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Toshiba VRF Commsiioning Sequence PDF

This document provides a 14-step commissioning sequence for Toshiba SMMS and SHRM heat pump systems, including system pressure and vacuum tests, refrigerant charging, indoor unit checks, and addressing the system units. Additional details are given for setting dipswitches on the master outdoor unit controller board to select operating modes and optional low-noise settings. Notes provide refrigerant charge calculation tables and instructions for adjusting the system address.

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2K views

Toshiba VRF Commsiioning Sequence PDF

This document provides a 14-step commissioning sequence for Toshiba SMMS and SHRM heat pump systems, including system pressure and vacuum tests, refrigerant charging, indoor unit checks, and addressing the system units. Additional details are given for setting dipswitches on the master outdoor unit controller board to select operating modes and optional low-noise settings. Notes provide refrigerant charge calculation tables and instructions for adjusting the system address.

Uploaded by

tonylyf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Product Bulletin 520-0508

Commissioning sequence overview - SMMS and SHRM


For further details, please contact Toshiba Customer Service on 0870 8430333

Commissioning sequence overview - SMMS and SHRM


Provide power to the outdoor unit (crank case heater power supply)
System pressure test
Connect service hoses to (discharge), liquid and gas service valves (and balance circuit if used). Pressurise
the system with oxygen-free nitrogen (OFN). All times shown are minimum - no maximum times apply
Pressure

Duration

50 psig

5 minutes

200 psig

5 minutes

450 psig

5 minutes

600 psig

1 hour

500 psig

24 hours

Any loss of pressure indicates a leak, which must be identified, repaired and re-tested.
When all tests have been successfully undertaken, vent nitrogen to atmosphere with care.
De-hydration by vacuum pump (triple evacuation)
6

Evacuate to 10 Torr

Break vacuum with OFN and pressurise to 15 psig

Evacuate to 6 Torr

Break vacuum with OFN and pressurise to 15 psig

10

Evacuate to 4 Torr (3 Torr if ambient temperature is < 10C)

11

Isolate pump and check that vacuum is maintained for 30 minutes

Refrigerant charging
When all tests have been successfully undertaken, break vacuum with the required quantity of R410A NOTE 1.
Clean refrigerant must be used, and added only by weight and in liquid state.
12

Add refrigerant into the liquid circuit

13

Slowly open all isolation valves (fully) on all outdoor units, remove
service hoses and leak test

14

The system's first operation will be in the cooling mode

Indoor units (can be checked while the outdoor unit is being pressure tested/dehydrated)
Check that fans rotate freely
Check that water drains correctly.
High static ducted models
o Check that a U trap is fitted
o Connect fan tapping as required (shipped at medium speed)
Provide power to the indoor unit when safe to do so.
Addressing system from master outdoors unit
Systems must be addressed separately, from the master outdoor unit
o Disconnect relay connector (as shipped)
If connected to U1/U2 network, central control devices must be disconnected or powered off.
A system identity will be provided during the automatic addressing process. This will be 1 for all
systems unless configured through switches SW13 and SW14 NOTE 2
Leave/set service switches to 1 1 1 (as shipped)
Leave/set switch SW30-2 to ON (as shipped)
Bulletin VRF Commsiioning Sequence 1 of 4
26 February 2008

Commissioning sequence overview - SMMS and SHRM


For further details, please contact Toshiba Customer Service on 0870 8430333
All indoor units in every group linked (directly or indirectly) to the system must be energised (otherwise
addressing will be incomplete).
Press SW15 for 2 seconds - system is now addressed from outdoor unit (may take 10 minutes).
LEDs display A U T O 1 , A U T O 2 A U T O 9
When complete, master outdoor unit displays U 1 - slave units display U 2 U 3 U 4
Use data retrieval to show that system capacity and the number of connected indoor units are correct.
o 1 2 3 shows system capacity (combined outdoor units)
o 1 3 3 shows the number of outdoor units
o 1 3 3 shows the number of indoor units (and how many require cooling)
o 2 5 1 press SW04 and indoor units demand cooling (40% demand for 1 hour)
o 2 - 14 - 2 press SW04 adds un-addressed indoor units to the system
o Set service switched to 1 - 1 - 1 when complete
Other systems can be addressed in the same way - but always separately
To determine the address of each indoor unit (optional unless system is to be centrally controlled)
The address is two part: system # - indoor #
For single indoor units under a standard controller (RBC-AMT21/31E), pressing UNIT while the
controller is active will display the address
For multiple indoor units under a standard controller, press TEST (spanner icon) + external fan control
for 4 sec. ALL is now displayed and all indoor fans in the group operate. Press UNIT and the master
unit's address is displayed, while it's fan (alone) runs. Press UNIT to scroll through group in the same
manner. Press TEST (spanner icon) to exit.
For indoor units/groups under simple, wireless or central (only) control, temporarily connect a standard
controller RBC-AMT21/31E to terminals A-B and repeat the procedures shown above. A fault code
(E09) may be generated after 10 minutes. This can be avoided by setting the controller as a slave).
Group configuration(s) may now be made - through a standard controller by pressing TEST (spanner icon)
+ SET + CL simultaneously for 4 seconds. Changes made will be held by the master outdoor unit - which
will broadcast these settings to all other controllers used.
Standard
Simple
Wireless
Central

Dipswitch configurations (master outdoor unit only)


SW10-1

SW10-2

Mode selection (SMMS)


Off/off
On/off
Off/on
On/on

= heating priority
= cooling priority
= majority priority
= indoor unit priority

SW10-4

SW11-2

Float switches

Fan power

Off = system
shutdown
On = single unit
stopped

Off = 15 Pa
On = 45 Pa

SW11-3

SW11-4

Low noise options


On =
compressor
range reduced

Bulletin VRF Commsiioning Sequence 2 of 4


26 February 2008

On = outdoor
air flow reduced

Commissioning sequence overview - SMMS and SHRM


For further details, please contact Toshiba Customer Service on 0870 8430333
PCBs
TCB-PCM02E
4 possible applications within the master outdoor units each allows an external switch to change the
systems performance depending on which PCB connection is used. Up to 4 of these PCBs may be used
if necessary
CN508 night set back 50 dBA
CN509 runs the outdoor fan at low speed (snow control)
o Continuous connection between COOL and COM
CN510 operating mode (SMMS)
o COOL ONLY by continuous connection of COOL and COM
o HEAT ONLY by continuous connection of HEAT and COM
o Normal operation by breaking
CN512 starts/stops all indoor units
o Start by pulsed connection between COOL and COM
o Stop by pulsed connection between HEAT and COM
TCB-PCDM2E
Load shedding control for SMMS or SHRM
A PCB that can be installed in the master outdoor unit. One or two, normally open switches may be
connected to its two circuits. Compressor speed is limited as a function of these switches being connected
in combination.
A number of options are available by Dipswitch however assuming interface PCB SW07 bits 1 and 2 are
both ON, load shedding will have this effect:
SW01

SW02

Compressor limit

off

off

100%

on

off

85%

off

on

75%

on

on

60%

Bulletin VRF Commsiioning Sequence 3 of 4


26 February 2008

Commissioning sequence overview - SMMS and SHRM


For further details, please contact Toshiba Customer Service on 0870 8430333
NOTE 1 Refrigeration charge calculation
Liquid pipe size
1/4"
3/8"
1/2"
5/8"
3/4"
7/8"

SMMS
0.025 kg/m
0.055 kg/m
0.105 kg/m
0.160 kg/m
0.250 kg/m
0.350 kg/m

SHRM
0.033 kg/m
0.072 kg/m
0.137 kg/m
0.208 kg/m
0.325 kg/m
0.455 kg/m

System refrigerant charge correction table (SMMS and SHRM2)

HP 1 2 3 correction HP 1 2 3 4 correction
5

28

10 10

30

10 10 10

1.5

32

10

10

2.5

32

12 10 10

12

12

3.5

34

10

14

34

12 12 10

16

36

10 10

18

10

36

12 12 12

20

10 10

3.0

38

10 10 10

22

22

12 10

24

24

12 12

26

10

-2.0

HP 1 2 3 correction

0
-6.0

2.0

1.0

10

10

2.5

-6.0

12

12

3.0

3.0

16

-1.5

-6.0

18

10

4.0

20

10 10

-6.0

24

-4.5

40

10 10 10 10

-5.0

26

10

-3.0

5.0

42

12 10 10 10

-4.0

28

10 10

-1.5

-4.0

44

12 12 10 10

-2.0

30

10 10 10

7.0

46

12 12 12 10

-4.0

48

12 12 12 12

2.0

2.0

NOTE 2 System address settings


Setting system address by Dipswitches.
Default address is 1 addresses can be 1 28

Address increase
E.g. system 6 is 1 +

SW14-1
1
1
ON

SW14-2
2
0
OFF

SW14-3
4
4
ON

Bulletin VRF Commsiioning Sequence 4 of 4


26 February 2008

SW14-4
8
0
OFF

SW13-4
16
0
OFF

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