FOUNDRY PRODUCTS CATALOGUE

Innovating tomorrows solutions . . . today

Table of Contents

Morgan Molten Metal Systems foundry consumables are manufactured from premium quality materials. They are used in all areas of the modern foundry industry for temperature measurement, cleaning molten metal, control of chemical composition, degassing, and molten metal management.
Modern manufacturing technology, allied to the rigorous application of Quality Assurance procedures approved to ISO 9001, results in a wide range of foundry products suitable for all foundry applications.

Cements................................................................ 1 4
Coating................................................................

56

Crucible Lifter....................................................... 7
Degassing............................................................. 8 9
Metal Sampling and Casting................................ 10 12
Metal Transfer....................................................... 13 20
Pyrometry............................................................. 21 24
Skimming and Additions....................................... 25 28

Morcem 2

Cements

MORCEM 2 is a two part, thermally conductive, high performance cement, specially developed by Morgan Molten Metal Systems (MorganMMS) for use
in applications that have contact with liquid metals and slags. When mixed, a chemical hardening takes place, which does not need any additional drying
or heating. There is a slight expansion and the hardened cement reaches a very high mechanical strength. It is suitable for use in applications where the
o
temperature does not exceed 1650 C .
MORCEM 2 cement is supplied in two parts, MCM2 a dry powder and MCM3 a liquid component.

ADVANTAGES:


Quick preparation of only a few minutes.

Cold setting without drying and heating.

Slight expansion of 1 %.
Very strong crushing strength.
Very high refractory.
Very high thermal conductivity.
Is not wetted by molten metals.
Is not wetted by liquid slags.
Very high resistance to erosion by molten metals.
Very high resistance to erosion by liquid slags.
Very high resistance to corrosive atmospheres.
Is compatible with all standard refractory coatings.

Preparation of MORCEM 2 cement:

1. Ensure that the surfaces where MORCEM 2 cement will be applied are dry and free from any dust or solid particles.
2. Place the MORCEM MCM3 in a suitable plastic container.
3. Brush a coating of MCM3 onto the surfaces to be joined. This will accelerate the chemical setting of MORCEM 2 cement.
4. Mix the MCM2 powder with the liquid MCM3 left. The use of an electric mixer fitted with a centrifugal turbine wheel is recommended.

(Rotation speed of 1000 rev/minute, to obtain a good mixture of MCM2 and MCM3).
5. The MORCEM 2 cement is now ready to use. Use the cement immediately.
6. Cold setting of the MORCEM 2 cement begins as soon as the mixture is ready. Use within 10 minutes of mixing for best results.
7. Keep the cement dry and vibration free for 24 hours to ensure maximum strength and properties.
8.

MORCEM 2 cement can be used without drying or preheating.

Use of MORCEM 2 cement:

MORCEM 2 cement can be used in many applications, especially in the iron and steel industry, non-ferrous and ceramic. MORCEM 2 cement can be used in
specific applications such as:
Jointing refractory / refractory

Refractory / metal

Metal / metal in some situations
Coating for old refractories.

To protect refractory pieces against molten metals and fluxes attack
Composition Before Cold Setting

To protect refractory pieces against oxidation (graphite pieces)
Dry Powder
Wet Mix
Sticking of refractories to metal. (Sealing of thermocouple sheaths to steel tubes)
SiC
43-45%
30%

Refractories to refractories
Si
19-20%
13%

Refractories to ceramics
O
14-15%
10-15%
Al
2 2

Fibres to metal
11-12%
8%
SiO2
Coating by brushing or spraying on refractories, iron and steel

MCM3 can be used alone, for this application; (gas firing is necessary to obtain
a superficial hardening)
Alkali
2%
P2O5

Composition of MORCEM 2 cement before cold setting

Composition Before Cold Setting

Dry Powder

Wet Mix

1.5%

20-30%

+ferrous and titanium +ferrous and titanium

Packing
oxidesin watertight plasticoxides
MORCEM MCM2 cement is supplied
bags and the
MORCEM MCM3 liquid hardener in plastic drums.

SiC

43-45%

30%

Si

19-20%

13%

Al2O2

14-15%

10-15%

SiO2

11-12%

8%

Alkali

2%

1.5%

Morcem MCM2 Cement

15 KGs

5 KGs

P2O5

20-30%

Morcem MCM3 Liquid

4.5 Litre

1.5 Litre

+ferrous and titanium

oxides

+ferrous and titanium

oxides

Packing
Packing No 1

Packing No 2

Typical conductivity values: 0.020 0.023 cal/cm/co/sec

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com
Packing

Morcem MCM2 Cement

Packing No 1

Packing No 2

15 KGs

5 KGs

Morcem 900

Cements

Morcem 900 is a high quality carbonaceous refractory cement which is supplied dry and merely requires mixing with water
to be ready for use. It is extensively used in foundries and steelworks for many applications associated with jointing carbon or
graphite based materials, and can also be used for providing a protective coating for refractories in contact with molten metal.
WORKING INSTRUCTIONS FOR MORCEM 900
Mixing
The material readily lends itself to mixing manually in any convenient container. Water should always be added to the powder,
the amount being dependent upon the intended application. As a general guide when the material is to be used as cement,
water should be added to the material in the ratio of 1:4 by volume. Where it is essential to obtain a strong air set joint prior to
firing, the material must be mixed with boiling water but where green strength is not important cold water may be used.
Jointing
The surfaces to be joined should be brushed or blown free of dust and then wetted but not soaked. This is particularly important where porous and unglazed surfaces are to be cemented. A thin layer of cement is then applied to both surfaces and the
pieces squeezed together. Excess material which has exuded from the joint should be removed and the cement allowed to
set. Care should be exercised in preventing the jointed parts from moving during the air setting period. This will vary from 1/2
hour, for material mixed with hot water, to several hours for material mixed with cold water.
Drying
It is dangerous to permit molten metal to come into contact with any refractory material which has not been thoroughly
dried, therefore cemented articles must be subject to a drying procedure. Ideally, where time and facilities are available, the
cemented assemblies should be left to air dry overnight and then moderate heat applied in an oven or with a gas torch until
quite dry. Less effective alternatives are to dry the joint with a gas torch immediately or stand the pieces in a warm place for
a prolonged period. Whichever method is adopted, the first heating of the joint to red heat should be done as slowly as possible.
Firing
o
The joint only attains its maximum strength after firing to temperatures of approximately 1200 C. Therefore, care should be
taken not to stress the joint until this temperature has been reached.

Nominal Chemical Analysis

Cold Crushing Strength Measured on 25mm Cube

Dried to

100C

600C

1000C

1200C

SiO2

15

kg/cm

123

125

179

506

SiC

30

B 2 O3

1.5

7251

29

Na2O

0.4

Si

13

K 2O

0.3

Al2O3

MgO

0.2

CaO

0.6

P.S.I

1750

1820

2540

FE2O3

Properties
Morcem 900 is a plumbago based material with added silicon carbide, providing a high strength refractory cement with excellent resistance to oxidation, metal penetration and slag attack. To achieve optimum results the material must be mixed and
applied according to the Working Instructions.
The following figures are based on average data obtained from current production
quality control tests on the material.
Storage
It is recommended that the material is stored in a cool, dry place and that part used sacks are resealed to prevent moisture
pick up.
Morcem 900 is a stock item and is supplied in 25kg paper sacks (Morcem 900D) and 7kg plastic buckets (Morcem 900E).
Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

Morram 8301

Cements

High Thermal Conductivity Ramming for Electric Arc Furnace Applications

INTRODUCTION
Morram 8301 (MRM8301A) is a high conductivity ramming material manufactured from carefully
controlled blends of natural flake graphite (for thermal conductivity), and clays (for rammability and
refractoriness). It has an excellent shelf life (18 months recommended) provided the bags remain
sealed and protected from extremes of temperature. Morram 8301 must not be allowed to freeze
and should be stored above 5o C.
INSTALLATION
Morram 8301is supplied ready for use with a moisture content of 12-14%, requires no mixing or
heating prior to use and can be installed easily using hand or pneumatic rammers. As a guide,
Morram 8301 should be rammed until thumb pressure produces no more than slight indentation.
To ensure even compaction throughout, it is recommended that the depth of loose material to be
rammed at any one time should not exceed 150mm.
As far as possible, the ramming tool should move in a direction at right angles to the required direction of heat flow thus ensuring maximum cooling effect.
APPLICATIONS
The wear of refractory linings, in electric arc furnaces, increases as operating temperatures rise. In
recognition of this, many furnaces are fitted with a cooling system, the efficiency of which is inhibited by the use of conventional low thermal conductivity refractories. Morram 8301 has been
designed to improve the heat exchange between brickwork and the furnace cooling system and
thereby extend the lining life and furnace campaign. Morram 8301 is recommended for use in the
furnace bottom and the furnace side walls.
ADVANTAGES
The thermal conductivity of Morram 8301 is at least twice that of conventional high
conductivity ramming material.
The thermal conductivity is maintained even at low rammed densities.
High thermal conductivity is maintained at working temperatures.
Easy to install Morram 8301 is poured straight from the bag and is easily consolidated by hand
ramming.
No heating or other preparation is needed prior to installation.
Ramming produces marked directional heat flow properties.
Heat flow may be directed to the cooling system.
Morram 8301 may be used as a compressible ramming to take up brickwork expansion.
Good shelf life (18 months providing the bags remain sealed and undamaged and protected
from extremes of temperature). Morram 8301 must not be allowed to freeze and should be
stored above 5oC.

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

Morram 8301 (contd)

Cements

High Thermal Conductivity Ramming for Electric Arc Furnace Applications

EFFECT OF TEMPERATURE
The thermal conductivity of Morram 8301 increases as the
rammed density rises but for a given density, it is substantially constant.
PHYSICAL PROPERTIES
The thermal conductivity of Morram 8301 is higher than other conventional rammings over a wide
range of rammed densities.
Thermal Conductivity
Density

Thermal Conductivity (W/mK)

50oC

(g/cc)
1.85
1.75

Density

1.45

(g/cc)

150oC

250oC

-Thermal Conductivity
31.0
Thermal
27
27.9 Conductivity
27 (W/mK)
50oC14.89

12.7

150o15.82
C

250oC

1.85

31.0

1.75

27

27.9

27

1.45

12.7

14.89

15.82

Chemical Analysis % by Weight

Carbon

60-70

Al2O3

9-13

SiO2

15-20

Fe2O3

2 max

Chemical Analysis % by Weight

Carbon

60-70

Al2O3

9-13

SiO2

15-20

Fe2O3

2 max

Warning: This material must be completely dry before molten metal is allowed to contact.
To do otherwise is dangerous. This material should only be used for the purposes described
or recommended.

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

PD Coating

Coating

PD Coating is a high purity, high alumina coating which is sintered onto the internal surface of the
crucible during the manufacturing process. As a result of this process a dense physical barrier is
formed which can enhance performance and extend crucible life when used in a range of applications.

FEATURES

Flux Absorption

Prevention of dross adhesion

Prevention of contamination of the melt by crucible body material

Wear resistance

TYPICAL APPLICATIONS

Aluminium alloys (particularly effective at preventing attack on crucible body by aggressive

modifying agents such as sodium, sodium salts, strontium).

Zinc distillation and zinc oxide production

Precious metals

Note:
PD Coating can be supplied on any of the carbon bonded silicon carbide or clay graphite crucibles manufactured by Morgan Molten Metal Systems.

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

PRO Coating

Coating

PRO Coating is a thin covering that can be used on crucibles to significantly reduce impurities when
melting and holding pure alloys. It also stops dross build up and makes clean up easy.

PREHEATING/FIRST USE
PRO Coating does not impact or change in any way the installation or startup / heating procedures
for the crucible in which it has been applied.

APPLICATION
PRO Coating can be mixed with water and applied to the crucible with a brush.
It can also be used as a mortar to repair areas that may have been damaged or chipped.

TECHNICAL DATA
Primary material: Sintered Alumina
The coating is chemically bonded.
Shelf life: 6 months
Maximum temperature: 1600o C

HOW TO USE
To ensure the highest purity of the metal to be melted and to prohibit the build up of dross, a thin
layer of PRO Coating should be applied after every charge.

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

Internal Crucible Lifter

Crucible Lifter
ADVANTAGES
Easy handling - Allows for quick and easy
movement of crucibles without removing

the furnace top cover.
Economical
Crucible can be lifted through top opening
without removing the furnace top cover,
reducing down-time and saving valuable
man hours
Prevents damage to heater panels and

eliminates costly repairs, as furnace top

can be left in place.
Carries CE mark for safety

Size 1
Size 2
Size 3
Size 4
Size 5

Minimum In- Maximum Inside Diameter side Diameter

(mm)
(mm)
350
600
580
740
720
840
820
1000
940
1070

Maximum Lifting Capacity

(kg)
175
300
500
700
1000

1. Assemble the lifter to the crucible in such a way, that all 3

clamps have the same distance from the crucible top.
2. Move the sliding sleeve pos. 4 until the next free drilling and
secure it there with the locking screw pos. 2.
3. Turn the sliding sleeve pos. 4 manually until all 3 clamps suit
at the crucible.
4. The sliding sleeve can be manually tighten close over the
clamping arm.
5. Avoid for safety reasons any jerky lifting movements.
6. Turn the sliding sleeve pos. 4 to the top after use, in order to protect the thread from getting dirty.
7. The thread should be controlled regularly to be easy movable and should the situation arise dope
it with graphite powder.
ATTENTION STRICTLY FORBIDDEN: DO NOT STAND UNDER OR NEAR A SUSPENDED LOAD!
WHEN LIFTING USED CRUCIBLES OUT OF THE FURNACE, GREAT CARE MUST BE TAKEN TO
AVOID ANY BURST OUT OF THE CRUCIBLE. USE THE CRUCIBLE LIFTER FOR TRANSPORTING
THE CRUCIBLE ONLY IN THE IMMEDIATE FRONT AREA OF THE FURNACE TO ELIMINATE ANY
SAFETY HAZARDS (INSTALLATION AND DEMOUNTING).
Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

SiC Degassing Rotors

Degassing

One of the major concerns in the modern aluminum casting industry is aluminum alloy cleanliness.
With the ever increasing demands for improved casting properties, the requirements for molten
metal cleanliness has become extremely stringent. The removal of dissolved hydrogen and unwanted particles from the melt using rotary degassing has become a widely used foundry practice.
MorganMMS has developed a one piece silicon carbide rotor and shaft for use in this process. The
MorganMMS rotary degassing rotor has a high resistance to wear in service and has excellent anti
oxidation properties providing a
cost effective consumable for use in
foundries degassing processes.
MorganMMS degassing rotor can
be supplied in a range of sizes to
suit customers applications.
FEATURES

One piece shaft and rotor

Wear resistant silicon

carbide material

Excellent oxidation
resistance
Temperature ( C)

Rotor designed for good gas dispersal
1400

Six vane rotor to reduce bubble size
for better hydrogen removal
1200
ADVANTAGES
1000

Efficient removal of hydrogen and unwanted particles
800

Quick changeover of rotor
600

One piece construction
400

Long life
m

200

Cost effective
Tests show significantly lower oxidation levels
0
0
0.5
at operating temperatures for the MorganMMS
silicon carbide rotor than for leading competitive
products in other materials.

Reference
Number
1580388
1580395
1580400
1580510

Length
420
450
500
650

After first use

First heat up, and after
longer cool off phase

1.0

The MorganMMS degassing rotor is currently

1.5
2.0
2.5
3.5
4.0
4.5
5.0
5.5
available
with3.0a rotor
diameter
ofTime
150mm
in
(h)
lengths up to 1200mm to suit customer requirements.
ANTI VORTEX PLATE
To complement our degassing rotor, MorganMMS
also produces a clay graphite anti vortex plate.
This plate is manufactured in a proven wear and
oxidation resistant material. It will help stop the
reintroduction of hydrogen and aluminium oxide
particles into the treated molten aluminium by
reducing the circular metal flow caused by the
rotation of the degassing rotor.

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

Degassing Tubes

Degassing
Flushing the molten metal with nitrogen is a simple
and inexpensive way to ensure that the melt is gasfree and helps ensure against gas porosity.

A simple and convenient tool specifically designed to meet the requirements of refiners and
foundrymen for nitrogen degassing.

PATTERN

PART DESCRIPTION

OUTSIDE INSIDE
LENGTH
DIAMETER DIAMETER (mm)
(mm)

(mm)

VGI50450RI

Porous plug Degassing Tube

50

13

450

VGT394

Degassing Tube

38

13

457

VGT449

Degassing Tube

38

13

610

VGT392

Degassing Tube

51

13

700

VGI750RI

Porous plug Degassing Tube

65

10

730

VGT55750

Degassing Tube

55

23

750

VGT800

Degassing Tube

48

13

VGT461

Degassing Tube

51

13

VGT914

Degassing Tube

48

VGT950

Degassing Tube

51

VGT51950

Degassing Tube

VGT1000RI
VGT1200RI

ATTACHMENT
APP
TUBE TYPE
METAL
THREAD

COMMENTS

APP
TEMP.
Degrees C

Al,Cu

1/4 BSP Steel tube

Porous plug

< 1600

Available unthreaded

Al,Cu

1.0 BSP

Open end

< 1600

Available unthreaded

Al,Cu

1.0 BSP

Open end

< 1600

Available unthreaded

Al,Cu

1.5 BSP

Open end

< 1600

Al,Cu

3/8 BSP Steel tube

Porous plug

< 1600

Available unthreaded

Al,Cu

French thread

Closed end

< 1600

800

Available unthreaded

Al,Cu

1.5 BSP

Closed end

< 1600

914

Available unthreaded

Al,Cu

1.5 BSP

Open end

< 1600

13

914

Available unthreaded

Al,Cu

1.5 BSP

125MM Bell

< 1600

13

950

Available unthreaded

Al,Cu

1.5 BSP

Closed end

< 1600

51

13

950

Available unthreaded

Al,Cu

1.5 BSP

Closed end

< 1600

Porous plug Degassing Tube

51

13

1000

Available unthreaded

Al,Cu

1.5 BSP

Porous plug

< 1600

Porous plug Degassing Tube

51

13

1200

Available unthreaded

Al,Cu

1.5 BSP

Porous plug

< 1600

VGT1200

Degassing Tube

51

13

1200

Available unthreaded

Al,Cu

1.5 BSP

Closed end

< 1600

VGT511200

Degassing Tube

51

20

1200

Available unthreaded

Al,Cu

1.5 BSP

Threaded end

< 1600

VGT462

Degassing Tube

51

13

1220

Available unthreaded

Al,Cu

1.5 BSP

Open end

< 1600

VGT1400RI

Porous plug Degassing Tube

51

13

1400

Available unthreaded

Al,Cu

1.5 BSP

Porous plug

< 1600

VGT1400

Degassing Tube

51

13

1400

Available unthreaded

Al,Cu

1.5 BSP

Open end

< 1600

COMMENTS

APP
METAL

TUBE TYPE

APP
TEMP.
Degrees C

457

Available threaded

Al,Cu

Open end

< 1600

13

610

Available threaded

Al,Cu

Open end

< 1600

13

914

Available threaded

Al,Cu

Open end

< 1600

51

13

1,220

Available threaded

Al,Cu

Open end

< 1600

51

13

700

Available threaded

Al,Cu

Open end

< 1600

VG800

48

13

800

Available threaded

Al,Cu

Closed end

< 1600

VG914

48

13

914

Available threaded

Al,Cu

125MM Bell

< 1600

VG950

51

13

950

Available threaded

Al,Cu

Closed end

< 1600

OUTSIDE
DIAMETER

INSIDE
DIAMETER

LENGTH

VG394

38

13

VG449

38

VG461

51

VG462
VG392

PATTERN

(mm)

(mm)

OUTSIDE
DIAMETER

INSIDE
DIAMETER

(mm)

(mm)

168300400

60

168325000

60

PATTERN

(mm)

(mm)

APPLICATION
METAL

ATTACHMENT
THREAD

TUBE TYPE

APPLICATION
TEMP.

14

750

Al,Cu

1/2 steel tube

Closed end, 100 x 1mm holes

< 1600

14

800

Al,Cu

1/2 steel tube

Open end

< 1600

LENGTH

Degrees C

168298400

60

14

800

Al,Cu

1/2 steel tube

Closed end, 100 x 1mm holes

< 1600

168301400

60

14

850

Al,Cu

1/2 steel tube

Closed end, 100 x 1mm holes

< 1600

168326000

60

14

998

Al,Cu

1/2 steel tube

Open end

< 1600

168302500

60

14

998

Al,Cu

1/2 steel tube

Closed end, 100 x 1mm holes

< 1600

168326400

60

14

1200

Al,Cu

1/2 steel tube

Open end

< 1600

168310400

60

14

1200

Al,Cu

1/2 steel tube

Closed end, 100 x 1mm holes

< 1600

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

Dipping Samplers /
Dipping Spoons

Metal Sampling and Casting

Sample spoons with an integral handle for

taking small samples of molten metal for
analysis or for removing dirt and dross from
small crucibles.

PATTERN

DIAMETER LENGTH CAPACITY

COMMENTS

APPLICATION CAPACITY
(kg) Al
METAL

APPLICATION
TEMP.

(mm)

(mm)

(cc)

VB56

44

241

10

Al,Au,Ag sampling

Al,Cu,Ag,Au

0.023

< 1600

VB35

60

335

10

Al,Au,Ag sampling

Al,Cu,Ag,Au

0.023

< 1600

VB66

51

356

30

Al,Au,Ag sampling

Al,Cu,Ag,Au

0.075

< 1600

VB394

30

394

Al,Au,Ag sampling

Al,Cu,Ag,Au

0.012

< 1600

VB316

44

457

10

Al,Au,Ag sampling

Al,Cu,Ag,Au

0.023

< 1600

VB590

30

590

Al,Au,Ag sampling

Al,Cu,Ag,Au

0.012

< 1600

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

10

Degrees C

Ladle Bowls

Metal Sampling and Casting

The best method of taking molten metal samples

and for skimming slag from induction furnaces
and ladles. The products are supplied in a range
of sizes from 275 cm3 to 2000 cm3 capacity. Designed for obtaining samples for spectrographic
analysis, test bars and thermal analysis samples.
Molten metal samples can be retrieved in a cost
efficient way, free from contamination of dirt,
which is close to temperature of the bulk metal
being sampled (important for thermal analysis).

TYPE

DRAIN HOLES

CAPACITY

USES

NB10

275cc

1.8kg iron

Taking molten metal samples for analysis

NB20

1100cc

7.5kg iron

Casting test bars and small castings

NB30

2000cc

14.0kg iron

Molten metal transfer and small castings

NB31

2000cc

N/A

Removing slag from ladles and Induction Furnaces

VB6A

<

90cc

0.6kg iron

Taking molten metal samples for analysis

VB18A

<

260cc

1.8kg iron

Taking molten metal samples for analysis

VB18/3A <

260cc

N/A

Removing dross and slag from small casting ladles

VB4A

<

295cc

2.0kg iron

Taking molten metal samples for analysis

VB5A

<

510cc

3.6kg iron

Casting test bars and small castings

VB8/2A

<

1800cc

N/A

Removing slag from ladles and Induction Furnaces

VB8A

<

1800cc

13.75kg iron

Metal transfer and small castings

VB8/4A

1800cc

N/A

Removing slag from ladles and Induction Furnaces

VB8/5A

<

1800cc

N/A

Removing slag from ladles and Induction Furnaces

VB25

<

3170cc

22.0kg iron

Molten metal transfer

VB271

<

4000cc

28.0kg iron

Molten metal transfer

NB28/5

N/A

N/A

Removing slag and dross from ladles and autopours

NB32/1

N/A

N/A

Removing slag from ladles and Induction Furnaces

NB32/4

<

N/A

N/A

Removing slag from ladles and Induction Furnaces

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

11

+GF+ Converter
Segments

Metal Sampling and Casting

MorganMMS +GF+ converter segments offer

an economic alternative consumable for foundries converting cast iron to ductile iron using
the George Fischer process. Produced in clay
graphite under quality controlled conditions,
MorganMMS converter segments can be manufactured in a range of sizes to suit customers
requirements.
APPLICATION
The segments are placed in the bottom of the
George Fischer converter vessel to form a chamber into which the magnesium is introduced
from outside the vessel. When the vessel is
rotated, the molten iron is introduced into the
chamber in a controlled manner through the
holes in the clay graphite segment. The magnesium is then vaporised by the iron and desulphurises and nodularises the cast iron, producing
ductile cast iron.
Clay Graphite segment in
position in converter

+GF+ CONVERTER SEGMENT SIZES

DRG
NO

LENGTH
mm

HEIGHT
mm

WALL THICKNESS
mm

APPROXIMATE
METAL CAPACITY

SEGMENT 393

658

840

65

3T

SEGMENT 366

599

760

70

2T

SEGMENT 328

587

640

50

2T

SEGMENT 327

564

560

50

1.1T

SEGMENT 420

850

760

70

3T

SEGMENT 421

658

840

65

3T

SEGMENT 422

720

830

50

2.2T

SEGMENT 428

841

760

70

2T

SEGMENT 432

901

1020

70

4T

All dimensions are subject to normal manufacturing tolerances

MorganMMS reserve the right to change specifications at any time.

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

12

Downspouts

OUTSIDE
PATTERN DIAMETER
(mm)

Metal Transfer

INSIDE
FLANGE
APPLICATION OUTLET APPLICATION
LENGTH
COMMENTS
DIAMETER
DIAMETER
TEMP.
(mm)
METAL
HOLES
(mm)
(mm)
Degrees C

WX90

65

36

90

75

Cu

< 1600

WX3
WX122A
WX120
WX48
WX128
WX130
WX115
WX145
WX122
WX140

62
95
44
48
70
35
90
60
95
79

38
55
25
35
30
15
70
30
55
25

102
103
120
120
128
130
140
145
147
156

70
122
51
60
85
52
115
90
122
140

Cu
Cu
Cu
Cu
Cu
Cu
Cu
Cu
Cu
Cu

1
1
1
1
1
1
8
8
1
1

< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600

WX654

43

18

181

88

Cu

< 1600

WX38186
WX187
WX278
WX68200
WX77200
WX210
WX684
WX6841

38
76
50
68
77
45
44
44

22
35
22
45
44
25
19
19

186
187
190
200
200
210
216
216

46
108
75
68
87
80
83
83

Cu
Cu
Cu
Cu
Cu
Cu
Cu
Cu

1
2
2
4
1
2
1
1

< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600

WX6842

44

15

216

83

Cu

< 1600

WX685
WX220

44
45

13
25

216
220

83
80

Cu
Cu

1
2

< 1600
< 1600

WX655

43

25

254

88

Cu

< 1600

WX687
WX300
WX310

44
70
63

17
20
23

260
300
310

88
100
75

Cu
Cu
Cu

1
2
2

< 1600
< 1600
< 1600

Od Tapers to
37mm

Od Tapers to
26mm

Od Tapers to
37mm

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

13

Filling Funnels

PATTERN

Metal Transfer

TOP
BTM.
HOLE
PART
HEIGHT
DIAMETER
DIAMETER
DIA.
(mm)
DESCRIPTION
(mm)
(mm)
(mm)

NR1

Filling Funnel

265

90

510

0.98

NR2

Filling Funnel

300

90

605

0.98

NR3

Filling Funnel

300

90

620

0.98

NR4

Filling Funnel

300

87

725

0.98

NR5

Filling Funnel

300

87

838

0.98

COMMENTS

APPLICATION
METAL

available with 40mm

hole
available with 40mm
hole
available with 40mm
hole
available with 40mm
hole
available with 40mm
hole

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

APPLICATION
TEMP.
Degrees C

Al

< 1000

Al

< 1000

Al

< 1000

Al

< 1000

Al

< 1000

14

Launders

Metal Transfer

Pre-fired shapes for the transfer of ferrous and non-ferrous

metals from furnace to furnace or from furnace to ladle.
Launders provide a metal transfer system that has a high
resistance to erosion and is virtually maintenance-free
when installed properly. Available in many sizes to suit
most runner systems. Also suitable for use as spouts in
teapot spout casting ladles.

PATTERN

WIDTH

DEPTH LENGTH

(mm)

(mm)

(mm)

N3/580
N3/350
N3/375
N3/50A
N3/377
N3/376
N3/379
N3/372
N3/50
N3/371
N3/374
N3/667
N3/665
N3/666
N3/6
N3/6H

160
162
162
162
162
162
162
162
162
162
162
162
162
162
274
274

80
102
102
102
102
102
102
102
102
102
102
152
152
152
255
255

1040
350
405
540
560
570
700
840
1000
1100
1220
610
840
1145
1219
1219

SRG 170/200
SRG 170/215
SRG 170/275
SRG 170/325
SRG 170/360
SRG 170/500
SRG 140/280
SRG 220/275

150
150
150
150
150
150
120
200

85
85
85
85
85
85
115
120

200
215
275
325
360
500
280
275

SRG 220/375

200

120

375

COMMENTS APPLICATION CHANNEL

METAL

APP.
TEMP

(mm)

Degrees C

Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe

98 X 45
102 X 67
102 X 67
102 X 67
102 X 67
102 X 67
102 X 67
102 X 67
102 X 67
102 X 67
102 X 67
108 X 117
108 X 117
108 X 117
178 X 178
178 X 111

< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600

170mm flange
170mm flange
170mm flange
170mm flange
170mm flange
170mm flange
140mm flange
220mm flange

Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe

90 X 50
90 X 50
90 X 50
90 X 50
90 X 50
90 X 50
70 X 70
130 X 70

< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600

220mm flange

Al,Cu,Fe

130 X 70

< 1600

Needle Valves

Metal Transfer

Clay graphite needle valves provide accurate control

over the flow of molten metal in continuous
casting applications.

OUTSIDE
DIAMETER

LENGTH

VJ1001

45

RV682

PATTERN

APPLICATION
TEMP.

(mm)

APPLICATION
METAL

80

Round

Al,Cu,Fe

< 1600

51

203

60

Al,Cu,Fe

< 1600

RV220

42

220

45

Al,Cu,Fe

< 1600

RV676

51

241

60

Al,Cu,Fe

< 1600

RV6762

49

241

20

Al,Cu,Fe

< 1600

RV250

42

250

45

Al,Cu,Fe

< 1600

RV265

50

265

45

Al,Cu,Fe

< 1600

RV267

51

267

60

Al,Cu,Fe

< 1600

RV340

50

340

60

Al,Cu,Fe

< 1600

RV394

32

394

15

Al,Cu,Fe

< 1600

RV50480

50

480

60

Al,Cu,Fe

< 1600

RV584

50

584

60

Al,Cu,Fe

< 1600

RV584G

50

584

60

Al,Cu,Fe

< 1600

RV20600

20

600

Round

Al,Cu,Fe

< 1600

RV815

60

615

60

Al,Cu,Fe

< 1600

RV686

46

686

75

Al,Cu,Fe

< 1600

RV686G

46

686

75

Al,Cu,Fe

< 1600

RV380

70

800

60

Al,Cu,Fe

< 1600

RV80845

80

845

60

Al,Cu,Fe

< 1600

RV80900G

80

900

60

Al,Cu,Fe

< 1600

(mm)

(mm)

NOSE

Degrees C

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

16

Stoppers

Metal Transfer

A complete range of Salamander PlumbagoTM

stoppers for bottom pour ladles is available in a
range of sizes and designs. MorganMMS stopper rod ends are used by attaching to a steel
rod, which is sheathed with refractory tubes for
protection from the molten metal.
Our stoppers do not stick to the ladle nozzle
when lifted and consistently reseal without
leaks when closed off.

PATTERN
RS.2
RS.52
RS.53
RS.21
RS.22
RS.23
RS.26
RS.24

TOP
BTM.
THREAD
PART
LENGTH APPLICATION
DIAMETER
DIAMETER
DIA.
(mm)
DESCRIPTION
METAL
Standard Stopper
Morlok Stopper
Morlok Stopper
Internal thread
stopper
Internal thread
stopper
Internal thread
stopper
Internal thread
stopper
Internal thread
stopper

(mm)

NOSE
RADIUS

MAXIMUM
TEMP.

(mm)

92
92
102

88
88
96

87
87
88

Steel
Steel
Steel

N/A
M20
M20

35
35
29

1600
1600
1600

59

58

108

Steel

25

29

1600

89

86

114

Steel

28

43

1600

100

88

130

Steel

38

44

1600

130

110

130

Steel

37

55

1600

113

102

142

Steel

37

51

1600

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

(mm)

Degrees C

(mm)

17

Stoppers

Metal Transfer

90

S.0

90

80

120

68

62

33.5 23.5

13

12

40

105

S.1

105

90

130

78

72

38.5 28.5

13

12

45

120

S.2

120 110 125

86

72

38.5 28.5

13

12

55

140

S.3

140 120 145

86

72

38.5 28.5

13

12

60

155

S.4/2

155 130 155

97

82

38.5 28.5

13

12

65

170

S.5

170 130 170 115

97

38.5 28.5

13

12

65

NOMINAL PATTERN
DIA
NO.

90

RS.22

89

86

114

57

56

28

21

13

10

43

100

RS.23

100

88

130

64

62

38

28

13

10

44

115

RS.24

115 102 142

70

68

38

28

12

10

51

130

RS.26

130 110 130

72

70

37

28

12

10

55

NOMINAL PATTERN
DIA
NO.

F
C

F
R

BORE
P
DIA

90

84

100

64/63

58/50

12

10

44

28

100

RS 431

102

102 103

76/68

57/47.5

12

12

51

32

100

RS 439

102

102 103

76/68

57/47.5

12

12

51

34

100

RS 442

102

102 102

64/63

57/47.5

12

9.5

51

28

115

RS 415

114.5 111 108 79.5/76 57/47.5

12

24

55.5

32

115

RS 441

114.5 111 108 79.5/76 57/47.5

12

12

55.5

32

120

RS 438

69/59.5

12

9.5

52

43

120

RS 414

89/90 101.5/92

12

17

101.5

54

152.5 150 149

82/69

RED DIAMOND STOPPER HEAD

PHYSICAL PROPERTIES
APPARENT POROSITY:
20 - 28%
BULK DENSITY:
2.1 - 2.3 gm/cc.
C.C.S.:
200 - 300 KG/CM2
P.C.E.:
35 - 37 Orton Cone

E
B

RS 395

104 125

A
D

90

120

A
D
E

NOMINAL PATTERN
DIA
NO.

Due to the properties of Salamander these

stoppers provide an efficient, cost effective seal on
the ladle nozzle.

A
D
d

E
e
C

I
H

R
2

RED DIAMOND STOPPER HEAD

CHEMICAL COMPOSITION
CARBON:
12 - 14%
AL203:
52 - 54%
SIO2.:
25 - 27%
OTHER:
5 - 10%

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

(XA00225)
Split Insert

18

A complete range of Salamander stoppers for

bottom pour ladles is available in a range of sizes
and designs.

18

51R

Tiles

Metal Transfer

THICKNESS

LENGTH

WIDTH

76

114

114

Al,Cu,Fe

76

114

114

Al,Cu,Fe

< 1600

76

114

114

Al,Cu,Fe

< 1600

N25/178A

TAP HOLE BLOCK

TAP HOLE BLOCK
25mm
TAP HOLE BLOCK
30mm
TILE

APPLICATION
TEMP.
Degrees C
< 1600

25

130

95

Al,Cu,Fe

< 1600

N25/152

SKIMMER BLOCK

35

152

102

Al,Cu,Fe

< 1600

N25/73

TILE

25

152

152

Al,Cu,Fe

< 1600

N25/178

SKIMMER BLOCK

25

178

95

Al,Cu,Fe

< 1600

N27/2

TAP HOLE BLOCK

76

228

114

Al,Cu,Fe

< 1600

N25/305

SKIMMER BLOCK

51

254

127

Al,Cu,Fe

< 1600

N25/290

TILE

25

290

260

Al,Cu,Fe

< 1600

N25/94

TILE

25

685

228

Al,Cu,Fe

< 1600

PATTERN PART DESCRIPTION

N27/1
N27/1A
N27/30

(mm)

(mm)

(mm)

COMMENTS

Taper to 38mm

APPLICATION
METAL

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

19

Tubes

Metal Transfer

For teapot pour ladles, cupola receiver entries and spouts, cupola
slagging box syphons, or for any metal transfer operation.
Clay graphite tubes are available in a range of sizes from 25 to
250mm diameter and lengths up to 1400mm (large diameter tubes,
over 200mm od, can be manufactured up to 1900mm long).

PATTERN

PART
DESCRIPTION

N12/56
VG255
VG267
VG269
N12/79
VG350
VG1547
N12/68
VG1590
N12/64
N12/38
N12/34
N12/70
N12/31
N12/51
N12/75
N12/71
N12/66
N12/30
N12/63
N12/29
N12/32C
N12/90
N12/950
VG950
N12/67
N12/69
N12/32E
N12/32
N12/65
N12/72
VG1830
N12/33

TUBE
TUBE
TUBE
TUBE
TUBE
TUBE
TUBE
TUBE
TUBE
TAPHOLE TUBE
TUBE
TUBE
TUBE
TUBE
TUBE
TUBE + 45 END
TUBE
TUBE
TUBE
TAPHOLE TUBE
TUBE
TUBE
TUBE + CURVE
TUBE
Tube
TUBE
TUBE
TUBE
TUBE
TUBE
TUBE + 45 ENDS
TUBE
TUBE

OUTSIDE INSIDE
APPLICATION
DIA
DIA LENGTH WALL APPLICATION
TEMP.
(mm)
(mm)
(mm)
(mm)
METAL
Degrees C
143
34
178
180
100
68
170
100
125
89
100
200
58
143
89
146
77
114
100
175
89
143
123
100
51
143
100
143
143
241
125
241
146

108
19
127
122
38
45
133
51
85
60
51
150
38
108
60
89
45
89
51
110
60
108
80
12
13
108
51
108
108
190
83
190
86

200
255
267
267
300
350
368
400
406
425
457
500
500
508
508
508
600
610
632
650
762
762
900
950
950
1000
1020
1070
1219
1219
1397
1830
1930

17.5
7.5
25.5
29
31
11.5
18.5
24.5
20
14.5
24.5
25
10
17.5
14.5
28.5
16
12.5
24.5
32.5
14.5
17.5
21.5
44
19
17.5
24.5
17.5
17.5
25.5
21
25.5
30

Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe
Al,Cu,Fe

< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600

ISO Stat - SC
Pyrometer Protection Sheaths
Consistent temperature control is a pre-requisite
for todays light alloy foundry if correct meatallurgical conditions are to be maintained.

Pyrometry

MorganMMS ISO Stat-SC Isostatically pressed

Silicon Carbide pyrometer protection sheaths,
with built in body glaze, provide a durable and
cost effective solution for every aluminum casting
process.

REFERENCE

DIAMETER (MM)

LENGTH (MM)

CONNECTION

PSI-210
PSI-216
PSI-218
PSI-224
PSI-230
PSI-236

52
52
52
52
52
52

255
400
457
610
762
915

BSP
BSP
BSP
BSP
BSP
BSP

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

21

Pyrometer Sheaths

Pyrometry

MorganMMS pyrometer sheaths offer an

economic system for the measurement of liquid
metal temperature. They provide accuracy
and good response and are available for both
floating and fixed installations in a range of sizes
to suit most applications.

STEEL
INSERT

LENGTH

YES / NO

(mm)

(mm)

(mm)

PR760/25/10A

No

760

25

10

PR760/25/10B

No

760

25

PATTERN

OUTSIDE
DIA
INSIDE DIA

APPLICATION
TEMP.

APP.
METAL

FIXING
GROOVE

lengths up to 760
max

Al

< 1600

10

lengths up to 760
max

Al

< 1600

Al

< 1600

COMMENTS

Degrees C

PR760/25/10C

No

760

25

10

lengths up to 760
max

PR850/60/25A

No

850

60

25

lengths up to 850
max

Al

< 1600

PR850/60/25B

No

850

60

25

lengths up to 850
max

Al

< 1600

Al

< 1600

PR850/60/25C

No

850

60

25

lengths up to 850
max

PR1320/40/18A

No

1320

40

18

lengths up to
1320 max

Al

< 1600

Al

< 1600

PR1320/40/18B

No

1320

40

18

lengths up to
1320 max

PR1320/40/18C

No

1320

40

18

lengths up to
1320 max

Al

< 1600

PR1525/50/25A

No

1525

50

25

lengths up to
1525 max

Al

< 1600

Al

< 1600

Al

< 1600

PR1525/50/25B

No

1525

50

25

lengths up to
1525 max

PR1525/50/25C

No

1525

50

25

lengths up to
1525 max

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

22

Pyrometer Sheaths

Pyrometry

STEEL
OUTSIDE INSIDE
APPLICATION
FIXING
APPLICATION
PATTERN INSERT LENGTH
DIA
DIA
COMMENTS
TEMP.
METAL
GROOVE
TCS106
TCS206
TCS306
TCS110
TCS210
TCS310
TCS112
TCS212
TCS312
TCS116
TCS216
TCS316
TCS118
TCS218
TCS318
TCS120
TCS220
TCS320
TCS122
TCS222
TCS322
TCS124
TCS224
TCS324
TCS128
TCS228
TCS328
TCS130
TCS230
TCS330
TCS136
TCS236
TCS336
TCS142
TCS242
TCS342
TCS148
TCS248
TCS348

YES / NO

(mm)

(mm)

(mm)

Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

150
150
150
255
255
255
305
305
305
405
405
405
460
460
460
510
510
510
560
560
560
610
610
610
710
710
710
760
760
760
915
915
915
1065
1065
1065
1220
1220
1220

52
52
60
52
52
60
52
52
60
52
52
60
52
52
60
52
52
60
52
52
60
52
52
60
52
52
60
52
52
60
52
52
60
52
52
60
52
52
60

9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19
9.5
13
19

Degrees C

3/8 Steel tube

1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube
3/8 Steel tube
1/2 Steel tube
3/4 Steel tube

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N

< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
< 1000
23

Pyrometer Sheaths
PATTERN PART DESCRIPTION

Pyrometry

STEEL
OUTSIDE INSIDE
LENGTH
DIA
DIA
INSERT (mm)
YES / NO

(mm)

(mm)

COMMENTS APPLICATION FIXING APPLICATION

TEMP.
METAL
GROOVE
Degrees C

VGI50155

HotRod

Yes

155

44

16

R1/2 steel tube

Al

< 1000

VGI50203

HotRod

Yes

203

44

16

R1/2 steel tube

Al

< 1000

VGI50255

HotRod

Yes

255

44

16

R1/2 steel tube

Al

< 1000

VGI50300

HotRod

Yes

300

44

16

R1/2 steel tube

Al

< 1000

VGI50400

HotRod

Yes

400

44

16

R1/2 steel tube

Al

< 1000

VGI50457

HotRod

Yes

457

44

16

R1/2 steel tube

Al

< 1000

VGI50610

HotRod

Yes

610

44

16

R1/2 steel tube

Al

< 1000

VGI50650

HotRod

Yes

650

44

16

R1/2 steel tube

Al

< 1000

VGI50762

HotRod

Yes

762

44

16

R1/2 steel tube

Al

< 1000

VGI50850

HotRod

Yes

850

44

16

R1/2 steel tube

Al

< 1000

VGI50914

HotRod

Yes

914

44

16

R1/2 steel tube

Al

< 1000

VGI501000

HotRod

Yes

1000

44

16

R1/2 steel tube

Al

< 1000

VGI501067

HotRod

Yes

1067

44

16

R1/2 steel tube

Al

< 1000

VG664

Pyrometer Sheaths
with groove

No

152

55

13

Al,Cu

< 1600

VG618

Pyrometer Sheaths
with groove

No

267

55

13

Al,Cu

< 1600

VG277

Pyrometer Sheath

No

305

44

25

Al,Cu

< 1600

VG570

Pyrometer Sheath

No

320

25

10

Al,Cu

< 1600

VG450

Pyrometer Sheath

No

450

51

13

Al,Cu

< 1600

VG572

Pyrometer Sheath

No

450

25

10

Al,Cu

< 1600

VG278

Pyrometer Sheath

No

457

44

25

Al,Cu

< 1600

VG639

Pyrometer Sheaths
with groove

No

478

55

13

Al,Cu

< 1600

VG575

Pyrometer Sheath

No

550

25

10

Al,Cu

< 1600

VG290

Pyrometer Sheath

No

585

44

25

Al,Cu

< 1600

VG622

Pyrometer Sheath

No

622

51

13

Al,Cu

< 1600

VG44700

Pyrometer Sheath

No

700

44

25

Al,Cu

< 1600

VG755

Pyrometer Sheath

No

750

51

25

Al,Cu

< 1600

VG750

Pyrometer Sheath

No

750

51

13

Al,Cu

< 1600

VG1593

Pyrometer Sheaths
with groove

No

762

55

13

Al,Cu

< 1600

VG565

Pyrometer Sheath

No

762

25

13

Al,Cu

< 1600

VG571

Pyrometer Sheath

No

762

25

10

Al,Cu

< 1600

VG800

Pyrometer Sheath

No

800

51

13

Al,Cu

< 1600

VG44800

Pyrometer Sheath

No

800

44

25

Al,Cu

< 1600

VG50850

Pyrometer Sheath

No

850

51

25

Al,Cu

< 1600

VG44850

Pyrometer Sheath

No

850

44

25

Al,Cu

< 1600

VG864

Pyrometer Sheath

No

864

25

10

Al,Cu

< 1600

VG901

Pyrometer Sheath

No

900

70

30

Al,Cu

< 1600

VG279

Pyrometer Sheath

No

914

44

25

Al,Cu

< 1600

VG718

Pyrometer Sheaths
with groove

No

950

55

13

Al,Cu

< 1600

VG950

Pyrometer Sheath

No

950

51

13

Al,Cu

< 1600

VG291

Pyrometer Sheath

No

1000

44

25

Al,Cu

< 1600

VG501060

Pyrometer Sheath

No

1060

44

25

Al,Cu

< 1600

VG551100

Pyrometer Sheath

No

1100

55

20

Al,Cu

< 1600

VG1100

Pyrometer Sheath

No

1100

51

13

Al,Cu

< 1600

VG1200

Pyrometer Sheath

No

1220

51

13

Al,Cu

< 1600

VG551270

Pyrometer Sheath

No

1270

55

20

Al,Cu

< 1600

Plunger Mixers

Skimming and Additions

For the plunging of degassing or treatment tablets

into aluminum or for stirring ferro alloy additions
into cast iron. Plunger mixers are available with
or without a steel reinforcing rod for additional
strength.

PATTERN

LENGTH
PART
DESCRIPTION (mm)

HANDLE HEAD HEAD

DIA.
O.D.
I.D.
(mm)
(mm) (mm)

COMMENTS

APPLICATION CRUCIBLE
CAPACITY
METAL

HOLES

APPLICATION
TEMP.
Degrees C

VM86

Plunger mixer

318

32

64

38

Solid Handle

Al,Cu,Fe

up to 45kg

< 1600

VM244

Plunger mixer

432

32

102

38

Solid Handle

Al,Cu,Fe

45 - 160Kg

< 1600

VM286

Plunger mixer

610

51

120

69

Al,Cu,Fe

188kg

< 1600

Al,Cu,Fe

180kg

< 1600

Al,Cu,Fe

270kg

< 1600

Al,Cu,Fe

270kg

< 1600

Al,Cu,Fe

450kg

< 1600

Al,Cu,Fe

450kg

< 1600

VM286A

Plunger mixer

610

51

120

69

VM293

Plunger mixer

762

51

120

69

VM293A

Plunger mixer

762

51

120

69

VM915

Plunger mixer

870

51

115

65

VM915A

Plunger mixer

870

51

115

65

VM305

Plunger mixer

915

51

120

69

16mm dia steel

reinforcing rod
16mm dia steel
reinforcing rod
16mm dia steel
reinforcing rod

Al,Cu,Fe

450kg

< 1600

Al,Cu,Fe

450kg

< 1600

VM305A

Plunger mixer

915

51

120

69

16mm dia steel

reinforcing rod

1601085

Plunging Bell

730

50

95

65

12mm dia. steel

reinforcing rod

Al,Cu,Fe

8 x 12mm

< 1600

1651400

Plunging Bell

820

60

120

90

16mm dia. Steel

reinforcing rod

Al,Cu,Fe

8 x 35mm

< 1600

1651480

Plunging Bell

1020

60

120

90

16mm dia. Steel

reinforcing rod

Al,Cu,Fe

9 x 35mm

< 1600

1651500

Plunging Bell

1220

60

120

90

16mm dia. Steel

reinforcing rod

Al,Cu,Fe

10 x 35mm

< 1600

VM1350A

Plunging Bell

1350

50

130

105

5/8 BSW steel

reinforcing rod

Al,Cu,Fe

< 1600

1651520

Plunging Bell

1420

60

120

90

16mm dia. Steel

reinforcing rod

Al,Cu,Fe

11 x 35mm

< 1600

VM1700A

Plunging Bell

1735

140

327

265

60mm dia steel

reinforcing rod.

Al,Cu,Fe

4 - 150 x 45

< 1600

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

25

Rods

Skimming and Additions

Clay Graphite rods can be used for stirring

additions into all types of molten metal ensuring
good distribution of the additions in the melt.

PATTERN

OUTSIDE
DIAMETER

LENGTH
(mm)

APPLICATION
METAL

80
50
51
38
50
38
38
25
50
20
32
50
50
70
70
70
51
45
45
51
64
45

175
305
305
355
375
400
460
508
533
610
610
610
610
700
920
920
950
1100
1200
1200
1270
1400

Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe

(mm)

VR80175
RS505
VR83
VR42
VR50375G
VR400
VR38460
VR84
VR50533G
VR20610
VR32
VR610
VR610G
VR700G
VR920
VR920G
VR950
VR451100
VR451200
VR511200
VR1270G
VR451400

APPLICATION
TEMP.
Degrees C

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600

26

Skimmers

Skimming and Additions

Clay Graphite skimmers are designed for the easy

and efficient removal of dross and dirt from all
types of molten metal. They are supplied with a
threaded bolt for easy attachment to a handle
and have holes for the draining of molten metal
back into the furnace, reducing waste.

PATTERN

PART
DIAMETER
(mm)
DESCRIPTION

LENGTH
(mm)

CAPACITY
(cc)

VK85

Flat Skimmer

64

305

VK18

Flat Skimmer

75

460

N25/305

Flat Skimmer

127

254

VB18/1A

Skimmer Bowl

130

160

260

VB18/2A

Skimmer Bowl

130

160

260

VB18/3A

Skimmer Bowl

130

160

260

NB28/5

Skimmer Spoon

150

209

NB28/5A

Skimmer Spoon

150

209

NB31

Skimmer Bowl

207

279

2000

VB8/2A

Skimmer Bowl

220

260

1800

VB8/4A

Skimmer Bowl

220

260

1800

VB8/6A

Skimmer Bowl

220

260

1800

VB8/8A

Skimmer Bowl

220

260

1800

VB8/5A

Skimmer Bowl

230

260

1800

NB32/1

Skimmer Spoon

250

320

NB32/4

Skimmer Spoon

250

320

APP
METAL

BOLT
DRAIN HOLES
THREAD

Skimming
Al,Cu
Aluminium dross
Skimming
Al,Cu
Aluminium dross
Slagging Lge
Fe
Induction Fnces
Slagging small
Cu,Fe
ladles
Slagging small
Cu,Fe
ladles
Slagging small
Cu,Fe
ladles
Removing dross
Al,Cu,Fe
and slag
As NB28/5 with
Al,Cu,Fe
scraper
Removing dross
Al,Cu,Fe
and slag
Slagging large
Cu,Fe
ladles
Slagging
Fe
Induction Fnces.
Slagging
Fe
Induction Fnces.
Slagging
Fe
Induction Fnces.
Slagging
Fe
Induction Fnces.
Slagging
Cu,Fe
Induction Fnces.
Slagging
Cu,Fe
Induction Fnces.

19 x 64 mm flat
Skimmer
75 x 25 mm Flat
Skimmer
127 x 51 mm Flat
Skimmer

COMMENTS

N/A
N/A
10mm

APPLICATION
TEMP.
Degrees C

< 1600
< 1600
< 1600

10mm

1 x 40mm Hole

< 1600

10mm

1 x 20mm Hole

< 1600

10mm

3 x 12mm Hole

< 1600

10mm

5 Holes

< 1600

10mm

5 holes + Scraper

< 1600

16mm

1 Hole

< 1600

16mm

6 Holes

< 1600

16mm

1 Hole

< 1600

16mm

1 Hole

< 1600

16mm

1 Hole

< 1600

16mm

1 Hole

< 1600

16mm

1 Hole

< 1600

16mm

4 Holes

< 1600

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

27

Stirrers

Skimming and Additions

Clay Graphite stirrers can be used for mixing additions into all types of molten metal,
ensuring good distribution of the additions in
the melt. They can also be used to remove any
dirt or oxides from the surface of the molten
metal.

PATTERN

OUTSIDE
DIAMETER

LENGTH

22
22
29
38
51
51
51

152
203
305
457
610
750
750

(mm)

VS6
VS8
VS12
VS18
VS24
VS26
VS30

(mm)

(mm)

APPLICATION
METAL

44
44
57
83
102
150
102

Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe
Al,Cu,Au,Ag,Fe

NOSE

APPLICATION
TEMP.

Noltinastrasse 29, D-37297 Berkatal, Germany Tel: +49 (0) 56 57 701 0 www.morganmms.com

Degrees C

< 1600
< 1600
< 1600
< 1600
< 1600
< 1600
< 1600

28

Noltinastrasse 29
D-37297 Berkatal Germany
Tel: +49 (0) 56 57 701 0
Fax: +49 (0) 56 57 701 56
Email: [email protected]
Web: www.morganmms.com

All dimensions are subject to normal manufacturing tolerances. Morgan Molten Metal Systems reserves the right to change
specifications at any time. Not responsible for any typographic errors..