R

Electronic Buttonholing Machine

LBH-1700 Series
ENGINEERS MANUAL

29339504
No.04

PREFACE
This Engineers Manual is written for the technical personnel who are responsible for the service and maintenance of
the machine.
The Instruction Manual for these machines intended for the maintenance personnel and operators at an apparel
factory contains operating instructions in detail. And this manual describes Standard Adjustment, Adjustment
Procedures, Results of Improper Adjustment, and other important information which are not covered by the Instruction
Manual.
It is advisable to use the relevant Instruction Manual and Parts List together with this Engineers Manual when carrying
out the maintenance of these machines.
In addition, for the motor for the sewing machine with thread trimmer, refer to the separate Instruction Manual or
Engineers Manual for the motor. And for the control panel, refer to the Instruction Manual for the control panel.
This manual gives the Standard Adjustment on the former page under which the most basic adjustment value is
described, and on the latter page Results of Improper Adjustment under which stitching errors and troubles arising
from mechanical failures are described together with the Adjustment Procedures.

CONTENTS
1. SPECIFICATIONS ............................................................................................. 1
2. STANDARD ADJUSTMENT ............................................................................. 2
(1)
(2)
(3)
(4)

Height of the needle bar ................................................................................................. 2

Needle-to-hook timing .................................................................................................... 2
Needle rocking timing..................................................................................................... 4
Height of the needle bar rocking rod (adjusting the reference of needle bar
rocking components)...................................................................................................... 4
(5) Adjusting the stitch width PM arm and backlashes of the stitch base line
and stitch width gears .................................................................................................... 6
(6) Detecting the origin of the stitch base line stepping motor ....................................... 6
(7) Detecting the origin of the stitch width stepping motor ............................................. 8
(8) Backlash of the feed gear............................................................................................... 8
(9) Longitudinal position of the presser and the feed shaft ........................................... 10
(10) Knife drop position ...................................................................................................... 10
(11) Knife bar/position of the knife installing base/knife bar stroke .............................. 12
(12) Knife detector sensor .................................................................................................. 14
(13) Position of the starting safety arm............................................................................. 16
(14) Adjusting the starting safety hook............................................................................. 16
(15) Adjusting the starting sensor ..................................................................................... 18
(16) Adjusting the needle thread trimmer control lever .................................................. 20
(17) Adjusting the stop-motion solenoid .......................................................................... 20
(18) Stroke of the stop-motion solenoid ........................................................................... 22
(19) Longitudinal amount of the needle thread trimmer.................................................. 22
(20) Lateral position of the needle thread trimmer .......................................................... 24
(21) Height of the needle thread trimmer .......................................................................... 24
(22) Position of winding the needle thread at the start of sewing .................................. 26
(23) Opening timing of the needle thread trimmer ........................................................... 26
(24) Spring pressure of the needle thread trimmer.......................................................... 28
(25) Adjusting the needle thread trimmer lever................................................................ 28
(26) Position of the bobbin thread trimmer/position of bobbin thread clamp plate ..... 30
(27) Timing to open the bobbin thread trimmer and the opening amount / adjusting
the bobbin winder trip latch ........................................................................................ 30
(28) Height of the presser ................................................................................................... 32
(29) Adjusting the thread tension solenoid ...................................................................... 32
(30) Adjusting the safety switch ........................................................................................ 34
(31) Adjusting the bobbin winder ...................................................................................... 34
(32) Adjusting the thread breakage detecting plate......................................................... 36
(33) Adjusting the presser lifting solenoid ....................................................................... 36
(34) Adjusting the presser lifting air cylinder ................................................................... 38
(35) Adjusting the presser fall detecting plate ................................................................. 38

3. DISASSEMBLING/ASSEMBLING PROCEDURE .......................................... 40

(1) Disassembling/assembling the hook driving shaft .................................................... 40
(2) Disassembling/assembling the main shaft ................................................................. 42
(3) Adjusting the timing belt tension ................................................................................. 44

4. ADJUSTMENT OF THE ORIGIN SENSOR .................................................... 46

(1) Adjusting procedure of the upper detecting plate ..................................................... 46
(2) Adjusting procedure of stepping motor origin ........................................................... 47

5. LUBRICATION MECHANISM ......................................................................... 49

(1) Lubrication ..................................................................................................................... 49
(2) Lubricating the respective components...................................................................... 49
(3) Adjusting the amount of oil .......................................................................................... 50
(4) Lubricating other components ..................................................................................... 50

6. DESCRIPTION OF OPERATION PANEL ....................................................... 52

(1) Sewing data .................................................................................................................... 54
(2) Sewing data list.............................................................................................................. 54
(3) Making the radial flow bar-tacking shape ................................................................... 58
(4) Sewing data initial value table ...................................................................................... 59
(5) Sewing data initial value table (Change not possible) ............................................... 60

7. MEMORY SWITCH .......................................................................................... 61

(1) How to use the memory switch .................................................................................... 61
(2) Memory switch list......................................................................................................... 62
(3) How to set the memory switch ..................................................................................... 63
(4) DIP switches on the SDC circuit board ....................................................................... 72

8. TEST MODE .................................................................................................... 73

(1) How to use the test mode ............................................................................................. 73

9. ERROR DISPLAY LIST ................................................................................... 74

10. TROUBLES AND CORRECTIVE MEASURES ............................................. 80
(1) With regard to sewing ................................................................................................... 80
(2) Woth regard to mechanical components .................................................................... 89
(3) With regard to electrical components ......................................................................... 92

11. CIRCUIT DIAGRAM .................................................................................... 104

12. OPTIONAL PARTS ..................................................................................... 116
(1) Table of the optional parts .......................................................................................... 116
(2) Thread tension VR (variable resistor) ........................................................................ 116

13. OTHERS ...................................................................................................... 117

(1) How to remodel the presser to the type 4 presser ................................................... 117
(2) Points of replacing the presser with that of 60 mm or 70 mm ................................ 118

14. DRAWING OF THE TABLE ........................................................................ 121

1. SPECIFICATIONS
Model

LBH-1700

LBH-1702

When presser type 1 is used When presser type 2 is used When presser type 3 is used
Stitch width (max.)

4 mm

5 mm

5 mm

5 mm

Length of buttonhole
(length of knife)

6.4 to 19.1 mm
(1/4" to 3/4")

6.4 to 25.4 mm
(1/4" to 1")

6.4 to 31.8 mm
(1/4" to 1-1/4")

6.4 to 25.4 mm
(1/4" to 1")

Stitch length (max.)

25 mm

35 mm

41 mm

35 mm

Sewing speed

Standard 3,000 rpm (Number of revolution can be controlled.) Max. 3,600 rpm

Needle

DP X 5J (SCHMETZ 134R)

Needle bar stroke

34.6 mm

Thread take-up lever

Link thread take-up lever

Hook

DP type full-rotary automatic lubricating hook

Lift of work clamp check

12 mm

Bobbin winder

Built-in machine head type

Feed drive method

Drive by stepping motor, rack and pinion

Dimensions

Width of machine bed : 185 mm

Height (from table top surface to top end of top cover) : 364 mm
Length (from front end of machine bed to rear end of motor cover) : 630 mm

10

Weight of machine head

50 kg

11

Adjustment of needle thread

Active tension method

Digital setting for each section by means of operation panel (Parallel section tension,
bar-tacking section tension)

12

Data that can be stored in memory Max. 89 patterns

13

Bar-tacking shape

Square shape, radial shape, round shape (selection by operation panel)

Radial taper bar, Radial straight bar

14

Change-over of 1/2 stitching

Each pattern can be set.

15

Input voltage classification

Domestic : 1 100V/ 3 200V

16

Motor

Export : 1 100 to 240V

1 220 to 415V

3 200 to 240V

3 220 to 415V

Compact AC servo motor 450W

Direct-drive method

17

Lubrication method

Automatic lubrication method

18

Lubricating oil

JUKI New Defrix oil No.1 (Equivalent to ISO VG7)

2. STANDARD ADJUSTMENT
Standard Adjustment

(1) Height of the needle bar

Adjust the height of the needle bar so that the distance from the top surface of the throat plate to the lower
end face of the needle bar is 11.9 mm (standard) or 11.4 mm (K) when the needle bar is in the lowest dead
point.

Setscrew in the needle

bar connection

Needle

(2) Needle-to-hook timing

1) Blade point of the hook is aligned with the center of the needle when the needle bar goes up by 2.3 mm
(standard) or by 2.8 mm (K) from its lowest dead point.
At this time, the distance from the top end of the needle eyelet to the blade point of the hook is 1.6 to 1.8
mm (needle is in the central section of the hole in the throat plate).
2) The clearance provided between the needle and the blade point of the hook is 0.01 to 0.04 mm (needle
is rocked to the right of the hole in the throat plate).
3) Adjustment value of the needle guard is 0 to 0.02 mm (needle is in the central section of the hole in the
throat plate).

0.01 to 0.04 mm
1.6 to 1.8 mm
Blade point
of hook

Needle guard

0 to 0.02 mm

Adjustment Procedures

Results of Improper Adjustment

1. Enter timing gauge 1 supplied with the machine as

accessories between the throat plate and the lower end of
the needle bar as shown in the figure, loosen the setscrew in
the needle bar connection, and adjust the height of the needle
bar.

For the floppy fabrics, it is effective

when the needle bar is slightly
lowered than the standard value.

(Caution) Adjust the height of the needle bar when the

needle is positioned in the center of the needle
hole in the throat plate.
2. Table of timing gauge
Sub-class
type

Timing gauge
1

Standard

11.9 mm

14.2 mm

11.4 mm

14.2 mm

Part No. of timing gauge : B9101771000 (Standard)

D9101771K00 (K)

1. Make a state that the needle is in the center of the hole in the
throat plate and the needle bar starts going up from the lowest
dead point. Then, enter the timing gauge 2 between the throat
plate and the lower end of the needle bar as shown in the
figure and loosen the hook sleeve setscrew to adjust the
timing.
2. The clearance provided between the needle and the blade
point of the hook is 0.01 to 0.04 mm when the needle is rocked
to the right of the hole in the throat plate.
3. In this state, adjust the relation of the position of the inner
hook and the bobbin case positioning stopper to 0 to 0.2 mm
as shown in the figure below. Then, securely tighten with the
stopper setscrew.

to

0.

Bobbin case positioning

stopper

Inner hook

For the floppy fabrics, it is effective

when the hook timing is slightly
retarded than the standard value.
(Clrarance provided between the
upper end of the needle eyelet and
the blade point of the hook is
desired to be approximately 1.0
mm.)
For the purl stitching, if the hook
timing is advanced, crest of seam
is likely to be improved. On the
contrary, if the hook timing is
retarded, stitch skipping is
improved, but crest of seam is likely
to be slightly deteriorated.

Standard Adjustment

(3) Needle rocking timing

The engraved marker line on the needle rocking drive large gear is aligned with the center of the hook
driving shaft when the needle bar has reached its highest point (needle should complete rocking when the
needle comes down and passes the throat plate).

Needle rocking
drive large gear

Engraved
marker line
Needle rocking
drive pinion
Hook driving
shaft

Engraved
marker line

Setscrew No. 1

(4) Height of the needle bar rocking rod (adjusting the reference of needle bar rocking
components)
Needle bar rocking cam is located on the stitch base line side and the needle enters in the center of the hole
in the throat plate when the clearance provided between the lower end of the needle bar rocking rod and the
machine bed is 8 mm.

Needle bar rocking cam

Needle entry

8 mm

Top surface of machine bed

(Figure observed from the front side of the sewing machine)

Adjustment Procedures

Results of Improper Adjustment

1. Adjust the timing by the needle rocking drive pinion.

<How to check after the adjustment>
Place a sheet of paper at the needle entry position, turn the
hand pulley by hand and make sure that the needle sways in
the lateral direction.

Place a block of 8 mm under the rod and press down the needle
bar rocking rod. Then, the rod comes down. In this state, loosen
the setscrew in the needle bar rocking arm, rear to adjust the
height.

Setscrew

Needle bar rocking

arm, rear

Needle bar rocking rod

(Caution) When tightening the setscrew in the needle bar

rocking arm, rear, tighten it so that there is no
thrust play between the needle bar rocking arm,
rear and the needle bar rocking shaft bushing.

When the engraved marker line is

not aligned, needle sways to cause
needle breakage, stitch skipping,
etc.

When the height of the needle bar

rocking rod is improper, stitch width
of parallel section of the right and
left sides will change.
If the needle entry position is
improper, when the needle stitch
width is increased, the other side
comes in contact with the needle
and the hole in the throat plate. As
a result, needle breakage or thread
breakage will result.

Standard Adjustment

(5) Adjusting the stitch width PM arm and backlashes of the stitch base line and stitch
width gears
a) When the stitch width is 0 mm, the clearance provided between the frame and the stitch width PM arm
is 1 mm.
b) Stitch base line and stitch width stepping motor gears should run smoothly without backlashes.
Stitch base line stepping motor
Condition :
The needle bar should
be in the lower dead
point of its stroke.

1 mm

Needle bar rocking cam is

on the stitch base line side.

Stitch base
line PM arm

Stitch width
PM arm
Needle bar rocking cam is
on the stitch width side.

Stitch width stepping motor

(6) Detecting the origin of the stitch base line stepping motor
When the needle enters in the center of the needle hole in the throat plate, the stitch base line origin sensor
should detect the origin detecting plate.

Condition :
The needle bar rocking cam
should be on the stitch base
line side.

Origin detecting plate

Needle
hole

Needle bar
rocking cam
Needle

Stitch base line

origin sensor

8 mm
Top surface of machine bed
(Figure observed from the front side of the sewing machine)

(Caution) The stitch base line stepping motor is the one with white connector. (Upper side)

Adjustment Procedures

Results of Improper Adjustment

a) 1. Turn the hand pulley to bring the needle bar rocking cam to
the stitch base line side, and confirm the 0 position (center
of the needle hole) of the stitch base line.
2. Further, turn the hand pulley to bring the needle bar rocking
cam to the stitch width side, and set the needle bar to the
lower dead point of its stroke.
3. Move the needle bar to the right or left to set the needle at
the center of the needle hole.

If the clearance is smaller than the

specified value, when
compensating the stitch width
amount, the stitch width PM arm
comes in contact with the frame.
If the clearance is larger than the
specified value, when retrieving the
origin, Er 43 occurs. Or, when the
stitch width is maximum, the stitch
width PM arm comes in contact with
the frame. As a result, the stitch
width may not be obtained.
If the backlash of stepping motor
gear is large, needle entry accuracy
will be deteriorated.

4. Provide a clearance of 1 mm between the stitch width PM

arm and the frame, and tighten with the setscrews in the stitch
width adjusting arm.

Setscrews in stitch
width adjusting arm

If there is no backlash between the

stepping motor gears and the gears
are excessively pressed, motor
torque will occur.
b) Loosen respective setscrews in the respective stepping motors,
lightly preess the motors in the direction of a, and adjust the
backlashes of the gears.
Loosen the setscrews in the origin detecting plate to adjust
the plate.
How to check
Pressing the right
key, turn ON the power to set the test
mode.
(Refer to page 73.)
Select No. 1 with the left
or
key. (Input check)
Detection of the sensor can be checked by turning ON or
OFF of the second LED from the left of the right 4-digit LED.
(1, 0)
Origin compensation procedure by means of the panel (Refer
to page 47.)
Pressing the
key, right, turn ON the power. Compensate
the needle position with the origin compensation mode No.
52.

When the needle is located on the

right side from the center of the
needle hole, it will cut the stitches.
When it is on the left side, the
presser may come in contact with
the needle.

Standard Adjustment

(7) Detecting the origin of the stitch width stepping motor

When the needle bar rocking cam is located on the stitch base line side and the needle enters in the center
of the needle hole in the throat plate (when stitch width amount is 0 mm), the stitch width origin sensor
should detect the origin detecting plate.

Stitch width
origin sensor

Origin detecting plate

(Caution) The stitch width stepping motor is the one with blue connector. (Lower side)
Perform the adjustment when the stitch base line origin sensor is in the origin.

(8) Backlash of the feed gear

Backlash : 0 to 0.05 mm

Feed gear

Feed stepping motor

Small

Backlash

Large

Feed shaft
Setscrews

Adjustment Procedures

Results of Improper Adjustment

Loosen the setscrews in the origin detecting plate to adjudst

the plate.
How to check
Pressing the right
key, turn ON the power to set the test
mode. (Refer to page 73.)
Select No. 1 with the left
or
key (input check).
Detection of the sensor can be checked by turning ON or
OFF of the third LED from the left of the right 4-digit LED.

When the needle is on the right side

from the center of the needle hole,
stitches are increased and the
presser comes in contact with the
needle. Or, stitches may be cut.
When it is on the left side, stitch
width is decreased.

Origin compensation procedure by means of the panel (Refer

to page 47.)
Pressing the right
key, turn ON the power. Compensate
the needle position with the origin compensating mode No.
53.

1. Loosen the setscrews in the feed base.

(To protect the gear sections of the feed gear and feed shaft
gear from the end tooth bearing)
2. Loosen four setscrews in the feed stepping motor and move
the feed stepping motor up or down in the direction of the
arrow to adjust the backlash.
3. Tighten the setscrews in the feed base so that the end tooth
bearing of the gear sections of the feed gear and the feed
shaft gear does not occur.
(Caution) After the assembling, move the work clamp back
and forth by hand to check whether there is any
uneven trorque.

Feed shaft

Feed base
Setscrews

If the backlash is large, feed pitch

shift will occur. Or, if it is too small,
defective feed (step-out of stepping
motor) will occur.

Standard Adjustment

(9) Longitudinal position of the presser and the feed shaft

Distance from the center of the needle hole in the throat plate to the end face of the presser is 2.5 0.3
mm (when the feed origin is detected).
When the feed origin is detected, the distance from the top end of the feed shaft to the end face of the
feed shaft bushing is 5 mm.

Feed shaft bushing

2.5 0.3 mm
(2.2 to 2.8 mm) Throat plate

Feed shaft

Sensor installing
plate setscrews

Sensor installing
plate

Feed base
5 mm
Presser
Setscrews

(10) Knife drop position

Knife should drop in the center of the knife drop groove in the throat plate.

Knife drop groove

10

Adjustment Procedures

Results of Improper Adjustment

1. Tighten the setscrews so that the distance from the presser to

the needle hole is 2.5 mm and so that the feed shaft protrudes
by 5 mm from the feed shaft bushing.
(Caution) When tightening the setscrews, turn the feed shaft
and tighten the setscrews in the center of the
backlash in the rotating direction so that the feed
stepping motor gear and the feed shaft gear do
not produce the end tooth bearing.
2. When the feed origin is detected, adjust the distance from
the presser to the needle hole to 2.5 0.3 mm, and fix the
position of the sensor installing plate with the sensor installing
plate setscrews.
How to check
Pressing the right
key, turn ON the power to set the test
mode. (Refer to page 73.)
Select No. 1 with the left
or
key. (Input check)
Detection of the sensor can be checked by turning ON or
OFF of the leftmost LED of the right 4-digit LED.
Origin compensation procedure by means of the panel (Refer
to page 47.)
key, turn ON the power. Compensate
Pressing the right
the feed position with the origin compensation mode No. 51

Adjust the position at the installing position of the throat plate

base.

Throat plate

Throat plate base

11

If the position of the presser is

improper (longitudinal position of
the work clamp is also improper),
opening/closing of the needle
thread trimmer will be affected.
When the feed origin is detected, if
the distance from the needle hole
to the presser is excessively narrow,
the presser comes in contact with
the needle at the overlapped section
resulting in thread breakage or
needle breakage.
Improper position of the feed shaft
is related to the maladjustment of
the bobbin thread trimmer driving
cam resulting in defective bobbin
thread winding.

Standard Adjustment

(11) Knife bar/position of the knife installing base/knife bar stroke

0 to 1 mm

a) Clearance provided between the cloth cutting knife and the needle bar is 0.4 to 0.6 mm.
b) When the knife bar is at the stop position, the distance from the jaw section of the machine arm to the top
end of the concave of the knife bar is 0 to 1 mm.
c) For the solenoid type, the distance from the top surface of the machine arm to the top end of the knife bar
is 4 to 5 mm when lightly pressing down the knife bar by hand.

Concave of knife bar

Knife bar
Knife installing base setscrews
Knife installing base

Needle bar

Cloth cutting knife

Solenoid setscrews

Knife driving lever

Knife driving
lever stopper

Knife driving solenoid

Solenoid setscrews
Stopper nut

Cylinder setscrews

Knife driving cylinder

Cylinder setscrews

12

4 to 5 mm

0.4 to 0.6 mm

To lightly press by hand

Adjustment Procedures

Results of Improper Adjustment

a) Lower the needle bar, loosen the knife installing base

setscrews, and move the knife installing base to the right or
left to adjust the clearance.

If the distance from the cloth cutting

knife to the needle bar is smaller
than the specified value, the knife
comes in contact with the needle
bar. As a result, noise will occur, the
knife will wear out, or cloth will be
stained.
If the distance from the cloth cutting
knife to the needle bar is larger than
the specified value, the distance
from the front bar-tacking and the
knife hole is increased and the rear
bar-tacking may be cut.

b) For the solenoid type, loosen the stopper nut and adjust the
position of the knife driving lever stopper.
For the air cylinder type, loosen the cylinder setscrews and
adjust the position of the knife driving cylinder.

If the distance is excessively small,

the knife installing base comes in

(Caution) For the air cylinder type, when the cylinder is

positioned on the way, the adjustment becomes
improper. Perform the adjustment with the air
connected.
c) Loosen the solenoid setscrews and adjust the position of the
knife driving solenoid.

13

contact with the jaw section of the

machine arm and a big noise
occurs.
If the distance is excessively large,
the knife may come out under the
presser when the presser is lifted.
If the distance is large, cloth may
not be cut.
If the distance is small, the knife
driving lever may come in contact
with the machine arm.

Standard Adjustment

(12) Knife detector sensor

6 Knife detector sensor

5 Pin

1 Screws

3 Knife detector
sensor
installing base 2 Screw

4 Origin
detecting plate

14

Adjustment Procedures

Results of Improper Adjustment

Adjust and fix knife detector sensor installing base 3 and origin
detecting plate 4 with screws 1 and 2 so that the detecting
plate enters upper/lower, right/left and center sections of the
sensor detecting section when the knife bar returns to the upper
side.
Caution : When the knife bar returns to the upper side, turn
pin 5 and make sure that it does not come in
contact with knife detector sensor 6.

15

Standard Adjustment

(13) Position of the starting safety arm

Clearance provided between the starting safety arm and the presser bar lever is 0.3 to 0.8 mm.

Starting safety hook

Stopper
Nut
0.3 to 0.8 mm

(14) Adjusting the starting safety hook

Starting sensor plate

Starting safety lever
Starting sensor

0.5 0.2 mm

Starting safety hook

Starting lever

Nut
Stopper screw

16

Adjustment Procedures

Results of Improper Adjustment

Loosen the nut and adjust the position of the stopper so that the
clearance provided between the starting safety arm and the
presser bar lever is 0.3 to 0.8 mm.

When there is no clearance

between the starting safety arm and
the presser bar lever, both parts
interfere with each other and the
presser may not be lifted.

Adjust the stopper screw and the nut so that the clearance
provided between the starting safety lever and the starting safety
hook is 0.5 0.2 mm (0.3 to 0.7 mm) when the starting lever is
fully depressed

If the clearance is excessively small,

starting may not function.
If the clearance is excessively large,
starting pedal becomes heavy due
to the needle thread trimmer control
lever.

17

Standard Adjustment

5 Starting
sensor
(4.8)

1 to 3 mm

(15) Adjusting the starting sensor

1 Starting
sensor
plate

4 Starting safety lever

2 Screws

3 Starting safety
solenoid base

18

Adjustment Procedures

Results of Improper Adjustment

Adjust and fix with screws 2 so that starting sensor plate 1

enters in the center of the detecting section of starting sensor 5
when the starting has functioned. The dimension from starting
sensor 5 to the bottom end of starting sensor plate 1 is 1 to 3
mm.
Caution : Make sure that starting sensor plate 1 does not
come in contact with starting sensor 5 when
starting has functioned.
In addition, do not perform the adjustment of the
position of the sensor with starting safety
solenoid base 3 since the play of starting safety
lever 4 is adjusted with starting safety solenoid
base 3.

19

Standard Adjustment

(16) Adjusting the needle thread trimmer control lever

Clearance provided between the needle thread trimmer control lever and the needle thread trimmer arm,
rear is 0 mm when the starting safety hook engages with the starting lever.

Needle thread trimmer

control lever

Starting safety lever

Needle thread
trimmer arm, rear

To engage with
each other

Starting safety hook

Setscrews

(17) Adjusting the stop-motion solenoid

Clearance provided between the stop-motion pressing plate and the stop-motion bar spring is 0.5 to 1 mm
when the starting safety hook engages with the starting safety lever.

Starting safety lever

0.5 to 1 mm
Spring

Stop-motion solenoid base

Stop-motion solenoid

Starting safety hook

20

Adjustment Procedures

Results of Improper Adjustment

Lightly press the needle thread trimmer control lever to the needle
thread trimmer arm, rear (pressing in the direction of f) in the
state that the starting safety hook engages with the starting lever
and fix it with two setscrews.

If the pressing amount is large, the

needle thread trimmer control lever
is deflected and the pedal becomes
heavy.
If the pressing amount is small (if
there is a clearance), the needle
thread trimmer arm comes out to the
front and the needle thread trimmer
may interfere with the needle.

Move the stop-motion solenoid base up or down to adjust so

that the clearance provided between the stop-motion solenoid
spring and the starting safety lever is 0.5 to 1 mm.

If the clearance is small, starting

may not function.
If the clearance is large, the starting
safety lever may not return at the
stop-motion.

21

Standard Adjustment

(18) Stroke of the stop-motion solenoid

Stroke of the stop-motion solenoid is 8 0.5 mm. (7.5 to 8.5 mm)

8 0.5 mm

(19) Longitudinal amount of the needle thread trimmer

Longitudinal amount : 4 to 5 mm

Setscrew
Inc.

Dec.

Roller shaft

22

Adjustment Procedures

Results of Improper Adjustment

Adjust the amount of the stroke by moving the stop-motion

bar and the nut.

If the stroke is small, the starting

safety lever cannot be lifted up at
the stop-motion, and the presser
does not go up even when the stopmotion has functioned. If the stroke
is large, the starting safety lever
may not be lifted up due to the lack
of force.

Stop-motion bar

Nut

1. Loosen the setscrew attached to the top end of the presser

bar lifting lever, move the roller shaft to the right or left to
adjust the longitudinal amount of the needle thread trimmer.
Moving the roller shaft clockwise will increase the amount, or
counterclockwise to decrease it.
2. This adjustment is a slight fine adjustment. Take care not to
excessively move the roller shaft.
<Check>
The londitudinal amount of the needle thread trimmer is the
difference of movement amount of the needle thread trimmer
shaft between when the presser lifting is performed and when
it is not performed. Measure the distance between the needle
thread trimmer shaft guide plate and the end face of the needle
thread trimmer arm.
Needle thread trimmer
shaft guide plate

Needle thread
trimmer arm
Longitudinal amount
4 to 5 mm

23

When the longitudinal amount is

excessively moved, the projection
of the needle thread trimmer arm
(front) may come off from the groove
in the slide roller bracket when the
needle thread trimmer moves to the
right or left.
If it comes off from the groove, the
presser may not go up or defective
feed will result. So, be careful.

Projection

Standard Adjustment

(20) Lateral position of the needle thread trimmer

1) Adjust the position so that when the needle thread trimmer has advanced most, it is aligned with the
center of the needle and the top end of the trimmer comes out to the right by 4 to 6 mm from the center
of the knife groove.

4 to 6 mm

2) End of closing of the needle thread trimmer (upper knife is overlapped with lower knife by 0.5 to 0.8 mm.)

(21) Height of the needle thread trimmer

Install the needle thread trimmer as low as possible to such an extent that it does not come in contact with
the presser.

Setscrews

24

Adjustment Procedures

Results of Improper Adjustment

1. Depress the presser lifting pedal, loosen the setscrew in the

needle thread trimmer arm (front) with hexagonal wrenck key
when the needle thread trimmer has advanced most, and
adjust the longitudinal and lateral positions of the needle
thread trimmer arm (front).
2. Loosen the setscrew in the needle thread trimmer actuating
plate A and adjust the overlapping amount of the upper knife
and the lower knife.
3. Adjust relatively the longitudinal position of the needle thread
trimmer and the longitudinal position of the needle thread
trimmer actuating plate A.
When the trimmer closes too early or the overlapping amount
of the upper knife and the lower knife exceeds 1 mm or more,
slightly move the position of the needle thread trimmer
actuating plate A to this side.
Setscrew (rear face)

Needle thread
trimmer arm

Needle thread trimmer

actuating plate B

If the longitudinal or lateral position

is improper, the needle thread
trimmer is caught with the presser
bar lifting lever and may not move
smoothly when performing presser
lifting.
When the position of the trimmer
actuating plate A is placed
excessively in the front ------ needle
thread cannot be trimmed. (Trimmer
does not close.)
When the position of the trimmer
actuating plate A is placed
excessively in the rear ------ the
trimmer closes before catching the
needle thread.

Needle thread trimmer

actuating plate A

Loosen the setscrews in the needle thread trimmer and move

the trimmer up or down to adjust the height.
<Check after the adjustment>
The presser should not come in contact with the trimmer when
inserting something of approximately 4 mm in thickness under
the presser and moving the presser lifting lever up or down.

25

If the position of the trimmer is high,

needle thread may remain on the
bar-tacking section.

Standard Adjustment

(22) Position of winding the needle thread at the start of sewing

Position where the top end of the needle thread trimmer is located on the right side by 2 1 mm (1 to 3 mm)
from the center of the knife groove at the start of sewing

2 1 mm

b
2 1 mm

(23) Opening timing of the needle thread trimmer

The period of retaining the needle thread is 1 to 3 mm from the start of sewing. (Then, adjust the timing so
that the trimmer gradually opens.)

Lengthen

Needle thread
locking bracket

Shorten
Setscrews

26

Adjustment Procedures

Results of Improper Adjustment

Adjust the position by increasing or decreasing the number of

pieces of the needle thread trimmer locking bracket latch spacer
(B2023761000).

When the locking bracket latch is

located excessively to the right ----- needle thread protrudes on the
right side of stitches.
On the contrary, when it is located
excessively to the left ------ needle
thread protrudes on the left side of
stitches.

Spacer

(Caution) Make sure of the relative position of the needle

thread trimmer and the needle thread trimmer
actuating plate since the position is related to the
position where the needle thread trimmer holds
the needle thread. Then, increase or decrease the
number of pieces of the spacer.
1. Loosen the setscrews in the needle thread locking bracket
latch and move the latch back and forth to adjust the timing.
2. Moving the latch to this side will shorten the period of retaining
the needle thread. On the contrary, moving it to the rear will
lengthen the period of retaining the needle thread.
<Check after the adjustment>
After adjusting the trimmer, move the feed and make sure
that the trimmer does not come in contact with the presser
foot or needle when the trimmer opens.

27

If the opening timing of the needle

thread trimmer is too early, defective
winding of the neele thread or slipoff of thread at the start of sewing
will occur.
On the contrary, the opening timing
is too retarded, crest of seam at the
start of sewing will be deteriorated.

Standard Adjustment

(24) Spring pressure of the needle thread trimmer

Upper knife

Lower knife
Thread
presser spring

(25) Adjusting the needle thread trimmer lever

Needle thread
trimmer lever

Needle thread trimmer

driving cam

Needle thread
trimmer arm
(rear)
1 mm
Needle thread
trimmer locking
bracket latch
0 to 0.5 mm

28

Adjustment Procedures

Results of Improper Adjustment

1. When the thread grasping force of the needle thread trimmer

has reduced, slightly bend the top end of the thread presser
spring so that it comes in contact with the thread trimming
blade of the upper knife over the length with no clearance
and so that the needle thread trimmer securely holds the
thread regardless of the position of the thread trimming blade
at which the thread is trimmed.
2. When the needle thread trimmer fails to cut the thread sharp,
grind the thread trimming blades at the top end of the upper
and lower knives with an oil-stone.

If the pressure of the thread presser

spring is low, slip-off of thread at the
start of sewing will occur.

Move forward the feed mechanism and adjust so that the needle
thread trimmer lever comes in light contact by 1 mm with the
slope of the needle thread trimmer driving cam when the needle
thread trimmer locking bracket latch engages by 0 to 0.5 mm
with the needle thread trimmer arm (rear).

If the needle thread trimmer lever does

not come in contact with the slope of
the needle thread trimmer driving cam
when the needle thread trimmer arm
(rear) comes off the needle thread
trimmer locking bracket latch, opening
of trimmer will be deteriorated.

(Caution) When sewing the thick materials or overlapped

section, set the sewing material to the machine,
use the forward key and confirm that the needle
thread trimmer knife does not move to this side
at the start of sewing. In the case where the needle
thread trimmer moves to this side, perform again
the aforementioned adjustment while the sewing
material is set to the machine.
In case of type A, refer to the item (16) Adjusting the needle
thread trimmer control lever (P.20) as well.

29

(Caution) If the driving arm comes

in strong contact with the cam,
the needle thread trimmer moves
to this side at the start of sewing
and comes in contact with the
needle. As a result, needle
breakage may occur.
(Particularly, in case of B and C
types)

Standard Adjustment

(26) Position of the bobbin thread trimmer/position of bobbin thread clamp plate

Bobbin thread trimmer

Needle hole

Knife groove

2 to 3 mm
0.3 to 1 mm

Bobbin thread clamp plate setscrews

Bobbin thread trimmer link

Bobbin thread clamp plate

Bobbin thread trimmer link rod
0.3 to 1 mm
Bobbin thread trimmer link rod setscrew

The distance from the top end of the bobbin thread trimmer to the center in the knife groove is 2 to 3 mm
in the state that the presser lifting lever has returned.
Distance from the bobbin thread clamp plate to the needle hole in the vertical and lateral directions is 0.3
to 1 mm.

(27) Timing to open the bobbin thread trimmer and the opening amount / adjusting the
bobbin winder trip latch
Actuating cam setscrews
Bobbin thread trimmer actuating cam
Rotation
5 to 7 mm

Left/Right

2 to 4 mm

Protruding amount : 1 to 2 mm
Bobbin winder trip latch

Bobbin winder trip

latch stopper
Bobbin winder trip
latch shaft Rotation
Bobbin winder
trip latch lever

Bobbin winder trip latch

lever setscrews

Opening amount of the trimmer is 2 to 4 mm at the top end of the trimmer.

Move the bobbin thread trimmer actuating cam to its right end.
Distance from the top end of the bobbin winder trip latch to the hook sleeve is 5 to 7 mm in the state that
the presser lifting lever has returned.
The protruding amount of the inner hook at the top end of the bobbin winder trip latch is 1 to 2 mm when
the bobbin case is not placed in the hook and the presser is raised.

30

Adjustment Procedures

Results of Improper Adjustment

1. Loosen the setscrew in the bobbin thread trimmer link rod in

the state that the presser lifting lever has returned, turn the
bobbin thread trimmer link rod and adjust the distance from
the bobbin thread trimmer to the center of the knife groove to
2 to 3 mm to securely trim the bobbin thread.
2. After trimming the bobbin thread, when the bobbin thread is
not retained, adjust the position of the clamp plate to such an
extent that the plate does not overlap with the needle hole.
<Check after the adjustment>
Make sure that the bobbin thread trimmer securely trims the
bobbin thread and retains it when the presser lifting lever
comes down.
For the sewing machine equipped with the auto-lifter, open
the trimmer after the adjustment, and re-check the closing
amount of the bobbin thread trimmer by presser lifting action.

Adjust the opening amount of the trimmer so that you turn

the bobbin thread trimmer actuating cam.
Adjust the opening timing of the trimmer by moving the bobbin
thread trimmer actuating cam to the right or left.
Adjust the distance from the bobbin winder trip latch to the
hook sleeve so that you turn the bobbin winder trip latch lever.
Loosen the bobbin winder trip latch shaft and adjust the bobbin
winder trip latch stopper for the protruding amount of the inner
hook of bobbin winder trip latch when lifting the presser.
(Caution) If opening timing of the bobbin thread trimmer is
too early and the opening amount is large, the
trimmer may open when the presser lifting lever
has returned. Lower the presser lifting lever by
hand, release your hand in this state, and make
sure that the trimmer does not open.

31

When the distance from the bobbin

thread trimmer to the knife groove
is excessively large, the trimmer
may not fully close.
When the distance from the bobbin
thread trimmer to the knife groove
is excessively small, the trimmer
and the cloth cutting knife may
come in contact with each other.

If the opening amount of the bobbin

thread trimmer is small, the bobbin
thread may not be trimmed.
If the opening amount of the bobbin
thread trimmer is large, the trimmer
overlaps with the needle hole and it
may come in contact with the
needle.
If the opening timing of the bobbin
thread trimmer is excessively
advanced, slip-off of thread at the
start of sewing may occur.
If the opening timing of the bobbin
thread trimmer is excessively
retarded, the fabric may be drawn.
If the distance from the bobbin
winder trip latch to the hook sleeve
is small, the latch comes in contact
with the hook sleeve when the
sewing machine is running. As a
result, the latch will be deformed.
If the adjustment of the bobbin
winder trip latch stopper is improper,
bobbin may run idle when
performing thread trimming.

Standard Adjustment

(28) Height of the presser

Lifting amount of the presser is 12 mm.

Presser bar position bracket setscrew

Presser bar position bracket

Slide roller installing base

12 mm

(29) Adjusting the thread tension solenoid

Top end of the thread tension solenoid shaft should be almost aligned with the work face of the machine arm
when the thread tension disk closes.

Thread tension solenoid shaft

Work face of
machine arm

End faces ahould be almost

aligned with each other.

1
Approx. 45

Thread path groove of thread tension shaft is

installed in the direction as shown in the figure
and thread should enter from the arrow mark side.

Thread

Thread path groove

32

Adjustment Procedures

Results of Improper Adjustment

Place an appropriate round wood of 12 mm in height between

the presser and the throat plate, loosen the setscrew in the
presser bar position bracket, press down the presser bar position
bracket and the slide roller installing base while fully depressing
the presser lifting pedal. Then, tighten the setscrew in the presser
bar position bracket.
<Check after the adjustment>
After the adjustment, make sure that the presser functions
completely.

Loosen nut 1 to adjust the solenoid.

If the presser lifting amount is

excessively increased, the presser
starts going up before the bobbin
thread is trimmed.
If the slide roller installing base is
bent when installing, it will come in
contact with the projection of the
needle thread trimmer arm or the
projection comes off.
Refer to (19) Longitudinal amount
of the needle thread trimmer.

If the position of the solenoid is

excessively protruded or drawn
back, thread tension value is
affected.
If the angle (45) of the thread
tension shaft is not proper, the
proper thread tension cannot be
obtained.

33

Standard Adjustment

(30) Adjusting the safety switch

Safety switch push plate

0 to

5m

Safety switch installing base

(31) Adjusting the bobbin winder

Bobbin winder driving wheel

Main shaft

Rubber ring

0.7 to 1.0 mm

Bobbin winder

34

Adjustment Procedures

Results of Improper Adjustment

Fix the safety switch base so that a clearance of 0 to 5 mm is

provided between the safety switch installing base and the safety
switch push plate when the sewing machine main body rides on
the frame base (when the sewing machine head is not tilted).

If the clearance is small, the safety

switch push plate may be damaged.
If the clearance is large, Er 9 is
displayed and the sewing machine
does not run even when the sewing
machine starts with the starting
pedal.

Adjust and fix the position of the bobbin winder driving wheel so
that a clearance of 0.7 to 1 mm is provided between the rubber
ring and the bobbin winder driving wheel in the state that the
bobbin thread is not wound.

If the pressing pressure is low, the

rubber ring slips and bobbin thread
may be not wound.
If the pressing pressure is high,
wear of the rubber ring is increased.

(Caution) When using the bobbin winder for a long period

of time, the rubber ring will wear down and slip.
As a result, bobbin thread may not be wound. At
this time, adjust and fix the position of the bobbin
winder driving wheel.
Make sure that there is a clearance
between the bobbin winder adjusting
plate and the bobbin in the state that
bobbin thread is wound.
Bobbin winder
adjusting plate

Cl

ea

ra

nc

35

Standard Adjustment

(32) Adjusting the thread breakage detecting plate

2
1

(33) Adjusting the presser lifting solenoid

When clearance is small

(large stroke)

When clearance is large

(small stroke)

5
4

2
3
0.5 to 1 mm

36

Adjustment Procedures

Results of Improper Adjustment

1. Adjust so that thread breakage detecting plate 1 comes in

contact with thread take-up spring 2 without fail when the
machine head is not threaded. (Slack of the thread take-up
spring has to be 0.5 mm.)
2. When the stroke of thread take-up spring 2 has been
changed, loosen screw 3 and be sure to adjust thread
breakage detecting plate 1.
(Caution) Adjust so that thread breakage detecting plate 1
does not come in contact with any metallic part
other than thread take-up spring 2.
Assemble the nuts of the thread tension asm. as
shown in the figure.

If the detecting plate does not come

in contact with the spring, the needle
thread breakage cannot be
detected and the cloth cutting knife
works.
If the contacting force is too strong,
early breakage of the thread takeup spring will occur.

(Assembling thread tension asm.)

Nut

(3 to 4 mm)

1. Adjust so that a clearance of 0.5 to 1 mm is provided between

presser lifting lever 1 and stopper 2 when the presser lifting
solenoid works.
2. Loosen nut 4 in the presser lifting solenoid, turn the chain to
adjust the position, and securely fix the solenoid with shaft
section 3 of the presser lifting solenoid and nut 4.
(Make sure that presser lifting lever 1 comes in contact with
boss 5 of the bobbin thread trimmer driving arm when presser
lifting lever 1 has returned.
(Caution) When the needle thread trimer bounds even with
the aforementioned dimensions, adjust so that the
chain does not slacken when presser lifting lever
1 has returned.

37

If the clearance is small, presser

lifting lever 1 does not return to the
initial position and presser lifting
error will occur.
If the clearance is large, the needle
thread trimmer may bound when
presser lifting lever 1 has returned.

Standard Adjustment

(34) Adjusting the presser lifting air cylinder

Thickness of table
(40 mm)
4
1

0 mm To lightly come in
contact with each other

(11 mm)

(35) Adjusting the presser fall detecting plate

Presser fall
detecting sensor

Presser fall detecting plate

1 0.2 mm
Presser lifting lever

38

Adjustment Procedures

Results of Improper Adjustment

1. Adjust stroke adjusting nut 3 so that the chain slightly

slackens in the state that presser lifting lever 1 has been
litted.
(Make sure that presser lifting lever 1 comes in contact with
boss 4 of the bobbin thread trimmer driving arm when presser
lifting lever 1 has been lifted.)
2. Adjust speed controller 5 so that presser lifting lever 1 lightly
comes in contact with stopper 2 when presser lifting air
cylinder works.
(Caution) Stroke adjustment value (11 mm) is when the
thickness of table is 40 mm.
The adjustment value will change when the
thickness of table is varied.

Adjust the presser fall detecting plate so that the presser fall
detecting sensor comes to the position where it can detect
(LED lights up when turning ON the power) when the presser
lifting lever has returned.
Fix the presser fall detecting plate so that a clearance of 1
0.2 mm is provided between the presser lifting lever and the
presser fall detecting sensor.
(Caution) Install the presser fall detecting plate as high as
possible. The main shaft rotates after the sensor
has detected. The main shsft rotates before the
presser lifting lever returns and the bobbin winder
trip latch may be damaged if the plate is installed
in the lower position.

39

If the adjustment of the speed

controller is not completed, presser
lifting lever 1 comes strongly in
contact with stopper 2 and may be
damaged.
If the stroke adjustment value is
smaller than 16 mm, the chain runs
around and interferes with the
frame. As a result, noise will occur.
If the stroke adjustment value is
larger than 16 mm, the presser
cannot secure enough height.
If the thickness of table is less than
40 mm, the adjustment value is
increased.

If the clearance provided between

the presser lifting lever and the
presser fall detecting sensor is
improper, detection may not be
performed.

3. DISASSEMBLING/ASSEMBLING PROCEDURE
Standard Adjustment

(1) Disassembling/assembling the hook driving shaft

be
Bearing bush

Sprocket

Hand pulley
Setscrew

0.5 mm

Hook sleeve

Pinion

Hook driving
shaft bearing
Timing belt

(A)

Hook driving shaft rear bearing bush

20 mm

-Removing procedure of the hook driving shaft1. Tilt the machine head, and remove the inner
hook stopper and the hook sleeve.
2. Loosen two setscrews each in the bearing bush
and in the pinion.
3. Refer to page 44 and loosen the timing belt.
4. Remove the timing belt from the sprocket.
5. Loosen one setscrew in the hook driving shaft
bearing.
6. Hold the hand pulley by hand and draw it out in
the direction of e.

-Assembling procedure of the hook driving shaft1. Insert (A) in the direction of b mark.
(At this time, pass the timing belt and the pinion
through the hook driving shaft.)
2. Provide a clearance of 0.5 mm between the sprocket
and the pinion, and tighten setscrews in the bearing
bush.
3. Remove the play of inner ring and outer ring of the
two bearings by pressing the hook driving shaft
bearing in the direction of b mark, and tighten the
setscrew in the hook driving shaft bearing.
4. Refer to page 44 and stretch the timing belt.
5. Tighten two setscrews in the pinion. (Refer to page
4.)
6. Fix the hook sleeve and the inner hook stopper.

40

Adjustment Procedures

Results of Improper Adjustment

Make sure whether there is any play in the hook driving shaft
before stretching the timing belt.
When inserting the hook driving shaft into the pinion, adjust
so that the screw No. 1 in the pinion is aligned with the
engraved marker line on the large gear. (Refer to (3) Needle
rocking timing on page 4.)
Assembling dimension of the hook driving shaft and the hook
driving shaft rear bearing bush is 20 mm.

41

When drawing out the hook driving

shaft, take care so that the hook
driving shaft intermediate bearing is
not drawn out.

Standard Adjustment

(2) Disassembling/assembling the main shaft

be
Main shaft front bushing
1

Main motor installing base

5

Main shaft intermediate bushing

Timing belt

1.
2.
3.
4.
5.
6.

-Removing procedure of the main shaftLoosen two setscrews in coupling 7. (Main shaft
side)
Remove plunger spring bracket 5, and take out
the plunger and the spring.
Loosen two setscrews each in bobbin winder
driving wheel 4 and in thrust collar 8.
Refer to page 44 and loosen the timing belt.
Remove the timing belt and loosen two
setscrews in sprocket 6.
Draw out counterweight 1 in the direction of b
mark.

1.

2.

3.
4.
5.

42

Main motor

-Assembling procedure of the main shaftInsert counterweight 1 in the direction of e mark.

Adjust so that two pieces each of thrust bearing 2
and thrust washer 3 are located in the front and
rear of the main shaft front bushing and there is no
thrust in the main shaft, and fix thrust collar setscrew
8.
Make sure that the groove in the plunger is properly
set, and place the plunger and the spring. Then,
attach plunger spring bracket 5.
Tighten two setscrews each in coupling 7 and in
sprocket 6.
Fix bobbin winder driving wheel 4 as shown on
page 34.
Refer to page 44 and stretch the timing belt.

Adjustment Procedures

Results of Improper Adjustment

When fixing two setscrews in coupling 7, deoil the setscrews

using a paint thinner and fix them with LOCKTITE 242.
Make sure whether there is any play in the main shaft before
stretching the belt.
Make sure whether the position of the thread take-up lever is
located in the center of the frame groove.
Make sure that the plunger moves up or down when turninh
the main shaft by hand.
Take care of the engagement of the coupling.

Direction of rotation
Main motor flat
(setscrew No. 1) position

Main shaft flat

(setscrew No. 1) position

43

When drawing out the main shaft from

the front, remove the components
inside the face side plate in advance.
The main shaft can be drawn out
from the rear (direction of e) when
drawing out main motor and main
motor installing base and removing
the setscrew in counterweight 1.

Standard Adjustment

(3) Adjusting the timing belt tension

Timing belt driving the hook driving shaft determines the tension with the tension spring.
(Standard initial tension of the timing belt : 70N to 80N)

Tension spring
Main shaft

Idler fixing screw 2

Idler fulcrum hinge screw 1

Idler pulley

Driving shaft

44

Adjustment Procedures

Results of Improper Adjustment

When loosening the timing belt, loosen 1 and 2, press the

timing belt with fingers in the direction of (e mark), tighten 1
in the state that the belt is slack, and fix with 2.
When stretching the timing belt, loosen 1 and 2, press the
timing belt with fingers in the direction of (e mark), tighten 1
in the state that the fingers sre slowly returned, and fix with
2.

45

If the timing belt tension is low, the

belt runs around and may interfere
with the machine frame.
Set the time to loosen and stretch
again the timing belt to 4 (four) hours
or less.
If the belt is left in the slack state for
a long period of time, it absorbs
moisture and the belt tension is
deteriorated. So, be careful.

4. ADJUSTMENT OF THE ORIGIN SENSOR

(1) Adjusting procedure of the upper detecting plate

READY

RESET

CLAMP

WINDER

THREAD

1. Pressing [Right
] key 1, turn ON the power to
set the test mode. (Refer to page 73 as well.)
2. Press [Left
or ] key 2 to display 2.
3. Turn the hand pulley to bring the needle bar to the
upper dead point of its stroke.
4. Loosen the upper detecting plate.
5. Fix the upper detecting plate at position of 0 3
where the second one from the left of the numerals
on the right side of the panel changes over almost
from 0 to 1 as shown in the figure on the left.
6. Make sre that the needle bar is in the upper dead
point of its stroke.
7. Turn OFF the power.

PATTERN

DATA

COUNTER

TENSION

(Caution) Adjust so that the clearance provided

between the upper detecting plate and the
encoder section of the main motor is 2 mm.

Upper detecting plate

2 mm

Origin sensor

Upper detecing plate

Encoder section

46

(2) Adjusting procedure of stepping motor origin

4

READY

RESET

CLAMP

WINDER

THREAD

PATTERN

DATA

COUNTER

2) Feed (51)
1. Select 51 with [Left
or ] key.
2. Press
key 4.
3. Press [Right] key 3 to move the feed and make
the distance between the needle hole in the throat
plate and the presser 2.5 mm.
4. Loosen the setscrew in the feed origin sensor
installing plate and fix the plate at the position of
ON where the lamp on the left side of the lower left
of the panel turns almost ON or OFF. (Refer to page
10.)
5. Press [Right] key 3 to set the right side to 0.
key 4 and make sure that the distance
6. Press
between the presser and the needle hole in the
throat plate is 2.5 mm.

TENSION

KNIFE

LEFT/BARTACK/RIGHT

WIDTH

CLEARANCE

PITCH

LENGTH

* Stitch width
*Stitch base
line

LEFT/CLEARANCE/RIGHT

*Feed

1) Entering procedure to the origin compensation mode

1. Pressing [Right ] key 1, turn ON the power.
2. Select 51, 52 and 53 of the numerals on the left
side with [Left
or ] key 2 and make sure that
the numeral on the right side is 0.
51 : Feed
52 : Stitch base line
53 : Stitch width
3. When the numeral on the right side is not 0, make
the numeral 0 with [Right
or ] key 3.

FEED

2.5 mm

* ON/OFF of the aforementioned respective sensors

can be checked with the sewing pattern selection
LED.

47

Adjust when the needle

bar rocking cam is on the
stitch base line side.

Adjust when the needle

bar rocking cam is on
the stitch width side.

3) Stitch base line (left side : 52)

1. Select 52 with [Left
or ] key 2.
2. Press
key 4.
3. Turn the hand pulley to bring the needle to the
lowest point of its stroke on the stitch base line side.
4. Press [Right] key 3 to set the needle to the center
of the needle hole in the throat plate. (When the
needle does not move, press [Right] key after
pressing
key 4.)
5. Loosen the screw in the stitch base line origin
detecting plate and fix the plate at the position of
ON where the lamp in the center of the lower left of
the panel turns almost ON or OFF. (Refer to page
6.)
6. Press the right side key to set the right side to 0.
7. Press
key 4 and make sure that the needle is
in the center of the needle hole in the throat plate.

Needle entry
point

Needle entry
point

4) Stitch width (Left side : 53)

or ] key 2.
1. Select 53 with [Left
2. Press
key 4.
3. Turn the hand pulley to bring the needle to the
lowest point of its stroke on the stitch width side.
4. Press the right side key to set the needle in the
center of the needle hole in the throat plate. (When
the needle does not move, press the right side key
after pressing
key 4.)
5. Loosen the screw in the stitch width origin detecting
plate and fix the plate at the position of ON where
the lamp on the right side of the lower left of the
panel turns almost ON or OFF. (Refer to page 8.)
6. Press the right side key to set the right side to 0.
7. Press
key 4 and turn the hand pulley to make
sure that the needle does not rock.
8. Turn OFF the power.

48

5. LUBRICATION MECHANISM
(1) Lubrication
Lubrication mechanism of this sewing machine is as shown in the figure below.
Flow of oil is shown with the arrow marks in the figure.
Oil in oil reservoir 1 is sucked and kept in oil tank 2 once, and lubricated to the necessary places by means of
the plunger pump making use of the main shaft.
The role of this plunger pump combines with the role of the reflux pump as well as the aforementioned forced
lubrication.
Excessive oil kept in the face side cover section is collected with reflux felt 3 and the collected oil is sucked up
through reflux pipe 4.

Oil hole

Oil hole

Oil hole

8
7

!0

5
!4

!5
4

!6

!1
!3
!2

(2) Lubricating the respective components

1) Oil kept in oil tank 2 is lubricated to :
(A) To needle bar rocking rear arm 5 and needle rocking shaft 6 with oil wick.
(B) To main shaft front bushing 7 components with oil wick.
(C) To thread take-up lever 8 components with oil wick.
(D) To needle bar 9 components with oil wick.
In addition, excessive oil kept in the oil tank is returned to oil reservoir 1 through waste oil pipe !4.
Besides, oil dropping from main shaft front bushing 7 is lubricated to needle bar rocking shaft front bushing !0.

49

(3) Adjusting the amount of oil

Adjustment of the amount of oil for both lubricating amount and reflux amount is performed through oil pump base
!1. In filter screen !2 of the oil pump base, there are three parts which play an role of the filter, namely, unwoven
fabric, oil felt and compression spring.
The lubricating amount will be increased when removing the unwoven fabric and directly placing the felt on the oil
hole.
The standard number of pieces of the unwoven fabric is three pieces. Increasing the number of pieces will
decrease the lubricating amount. The standard value of oil coming out of the oil pipe is 3 to 10 cc per minute at
high speed.
In addition, the lubricating amount is in reverse proportion to the reflux amount (increasing the lubricating amount
will decrease the reflux amount. On the contrary, decressing the lubricatinf amount will increase the reflux amount.).
Take care not to change the number of pieces of the unwoven fabric or crush the filter screen.
<Remarks>
If oil is excessively kept in the reflux felt, the lubricating amount is temporarily increased. However, when the
reflux is completed, the amount will be returned to the normal state.

Oil pump base

Felt
(Unwoven fabric)
Oil felt
Oil pump base spring
Filter screen

(4) Lubricating other components

1) Lubricating the hook is performed through felt !3 and the oil wick from oil reservoir 1. Adjustment of the
amount of oil is described in the Instruction Manual. Adjust with the screw in the hook sleeve when the
adjustment cannot be performed with the screw in the machine bed only.
<Check of oil pipe and reflux pipe>
When running the sewing machine at low speed, observe reflux pipe 4 and oil pipe !6 from oil sight window
!5 and make sure whether the oil flows in the respective directions of the arrows. It is normal when it is flowing.
<Matters of caution>
Lubricating amount may be decreased after an extended period of disuse or at the time of unpacking.
This is mainly because that the reflux felt has dried and absorbs a lot of air due to less resistance of
reflux. As a result, suction of oil from the oil reservoir is decreased. At this time, apply oil into the oil
holes in the machine arm and the top cover and leave the machine for approximately 30 minutes or
remove the face cover and apply a few drops of oil to reflux felt 3 at the jaw section of the machine
arm.
In addition, make the sewing machine run idle and make sure that the machine sucks up oil after
performing the aforementioned measures.

50

MEMO

51

6. DESCRIPTION OF OPERATION PANEL

7
READY

RESET

CLAMP

WINDER

THREAD

!0
!1

!2
!5
!6
9

PATTERN

DATA

COUNTER

TENSION

!7

!3
!4

KNIFE

!8

LEFT/BARTACK/RIGHT

CLEARANCE

WIDTH

@0
LENGTH

PITCH

@1

LEFT/CLEARANCE/RIGHT

!9

@2

@4

FEED

@3

Be sure to perform clamp selection before

operation.
Table of presser type
Type

Part No.

Type1

B151177 1 000

Type2

B151177 2 000

Type3

B151177 3 000

@5
@6

52

No

NAME

DESCRIPTION

No

NAME

DESCRIPTION

Sewing LED

This LED lights up when the sewing

machine can be operated.

!4

Data key

This key selects data display.

Ready key

Every time this key is pressed, changeover of setting set ready can be
performed.

!5

Counter key

This key selects counter display.

Reset key

Release of error
(when various errors occur.)
The feed mechanism travels to its initial
position (at the time of temporary stop)
Counter reset (when counter is selected
and the feed mechanism stays at its initial
position.)

!6

Thread tension key,

left

This key selects thread tension setting

at parallel section display.

!7

Thread tension key,

right

This key selects thread tension setting

at bar-tacking section display.

!8

Data of each
section selection
key

This key selects data of various sections

display (when sewing LED goes off.).
Overedge width, pitch at parallel section,
left/right compensation of bar-tacking
width, left/right compensation of knife
groove width, clearance, cloth cutting
length

!9

Sewing shape
selection key

This key selects sewing shape

(when sewing LED goes off.).

Clamp (presser)
key

Every time this key is pressed, changeo v e r o f p r e s s e r u p d o w n i s

performed.
(When auto-lifter device is used and the
feed mechanism stays at its initial
position.)
Release solenoid ON (when foot pedal
type 2-step pedal is used.)
Release of temporary stop
(at the time of temporary stop)

Winder key

Every time this key is pressed, changeover of setting bobbin winding mode
is performed.

Threading key

Every time this key is pressed, moving

to right end of needle bar moving to
sewing position of needle bar is
performed.
(When sewing LED lights up.)

Display LED 2 digits

This key displays pattern No., data No.,

etc.

key, left

Square
shape

Radial
square
shape

Round
shape

@0

1/2 stitching
selection key

Every time this key is pressed, changeover of 1-ply 2-ply stitching is

performed.
(When sewing LED goes off.)

This key subtracts pattern No., data No.,

etc.

@1

Knife cancel key

Every time this key is pressed, changeover of drop not drop is performed.

+ key, left

This key adds pattern No., data No., etc.

@2

Function key

Data No. optional function key (initial

value : No. 13 basting)
Data No. which has been set by the
memory switch is displayed.

!0

Display LED 4 digits

This key displays various data, speed,

counter value, etc.

@3

Presser selection
key

This key selects presser type

(when sewing LED goes off.).
1, 2, and 3 types

!1

key, right

This key subtracts various data.

@4

Forward key

This key makes the feed mechanism

travel forward stitch by stitch.

@5

Backward key

This key makes the feed mechanism

travel backward stitch by stitch.

@6

Speed variable
resistor

Speed increases when this is lifted

upward and decreases when this is
lowered downward.

!2

!3

+ key, right

Pattern No. key

This key adds various data.

This key selects pattern No. display.

53

(1) Sewing data

1) Make sure that sewing LED 1 goes off.

key 2 to make

(When it lights up, press [Ready]

READY

RESET

CLAMP

WINDER

the LED go off.)

THREAD

2) Press [Pattern No.]

key 3 to display the pattern

No. (It is not necessary when the pattern is not

changed.)
5
PATTERN

DATA

COUNTER

4) Press [Data]

KNIFE

LEFT/BARTACK/RIGHT

CLEARANCE

PITCH

LENGTH

key 6 to display the data No.

] key 4 or [Left

5) Press [Left

WIDTH

] key 5 to select the

pattern No. you desire to change. (It is not necessary

when the pattern is not changed.)

TENSION

] key 4 or [Left

3) Press [Left

] key 5 to select the

data No. you desire to change.

6) Press [Right

] key 7 or [Right

] key 8 to change

the data.
7) Repeat steps 5), and 6) and when setting is completed,

LEFT/CLEARANCE/RIGHT

press [Ready]

key 2 to light up sewing LED.

(When turning OFF the power without pressing

key 2, the data is not stored in memory.

[Ready]

Then, it is necessary to re-enter.)

FEED

(2) Sewing data list

No.

Description

Setting range

Unit

Cloth cut length

Setting item

This item sets length of cloth that is cut by cloth cutting knife.
When knife performs plural motions, plural motions are performed in accordance
with knife size which has been set, and the cloth is cut as much as the set value.
Normally, knife length is set for the knife drop of one time.
(Setting more than 3 types of presser size is treated as the special order.)

6.0 to 67.0

0.1 mm

Knife groove width, right

This item sets the clearance between cloth cutting knife and right parallel section.

0 to 2.0

0.05 mm

Knife groove width, left

This item sets the clearance between cloth cutting knife and left parallel section.

0 to 2.0

0.05 mm

Stitch width, left

This item sets stitch width of left parallel section.

0.1 to 3.0

0.05 mm

2nd bar-tacking length

This item sets length of 2nd bar-tacking section.

Square type, radial square type, radial taper bar, radial straight bar, eyelet square
type, eyelet flow bar-tacking, eyelet straight bar-tacking : 2nd bar-tacking setting

0.2 to 5.0

0.1 mm

1st clearance

This item sets the clearance between 1st bar-tacking and knife groove.

0 to 4.0

0.1 mm

2nd clearance

This item sets the clearance between 2nd bar-tacking and knife groove.
Sewing machine performs jump feed after stopping and knife operates depending on
the set value.

0 to 4.0

0.1 mm

Pitch at pararell section

This item sets sewing pitch of left and right parallel sections.

0.20 to 2.5

0.05 mm

Pitch at bar-tacking section

This item sets sewing pitch of bar-tacking section.

10

Shape

This item selects the shape.

0 : Square 1 : Radial 2 : Radial square 3 : Round
type
type
type
type

4 : Round 5 : Radial 6 : Radial 7 : Bar-tacking 8 : Semilunar

taper
square
straight
type
bar
type
bar

0.20 to 2.5

0.05 mm

0/1/2/3/4/5/6/7/8/9/
10/11/12

1.0 to 5.0

0.1 mm

1 to 4

1N

9 : Eyelet
10 : Eyelet
11 : Eyelet flow bar- 12 : Eyelet straight barsquare type
radial type
tacking type
tacking type

11

Length of radial round type shape

This item sets length of bar-tacking section.

Radial square type, round square type, radial taper bar, radial straight bar :
1st bar-tacking setting
Radial, round type, semilunar type : Common setting to 1st abd 2nd bar-tacking.
Eyelet radial type : 2nd bar-tacking setting

12

Number of stitches of radial shape

This item sets number of stitches of radial shape section.

1
2
3

54

Setting range

Unit

0 to 9

This item compensates the position of right stitch base line of bar-tacking section.

-2.0 to 1.0

0.05 mm

Compensation of bar-tacking width,

left

This item compensates the position of the left side zigzag width of bar-tacking section.

-2.0 to 1.0

0.05 mm

16

Knife motion Without/with/

1st cycle/1st and 2nd cycles

This item selects the motion of cloth cutting knife.

0 : Without motion
1 : Motion at 2nd cycle only when double stitching is performed. (Normal motion)
2 : Motion at 1st cycle only when double stitching is performed.
3 : Motion both at 1st and 2nd cycles when double stitching is performed.
(Setting of 2 or 3 is effective in case of the shape of square type, radial square type or
round type.)

0/1/2/3

17

Left parallel section tension

This item sets the left parallel section tension.

0 to 255

18

Right parallel section tension

This item sets the right parallel section tension.

0 to 255

19

Tension at 1st bar-tacking section

This item sets the tension at 1st bar-tacking section.

0 to 255

20

Tension at 2nd bar-tacking section

This item sets the tension at 2nd bar-tacking section.

0 to 255

21

1/2 stitching

This item selects single/double stitching.

1 : Single stitching
2 : Double stitching

1/2

22

When double stitching is performed.

This item selects double stitching when performing double stitching.

This item selects whether 1st cycle and 2nd cycle are overlapped.
0 : Overlap (
)
1 : Not overlap (
)

0/1

No.

Setting item

Description

13

Reinforcement sewing
(off/number of times)

This item performs straight sewing for reinforcement in overedging width.

0 : Without function
1 to 9 : Number of times setting

14

Compensation of bar-tacking width,

right

15

selection
23

Tie stitching width

This item sets the tie stitch width at sewing end.

0 to 1.5

0.1 mm

24

Number of stitches of tie stitching at

sewing end

This item sets the number of stitches of tie stitching at sewing end.

0/2/4/6

25

1st bar-tacking length

This item sets length of 1st bar-tacking section

Square type : Setting of 1st bar-tacking.

0.2 to 5.0

0.1 mm

26

Number of stitches at the start of

sewing

This item sets the number of stitches at the start of sewing.

0/2/4/6/8

27

Pitch at the start of sewing

This item sets the sewing pitch at the start of sewing.

(Two stitches of the number of stitches of the data No.26)

0 to 0.7

0.05 mm

28

Stitch width right

This item sets stitch width of the right parallel section.

29

Maximum speed limitation

This item sets the max. speed limitation. (Depending on the speed setting value of
memory switch No. 98)

30

Storing location

31

0.1 to 2.5

0.05 mm

400 to max

100 rpm

This item sets the storing location where data is copied.

1 to 89 : capable of storing
90 to 99 : Not capable

1 to 89

1st bar-tacking at the start

ACT timing adjustment

This item adjusts timing of needle thread tension at the start of 1st bar-tacking.

-5 to 5

1N

32

Stitch width, right at the start

ACT timing adjustment

This item adjusts timing of needle thread tension at the start of stitch width, right.

-5 to 5

1N

33

2nd bar-tacking at the start

ACT timing adjustment

This item adjusts timing of needle thread tension at the start of 2nd bar-tacking.

-5 to 5

1N

34

Bar-tacking width (width of basting

for sewing together)

This item sets the width of shape 7 : Bar-tacking.

This item sets width when the function of basting for sewing together is provided.

1 to 6.

0.1 mm

35

Function of basting for sewing

together Not provided/provided

Normally basting for sewing together is performed before sewing.

0/1

36

Function of basting of bar-tacking Not

provided/pitch

Basting of zigzag is performed at the time of bar-tacking section of the square type.

0 to 1

0.1 mm

37

Radius of eyelet hole

This item sets radius of eyelet hole section.

0.00 to 2.90

0.10 mm

38

Length of bottom of eyelet hole

This item selects length of bottom (tail section) of eyelet hole.

0 to 3 : Short to long
If the length is short, angle from parallel section to eyelet hole becomes sharp.

0 to 3

39

Number of stitches of eyelet shape

This item sets number of stitches of eyelet shape section.

1
2
3
4

1 to 4

1N

60

Compensation of overedging width

of 1st cycle when double stitching is
performed.

This item narrows width of 1sr cycle in terms of data No. 4 : overedging width setting.
This setting is effective in case of the shape of square type, radial square type or
round type.

0.00 to 1.50

0.05 mm

61

Left parallel section tension at 1st

cycle when double stitching is
performed.

This item sets the left parallel section tension at 1st cycle when double stitching is
performed. This setting is effective in case of the shape of square type, radial square
type or round type.

0 to 255

62

Right parallel section tension at 1st

cycle when double stitching is
performed.

This item sets the right parallel section tension at 1st cycle when double stitching is
performed. This setting is effective in case of the shape of square type, radial square
type or round type.or round type.

0 to 255

(The values in the list are the data of ROMRev : 005A. There is a case where they are different from the actual data.)
* 1 ROMRev : Available from 004C
* 2 ROMRev : Available from 004F and 005
* 3 ROMRev : Individual setting of left/right stitch width is possible with 004C, D and E only. Overedging width up to 3 mm is available from 004F and 005
* 4 ROMRev : Available from 005A
* 5 ROMRev : Radial straight bar-tacking is added with 004C only.
ROMRev : Semilunar type and bar-tacking are added with 004F and 005 only.
ROMRev : 4 kinds of eyelet shapes are added with 005A only.

55

Supplementary explanation to the sewing data list

(1) Tie stitching
Tie stitching can be set to each pattern to protect the thread from slip-off of needle thread at the start of sewing,
thread breakage, fray at the end of sewing, etc. in accordance with the sewing conditions.
1) Start of sewing

Tie stitching can be performed at the position of the start

of sewing (memory switch No. 42).

Width of tie stitching at the start of sewing automatic setting by stitch width
Number of stitches at the start of sewing number of stitches can be set by data No. 26.
Increase the number of stitches when slipoff of needle thread occurs.
Pitch at the start of sewing it is effective to slighly enter the feed by data No. 27 when
needle thread breaks at the start of sewing.

2) End of sewing

Tie stitching can be performed at the position of the start

of sewing (memory switch No. 42).

Data No. 23 Width of tie

stitching
Data No. 24 Number of
stitches of tie stitching at
sewing end

Thread frays.

Needle thread appears above.

Decrease width.

Increase width.

Increase number
of stitches.

Decrease number of stitches.

Setting of the feed direction cannot be performed.

When thread frays or needle thread appears above, perform setting in
accordance with the sewing conditions referring to the above table.

56

(2) Adjusting the timing of needle thread tension

The timing to change the needle thread tension can be adjusted.
Data No. 31 : 1st bar-tacking at the start
Data No. 32 : Stitch width, right at the start
Data No. 33 : 2nd bar-tacking at the start
Data No. 31

Data No. 32

Data No. 33

Set value : The thread tension changes early in the direction of .The thread tension changes late in the direction
of +.
Ex. : In case of the purl stitching, when the crest of seam at right parallel secion is formed late, set the data
No. 32, Stitch width, right at the start to direction.

57

(3) Making the radial taper bar shape

It is convenient to perform the fine adjustment of the data after inputting data and making stitches referring to the
example of setting below. Main data determining the shape of the radial taper bar section are those with mark.
Caution when making the shape
Some data with mark or * mark will cause Er 18 and Er 19.
1. It is necessary to set the length of data No. 4 2nd bar-tacking length two times or more than data No. 14
Compensation of bar-tacking width, right or data No. 15 Compensation of bar-tacking width, left. (Er 19)
2. Width A of of the taper bar section cannot be made less than data No. 4, Stitch width, left.
A = No. 4, Stitch width x2 + No. 2, Knife groove width, right + No. 3, Knife groove width, left No. 14,
Compensation of bar-tacking width, right No. 15, Compensation of bar-tacking width, left
Accordingly, the error occurs in accordance with the set value of No. 14, Compensation of bar-tacking width,
right or No. 15, Compensation of bar-tacking width, left. (Er 19)

Reference : Example of setting

*
*

No

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Cloth cutting length

Knife groove width, right
Knife groove width, left
Stitch width left
2nd bar-tacking length
1st clearance
2nd clearance
Pitch at parallel section
Pitch at bar-tacking section
Shape
Radial round type shape length
Number of stitches of radial shape
Reinforcement sewing (off/number of times)
Bar-tacking width, right compensation
Bar-tacking width, left compensation
Knife motion without/with
Left parallel section tension
Right parallel section tension
1st bar-tacking section tension
2nd bar-tacking section tension
1/2 stitching
When double stitching is performed
< X selection
Tie stitching width
Number of stitches of tie stitching
at sewing end
1st bar-tacking length
Number of stitches at the start of sewing
Pitch at the start of sewing
Stitch width right
Maximum speed limitation
Storing location
1st bar-tacking at the start ACT timing adjustment
Stitch width, right at the start ACT timing adjustment
2nd bar-tacking at the start ACT timing adjustment
Bar-tacking width (width of basting for sewing together)
Function of basting for sewing together Not provided/provided
Function of basting of bar-tacking Not provided/pitch
Radius of eyelet hole
Length of bottom of eyelet hole
Number of stitches of eyelet shape
Compensation of overedging width of 1st cycle when
double stitching is performed.
Left parallel section tension at 1st cycle when
double stitching is performed.
Right parallel section tension at 1st cycle when
double stitching is performed.

23
24

*
*

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
60
61
62

Pattern
For shirt
For knit
12.70
19.10
0.10
0.10
0.10
0.10
1.70
2.40
3.0
4.0
1.50
1.50
1.30
1.30
0.35
0.5
0.30
0.30
5
5
1.60
2.70
2
2
0
2
-0.80
-1.20
-0.80
-1.20
1
1
190
175
190
175
190
175
190
175
1
2
0
0
0.50
4

0.50
4

1.00
2
0.00
1.70

1.00
2
0.00
2.40

0
0
0
3.6
0
0
0.7
2
3
0

0
0
0
5.00
0
0
0.7
2
3
0

190

175

190

175

Be sure to
select 5.

Be sure to set
value.

Data No. 11 :
Radial round type shape length

Data No. 6 :
1st clearance
Data No. 1 :
Cloth cutting
length

Data No. 8 :
Pitch at parallel
section

Data No. 7 :
2nd clearance

Data No. 4 :
Stitch width

Data No. 5 :
Data No. 9 :
Pitch at bartacking section

* Data No. 3 :
Knife groove
width, left

Data No. 15 :
Bar-tacking width,
left compensation

58

2nd bar-tacking
length
A

* Data No. 2 :
Knife groove
width, right
Data No. 14 :
Bar-tacking width,
right compensation

(4) Sewing data initial value table

(Service patter) Purl stitch : depends on cloth cutting knife size.
No
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

25
26
27
28
29
30
31

32

33

34

35

36

4
4
4
4

37
38
39
60

61

62

Item

Setting
range
6.0 to 67.0

Unit

Pattern No.
5
6
14.30
15.90
(9/16)
(5/8)

1.0 to 5.0
1 to 4
0 to 9

0.05 mm
0.05 mm
0.05 mm
0.1 mm
0.1 mm
0.1 mm
0.05 mm
0.05 mm
1
0.1 mm
1N
1

1
6.40
(1/4)
0.10
0.10
1.70
1.00
1.50
1.30
0.35
0.30
0
2.00
3
0

2
9.50
(3/8)

3
11.10
(7/16)

4
12.70
(1/2)

2.0 to 1.0
2.0 to 1.0
Knife motion Without/with/1st cycle/1st and 2nd cycles
0/1/2/3
Left parallel section tension
0 to 255
Right parallel section tension
0 to 255
1st bar-tacking section tension
0 to 255
2nd bar-tacking section tension
0 to 255
1/2 stitching
1/2
When double stitching is performed
0/1

0.05 mm
0.05 mm

1
1
1
1

0.00
0.00
1
150
150
60
60
1
0

0 to 1.5
0/2/4/6

0.1 mm

1.00
4

0.2 to 5.0
0/2/4/6/8
0 to 0.70
0.1 to 2.5
400 to max
1 to 89
5 to 5

0.1 mm

0.05 mm
0.05 mm
100 rpm
1
1N

1.00
2
0.00
1.7
3000
1
0

5 to 5

1N

5 to 5

1N

1.00 to 6.00

0.10 mm

0/1

Cloth cutting length

(Corresponding to the inch size knives)
Knife groove width, right
Knife groove width, left
Stitch width left
2nd bar-tacking length
1st clearance
2nd clearance
Pitch at parallel section
Pitch at bar-tacking section
Shape
Radial round type shape length
Number of stitches of radial shape
Reinforcement sewing
(off/number of times)
Bar-tacking width, right compensation
Bar-tacking width, left compensation

Selection
Tie stitching width
Number of stitches of tie stitching at
sewing end
1st bar-tacking length
Number of stitches at the start of sewing
Pitch at the start of sewing
Stitch width right
Maximum speed limitation
Storing location
1st bar-tacking at the start ACT timing
adjustment
Stitch width, right at the start ACT timing
adjustment
2nd bar-tacking at the start ACT timing
adjustment
Bar-tacking width (width of basting for
sewing together)
Function of basting for sewing together
Not provided/provided
Function of basting of bar-tacking Not
provided/pitch
Radius of eyelet hole
Length of bottom of eyelet hole
Number of stitches of eyelet shape
Compensation of overedging width of
1st cycle when double stitching is
performed.
Left parallel section tension at 1st cycle
when double stitching is performed.
Right parallel section tension at 1st
cycle when double stitching
Number of stitches according to the
aforementioned setting

7
17.50
(11/16)

8
19.10
(3/4)

9
22.20
(7/8)

10
25.40
(1)

10

2.00

0.00 to 1.00

0.10 mm

0.00

0.00 to 2.90
0 to 3
1 to 4
0.00 to 1.50

0.10 mm
1
1N
0.05 mm

0.70
2
3
0.00

0 to 255

150

0 to 255

150

82

100

108

118

128

136

146

154

172

190

0 to 2.0
0 to 2.0
0.1 to 3.0
0.2 to 5.0
0 to 4.0
0 to 4.0
0.20 to 2.5
0.20 to 2.5
0 to 12

0.1 mm

Number of stitches can be automatically set when the sewing data is changed.
(The values in the list are the data of ROMRev : 005A. There is a case where they are different from the actual data.)
* 1 ROMRev : Available from 004C
* 2 ROMRev : Available from 004F and 005
* 3 ROMRev : Individual setting of left/right stitch width is possible with 004C, D and E only. Overedging width up to 3 mm is available from 004F and 005
* 4 ROMRev : Available from 005A
* 5 ROMRev : Radial straight bar-tacking is added with 004C only.
ROMRev : Semilunar type and bar-tacking are added with 004F and 005 only.
ROMRev : 4 kinds of eyelet shapes are added with 005A only.

59

(5) Sewing data initial value table (Change not possible)

No

60
3
1
1
1
2
2
2
4
4
4
4
4
4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
60
61
62

Item

Cloth cutting length

Knife groove width, right
Knife groove width, left
Stitch width left
2nd bar-tacking length
1st clearance
2nd clearance
Pitch at parallel section
Pitch at bar-tacking section
Shape
Radial round type shape length
Number of stitches of radial shape
Reinforcement sewing(off/number of times)
Bar-tacking width, right compensation
Bar-tacking width, left compensation
Knife motion Without/with/1st cycle/1st and 2nd cycles
Left parallel section tension
Right parallel section tension
1st bar-tacking section tension
2nd bar-tacking section tension
1/2 stitching
Selection
When double stitching is performed
Tie stitching width
Number of stitches of tie stitching at sewing end
1st bar-tacking length
Number of stitches at the start of sewing
Pitch at the start of sewing
Stitch width right
Maximum speed limitation
Storing location
1st bar-tacking at the start ACT timing adjustment
Stitch width, right at the start ACT timing adjustment
2nd bar-tacking at the start ACT timing adjustment
Bar-tacking width (width of basting for sewing together)
Function of basting for sewing together Not provided/provided
Function of basting of bar-tacking Not provided/pitch
Radius of eyelet hole
Length of bottom of eyelet hole
Number of stitches of eyelet shape
Compensation of overedging width of 1st cycle when double stitching is performed.
Left parallel section tension at 1st cycle when double stitching is performed.
Right parallel section tension at 1st cycle when double stitching
Number of stitches according to the aforementioned setting

Setting
range

6.0 to 67.0
0 to 2.0
0 to 2.0
0.1 to 3.0
0.2 to 5.0
0 to 4.0
0 to 4.0
0.20 to 2.5
0.20 to 2.5
0 to 12
1.0 to 5.0
1 to 4
0 to 9
2.0 to 1.0
2.0 to 1.0
0/1/2/3
0 to 255
0 to 255
0 to 255
0 to 255
1/2
0/1
0 to 1.5
0/2/4/6
0.2 to 5.0
0/2/4/6/8
0 to 0.70
0.1 to 2.5
400 to max
1 to 89
5 to 5
5 to 5
5 to 5
1.00 to 6.00
0/1
0.00 to 1.00
0.00 to 2.90
0 to 3
1 to 4
0.00 to 1.50
0 to 255
0 to 255

Unit

0.1 mm
0.05 mm
0.05 mm
0.05 mm
0.1 mm
0.1 mm
0.1 mm
0.05 mm
0.05 mm
1
0.1 mm
1N
1
0.05 mm
0.05 mm

1
1
1
1

0.1 mm

0.1 mm

0.05 mm
0.05 mm
100 rpm
1
1N
1N
1N
0.10 mm

0.10 mm
0.10 mm
1
1N
0.05 mm
1
1

Pattern No.
94

90

91

92

93

Square
type
(standard)

Radial
type

Radial
square
type

Round
type

Round
type
square
type

Square
type
basting

Purl stitch
12.70
0.10
0.10
1.70
1.00
1.50
1.30
0.35
0.30
0
2.00
3
0
0.00
0.00
1
150
150
60
60
1
0
1.00
4
1.00
2
0.00
1.70
3000
90
0
0
0
3.60
0
0.00
0.70
2
3
0.00
150
150
118

Whip

100
100
120
120

91

140

Whip

92

126

Whip

100
100

93

140

Whip

94

128

Whip
19.10

2.00

1.00

0.45

95

170

Number of stitches can be automatically set when the sewing data is changed.
(The values in the list are the data of ROMRev : 005A. There is a case where they are different from the actual data.)
* 1 ROMRev : Available from 004C
* 2 ROMRev : Available from 004F and 005
* 3 ROMRev : Individual setting of left/right stitch width is possible with 004C, D and E only. Overedging width up to 3 mm is available from 004F and 005
* 4 ROMRev : Available from 005A
* 5 ROMRev : Radial straight bar-tacking is added with 004C only.
ROMRev : Semilunar type and bar-tacking are added with 004F and 005 only.
ROMRev : 4 kinds of eyelet shapes are added with 005A only.

95

96

97

Semilunar
Bartype
tacking
3 bastings

Whip

100
100

96

5.00

188

Whip

100
100

97

2.00

238

Pattern No.
97

98

99

95

96

98

Radial
straight
double
stitching

Radial
taper bar
double
stitching
and
basting

Eyelet
square
type

Radial
Basting

Whip Purl stitch

19.10

3
0

0
1

2
2

98
99

5.00

284
266

Whip
19.10
0.10
0.10
1.70
1.00
1.50
1.50
0.35
0.30
9
2.00
3
0
0.00
0.00
1
100
100
100
100
1
0
1.00
4
1.00
2
0.00

3000
95
0
0
0
3.60
0
0.00
0.70
2
3
0
100
100
164

Whip

2.40

96

5.00

164

Whip
13.00

1.70

0.80

97

2.00

50

Whip
19.10

2.00

0.45

2.00

98

5.00

266

Whip

2.40
4.00

0.50

5
2.70
2
2
-1.20
-1.20

175
175
175
175
2

0.50

2.40

99

175
175
294

Square
Round
type
type
Double Double
stitching stitching

99

Square
type
Basting

7. MEMORY SWITCH
(1) How to use the memory switch
Various data can be changed in accordance with each level.
For users level (U) : pressing [Ready] key 1, turn ON the power, and the mode becomes memory switch
mode.
For service level (S) : simultaneously pressing [Ready] key 1 and [Clamp] key 2, turn ON the power, and the
mode becomes memory switch mode.
2

READY

RESET

CLAMP

WINDER

THREAD

1) Slect th memory switch No. with [Left

2) Change the set value with [Right

] or [Left

] key 3. (See page 62.)

] key 4.

] or [Right

3) When changing respective data, repeat steps 1) to 2).

4) Turn OFF the power after completion of setting.
*

The respective set values of the memory switch are common to and effective for all service patterns and
patterns made by our customers.

61

(2) Memory switch list

NO.

Level Level 2

Setting item

Setting range

Unit

Initial value

Soft-start speed setting 1st stitch

Soft-start speed setting 2nd stitch
Soft-start speed setting 3rd stitch
Soft-start speed setting 4th stitch
Soft-start speed setting 5th stitch
Needle thread tension setting (sewing start)
Needle thread tension setting (sewing end)
Needle thread tension setting (at the time of thread trimming)
Needle thread tension setting (false gimp)
Display selection
Kind of presser
Presser lifting solenoid lifting speed setting
Presser position selection when ready key is ON. (Up/down)
Presser position selection when 1-cycle is completed. (Up/down)
Sewing counter None/UP/DOWN
Start selection when count is "0" Permitted/prohibited
Active tension VR function Without/with
Function switch setting
With or without reinforcement of radial shape

u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u
u

u
u
u
u
u
p
p
p
p
u
p
u
u
u
u
u
u
u
u

400 to 3600
400 to 3600
400 to 3600
400 to 3600
400 to 3600
0 to 255
0 to 255
0 to 255
50 to 255
0/1/2/3
1/2/3/4/5/6
0 to 18
0/1
0/1
0/1/2
0/1
0/1
1 to 43
0/1

100 rpm
100 rpm
100 rpm
100 rpm
100 rpm
1
1
1
1
1
1
-

800
800
2000
3000
3600
40
50
80
100
0
1
8
0
0
1
1
0
13
0

Cloth cutting knife size

Cloth cutting knife plural motion function Invalid/valid
Cloth cutting knife drive position
Cloth cutting knife (solenoid) motion time
Cloth cutting knife (cylinder) motion time
Presser-up drive waiting time
Stop-motion solenoid ON timing
Stop-motion solenoid action time
Auto-lifter pedal selection 1/2 pedals
Continuous operation OFF/ON
Data setting change prohibition Permitted/prohibited
Start-up waiting time
Compensation of basting needle entry position

s
s
s
s
s
s
s
s
s
s
u
s
s

p
p
s
s
s
s
s
s
s
s
u
s
s

6.0 to 40.0
0/1
0 to 2
10 to 200
10 to 200
10 to 200
150 to 400
10 to 200
0/1
0/1
0/1
0 to 150
0.00 to 2.50

0.1 mm
0.1 mm
2 ms
2 ms
10 ms
10
10 ms
10 ms
0.1 mm

40
0
0
50
80
50
360
50
0
0
0
60
1.5

Basting pitch
Speed setting at the time of basting
Presser size width
Presser size length
Individual tension setting function Without/individual
Changeover of mm/inch indication mm/inch
Every time origin retrieval function Without/with/per cycle
Sewing start position
Pattern data register deletion function Without/with
Individual adjustment of left/right stitch width common/individual
Prohibiting function of presser type selection Permitted/prohibited
Counter update unit
Thread breakage detection function Invalid/valid
Selection of memory switch function OFF/ON
Normally, do not change setting

s
s
s
s
s
s
s
s
s
u
u
u

p
u
u
u
s
s
s
s
s
u
u
u
u
s

1 to 5
400 to 3600
3 to 6
9 to 70
0/1
0/1
0/1/2
0.0 to 4.9
0/1
0/1
0/1
1 to 15
0/1
0/1
0/1

1 mm
100rpm
0.1 mm
1 mm
0.1 mm
1
-

4
2000
3
9
0
0
0
0.5
0
0
0
1
1
0
0

Lengthwise feed origin compensation (longitudinal compensation of knife drop)

Stitch base line origin compensatio (lateral compensation of knife drop)
Needle rocking origin compensation

org
org
org

org
org
org

-40 to 100
-50 to 50
-10 to 100

1 pulse
1 pulse
1 pulse

0
0
0

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
61
62
63
64
65

Active tension variation compensation

Rolling length at the start of sewing of basting
Rolling pitch at the start of sewing of basting
Rolling width at the start of sewing of basting
Pitch of basting for sewing together
Needle thread tension setting (basting for sewing together)

org

org
p
p
p
p
p

0 to 50
0.00 to 20.00
0.20 to 5.00
0.00 to 6.00
1.00 to 5.00
0 to 255

1
0.10 mm
0.10 mm
0.10 mm
0.50 mm
1

0
8.00
0.80
1.50
2.00
100

98
00

Max. speed limitation setting

Ver. display

s
s

s
s

400 to 3600
-

100 rpm
-

3000
-

2
1
1
2
2
1

2
2
2
2

(The values in the list are the data of ROMRev : 005A. There is a case where they are different from the actual data.)
* 1 ROMRev : Available from 004C
* 2 ROMRev : Available from 004F and 005
* 3 ROMRev : Individual setting of left/right stitch width is possible with 004C, D and E only. Overedging width up to 3 mm is available from 004F and 005
* 4 ROMRev : Available from 005A

62

(3) How to set the memory switch

1) How to set the soft-start speed (Memory switch Nos. 1 to 5)
Number of revolution of the sewing machine from 1st stitch to 5th stitch can be set per stitch.
No. 1 : Number of revolution of 1st stitch
1
8 0 0
No. 2 : Number of revolution of 2nd stitch

No. 3 : Number of revolution of 3rd stitch

No. 4 : Number of revolution of 4th stitch

No. 5 : Number of revolution of 5th stitch

Caution : Number of revolution of the number of stitches in the rear can be set lower. However, the
sewing machine runs at the number of revolution which has been set and may not run
smoothly.
2) How to set the needle thread tension (Memory switch Nos. 6 to 9 and 65)
Setting of needle thread tension at the respective sections can be performed.
No. 6 : Setting of tension at the start of sewing (As many as the number of stitches set by data No. 26)
4 0
6
No. 7 : Setting of tension at the end of sewing (As many as the number of stitches set by data No. 24)
5 0
7
No. 8 : Setting of tension at the time of thread trimming (Tension set is kept for one second after
completion of sewing.)
8 0
8
No. 9 : Setting of tension at the time of basting
9

No. 65 : Setting of tension at the time of basting for sewing together

6

3) Individual tension setting of left/right parallel section and 1st/2nd bar-tacking section (Memory switch No. 39)
This switch is used when individually setting tension of all left/right parallel section and 1st/2nd bartacking section.
0 : Individual setting impossible (Common to left/right parallel section and 1st/2nd bar-tacking section)
1 : Individual setting possible.
Example) Set the memory switch No. 39 to 1 : Individual setting.
Changeover of left parallel section and right parallel section can be performed every time
pressing the parallel section tension key on the panel.
Similarly, changeover of 1st bar-tacking section and 2nd bar-tacking section cab be
performed every time pressing the bar-tacking tension key.
Example) Left parallel section
1 5 0
Right parallel section

1st bar-tacking section

2nd bar-tacking section

* Normally, it is possible to select the data and to individually set the tension. However, when setting
tension using the tension key, the tension is common to each section. (Parallel section : data No.
17, bar-tacking section : data No. 19)

63

4) Display selection (Memory switch No. 10)

0
1 0
When displaying the pattern No., the following items can be displayed by the 4 digits on the right side.
0 : No display
1 : Counter value
2 : Cloth cutting length (Data No. 1)
3 : Number of stitches
Example) 2 : When the cloth cutting length is selected :
1 2.

Cloth cutting length

Pattern No.

5) Kind of presser setting (Memory switch Nos. 11, 37 and 38)

1

This switch selects the presser type actually installed.

Each type can correspond up to the sewing size mentioned below.
Type 1 : 25 mm in length, 4 mm in width
Type 2 : 35 mm in length, 5 mm in width
Type 3 : 41 mmin length, 5 mm in width
Type 4 : 46 mm in length, 5 mm in width
Type 5 : 70 mm in length, 5 mm in width
Type 6 : 41 mm in length, 6 mm in width
When selecting type 5 or 6, set the length and width according to each presser size.
Set value of width of No. 37, Set value of length of No. 38
3

3.

to

9.

to

6. 0

0. 0

(Caution) 1. When selecting the type 5 (70 mm, 5 mm), the presser arm is exclusive. It is necessary to
replace the parts listed on page 118. (See p.118.)
2. For the type 6 (41 mm, 6 mm), it is necessary to replace the presser, throat plate and feed
plate. (Select it in case the standard presser arm is installed.)
Calculation of sewing size
Length (total length) = Cloth cutting length + length of 1st and 2nd bartackings + width of
1st and 2nd clearances
Width = Width of overedging x 2 + width of left/right knife grooves
Re : Er 15
When performing plural motions of knife, Er15 of Error No. may occur since the knife bar comes in
contact with the presser arm according to the size of knife and the kind of presser arm.
Remedy : Replace the knife with a larger size one.
Replace the presser arm with one for type 5.
List of presser frame dimension
Presser frame dimension
(Length, width)

Sewing area
(Length, width)

30 mm, 5.6 mm

25 mm, 4 mm

Presser type 1

40 mm, 6.6 mm

35 mm, 5 mm

Presser type 2

46 mm, 6.6 mm

41 mm, 5 mm

Presser type 3

53 mm, 6.6 mm

46 mm, 5 mm

Presser type 4

66 mm, 6.6 mm

60 mm, 5 mm

Presser for 60 mm

76 mm, 6.6 mm

70 mm, 5 mm

Presser for 70 mm

46 mm, 7.6 mm

41 mm, 6 mm

Presser for zigzag width of 6 mm

Kind of presser

Presser frame dimension

Width

When inputting the presser size, input the size of sewing area.

64

Length

6) Presser lifting solenoid lifting speed setting (Memory switch No. 12)
1

(Standard set value)

Setting of lifting speed of the auto-lifter solenoid can be changed.

0 : Slow

18 : Fast

7) Presser position selection of the auto-lifter (Memory switch Nos. 13 and 14)
This switch sets UP/DOWN position of presser after each action is completed.
No. 13 : Setting of the position of presser when the ready key is turned ON
0
1 3
Position after origin retrieval can be set.
0 : UP position
1 : DOWN position
No. 14 : Setting of the position of presser when 1-cycle is completed
1 4
0
0 : UP position
1: DOWN position

8) Counter function (Memory switch Nos. 15 and 16)

This switch sets the counter function on the panel.
No. 15 : Counter function selection
1 5
1
0 : No function
1 : UP counter function (Count-up when 1-cycle is completed)
2 : DOWN counter function (Count-down when 1-cycle is completed)
No. 16 : Start selection when count is 0 (When selecting 2 : DOWN counter with No. 15)
1

0 : Starting permitted
1 : Starting prohibited
* When selecting Starting prohibited, 0 flashes on and off, and the sewing machine does not run
even when depressing the start pedal. Press Reset key to release. The display is restored and
starting can be performed.

65

9) ACTVR function (Memory switch No. 17)

1

This function is used when performing fine adjudstment of tension at parallel section or bar-tacking
section using the optional tension variable resistor.
0 : Ineffective
1 : Effective
Range of fine adjustment
Tension at parallel section
Tension at bar-tacking section

: 50 for the set value on the panel

: 20 for the set value on the panel

When fine adjustment cannot be performed with the variable resistor, change the set value on the
panel.
Caution : If you make the setting effective without connecting the variable resistor, the tension becomes
improper. Do not make the setting effective when the variable resistor is not connected.

10) Function switch setting (Memory switch No. 18)

1

This switch sets the data No. which is selected with F key on the panel.
It is convenient to register the data No. which is often used.
Data No. 13 Basting is set for the initial setting.

11) Reinforcement stitching of radial shape function (Memory switch No. 19)
1

This switch can perform setting of reinforcement stitching in lateral direction before sewing the radial
section when selecting the radial shape in the data No. 10.
0 : Without reinforcement stitching
1 : With reinforcement stitching

Reinforcement
stitching

66

12) Cloth cutting knife plural action setting (Memory switch Nos. 21 and 22)
When you desire to make a buttonhole larger than the knife size actually installed, you can make it by
means of plural actions of the knife.
No. 21 : Cloth cutting knife size
2

4 0.

This switch sets the knife size actually installed.

No. 22 : Cloth cutting knife plural motion function
2

0 : Without plural motions

1 : With plural motions
* If this setting is performed, all patterns perform plural motions.
If you desire to sew cloth cut length (data No. 1) smaller than the knife size actually installed, Error
15 will appear.
Example) When making a hole of 25.4 mm (1 inch) with a knife of 12.7 mm (1/2 inch) :
1. Memory switch No. 21 : Set the cloth cutting knife size to 12.70.
2. Memory switch No. 22 : Set the plural motion function to 1 : With.
3. Turn OFF and ON the power.
4. Data No. 1 : Set the cloth cut length to 25.40.
5. Press [Ready] key to start the sewing machine.
Actuate the knife three times during sewing to make a hole of 25.4 mm.
* Overlapping amount, when actuating the knife plural times, is 2 mm.

13) Selection of 1/2 pedals for auto-lifter (Memory switch No. 29)
2

This switch is set when using 2-pedal type for standing work.
0 : 1-pedal (Including treadle type presser lifter)
1 : 2-pedals for standing work

14) Data setting change prohibition function (Memory switch No. 31)
3

This switch is used when letting the operator not change the data setting.
0 : Change permitted
1 : Change prohibited
* Change of needle thread tension cannot be prohibited.

67

15) Basting function (Memory switch Nos. 35 and 36)

This switch sets the pitch and number of revolution when performing basting in advance before
performing overedging.
No. 35 : Bast ring pitch
3

Pitch at the time of basting is set.

No. 36 : Speed at the time of basting
3

Limitation of number of revolution when performing basting is set.

* Number of revolution may be lower than that which has been set in accordance with the pitch.

16) Changeover of mm/inch indication function (Memory switch No. 40)

4

Unit displayed on the panel can be changed.

0 : Indication of mm
1 : Indication of inch
Indication of inch is that of decimal points.

17) Origin retrieval function (Memory switch No. 41)

4

This switch is set when performing the origin retrieval at the time of completion of sewing.
0 : Origin retrieval is not performed.
1 : Origin retrieval is performed at the time of completion of sewing.
2. For cycle-sewing, origin retrieval is performed every time 1-cycle is completed.

18) Sewing start position setting function (Memory switch No. 42)
4

0.

This switch sets the position of feed direction at the sewing start.
Error 18 will appear when the sewing start position is larger than (2nd bar-tacking length - 0.1 mm).
* When changing the sewing start position, make sure of the adjustment of needle thread trimmer
and bobbin thread trimmer.

Sewing start position

Feed amount retreat position
is the set value 0.

68

19) Pattern data register deletion function (Memory switch No. 43)
4

This switch is set when deleting the pattern data which has been registered.
0 : Without
1 : With
How to delete the data
1. Set the memory switch No. 43 to 1 : With.
2. Turn OFF and ON the power.
3. Select the pattern No. you desire to delete.
4. Select the data and select the data No. 30 : Storing location.
5. Set the value of the pattern No. in the storing location to 0.
6. Press [Ready] key to delete the data.
7. When deletion is completed, to avoid maloperation, turn ON and OFF the power and set the
memory switch No. 43 to 0 : Without.
* The data once deleted cannot be restored. So, be careful when performing this operation.
* The pattern data 90 to 99 cannot be deleted.

20) Origin compensation function (Memory switch Nos. 51, 52 and 53)
5

Refer to Adjustment of the origin sensor (pages 43 and 44).

21) Max. speed limitation setting (Memory switch No. 98)

9

This switch can limit the maximum number of revolution of the whole sewing machine.
* The value of the data No. 29 may be larger according to the order of setting. However, the value of
the memory switch No. 98 has priority.

22) Cloth cutting knife drive position (Memory switch No. 23)
2

mm

This switch can advance the timing of the cloth cutting knife drive.
When the timing is advanced, the knife drop moves in the rear as shown in the figure.
Even when the timing of the cloth cutting knife drive is changed, the total length of sewing is not
changed.

Standard 0

69

Set value

23) Cloth cutting knife (solenoid) motion time (Memory switch No. 24)
2

0 ms

This switch can change the length of time during which the cloth cutting knife solenoid is held ON. (SA
and SB types)

24) Cloth cutting knife (cylinder) motion time (Memory switch No. 25)
2

0 ms

This switch can change the length of time during which the cloth cutting knife cylinder is held ON. (SC
type)

25) Presser-up drive waiting time (Memory switch No. 26)

2

0 ms

This switch can change the waiting time from the start of detection of the needle-up position of the last
stitch to the drive of the auto-lifter.

26) Stop-motion solenoid ON timing (Memory switch No. 27)

2

This switch can change the timing (waiting angle) from the upper dead point of one stitch before the
last stitch to the drive of the stop-motion solenoid. (SA type)

27) Stop-motion solenoid action time (Memory switch No. 28)

2

0 ms

This switch can change the length of time during which the stop-motion solenoid is heled ON. (SA
type)

28) Start-up waiting time (Memory switch No. 32)

3

0 ms

This switch can change the time from turning ON the start switch to the start of the sewing machine.

29) Active tension variation compensation (Memory switch No. 55)

5

This switch can compensate the tension value of the active tension.

70

30) Compensation of basting needle entry position (Memory switch No. 33)
3

1.

0 mm

This switch is used when the needle entry position after second circuit is desired to be slipped at the
time of basting.
31) Prohibiting function of presser type selection (Memory switch No. 45)
4

This switch is used when the selection of presser type is desired to be prohibited on the panel.
0 : Selection permitted
1 : Selection prohibited
32) Counter update unit (Memory switch No. 46)
4

This switch is used when you desire to make the counter Up (Down) after the predetermined number
of pcs. has been sewn with the No. of pcs. counter or the like.
1 : Counting every time
2 to 15 : Counting after number of times of setting has been sewn
33) Ver. display (Memory switch No. 00)
0

1.

This switch displays the Ver. of ROM.

34) Invalidity of thread breakage detection function (Memory switch No. 47)
4

This switch is used when the thread breakage detection is desired to be invalid in case needle thread
tension is low or the like.
35) Memory switch function selection (Memory switch No. 48)
4

When the memory switch is desired to be changed, the memory switch can be changed without
turning OFF the power by using this function. (It can be changed when the sewing LED went out.)
The items of level P in the memory switch list can be changed.
1 Make the function valid. (Setting cannot be changed while the power is turned ON unless this
setting is performed.)
1 : Turn OFF the power.
2 : Pressing the READY key, turn ON the power.
3 : Select memory switch No. 48 and set it to 1.
4 : Turn OFF the power.
2 Method to use
1 : Press F key. (The mode changes to the memory switch setting mode.)
2 : Perform setting of the memory switch you desire to change.
(Once the data is changed, it is stored in memory.)
3 : Press again F key. (The mode returns to the normal mode.)
4 : Press the READY key and sewing is possible.

71

(4) DIP switches on the SDC circuit board

DIP switchwes on the SDC circuit board are described in the table below.
Use the SDC circuit board with the following settings when LBH-1700 is used since the board is common to the
other models.
NO.

Name (function mode)

Standard setting

SW1

Selection of model

ON

SW2

Selection of model

OFF

SW3

Selection of special action of reverse

revolution to lift needle

OFF

SW4

Selection of reverse revolution to increase

penetrating force

OFF

SW5

Selection of rotating direction of main

shaft of sewing machine

OFF

SW6

Selection of woodruff plate sensor active

OFF

SW7

Change of thread trimming speed

OFF

SW8

Selection of speed input method

OFF

Turning ON the switches other than SW 1 will result in trouble. Never change those switches.

72

8. TEST MODE
(1) How to use the test mode
Input check of the various sensors can be performed.
1) Pressing [Right ] key 1, turn ON the power.

READY

RESET

CLAMP

WINDER

THREAD

2
1

] or [Left ] key 2. (No. 1 to 3)

2) Select the sensor No. you desire to make sure with [Left
No. 1 : Feed origin sensor, stitch base line sensor, stitch width origin sensor, and not used
No. 2 : Thread breakage detection, needle-up position detection sensor, knife return sensor, and presser fall
sensor
No. 3 : Not used, safety switch, start switch and presser switch
If you turn the sensor ON - OFF, the value will change 1/0.
Display when the sensor is ON :
1

(Feed origin sensor, stitch base line sensor, stitch width sensor and not used)
2

(Thread breakage detection, needle-up position detection sensor, knife return sensor, and presser fall sensor)
3

(Not used, safety switch, start switch, and presser switch)

73

9. ERROR DISPLAY LIST

Error No. is displayed in the display when an error has occurred.
Description

No.
Er1

How to recover/supposed cause

Servo motor error

Turn OFF the power.

When error is output from servo motor circuit board.

LED on servo motor circuit board flashes on and off when an
error has occurred.
Contents of error will be found in accordance with the number
of times of flashing.
1 : Motor-lock
2 : Defective upper dead point sensor
3 : Detection of defective phase of motor encoder
4 : Defective motor position sensor
5 : Motor drive element error
6 : Detection of low voltage of power voltage
7 : Detection of motor control current limiting value
8 : Detection of high voltage of power voltage
9 : False rotating direction of motor
10 : Input of motor control method
How to count flashing : Count a long flashing as 1 (one) and
continue to count the number of times of short flashings.
Er2

Presser lifting motion error

Turn OFF the power./

When presser lowering detection switch signal does not change

after 2 (two) seconds has passed from presser lifting motion.

Defective sensor

When presser lowering detection switch is OFF before turning

ON the power.
Er3

Er9

Improper adjustment (Re-adjust the

item on page 38.)

Cloth cutting knife return error

Turn OFF the power./

When cloth cutting knife does not return within 500 ms after
turning OFF cloth cutting knife solenoid or cylinder.

Defective sensor
Improper adjustment

Safety switch error

Turn OFF the power./

When depressing pedal in the state that safety switch is OFF.

Sewing machine is in the state of

being tilted.
Defective sensor
Improper adjustment

Er10

Temporary stop error

Press reset key, or temporary stop

switch again.

When temporary switch is turned ON.

For treadle type 2-pedal system, start switch is turned OFF during
rotation.
Er11

Speed detection error

When speed detection function is defective.

Er12

Needle UP error
When needle bar is not in its upper position during stopping.

74

Possible to re-start after pressing

reset key/defective connection with
servo circuit board
Detection of UP position by manually
rotating main shaft/defective sensor

No.

Description

Er13

Cloth cutting knife motion error

When cloth cutting knife return detection switch signal does not
change within 500 ms after turning ON cloth cutting knife solenoid
or cylinder.
Knife size, presser size error
When the set various data exceed sewing possible area.
1) When total length is longer than the presser size.
2) When stitch width + knife groove width is wider than 1/2 of
presser width.
Knife size, presser size error (When knife operates plural times.)
When the input knife size is not proper for the cloth cutting length.
1) When the knife size is larger than the cloth cutting length.
2) When the knife bar comes in contact with the work clamp.1
(When desired to open a large hole with a small size knife.)
Knife driving timing error
ROMRev : up to 004E
Knife driving timing cannot be obtained.
(When 2nd bar-tacking length + 2nd clearance is shorter than 2
mm.)
ROMRev: from 004F
When bar-tacking length + 2nd clearance is less than 2 mm at
the time of double stitching.
When setting which requires 2-times of knife driving after
jump feed (depending on the set values of knife size, cloth cut
length and 2nd clearance).
Cycle stitching data error
When the data of selected pattern No. is ineffective.

Possible to re-start after pressing

reset key/improper adjustment.

Sewing start position error

When the sewing start position is larger than the bar-tacking
length.
When the sewing start position protrudes from the bar-tacking
length at the sewing start processing in accordance with the
number of stitches at the sewing start and pitch.
- At the time of taper bar When left bar-tacking width compensation value X 2 + sewing
start position + (number of stitches at the sewing start 2) X
pitch at the sewing start is larger than bar-tacking length
0.1 mm.

Re-input the data after releasing error

with reset key.

Er14

Er15

Er16

Er17

Er18

How to recover/supposed cause

Replace the presser or re-input the

data after releasing error with reset
key.

Replace the knife or re-input the data

after releasing error with reset key.

Re-input the data after releasing

error with reset key.

Re-input the data after releasing error

with reset key.

1 Standard data A classified in the presser type

In case of 2nd bar-tacking length + 2nd clearance + cloth cutting length
1
knife size (Memory switch No. 21) A, Er (error) 15 occurs.
2
24 (mm)
3
4 .......... 29 (mm)
A

5 .......... 53 (mm)
6 .......... 24 (mm)

75

No.

Description

Er19

Bar-tacking compensation error

When stitch width, right + right knife groove width + right bar-tacking
width compensation or stitch width, left + left knife groove width + left
bar-tacking width compensation exceeds 1/2 of presser size.
- At the time of taper bar When bar-tacking width compensation is +.
When bar-tacking width compensation value X 2 is larger than bartacking length.
When taper bar width is smaller than stitch width.
(Stitch width > right knife groove width - right bar-tacking width
compensation + left knife groove width - left bar-tacking width
compensation + stitch width x 2)

Re-input the data after releasing error

with reset key.

Er30

Eyelet width error

When overedging width + radius of eyelet hole + knife groove width
(right or left) exceed 1/2 of the width of presser size.

Re-input the data after releasing error

with reset key.

Er31

Eyelet length error

When the bottom (tail section) of eyelet hole overlaps 2nd bar-tacking
section. (When the length of bottom of eyelet hole is large or cloth
cutting length is small.)

Re-input the data after releasing error

with reset key.

Er40

S. State error
When signal from the servo motor circuit board is defective.

Turn OFF the power.

Er41

Feed stepping motor origin retrieval error

When the origin signal does not enter at the time of origin retrieval.

Turn OFF the power./

Defective sensor
Improper adjustment

Er42

Stitch base line stepping motor origin retrieval error

When the origin signal does not enter at the time of origin retrieval.

Turn OFF the power./

Defective sensor
Improper adjustment

Er43

Stitch width stepping motor origin retrieval error

When the origin signal does not enter at the time of origin retrieval.

Turn OFF the power./

Defective sensor
Improper adjustment

Er95

RAM error
Access to RAM error

Turn OFF the power.

Er98

Pattern operation step-over

When the number of steps of sewing data is over.

Re-input the data after releasing error

with reset key.

Er99

EEPROM error
Writing error of EEPROM

Turn OFF the power.

Sewing counter DOWN is over. (Display : 0 flashes on and off.)

Press reset key.

Temperature error
High temperature error due to temperature detection (Display : H)

Turn OFF the power./cleaning of fan

- [] -

How to recover/supposed cause

Needle thread breakage error

When needle thread breakage is continuously detected 3 (three)
stitches or more. (Display : -[]- )

76

Possible to re-start after pressing

threading key.

 When an error (Er14, 18, 19, 30) has occurred by data setting, refer to the table below and re-input the data.
[With regard to input data]
No. 1 : Radial type

Shape No. 0 : Square type

9

!0
5
7

1
4

8
6
2

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 1st bar-tacking length
Data No. 25
6 2nd bar-tacking length
Data No. 5
7 1st clearance
Data No. 6
8 2nd clearance
Data No. 7
9 Bar-tacking, left compensation
Data No. 15
!0 Bar-tacking, right compensation
Data No. 14

5
6
1
4

No. 3 : Round type

No. 2 : Radial square type

7
1
4
8
6
9

!0

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Radial type shape length
Data No. 11
6 2nd bar-tacking length
Data No. 5
7 1st clearance
Data No. 6
8 2nd clearance
Data No. 7
9 Bar-tacking, left compensation
Data No. 15
!0 Bar-tacking, right compensation
Data No. 14

5
6
1
4

Total width = 1 X 2 + 2 + 3 (+ 9 + !0)

Total length = 4 + 5 + 6 + 7 + 8

7
1
4

8
6
9

!0

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Round type shape length
Data No. 11
6 1st clearance
Data No. 6
7 2nd clearance
Data No. 7

Total width = 1 X 2 + 2 + 3
Total length = 4 + 5 X 2 + 6 + 7

No. 4 : Round square type

Total width = 1 X 2 + 2 + 3
Total length = 4 + 5 X 2 + 6 + 7

Total width = 1 X 2 + 2 + 3 (+ 9 + !0)

Total length = 4 + 5 + 6 + 7 + 8

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Radial type shape length
Data No. 11
6 1st clearance
Data No. 6
7 2nd clearance
Data No. 7

No. 5 : Radial taper bar

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Round type shape length
Data No. 11
6 2nd bar-tacking length
Data No. 5
7 1st clearance
Data No. 6
8 2nd clearance
Data No. 7
9 Bar-tacking, left compensation
Data No.15
!0 Bar-tacking, right compensation
Data No. 14

5
7
1

4
8

Total width = 1 X 2 + 2 + 3 (+ 9 + !0)

Total length = 4 + 5 + 6 + 7 + 8

3
9

!0

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Radial round type shape length
Data No. 11
6 2nd bar-tacking length
Data No. 5
7 1st clearance
Data No. 6
8 2nd clearance
Data No. 7
9 Bar-tacking, left compensation
Data No. 15
!0 Bar-tacking, right compensation
Data No. 14

Total width = 1 X 2 + 2 + 3 (+ 9 + !0)

Total length = 4 + 5 + 6 + 7 + 8

* When the bar-tacking width compensation value is set to + (plus), the value is added to the total width.

77

[With regard to input data]

Shape No. 6 : Radial straight bar

!3

6
1

!1

7
8

!2

!0

Shape No. 7 : Bar-tacking

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Length of radial round type shape
Data No. 11
6 1st clearance
Data No. 6
7 2nd clearance
Data No. 7
8 2nd bar-tacking length
Data No. 5
90 Bar-tacking width, left compensation
Data No. 15
!0 Bar-tacking width, right compensation
Data No. 14
!1 Pitch at parallel section
Data No. 8
!2 Pitch at bar-tacking section
Data No. 9
!3 Number of stitches of radial shape
Data No. 12

1 Cloth cut length

Data No. 1
2 Bar-tacking width
Data No. 34

Total width = 1 x 2 + 2 + 3 (+ 9 + !0)

Total length = 4 + 5 + 8 + 6 + 7

Total width = 2
Total length = 1

Shape No. 8 : Semilunar type

5
6

Shape No. 9 : Eyelet square type

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Length of radial round type shape
Data No. 11
6 1st clearance
Data No. 6
7 2nd clearance
Data No. 7

!2

6
!1
4

7
8
9

Total width = 1 x 2 + 2 + 3
Total length = 4 + 5 x 2 + 6 + 7

!0

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Radius of eyelet hole
Data No. 37
6 1st clearance
Data No. 6
7 2nd clearance
Data No. 7
8 2nd bar-tacking length
Data No. 5
9 Bar-tacking width, left
compensation
Data No. 15
!0 Bar-tacking width, right compensation
Data No. 14
!1 Length of bottom of eyelet hole
Data No. 38
!2 Number of stitches of eyelet
shape
Data No. 39

Total width = 1 x 2 + 5 x 2 +2 + 3
Total length = 4 + 1+ 5 + ( 2+ 3)/2+ 8 + 6 + 7

* When the bar-tacking width compensation value is set to + (plus), the value is added to the total width.

78

[With regard to input data]

Shape No. 10 : Eyelet radial type

!1

6
9

7
!0

Shape No. 11 : Eyelet flow bar-tacking type

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Radius of eyelet hole
Data No. 37
6 1st clearance
Data No. 6
7 2nd clearance
Data No. 7
8 Length of radial type shape
Data No. 11
9Length of bottom of eyelet hole
Data No. 38
!0 Number of stitches of radial shape
Data No. 12
!1 Number of stitches of eyelet shape
Data No. 39

9
4

8
2

8
2

Total width = 1 x 2 + 5 x 2 +2 + 3
Total length = 4 + 1+ 5 + ( 2+ 3)/2+ 8 + 6 + 7

!2
6

4
7
8

!1

!0

!1

Total width = 1 x 2 + 5 x 2 +2 + 3
Total length = 4 + 1+ 5 + ( 2+ 3)/2+ 8 + 6 + 7
A = 1 x 2 +2 + 3 !0 !1

Shape No. 12 : Eyelet straight bar-tacking type

!0

!2

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Radius of eyelet hole
Data No. 37
6 1st clearance
Data No. 6
7 2nd clearance
Data No. 7
8 2nd bar-tacking length
Data No. 5
9Length of bottom of eyelet hole
Data No. 38
!0 Bar-tacking width, left compensation
Data No. 15
!1 Bar-tacking width, right compensation
Data No. 14
!2 Number of stitches of eyelet shape
Data No. 39

1 Stitch width
Data No. 4
2 Knife groove width, left
Data No. 3
3 Knife groove width, right
Data No. 2
4 Cloth cutting length
Data No. 1
5 Radius of eyelet hole
Data No. 37
6 1st clearance
Data No. 6
7 2nd clearance
Data No. 7
8 2nd bar-tacking length
Data No. 5
9 Length of bottom of eyelet hole
Data No. 38
!0 Bar-tacking width, left compensation
Data No. 15
!1 Bar-tacking width, right compensation
Data No. 14
!2 Number of stitches of eyelet shape
Data No. 39

Total width = 1 x 2 + 5 x 2 +2 + 3
Total length = 4 + 1+ 5 + ( 2+ 3)/2+ 8 + 6 + 7

* When the bar-tacking width compensation value is set to + (plus), the value is added to the total width.

79

 80

1. Needle thread breakage

Trouble

Cause (1)

Checking the balance of stitches at bar-tacking section (needle thread

on the right side and bobbin thread on the wrong side), adjust the
tension.
Make the bobbin thread tension proper. Confirming the crest of seam
at parallel section of stitches, adjust the tension. (Refer to the Instruction
Manual.)
Standard stroke : 8 to 10 mm
Standard tension : 6 to 10g (In case of purl stitching)

4)-A Bar-tacking thread tension is

too high or too low.

4)-B Thread tension at parallel is too

high or too low.

4)-C Tension or stroke of thread

take-up spring is improper.

Correct the scratch with buff, or replace the part.

3)-B There is a scratch on the blade

point of hook or periphery of
hook.

1-4) Adjustment of thread tension

components is wrong.

Correct the scratch with buff, or replace the part. Especially take care
of the finish of the lower face of needle hole in the throat plate.

3)-A There are scratches on thread

take-up spring, thread take-up
lever, thread tension disk,
throat plate, needle bar thread
guide, etc. Or, thread path has
worn out.

Place the needle on the flat section of the table or the like, press the
shank section with fingers and turn the needle to check the deflection
of the needle tip. If the needle is deflected, replace it.

1)-C Needle is bent.

1-3) There are scratches on the

thread path sections.

Insert the needle until the top end of the shank of needle comes in
contact with the upper end of the needle hole of needle bar.

1)-B Height of needle is wrong.

Correctly thread the needle thread.

Attach the needle so that the indented part of the needle faces to this
side as observed from the front of the sewing machine.

Checking order and adjusting procedure

1)-A Direction of needle is wrong.

Cause (2)

1-2) Threading is wrong.

1-1) Attaching needle is wrong.

To the next page

(1) With regard to sewing

10. TROUBLES AND CORRECTIVE MEASURES

Page

 81

Trouble

To the next page

1-5) Ne e dl e- to -h ook ti m i ng i s
improper.

From the previous page

Cause (1)

Perform adjusting the timing when needle enters in the center of the
throat plate of left stitch base line. At this time, clearance provided
between the bottom end of needle bar and the top surface of throat
plate is 11.9 mm (standard) or 11.4 mm (K) at the lowest point of the
needle bar. Adjust the height using the timing gauge 1.

Perform adjusting timing when needle enters in the center of the throat
plate of left stitch base line. Loosen hook sleeve setscrew and adjust,
using the timing gauge 2, so that the blade point of hook comes in
the center of needle when needle goes up from its lower dead point.
In addition, make sure that needle does not come in contact with the
blade point of hook at the time of right throw on right stitch base line
(when needle throws on the right side). At this time, provide a clearance
of 0.01 to 0.04 mm betwen the needle and the blade point of hook.

5)-B Adjustment of the blade point

of hook and needle is improper.

Checking order and adjusting procedure

5)-A Height of the needle bar is

improper.

Cause (2)

(See page 2.)

(See page 2.)

Page

 82

Trouble

1-11) Partial catch of thread by hook

due to return of twist (Single
yarn catch)

1-10) Thread breakage at the end of

sewing

(See page 63.)

(See page 56.)

(See page 56.)

(See page 56.)

(See page 56.)

(See page 55.)

Delay the soft-start speed.

Decrease the number of stitches at the start of sewing.

Enter the start of sewing pitch.

Decrease the number of stitches of tie stitching.

Widen the width of tie stitching.

Increase the bar-tacking pitch.

9)-B Soft-start speed is too fast.

9)-C Number of stitches at the start
of sewing is too many.
9)-D T h r e a d b r e a k a g e d u e t o
piercing of needle

10)-A Number of stitches of tie

stitching is too many.
10)-B Width of tie stitching is too
narrow.
10)-C Number of stitches of radial
shape at the end of sewing is
too many.

Advance the timing of catching thread at the blade point of hook, and
make the loop smaller to stabilize catching thread.

Increase the stroke of thread take-up spring, decrease the tension and
make the loop smaller.

(See page 63.)

Increase tension at the start of sewing.

Page

9)-A Tension at the start of sewing

is is too low.

Adjustment of thread take-up thread guide (A)

1-8) Position of thread take-up

thread guide (A) is improper.

1-9) Thread breakage at the start of

sewing

Decrease the number of revolution.

1-7) Thread breakage due to needle

heat

Checking order and adjusting procedure

Remove thread (single thread) entangled in inner hook or outer hook.

Cause (2)

1-6) Thread is entangled in the

hook.

From the previous page

Cause (1)

 83

2. Stitch skipping

Trouble

To the next page

2-2) N ee d le -to -h o ok t i mi n g i s
improper.

2-1) Attaching needle is wrong.

Cause (1)

Place the needle on the flat section of the table or the like, press the
shank section with fingers and turn the needle to check the deflection
of the needle tip. If the needle is deflected, replace it.
Replace the needle.
Use a proper needle for the fabric or thread.

1)-C Needle is bent.

1)-D Needle tip is blunt.

1)-E Needle is too thin.

2)-B Adjustment of the blade point

of hook and the needle is
improper.

Perform adjusting the timing when needle enters in the center of the
throat plate of left stitch base line. Loosen hook sleeve setscrew and
adjust, using the timing gauge 2, so that the blade point of hook comes
in the center of needle when needle goes up from its lower dead point.
At this time, provide a clearance of 0.01 to 0.04 mm between the needle
and the blade point of hook.

Perform adjusting the timing when needle enters in the center of the
throat plate of left stitch base line. At this time, clearance provided
between the bottom end of needle bar and the top surface of throat
plate is 11.9 mm (standard) or 11.4 mm (K) at the lowest point of the
needle bar. Adjust the height using the timing gauge 1.

Insert the needle until the top end of the shank of needle comes in
contact with the upper end of the needle hole of needle bar.

1)-B Height of needle is wrong.

2)-A Height of the needle bar is

improper.

Attach the needle so that the indented part of the needle faces to this
side as observed from the front of the sewing machine.

Checking order and adjusting procedure

1)-A Direction of needle is wrong.

Cause (2)

(See page 2.)

(See page 2.)

Page

 84

Trouble

Increase the presser pressure.

Use the presser suitable for the button hole.

Use the presser for overlapped section.

Or, decrease the number of revolution.
Use the presser for knit and jersey. Adjust the hook timing to K type
timing.

Adjust the needle thread tension to proper one. (Decrease the tension.)

Standard stroke : 8 to 10 mm Tension : 6 to 8g.

4)-B Presser pressure is too low.

4)-C Presser is too large in terms of
the button hole.

4)-D Fabric flops since overlapped

section is pressed.
4)-E Fabric flops since material is of
thin knit or jersey.

5)-A Tension at the parallel section

is too high.
5)-B Tension or stroke of thread
take-up spring is improper.

To the next page

2-6) Play of needle bar

Decrease the play of needle bar. Or, replace the needle bar.

Replace hinge screw for attaching the work clamp check holder.

4)-A Presser is inclined, or does not

move smoothly.
(Presser presses fabric while it
is inclined.)

2-4) State of pressing fabric is

improper.

2-5) Adjustment of thread tension is

improper.

Correct the blade point or replace the hook, and adjust the hook timing
according to item 2)-B.

Checking order and adjusting procedure

3-A) The blade point comes in

contact with the needle.

Cause (2)

2-3) Blade point of hook is blunt.

From the previous page

Cause (1)

Page

 85

3. Needle thread slip-off

Trouble

Correct the thread presser spring so that the spring comes in contact
with the whole of the blade of thread trimmer.
When there is a mismatch of the trimmer, replace it.

1)-B Thread grasping force of the

trimmer is too weak.
1)-C Closing amount of the trimmer
is too small.

Adjust the tension so that whip stitching is performed at the start of

sewing. Memory switch No. 6

3)-A Tension is too high.

3-3) Setting of tension at the start of

sewing is improper.

To the next page

Finish with buff the contact face of the thread presser spring with needle
thread.

2)-A Thread presser spring cuts

needle thread.

Retreat the needle thread trimmer driving cam.

Adjust the longitudinal position of needle thread trimmer driving cam

so that the trimmer gradually opens at the position of approximately 2
to 3 mm from the start of sewing.

Adjust so that the blade point of hook comes to

1 mm the position of approximately 1 mm from the top
end of the needle eyelet.

It is effective to slightly lower needle bar than the case of standard

timing and to delay the hook timing.

Raise the lowest point of needle bar by 0.6 mm, and re-adjust needleto-hook timing.

Decrease the number of revolution.

Checking order and adjusting procedure

1)-A Opening timing of trimmer is too

early.

7)-B Loop is hard to be made with

fabric related to knit.

7)-A Loop of spun thread or cotton

thread falls at the speed of
3,300 rpm or more.

Cause (2)

3-2) Finish of thread presser spring

is improper.

3-1) Installation or timing of needle

thread trimmer is improper.

2-7) Change of needle thread loop

From the previous page

Cause (1)

(See page 63.)

Page

 86

4. Needle thread remains.

Trouble

(See page 63.)

Refer to the memory switch, and decrease the number of revolution of

the soft-start.

(See page 46.)

(See page 24.)

(See page 24.)

(See page 24.)

(See page 56.)

(See page 56.)

Change the data of the memory switch.

Refer to the item (1) of Adjusting procedure of the upper detecting

plate.
Lower the trimmer to such an extent that it does not come in contact
with the presser.
Increase the closing amount with the needle thread trimmer guide A.

Adjust the most advanced amount of needle thread trimmer to 5 mm.

Widen the width of tie stitching.

Decrease the number of stitches of tie stitching.

1)-B Setting of needle thread tension

(at the time of thread trimming)
is improper.
2)-A Adjustment of origin sensor

6)-A Width of tie stitching is too

narrow.

6)-B Number of stitches of tie

stitching is too many.

4-3) Needle thread trimmer is

positioned too high.

4-4) Closing amount of needle

thread trimmer is too small.

4-5) Position of needle thread

trimming is extremely to the
right.

4-6) Set value of tie stitching on the

panel is improper.

4-2) Main shaft stop position is

improper.

Change the data of the memory switch.

(See page 63.)

(See page 46.)

Refer to the item (1) of Adjusting procedure of the upper detecting

plate.

(See page 56.)

Page

1)-A Setting of needle thread tension

(at the end of sewing) is
improper.

4-1) Thread tension is improper.

3-7) Number of revolution at the

start of sewing is too high.
(In case of tetron thread)

3-6) Main shaft stop position is

improper.

Refer to 1. Needle thread breakage of trouble.

3-5) Thread slip-off due to hangnail

of thread

Checking order and adjusting procedure

Increase the number of stitches at the start of sewing. Data No. 26

6)-A Adjustment of origin sensor

Cause (2)

3-4) Number of stitches at the start

of sewing is too small.

From the previous page

Cause (1)

 87

6. Thread frays.

5. Crest of seam wobbles.

Trouble

6-3) Set value of tie stitching on the

panel is improper.

6-2) Bobbin thread frays when

pulling it at the end of sewing.

6-1) Needle thread frays when

pulling it at the end of sewing.

5-2) Wobbling at the parallel section

5-1) Wobbling at the start of sewing

Cause (1)

(See page 56.)

(See page 56.)

Decrease the bar-tacking thread tension.

Decrease the bobbin thread tension.

Narrow the width of tie stitching.

Increase the number of stitches of tie stitching.

2)-B Bobbin thread tension is too

high.

3)-A Width of tie stitching is too wide.

3)-B Number of stitches of tie

stitching is too small.

Increase the tension of the thread take-up spring and increase the
stroke.

2)-B Tension of the thread take-up

spring is too low and the stroke
is insufficient.

2)-A Bar-tacking thread tension is

too high.

Increase the tension at the parallel section.

2)-A Tension at the parallel section

is too low.

Increase the bobbin thread tension.

Lower the needle thread trimmer to such an extent that it does not
come in contact with the work clamp check holder or the presser foot.

1)-D Position of the needle thread

trimmer is too high.

1)-B Bobbin thread tension is too

low.

Decrease the stroke of the thread take-up spring and increase the
spring pressure.

1)-C Stroke of the thread take-up

spring is too large.

Increase the bar-tacking thread tension.

Increase the tension at the parallel section.

1)-B Tension at the parallel section

is too low.

(See page 63.)

Page

1)-A Bar-tacking thread tension is

too low.

Increase the tension at the start of sewing.

Checking order and adjusting procedure

1)-A Tension at the start of sewing

is too low.

Cause (2)

 88

Refer to the item (25) of STANDARD ADJUSTMENT. (Adjusting the

needle thread trimmer actuating arm)

Refer to the items (19) to (21) of STANDARD ADJUSTMENT. (Installing (See pages 22 to 25.)
position of the needle thread trimmer)

Make sure that main shaft is in the stop position and actuate the needle
thread trimmer. (Lift the presser.)

1)-D Needle thread trimmer comes

in contact with needle.

2)-A Installing position of needle

thread trimmer is improper.

2)-B Needle stop position is too low.

Re-set the bobbin thread tension to 15g (purl stitching).

Increase the set value of the position of the start of sewing.

8-1) Bobbin thread tension is

improper.

9-1) Position of the start of sewing

is near to the most retreated
position of the feed.

8. Sewing is occasionally disordered.

9. Tie stitches protrude at 2nd bartacking of radial type shape or round

type shape.

(See page 68.)

(See pages 63, 68.)

Decrease the basting thread tension, or decrease the pitch.

7-4) Basting thread tension is too

high.

(See page 28.)

(See page 28.)

7-3) Needle thread trimmer moves

to the front side and comes in
contact with needle. (B, C
types)

3)-A Engagement of the needle

thread trimmer driving arm and
the driving cam is too tight.

Replace the needle.

1)-C Needle is bent.

7-2) When operating the needle

thread trimmer, it comes in
contact with needle.

Refer to the items (4) to (6) of STANDARD ADJUSTMENT. (Adjusting (See pages 4 to 7.)
the needle entry point)

1)-B Needle is not in the center of

needle hole in the throat plate.

(See page 2.)

Refer to the item (2) of STANDARD ADJUSTMENT. (Needle-to-hook

timing)

1)-A Blade point of the hook comes

in contact with needle.

7-1) Other parts come in contact

with needle.

Page

Checking order and adjusting procedure

Cause (2)

Cause (1)

Refer to the item (25) of STANDARD ADJUSTMENT.

(Adjudting the needle thread trimmer driving arm)

7. Needle breaks.

Trouble

 89

4. Cloth cutting knife fails to return.

3. Colth cutting knife fails to cut.

4-2) The cloth cutting knife bites in

cloth and does not return.

4-1) Skew in the cloth cutting knife

drive section

3-2) Sharpness of the cloth cutting

knife is dull.

3-1) Stroke of the cloth cutting knife

is improper.

1-1) Main shaft stop position is

improper.

1. Height of needle is improper when

the sewing machine has stopped.

2. Cloth cutting knife fails to drop.

Cause (1)

Trouble

(2) Woth regard to mechanical components

Replace the presser or make the setting of knife groove width as small
as possible.

Refer to the item (11) of STANDARD ADJUSTMENT.

2)-B Setting of knife groove width is

excessively large for the floppy
materials.
2)-C Installing position of knife
driving solenoid is improper.

Clean often the drive section.

1)-C Skew due to cutting waste or

dust in drive section

Replace the knife with a new one.

Refer to the item (11) of STANDARD ADJUSTMENT.

1)-B Cloth cutting knife interferes

with needle bar.

2)-A Sharpness of the knife is dull.

Adjust the play with the knife bar presser.

Replace the knife with a genuine one.

1)-A Adjusting the play of knife bar

is improper.

2)-B A knife other than the genuine

one is used.

Replace the knife with a new one.

Slightly lower the height of cloth cutting knife.

1)-B Installing position of the cloth

cutting knife is improper.
2)-A Blade of the knife is broken.

Refer to the item (11) of STANDARD ADJUSTMENT.

1)-A Installing position of knife

driving solenoid is improper.

Set the air pressure to 0.5MPa.

Air pressure is too low, or air leaks.

(C type)

(See pages 12 to 13.)

(See pages 12 to 13.)

(See pages 12 to 13.)

(See page 46.)

Refer to the item (1) of adjusting procedure of the origin sensor.

(Adjusting procedutre of the upper detecting plate)

Connect the cord.

Page

Checking order and adjusting procedure

Cord of knife driving solenoid is

disconnected. (A, B types)

1)-A Position of origin sensor is

improper.

Cause (2)

 90

5-1) Return of bobbin thread trimmer

driving arm is improper.

5. Start pedal fails to start. (Presser

lifting lever has not fully returned.)

Adjust the length of bobbin thread trimmer ball screw.

1)-B Mismatch of bobbin thread

trimmer lever and bobbin thread
trimmer ball screw.

Refer to the items (19), (20) and (21) of STANDARD ADJUSTMENT. (See pages 22 to 25.)
(Adjusting the needle thread trimmer)

4)-A Needle thread trimmer comes

in abnormal contact with
presser and actuating plate.

5-4) Needle thread trimmer is

mismatched.

(See page 20.)

(See page 16.)

Adjust the clearance to 0.5 to 1 mm.

Adjust the clearance to 0.3 to 0.8cmm.

2)-A Clearance provided between

starting safety arm and presser
lifting lever is too small.

Page

3)-A Clearance provided between

starting safety lever and spring
of stop-motion solenoid is
improper.

Re-adjust the bobbin winder trip latch.

Refer to the item (27) of STANDARD ADJUSTMENT.

1)-C Operation of bobbin winder trip

latch is improper.

Apply grease.

Remove work clamp carrier and clean around the throat plate.

Checking order and adjusting procedure

1)-A Throat pate, throat plate base

and bobbin thread trimmer are
clogged with foreign matters
such as lint or the like.

Cause (2)

5-3) Return of starting safety lever

is improper.

5-2) Mismatch of starting safety arm

and presser lifting lever

Cause (1)

Trouble

 91

7. Sewing machine fails to run at high

speed even when depressing the
starting pedal. (2-pedal system)

7-1) Starting safety hook does not

engage with starting safety
lever.

6-5) Mismatch of slide roller bracket

and needle thread trimmer
crank (front) (When the needle
thread trimmer is in the most
advanced position.)

6-4) Position of needle thread

trimmer is improper.

(See page 32.)

(See page 22.)

(See page 18.)

(See page 20.)

Advancing amount of the needle thread trimmer is too large.

Refer to the item (19) of STANDARD ADJUSTMENT.

Adjust the installing position of the starting sensor.

Adjust the position of the needle thread trimmer control lever.

1)-A Starting sensor plate comes in

contact with starting sensor.
1)-B Needle thread trimmer control
lever is excessively pressed to
needle thread trimmer crank,
rear.

Refer to the items (19), (20) and (21) of STANDARD ADJUSTMENT. (See pages 22 to 25.)
(Adjusting the position of the needle thread trimmer)

(See page 16.)

Page

Re-adjust the slide roller bracket. (Rotating direction)

Refer to the item (28) of STANDARD ADJUSTMENT.

4)-A When needle thread trimmer is

removed and the presser lightly
works, it is supposed that the
trimmer interferes with other
parts.

Refer to the item (13) of STANDARD ADJUSTMENT.

(Position of the starting safety arm)

Adjust the inner hook stopper.

1)-C Inner hook stopper comes in

contact with bobbin thread
puller.

6-3) Clearance provided between

starting safety arm presser
lifting lever is too small.

Adjust the length of bobbin thread trimmer ball screw.

1)-B B o b b i n t h r e a d t r i m m e r
interferes with bobbin thread
trimmer ball screw.

Remove interference of the components related to the starting safety

arm.

Remove the work clamp carrier and clean around the throat plate.

1)-A Throat plate, throat plate base,

and bobbin thread trimmer are
clogged with foreign matters
such as lint or the like.

6-1) Bobbin thread trimmer driving

arm fails to work.

6. Presser fails to work. (Presser fails

to go up.)

6-2) Starting safety arm fails to

return and comes in contact
with presser lifting lever.

Checking order and adjusting procedure

Cause (2)

Cause (1)

Trouble

 92

1. DC+24V is not supplied to MAIN

circuit board.

1. Display fails to appear on the

operation panel.

To the next page

Cause (1)

Trouble

(3) With regard to electrical components

When the cause is 3. or 4., fuse has blown out. Remove the cause
and replace the fuse.

When DC+24V has not come between Nos. 3 to 6 pins of CN37, or

between Nos. 3 to 6 pins of CN11, replace the PWR circuit board.

5. Fuse F6 has blown out.

6. Failure with PWR circuit board.

Draw out CN37 and check continuity between Nos, 1 to 6 pins of CN37
on PWR circuit board. If the resistance value is excessively lower than
12K, draw out CN11 on PWR circuit board, and check continuity
between Nos. 2 to 6 pins of CN11 on MAIN circuit board. If the resistance
value is excessively low, MAIN circuit board is defective. Check
continuity between the respective connectors of the stepping motor
relay cord, and the respective pins and earths of CN14, CN15 and
CN16.
If there is the continuity, cable or motor is defective. Check the wiring.

3. DC+85V has short-circuited

somewhere.

Check continuity of DC+24V of the respective connectors of CN19

and CN23, and GND. If there is the continuity, sensor or cable is
defective. Check the wiring.

Check the connection of CN30, terminal board and P38-J38 when

AC60V does not come between Nos. 3 to 6 pins of CN36.

2. Power is not supplied to PWR

circuit board.

4. DC+24V has short-circuited

somewhere.

Check whether the power comes to the power switch.

Checking order and adjusting procedure

1. Power has not come yet.

Cause (2)

Page

 93

3. Error No. 1
Servo motor error

Cause (1)

Replace the operation box.

1. Failure with the sewing LED

2. Connection is defective or cable
is defective.

2. Sewing LED fails to light.

When the signal from the sensor changes over HIGH/LOW, replace
the SDC circuit board.
Check the connection of CN44 and CN114.

1. U P p o s i t i o n s i g n a l i s n o t
transferred even when the sewing
machine runs.

2. Failure with SDC circuit board

3. Connection is defective or cable

is defective.

2. Servo motor error E 2

Upper dead point sensor is
defective.

To the next page

Measure the voltage between Nos. 2 to 3 pins of CN44. When the

voltage does not change over HIGH/LOW even by turning the main
shaft by hand and moving sensor slit to and fro, replace the UP position
detecting sensor.

1. Sewing machine lock or heavy

load

1. Servo motor error E 1

Motor lock

Check the driving system.

When the starting switch is accepted, replace the operation box.

1. Signal is not transferred from SDC

circuit board.

When panel operation or pedal operation is not accepted, signal from

SDC circuit board is not transferred. Replace the SDC circuit board.

Draw out CN12, and replace SDC circuit board if the voltage of Nos. 1
to 34 pins on the cable side is not DC+5V.

Perform the aforementioned check, and replace MAIN circuit board if

there is no trouble.

2. Failure with MAIN circuit board

1. Failure with SDC circuit board

Check the connection of CN17, CN41 and CN44.

Checking order and adjusting procedure

1. Connection is defective or cable

is defective.

Cause (2)

1. Set ready state is not completed.

3. DC+5V is not supplied to MAIN

circuit board.

2. Signal is not transferred to the

operation panel.

From the previous page

2. Sewing LED fails to light even when

pressing the ready key.

Trouble

Page

 94

Trouble

When the signal from the sensor changes over HIGH/LOW, replace
the SDC circuit board.
Check the connection of CN43.

Measure the voltage between Nos. 2 to 6 and 7 pins of CN43. When

the voltage does not change over HIGH/LOW even by turning the main
shaft by hand, replace the servo motor.
When the signal from the sensor changes over HIGH/LOW, replace
the SDC circuit board.
Check the connection of CN43.

When error is not recovered even by turning ON the power again,

replace the SDC circuit board.

Check the connection of transformer tap. Check the power voltage.

When the power voltage is not defective, replace the SDC circuit board.

Check whether there is any trouble with load by turning the main shaft
by hand.
When there is no trouble, replace the SDC circuit board.

3. Connection is defective or cable

is defective.

1. Signal is not transferred from

encoder.

2. Failure with SDC circuit board

3. Connection is defective or cable

is defective.

1. Motor drive element is defective.

1. Power voltage is lower than -15%

of the rated voltage.
2. Failure with SDC circuit board

1. Excessive heavy load

2. Failure with SDC circuit board

5. Servo motor error E 5

Motor drive element error

6. Servo motor error E 6

Detection of low voltage of power
voltage

To the next page

7. Servo motor error E 7

Detection of limitation value of
control current

4. Servo motor error E 4

Motor position sensor is defective.

3. Servo motor error E 3

Detection of motor encoder
defective phase
2. Failure with SDC circuit board

Checking order and adjusting procedure

Measure the voltage between Nos. 2 to 3, 4 and 5 pins of CN43.

When the voltage does not change over HIGH/LOW even by turning
the main shaft by hand, replace the servo motor.

Cause (2)

1. Signal is not transferred from

encoder.

From the previous page

Cause (1)

Page

 95

Cause (1)

2. Presser fails to move.

1. Presser fall detecting switch has

not been detected.

9. Servo motor error E 9

Rotating direction of motor is
defective.

8. Servo motor error E 8

Detection of high voltage of power
voltage

From the previous page

4. Error No. 2
Presser lifting motion error

Trouble

Check the assembling. Change the setting of memory switch No. 12

Check the power voltage. Change the setting of memory switch No. 12

Check the memory switch No. 12, lifting speed setting of the presser
lifting solenoid.
Measure the resistance value. Replace the solenoid if the value is not
2.8.
When the presser fails completely to move while there is no trouble
with the solenoid, replace the MAIN circuit board.
Check according to the aforementioned items, and replace fuse F5
(10AT) after removing the cause.

2. Power voltage is too low.

3. Setting of memory switch is

wrong.
4. P r e s s e r l i f t i n g s o l e n o i d i s
defective.
5. Failure with MAIN circuit board

6. Fuse has blown out.

Move the presser up or down, and check whether the motion display
lamp of the contactless sensor lights up.

1. Load is heavy.

3. Presser fall detecting switch is

defective.

Check the connection of CN23 and CN63.

2. Connection is defective or cable

is defective.

Replace the servo motor.

3. Failure with servo motor

Move the contactless sensor up or down, and adjust the installing

position while checking the position with the motion display lamp.

Replace the SDC circuit board.

2. Failure with SDC circuit board

1. Installing position of presser fall

detecting switch is defective.

Check the motor wiring.

When the power voltage is not defective, replace the SDC circuit board.

2. Failure with SDC circuit board

1. Connection is defective or cable

is defective.

Check the connection of transformer tap. Check the power voltage.

Checking order and adjusting procedure

1. Power voltage is higher than

+15% of the rated voltage.

Cause (2)

(See page 38.)

Page

 96

8. Error No. 43
Stitch width stepping motor origin
retrieval error

3. Stepping motor is defective.

Check the connection of CN41, CN16 and CN51.

2. Connection is defective or cable

is defective.

Resistance of each phase of any stepping motor is approximately 1.

However, the actual observation shows approximately 1.2 to 1.5
according to wiring resistance, contact resistance, etc. Check the
resitance value referring to the circuit diagram.

Check the connection of CN43, CN15 and CN52.

Check the connection of CN42, CN14 and CN53.

Check the assembling.

Check ON/OFF with input check 1 of the test mode.

1. Load is heavy.

To the next page

2. Stepping motor fails to work.

3. Origin retrieval switch is defective.

Check the connection of CN23 and CN60.

Check the connection of CN23 and CN61.

Check the connection of CN23 and CN56.

2. Connection is defective or cable

is defective.

1. Origin retrieval detecting switch

has not been detected.

6. Error No. 41
Stepping motor origin retrieval error

7. Error No. 42
Stitch base line stepping motor
origin retrieval error

Check ON/OFF with input check 2 of the test mode. Take care of the
interference of the needle thread trimmer and the knife.

3. Knife return detecting switch is

defective.

Check assembling of the photo sensor and the detecting plate.

Check the connection of CN23 and CN59.

2. Connection is defective or cable

is defective.

1. Installing position of the origin

retrieval switch is wrong.

Adjust so that the detecting plate covers the photo sensor slit when the
knife has returned. Check ON/OFF with input check 2 of the test mode.

1. Installing position of the knife

return detecting switch is wrong.

1. Knife return detecting switch has

not been detected.

5. Error No. 3
Cloth cutting knife return error

Checking order and adjusting procedure

Cause (2)

Cause (1)

Trouble

Page

 97

9. Error No. 9
Safety switch error

Trouble

Cause (2)

2. When the sewing machine head

is not tilted, error is displayed.

There is a case of short-circuit of wiring of stepping motor when fuse

has blown out. Check continuity between earth and connector pins of
the respective stepping motors. When fuse F5 has blown out, there is
a case of short-circuit of wiring of thread tension solenoid, presser
liting solenoid, or cloth cutting knife solenoid. Check continuity between
earth and connector pins of the respective solenoids. In case of shortcircuit of wiring, there is a case where the transistor on MAIN circuit
board has already broken. When there is no spare fuse, replace the
fuse after removing the cause with special care.
Check according to the aforementioned items. When fuse has not blown
out, replace MAIN circuit board.
Check according to the aforementioned items and replace fuse F5
(10AT) after removing the cause.

Do not press the starting switch when the sewing machine head is
tilted.

Check assembling of the safety switch.

Check the connection of CN23 and CN72.

Check ON/OFF with input check 3 of the test mode.

5. Failure with MAIN circuit board

6. Fuse has blown out.

1. Starting switch is pressed.

1. Installing position of safetu switch

is wrong.
2. Connection is defective or cable
is defective.
3. Safety switch is defective.

Checking order and adjusting procedure

4. Short-circuit of wiring

From the previous page

1. When the sewing machine head

is tilted, error is displayed.

Cause (1)

Page

 98

12. Error No. 12

Needle UP error

11. Error No. 11

Speed detection error

10. Error No. 10

Temporary stopping

Trouble

Check the connection of CN44 and CN114.

2. C o n n e c t i o n o f U P p o s i t i o n
detecting cord is defective or
cable is defective.

1. The sewing machine has not

stopped at the section of UP stop
position.

Turn up to UP stop position with the hand pulley.

Check the connection of CN12 and CN40.

1. Connection of SDCI/F cable is

defective or cable is defective.

1. Abnormal speed of rotation is

detected.

1. Stop position is changed.

Check the connection of CN18 and CN65.

2. Connection is defective or cable

is defective.

When servo motor error is not displayed and the error No. 11 is
displayed again, replace the SDC circuit board.

Check the assembling of the starting switch.

1. Assembling of starting switch is

wrong.

4. Failure with SDC circuit board

Replace the temporary stop switch.

3. T e m p o r a r y s t o p s w i t c h i s
defective.

Check the connection of CN43.

Check the connection of CN23 and CN58.

2. Connection is defective or cable

is defective.

3. Connection of encoder cable is

defective or cable is defective.

Press reset key, or press again the temporary stop switch to release.

1. Temprary stop switch is pressed.

1. State that temporary stop switch

is pressed is detected.

2. When 2-pedal system is used,

starting switch has been turned
OFF during running.

Checking order and adjusting procedure

Cause (2)

Cause (1)

Page

 99

14. Error No. 14

Knife size, presser size error

13. Error No. 13

Cloth cutting knife motion error

Trouble

Measure the resistance value. If the value is not 3.2, replace the
solenoid.
If there is no trouble with the solenoid and the knife fails completely to
work, replace the MAIN circuit board.
Check according to the aforementioned items, and replace fuse F5
(10AT) after removing the cause.

2. Cloth cutting knife solenoid is

defective.
3. Failure with MAIN circuit board

4. Fuse has blown out.

1. Input data is wrong.

Change overedging width and knife groove to fit the width of presser.

Check the assembling. Change the setting of memory switch.

1. Load is heavy.

2. Overedging width + knife groove

is wider than 1/2 of size of presser.

Check ON/OFF with input check 2 of the test mode. Take care of the
interference of needle thread trimmer and knife.

3. Knife return detecting swich is

defective.

Change the data so that the length fits the size of presser. Or, increase
the size of presser.

Check the connection of CN23 and CN59.

2. Connection is defective or cable

is defective.

1. Length of pattern is larger than

size of presser.

Adjust so that the detecting plate covers the photo sensor slit when the
knife has returned. Check ON/OFF with input check 2 of the test mode.

1. Installing position of the knife

return detecting switch is wrong.

1. Knife return detecting switch has

not been detected.

2. Cloth cutiing knife fails to work.

Checking order and adjusting procedure

Cause (2)

Cause (1)

Page

 100

Check the connection of CN12 and CN40.

Replace the SDC circuit board.

1. Connection is defective or cable

is defective.
2. SDC circuit board is defective.

Change overedging width, radius of eyelet hole and knife groove width,
right so as to adapt to 1/2 of the width of presser size.

2. When overedging width + radius

of eyelet hole + knife groove width,
right exceed 1/2 of the width of
presser size.

1. Signal from SDC circuit board is

wrong.

Change overedging width, radius of eyelet hole and knife groove width
so as to adapt to 1/2 of the width of presser size.

1. When overedging width + radius

of eyelet hole + knife groove width,
left exceed 1/2 of the width of
presser size.

22. Error No. 40

S. State error

Change the data.

2. Overedging width + left knife

groove + left compensation
exceeds 1/2 of the size of presser.

Change length of the bottom of eyelet hole and the cloth cutting length
so that the botom of eyelet hole does not overlap 2nd bar-tacking
section.

Change the data.

1. Overedging width + right knife

groove + right compensation
exceeds 1/2 of the size of presser.

1. When the bottom (tail section) of

eyelet hole overlaps 2nd bartacking section.

Change the data.

2. Left/right bar-tacking width

compensation values X 2 +
position of the start of sewing is
larger than bar-tacking length - 0.1
mm at the time of flow bar-tacking.

1. Input data is wrong.

Change the data.

1. Position of the start of sewing

calculated from the number of
stitches at the start of sewing and
pitch is longer than the bar-tacking
length.

1. Position of the start of sewing is

wrong.

18. Error No. 18

Position of the start of sewing error

21. Error No. 21

Eyelet length error

Change the data.

1. Input data is wrong.

1. Pattern selected for cycle sewing

is ineffective.

17. Error No. 17

Cycle sewing data ineffective error

1. Input data is wrong.

Change the data so that 2nd bar-tacking length + 2nd clearance

becomes more than 2 mm.

1. 2nd bar-tacking length + 2nd

clearance is shorter than 2 mm.

1. Knife drive timing is not obtained.

16. Error No. 16

Knife drive timing error

20. Error No. 30

Eyelet width error

Knife bar may come in contact with work clamp when using a long
presser with a small knife size. In this case, replace the knife size with
a larger one.

2. When knife bar comes in contact

with work clamp.

1. Bar-tacking width + bar-tacking

compensation value is larger than
5 mm.

Change the data so that the cloth cutting length is larger than the knife
size. Or, make the knife size less than the cloth cutting length.

1. Knife size is larger than cloth

cutting length.

1. Input data is wrong.

(At the time of operation of plural
times)

15. Error No. 15

Knife size, cloth cutting length
error

19. Error No. 19

Bar-tacking compensation error

Checking order and adjusting procedure

Cause (2)

Cause (1)

Trouble

Page

 101

Clean the fan filter located in the rear of control box. If temperature
falls down, the error is automatically restored to the normal condition.
Check the connection of CN34. Replace the fan if DC+24V is supplied
to CN34. If not, replace the PWR citcuit board.
When the error is not restored even if cooling is performed, replace the
MAIN circuit board.

Three stitches are required after the detection of thread breakage. If

there is a slackness between needle and the active tension, malfunction
will occur. Remove the slackness of thread.
Check the wiring.

1. Temperature of MAIN circuit

board has become high.
2. Cooling fan fails to work.

3. Failure with MAIN circuit board

1. DOWN counter has reached 0.

1. Needle thread is slack in the

thread path.

2. Wiring is short-circuited with earth.

1. Temperature sensor of MAIN

circuit board has detected high
temperature.

1. Sewing counter has become 0.

1. Needle thread breakage error is

detected.

1. Needle thread breakage error is

not detected.

25. H
Temperature error

26. 0
Sewing counter 0

27. - [] -
Needle thread breakage error

28. The sewing machine fails to stop

even if thread breaks.

Perform threading again.

Stroke of the thread take-up spring is short and the spring does not
come in contact with the detecting plate.
Check the connection of CN23 and CN56.

1. Thread is entangled with thread

take-up lever and contact of
thread breakage detecting plate
and thread take-up spring
becomes ON/OFF.
2. Adjustment of thread take-up
lever is improper.
3. Connection is defective or cable
is defective.

Press the reset key to restore.

When the error occurs again, replace the EEPROM. Keep a copy of
the pattern data, setting of memory switch, etc.

1. Writing timing was improper.

1. Failure of writing of EEPROM

24. Error No. 99

EEPROM error

Change the data.

Checking order and adjusting procedure

1. Result of pattern operation has

exceeded number of allowable
steps.

Cause (2)

1. Input data is wrong.

Cause (1)

23. Error No. 98

Pattern operation step-over

Trouble

Page

 102

1. Step-out of stepping motor

30. Sewing shape cannot be obtained.

2. Presser or needle bar fails to

work.

1. Panel switch fails to work.

Cause (1)

29. Parameter cannot be changed.

Trouble

Check the connection of CN14, CN15, CN16, CN51, CN52 and CN53.

Resistance of each phase of any stepping motor is approximately 1.

However, the actual observation shows approximately 1.2 to 1.5
according to wire resistance, contact resistance, etc. Check the
resistance value referring to the circuit diagram.
Check according to the aforementioned items.
Replace the MAIN circuit board unless the fuse has blown out.

Check the assembling.

3. Stepping motor is defective.

4. Failure with MAIN circuit board

1. Assembling is wrong.

Operation box is defective.

4. All places cannot accept.

2. Connection is defective or cable

is defective.

Memory switch is set to the prohibition of change of parameter.

3. P a r a m e t e r o n l y c a n n o t b e
changed.

Check the assembling.

Panel sheet is defective. Replace the operation box.

2. One or several places fail to work.

1. Load is heavy.

Check the connection of CN41, CN42, CN43 and CN17. Check the
insertion only of CN42 and CN43 in operation box and do not draw or
insert them since the surface coat carbon on them will be taken off and
defective contact will result.

Checking order and adjusting procedure

1. Connection is defective or cable

is defective.

Cause (2)

Page

 103

32. Active tension fails to work.

1. Number of revolution fails to react

to the speed variable resistor.

31. Number of revolution cannot be

increased.

2. Thread tension solenoid fails to

work.

1. Command is not ordered to the

thread tension solenoid.

2. Number of revolution is low.

Cause (1)

Trouble

Check the continuity (13.6 10%).

Relace the thread tension solenoid in case of breaking of wire or shortcircuit.

2. Thread tension solenoid is

defective.

Check the connection of CN22 and CN55.

1. Connection is defective or cable

is defective.

Check the assembling.

Change the parameter.

2. Number of revolution of the

pattern is set to low.

1. Load is heavy.

Change the setting of memory switch.

1. Limitation is applied to the number

of revolution.

Replace the MAIN circuit board.

Replace the SDC circuit board.

4. Failure with SDC circuit board

3. Failure with MAIN circuit board

Replace the MAIN circuit board.

3. Failure with MAIN circuit board

Change the parameter.

Replace the operation box.

2. S p e e d v a r i a b l e r e s i s t o r i s
defective.

2. Set value of the tension is low.

Check the connection of CN17 and CN41.

Checking order and adjusting procedure

1. Connection is defective or cable

is defective.

Cause (2)

Page

104

BASE LINE
PM

STITCH
WIDTH PM

@5^7

SERVO
MOTOR

UP
DETECTION

!3

PANEL SHEET
(JAP.)

@6

@4

!0

POWER C.B. AB ASM.

FAN ASM.

INPUT CHANGEOVER
CORD ASM. (100V ONLY)

^6

TRANS RELAY
CORD ASM.

BOX POWER CORD ASM.

TRANS A
ASM.

TERMINAL
8P

!1

3
SDC C.B. A ASM.

BASE LINE MOTOR CORD ASM.

!9

@7

PANEL CABLE ASM.

STICH WIDTH MOTOR CORD ASM.

!8

UP DETECTION
CORD ASM.

^3

!6

CONTROL BOX A ASM.

FEED MOTOR CORD ASM.

!7

HEAD EARTH
CORD ASM.

PANEL C.B. 1 ASM.

!5

FEED PM

PANEL
C.B. 2
ASM.

!4

OPERATION
BOX A
ASM.

POWER
POWER CORD ASM. SWITCH

@3

#6

@2

@1

@0

!2

DC POWER
CORD ASM.

SDCI/F
CABLE ASM.

ROM

^8

MAIN C.B. ASM.

SOLENOID VALVE CORD ASM.

^2

THREAD TENSION VR ASM.

BOBBIN WINDER POWER CORD ASM.

^0

%8

STOP MOTION CORD ASM.

%6

PRESSER LIFT CORD ASM.

%4

%2

%9

PARALLEL

BAR-TACKING

BOBBIN WINDER

PRESSER LIFT

CLOTH CUTTING
KNIFE

STOP-MOTION

PRESSER LIFT

^1

%7

%5

%3

$6
$7
$9

KNIFE RETURN

START

PRESSER

KNIFE RETURN CORD ASM.

START
CORD ASM.

$3

^5

$1

$0

#8

#7

#4

#3

%1

$8

PRESSER FALL
DETECTION

SAFETY SWITCH

BASE STITCH LINE

ORIGIN

STITCH WIDTH
ORIGIN

KNIFE RETURN
DETECTION

TEMPORARY STOP

FEED ORIGIN

NEEDLE THREAD
BREAKAGE ASM.

@9

CLOTH CUTTING
KNIFE

PEDAL CORD
ASM.

PRESSER FALL CORD ASM.

SAFETY SWITCH CORD ASM.

STITCH WIDTH ORIGIN CORD ASM.

HEAD SENSOR
CORD 2 ASM.

HEAD SENSOR CORD 1 ASM.

#2

THREAD TENSION
ASM.

CLOTH CUTTING KNIFE CORD ASM.

%0

$5

$4

$2

^4

#9

#5

#1

#0

THREAD TENSION CORD ASM.

@8

11. CIRCUIT DIAGRAM (BLOCK DIAGRAM 100 to 240V)

No.

Part No.

Name of part

Remarks

No.

Part No.

Name of part

Remarks

$1

HD00057000A

Stitch base line origin sensor

4M ROM C.B.

$2

M85116000A0

Presser fall cord asm.

For SB, SC

1M ROM C.B.

$3

14512651

Presser fall sensor asm.

For SB, SC

SDC circuit board AA asm.

$4

M85205900A0

Pedal asm.

For SB, SC

M8620600AAB

PWR circuit board AB asm.

$5

M90115900A0

Pedal cord asm.

For SB, SC

M8901590AA0

Transformer A asm.

$6

HD001350000

Presser switch

For SB, SC

M85196000A0

DC power cord asm.

$7

HD001350000

Start switch

For SB, SC

M85196100A0

SDCI/F cable asm.

$8

M85126000A0

Starting cord asm.

For SA

M90345800A0

Earth cord asm. for 100V

$9

HD00057000A

Starting switch

For SA

M85405800A0

Fan asm.

%0

M85136000A0A

Cloth cutting knife cord asm.

!0

M85236000A0

Input changeover cord asm.

%1

14510085

Knife driving solenoid compl.

!1

HK026650080

Terminal board 8P

%2

M85266000A0

Knife return cord asm.

Optional

!2

M1010600AA0

Operation box A asm.

%3

14510853

Knife return solenoid asm.

Optional

!3

M86036000A0

PANEL circuit board 1 asm.

%4

M85156000A0

Presser lifter cord asm.

For SB, SC

!4

M86046000A0

PANEL circuit board 2 asm.

%5

14514251

Presser lifter solenoid asm.

For SB, SC

!5

M300160000A

Panel sheet (Japanese)

%6

M85146000A0

Stop motion cord asm.

For SA

!6

M85206000A0

Panel cable asm.

%7

14513055

Stop motion solenoid asm.

For SA

!7

M85026000A0

Feed motor cord asm.

%8

M85176000A0

Solenoid valve cord asm.

For SC

!8

M85036000A0

Stitch width motor cord asm.

%9

14204655

Solenoid valve asm.

For SC

!9

M85046000A0

Stitch base line motor cord asm.

^0

M85246000A0

Bobbin winder power cord asm.

Optional

@0

14505101

Feed stepping motor

^1

G50011980A0A

Bobbin winder

Optional

@1

14507800

Feed width stepping motor

^2

M85256000A0

Thread tension VR asm.

Optional

@2

14506901

Stitch base line stepping motor

^3

M85276000A0

Up position detect cord asm.

@3

M6001610AA0

Servo motor

^4

M85286000A0

Safety switch cord asm.

@4

M90195800A0

Head earth cord asm.

^5

14516652

Safety switch asm.

@5

M90175800A0

Power cord asm.

^6

M85306000A0

Transformer relay cord asm.

@6

HA004250000

Power switch

^7

M90355800A0

Power supply cord asm. for 100V

@7

M85216000A0

Box power cord asm.

^8

HL010523000

1M ROM

@8

M85066000A0

Thread tension cord asm.

HL014581000

4M ROM

@9

14513154

Thread tension asm.

^9

#0

M85186000A0

Head sensor cord 1 compl.

&0

#1

M85076000A0

Head sensor cord 1 asm.

&1

#2

14505259

Head sensor asm.

&2

#3

14506059

Needle thread breakage detector asm.

&3

#4

14505952

Feed origin sensor asm.

&4

#5

M85086000A0

Head sensor cord 2 asm.

&5

#6

14404750

UP position detector asm.

&6

#7

14511158

Temporary stop switch asm.

&7

#8

HD00057000A

Knife return detecting sensor

&8

#9

M85096000A0

Stitch width base line origin cord asm.

&9

$0

HD00057000A

Stitch width origin sensor

*0

M1001600AA0

Control box A asm.

M8601600AA0B

MAIN circuit board A asm.

M8601600AA0A

MAIN circuit board A asm.

M8610610AAAA

For * marks, refer to the history of ROM revision.

History of ROM revision (No. of ROM is denoted.) (Ver. is displayed with memory switch No. 00.)
1M ROM Rev.
004A
004B
004C
004D
004E
004F

Ver. display

3.00
3.20
3.30
4.00

4M ROM Rev.

005
005A

Ver. display

10.00
11.00

105

Remarks

Function of 1M and 4M is same.

HL010523004

HL014581005

@3

#6

@2

@1

@0

!2

STITCH BASE
LINE PM

FEED WIDTH
PM

106

POWER CORD ASM.

8@5^7

SERVO
MOTOR

NEEDLE
THREAD
DETECT

!3

PANEL SHEET
(ENG.)

@6

POWER
SWITCH

^3

^6

TRANS RELAY
CORD ASM.

BOX POWER CORD ASM.

TRANS B
ASM.

TERMINAL
4PX2

!1

9
FAN ASM.

PWR C.B. BB ASM.

SDC C.B. A ASM.

BASE LINE MOTOR CORD ASM.

!9

@7

PANEL CABLE ASM.

STITCH WIDTH MOTOR CORD ASM.

!8

HEAD EARTH
CORD ASM.

@4

!6

CONTROL BOX B ASM.

FEED MOTOR CORD ASM.

!7

NEEDLE THREAD
DETECT CORD ASM.

PANEL C.B. 1 ASM.

!5

FEED PM

PANEL
C.B. 2
ASM.

!4

Operation
box B asm.

DC POWER
CORD ASM.

SDCI/F
CABLE ASM.

ROM

^8

MAIN C.B. A ASM.

%9

START

PRESSER

$6
$7
$9

SOLENOID VALVE CORD ASM.

^2

THREAD TENSION VR ASM.

BOBBIN WINDER PWR CORD ASM.

^0

%8

STOP MOTION CORD ASM.

%6

PRESSER LIFT CORD ASM.

%4

%2

PARALLEL

BAR-TACKING

BOBBIN WINDER

PRESSER LIFT

CLOTH
CUTTING KNIFE

STOP-MOTION

PRESSER LIFT

KNIFE RETURN

START
CORD ASM.

PRESSER FALL

SAFETY

BASE LINE
ORIGIN

STITCH WIDTH

KNIFE RETURN

TEMPORARY
STOP

FEED ORIGIN

NEEDLE THREAD
BREAKAGE

KNIFE RETURN CORD ASM.

$8

#2

THREAD
TENSION

CLOTH CUTTING
KNIFE

PEDAL
CORD ASM.

PRESSER FALL CORD ASM.

SAFETY SWITCH CORD ASM.

STITCH WIDTH ORIGIN CORD ASM.

HEAD SENSOR
CORD 2 ASM.

HEAD SENSOR CORD 1 ASM.

TENSION CORD ASM.

CLOTH CUTTING KNIFE CORD ASM.

%0

$5

$4

$2

^4

#9

#5

#1

#0

@8

^1

%7

%5

%3

%1

$3

^5

$1

$0

#8

#7

#4

#3

@9

BLOCK DIAGRAM 220 to 415V

No.

Part No.

Name of part

Remarks

No.

Part No.

Name of part

Remarks

$1

HD00057000A

Stitch base line origin sensor

4M ROM C.B.

$2

M85116000A0

Presser fall cord asm.

For SB, SC

1M ROM C.B.

$3

14512651

Presser fall sensor asm.

For SB, SC

SDC circuit board AA asm.

$4

M85205900A0

Pedal asm.

For SB, SC

M8620610BAB

PWR circuit board BB asm.

$5

M90115900A0

Pedal cord asm.

For SB, SC

M8901590BA0

Transformer B asm.

$6

HD001350000

Presser switch

For SB, SC

M85196000A0

DC power cord asm.

$7

HD001350000

Start switch

For SB, SC

M85196100A0

SDCI/F cable asm.

$8

M85126000A0

Starting cord asm.

For SA

M90245800A0

Power supply cable asm. for 100V

$9

HD00057000A

Starting switch

For SA

M85405800A0

Fan asm.

%0

M85136000A0A

Cloth cutting knife cord asm.

%1

14510085

Knife driving solenoid compl.

M1001600BA0

Control box B asm.

M8601600AA0B

MAIN circuit board A asm.

M8601600AA0A

MAIN circuit board A asm.

M8610610AAAA

!0
!1

HK054250040

Terminal board 4P

%2

M85266000A0

Knife return cord asm.

Optional

!2

M1010600BA0

Operation box B asm.

%3

14510853

Knife return solenoid asm.

Optional

!3

M86036000A0

PANEL circuit board 1 asm.

%4

M85156000A0

Presser lifter cord asm.

For SB, SC

!4

M86046000A0

PANEL circuit board 2 asm.

%5

14514251

Presser lifter solenoid asm.

For SB, SC

!5

M300160000B

Panel sheet (English)

%6

M85146000A0

Stop-motion cord asm.

For SA

!6

M85206000A0

Panel cable asm.

%7

14513055

Stop-motion solenoid asm.

For SA

!7

M85026000A0

Feed motor cord asm.

%8

M8517600A0

Solenoid valve cord asm.

For SC

!8

M85036000A0

Stitch width motor cord asm.

%9

14204655

Solenoid valve asm.

For SC

!9

M85046000A0

Stitch base line motor cord asm.

^0

M85246000A0

Bobbin winder power cord asm.

Optional

@0

14505101

Feed stepping motor

^1

14522551

Bobbin winder

Optional

@1

14507800

Feed width stepping motor

^2

M85256000A0

Thread tension VR asm.

Optional

@2

14506901

Stitch base line stepping motor

^3

M85276000A0

Up position detect cord asm.

@3

M6001610AA0

Servo motor

^4

M85286000A0

Safety switch cord asm.

@4

M90195800A0

Head earth cord asm.

^5

14516652

Safety switch asm.

@5

M90175800A0

Power cord asm.

^6

M85306000A0

Transformer relay cord asm.

@6

HA004250000

Power switch

^7

M90285800A0

Power supply cable asm. for JE

@7

M85216000A0

Box power cord asm.

^8

HL010523000

1M ROM

@8

M85066000A0

Thread tension cord asm.

HL014581000

4M ROM

@9

14513154

Thread tension asm.

^9

#0

M85186000A0

Head sensor cord 1 compl.

&0

#1

M85076000A0

Head sensor cord 1 asm.

&1

#2

14505259

Head sensor asm.

&2

#3

14506059

Needle thread breakage detector asm.

&3

#4

14505952

Feed origin sensor asm.

&4

#5

M85086000A0

Head sensor cord 2 asm.

&5

#6

14404750

UP position detector asm.

&6

#7

14511158

Temporary stop switch asm.

&7

#8

HD00057000A

Knife return detecting sensor

&8

#9

M85096000A0

Stitch width base line origin cord asm.

&9

$0

HD00057000A

Stitch width origin sensor

*0

For * marks, refer to the history of ROM revision.

History of ROM revision (No. of ROM is denoted.) (Ver. is displayed with memory switch No. 00.)
1M ROM Rev.
004A
004B
004C
004D
004E
004F

Ver. display

3.00
3.20
3.30
4.00

4M ROM Rev.

005
005A

Ver. display

10.00
11.00

107

Remarks

Function of 1M and 4M is same.

HL010523004

HL014581005

108

WHITE

BLACK

BROWN

RED

ORANGE

GREEN

BLACK

WHITE

RED

POWER SW

GREEN/YELLOW

BLACK

BROWN

GRAY

PURPLE

RED

RED

GREEN/
YELLOW

LIGHT BLUE

BROWN

ORANGE

ORANGE

TRANSFORMER

GREEN/
YELLOW

BLUE

PWR CIRCUIT
BOARD AB ASM.

WHITE
BLACK

WHITE

BROWN
BLACK

BLACK
BLACK
BLACK
BLACK

ORANGE
BLACK
BLACK
BLUE

WHITE
WHITE
YELLOW

BLACK

RED

SDC CIRCUIT
BOARD A ASM.

MAIN CIRCUIT
BOARD A ASM.

BLACK

WHITE

BLACK

WHITE

BOBBIN
WINDER

POWER CIRCUIT DIAGRAM 100 to 240V

109

BLACK

BLUE

BROWN

PURPLE

GREEN

BLACK

WHITE

RED

POWER SW

GREEN/
YELLOW

WHITE

BLACK

BLACK

BROWN

RED

ORANGE

GREEN/
YELLOW

BLACK

BROWN

ORANGE

ORANGE

RED

RED

TRANSFORMER

GREEN/
YELLOW

PWR CIRCUIT
BOARD BB ASM.

WHITE
BLACK

WHITE

BROWN
BLACK

BLACK
BLACK
BLACK
BLACK

ORANGE
BLACK
BLACK
BLUE

WHITE
WHITE
YELLOW

BLACK

RED

SDC CIRCUIT
BOARD A ASM.

MAIN CIRCUIT
BOARD A ASM.
BLACK

WHITE

BLACK

WHITE

BOBBIN
WINDER

POWER CIRCUIT DIAGRAM 220 to 415V

110

GREEN/YELLOW

WHITE

RED

BLACK

PINK

LIGHT BLUE

PURPLE

BLUE

ORANGE

BLACK

WHITE

RED

SERVO MOTOR CIRCUIT DIAGRAM

WHITE
BLUE

BLACK
YELLOW
GREEN
RED
WHITE
BLUE

YELLOW

BROWN

BLACK

WHITE

GREEN

RED

YELLOW

BROWN

BLACK

BLACK

RED

YELLOW

BROWN

RED

BLACK

YELLOW

GREEN

RED

RED

GREEN

BLUE

GREEN

YELLOW

WHITE

WHITE

WHITE

ORANGE

BLACK

STITCH BASE LINE

NEEDLE ROCKING

FEED

STEPPING MOTOR CIRCUIT DIAGRAM

111

112

+33 V
THREAD TENSION

+33 V
STOP-MOTION

+33 V
PRESSER LIFTER

+33 V
KNIFE RETURN

+33 V
CLOTH CUTTING KNIFE

WHITE
BLACK

WHITE
BLACK

WHITE/YELLOW
WHITE/YELLOW

BLACK
BLACK

WHITE
BLACK

WHITE
WHITE

WHITE
BLACK

WHITE
BLACK

WHITE
BLACK

WHITE
BLACK

THREAD TENSION

STOP-MOTION

PRESSER LIFTER

KNIFE RETURN

CLOTH CUTTING
KNIFE

SOLENOID CIRCUIT DIAGRAM

113

+5V
START
SCAN 4

+5V
UP POSITION DETECT
GND

GND

SCAN5 [N]
SCAN5 [N]
+24V
GND

GND
GND
+5V
+5V
TEMPORARY STOP

+24V
+24V
PRESSER FALL DETECT
THREAD BREAKAGE DETECT
GND
GND
+24V
+24V
SAFETY
FEED ORIGIN
GND
GND
+5V
+5V
KNIFE RETURN DETECT
BASE LINE DETECT
GND
GND
+5V
+5V
NEEDLE ROCK ORIGIN

RED
WHITE
BLACK

GREEN

YELLOW

BROWN

GREEN

RED
WHITE
WHITE
BLACK
BLACK
RED
RED
WHITE
WHITE
BLACK
BLACK
YELLOW

WHITE
GREEN
BLACK

RED

WHITE
BLACK

BLACK

BLACK

YELLOW
GREEN

WHITE

BROWN
BLACK
BLUE
BLACK

BROWN
BLACK
BLUE

WHITE

RED
WHITE
BLACK
GREEN

RED
WHITE
BLACK

RED
WHITE
BLACK

YELLOW
GREEN
BROWN

RED
WHITE
BLACK

RED
WHITE
BLACK

RED
GREEN
BLACK

STARTING SWITCH

SDET SENSOR

NEEDLE ROCKING ORIGIN

SENSOR

STITCH BASE LINE ORIGIN

SENSOR

TEMPORARY STOP SWITCH

KNIFE RETURN SENSOR

SAFETY SWITCH

THREAD BREAKAGE DETECTION

FEED ORIGIN SENSOR

PRESSER FALL SENSOR

HEAD SENSOR CIRCUIT DIAGRAM

PEDAL SWITCH CIRCUIT DIAGRAM

1-PEDAL TYPE
RED
WHITE

PRESSER

BLACK
GREEN
YELLOW

START

BROWN
NC
NC
NC

SEWING MACHINE FOR STANDING WORK

NC
BLACK
BLACK

PRESSER

NC
BLACK
START

BLACK
NC
NC
NC

114

STARTING SWITCH CIRCUIT DIAGRAM

2-PEDAL TYPE
NC
NC
NC
RED
WHITE

START

BLACK
NC
NC
NC

SOLENOID VALVE CIRCUIT DIAGRAM

+24V
CLOTH CUTTING KNIFE
+24V
PRESSER LIFTER
+24V

RED
WHITE
BLACK
GREEN

RED
BLACK
RED
BLACK

CLOTH
CUTTING
KNIFE

+24V
PRESSER
LIFTER

THREAD TENSION VR CIRCUIT DIAGRAM

+5V
PARALLE
GND
+5V
BAR-TACK
GND

RED
WHITE
BLACK
YELLOW
GREEN
BROWN

PARALLEL
SECTION

BAR-TACKING
SECTION

115

12. OPTIONAL PARTS

(1) Table of the optional parts
Name of optional part

Part No.

Thread tension VR (Variable resistor)

Remarks

Set part No. : M85256000B0

M85256000A0
M3002600000
HX001420000
G50011980A0A
M85246000A0

Electric type bobbin winder

B32217710A0
SK3452000SC X 4
Pedal for standing work

GPK510010B0

(2-pedal type)

M90135900A0

Refer to the circuit diagram for the connection.

(2) Thread tension VR (variable resistor)

1) Installation
1. Remove the stopper located in the front of the control box, and install thread tension VR (variable resistor) 1
so that the VR2 (wire colors : red/white/black) is located on the left side and the VR3 (wire colors : yellow/
green/brown) on the right side.
2. Paste thread tension seal 2 on the control box and fix knobs 3 to the thread tension VR.

MAIN circuit board

CN24

Red / white / black

Thread tension seal 2

1 Thread tension VR

Parallel section
VR2
Yellow / green / brown
VR3
Bar-tacking section

2) How to use the thread tension VR (variable resistor)

Set the memory switch No. 17 to 1 to use the thread tension VR.
Fine adjustment for the value set by the panel can be performed by using the VR.
1) Set the respective tensions at parallel section and bar-tacking section in advance.
2) Turning the knob of VR of the section where you desire to adjust according to the result of sewing can
change the tension. (Possible even during sewing)
Note) Since the variable resistor can perform the fine adjustment for the value set by the panel, re-set
the value by using the panel and perform the adjustment again if the adjustment cannot be
performed even when the knob of the variable resistor is turned to the maximum.
Range of adjustment by variable resistor (In terms of panel setting value)
Range
Parallel section
Bar-tacking section

50
20

Example
Panel setting value 150
Panel setting value 60

116

VR setting range 100 to 200

VR setting range 40 to 80

13. OTHERS
(1) How to remodel the presser to the type 4 presser
[Table of the parts required]

7
1
2
3
5

Part No.
B1513774000

Name of part
Work clamp bracket

B1551784000

Work clamp

3
4

B15117740A0
B1552784000

Work clamp check holder asm.

Presser

SD0790202SP

Hinge screw

B1613774000

Work clamp carrier

PS0300102K0

Spring pin

[Points of adjustment and setting]

1. Replace the aforementioned parts, 1 to 7, and temporarily assemble them. Assemble the other parts from
the work clamp which has been removed.
2. Adjust the longitudinal position of the presser and the longitudinal position of the feed shaft. (Refer to the item
(9) on page 10.)
* Here, move the work clamp back and forth within the range of feed, and check that there is no uneven
torque.
If there is an uneven torque, adjust the backlash of the feed gear. (Refer to page 8.).
3. Adjust the needle thread trimmer components. (Refer to the items (16) to (25) on pages 20 to 29.)
4. Adjust the opening timing and opening amount of the bobbin thread trimmer. (Refer to the item (27) on page
30.)
5. Set the memory switch No. 11, kind of presser, to 4. (Refer to pages 61 and 62, and the item (5) on page 64.)
Caution) Be sure to attach the cloth cutting knife of 31.8 mm (1 1/4) or less.
Otherwise, the cloth cutting knife comes in contact with the throat plate setscrews resulting
in breakage of the cloth cutting knife.
If the length of the cloth cutting knife exceeds 31.8 mm (1 1/4), perform Cloth cutting knife
plural times motion setting.
For the setting procedure, refer to 12) Knife plural times motion setting of the memory switch
setting procedure (page 67).

117

(2) Points of replacing the presser with that of 60 mm or 70 mm

9 !0

!1
3
4

5
12
!2 !3 !4 !5
No.
1
2
3

!3
!4

Part No.
14523062
14523864
14523054
14523856
SS6060210SP
13797808
SS2090530SP
14523302
14524201
SS7220340SP
13798004
14523401
14523708
14524102

Name of part
Feed 70 mm set
Feed 60 mm set
Work clamp 70 asm.
Work clamp 60 asm.
Presser installing plate spring setscrew
Throat plate 2B
Throat plate setscrew
Work clamp carrier 70
Work clamp carrier spacer
Work clamp carrier setscrew
Timing gauge B
Presser 70
Urethane presser 70
Flat presser 70

!5

14524003

Flat presser 60

4
5
6
7
8
9
!0
!1
!2

Qty
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1

Remarks
For max. sewing length 70 mm
For max. sewing length 60 mm
For max. sewing length 70 mm
For max. sewing length 60 mm

For max. sewing length 70 mm for knit

For max. sewing length 70 mm for cloth
For max. sewing length 70 mm for heavy-weight cushion
materials
For max. sewing length 60 mm for heavy-weight cushion
materials
Presser roller
installing base
setscrew

Work clamp set

Throat plate setscrew

Work clamp
bracket

Throat plate
Work clamp
carrier setscrew
Work clamp
shaft

Work clamp
shaft setscrew

Needle thread
trimmer support
Setscrew

118

1) Replacing and assembling procedure of the parts

1. Connect work clamp 60 asm. 3 or work clamp 70 asm. 4 and the presser with presser installing plate spring
setscrews 5.
2. Remove the needle and the cloth cutting knife from the sewing machine.
3.
4.
5.
6.
7.

Remove the presser roller installing base setscrew.

Remove the needle thread trimmer support setscrews and remove the needle thread trimmer support.
Loosen work clamp shaft setscrew and pull out the work clamp shaft.
Remove the work clamp asm.
Loosen the work clamp bracket setscrew and remove the presser roller installing base from the work clamp
asm.

8.
9.
10.
11.

Remove the work clamp carrier setscrew and remove the work clamp carrier.
Remove the throat plate setscrews and remove the throat plate.
Temporarily tighten throat plate 2B 6 with throat plate setscrews 7.
Assemble the needle and the cloth cutting knife, position throat plate 2B 6 properly, and fix throat plate
setscrews 7. When the position of the throat plate is improper, refer to the item (10) Knife drop position on
page 10.
12. Remove the needle and the cloth cutting knife.
13. Set work clamp carrier spacer 9 to the rear side of work clamp carrier 70 8 so that the holes of them overlap
each other as shown in the figure, and fix them with work clamp carrier setscrew !0.
14. Attach the work clamp carrier to the sewing machine.
15. Loosen the work clamp bracket setscrew and attach the presser roller installing base to work clamp 60 asm.
3 or work clamp 70 asm.4. Then fix the work clamp bracket setscrew.
16. Attach work clamp 60 asm. 3 or work clamp 70 asm. 4 which has been connected to the sewing machine.
17. Enter the work clamp shaft and fix the work clamp shaft setscrew.
18.
19.
20.
21.

Attach the needle thread trimmer support with the needle thread trimmer support setscrews.
Attach the presser roller installing base with the presser roller installing base setscrew.
Attach the needle and the cloth cutting knife to the sewing machine.
Adjust the needle thread trimmer properly. Refer to the items (20) Lateral position of the needle thread
trimmer, (23) Opening timing of the needle thread trimmer and (25) Adjusting the needle thread trimmer
lever on pages 24 to 29.

22. Adjust the vertical position of work clamp bracket so that there is no lateral play in the work clamp when the
presser is lifted.
23. Use timing gauge B !1 for hook adjusting since the throat plate is changed.
2) Setting the memory switch
1. Pressing the READY key and the CLAMP key, turn ON the power.
2. Set the memory switch No. 11 with the left + or key and set the presser type to 5 with the right + or
key. Refer to the item 5) Kind of presser setting on page 64.
3. Set the memory switch No. 21 with the left + or key and set the cloth cutting knife length to be used with the
right + or key. Use the knife size of 31.8 mm (1 1/4) or less. When using the knife size of 17 mm or less,
the maximum length is limited. Refer to the item 12) Cloth cutting knife plural action setting on page 67.
4. Set the memory switch No. 22 with the left + or key and set the cloth cutting knife plural action to 1 with
the right + or key. Refer to the item 12) Cloth cutting knife plural action setting on page 67.
5. Set the memory switch No. 37 with the left + or key and set the presser size width to 5 with the right
+ or key. Refer to the item 5) Kind of presser setting on page 64.
6. Set the memory switch No. 38 with the left + or key and set the length of presser size to 60 or 70
according to the length of presser with the right + or key. Refer to the item 5) Kind of presser setting
on page 64.
7. Turn OFF the power.
8. Set the sewing length and start sewing.

119

120

14. DRAWING OF THE TABLE

(6)

R4

R4

1130
900

78

600
180

810
85

Drilled hole 40

0
R3

Drilled hole 17

0
R1
4-

R4

60

0
R3

20

60

Oil drain funnel installing hole

2 drilled hole 10 on the bottom

surface Installing position of
stopper for drawer

110
4-2 drilled hole depth 10 (bottom
surface) Stand installing hole

110
30 drilled hole 51 depth facing depth 5
3
8

Drilled hole 40
48

25

2-3.5 drilled hole depth 14

60

Drilled hole 30
Hole for operation
panel cord

410

71

390

110

250

368

361

310

42.5

200

A
120

2-7 drilled hole 20 depth facing

depth 5
When installing presser lifting
air cylinder

390

54.5

40

47

80

360

570

2-2 drilled hole depth 10 (bottom surface)

Pedal switch installing position

Drilled hole 16

500

38

4-7 drilled hole 20 V groove cut

When installing presser lifting solenoid

185

80

60

70

140

110

4-7 drilled hole 20 depth facing depth 8.5

Control box installing hole
4-drilled hole 8

35

15

33

0
R3

20
115

67.5
320

180

40

2-2 drilled hole depth 10 (bottom surface)

Main switch installing position

135

1200
30
2 drilled hole depth 10 (bottom surface)
Installing position of drawer

20
1

30
R

R4

20 V groove (4 places in A section)

Detailed machining drawing (2 : 1)

Center of main shaft of

sewing machine

Part No. : 14514905

121

INTERNATIONAL SALES H.Q.

8-2-1, KOKURYO-CHO,
CHOFU-SHI, TOKYO 182-8655, JAPAN
PHONE : (81)3-3430-4001 to 4005
FAX : (81)3-3430-4909 4914 4984
TELEX : J22967

Please do not hesitate to contact our distributors or agents in your area for further information when necessary.
The description covered in this engineer's manual is subject to change for improvement of the
commodity without notice.
Copyright c 1999-2001 JUKI CORPORATION.
All rights reserved throughout the world.

01 09 Printed in Japan (E)