Method Statement Reticulation Pipe
Method Statement Reticulation Pipe
1.0
INTRODUCTION
This work method statement covers the water reticulation works at (your
project name).
2.0
SCOPE OF WORKS
Clearing and preparing the ground for laying the 100mm dia. HDPE
main pipe, pipe piers or supports, chambers and other ancillary works
including backfilling and disposing of excess spoils.
c)
d)
Supplying, laying and jointing pipes, specials, valves and other fittings.
e)
All works shall comply with the requirement of Local Authorities and where
required the plumber
responsible for the execution of the work shall be a licensed plumber. The
Contractor shall execute the works in strict conformity with the approved
plans and shall arrange for the necessary formalities to be complied with.
3.0
4.0
PREPARATORY WORKS
METHOD STATEMENT
5.1
The Contractor shall excavate to the line and levels as shown in the drawings,
or as directed by E.R. The Contractor shall carry out all excavations in such
manner and order as approved by the E.R and in whatever material as may
be found. All excavations shall be carried out to the required lengths, widths,
depths, inclinations or curvatures as may be necessary for the proper
construction of the works or as shown on the drawings. All excavations shall
be sufficient to provide for the necessary working space.
The bottom of all excavations shall be carefully trimmed and levelled, well
rammed
and
consolidated
to
ensure
good
solid
foundations.
Before
commencing the excavation of pipe trenches, the routes of the pipelines shall
be pegged out accurately.
Where the pipes are to be laid on a concrete bed, the width of the excavation
at the bottom of the trench shall be the width of the underside of the concrete
bed. The trench shall be excavated to the depths intended or shown in the
drawings and shall be finished and trimmed accurately to level.
The Contractor shall lay sand since the trench is ready to receive the pipe.
The bedding detail shall refer to the drawing.
5.2
All pipes and fittings shall be laid to the lines and levels shown on the
drawings or as otherwise directed by E.R. Before any pipe is lowered into the
trench, it shall be cleaned and re-examined for cracks and flaws. If
undamaged it shall be placed in position ready for jointing. After laying, the
interior of pipes shall be carefully cleaned again to remove any debris, dirt,
stones or other matter that may have entered during laying.
Where the pipe lines encounter obstruction of laying such as drain, a
galvanised iron pipe shall be used for crossing across the drain and exposed.
5.3
After the pipe laying has been approved by the E.R and before the pipelines
are tested, only sufficient backfilling of the trenches to prevent snaking and
to maintain the pipes in position will be permitted, but all joints shall be left
exposed. In backfilling pipe trenches, only approved materials free from
stones or rocks or other hard materials shall be carefully spread along the
trench bottom between the pipes and trench walls to a depth of about
150mm thick of the same materials shall be hand rammed. Further layers
each of about 150mm thick of the same materials shall then be spread and
rammed in the same manner up to the top of the pipes. It shall be placed in
layers each of 150mm thickness and hand or mechanically rammed until the
backfill is 300mm above the top of the pipes.
5.4
TESTING OF PIPELINE
The Contractor shall provide all necessary equipment and material required
for the purpose of testing work.
Test shall be carried out in the presence of a representative from Consultant
or Pengurusan Air Pahang Berhad if required. No pavement will be made for
pipe laying until the mains have been satisfactorily tested.
Wherever a section of any pipe has been laid, jointed and backfilled, it shall
be prepared for testing by sealing the both ends temporarily with end cap.
The end cap shall be of cast iron or steel. The end cap at the lower end or the
section of the main shall be fitted with a valve inlet pipe for use to fill the
section of the main with water and the stop end at the higher end of the
section of the main shall be fitted with a valve air release vent pipe.The test
pressure to be applied shall be approximately 1.5 times the working pressure
with details as shown in the drawings or as directed by E.R.
In testing, the main shall be filled with clean water and after a period of 24
hours, the pressure shall be raised by pumping to the specified test pressure.
Pumping shall then cease and after a period of 3hours or a pressure fall of 9m
whichever is sooner, pumping shall be resumed and the quantity required to
be pumped, in order to restore the test pressure, divided by the time, shall be
measure of the rate loss.
The length of main under test shall be deemed to have passed the test if the
leakage does not exceed 0.05litres per mm of internal diameter per 24hours
per kilometre of pipe length. If this specified rate of leakage is exceeded, a
thorough inspection of the section of the main shall be made. All leaks
discovered shall be repaired and the section shall be tested again.
The section of the main to be test shall be filled with water and the water
shall be introduced into the section of the main through the valve inlet in the
stop end at the lower end of the section. During filling provision shall be made
for the air to escape from all high spots in the section by properly installing all
air valves and from the air release vent pipe in the stop end at the higher end
of the section.
6.0
6.1
Safety
Environmental