Technical Data

Resist 86

Product description
Resist 86 is a two-pack, quick curing zinc rich ethyl silicate coating that complies with the compositional requirements for
SSPC Paint 20 level 1 and ISO 12944. Resist 86 is supplied with ASTM D520 Type II zinc dust.

Recommended use
A general purpose, heavy duty, anti-corrosive primer:
1. As the first coat in a multiple layer system.
2. As a single coating for long term protection of steel exposed to moderately to severely corrosive environment.
Resistant to cyclic dry temperatures up to 400C.

Film thickness and spreading rate

Film thickness, dry (m)
Film thickness, wet (m)
Theoretical spreading rate (m/l)

Minimum

Maximum

50
75
13,4

90
135
7,4

Typical
75
115
8,9

Comments
There is a risk of mud-cracking if the film thickness exceeds 120m.

Physical properties
Colour

Greenish grey, Grey

Solids (vol %)*

67 2

Flash point

14C 2 (Setaflash)

VOC

465 gms/ltr UK-PG6/23(97). Appendix 3

Gloss

Flat

Water resistance

Very good

Abrasion resistance

Excellent

Solvent resistance

Excellent

Chemical resistance

Excellent within pH-range 6-10

Flexibility
Limited
*Measured according to OCCA Monograph No. 4
Hong Kong rules: Category of paints - Inorganic zinc coatings; VOC 455 gms/ltr HK EPD method (Ready to
use); Exempt compound - N/A; Specific gravity: 2,63 (A+B); Both VOC and Specific gravity values provided
are typical values, subject to changes when different colour involved.

Resist 86

Page 1 of 4

Surface preparation
All surfaces should be clean, dry and free from contamination. The surface should be assessed and treated in
accordance with ISO 8504.
Bare steel
Cleanliness: Blast cleaning to Sa 2 (ISO 8501-1:2007). Roughness: using abrasives suitable to achieve grade Fine to
Medium G (30-85 m, Ry5) (ISO 8503-2)
Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more information.

Condition during application

The temperature of the substrate should be min. 5C and at least 3C above the dew point of the air, temperature and
relative humidity measured in the vicinity of the substrate. Zinc silicate paints in general requires moisture for curing. At
low humidity the curing will be improved by gently sprinkling fresh water over the paint film, and/or by artificial
humidification of the surrounding atmosphere. The paint must be completely cured before topcoating, otherwise the
adhesion of the subsequent coat will be unsatisfactory. Use Methyl ethyl ketone (MEK) test according to ASTM D 475287 to verify the curing time before topcoating. Unweathered zinc silicate films are porous and the porosity may vary
according to the weather condition during application and the application technique. When overcoating, the air in the
pores will escape through the new coat of paint and may cause blisters or pinholes ("popping") in the coat just after
application. To avoid this a mist coat/full coat technique is recommended:
First apply a thin coat to fill the pores in the zinc silicate film and a few minutes later apply to full specified film thickness.
In difficult cases it may be necessary to thin the next coat, or use Penguard Tie Coat 100 as first overcoat.

Application methods
Spray

Use airless spray or conventional spray

Brush

Recommended for stripe coating and small areas, care must be taken to achieve the specified dry
film thickness. In order to avoid settling of heavy zinc, continuous mechanical stirring during
application is recommended.

Application data
Mixing ratio (volume)

8:2,6

Mixing

Comp. A is a liquid and Comp. B is dry zinc dust. Consists of 8 litres Comp. A and
18.5 kg/2,6L Jotun Zinc 100, Comp B. Pour the zinc dust slowly into the liquid
during mechanical mixing. The Comp. A must be well shaken before use. Stir until
lump free and pass through a 60 mesh sieve.
8-12 hours. (Reduced at higher temp.)

Pot life (23C)

Thinner/Cleaner

Resist 86

Jotun Thinner No. 4/25 Adjusting spray pattern and drying may sometimes
become necessary*. Use max 5% Jotun Thinner No. 4 (fast evaporation) when
temperature is low and Jotun Thinner No. 25 (slow evaporation) when temperature
is high. Thinner should be added after mixing of components

Page 2 of 4

Guiding data airless spray

Pressure at nozzle

10 MPa (100 kg/cm, 1400 psi)

Nozzle tip

0.46-0.58 mm (0.018-0.023")

Spray angle

30-80

Filter

Check to ensure that filters are clean.

Note

*Thinner should be added after mixing components.

Stripe coating / touch up should be done after the full coat is applied, not before. If
done before, the full coat must be applied immediately afterwards, wet on wet.
One shall aim at obtaining the specified Dry Film Thickness on all areas during the
full coat application.

Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats, and will be
affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate
* Relative humidity of 80%

Substrate temperature

5C

10C

23C

40C

Surface dry

60 min

30 min

15 min

13 min

Through dry

90 min

45 min

30 min

25 min

18 h

13 h

4h

1,5 h

18 h

13 h

4h

1,5 h

Cured

Dry to recoat, minimum

Dry to recoat, maximum

1.
2.
3.
4.

2
3, 4

Curing time to be verified by MEK test (ASTM D 4752-87) and coin test: Scrape the coating fiercely with a coin. A
shining metallic lustre with no loose zinc indicates a fully cured coating.
Recommended data given for recoating with epoxy. Resist 86 shall not be overcoated with itself.
Touch up with itself should be thinned 15% with Jotun Thinner no. 25.
Provided the surface is free from zinc salts and other contamination there is normally no touch up overcoating time
limit. Best intercoat adhesion occurs, however, when the touch up coat is applied before the preceding coat has
dried.

The given data must be considered as guidelines only. The actual drying time/times before recoating may be shorter or
longer, depending on film thickness, ventilation, humidity, underlying paint system, requirement for early handling and
mechanical strength etc. A complete system can be described on a system sheet, where all parameters and special
conditions could be included.

Typical paint system

Resist 86
1 x 75 m
Normally overcoated with an epoxy system.

(Dry Film Thickness)

Other systems may be specified, depending on area of use

Resist 86

Page 3 of 4

Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep the containers in a
dry, cool, well ventilated space and away from source of heat and ignition. Containers must be kept tightly closed. The
component A must be stored below 25C. The product component B is zinc dust and has no strict limitation's for
storage. SHELF LIFE: 6 months at 23C for Comp. A. , 4 years for comp. B, subject to re-inspection thereafter. Higher
temperatures during storage may reduce the shelf life and may lead to gelling in the tin.

Handling
Handle with care. Stir well before use. Continuous stirring during application will prevent the heavy zinc pigment from
settling.

Packing size
10,6 litres unit: 8 litres Resist 86 Comp A in a 10 litre container and 18,5 kg/2,6 litres Jotun Zinc 100, Comp B
(previously named Resist 78/86, Comp B) in a 20 litre container.

Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do not
breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable cleanser,
soap and water. Eyes should be well flushed with water and medical attention sought immediately.
For detailed information on the health and safety hazards and precautions for use of this product, we refer to
the Material Safety Data Sheet.
DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and practical
experience. However, as the product can be used under conditions beyond our control, we can only guarantee the
quality of the product itself. We also reserve the right to change the given data without notice. Minor product variations
may be implemented in order to comply with local requirements.
If there is any inconsistency in the text the English (UK) version will prevail.
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your nearest local Jotun address
please contact the nearest regional office or visit our website at www.jotun.com

ISSUED 11 JUNE 2012 BY JOTUN

THIS DATA SHEET SUPERSEDES THOSE PREVIOUSLY ISSUED

Resist 86

Page 4 of 4