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Aerospace 305W Structures & Dynamics Laboratory

This laboratory experiment examines the vibration of a cantilever beam through analytical and experimental methods. Theoretically, the natural frequencies and mode shapes of the beam were calculated. Experimentally, a shaker was used to vibrate the beam while an accelerometer measured the response. Resonance peaks were identified to determine the first four natural frequencies of the beam. Node locations were also observed by adding salt to the vibrating beam. The experimental results were then compared to the theoretical calculations.

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0% found this document useful (0 votes)
655 views

Aerospace 305W Structures & Dynamics Laboratory

This laboratory experiment examines the vibration of a cantilever beam through analytical and experimental methods. Theoretically, the natural frequencies and mode shapes of the beam were calculated. Experimentally, a shaker was used to vibrate the beam while an accelerometer measured the response. Resonance peaks were identified to determine the first four natural frequencies of the beam. Node locations were also observed by adding salt to the vibrating beam. The experimental results were then compared to the theoretical calculations.

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nke5001
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 17

AEROSPACE 305W STRUCTURES & DYNAMICS LABORATORY

Laboratory Experiment #3

Cantilever Beam Vibration

April 20, 2009

Nathan Empson

Lab Section 12

Group Partners:

Bruce Yang

Vaisakh Kumar

David Hanson

Steven Meyer

Course Instructor: Dr. Stephen Conlon

Lab TA: Chanrashekhar Tiwari


I. Abstract
The key objective of this, the third and final structures laboratory session, is to observe and
document the behavior beam placed under vibration via both analytical and experimental
methods. The study of vibrations is vital to almost all products of aerospace engineering.
Rockets undergo large vibration loads upon lift-off; planes see great vibration loads in flight.
Prior to performing the experiment, theoretical computations were completed to find such
parameters as mode shapes, node locations, and natural frequencies. In order to obtain
accurate data for experimental analysis, several tools were used including: a single axis
accelerometer, and LabView, a signal amplifier, a shaker and more. The most relevant data
revealed the effects of mode shapes and tip mass on the natural frequency of the beam.

II. Introduction
In this laboratory session, experimenters were most interested in observing the reaction of
a beam as it is placed through a wide frequency of vibrations. Prior to beginning the
experiment, theoretical natural frequencies should first be calculated in order to aid in
constructing an accurate experiment setup. The derivation begins with the governing
differential equation for transverse displacement of a cantilever beam:

d2 d2 w
p ( x) =
d x2 (
EI
d x2
(1))
The loading of such a dynamically stimulated beam is as follows:

∂2 w
p ( x ) =−ρA (2)
∂ t2

Equations (1) and (2) may then be combined to form what is known as the “wave equation” for
a beam.

d2 d2w ∂2 w
d x2 (
EI
d x2 )
+ ρA 2 =0(3)
∂t

By separating the variables and assuming that the mass per unit length is constant, we then
arrive at a trigonometric equation allowing for the plugging in of boundary conditions to
approach a characteristic equation for a cantilever beam with or without a tip mass. The
boundary conditions, as soon shown, vary slightly for a beam without a tip mass compared to
one with a tip mass.
w ( x )=C 1 sinβx+C 2 cosβx+ C3 sinhβx+ C4 coshβx (4)

The four above constants of equation (4) are now solved knowing the boundary conditions
for a cantilever beam without a tip mass:

1) w(0) = 0; No deflection at the root


2) w’(0) = 0; Slope of beam at the root is zero
3) EIw’’(L) = 0; Bending moment at the tip is zero
4) EIw’’’(L) = 0; Shear force at the tip is zero

The result of plugging in the above constants into equation (4) is the characteristic equation
that will be evaluated in MatLab (see appendix) to find the roots and thus the natural
frequencies of the beam.

−1
cosβL= (5)
coshβL

From the roots of equation (5), the values of βL that allow the equation to be valid, the
natural frequencies may then be solved for. In this laboratory experiment, we were only
interested in the first four natural frequencies. This is again reflected in the MatLab code of
the appendix.

EI
ω n=( βn L)2
√ ρA L2
(6)

The characteristic equation for the tip mass case is found in the exact same way as equation
(5) was derived, by plugging in the respective boundary conditions and evaluation the
constants of equation (4). The boundary conditions for a cantilever beam with a tip mass
are as follows:

1) w(0) = 0; Deflection at the root is zero


2) w’(0) = 0; Slope of beam at the root is zero
3) EIw’’(L) = 0; Bending moment at the tip is zero
2
4) EIw’’’(L) = -ω Mtipw(L); Non-zero shear

The characteristic equation for a tip mass case, the counterpart of equation (5), is then
found to be:

M tip
1+cosβLcoshβL+ βL ( sinhβLcosβL−sinβLcoshβL)=0(7)
M beam
The roots are found in a similar way to the tip mass less case and were utilized in solving for
theoretical natural frequencies. The results for the natural frequencies may be found in
comparison to the experimental values in tables (3) and (4).

The last equation used in analyzing the vibrated beams is that which describes the critical
damping ratio. The critical damping ratio was determined experimentally by first exciting
the beam and then recording the decay of the amplitude of displacement versus time. The
below equation describes the critical damping ratio.

Ao
ln ⁡( )
1 An
ζ= ( 8)
ωn (t n−t o )

III. Experimental Procedure


The objective of this laboratory session is to analyze the response of a cantilever beam
when it is placed under vibration. In order to amply monitor the beam, several electronic
instruments were used. Pictured below, in figure 1 is a schematic representation of the overall
experimental setup. The computer begins the system by outputting the desired frequency of
oscillation. This signal then goes through and amplifier and is passed through to a shaker. The
beam, fixed upon the shaker, will then vibrate according to the vibrations imposed by it. A
single axis accelerometer is mounted at the tip of the beam to monitor its response to the
vibrations input via the shaker. The data gathered from the accelerometer is amplified and
then passed back to ultimately both the oscilloscope and computer so that the vibrations may
be observed on both pieces of equipment.
Figure 1. Experiment Electronics Setup

The equipment was turned on and allowed sufficient time to warm up. During this time key
specimen dimensions were taken. These dimensions, some given and some measureable, are
given below.

Table 1. Important Specimen and Experimental Properties

Specimen Property Value (English) Value (SI)


Total Length 18.75 in 0.47625 m
Gage Length 17.5 in 0.4445 m
Beam Width 0.998 in 0.0253492 m
Beam Thickness 0.123 in 0.00312 m
Young’s Modulus (E) 10.0 x 106 psi 6.895 x 1010 Pa
Moment of Inertia (I) 1.5476 x 10-4 in4 6.4416 x 10-11 m4
Beam Mass 0.00654 slug 95.5 g
Accelerometer Mass 0.000308 slug 4.5 g

With the properties of the beam known and the equipment warmed up, a sine wave of very low
amplitude and frequency was applied. Knowing that at resonance the ratio of output to input
will be a maximum, the lab group proceeded in increasing the frequency until the first, or
fundamental, resonance was reached. At this time the laboratory group could easily note the
effect that increasing the input amplitude had on the behavior of the beam. The signal
amplifier was turned off and a free-decay trace was captured.
Figure 2. LabView GUI Screenshot

A sine wave was once again input with low amplitude, and of frequency higher than that of
the first resonance. The input frequency was slowly increased until the second natural
frequency was determined. The signal amplifier was again turned off, and a generous amount
of salt was distributed through the length of the beam. When the signal amplifier was again
turned on, the salt settled to the node points, points of zero displacement. These values were
recorded, and can be seen in comparison with the theoretical results in figures (5) and (6). This
process of finding the resonance, pouring salt, measuring node points, and recording a free-
decay trace was performed for two more frequencies, making four in total.
IV. Results and Discussion

Figure 3: Functions of βL vs. βL Plotted to Find Characteristic Equation Roots

With the characteristic equation derived for a cantilever beam both with and without a
tip mass, found in equations (5) and (7) respectively, the roots were necessary to be found
either graphically or numerically. Each of the equations were manipulated in such a way as to
equate to cos(βL). This allowed for them to be overlain on the same plot, as in figure 3,
constructed via MatLab. The blue and green lines signify the solution for a cantilever beam.
The blue and red lines correspond to the solution that includes a tip mass. It should be noted
that each intersection of the red and blue lines occurs at a smaller βL value that the intersection
of the blue and green. This is proof that the theory states the natural frequencies of a
cantilever beam with a tip mass are lower than an identical beam without a tip mass.
Table 2: Theoretical Roots of Characteristic Equations

Beta*L
Root Number w/ Tip Mass w/o TipMass
1 1.8 1.875
2 4.52 4.695
3 7.6 7.855
4 10.67 10.995

As seen in the table above, the difference between the theoretical roots for the two cases is
quite marginal. This is due to the fact that the mass of the accelerometer is small in
comparison to the beam itself. With the roots solved for, and all other parameters known,
these values may be plugged in for βL in equation (6). Evaluating this equation for the natural
frequencies yields the following, in comparison with the experimental values.

Table 3: Percent Error of Experimental Resonance Frequencies Without A Tip Mass

Resonance Number Theoretical Freq. (Hz.) Measured Freq. (Hz.) Percent Error
1 11.296 9 -20.32577904
2 70.82 84 18.61056199
3 198.25 192 -3.15258512
4 388.43 469 20.74247612

Table 4: Percent Error of Experimental Resonance Frequencies With A Tip Mass

Resonance Number Theoretical Freq. (Hz.) Measured Freq. (Hz.) Percent Error
1 10.41 9 -13.54466859
2 65.644 84 27.96295168
3 185.58 192 3.459424507
4 365.806 469 28.21003483

Tables 3 and 4 show that the percent error between the theoretical and experimental
frequencies varied from single digits to nearly thirty. Neither of the theoretical values had a
significantly better percent error on average, which leads to the conclusion that considering
such a small tip mass in this system is not very beneficial. The expected result was that the tip
mass theoretical data would be extremely close to the measured values while the model
without a tip mass would be of slightly higher frequencies. Unfortunately this leads to the
conclusion that the data gathered in the lab was not of a high degree of accuracy. This could be
due to a number of sources, which are discussed in the conclusion.

500
450
400
350
300
250
Frequency (Hz.) Measured
200 Theory, w/o Tip Mass
Theory, w/ Tip Mass
150
100
50
0
0.5 1 1.5 2 2.5 3 3.5 4 4.5
Mode #

Figure 4: Theoretical and Experimental Resonance Frequencies

The above figure graphically depicts the variance of natural frequency with the mode number.
Note from equation (6) that the natural frequencies are dominated by a (βL) term. Figure 4
accurately depicts this quadratic function. Due to the value of the frequency growing
exponentially it is intuitive that the error also grows exponentially, while the percent error
remains on the same order of magnitude.
Figure 5: Theoretical Mode Shapes & Node Locations

4.5
4
3.5
3
2.5
Mode # 2
Experimental Data
1.5 Theoretical
1
0.5
0
4 6 8 10 12 14 16 18
Node Location, X (in.)

Figure 6: Theoretical vs. Experimental Node Locations


Figures 5 and 6 of the previous page each compare the theoretical node locations (points of
zero displacement of the beam) with the actual or measured node locations. To reiterate, the
node locations were found via distributing salt along the length of the beam, vibrating the
beam, and then measuring the location where the salt collected. The very method is intrusive,
and no doubt is a source of error. By placing the salt on the beam we are introducing an extra
mass. Furthermore, there was difficulty in measuring the node location because the salt was
still dispersed throughout a fairly large length, sometimes close to an inch. A best estimation
was used in producing the experimental results. Figure 7, below, illustrates this source of error
and aids in understanding the experimental node determination process.

Node, Compiled Salt

Figure 7: Mode 2 Node during Experiment


12

10

Average Critical 6
Damping Ratio

0
0 2 4 6 8 10 12
Mode

Figure 8: Average Critical Damping Ratio vs. Mode

Figure 8 has relatively few data points, rendering it hard to come to any solid conclusions. It
may be said that each of the mode shapes has a similar critical damping ratio. The critical
damping ratio is a measurement of how the disturbances of the beam fade away after the
initial vibration input of the shaker.
0.03
0.03

0.1
0.02
0.02
0.01
0.01
0 0
0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
-0.01
- -0.01
-0.02

Time (ms) Time (ms.)

Figure 9: Mode 1 Figure 10: Mode 2


0.0

0.0

0.0

0
0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
-

Time (ms.)
- Time (ms.)

Figure 11: Mode 3 Figure 12: Mode 4


V. Conclusions
 In future experiments it would be advantageous to analyze the response of
cantilever beams with a wider value of tip masses. The tip mass used in the
experiment was quite small relative to the mass of the beam itself, and
showed little effect on the natural frequency and mode shapes.
 Theoretically, a cantilever beam with a tip mass should always experience
resonance at lower frequencies that that of a cantilever beam without a tip
mass.
 A non-intrusive way of experimentally measuring the node locations would
eliminate a source of error. The method utilized in this laboratory session of
placing a large amount of salt onto the beam alters the beam itself. This
undoubtedly had an impact on the results of the experiment, and was a
source of error.
 At one point during the experiment the single axis accelerometer was
detached from the beam itself. The detaching and reattaching of the
accelerometer was probably another source of error. It may not have been
reattached in the same location, yielding a slight variation in the way the
data was collected. Furthermore, the accelerometer (the tip mass) was not
perfectly on the end of the cantilever beam as assumed so by the theoretical
calculations made in deriving equation (7).
VI. Appendix
a. MatLab Code
% AERSP 305- Lab 3: Vibrations
% Nathan Empson
% The goal of this program is to derive natural frequencies and mode shapes
for a cantilever beam.
% The governing characteristic equation, obtained via the B.C's is
% 1+cos(BetaL)*cosh(BetaL)=0.This equation is later manipulated to yield
% natural frequencies (BetaL values for which the equation is satisfied).

clc
clear

i=1;
mtip=4.5;
mbeam=95.5;
x(i)=0;
f(i)=cos(x(i));
g(i)= -1 / (cosh(x(i)));
h(i+1) = ((-x(i)*mtip/mbeam) * (sinh(x(i)) * cos(x(i)) - sin(x(i)) *
cosh(x(i)))-1)/cosh(x(i));
L=17.75;

%By limiting the loop to p<5, it will run until 4 natural frequencies are
%found. The loop finds locations where f(i) and g(i) overlap eachother.
%This iteration is for the first 4 natural frequencies of a cantilever beam
%void of any tip mass.
p=1;
q=1;
BetaL(p)= x(i);
Beta(p) = x(i)/L;

while (p<5)
x(i+1) = x(i) + 0.0025;
f(i+1) = cos(x(i+1));
g(i+1)= -1 / (cosh(x(i+1)));
h(i+1) = ((-x(i+1)*mtip/mbeam) * (sinh(x(i+1)) * cos(x(i+1)) -
sin(x(i+1)) * cosh(x(i+1)))-1)/cosh(x(i+1));

if (abs((f(i+1) - g(i+1)))<0.001)
BetaL(p)= x(i+1);
Beta(p) = x(i+1)/L;

p=p+1;
end

i=i+1;
end
figure('Name','Natural Frequencies Plot','NumberTitle','off')
plot (x, f,x, g, x, h)
xlabel ('Beta * L')
ylabel ('Amplitude')
legend ('cos(BL) ','-1/cosh(BL)','(-BL*Mtip/Mbeam) *[sinh(BL)cos(BL) -
sin(BL)cosh(BL)]-1 / cosh(BL)')
title ('Graphical Determination of Cantilever Beam Natural Frequencies')
W1(i) = (cos(Beta(1)*x(i)) - cosh (Beta(1)*x(i))) + (-cos(BetaL(1)) -
cosh(BetaL(1))) / (sin(BetaL(1)) - sinh (BetaL(1))) * (sin(Beta(1)*x(i)) -
sinh(Beta(1)*x(i))) * (-cos(BetaL(2)) - cosh(BetaL(1))) / (sin(BetaL(1)) +
sinh(BetaL(1)));
W2(i) = (cos(Beta(2)*x(i)) - cosh (Beta(2)*x(i))) + (-cos(BetaL(2)) -
cosh(BetaL(2))) / (sin(BetaL(2)) - sinh (BetaL(2))) * (sin(Beta(2)*x(i)) -
sinh(Beta(2)*x(i))) * (-cos(BetaL(2)) - cosh(BetaL(2))) / (sin(BetaL(2)) +
sinh(BetaL(2)));
W3(i) = (cos(Beta(3)*x(i)) - cosh (Beta(3)*x(i))) + (-cos(BetaL(3)) -
cosh(BetaL(3))) / (sin(BetaL(3)) - sinh (BetaL(3))) * (sin(Beta(3)*x(i)) -
sinh(Beta(3)*x(i))) * (-cos(BetaL(2)) - cosh(BetaL(3))) / (sin(BetaL(3)) +
sinh(BetaL(3)));
W4(i) = (cos(Beta(4)*x(i)) - cosh (Beta(4)*x(i))) + (-cos(BetaL(4)) -
cosh(BetaL(4))) / (sin(BetaL(4)) - sinh (BetaL(4))) * (sin(Beta(4)*x(i)) -
sinh(Beta(4)*x(i))) * (-cos(BetaL(2)) - cosh(BetaL(4))) / (sin(BetaL(4)) +
sinh(BetaL(4)));
i=1;
%This loop takes each of the first four natural frequencies and determines
%the displacement caused via each one of these modes. The points of
%interest will be when these plots cross zero on the y-axis, signifying a
%node.
q=1;
r=1;
s=1;
t=1;
W1node(q) =1;
W2node(r) = 1;
W3node(s) = 1;
W4node(t) = 1;
while (x(i)<L)
x(i+1) = x(i) + 0.001;
W1(i+1) = (cos(Beta(1)*x(i)) - cosh (Beta(1)*x(i))) + (-cos(BetaL(1)) -
cosh(BetaL(1))) / (sin(BetaL(1)) - sinh (BetaL(1))) * (sin(Beta(1)*x(i)) -
sinh(Beta(1)*x(i))) * (-cos(BetaL(1)) - cosh(BetaL(1))) / (sin(BetaL(1)) +
sinh(BetaL(1)));
W2(i+1) = (cos(Beta(2)*x(i)) - cosh (Beta(2)*x(i))) + (-cos(BetaL(2)) -
cosh(BetaL(2))) / (sin(BetaL(2)) - sinh (BetaL(2))) * (sin(Beta(2)*x(i)) -
sinh(Beta(2)*x(i))) * (-cos(BetaL(2)) - cosh(BetaL(2))) / (sin(BetaL(2)) +
sinh(BetaL(2)));
W3(i+1) = (cos(Beta(3)*x(i)) - cosh (Beta(3)*x(i))) + (-cos(BetaL(3)) -
cosh(BetaL(3))) / (sin(BetaL(3)) - sinh (BetaL(3))) * (sin(Beta(3)*x(i)) -
sinh(Beta(3)*x(i))) * (-cos(BetaL(3)) - cosh(BetaL(3))) / (sin(BetaL(3)) +
sinh(BetaL(3)));
W4(i+1) = (cos(Beta(4)*x(i)) - cosh (Beta(4)*x(i))) + (-cos(BetaL(4)) -
cosh(BetaL(4))) / (sin(BetaL(4)) - sinh (BetaL(4))) * (sin(Beta(4)*x(i)) -
sinh(Beta(4)*x(i))) * (-cos(BetaL(4)) - cosh(BetaL(4))) / (sin(BetaL(4)) +
sinh(BetaL(4)));
%This section of the program takes values of X, displacement along the
%major axis of the beam, at which the displacements are very near zero.
%Post-program analysis may be necessary if the program falsely
%identifies two very close points both as nodes.
if abs (W1(i+1)) <0.001 && x(i) > 1
W1node(q) = x(i);
q=q+1;
end
if abs (W2(i+1)) <0.001 && x(i) > 1
W2node(r) = x(i);
r=r+1;
end
if abs (W3(i+1)) <0.001 && x(i) > 1
W3node(s) = x(i);
s=s+1;
end
if abs (W4(i+1)) <0.001 && x(i) > 1
W4node(t) = x(i);
t=t+1;
end

i=i+1;

end
z=0;
figure('Name','Mode Shapes','NumberTitle','off')
plot(x, W1, x, W2, x, W3, x, W4, x, z, 14, z , 'o' , 8.25, z , 'o' ,6.5,
z , 'o' ,14.25, z , 'o' ,11.5, z , 'o' ,16.5, z , 'o' )
%Plots the mode shapes, and the nodes, denoted by circles, both theory and
experimental.
xlabel ('X (inches)')
ylabel ('Displacement ')
legend ('Mode 1','Mode 2','Mode 3','Mode 4')
title ('First Four Modes of Cantilever Beam Resonance')

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