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Solidworks Tutorial - Lego Car

The document provides instructions for creating a 3D model of a 4x4 Lego brick in Solidworks using various features including extruded bosses, patterns, shells, fillets and rendering. The 12 step process begins with sketching the brick dimensions on design planes and uses features like extruding, patterning circles, shelling to create hollow interior, offsetting circles and filing edges to complete the model. Rendering is done at the end to add realistic materials and lighting.

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Adam Billington
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Download as PDF, TXT or read online on Scribd
2K views

Solidworks Tutorial - Lego Car

The document provides instructions for creating a 3D model of a 4x4 Lego brick in Solidworks using various features including extruded bosses, patterns, shells, fillets and rendering. The 12 step process begins with sketching the brick dimensions on design planes and uses features like extruding, patterning circles, shelling to create hollow interior, offsetting circles and filing edges to complete the model. Rendering is done at the end to add realistic materials and lighting.

Uploaded by

Adam Billington
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Solidworks/2014

3D Modelling Practice

L1

Learning Outcome; 4 x 4 Lego Brick


Skill Level; 1.1 - Beginner
3D;

Extrude Boss, Extruded Cut, Fillet (face/line), Pattern

2D;

Planes, Smart Dimension, Line tool, Circle Tool, Mirror, Trim, Offset

Why? When creating a sketch which will form the


foundation of your model the dimensions must be
related to the design planes to ensure the model is
robust and well-constructed.

Access the Features menu and click the


Extruded Boss button
Set the depth of the extrude to 9.6mm in
the feature menu on the left
Confirm the feature with the green tick

Why? In some cases you can use the dark grey


arrow in the centre of the model to adjust the depth
of the extrusion however it accuracy needed.

Begin the Lego brick by using the rectangle


tool as before.
Select a sketch plane and access the
sketch toolbar on the top left
Click Sketch and draw a rectangle from the
top left corner to the bottom right of the
sketch planes
Use the smart dimension tool to set the
rectangle to 32 x 16mm ensuring it remains
central to the design planes
Remember the smart dimension tool
allows you to select two line and modify the
dimension in between them

Select the top face of the newly created


cuboid and access the Sketch menu
Click Sketch and use the CTRL + 8 shortcut
to bring your 2D view normal to the sketch
Using the circle tool create a circle near the
top left of the model with a radius of 2.4mm
Select the smart dimension tool in the
sketch toolbar and using the centre of the
circle and the top/left edge of the rectangle
dimension 4mm for each as shown
Confirm this with the green tick

Why? Using the smart dimension tool ensures you


can locate a shape accurately without the need for
construction lines which saves time

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3

Why? The pattern tool ensures your dimensions


are consistent and save time in the modelling
process. Features can also be patterned in the
feature menu if required in the same way.

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5
3

Select the Extruded Boss tool from the


features menu and extrude the sketch by
1.7mm away from the block
Confirm the extrude with the green tick if
the preview is shown correctly

Why?; The extrude tool is the quickest way to create


any 3D shape and can be used to add a draft angle to
the sides to create a tapered extrusion. A second
direction can also be added at the same time.

Each of the circles is the same size and


distance apart and therefore the Linear
Pattern Tool can be used to save time
Select the sketched circle then click the
Linear Pattern tool from the sketch menu
This will load a new feature menu on the
left of the workspace
Set the distance to 8mm in the dimension
box for Direction 1 and Direction 2
Change the number of repeats from 1 to 4
for Direction 1, and 2 for Direction 2
If the preview looks the same as shown
confirm the feature using the green tick

All LEGO bricks are hollow with a wall


thickness 1.6mm
Access the Features menu and find the
Shell feature on the top right of the menu
Click on the Shell button and select the
bottom face of the model
Set the wall thickness to 1.6mm in the
distance section of the left feature menu
Click the green tick to confirm the feature
If there is no obvious change go back into
the feature and ensure you have selected
the bottom face in the blue menu

Why? The shell feature removes all of the interior


of a solid model leaving only a wall thickness. This is
useful when creating boxes and injection moulded
products which have a constant wall thickness

7
3

Why? Always ensure the workspace is originated


when sketching as you are working in 2D and errors
can easily be made when viewing in 3D

8
3

Select the line tool form the sketch menu


and hover over the small bottom left circle
A smaller circle should appear and allow
you to snap to the centre
Draw a diagonal line from one centre to the
other as shown in the picture
Change the line to For construction in the
left tool menu
Repeat this process with the far right circles
as shown
Select the circle tool from the sketch
menu and hover over the midpoint of the
construction line
When found click to place the centre and
type 2.4mm into the dimension box
Repeat using the midpoint of the block
where the planes meet and other line

Why? using the midpoints is the quickest way to


complete this although they could be dimensioned

If the shell features worked correctly you


should be left with a hollowed out block
Click the inside face of the block
Access the sketch toolbar and click
sketch
Orientate you workspace so that it is
normal to the sketch using the CTRL + 8
shortcut command

Access the Sketch toolbar and find the


Offset Entities tool on the top left
Click to select it and type 0.8mm into the
distance box in the feature menu
Select all three large circles so that the
preview looks as in the left image
Click the green tick to confirm changes

Why? The offset tool allows you to take any line or


shape and create a copy a set distance away. This can
be in either direction of the line

10

Why? When extruding a shape you can choose a


range of options such as up to surface if you are
unsure of the dimension or it is not important to the
model.

11

Finally the Lego brick must be finished with


a range of small Fillets
Access the features toolbar and select
fillet
Select all of the top faces of the cylinders
and all of the exterior edges as shown in the
diagram
Do not select the base edges these are
straight
Type in a radius of 0.2mm
Click the green tick to confirm

Why? Lego bricks are injection moulded and are


rounded in the mould to make assembly with other
blocks easier and avoid sharp edges on the brick

12

Access the Feature toolbar and click on


the Extruded Boss feature
Do not set a depth for the extrude
Instead click the drop down menu next to
the double arrows
Select Up to surface and then select the
bottom face of the block shown in the
picture
Click the green tick to confirm the feature

Finally as before with the Dice the model


requires a render to improve its realism
Select the multicolour edit appearances
ball in the middle of the screen
Choose an appropriate material such as
High Gloss Plastic and double click it in the
right hand preview
This will apply to the whole model
Finally render using Photoview 360 from
the Office products toolbar above

Why? Using the inbuilt Render software


Photoview 360 adds detail creating a realistic light
condition on the model. The materials will always
appear realistic when properly rendered

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