 1x 2x 1x 1100 1300 1800 300

12

35

85

1400 1400 1900 300 400

IPN-SG-07-18B

110

1x 1x 1x 2x 1x 1100 1300 1800 300

30

75

1400 1200 1900 300 400

IPN-SG-07-21

120

1x 1x 1x 2x 1x 1100 1300 1800 270

10

10

30

1400 1200 1900 270 300

IPN-SG-07-25A

90

1x 1x 2x 2x 1x 1400 1300 1800 330

12

25

70

1050 1300 1750 330 430

IPN-SG-09-01

120

1x 1x 1x 2x 1x 1100 1300 1800 270

10

10

30

1450 1500 1900 380 420

IPN-SG-23-02A

120

1x 1x 1x 2x 1x 1100 1300 1800 440

25

30

40

1400 1300 1900 440 470

IPN-SG-23-03A

70

1x 1x 3x 2x 1x 1100 1300 1800 300

16

25

30

1400 1300 1900 440 470

IPN-SGV-23-03A

65

1x 1x 3x 2x 1x 1400 1300 1800 455

16

25

30

1400 1500 1900 510 540

IPN-SGV-23-05

75

2x1 2x1 2x2 2x 1x 1400 1300 1800 465

25

80

120 1400 1500 1900 480 510

IPN-SGV-23-07A

125

1x 1x 2x 2x 1x 1400 1300 1800 430

15

20

35

1400 1500 1900 320 440

IPN-SGV-23-07B

125

1x 1x 2x 2x 1x 1400 1300 1800 430

15

20

35

1400 1500 1900 320 440

IPN-SGV-23-07C

65

1x 1x 2x 2x 1x 1400 1300 1800 430

15

20

35

1400 1500 1900 320 440

IPN-SGV-23-07D

65

1x 1x 2x 2x 1x 1400 1300 1800 320

15

17

30

1400 1500 1900 320 440

IPN-SGV-23-07E2

100

1x 1x 2x 2x 1x 1400 1300 1800 435

15

17

30

1400 1500 1900 320 440

IPN-SGV-23-07F2

100

1x 1x 2x 2x 1x 1400 1300 1800 435

15

17

30

1400 1500 1900 320 440

IPN-SCV-21-09A (SET = 2x)

IPN-SCV-21-10A (SET = 2x)

70/100
70/100

5)

IPN-SCV-21-18A

35/50

IPN-SCV-21-19A

3)

IPN-SCV-21-19C
IPN-SG-07-03C
IPN-SG-07-07G
IPN-SG-07-07V

Page 108 von 121

5)

7)

70/90 /100 /170

3)

5)

7)

65/85 /95 /165

2)

70/110

4)

90/45

Hornung GmbH INDUPRESS & Co. KG

1400 1500 1900 340 490

1450 1500 1900 410 460

Revision: 100 | Version 2011.07

Betriebsanleitung Teil II INDUMAT Touch

Technical data

height

net weight

gross weight

mm

kg

kg

l/s

depth

steam
kg/h

mm

weight
kg

width

height
mm

mm

depth
mm

comp. air

width
mm

l/min

voltage
400 V | 3 Ph | 50 Hz

vacuum

vacuum

air comp.

80

steam

3/8" | 6 bar

consumption* packing dimensions*

2x1 2x1 2x2 2x 2x1 1400 1300 1800 375 25

condens

pcs/h

dimensions*

1 1/2" | - 130mbar

connections*

3/8" | 0,5 bar

capacity*

3/8" | 5,5 bar

modell*

70/100

3)

120 1400 1500 1900 320 440

IPN-SGV-23-10A

70/100

3)

2x1 2x1 2x2 2x2 2x1 1400 1300 1800 465 25

55

110 1400 1500 1900 320 440

IPN-SGV-23-11D

200

1x 1x 1x 2x 1x 1400 1300 1800 332

IPN-SGV-23-09A

10

70

70/100

3)

2x1 2x1 2x2 2x2 2x1 1400 1300 1800 375 25

80

100 1400 1500 1900 540 580

IPN-SGV-23-13C

70/100

3)

2x1 2x1 2x2 2x2 2x1 1400 1300 1800 375 25

80

100 1400 1500 1900 320 440

IPN-SGV-23-17A

100

1x 1x 2x 2x 1x 1400 1300 1800 335 15

30

50

IPN-SGV-23-17B

70

2x 2x 2x 2x 1x 1400 1300 1800 530 30

50

100 1850 1450 1800 340 490

IPN-SGV-23-18A

35/505)

1x 1x 1x 2x 1x 1400 1300 1800 350 15

35

85

1450 1500 1900 385 410

IPN-SGV-23-18B

100

1x 1x 1x 2x 1x 1400 1300 1800 350 13

30

75

1400 1450 1900 350 420

2x 2x 2x 3x 1x 2400 1300 1960 880 40

80

120 1450 2700 1800 760 975

2x 2x 2x 2x 1x 2550 1300 1900 1400 40

80

120 1450 2700 1800 900 1050

IPN-SGV-23-13A

IPN-SGV-23-19A
IPN-SGV-23-19C
IPN-SG-23-25A

3)

5)

70/90 /100 /170

3)

5)

65/85 /95 /165

7)

7)

1400 1500 1900 320 440

1400 1500 1900 320 440

1x 1x 2x 2x 1x 1400 1300 1800 330 12

25

70

65/90

3)

2x 2x 2x 2x 1x 2100 1300 1750 580 35

80

120 1400 2500 1800 320 460

IPN-SGVD-23-05

60/75

3)

1x 1x 2x 3x 1x 2300 1400 1850 540 25

80

120 2150 1400 1850 815 995

IPN-SGVD-23-07E2-F2

40/50

2x 2x 2x 3x 1x 2200 1400 1850 650 25

80

120 1400 2500 1800 320 460

IPN-SGVD-23-09A

50/703)

2x 2x 2x 3x 1x 2200 1400 1850 650 25

80

120 2200 1400 1850 650 840

IPN-SGVD-23-10A

50/703)

1x 1x 2x 2x 1x 1950 1300 1750 540 45

100

160 2200 1400 1850 650 840

IPN-SGVD-23-13A

50/703)

1x 1x 2x 2x 1x 1950 1300 1750 540 25

80

100 2200 1400 1850 650 840

IPN-SGVD-23-13C

50/70

3)

1x 1x 2x 2x 1x 1950 1300 1750 540 25

80

100 2200 1400 1850 650 840

IPN-SGVH-23-08A

85

1x 1x 1x 2x 1x 1400 1250 2150 300 15

45

45

1400 1250 2150 300 450

IPN-SGVH-23-08A-3

85

1x 1x 1x 2x 1x 1400 1250 2150 300 15

45

45

1400 1250 2150 380 480

IPN-TOP-B03

100

1x 1x

1x 1x 800 1220 2150 180 25

15

800 1220 2150 180 210

1x 1x 1x 2x 1x 1700 1200 1600 280 20

10

25

1900 1250 1900 335 460

1x 1x 2x 1x 1x 2150 1070 2050 270 15

18

50

1110 2150 2050 375 475

IPN-SGVD-23-04C

IPN-U-23-15 (SET = 2x)

IPN-US-23-23

125

65/100

3)

75

1050 1300 1750 330 430

IPN-VCD-21-14A

100/125

3)

2x 2x 2x 2x 1x 1100 1300 2400 465 15

25

22

1400 1300 2260 480 595

IPN-VCD-21-14C

100/1253)

2x 2x 2x 2x 1x 1100 1300 2400 465 15

25

22

1550 1300 2260 485 630

IPN-VCD-21-14B

85/1003)

2x 2x 2x 2x 1x 1400 1200 2350 380 14

35

40

1300 2350 2260 520 650

85

1x 1x 1x 2x 1x 1250 1500 2600 460 18

15

45

1400 2750 1650 460 580

2x 2x 2x 2x 1x 1400 1200 2350 465 16

50

22

1250 1550 2260 500 600

2x 2x 2x 2x 1x 1400 1200 2350 380 14

35

40

1300 2350 2260 520 650

2x 2x 2x 2x 1x 1400 1200 2350 465 16

50

22

1250 1550 2260 500 600

2x 2x 2x 2x 1x 1400 1200 2350 465 16

50

22

1400 1300 2260 465 580

IPN-VH-23-08A
IPN-VHD-23-14A
IPN-VHD-23-14B
IPN-VHD-23-14C
IPN-VHD-23-16

Stand 2011.07 | Revision: 100

100/125
85/100

3)

3)

100/125

3)

Hornung GmbH INDUPRESS & Co. KG

Page 109 of 121

Betriebsanleitung Teil II INDUMAT Touch

List of abbreviations

List of abbreviations

CE

Communaut Europenne (French for European Union)

DIN

German Institute for Standardization ("Deutsches Institut fr Normung e.V.")

etc.

et cetera (and so on)

e.g.

exempli gratia (for example)

Fig.

Figure

min

minimum

max

maximum

resp.

respectively

TFS

Tunnelfinisher

USB

Universal-Serial-Bus

Page 110 von 121

Hornung GmbH INDUPRESS & Co. KG

Revision: 100 | Version 2011.07

Betriebsanleitung Teil II INDUMAT Touch

Glossary

Glossary

Bargraph

Button / Push button

Graphic display of the measured setting value, showing

modifications through the length of the bar in accordance with the
set value.
The usual button is an operational item which is mostly
performed as a push button. It is used to connect or interrupt
electric lines. Unlike the switch, you can not see wether a button
was pressed.

Button / Touch switch

A frequently used variation of button is the touch switch. The

touch switch is a specific feature for touch-screen operation. The
button is drawn on the touch-screen as soon as you touch it, a
certain action will follow.

CE marking

Designation for specific products according to the laws of the EU

(European Union) in connection with the product safety within the
European Economic Area (EEA) and the European Community
(EC) being a part thereof.
With the CE marking the manufacturer confirms the conformity of
the product to the applying EC directives and the compliance with
the fundamental requirements stipulated therein.

CF Compact Flash
(Memory card)

CompactFlash (CF) is a mass storage device format used in

portable electronic devices. For storage, CompactFlash typically
uses flash memory in a standardized enclosure. The INDUMAT
Touch controllers are using CF cards as a main data storage,
replacing the Flash ROM of former controller versions. All the
data is held there currently required process data are loaded to
the RAM memory for faster performance.

Controller

User interface, Programming unit, PLC, Operation panel.

Display

User interface

EC declaration of
conformity

The EC declaration of conformity is the basis of the CE marking

of the respective product.
With the EC declaration of conformity the manufacturer confirms
that a product circulated by him complies with, e.g. is in
agreement with, the basic health and safety requirements of all
relevant European directives.

finish, finishing

Final treatment of garments

Icon

A graphical symbol, resembling or analogous to the thing it

represents. Icons enabling non-lingual user guidance.

Main picture/main screen

The main screen ist the main user interface, which appears after
turning on the controller by means of the release key.

Stand 2011.07 | Revision: 100

Hornung GmbH INDUPRESS & Co. KG

Page 111 of 121

Betriebsanleitung Teil II INDUMAT Touch

Glossary

Master-Slave mode

The master-slave mode requires that two independently

operating pressing devices are controlled from the same user
interface (e. g. the left and the mirrored, right pressing device of
the same processing step). One machine works first - this is the
master machine on which the working parameters can be
determined. The other machine works as a second - this is the
slave machine which gets all the working parameters of the
master machine sent.

Pop-up

A pop-up is a suddenly appearing message or information on a

currently pending event.

Start screen

The start screen means the user interface which appears as

soon as the control has been started resp. after the button
>Entry< has been pushed.

Switch

A switch is an operational item, which is connecting or

interrupting electric lines.
After activation, a switch contact will remain stable in the
respective switch position.
There is two switch contact types: NO = normaly open contact
(with activation the contact will close) and NC = normaly closed
contact (with activation the contact will open)

Timeout

A fixed time limit for a certain process was exceeded the

process was stopped and the timeout alert appears.

Touch-screen

Monitor (computer operation / user interface) which controls the

run of the program after a touch on parts of a picture (Pictogram).
The technical implementation of the command entry is practically
"transparent" to the user.

USB stick

Universal-Serial-Bus-Stick; small storage medium resp. data

memory

User interface

Display

Page 112 von 121

Hornung GmbH INDUPRESS & Co. KG

Revision: 100 | Version 2011.07

Betriebsanleitung Teil II INDUMAT Touch

Table of illustrations

Table of illustrations

Fig. 1 Example rating plate.......................................................................................................................5

Fig. 2 INDUMAT Basic - Two text-matrix Interface ..................................................................................9
Fig. 3 INDUMAT 07 - Graphical user interface with detailed info and error messages ...........................9
Fig. 4 INDUMAT PP41 - Graphical user interface with extensive information and self-keys as well as
communicating messages .............................................................................................................9
Fig. 5: INDUMAT Touch - Graphical touch-screen user Interface with extensive information and selfkeys as well as communicating messages....................................................................................9
Fig. 6: Pressing Machine - Controls (Example)......................................................................................10
Fig. 7: Basic Pressing Equipment (Example).........................................................................................11
Fig. 8: Optional - pressing equipment (example) ...................................................................................12
Fig. 9: Foot Control Pedals (example) ...................................................................................................13
Fig. 10: Knee switch bar (example)........................................................................................................16
Fig. 11: Emergency stop button .............................................................................................................17
Fig. 12: Emergency stop button .............................................................................................................17
Fig. 13: Release button.......................................................................................................................17
Fig. 14: Release button.......................................................................................................................17
Fig. 15: Safety frame headguard ......................................................................................................17
Fig. 16: Release button........................................................................................................................17
Fig. 17: Release button........................................................................................................................17
Fig. 18: Safety- light barrier ....................................................................................................................18
Fig. 19: Release button........................................................................................................................18
Fig. 20: Release button........................................................................................................................18
Fig. 21 : Two-Hand Start Button.............................................................................................................18
Fig. 22 Safety iron rest ...........................................................................................................................19
Fig. 23: INDUMAT Touch controller .......................................................................................................20
Fig. 24: F1 Machine information..........................................................................................................22
Fig. 25: F2 Production counter ............................................................................................................22
Fig. 26: F3 Maschine einrichten ..........................................................................................................23
Fig. 27: Manual pressing/Individual functions ........................................................................................23
Fig. 28: Individual functions....................................................................................................................24
Fig. 29: Mainscreen/standard mode.......................................................................................................25
Fig. 30: Mainscreen/Master-Slave mode ...............................................................................................25
Fig. 31: Buttons ......................................................................................................................................26
Fig. 32: Hotspots ....................................................................................................................................26
Fig. 33: Drop-down box ..........................................................................................................................26
Fig. 34 Number pad................................................................................................................................26
Fig. 35 Alpha-numeric pad .....................................................................................................................27
Fig. 36: Mainscreen/master-slave mode Buttons,...............................................................................28
Fig. 37 Main menu..................................................................................................................................29
Fig. 38 Service Menu .............................................................................................................................30
Fig. 39: Mapping of the main menu structure  access through the door-key ......................................31
Fig. 40: Master-Slave mode ...................................................................................................................32
Fig. 41: Main switch................................................................................................................................36
Fig. 42: Safety check ..............................................................................................................................36
Fig. 43: Safety check acknowledged......................................................................................................37
Fig. 44: Error picture...............................................................................................................................37
Fig. 45: Main switch................................................................................................................................38
Fig. 46: Info picture F1 Key .................................................................................................................38
Fig. 47: USB stick with key ring..............................................................................................................39
Fig. 48: USB port USB stick is plugged in...........................................................................................39
Fig. 49: Reset Button..............................................................................................................................42
Fig. 50: START-Button ...........................................................................................................................45
Fig. 51: PFEIL-Button .............................................................................................................................47
Fig. 52: CANCEL-Button ........................................................................................................................47
Fig. 53 Button Two-Hand start ...............................................................................................................51
Fig. 54 button 08A control element ........................................................................................................51
Fig. 55 Pressing program Descriptions Bilder sind NEU ....................................................................52
Fig. 56 Button - cancel ...........................................................................................................................58
Stand 2011.07 | Revision: 100

Hornung GmbH INDUPRESS & Co. KG

Page 113 of 121

Betriebsanleitung Teil II INDUMAT Touch

Table of illustrations

Fig. 57 delete parameter........................................................................................................................ 64

Fig. 59 USB stick and USB-socket and cover for USB-socket.............................................................. 75
Fig. 60 Service Menu............................................................................................................................. 79

Page 114 von 121

Hornung GmbH INDUPRESS & Co. KG

Revision: 100 | Version 2011.07

Betriebsanleitung Teil II INDUMAT Touch

Index

Index
expert .............................................................. 7
Explanation to delete a parameter................ 64

A
Advanced features ........................................12
Alpha-numeric pad ......................................27
Annex ...............................................................I
Automatic reference cycle .............................44

B
Bahnentext ...................................................53
Basic equipment ............................................11
blowing ..........................................................16
bottom - plate.................................................10
bottom plate blowing .....................................11
bottom plate vacuum ......................................11

fix vacuum..................................................... 16
Foot control pedals ....................................... 13
foot controlled pedals.................................... 11
Function keys................................................ 22
Functional description of pressing machines.. 9

G
Glossary...................................................... 111
Granting service code access level .............. 39

C
Calling production data..................................42
Calling the Master-Slave mode .....................33
CAN-Bus testen.............................................92
command box ................................................11
confidentiality...................................................2
Configuration of pressing programs ..............52
Controller Operational items..........................20
controllers ........................................................9
conversions .....................................................6
Copyright .........................................................6
Covering pressing plates...............................46

D
declaration of conformity .................................7
Description
Main menu buttons 1-9 .................................. 29

Description INDUMAT Touch .....................20

Diagnosen durchfhren .................................79
Digital I/O-Test durchfhren ..........................79
Disclaimer........................................................5
Display contrast .............................................23
Door key ........................................................21
Drop-down-boxes ..........................................26

E
edge suction ..................................................12
Edit a pressing program ................................56
Eingabefelder Numerische ......................26, 27
Elecric connection data ...............................106
electric cabinet...............................................11
electrical switch plans......................................7
Elektrische Daten - Tabelle .........................107
Emergency stop.............................................17
Emergency stop button .................................21
Error description ..........................................102
Error messages ...........................................102
Error messages during editing ......................56
Stand 2011.07 | Revision: 100

headplate coverings...................................... 23
Hinweis Betriebsanleitung Teil I und II ........... 2
holding component ....................................... 12
Hotspots........................................................ 26
How to adjust date and time ....................... 100
How to adjust the time cycle ......................... 66
How to copy a pressing program .................. 69
How to create pressing sequences .............. 74
How to create the Pressing Programs.......... 52
How to delete a pressing program................ 71
How to delete a programmed track .............. 59
How to designate a pressing program .......... 67
How to edit a pressing program.................... 55
How to lock the INDUMAT Touch controller. 41
How to set the parameter ............................. 62
How to set the parameter setting.................. 61
How to start the output-test........................... 82
How to transfer data through USB stick ....... 75
How to use the analog input-test .................. 85
How to use the analog output-test................ 87
How to use the digital I/O-test....................... 79

I
Implicit Guarantee........................................... 5
Index ........................................................... 115
Individual functions.................................... 23
INDUMAT 07................................................... 9
INDUMAT Basic.............................................. 9
INDUMAT PP41.............................................. 9
INDUMAT Touch ............................................ 9
Input boxes ................................................... 26
Input-Test durchfhren ................................. 81
instructed person ............................................ 7
Instructions for use ......................................... 7
iron ................................................................ 10

K
Knee switch bar ............................................ 16

Hornung GmbH INDUPRESS & Co. KG

Page 115 of 121

Betriebsanleitung Teil II INDUMAT Touch

Index

Konformittserklrung..................................... 7

Q
Qualified personnel ......................................... 7

L
Layout pressing machine.............................. 10
Legal information ............................................ 5
List of abbreviations.................................... 110
List of spare parts ............................................ I
Lists of spare parts ......................................... 7

M
Machine data ................................................ 38
Machine description........................................ 9
machine frame .............................................. 11
machine identification label ............................ 5
Machine off ................................................... 38
Main menu .................................................... 29
Manual pressing ..................................... 23, 50
Manuell Bgeln ............................................. 50
Master-Slave mode....................................... 32
Mechanic code.............................................. 94
Mechanical connection data and dimensions
................................................................ 106
Mechaniker-Code eingeben ......................... 97
Mechanisch Daten - Tabelle ....................... 107
Menu layout .................................................. 31
Modem testen ............................................... 98
Modifications ................................................... 6

R
Rating plate ..................................................... 5
reference position.......................................... 23
Release key .................................................. 21
Revision service .............................................. 6

S
Safety devices............................................... 17
Safety frame.................................................. 17
Safety iron rest .............................................. 19
Safety light barrier ......................................... 18
Setting brightness ......................................... 43
Setting contrast ............................................. 43
Software version ........................................... 38
Special features and adjustments................. 48
Sprache ........................................................ 78
Star key ......................................................... 21
Step mode..................................................... 34
Structure pressing machine .......................... 10
Supplementary documents ............................. 7
switching knee bar ........................................ 12

T
Table of content

pressing programs ............................................54

non-liability...................................................... 2
Normal operation ............................................ 9
Number pad .................................................. 26

O
Operation of the touch-screen display.......... 26
operational items ............................................ 9
Operational items.......................................... 10

P
Parameter programmieren............................ 65
pedal ....................................................... 10, 13
pedal bar ....................................................... 15
pedal functions.............................................. 14
pedal start ..................................................... 13
piece counter ................................................ 42
Pneumatic switch plans .................................. 7
Possible error messages during the copy
process...................................................... 70
Possible parameter in figures ....................... 61
pressing plates.............................................. 11
Programme lschen...................................... 71
Programm-Editor aufrufen ............................ 55
Programmiermodus aufrufen ........................ 55
Purpose........................................................... 7

Table of content .............................................. 3

Table of illustrations .................................... 113
table top ........................................................ 11
tap vacuum.................................................... 16
Technical changes .......................................... 6
Technical data............................................. 106
terms of delivery............................................... I
The human-mchine interface ........................ 20
Touch-screen operation mainscreen /masterslave mode ................................................ 28
Touch-screen operation
mainscreen/standard-mode....................... 27
Tow-Hand start button .................................. 18
Track allocation........................................... 53
Turn-on procedure and Safety check ........... 36

U
upper plate /steam ........................................ 12
upper plate steam ......................................... 11
upper plate vacuum ...................................... 12
USB Port ....................................................... 21
USB stick....................................................... 75
USB stick transfer data .............................. 76
Useful reference.............................................. 8

V
vacuum level ................................................. 12

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Hornung GmbH INDUPRESS & Co. KG

Revision: 100 | Version 2011.07

Betriebsanleitung Teil II INDUMAT Touch

Index

vertical movement .........................................12

W
waistband clip ......................................... 12, 16

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Hornung GmbH INDUPRESS & Co. KG

Page 117 of 121

Betriebsanleitung Teil II INDUMAT Touch

Annex

10 Annex
10.1

List of spare parts

For a fast and correct processing of your order the following details should be provided:

Machines order number

Spare part type or label
Spare part number
Order quantity

Terms of delivery
All spare part orders are subject to the following conditions:

Orders made by phone are only valid if confirmed in writing.

Delivery is affected according to our general terms and conditions of business.

Notice
A detailed list of spare parts can be found in the documentation!

Stand 2011.07 | Revision: 100

Hornung GmbH INDUPRESS & Co. KG

Anhang I

Betriebsanleitung Teil II INDUMAT Touch

Annex

Autor: Hornung GmbH INDUPRESS & Co. KG

Thema: Betriebsanleitung
Titel: Betriebsanleitung Indupress Pressing machinen INDUMAT Touch
Dokumentenname: Betriebsanleitung_Teil_2_Maschinen_INDUMAT_Touch_v025.doc
Dateigre: 28 MB
Anzahl der Seiten: 1
Anzahl der Worte: 21040
Stand 2011.07 Revision 100

Page II von 121

Hornung GmbH INDUPRESS & Co. KG

Revision: 100 | Version 2011.07

Energie- und
Tunnelfinisher

- Industrial Pressing Equipment

Bgelanlagen,

Pressing

machinen

und

Head Office
Hornung GmbH INDUPRESS & Co. KG
Boschstrae 7
D - 63768 Hsbach | Germany
Tel.: +49 6021 / 6237 - 0
Fax: +49 6021 / 6237 - 66
Mail: [email protected]
Web: www.indupress.de

Copyright INDUPRESS

Wir fertigen Tunnelfinisher, Pressing machinen, Bgeltische,

Bgelgerte und projektieren, liefern und installieren dazu
komplette Dampf-, Vakuum- und Druckluftanlagen sowie die
entsprechenden Rohrleitungssysteme individuell auf die
jeweiligen Anforderungen zugeschnitten.

| Stand 2011.07 Revision 100

INDUPRESS