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CCW Pump First Trial Run Check List

This document provides checklists for commissioning a CCW (Closed Circuit Water) pump. It includes documentation requirements, checks to perform before the trial run, parameters to monitor during operation, and logs to record temperature, pressure, vibration, and other readings over time. The summaries are: 1) The document outlines documentation, checks, and protocols required before performing a trial run of a CCW pump. 2) It lists parameters to monitor and their required values before starting the pump, including motor temperatures, pump bearing temperatures, lubrication and cooling water flows, and vibration levels. 3) Logs are provided to record motor and pump temperatures, currents, discharge pressure, vibrations, and other values over time

Uploaded by

A.PRABHAKARAN
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
713 views

CCW Pump First Trial Run Check List

This document provides checklists for commissioning a CCW (Closed Circuit Water) pump. It includes documentation requirements, checks to perform before the trial run, parameters to monitor during operation, and logs to record temperature, pressure, vibration, and other readings over time. The summaries are: 1) The document outlines documentation, checks, and protocols required before performing a trial run of a CCW pump. 2) It lists parameters to monitor and their required values before starting the pump, including motor temperatures, pump bearing temperatures, lubrication and cooling water flows, and vibration levels. 3) Logs are provided to record motor and pump temperatures, currents, discharge pressure, vibrations, and other values over time

Uploaded by

A.PRABHAKARAN
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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CCW Pump commissioning check list

CCW Pump No: .

Date:

Documents required before trial run: Time:


Sl.
no

Document Name

Docum
ent
status

Remarks

Sl.
Checks
status
no
1 Proper approach for Motor NDE,
DE and Pump DE.
2 All man holes in CW pipes are
properly closed.
3 All ARVs are erected and its
isolation butterfly valves are
open.
4 Clear water tank is filled and
level is properly maintained.
(Level Transmitter)
5 CCW pump discharge piping is
fully completed & supported
as per the drawings.
6 All tappings isolation valves
are closed.
7 CW pipes are properly primed.
After priming, priming line should
be isolated.

Remarks

1 Protocol for Hydro-mechanical


equipments wet trial run.
2 Protocol for the trial run of Cooling
& sealing water pump.
3 Protocol for the readiness of
HOBV.
4 Protocol for the no-load trial run of
motor (includes DOR).
5 Protocol for the condenser
Inlet/Outlet MOVs /debris filter
readiness/Priming pump
readiness.
6 Protocol for the CW pipes internal
inspection.
Check list before the trial run:
General Checks:-

CCW Pump commissioning check list


8

Necessary clearances
(logic and protection).
9 Necessary clearances
Electrical.
10 Necessary clearances
CCR.
11 Necessary clearances
HSE.

from I&C.
from
from
from

Pre start check list Before trial run:


Sl.
No
1
2
3
4
5
6
7
8
9

Checks

Level Switch for thrust


bearing oil tank
Flow Switch pump line shaft
bearing inlet
Flow Switch pump line shaft
bearing inlet
Flow switch thrust bearing
outlet
Level transmitter for sump
Level transmitter for
travelling screen
Level transmitter between
TWS and Trash track
Level transmitter between
Fore bay
Taco for Reverse rotation

10 All Air Vent opened


11 Proper approach for Motor
NDE, DE and Pump DE
bearings for vibration and oil
level inspection

Remarks
Actual Require status
d
55
40
40
35
6.66
6.66
6.66
6.66

CCW Pump commissioning check list

Load run, checks #1 Before trial run:


Sl.
No

Checks

1 Discharge BFV is 100%


closed.
2 Motor DE/NDE bearing
temperatures are not
HIGH

Remarks
Actual Require status
d

<90Deg
C

CCW Pump commissioning check list


3

Motor stator winding


temperature NOT HIGH

Pump thrust bearing


temperature not HIGH
Emergency stop push
button near motor is not
operated.
Pump reverse rotation not
detected.
CCWP not running
feedback available.
Thrust bearing oil level is
not low
Sump water level is not
LOW

6
7
8
9

<120Deg
C
<70Deg C

(<EL (+)
0.09mtr
).

10
11
12

HT SWGR available.
HT SWGR NOT DISTBD.
Pump/Motor casing
Ref. HIG
vibration are not HIGH.
Permissive, activation
13 Cooling and lubrication
after time delay 5-10
water system flow and
Minutes (field settable
pressure is stable.
14 Bearing cooling flow to
<35LPM
thrust Bearing is not LOW
15 Lubrication water flow to
<35LPM
pump gland seal is not
LOW

Note: The pumps set have not completed the limit of (3 cold starts or 2 hot
starts)-(Permissive from protection relay for next start).

CCW Pump START command can be given after all the above
conditions satisfied.
After CCW pump has started: Command shall be given to open discharge
BFV100%.
Remarks for time delay of its operation.

Load run Monitoring list during running:Sl.

Parameter Monitoring Value

Remark

CCW Pump commissioning check list


No
1
2
3
4
5
6
7
8
9

CCW pumps discharge


pressure
CCW pump sump water
level.
Sea water level
Cooling and lubrication
system header pressure
CCW Pump rotation
CCW motor DE/NDE and
winding temperature.
CCW pump thrust
bearing temperature
Motor Y phase current.
Motor NDE/DE &pump
Vibration

Log sheet attached

Remarks for time delay for starting of next CCW Pump (approx.120-300
sec):-

Other Remarks:

CCW Pump commissioning check list

LOG SHEET-I
Unit:

Date:

Activity:
Trial Records
Time of Start:
Starting Current (Amps):
Normal Current in all 3 s (Amps):
Direction of Rotation (DOR):
Time of Stop:

Time

Motor Bearing
Temperature
DE

NDE

Motor
Wdg
Temp

Pump
bearing temp

Remarks

CCW Pump commissioning check list


Log sheet III

Time

Curren
t

Dish
Pres
s

Vibrations

Bearing
Temperatures
Mot
DE

Mot
NDE

Pump
DE

Winding temp
Motor
DE

Motor
NDE

Pump
DE

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