Energy Sources: Energy & Steam Energy & Steam
Energy Sources: Energy & Steam Energy & Steam
MECHANICAL ENGINEERING
Chapter 1
ENERGY & STEAM
INTRODUCTION
Energy is the capacity for doing work, generating heat, and emitting light. The equation
for work is the force, which is the mass time the gravity times the distance.
We use energy every day. Energy is need to operate machines, to heat and cool our
homes and schools, to cook, to provide light and to take people from place to place.
Energy Sources
Primary and Secondary Energy
All of the energy sources that we use, except geothermal and nuclear energies, are
derived initially from solar energy (Figure 1.1). The fossil fuels that we use
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TYPES OF SOURCES
RENEWABLE: CAN BE REGENERATED IN A SHORT AMOUNT OF TIME OR IS
BASICALLY UNLIMITED
NON-RENEWABLE: CANT BE REPLACED IN A SHORT AMOUNT OF TIME AND IS
LIMITED
Characteristics of a good source of fuel:i) It should have a high energy output per unit mass or volume.
ii) It should be easily available.
iii) It should be easy to store and transport.
iv) It should be economical.
Nonrenewable Resources
Renewable Resources
When they are used up, they cannot Resources that are continuously replaced
be replaced by nature
by nature
Inexhaustible supply
Solar
Geothermal Wind
Biomass Water
Environmental friendly
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Low cost
High cost
NON-RENEWABLE
FOSSIL FUELS
NATURAL GAS
COAL
OIL
FISSION
FOSSIL FUELS
Coal, oil and natural gas are fossil fuels.
Fossil fuels are formed in the earth from plants and animals that died millions of years ago.
Fossil fuels are a nonrenewable form of energy. That means that they cannot be replaced once
they are used.
COAL
Coal is an important fossil fuel.
Coal is found underground.
Coal is used to make electric power.
When coal is burned, it pollutes the air.
OIL
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Oil is removed from deep within the Earth. Workers pump oil out of the Earth using wells.
Oil is used to make gasoline and heating fuel.
Pros of Oil:
High net energy
Easily transported
Strong infrastructure
Cons of Oil:
Requires subsidies
Air pollution
Global warming
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Limited supplies
NATURAL GAS
Natural gas comes from the Earth.
Natural gas is a clean source of energy.
Natural gas can be compressed into a liquid and moved long distances through pipelines.
In thermal power plants the heat energy produced by burning fossil fuels like coal,
petroleum or natural gas is used to heat water and change it into steam which rotates the turbines
of generators to produce electricity.
A thermal power station is a power plant in which the prime mover is steam driven. Water is
heated, turns into steam and spins a steam turbine which drives an electrical generator.
Advantages
It can be installed at any place irespective of the existence of coal. The coal can be
transported to the site of the plant by rail or road.
Disadvantages
Manjunatha E, Assistant Professor, TOCE, Bangalore-68
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It pollutes the atmosphere due to production of large amount of smoke and fumes.
RENEWABLE
HYDRO
SOLAR
WOOD
TRASH
GEOTHERMAL
WIND
FUSION
Hydro
power
plants:-
Hydropower make use of energy that is stored in water. Hydropower, also called hydroelectric
power, uses the massive amount of energy that exists in large volumes of flowing water. The
main way to capture hydropower has been the construction of large dams across rivers to cause
the water approaching the dam to build up and form a reservoir. Reservoir water flowing through
the dams pipes, called penstocks, turns turbines, which power generators that produce
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electricity. Transmission lines carry the electricity to near or distant communities. In the United
States, hydropower supplies more than 70 percent of all renewable energy production.
Hydropower
Advantages
Disadvantages
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provides steady source of irrigation water and interferes with salmon reproduction
downstream river habitat
habitats
maintenance
danger of collapse
NUCLEAR ENERGY
Nuclear Fission
Fission produces energy when atomic nuclei are split apart by neutron bombardment. The
process can produce a self-sustaining chain reaction.
Nuclear power plants produce energy by heating water or other liquids which expand to
drive a turbine [Fig. 16.25, Keller, 2012] functioning the same way as a conventional power
plant
Since nuclear fuel utilizes a self-sustaining reaction, dampers (neutron
absorbers) or control rods are used to control the reaction [Fig. 15.22a, Keller, 2008]
inside of a containment structure designed to withstand at least minor runaway
reactions
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Figure
1.2: the
nuclear
chain
reaction:
Nuclear
Fission
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Nuclear Fusion
Nuclear fusion is the assembly or combination of light elements to make
heavier elements [Fig. 15.24, Keller, 2000]
This process is the source of the Sun's energy
Essentially non-polluting
Very safe, since the reaction halts if there is any breakdown in containment.
Advantages
Large fuel supply
Low environmental impact (without accidents)
Emits 1/6 as much CO2 as coal
Manjunatha E, Assistant Professor, TOCE, Bangalore-68
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Disadvantages
Cannot compete economically without huge government subsidies
Low net energy yield
High environmental impact (with major accidents)
Environmental costs not included in market price
Risk of catastrophic accidents
No widely acceptable solution for long-term storage of radioactive wastes
Subject to terrorist attacks
Speared knowledge technology for building nuclear weapons
GEOTHERMAL ENERGY
Definition:
Geothermal Energy is energy stored in the form of heat beneath the surface of the solid earth.
Geothermal energy is that part of the total heat energy stored within the Earths interior that is
available for human use. That means practically that it is related to the heat energy stored in the
upper layers (crust) of the earth.
Although the earths stored heat is theoretically finite, its large amount (12.6 x 10 24 MJ) makes
geothermal energy practically a renewable energy that can theoretically sustain the energy needs
of mankind many times.
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How it works
Hot
rocks
underground
heat
water
to
produce
steam.
We drill holes down to the hot region, steam comes up, is purified and used to drive turbines,
which drive electric generators. There may be natural "groundwater" in the hot rocks anyway, or
we may need to drill more holes and pump water down to them.
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Geothermal energy
Advantages
Disadvantages
BIOMASS
ENERGY
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Biofuels are any fuels that are made from plant material. The main biofuels in use today are
ethanol produced from grain crops; methanol produced from natural gas or from solid organic
waste called biomass; biogas, a mixture of methane and carbon dioxide (CO2); and vegetable
oils.
Sugarcane, shown here, forms the basis of Brazils biofuel program, allowing Brazil to no
longer rely on foreign oil. Sugarcane produces twice the biofuel per acre as corn, the main
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feedstock for U.S. biofuel. All biofuel and biomass feedstocks must be grown sustainably
and preserve the worlds food supply and the environment. Brazil burns sugarcane fields
and pollutes the airto drive out snakes before workers enter the fields to be harvested.
The cutting of Brazilian forests to plant more sugarcane puts additional CO2 into the
atmosphere. The biofuel industry must solve these problems in order to truly help the
environment.
California produces more than 60 million bone dry tons of biomass each year.
5 million bone dry tons are now burned to make electricity
If it were all used, the 60 million tons could make close to 2,000 megawatts of electricity
Would give enough energy to power 2 million homes
About 6% of Canadas energy needs are met by biomass, but that could be greatly
increased
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Biomass energy
Advantages
Disadvantages
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products indirectly.
Either high technological
level
or
TIDAL POWER
What is Tidal Energy?
Energy contained in a tide, especially that which can be converted to electricity.
Why Tidal Energy
Tidal
energy
uses the
motion
of
the
incoming and outgoing tides to turn turbines and generate electricity. Underwater turbines
will be more expensive to install than wind farm turbines, and the turbine blades might
Manjunatha E, Assistant Professor, TOCE, Bangalore-68
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injure aquatic species. If those problems can be corrected, tidal energy and related wave
energy offer a long-term renewable form of energy.
The tides provides the hydrokinetic energy. Underwater turbines rotate with incoming tides and
in the opposite direction with outgoing tides. Tidal energy represents a steady and inexpensive
energy source, but the costs of building the underwater system can be high. Like wind turbines,
undersea turbines may cause harm to marine mammals and fish from the rotating blades. Wave
energy and tidal energy have not yet contributed a meaningful amount of energy to power grids,
but some proponents anticipate a bright future. Wind and solar are very diffuse sourcesyou
have to cover a lot of area to collect energy, said Roger Bedard of the Electric Power Research
Institute in Palo Alto, California. Waves carry a lot of energy in a small space. Smaller
machines cost less than bigger machines. This type of efficiency will be at a premium as open
land fills with new communities each year.
Disadvantages
WIND TURBINES
Wind power has been a fast-growing segment of the alternative energy industry since the
1990s; wind power has grown more than 30 percent in each year of 2006, 2007, and 2008. Wave
and tidal power have made smaller contributions, but interest in these modes of producing energy
remains steady.
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MERGEFORMATINET
Wind generates power when gusts contact a windmill called a wind turbine. The turbines
blades rotate, which turns gears in a generator behind the blades and inside the turbine. The
generator converts the kinetic energy of the rotating blades into electrical energy, which cables
then carry to an electrical transfer building to distribute to customers.
Wind Power
Advantages
Disadvantages
efficient converting of wind to electrical energy little power output in low winds
wind is free
no pollution
easy construction
birds
land below wind turbines can be used for other noise pollution
activities
The installation of wind turbines is one step towards becoming more eco-friendly in the
future.
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SOLAR ENERGY
Photovoltaic cells
Solar energy produced in the form of light and heat from the Sun help produce heat and
electricity in an increasing number of homes, schools, businesses and May someday be a power
source for vehicles. Solar energy can be collected by large utility companies that turn it into
electricity for their customers, or single buildings can be equipped with a solar thermal system to
turn heat into electricity.
A photovoltaic cell used in capturing solar energy receives photons (the Suns rays), which
silicon absorbs. This action releases an electron from a silicon atom each time a photon
strikes. Oppositely charged poles on either side of the cell induce the electrons to form a
current.
Manjunatha E, Assistant Professor, TOCE, Bangalore-68
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Large-scale solar power plants can use various technologies for increasing their efficiency
of converting solar energy into electrical energy. A solar tower uses sunlight-heated air to
form an updraft that runs the plants turbines; a parabolic trough collects direct sunlight
and reflected sunlight; a solar dish with a Stirling engine uses a solar concentrator to
maximize power. The cost of solar energy has declined in the past 20 years.
Solar Power
Advantages
Disadvantages
sunlight is free
quick to install
percent of time
production
quiet
panels appearance
decades
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Boiler
What is Boiler?
A closed metallic vessel in which the water is heated beyond the boiling
temperature by the application of heat by the combustion of fuels to convert it into
steam.
The function of the boiler is to supply the steam at constant pressure with desired
quality by maintaining the steam generation rate and the steam flow rate equal.
Classification of Boiler:
Based upon relative position of water and flue gas (hot gas) carrying tubes,
1) Fire tube boiler 2)Water tube boiler
Based upon location of furnace,
1) Externally fired boiler 2) Internally fired
boiler
Based upon method of water circulation,
1) Natural circulation 2)Forced circulation
Based upon direction of principle axis of the
shell,
1) Horizontal axis boiler 2)Vertical axis boiler
3) Inclined axis boiler Based upon pressure of
the steam produced,
1) High
boiler
pressure
boiler
2)Low
pressure
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Water tube
Here
water
circulates
through the tubes and the
hot flue gases surround
them externally
Furnace is situated outside
the boiler
Fire tube
Here
the
hot
flue
gasespasses through tubes
which are surrounded by
water circulation
Furnace is situated within
the boiler
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The boiler shell is mounted with necessary mountings like feed valve, steam
stop valve, pressure gauge, water level indicator safety valve etc as shown in
the figure.
Working:
Fill the boiler shell with water to of its volume by the help of feed valve
which will submerge both the flue tubes and the remaining space inside the
shell is for collection of steam.
When the fuel is supplied to the furnace and burnt, the hot gases produced
will passes along the flue tubes towards rear enclosed chamber and mean
while heat transfer take place from the hot gases to water through the walls
of the flue tubes.
The hot gas from the rear enclosed chamber is next entered into the bottom
central channel and passes towards entrance of the boiler shell. In passing
heat transfer takes place from the hot gas to water through bottom portion of
the boiler shell which is exposed to bottom central channel.
After passing along the bottom central channel, the hot gas divided at the
entrance of the boiler shell and enters into the both side channels towards
rear exit passage which in turn connected to chimney. In passing through side
channels heat transfer take place through side portions of the boiler shell
which are exposed to side channels.
The steam accumulated in the steam space is collected with the help of
steam stop valve.
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Fig: Babcock and Wilcox Boiler
Construction:
Babcock and Wilcox boiler consists of 4 parts as shown in the figure.
1) Steam and water drum 2) Water tubes 3) Furnace 4) Super heater
1) Steam and water drum:
It is horizontal cylindrical shell which is suspended with the help of iron
girders which are resting on iron columns.
The boiler shell is mounted with necessary mountings like feed valve, steam
stop valve, pressure gauge, water level indicator safety valve etc as shown in
the figure
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Water Tubes :
These are number of inclined water tubes at an angle of 15 degree
through which water circulates.
The water tubes are arranged one below the other in a serpentine
fashion to form vertical row with 4 to 5 water tubes as shown in the
figure.
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Both the ends of the tubes are connected to end boxes which are
called as headers. The header which is at right side is called down take
header and on the left side is called up take header. Both the headers
are in turn connected to boiler with the help of pair of tubes.
Descending water tube connects down take header to boiler and
ascending water tube connects uptake header to boiler.
Each set of vertical row with pair of headers arranged one behind the
other in required number.
A mud box is connected at the bottom of the down take header with
blow off pipe connected to it is to collect contaminants and to remove
from the water tubes.
3)
4) Super heater:
It is number of u tubes secured at each end to the horizontal connecting
boxes and placed in the combustion chamber underneath the boiler drum.
The upper box is connected to T tube which is situated in the steam space
inside the boiler drum and allows steam to enter and passes it to super
heater and then to steam stop valve by passing through lower box .
Working:
Fill the boiler shell with water to 1/2 of its volume by the help of feed
and the remaining space inside the shell is for collection of steam
mean while water tubes, headers also filled with water.
When the fuel is supplied to the furnace and burnt, the hot gases
produced will passes through the particular path guided by the baffle
plates.
The produced hot gas moves upwards around the portion of the water
tubes lying in between the combustion chamber and below the boiler
drum, then down wards around the portion of the water tubes in
between baffle plates , and then once again upwards between the
baffle plate and the down take header and finally passes out to
chimney.
During the path of hot gas, the water extracts the heat from the hot
gas and converted to steam, then the mixture of steam and hot water
raises to up take header and then collects in boiler drum.
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Advantages and Disadvantages of water tube boiler over fire tube boiler.
Advantages:
1)
2)
3)
4)
5)
6)
7)
8)
9)
Easy maintenance
10)
Easy transportation.
Disadvantages:
1)
2)
3)
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5)
Steam separator: It separates condensed water particles from the
steam which is entering into the turbine. It is fitted at the entrance of the
turbine
6)
Steam trap: It is used to drain off the collected condensed water in the
steam pipe lines. It is connected to small by-pass pipe from the main steam
pipe to pass the collected water.
STEAM PROPERTIES
Introduction
Heat is a form of energy and is measured in joules. Temperature is the degree of hotness or
coldness of a substance. Heat and temperature are thus not the same thing. For example, twice
the heat energy is needed to boil a full container of water than half a containerthat is, different
amounts of heat energy are needed to cause an equal rise in the temperature of different amounts
of the same substance.
Specific heat capacity
The specific heat capacity of a substance is the quantity of heat energy required to raise the
temperature of 1 kg of the substance by 1 C. The symbol used for specific heat capacity is c and
the units are J/ (kg C) or J/ (kg K).
Water 4190 J/ (kg C),
Aluminium 950 J/ (kg C),
Iron 500 J/ (kg C),
Change of
state
Formation
of Steam
Vaporization
States
Gaseous
State
solid, liquid
Liquid
State
Heat
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or gas. If heat is supplied at a constant rate to some ice initially at, say, 30 C, its temperature
rises as shown in Figure 19.1. Initially the temperature increases from 30 C to 0C as shown
by the line AB. It then remains constant at 0 C for the time BC required for the ice to melt into
water. When melting commences the energy gained by continual heating is offset by the energy
required for the change of state and the temperature remains constant even though heating is
continued. When the ice is completely melted to water, continual heating raises the temperature
to 100 C, as shown by CD in Figure 19.1. The water then begins to boil and the temperature
again remains constant at 100 C, shown as DE, until all the water has vaporized.
Continual heating raises the temperature of the steam as shown by EF in the region where
the steam is termed superheated. Changes of state from solid to liquid or liquid to gas occur
without change of temperature and such changes are reversible processes. When heat energy
flows to or from a substance and causes a change of temperature, such as between A and B,
between C and D and between E and F in Figure 19.1, it is called sensible heat (since it can be
sensed by a thermometer).
Heat energy which flows to or from a substance while the temperature remains constant, such as
between B and C and between D and E in Figure 19.1, is called latent heat (latent means
concealed or hidden).
Latent heats of fusion and vaporization
The specific latent heat of fusion is the heat required to change 1 kg of a substance from the
solid
state to the liquid state (or vice versa) at constant temperature.
The specific latent heat of vaporisation is the heat required to change 1 kg of a substance from
a liquid to a gaseous state (or vice versa) at constant temperature.
The units of the specific latent heats of fusion and vaporisation are J/kg, or more often kJ/kg
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The quantity of heat absorbed by one kg of water at constant pressure from freezing temperature
to its saturation temperature it is called enthalpy of water. It is denoted by hf.
Enthalpy of Steam
The amount of heat absorbed by water at constant pressure from freezing temperature to its
saturation temperature plus heat absorbed during vaporization it is called enthalpy of steam. It is
denoted by hg.
Latent Heat of Steam
The quantity of heat absorbed by one kg of water at constant pressure to convert one kg of water
at its boiling point into dry saturated steam. It is denoted by hfg.
Types of Steam
Wet Steam
When the steam contains moisture of water particle in suspension it is called wet steam. The of
wet steam is.
hw = hf + x hfg
(x = Dryness fraction)
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Superheated Steam
When the dry steam is further heated at constant pressure thus rising its temperature is called
superheated steam. The additional amount of heat supplied to the steam during superheating is
called Heat of superheat. Since the pressure is constant so therefore the volume of superheated
steam increases.
water in suspension.
Vg
Vf
Volume of 1 kg of water.
Dryness Fraction.
Volume of one kg of wet steam (Vw) = Volume dry steam + Volume of water
(If the steam has dryness fraction x, then one kg of this steam contains x kg of dry steam & (1-x)
kg of water)
Volume of wet steam (Vw) = x Vg
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Vg
Ts
Saturation temperature in K
Tsup
Vsup
Vsup
= hfg + p Vg
Internal energy of steam
The actual heat energy stored in the steam is known as internal energy of steam.
h = hf + hfg
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