CS-1620/2020

SERVICE
MANUAL
Published in June 05
2C970946
Revision 6

CAUTION
DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED. REPLACE ONLY WITH
THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER. DISPOSE OF
USED BATTERIES ACCORDING TO THE MANUFACTURERS INSTRUCTIONS.

ATTENTION
IL Y A DANGER DEXPLOSION SIL Y A REMPLACEMENT INCORRECT DE LA BATTERIE.
REMPLACER UNIQUEMENT AVEC UNE BATTERIE DU MME TYPE OU DUN TYPE RECOMMAND PAR LE CONSTRUCTEUR. METTRE AU RBUT LES BATTERIES USAGES CONFORMMENT AUX INSTRUCTIONS DU FABRICANT.

Version history
Version

Date

Replaced pages

6.0

June 14, 2005

Contents, 1-1-1, 1-2-2, 1-3-5, 1-3-9, 1-3-11, 1-3-12,

1-3-13, 1-4-2, 1-4-3, 1-4-4, 1-4-16-1, 1-4-20,
1-4-23, 1-4-26, 1-5-3, 1-5-4, 1-5-5, 1-5-9, 1-5-10,
1-5-11, 1-5-12, 1-5-15, 1-5-17, 1-5-25, 1-5-29,
1-5-32, 1-6-7, 1-6-20, 1-6-30, 1-6-38, 1-6-38-1,
1-6-44, 2-3-8, 2-3-11, 2-4-7, 2-4-8

Remarks
-

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.

1.Installation Precautions
WARNING
Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:

Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......

Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. .........................................................................................................................
Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........

Always handle the machine by the correct locations when moving it. ...............................................
Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
Advice customers that they must always follow the safety warnings and precautions in the copiers
instruction handbook. .....................................................................................................................

2.Precautions for Maintenance

WARNING

Always remove the power plug from the wall outlet before starting machine disassembly. ...............
Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................

Always use parts having the correct specifications. ..........................................................................

Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................

Always check that the copier is correctly connected to an outlet with a ground connection. .............
Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................

Use utmost caution when working on a powered machine. Keep away from chains and belts. ........

Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................

 Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................

Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........

Remove toner completely from electronic components. ...................................................................

Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................

Handle greases and solvents with care by following the instructions below: .....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................
Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ............................................................................................................................................

3.Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................

This page is intentionally left blank.

2C9-1

CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-3
(1) Copier................................................................................................................................................1-1-3
(2) Operation panel.................................................................................................................................1-1-4
1-1-3 Machine cross section ............................................................................................................................1-1-5
1-1-4 Drive system ...........................................................................................................................................1-1-6

1-2 Handling Precautions

1-2-1 Drum .......................................................................................................................................................1-2-1
1-2-2 Toner.......................................................................................................................................................1-2-1
1-2-3 Installation environment ..........................................................................................................................1-2-2

1-3 Installation
1-3-1 Unpacking and installation ......................................................................................................................1-3-1
(1) Installation procedure ........................................................................................................................1-3-1
1-3-2 Setting initial copy modes .......................................................................................................................1-3-5
1-3-3 Installing the paper feeder (option) .........................................................................................................1-3-6
1-3-4 Installing the DP (option).........................................................................................................................1-3-8
1-3-5 Installing the duplex unit (option) ..........................................................................................................1-3-11
1-3-6 Installing the drawer heater (option) .....................................................................................................1-3-14
1-3-7 Installing the key counter (option) .........................................................................................................1-3-17

1-4 Maintenance Mode

1-4-1 Maintenance mode .................................................................................................................................1-4-1
(1) Executing a maintenance item ..........................................................................................................1-4-1
(2) Maintenance mode item list...............................................................................................................1-4-2
(3) Contents of maintenance mode items...............................................................................................1-4-5
1-4-2 Copier management .............................................................................................................................1-4-45
(1) Using the copier management mode ..............................................................................................1-4-45
(2) Setting department management items ..........................................................................................1-4-46
(3) Copy default ....................................................................................................................................1-4-46

1-5 Troubleshooting
1-5-1 Paper misfeed detection .........................................................................................................................1-5-1
(1) Paper misfeed indication ...................................................................................................................1-5-1
(2) Paper misfeed detection conditions ..................................................................................................1-5-2
(3) Paper misfeeds .................................................................................................................................1-5-6
1-5-2 Self-diagnosis .......................................................................................................................................1-5-15
(1) Self-diagnostic function ...................................................................................................................1-5-15
(2) Self diagnostic codes ......................................................................................................................1-5-15
1-5-3 Image formation problems ....................................................................................................................1-5-20
(1) No image appears (entirely white)...................................................................................................1-5-21
(2) No image appears (entirely black)...................................................................................................1-5-21
(3) Image is too light. ............................................................................................................................1-5-22
(4) Background is visible.......................................................................................................................1-5-22
(5) A white line appears longitudinally. .................................................................................................1-5-22
(6) A black line appears longitudinally. .................................................................................................1-5-23
(7) A black line appears laterally...........................................................................................................1-5-23
(8) One side of the copy image is darker than the other.......................................................................1-5-23
(9) Black dots appear on the image......................................................................................................1-5-24
(10) Image is blurred...............................................................................................................................1-5-24
(11) The leading edge of the image is consistently misaligned with the original. ...................................1-5-24
(12) The leading edge of the image is sporadically misaligned with the original. ...................................1-5-25
(13) Paper creases. ................................................................................................................................1-5-25

2C9-4
(14) Offset occurs. ..................................................................................................................................1-5-25
(15) Image is partly missing....................................................................................................................1-5-26
(16) Fixing is poor. ..................................................................................................................................1-5-26
(17) Image is out of focus. ......................................................................................................................1-5-26
(18) Image center does not align with the original center. ......................................................................1-5-27
1-5-4 Electric problems ..................................................................................................................................1-5-28
(1) The machine does not operate when the power switch is turned on. .............................................1-5-28
(2) The drive motor does not operate (C2000). ....................................................................................1-5-28
(3) The registration motor does not operate. ........................................................................................1-5-28
(4) The exit motor does not operate. ....................................................................................................1-5-28
(5) The scanner motor does not operate. .............................................................................................1-5-29
(6) Cooling fan motor 1 does not operate. ............................................................................................1-5-29
(7) Cooling fan motor 2 does not operate. ............................................................................................1-5-29
(8) The paper feed clutch does not operate..........................................................................................1-5-29
(9) The bypass paper feed solenoid does not operate. ........................................................................1-5-29
(10) The cleaning lamp does not turn on. ...............................................................................................1-5-29
(11) The exposure lamp does not turn on...............................................................................................1-5-29
(12) The exposure lamp does not turn off...............................................................................................1-5-30
(13) The fixing heater does not turn on (C6000).....................................................................................1-5-30
(14) The fixing heater does not turn off...................................................................................................1-5-30
(15) Main charging is not performed.......................................................................................................1-5-30
(16) Transfer charging is not performed. ................................................................................................1-5-30
(17) No developing bias is output. ..........................................................................................................1-5-30
(18) The original size is not detected......................................................................................................1-5-30
(19) The original size is not detected correctly. ......................................................................................1-5-30
(20) The message requesting paper to be loaded is shown when paper is present in the drawer.........1-5-31
(21) The size of paper in the drawer is not displayed correctly. .............................................................1-5-31
(22) A paper jam in the paper feed, paper conveying or fixing section is indicated when
the power switch is turned on..........................................................................................................1-5-31
(23) The message requesting covers to be closed is displayed when the front cover and
left cover are closed. .......................................................................................................................1-5-31
(24) Others..............................................................................................................................................1-5-31
1-5-5 Mechanical problems ............................................................................................................................1-5-32
(1) No primary paper feed.....................................................................................................................1-5-32
(2) No secondary paper feed. ...............................................................................................................1-5-32
(3) Skewed paper feed. ........................................................................................................................1-5-32
(4) The scanner does not travel............................................................................................................1-5-32
(5) Multiple sheets of paper are fed at one time. ..................................................................................1-5-32
(6) Paper jams. .....................................................................................................................................1-5-32
(7) Toner drops on the paper conveying path.......................................................................................1-5-32
(8) Abnormal noise is heard..................................................................................................................1-5-32

1-6 Assembly and Disassembly

1-6-1 Precautions for assembly and disassembly............................................................................................1-6-1
(1) Precautions .......................................................................................................................................1-6-1
(2) Running a maintenance item.............................................................................................................1-6-2
1-6-2 Paper feed section ..................................................................................................................................1-6-3
(1) Detaching and refitting the separation pulley ....................................................................................1-6-3
(2) Detaching and refitting the forwarding pulley and paper feed pulley.................................................1-6-5
(3) Detaching and refitting the paper conveying unit ..............................................................................1-6-7
(4) Detaching and refitting the bypass paper feed pulley and bypass separation pad ...........................1-6-9
(5) Detaching and refitting the registration left roller.............................................................................1-6-11
(6) Detaching and refitting the registration cleaner...............................................................................1-6-11
(7) Adjustment after roller and clutch replacement ...............................................................................1-6-12
(7-1) Adjusting the leading edge registration of image printing........................................................1-6-12
(7-2) Adjusting the leading edge registration for memory image printing ........................................1-6-13
(7-3) Adjusting the center line of image printing ..............................................................................1-6-14
(7-4) Adjusting the trailing edge margin of image printing ...............................................................1-6-15
(7-5) Adjusting the margins for printing............................................................................................1-6-15
(7-6) Adjusting the amount of slack in the paper .............................................................................1-6-16

2C9-6.0
1-6-3 Optical section ......................................................................................................................................1-6-17
(1) Detaching and refitting the exposure lamp......................................................................................1-6-17
(2) Detaching and refitting the scanner wires .......................................................................................1-6-18
(2-1) Detaching the scanner wires ...................................................................................................1-6-18
(2-2) Fitting the scanner wires .........................................................................................................1-6-20
(3) Detaching and refitting the ISU (reference).....................................................................................1-6-23
(4) Detaching and refitting the laser scanner unit .................................................................................1-6-24
(5) Adjusting the longitudinal squareness (reference) ..........................................................................1-6-27
(6) Adjusting magnification of the scanner in the main scanning direction ...........................................1-6-28
(7) Adjusting magnification of the scanner in the auxiliary scanning direction......................................1-6-29
(8) Adjusting the scanner leading edge registration .............................................................................1-6-30
(9) Adjusting the scanner center line ....................................................................................................1-6-31
(10) Adjusting the margins for scanning an original on the contact glass...............................................1-6-32
1-6-4 Drum section.........................................................................................................................................1-6-33
(1) Detaching and refitting the drum unit ..............................................................................................1-6-33
(2) Detaching and refitting the drum separation claws .........................................................................1-6-34
(3) Detaching and refitting the main charger unit..................................................................................1-6-35
1-6-5 Developing section................................................................................................................................1-6-36
(1) Detaching and refitting the developing unit ....................................................................................1-6-36
1-6-6 Transfer section ....................................................................................................................................1-6-37
(1) Detaching and refitting the transfer roller ........................................................................................1-6-37
1-6-7 Fixing section ........................................................................................................................................1-6-38
(1) Detaching and refitting the fixing unit ..............................................................................................1-6-38
(2) Detaching and refitting the press roller............................................................................................1-6-39
(3) Detaching and refitting the fixing heater M and S ...........................................................................1-6-40
(4) Detaching and refitting the heat roller separation claws..................................................................1-6-41
(5) Detaching and refitting the heat roller .............................................................................................1-6-42
(6) Detaching and refitting the fixing thermostat ...................................................................................1-6-43
(7) Detaching and refitting the fixing thermistor ....................................................................................1-6-43
(8) Adjusting the fixing unit height (adjusting lateral squareness) ........................................................1-6-44

1-7 Requirements on PCB Replacement

1-7-1 Upgrading the firmware on the main PCB ..............................................................................................1-7-1
1-7-2 Adjustment-free variable resistors (VR) ..................................................................................................1-7-2
1-7-3 Remarks on engine PCB or main PCB replacement ..............................................................................1-7-2

2-1 Mechanical construction

2-1-1 Paper feed section ..................................................................................................................................2-1-1
2-1-2 Optical section ........................................................................................................................................2-1-4
(1) Original scanning...............................................................................................................................2-1-5
(2) Image printing....................................................................................................................................2-1-6
2-1-3 Drum section...........................................................................................................................................2-1-8
2-1-4 Developing section................................................................................................................................2-1-10
(1) Formation of magnetic brush...........................................................................................................2-1-11
(2) Single component developing system.............................................................................................2-1-12
2-1-5 Transfer and separation sections..........................................................................................................2-1-13
2-1-6 Fixing section ........................................................................................................................................2-1-15
(1) Fixing temperature system ..............................................................................................................2-1-16
(2) Fixing temperature control based on ambient temperature.............................................................2-1-16
2-1-7 Exit and switchback sections ................................................................................................................2-1-17
2-1-8 Duplex section ......................................................................................................................................2-1-18
(1) Paper conveying operation in duplex copying.................................................................................2-1-19

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PCBs .................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-2
(3) Motors ...............................................................................................................................................2-2-3
(4) Other electrical components..............................................................................................................2-2-4

2C9

2-3 Operation of the PCBs

2-3-1
2-3-2
2-3-3
2-3-4
2-3-5

Power source PCB..................................................................................................................................2-3-1

Main PCB................................................................................................................................................2-3-4
Engine PCB ............................................................................................................................................2-3-8
Operation unit PCB ...............................................................................................................................2-3-14
CCD PCB..............................................................................................................................................2-3-17

2-4 Appendixes
Timing chart No.1....................................................................................................................................2-4-1
Timing chart No.2....................................................................................................................................2-4-2
Timing chart No.3....................................................................................................................................2-4-3
Timing chart No.4....................................................................................................................................2-4-4
Chart of image adjustment procedures...................................................................................................2-4-5
Maintenance parts list .............................................................................................................................2-4-8
Periodic maintenance procedures ..........................................................................................................2-4-9
Optional devices supplied parts list.......................................................................................................2-4-11
General wiring diagram.........................................................................................................................2-4-12

2C9-6.0
1-1 Specifications

1-1-1

Specifications

Type ................................................ Desktop

Copying system .............................. Indirect electrostatic system
Originals.......................................... Sheets, books and 3-dimensional objects (Maximum original size: A3)
Maximum size: A3/11" x 17"
Original feed system ....................... Fixed
Copy paper ..................................... Paper weights
Drawer: 64 - 105 g/m2
Bypass table: 45 - 160 g/m2
Paper type Drawer: Plain paper, recycled paper and colored paper
Bypass table: Plain paper, recycled paper, thin paper, thick paper and colored paper
Copying sizes ................................. Maximum: A3/11" x 17"
Minimum: A6R /51/2" x 8 1/2"
Magnification ratios......................... Manual mode: 50 - 200%, 1% increments
Copy speed..................................... At 100% magnification in copy mode:
16cpm machine
20cpm machine
A4: 16 copies/min.
A4: 20 copies/min.
A4R: 13 copies/min.
A4R: 13 copies/min.
A3: 8 copies/min.
A3: 10 copies/min.
A5R: 10 copies/min.
A5R: 10 copies/min.
A6R: 10 copies/min.
A6R: 10 copies/min.
B5: 16 copies/min.
B5: 20 copies/min.
B5R: 13 copies/min.
B5R: 13 copies/min.
B4 (257 x 364 mm): 8 copies/min.
B4 (257 x364 mm): 11 copies/min.
11" x8 1/2": 20 copies/min.
11" x 8 1/2": 16 copies/min.
8 1/2" x11": 13 copies/min.
8 1/2" x 11": 13 copies/min.
11" x 17": 8 copies/min.
11" x17": 10 copies/min.
8 1/2" x 14": 11 copies/min.
8 1/2" x14": 8 copies/min.
First copy time ................................ Approximately 5.9 s (A4/11" x 8 1/2")
Warm-up time ................................. Less then 19.8 s (room temperature 20C/68F, 50% RH)
Paper feed system.......................... Automatic feed
Capacity:
Drawers: 300 sheets (80 g/m2)
Manual feed
Capacity:
Bypass: 50 sheets (A4/11" x 8 1/2" or less)
25 sheets (A3, B4, 11" x 17", 8 1/2" x 14")
Paper ejection system .................... In-machine ejection (face down)
Capacity: 250 sheets (80 g/m2)
Continuous copying ........................ 1 - 250 sheets
Photoconductor............................... OPC (drum diameter 30 mm)
Charging system............................. Single positive corona charging
Recording system ........................... Semiconductor laser
Developing system ......................... Single component developing system
Toner: magnetism toner
Toner replenishing: automatic from a toner container
Transfer system .............................. Transfer roller
Separation system .......................... Curvature separation and separation electrode
Fixing system.................................. Heat roller
Heat source: halogen heaters (120 V specifications: main 550 W, sub 400W/ 220-240
V specifications: main 600 W, sub 450 W)
Control temperature: 170C/338F (180C/356F on and after 6th sheet)
Abnormally high temperature protection device: 180C/356F thermostat
Fixing pressure: 44.1 N
Charge erasing system................... Exposure by cleaning lamp
Cleaning system ............................. Cleaning blade
Scanning system ............................ Flat bed scanning by CCD image sensor
Bitmap memory............................... 18 MB (standard)
Image storage memory................... 14 MB (standard)
Resolution....................................... 600 x 600 dpi

1-1-1

2C9-3
Light source .................................... Inert gas lamp
Dimensions ..................................... 574 (W) x 552 (D) x 545 (H) mm
22 5/8" (W) x 21 3/4" (D) x 21 1/2" (H)
Weight............................................. Approx. 40.7 kg/89.7 lbs
Floor requirements.......................... 827 (W) x 552 (D) mm
32 5/8" (W) x 21 3/4" (D)
Functions ........................................ Automatic paper selection, Image quality selection, Automatic seizing selection function, zoom function, Duplex copy, Divided copy, Binding margin, Border width, Aggregate copy, Sort copy, Eco-copy, Copy program and Section management mode
Power source.................................. 120 V AC, 60 Hz, 9.0 A 220 - 240 V AC, 50 Hz, 5.0 A (Average)
Options ........................................... Document processor, paper feeder, duplex unit, key counter
Duplex unit
Type ................................................ Internal type
Copy paper ..................................... Paper weights: 64 - 90 g/m2
Paper type: Plain paper, recycled paper and colored paper
Paper sizes ..................................... A3 - A5R/11" x 17" - 5 1/2" x 8 1/2"
Power source.................................. Electrically connected to the copier
Dimensions ..................................... 368 (W) x 53 (D) x 180 (H) mm
14 1/2" (W) x 2 1/16" (D) x 7 1/16" (H)
Weight............................................. Approx. 0.65 kg/1.43 lbs

1-1-2

2C9

1-1-2

Parts names

(1) Copier

Figure 1-1-1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Original cover
Copy storage section
Operation panel
Drawer
Width guide
Length guide
Left cover handle
Bypass tray
Support guide
Slider

11.
12.
13.
14.
15.
16.
17.
18.
19.

Contact glass
Original size indicator plate
Left cover
Waste toner box
Toner container release lever
Toner container
Cleaner rod
Front cover
Power switch

1-1-3

2C9
(2) Operation panel
Metric

Inch

Figure 1-1-2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

1-1-4

Start key (Indicator)

Stop/Clear key
Reset key
Numeric keys
Energy Saver key (Indicator)
Interrupt key (Indicator)
Management key
Auto Exposure key
Copy exposure adjustment keys (Indicators)
Eco-copy key
Image mode selection key
Program key
Copy quantity/magnification display
Zoom (+) key
Zoom (-) key
Recall%/Enter key
Magnification Select key
Paper Select key

19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.

Paper supply indicator

Paper supply level indicator
Paper jam indicator
Bypass tray indicator
Original size Select key
Toner recovery indicator
Toner supply indicator
Memory overflow indicator
Maintenance indicator
Auto Selection key
Aggregate copy key
Duplex copy key
Divided key
Sort key
Border lightening key
Margin key
Printer type selection key

2C9

1-1-3

Machine cross section

Light path
Paper path

Figure 1-1-3 Machine cross section

1.
2.
3.
4.
5.
6.
7.
8.

Paper feed section

Optical section
Drum section
Developing section
Transfer and separation section
Fixing section
Exit and switchback section
Duplex section

1-1-5

2C9

1-1-4

Drive system

Figure 1-1-4
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

1-1-6

Drive motor gear

Gear 122
Registration gear 51
Registration motor gear
Gear 32
Gear 25
Gear 25
Gear 20
Paper feed clutch gear
Gear 30
Gear 31
Gear 25
Gear 49
Gear 30/23

15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.

Developing gear 25
Developing gear 26
Fixing joint gear 29
Gear 40
Gear 40
Gear 88/34
Gear 40
Fixing joint gear 40
Coupling gear
Gear 50
Gear 60
Exit motor gear
Gear 43/20

2C9
1-2 Handling Precautions

1-2-1

Drum

Note the following when handling or storing the drum.

When removing the drum unit, never expose the drum surface to strong direct light.
Keep the drum at an ambient temperature between -20C/-4F and 55C/131F and at a relative humidity not higher than
90% RH. Avoid abrupt changes in temperature and humidity.
Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.

1-2-2

Toner

Store the toner in a cool, dark place. Avoid direct light and high humidity.

1-2-1

2C9-6.0

1-2-3

Installation environment

Temperature: 10 - 32.5C/50 - 90.5F

Humidity: 15 - 80%RH
Power supply: 120 V AC, 9.0 A
220 - 240 V AC, 5.0 A (Average)
4. Power source frequency: 50 Hz 0.3%/60 Hz 0.3%
5. Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed
onto the machine.
Avoid dust and vibration.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a room with good ventilation.
6. Allow sufficient access for proper operation and maintenance of the machine.
Machine front: 1000 mm/39 3/8" Machine rear: 100 mm/3 15/16"
Machine right: 300 mm/11 13/16" Machine left: 300 mm/11 13/16"
1.
2.
3.

d
a

f
c

b
e
a: 571 mm/22 1/2"
b: 552 mm/21 3/4"
c: 502 mm/19 3/4"
d: 1371.5 mm/54"
e: 1272 mm/50 1/16"
f: 952.5 mm/37 1/2"
Figure 1-2-1 Installation dimensions

1-2-2

2C9
1-3 Installation

1-3-1

Unpacking and installation

(1) Installation procedure

Start

Unpacking.

Install the optional paper feeder.

Installing the toner

(maintenance item U130).

Load paper.
Remove the tapes and pins.

Install the original cover or the optional DP.

Output an own-status report

(maintenance item U000).

Install the optional duplex unit.

Exit maintenance mode.

Install the toner container.

Make test copies.

Connect the power cord.

Completion of the machine installation.

1-3-1

2C9-3

Unpacking.

Figure 1-3-1 Unpacking

1.
2.
3.
4.
5.
6.
7.
8.
9.

Copier
Power cord
Toner container
Outer case
Lower left pad
Lower right pad
Upper left pad
Upper right pad
Inner frame

* Place the machine on a level surface.

1-3-2

10.
11.
12.
13.
14.
15.
16.
17.
18.

Left spacer
Rear spacer
Rear pad
Skid
Belt
Eject sheet
Machine cover
Bar code labels
Top sheet

19. Original holder (Asia and

Oceania)
20. Operation guide
Cassette size sheet
Paper protection bag
Error code label
Inspection report

2C9-3

Install the optional paper feeder.

1. Install the optional paper feeder as necessary (see page 1-3-6 to 1-3-7).
Remove the tapes and pins.
1. Remove the ten tapes.
Tape

Tapes
Tape

Tapes

Tape
Tapes

Figure 1-3-2
2. Remove the two pins for light source unit.

Pins

Figure 1-3-3
Install the original cover or the optional DP.
1. Install the original cover or optional DP (see page 1-3-8 to 1-3-10 when installing the DP).
Install the optional duplex unit.
1. Install the optional duplex unit as necessary (see page 1-3-11 to 1-3-13).
1-3-3

2C9

Install the toner container.

1. Open the front cover.
2. Tap the top of the toner container five to six
times.
3. Shake the toner container approximately 10
times in the horizontal direction to stir toner.
4. Turn the toner container release lever and
gently push the toner container into the
copier.
*Push the container all the way into the
copier until it locks in place.
5. Restore the toner container release lever.
6. Close the front cover.

Toner container release lever

Toner container

Figure 1-3-4
Connect the power cord.
1. Connect the power cord to the connector on the copier.
2. Insert the power plug into the wall outlet and turn the power switch on.
Installing the toner (maintenance item U130).
1. Enter the maintenance mode by entering "10871087" using the numeric keys.
2. Enter "130" using the numeric keys and press the start key.
3. Press the start key to execute the maintenance item.
Installation of toner starts and "9" is indicated in the copy quantity display. Each time one minute elapses, the
indicated value decrements. When the installation is complete, "Gd" will be displayed if the installation is successful or "nG" will be displayed if it has failed.
4. Press the stop/clear key.
Load paper.
1. Load paper in the drawer.
Output an own-status report (maintenance item U000).
1. Enter "000" using the numeric keys and press the start key.
2. Select "d-L" and press the start key to output a list of the current settings of the maintenance items.
3. Press the stop/clear key.
Exit maintenance mode.
1. Enter "001" using the numeric keys and press the start key.
The machine exits the maintenance mode.
Make test copies.
1. Place an original and make test copies.
Completion of the machine installation.

1-3-4

2C9-6.0

1-3-2

Setting initial copy modes

Factory settings are as follows:

Maintenance
item No.

Contents

Factory setting

U253

Switching between double and single counts

Double count

U254

Turning auto start function on/off

ON

U255

Setting auto clear time

90s

U258

Switching copy operation at toner empty detection

SINGLE MODE

U260

Changing the copy count timing

After ejection

U342

Setting the ejection restriction

ON

U343

Switching between duplex/simplex copy mode

Simplex copy

U344

Setting preheat/energy saver mode

ENERGY STAR

1-3-5

2C9

1-3-3

Installing the paper feeder (option)

<Procedure>
1. Place the copier on the paper feeder by
aligning the positioning insertion sections of
the copier with the positioning pins at the
rear part of the paper feeder.
* When placing the copier, take care not to
hit the copier against the drawer, the pins or
ground plate of the paper feeder.

Positioning pins

Paper feeder

Figure 1-3-5
For stacking paper feeders for use:
Stack a paper feeder on another paper feeder by
aligning the positioning insertion sections of the
first paper feeder with the positioning pins at the
rear part of the second paper feeder. (Up to three
paper feeders can be stacked.)

Positioning
pins

Positioning
pins

Figure 1-3-6
2. If a type of paper that is not included in the
specifications for the standard sheet cassette size is used, replace the cassette size
sheet indication with the supplied one.
3. Insert the copier power plug into the wall
outlet and turn the copier power switch on.
Load paper in the drawer and make test
copies to check the operation.

Cassette size
sheet indication

Figure 1-3-7

1-3-6

2C9
Adjusting the leading edge timing
1. Run maintenance mode 034.
Press the image quality mode key until "Text" is lit. (group 1)
First paper feeder: Press the exposure key until "exp3" is lit. (mode 3)
Second paper feeder: Press the exposure key until "exp4" is lit. (mode 4)
Third paper feeder: Press the exposure key until "exp5" is lit. (mode 5)
Make a test copy to check the image. If an adequate image cannot be obtained, carry out the following adjustment.
2. If a copy example a is obtained, increase the adjustment value.
If a copy example b is obtained, decrease the adjustment value.
Setting range: -5.0 - 10.0
3. Make a test copy again.
4. Repeat steps 2 and 3 until an adequate image is obtained.

Adequate image

Copy example a

Copy example b

Figure 1-3-8
Adjusting the center line
1. Run maintenance mode 034.
Press the image quality mode key until "Text" and "Photo" are lit. (group 2)
First paper feeder: Press the exposure key until "exp3" is lit. (mode 3)
Second paper feeder: Press the exposure key until "exp4" is lit. (mode 4)
Third paper feeder: Press the exposure key until "exp5" is lit. (mode 5)
Make a test copy to check the image. If an adequate image cannot be obtained, carry out the following adjustment.
2. If a copy example a is obtained, increase the adjustment value.
If a copy example b is obtained, decrease the adjustment value.
Setting range: -8.0 - 10.0
3. Make a test copy again.
4. Repeat steps 2 and 3 until an adequate image is obtained.

Adequate image

Copy example a

Copy example b

Figure 1-3-9

1-3-7

2C9

1-3-4

Installing the DP (option)

<Procedure>
1. Remove the original holder and remove the
two screws from the rear top cover.
2. Pass the two pins through the screw holes
of the rear top cover and attach them to the
lower frame.

Pin
Screw
Pin
Screw

Figure 1-3-10
3. Place the DP on the copier by fitting the pins
into the holes at the hinge sections of the
DP and sliding them toward the front side.

DP
Pin

Pin

Hole

Hole

Figure 1-3-11
4. Secure the DP with the two chrome TP
screws M4 x 10 and the two screws that
have been removed in step 1.

Chrome
TP screw
M4 x 10 Screw

Chrome
TP screw
M4 x 10
Screw

DP

Figure 1-3-12

1-3-8

2C9-6.0

5. Close the DP, fit the fixing fitting

from the rear side of the right
hinge, and secure it with the two
bronze TP screws M3 x 06.
6. Connect the cable of the DP to the
copier.
* Be sure to tighten the fixing
screws on both side of the connector.
7. Remove the screw from the rear
cover and fit the connector protection plate to the rear cover using
the screw.

Cable

Fixing fitting
Bronze TP screws M3 x 06
Connector
protection plate
Screw

Figure 1-3-13
8. Clean the pasting position for the caution
label with alcohol.
Paste the caution label that corresponds to
the language according to the destination to
the DP.

Caution label

Figure 1-3-14
[Operation check]
1. Prepare an original on which 4 lines are
drawn 15 mm from the edges and the center
line is drawn.
2. Set the original on the DP and make a test
copy to check the copy image.
At this time, set the paper guide for the original table and drawer to the paper size to be
used.
3. If the copy image does not match the original image, carry out the following adjustments in maintenance mode.
Maintenance mode 070 (sub-scan line
adjustment)
Maintenance mode 071 (leading edge timing adjustment)
Maintenance mode 072 (center line adjustment)

15 mm

15 mm
Center line

15 mm

Lines

Lines

15 mm
Original

Figure 1-3-15

1-3-9

2C9-1
Maintenance mode 070 (sub-scan line adjustment)
For copy example a: decrease the value.
For copy example b: increase the value.
Changing the value by one changes the sub-scan line by 0.1%.
The larger the value, the larger the magnification of the sub-scan line of the copy image.
The smaller the value, the smaller the magnification of the sub-scan line of the copy image.

Original

Copy example a

Copy example b

Figure 1-3-16
Maintenance mode 071 (leading edge timing adjustment)
For copy example a: increase the value.
For copy example b: decrease the value.
Changing the value by one moves the leading edge by 0.17 mm.
The larger the value, the later the image scan start timing.
The smaller the value, the earlier the image scan start timing.

Original

Copy example a

Copy example b

Figure 1-3-17
Maintenance mode 072 (center line adjustment)
For copy example a: increase the value.
For copy example b: decrease the value.
Changing the value by one moves the center line by 0.17 mm.
The larger the value, the center of the image moves toward the right.
The smaller the value, the center of the image moves toward the left.

Original

Copy example a

Figure 1-3-18

1-3-10

Copy example b

2C9-6.0

1-3-5

Installing the duplex unit (option)

<Procedure>
1. Open the left cover.
2. Remove the stop ring and the strap from the rear side.
3. Restore the conveyor section.
4. Remove the pin and plate, and then remove the stopper from the front side.
5. Open the left cover until it is put horizontally.
Plate

Stopper
Stop
ring

Strap

Pin

Left cover

Figure 1-3-19
6. Turn the wire guide section of the duplex
unit in the direction indicated by the arrow.

Wire guide section

Figure 1-3-20
7. Insert the axis sections of the duplex unit
into the Ushape grooves of the conveyer
unit.

Axis section

Axis section

Duplex unit

Figure 1-3-21
1-3-11

2C9-6.0

8. Press the duplex unit in the direction indicated by the arrow to fit the claws into the
conveyer unit.

Duplex unit

Claw

Claw

Figure 1-3-22-1

9. Hang the hook of the plate lock on the conveying unit and then turn the plate lock to fit
the hole to the claw of the duplex unit.

Plate lock

Hook

Hole

Claw

Figure 1-3-22-2

10. Secure the duplex unit with the two S tite

screws M3 x 06.

Duplex unit

S tite screws
M3 x 06

Figure 1-3-23

1-3-12

2C9-6.0

11. Open the conveyer unit and connect the

connector of the duplex unit to the copier.
12. Reattach the removed parts to their original
positions.
13. Connect the copier power plug to the wall
outlet and turn the copier power switch on.

Duplex unit

Connector

Figure 1-3-24

Adjusting the leading edge timing

1. Run maintenance mode 034.
Press the image quality mode key until
"Text" is lit. (group 1)
Press the exposure key until "exp1" is flashing. (mode 6)
Make a test copy in the duplex mode to
check the image. If an adequate image cannot be obtained, carry out the following
adjustment.
2. If a copy example a is obtained, increase
the adjustment value.
If a copy example b is obtained, decrease
the adjustment value.
Setting range: -5.0 - 10.0
3. Make a test copy again.
4. Repeat steps 2 and 3 until an adequate
image is obtained.

Adequate image

Copy example a

Copy example b

Figure 1-3-25

Adjusting the center line

1. Run maintenance mode 034.
Press the image quality mode key until
"Text" and "Photo" are lit. (group 2)
Press the exposure key until "exp1" is flashing. (mode 6)
Make a test copy in the duplex mode to
check the image. If an adequate image cannot be obtained, carry out the following
adjustment.
2. If a copy example a is obtained, increase
the adjustment value.
If a copy example b is obtained, decrease
the adjustment value.
Setting range: -8.0 - 10.0
3. Make a test copy again.
4. Repeat steps 2 and 3 until an adequate
image is obtained.

Adequate image

Copy example a

Copy example b

Figure 1-3-26

1-3-13

2C9

1-3-6

Installing the drawer heater (option)

Drawer heater installation requires the following parts:

Drawer heater (P/N 120 V specifications: 2C960030, 220-240 V specifications: 2C960040)
One (1) M4 x 10 tap-tight S binding screw (P/N B3024100)
<Procedure>
1. Remove the right cover.
2. Pull out the drawer.
3. Remove the three screws and then the front
right cover.

Front right cover

Figure 1-3-27

1-3-14

2C9
4. Insert the cassette heater from the bottom of
the machine and attach it to the copier.
1) Pass the connector of the cassette heater
through the hole located in the right frame of
the machine to pull it out.
2) Insert the projections at the rear side of
the cassette heater mounting plate into the
two holes in the rear frame of the machine.
3) Position the screw hole of the drawer
heater to the screw hole of the front frame of
the machine and secure the heater using
the M4 x 10 Taptite S binding screw.
Holes in the rear frame

Projections
Drawer heater
Hole in the right frame

Screw hole
Connector

M4 x 10 tap tight
S binding screw

Figure 1-3-28

1-3-15

2C9

5. Remove the two screws and open the power

source PCB in the direction indicated by the
arrow.
* Take care not to open the power source
PCB too much.
6. Fit the wire of the drawer heater into the
groove of the frame and put it inside the
power source PCB.
* Fit the wire into the groove so that the
band mounted to the wire is located above
the frame.

Wire of the drawer heater

Power source PCB

Band

Figure 1-3-29
7. Reattach the power source PCB to its original position and connect the connector of
the drawer heater to YC8 of the power
source PCB.
8. Refit all the removed parts.

Connector

YC8

Figure 1-3-30

1-3-16

2C9-1

1-3-7

Installing the key counter (option)

Key counter installation requires the following parts:

Key counter cover (P/N 2A360010)
Key counter retainer (P/N 66060030)
Key counter mount (P/N 66060040)
Key counter assembly (P/N 41529210)
Four (4) M4 x 6 bronze TP-A screws (P/N B4304060)
One (1) M4 x 35 round head screw (P/N B0004350)
Two (2) M3 x 6 bronze flat-head screws (P/N B2303060)
One (1) M3 bronze nut (P/N C2303000)
Key counter mounting plate (P/N 2C960100)
Key counter wire (P/N 2C960110)
Procedure
1. Fit the key counter socket assembly to the
key counter retainer using the two screws
and nut.
2. Fit the key counter mount to the key counter
cover using the two screws, and attach the
key counter retainer to the mount using the
two screws.

M4 x 6 screws (B4304060)
Key counter retainer (66060030)
Key counter mount (66060040)
M3 nut
(C2303000)

Key counter cover

(2A360010)

M4 x 6 screws (B4304060)

Key counter socket assembly

(41529210)
M3 x 6 flat-head screws (B2303060)

Figure 1-3-31

1-3-17

2C9-1

3. Remove the rear cover.

4. Cut out the aperture plate on the right cover
using nippers.
5. Connect the 4-pin connector of the key
counter wire (located at a longer distance
from the tube) to YC13 on the engine PCB,
pass the wire through the two clamps, and
pull the other 4-pin connector out from the
aperture of the right cover.
* Arrange the key counter wire behind the
optical system wire as shown in the illustration.
6. Fold the 7-pin connector of the key counter
wire back, pass the wire through the clamp
at the upper part of the controller box, and
hang it.

Aperture
4-pin connector
7-pin connector
Clamp

Key counter wire

YC13
4-pin connector

Clamp

Figure 1-3-32
7. Pass the connector of the key counter
through the aperture of the key counter
mounting plate, and engage the projection
of key counter mounting plate with the
square hole of the key counter cover.

4-pin connector

Key counter mounting

plate (2C960100)

Aperture

Key counter
cover

Projection
Square hole

Figure 1-3-33

1-3-18

2C9-1
8. Connect the 4-pin connector of the key
counter to the key counter wire.
9. Engage the projection of the key counter
mounting plate with the aperture of the right
cover.
10. Secure the key counter cover and the key
counter mounting plate together with the
copier using a M4 x 35 screw.
11. Refit the rear cover.
Aperture
Key counter wire
4-pin connector
Projection
Key counter
cover

M4 x 35 screw
(B0004350)
Key counter mounting
plate (2C960100)

Figure 1-3-34
12. Insert the key counter into the key counter
socket assembly.
13. Turn the main switch on and enter the maintenance mode.
14. Run maintenance item U204 and select
KEYCOUNTER.
15. Exit the maintenance mode.
16. Check that if the key counter is removed,
U1 is displayed in the copy quantity display.
17. Check that the counter counts up as copies
are made.

1-3-19

2C9
1-4 Maintenance Mode

1-4-1

Maintenance mode

The copier is equipped with a maintenance function which can be used to maintain and service the machine.
(1) Executing a maintenance item

Start

Enter 10871087 using

the numeric keys.

Enter the maintenance item

number using the zoom
+/- keys or numeric keys.

Maintenance mode is entered.

The maintenance item is

selected.

Press the start key.

The selected maintenance item is run.

Press the stop/clear key.

Yes

Repeat the same

maintenance item?

No

Yes

Run another maintenance

item?

No
Enter 001 using the zoom
+/- keys or numeric keys
and press the start key.

Maintenance mode is exited.

End

1-4-1

2C9-6.0
(2) Maintenance mode item list
Section
General

Initialization
Drive, paper
feed and
paper conveying system

Item
No.

Outputting an own-status report

U001

Exiting the maintenance mode

U002

Setting the factory default data

U004

Checking the machine number

U005

Copying without paper

U019

Displaying the ROM version

U020

Initializing all data

U021

Initializing memories

U030

Checking motor operation

U031

Checking switches for paper conveying

U032

Checking clutch or solenoid operation

U034

Setting paper timing

Adjusting the leading edge registration
Adjusting the center line
Adjusting the trailing edge margin
Setting folio size
Length
Width

U051

Adjusting the amount of slack in the paper

U053

Performing fine adjustment of the motor speed

Drive motor speed adjustment
Polygon motor speed adjustment
Exit motor speed adjustment
Registration motor speed adjustment
Motor speed adjustment (for paper feed from bypass tray)
Motor speed adjustment (for paper feed from optional paper feeder)
Motor speed adjustment (in duplex mode)

0.9/1.2/1.3/1.3/1.3/1.0
-1.0/0.4/-1.2/-1.2/-1.2/0.3
0
330
210
20/0/ 0/ -20/ -20/0
0.1
0
-1
-0.1
-0.1
-0.3
-0.3

U060

Adjusting the scanner input properties

U061

Turning the exposure lamp on

U063

Adjusting the shading position

U065

Adjusting the scanner magnification

Main scanning direction
Auxiliary scanning direction

12

0
-10

U066

Adjusting the leading edge registration for scanning an original on the contact glass

U067

Adjusting the center line for scanning an original on the contact glass

-4

U068

Adjusting the scanning position for originals from the DP

U070

Adjusting the DP magnification

U071

Adjusting the DP scanning timing

U072

Adjusting the DP center line

U073

Checking scanner operation

U074

Adjusting the DP input light luminosity

U076

Adjusting the DP automatically

U087

Turning the DP scanning position adjust mode on/off

U088

Setting the input filter (moire reduction mode)

U089

Outputting a MIP-PG pattern

U091

Checking shading

U092
Adjusting the scanner automatically
*Initial setting for executing maintenance item U020
1-4-2

Initial
setting*

U000

U035

Optical

Content of maintenance item

0/0
0/0/0/0
0/0

ON/35
Off
-

2C9-6.0

Section
Optical

High voltage

Item
No.
U093

Fixing and
cleaning

Operation
panel and
support
equipment

Mode setting

Setting the exposure density gradient

Text/text and photo/photo mode

Initial
setting*
0/0/0

U099

Checking the original size detection

U100

Setting the main high voltage

Grid control voltage
Copy interval
Copy quantity
Correction amount

135
60
50
10

Setting the other high voltages

Developing bias clock frequency
Developing bias clock duty
Transfer control voltage (large size)
Transfer control voltage (small size)
Transfer charging output OFF timing
Transfer charging output ON timing
Separation control voltage
Separation charging output ON timing
Separation charging output OFF timing

27
45
168
179
37
36
1
35
42

U101

Developing

Content of maintenance item

U110

Checking/clearing the drum count

U130

Toner install mode

U144

Setting toner loading operation

U157

Checking/clearing the developing drive time

U158

Checking/clearing the developing count

U161

Setting the fixing control temperature

Primary stabilization fixing temperature
Secondary stabilization fixing temperature
Copying operation temperature 1
Copying operation temperature 2
Number of sheets for fixing control
Number of sheets for fixing control (thick paper)

Off

140
160
170
180
5
20

U162

Stabilizing fixing forcibly

U163

Resetting the fixing problem data

U167

Checking/clearing the fixing count

U199

Checking the fixing temperature

U200

Turning all LEDs on

U202

Setting the KMAS host monitoring system

U203

Operating DP separately

U204

Setting the presence or absence of a key card or key counter

U207

Checking the operation panel keys

U243

Checking the operation of the DP motors and solenoids

U244

Checking the DP switches

U250

Setting the maintenance cycle

U251

Checking/clearing the maintenance count

U252

Setting the destination

U253

Switching between double and single counts

A3

U254

Turning auto start function on/off

On

Off

150000
0
Japan

*Initial setting for executing maintenance item U020

1-4-3

2C9-6.0

Section
Mode setting

Image
processing

Other

Item
No.

Content of maintenance item

U255

Setting auto clear time

U258

Switching copy operation at toner empty detection

Single mode

U260

Changing the copy count timing

After ejection

U265

Setting the destination specifications

U332

Setting the size conversion factor

1.0

U342

Setting the ejection restriction

On

U343

Switching between duplex/simplex copy mode

U344

Setting preheat/energy saver mode

U345

Setting the value for maintenance due indication

U402

Adjusting margins of image printing

U403

Adjusting margins for scanning an original on the contact

glass

U404

Adjusting margins for scanning an original from the DP

U407

Adjusting the leading edge registration for memory image

printing

U901

Checking/clearing copy counts by paper feed locations

U903

Checking/clearing the paper jam counts

U904

Checking/clearing the service call counts

U905

Checking/clearing counts by the DP

U908

Checking the total count

U910

Clearing the black ratio data

U911

Checking/clearing copy counts by paper size

U927

Clearing accounting counter

U928

Checking the machine life counts

U941

Setting the default magnification ratio of the default cassette

U942

Setting of amount of slack for feeding from DP

U990

Checking/clearing the time for the exposure lamp to light

U991

Checking the scanner count

U993

Outputting a VTC-PG pattern

*Initial setting for executing maintenance item U020

1-4-4

Initial
setting*
90

Simplex copy
ENERGY STAR

100%
0/0

2C9-4
(3) Contents of maintenance mode items
Maintenance
item No.
U000

Description
Outputting an own-status report
Description
Outputs lists of the current settings of the maintenance items, and paper jam and service call occurrences.
Purpose
To check the current setting of the maintenance items, or paper jam or service call occurrences. Before initializing the backup RAM, output a list of the current settings of the maintenance items to reenter the settings
after initialization or replacement.
Method
1. Press the start key. A selection item appears.
2. Select the item to be output using the copy exposure adjustment keys.
Display

Output list

d-L

List of the current settings of the maintenance modes

J-L

List of the paper jam occurrences

C-L

List of the service call occurrences

3. Press the start key. The test copy mode is entered and a list is output.
When A4/11" x 8 1/2" paper is available, a report of this size is output. If not, specify the paper feed location.
When output is complete, the selected item appears.
Completion
Press the stop/clear key while a selection item is displayed. The indication for selecting a maintenance item
No. appears.
U001

Exiting the maintenance mode

Description
Exits the maintenance mode and returns to the normal copy mode.
Purpose
To exit the maintenance mode.
Method
Press the start key. The normal copy mode is entered.

U002

Setting the factory default data

Description
Restores the machine conditions to the factory default settings.
Purpose
To move the mirror frame of the scanner to the position for transport (position in which the
frame can be fixed).
Method
1. Press the start key. "on" appears.
2. Press the start key.The mirror frame of the scanner returns to the position for transport.
Completion
The power switch turns off.

1-4-5

2C9-4
Maintenance
item No.
U004

Description
Checking the machine number
Description
Displays the machine number.
Purpose
To check the machine number.
Method
1. Press the start key. The currently set machine number is displayed.
2. Change the indication of the copy quantity display by lighting a copy exposure indicator using the copy
exposure adjustment keys.
Copy exposure indicator Copy quantity display
Exp. 1 (lit)

1st digit of machine number

Exp. 2 (lit)

2nd digit of machine number

Exp. 3 (lit)

3rd digit of machine number

Exp. 4 (lit)

4th digit of machine number

Exp. 5 (lit)

5th digit of machine number

Exp. 1 (flashing)

6th digit of machine number

Exp. 2 (flashing)

7th digit of machine number

Exp. 3 (flashing)

8th digit of machine number

Exp. 4 (flashing)

9th digit of machine number

Exp. 5 (flashing)

10th digit of machine number

Code Corresponding Table

0: 30

A: 41

K: 4B

U: 55

1: 31

B: 42

L: 4C

V: 56

2: 32

C: 43

M: 4D

W: 57

3: 33

D: 44

N: 4E

X: 58

4: 34

E: 45

O: 4F

Y: 59

5: 35

F: 46

P: 50

Z: 5A

6: 36

G: 47

Q: 51

7: 37

H: 48

R: 52

8: 38

I: 49

S: 53

9: 39

J: 4A

T: 54

Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-5-1
1-4-6

2C9-4

This page is intentionally left blank.

1-4-7

2C9

Maintenance
item No.
U005

Description
Copying without paper
Description
Simulates the copy operation without paper feed.
Purpose
To check the overall operation of the machine.
Method
1. Press the start key. A selection item appears.
2. Select the item to be operated using the copy exposure adjustment keys.
Display

Operation

Only the copier operates.

P-d

Both the copier and DP operate.

3. Press the interrupt key.

4. Set the operation conditions required. Changes in the following settings can be made.
Paper feed locations
Magnifications
Number of copies: continuous copying is performed when set to 250.
Copy density
Keys on the operation panel other than the energy saver (preheat) key
5. To control the paper feed pulley, remove all the paper in the drawers, or the drawers. With the paper
present, the paper feed pulley does not operate.
6. Press the start key. The operation starts.
Copy operation is simulated without paper under the set conditions. When operation is complete, the
selected item appears.
7. To stop continuous operation, press the stop/reset key.
Completion
Press the stop/clear key while a selection item is displayed. The indication for selecting a maintenance item
No. appears.
U019

Displaying the ROM version

Description
Displays the part number of the ROM fitted to each board.
Purpose
To check the part number or to decide if the ROM version is new from the last digit of the number.
Method
1. Press the start key. A selection item appears.
2. Select the item to be displayed using the image mode selection key and copy exposure adjustment
keys.
Image mode LEDs

Copy exposure
indicator

Copy quantity display

Exp. 1
Exp. 2

number of the main ROM

number of the main ROM sub

Exp. 1
Exp. 2

number of the engine ROM

number of the engine ROM sub

Exp. 1
Exp. 2
Exp. 3

number of the first paper feeder ROM

number of the second paper feeder ROM
number of the third paper feeder ROM

Exp. 1

number of the DP ROM

: Off,
: On,
: Flashing
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-6

2C9
Maintenance
item No.
U020

Description
Initializing all data
Description
Initializes all the backup RAM on the main board to return to the original settings.
Purpose
Run as needed.
Method
1. Press the start key.
2. Select "on" using the zoom +/- keys.
Display

Operation

---

Canceling initialization

on

Executing initialization

3. Press the start key. All data in the backup RAM is initialized, and the original settings for Japan specifications are set.
When initialization is complete, the machine automatically returns to the same status as when the main
switch is turned on.
Completion
To exit this maintenance item without executing initialization, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U021

Initializing memories
Description
Initializes the setting data other than that for adjustments due to variations between respective machines, i.e.,
settings for counters, service call history and mode settings. As a result, initializes the backup RAM according
to the specifications depending on the destination selected in U252.
Purpose
Used to return the machine settings to the factory settings.
Method
1. Press the start key.
2. Select "on" using the zoom +/- keys.
Display

Operation

---

Canceling initialization

on

Executing initialization

3. Press the start key. All data other than that for adjustments due to variations between machines is initialized based on the destination setting. When initialization is complete, the machine automatically returns
to the same status as when the main switch is turned on.
Completion
To exit this maintenance item without executing initialization, press the stop/clear key. The indication for
selecting a maintenance item No. appears.

1-4-7

2C9
Maintenance
item No.
U030

Description
Checking motor operation
Description
Drives each motor.
Purpose
To check the operation of each motor.
Method
1. Press the start key. A selection item appears.
2. Select the motor to be operated using the copy exposure adjustment keys.
Display

Motor

Drive motor (DM)

2F

Registration motor (RM)

F1

Drawer drive motor 1 (DDM1)*

F2

Drawer drive motor 2 (DDM2)*

F3

Drawer drive motor 3 (DDM3)*

EJ1

Exit motor (EM) forward rotation

EJ2

Exit motor (EM) reverse rotation

*: Optional.
3. Press the start key. The selected motor operates.
4. To stop operation, press the stop/reset key.
Completion
Press the stop/clear key after operation stops. The indication for selecting a maintenance item No. appears.
U031

Checking switches for paper conveying

Description
Displays the on-off status of each paper detection switch on the paper path.
Purpose
To check if the switches for paper conveying operate correctly.
Method
1. Press the start key.
2. Turn each switch on and off manually to check the status. When the on-status of a switch is detected,
the original size indicator corresponding to the operated switch lights.
Original size indicator

Switch

A3R/Ledger

Exit switch (ESW)

A5R/Legal

Registration switch (RSW)

A4/Letter-R

Drawer feed switch 1 (DFSW1)*

B4R/Letter

Drawer feed switch 2 (DFSW2)*

B5R/Statement

Feedshift switch (FSSW)

Folio/U

Duplex paper conveying switch (DUPPCSW)*

*: Optional.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-8

2C9-4
Maintenance
item No.
U032

Description
Checking clutch or solenoid operation
Description
Turns each clutch or solenoid on.
Purpose
To check the operation of each clutch or solenoid.
Method
1. Press the start key. A selection item appears.
2. Select the clutch or solenoid to be operated using the copy exposure adjustment keys.
3. Press the start key. The selected clutch or solenoid turns on for 1 s.
Display

Clutch

P1

Paper feed clutch (PFCL)

Pb

Bypass paper feed solenoid (BYPPFSOL)

F1

Drawer paper feed clutch 1 (DPFCL1)*

F2

Drawer paper feed clutch 2 (DPFCL2)*

F3

Drawer paper feed clutch 3 (DPFCL3)*

*: Optional.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U034

Adjusting the print start timing

Adjustment
See pages 1-6-12, 14, 14-1.

U035

Setting folio size

Description
Changes the image area for copying onto folio size paper.
Purpose
To prevent the image at the trailing edge, or right or left side of the paper from not being copied by setting the
actual size of the folio paper used.
Method
Press the start key.
Setting
1. Select the item to be set using the copy exposure adjustment keys.
2. Change the setting using the zoom +/- keys.
Copy exposure indicator

Setting

Setting range

Initial setting

Exp. 1

Length

330 to 356 mm

330

Exp. 2

Width

200 to 220 mm

210

3. Press the start key. The value is set.

Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U051

Adjusting the amount of slack in the paper

Adjustment
See page 1-6-16.

1-4-9

2C9-4
Maintenance
item No.
U053

Description
Performing fine adjustment of the motor speed
Description
Performs fine adjustment of the speeds of the motors.
Purpose
Used to adjust the speed of the respective motors when the magnification is not correct. Also speed adjustment for each paper source can be performed in group 2.
Method
Press the start key.
Setting
1. Select the group to be set or checked by lighting image mode LEDs using the image mode selection
key.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
3. Change the setting using the zoom +/- keys.
Image mode LEDs Copy exposure
indicator
Exp. 1
Exp. 2
Exp. 3
Exp. 4
Exp. 1
Exp. 2
Exp. 3

Setting
range
Drive motor speed adjustment
-5.0 to +5.0
Polygon motor speed adjustment
-5.0 to +5.0
Exit motor speed adjustment
-5.0 to +5.0
Registration motor speed adjustment -5.0 to +5.0
Motor speed adjustment (for paper
-5.0 to +5.0
feed from bypass tray)
Motor speed adjustment (for paper
-5.0 to +5.0
feed from optional paper feeder)
Motor speed adjustment
-5.0 to +5.0
(in duplex mode)

Description

Initial
setting
0.1
0
-1
-0.1
-0.1
-0.3
-0.3

Drive motor speed adjustment (unit: %)

*Increasing the setting makes the image longer in the auxiliary scanning direction, and decreasing it
makes the image shorter in the auxiliary scanning direction.
*Polygon motor speed adjustment (unit: %)
*Increasing the setting makes the image longer in the main scanning direction and shorter in the auxiliary scanning direction; decreasing the setting makes the image shorter in the main scanning direction
and longer in the auxiliary scanning direction.
4. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being performed, a VTC pattern shown below is output in interrupt copy mode.
Correct values for an A3/11" x 17" output are:
A = 300 1.5 mm
B = 270 1.35 mm

Figure 1-4-1
Adjustment
1. Output an A3/11" x 17" VTC pattern in interrupt mode.
2. Measure A and B on the VTC pattern (Figure 1-4-1), and perform the following adjustments if they are
different from the correct sizes:
A: Drive motor speed adjustment
B: Polygon motor speed adjustment
Completion
Press the stop/clear key while a selection item is displayed. The indication for selecting a maintenance item
No. appears.

1-4-10

2C9
Maintenance
item No.
U060

Description
Adjusting the scanner input properties
Description
Adjusts the image scanning density.
Purpose
Used when the entire image appears too dark or light.
Method
Press the start key.
Setting
1. Change the setting using the zoom +/- keys.
Description

Setting range

Initial setting

Image scanning density

0 to 23

12

Increasing the setting makes the density lower, and decreasing it makes the density higher.
2. Press the start key. The value is set.
Test copy mode
While this maintenance item is being performed, copying from an original can be made in test copy
mode.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
Caution
The following settings are also reset to the initial values by performing this maintenance item:
Exposure density gradient set in maintenance mode (U093)
Exposure set in the copy default item of the copier management mode
U061

Turning the exposure lamp on

Description
Turns the exposure lamp on.
Purpose
To check the exposure lamp.
Method
1. Press the start key. "on" appears.
2. Press the start key. The exposure lamp lights.
3. To turn the exposure lamp off, press the stop/clear key.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-11

2C9
Maintenance
item No.
U063

Description
Adjusting the shading position
Description
Changes the shading position.
Purpose
Used when white lines continue to appear longitudinally on the image after the shading plate is cleaned. This
is due to flaws or stains inside the shading plate. To prevent this problem, the shading position should be
changed so that shading is possible without being affected by the flaws or stains.
Method
1. Press the start key.
2. Change the setting using the zoom +/- keys.
Description

Setting range

Initial setting

Change in value per step

Shading position

-5 to +5

0.17 mm

Increasing the setting moves the shading position toward the machine left, and decreasing it moves the
position toward the machine right.
3. Press the start key. The value is set.
Test copy mode
While this maintenance item is being performed, copying from an original can be made in test copy mode.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U065

Adjusting the scanner magnification

Adjustment
See pages 1-6-28 and 29.

U066

Adjusting the leading edge registration for scanning an original on the contact glass
Adjustment
See page 1-6-30.

U067

Adjusting the center line for scanning an original on the contact glass
Adjustment
See page 1-6-31.

U068

Adjusting the scanning position for originals from the DP

Description
Adjusts the position for scanning originals from the DP.
Purpose
Used when there is a regular error between the leading edges of the original and the copy image when the DP
is used.
Method
Press the start key.
Setting
1. Change the setting using the zoom +/- keys.
Description

Setting range

Initial setting

Change in value per step

Scanning position

-17 to +17

0.254 mm

Increasing the setting moves the image backward, and decreasing it moves the image forward.
2. Press the start key. The value is set.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-12

2C9-4
Maintenance
item No.
U070

Description
Adjusting the DP magnification
Description
Adjusts the DP original scanning speed.
Purpose
To be executed if the correct magnification is not obtained in the auxiliary scanning direction when the optional
DP is used.
Caution
Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.
U053

U065

U070

Method
Press the start key.
Setting
1. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
2. Change the setting using the zoom +/- keys.
Copy exposure
indicator

Description

Setting range

Initial setting

Change in
value per step

Exp. 1

Original conveying motor

speed (First side)

-25 to +25

0.1%

Exp. 2

Original conveying motor

speed (Second side)

-25 to +25

0.1%

First side: Simplex or front side in duplex copying; Second side: Back side in duplex copying
Increasing the setting makes the image longer, and decreasing it makes the image shorter.
3. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being performed, copying from an original can be made in interrupt copy
mode.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-13

2C9-4
Maintenance
item No.
U071

Description
Adjusting the DP scanning timing
Description
Adjusts the DP original scanning timing.
Purpose
To be executed if there is a regular error between the leading or trailing edges of the original and the copy
image when the optional DP is used.
Caution
Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.
U034

U066

U071

Method
Press the start key.
Setting
1. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
2. Change the setting using the zoom +/- keys.
Copy exposure
indicator

Description

Exp. 1

Setting range

Initial setting

Change in
value per step

DP leading edge registration -32 to +32

(First side)

0.254 mm

Exp. 2

DP trailing edge registration

(First side)

-42 to +32

0.254 mm

Exp. 3

DP leading edge registration -32 to +32

(Second side)

0.254 mm

Exp. 4

DP trailing edge registration

(Second side)

0.254 mm

-42 to +32

First side: Simplex or front side in duplex copying; Second side: Back side in duplex copying
Decreasing the setting moves the copy image backward, and increasing it moves the copy image forward.
3. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being performed, copying from an original can be made in interrupt copy
mode.
Adjustment
1. In interrupt copy mode, make a copy using the DP.
2. Check the copy image and adjust the registration as follows.
For copy example 1, decrease the setting of exp.1.
For copy example 2, increase the setting of exp.1.

Original

Copy
example 1

Copy
example 2

Figure 1-4-2
Completion
Press the stop/clear key while a selection item is displayed. The indication for selecting a maintenance item
No. appears.

1-4-14

2C9-4
Maintenance
item No.
U072

Description
Adjusting the DP center line
Description
Adjusts the scanning start position for the DP original.
Purpose
To be executed if there is a regular error between the centers of the original and the copy image when the
optional DP is used.
Caution
Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.
U034

U067

U072

Method
Press the start key.
Setting
1. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
2. Change the setting using the zoom +/- keys.
Copy exposure
indicator

Description

Setting range

Initial setting

Change in
value per step

Exp. 1

DP center line (First side)

-6.6 to +6.6

0.1 mm

Exp. 2

DP center line (Second side)

-3.0 to +3.0

0.1 mm

First side: Simplex or front side in duplex copying; Second side: Back side in duplex copying
Increasing the setting moves the image to the right, and decreasing it moves the image to the left.
3. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being performed, copying from an original can be made in interrupt copy
mode.
Adjustment
1. In interrupt copy mode, make a copy using the DP.
2. Check the copy image and adjust the center line as follows.
For copy example 1, increase the setting.
For copy example 2, decrease the setting.
Reference

Original

Copy
example 1

Copy
example 2

Figure 1-4-3
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-15

2C9
Maintenance
item No.
U073

Description
Checking scanner operation
Description
Simulates the scanner operation under arbitrary conditions.
Purpose
To check scanner operation.
Method
1. Press the start key.
2. Select the item to be changed by lighting a copy exposure indicator using the copy exposure adjustment
keys.
3. Change the setting using the zoom +/- keys.
Copy exposure indicator

Operating conditions

Setting range

Exp. 1

Magnification

50 to 200%

Exp. 2

Paper size

See below.

Exp. 3

On and off of the exposure lamp

on or off

Paper size for each setting

Setting

Paper size

Setting

Paper size

A4

42

A5R

B5

47

Folio

24

11" x 8 1/2"

52

11" x 17"

36

A3

53

11" x 15"

39

B4

55

8 1/2" x 14"

40

A4R

56

8 1/2" x 11"

41

B5R

58

5 1/2" x 8 1/2"

4. Press the interrupt key.

5. Press the start key. Scanning starts under the selected conditions.
6. To stop operation, press the stop/clear key.
Completion
Press the stop/clear key when scanning stops. The indication for selecting a maintenance item No. appears.
U074

Adjusting the DP input light luminosity

Description
Adjusts the luminosity of the exposure lamp for scanning originals from the DP.
Purpose
Used if the exposure amount differs significantly between when scanning an original on the contact glass and
when scanning an original from the DP.
Method
Press the start key.
Setting
1. Change the setting using the zoom +/- keys.
Description

Setting range

Initial setting

DP input light luminosity

0 to 8

Increasing the setting makes the luminosity higher, and decreasing it makes the luminosity lower.
2. Press the start key. The value is set.
Test copy mode
While this maintenance item is being performed, copying from an original can be made in test copy mode.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-16

2C9-6.0
Maintenance
item No.
U076

Description
Adjusting the DP automatically
Description
Uses a specified original and automatically adjusts the following items in the DP scanning section.
Adjusting the DP magnification (U070)
Adjusting the DP scanning timing (U071)
Adjusting the DP center line (U072)
When this maintenance item is performed, the settings in U070, U071 and U072 are also changed.
Purpose
To perform automatic adjustment of various items in the optional DP scanning section.
Method
1. Place the specified original (P/N: 2A068021) on the DP.
2. Press the start key. "on"appears.
3. Press the start key. Auto adjustment starts. When adjustment is complete, "Gd" appears.
4. Display each setting value after adjustment by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator Description
Exp. 1

Execution result

Exp. 2

DP scanning timing

Exp. 3

DP center line

Exp. 4

DP magnification

If a problem occurs during auto adjustment, "nG"is displayed and operation stops. Determine the details
of the problem and either repeat the procedure from the beginning, or adjust the remaining items manually by running the corresponding maintenance items.
Completion
Press the stop/clear key after auto adjustment is complete.The indication for selecting a maintenance item
No. appears.
If the stop/clear key is pressed during auto adjustment, adjustment stops and no settings are changed.

1-4-16-1
1-4-17

2C9-4

This page is intentionally left blank.

1-4-18

2C9

Maintenance
item No.
U087

Description
Turning the DP scanning position adjust mode on/off
Description
Turns on or off the DP scanning position adjust mode, in which the DP original scanning position is adjusted
automatically by determining the presence or absence of dust on the slit glass. Also changes the reference
data for identifying dust.
Reference
In the DP original scanning position adjust mode, the presence or absence of dust is determined by comparing the scan data of the original trailing edge and that taken after the original is conveyed past the DP original
scanning position. If dust is identified, the DP original scanning position is adjusted for the following originals.
Purpose
Used to prevent appearance of black lines due to dust adhering in the original scanning position on the slit
glass when the DP is used.
Method
1. Press the start key.
2. Select the item to be set by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator Description
Exp. 1

Setting the mode on/off

Exp. 2

Setting the reference data for identifying dust

Setting the mode on/off

1. Select "on" or "oFF" using the zoom +/- keys.
Display

Description

on

DP scanning position adjust mode on

oFF

DP scanning position adjust mode off

Initial setting: on
2. Press the start key. The setting is set.
Setting the reference data for identifying dust
Available only when the mode is turned on.
1. Change the setting using the zoom +/- keys.
Description

Setting range

Initial setting

Minimum density to be regarded as dust

10 to 95

35

Example
The figure indicates the density in 256 levels of gray (0: white, 255: black). When the setting is 35, data
of the level of 35 or higher is regarded as dust and data of lower level is regarded as the background
(scan data taken when there is no original).
2. Press the start key. The value is set.
Completion
Press the stop/clear key while a selection item is displayed. The indication for selecting a maintenance item
No. appears.

1-4-17

2C9-4
Maintenance
item No.
U088

Description
Setting the input filter (moire reduction mode)
Description
Turns moire reduction mode on and off by switching the input filter on and off.
Purpose
Used to prevent regular density unevenness (moir) on halftone image areas of the copy image in text mode
and text and photo mode. Such moire is more likely to appear when an enlargement or reduction copy is
made in text mode from an original containing large halftone image areas.
Method
Press the start key.
Setting
1. Select "on" or "oFF" using the zoom +/- keys.
Display

Description

on

Moir reduction mode

oFF

Normal copy mode

If moire on the copy image is significant, change the setting to "on". Note that when the moire reduction
mode is turned on, the resolution may be slightly reduced.
2. Press the start key. The value is set. The indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U089

Outputting a MIP-PG pattern

Description
Selects and outputs a MIP-PG pattern created in the copier.
Purpose
When performing respective image printing adjustments, used to check the machine status apart from that of
the scanner with a non-scanned output MIP-PG pattern.
Method
1. Press the start key.
2. Select the MIP-PG pattern to be output using the copy exposure adjustment keys.
Copy exposure
indicator

Display

Description

Setting range

Initial setting

Exp. 1

G-S

Gray scale

Exp. 2

0 (setting value)

Mono level

0 to 255

Exp. 3

FFL

256 level

Exp. 4

1-d

1-dot level

3. Press the interrupt key. The machine enters the PG pattern output mode.
4. Press the start key. A MIP-PG pattern is output.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-18

2C9
Maintenance
item No.
U091

Description
Checking shading
Description
Performs scanning under the same conditions as before and after shading is performed, displaying the original scanning values at nine points of the contact glass.
Purpose
To check the change in original scanning values before and after shading. The results may be used to decide
the causes for fixing unevenness (uneven density) of the gray area of an image: either due to optical (shading
or CCD) or other problems. Also to check the causes for a white or black line appearing longitudinally.
Method
1. Press the start key. A selection item appears.
2. Select the item to be operated using the zoom +/- keys.
Display

Operation

on

Performs scanning before shading and displays the result.

oFF

Performs scanning after shading and displays the result.

3. Press the start key. Scanning is performed under the selected conditions and the result is displayed.
4. Change the measurement point by lighting a copy exposure indicator or making one flash using the
copy exposure adjustment keys. For the correspondence between the measurement points and the
copy exposure indicators, see Figure 1-4-4.
100 mm from the machine
center toward machine rear

Machine center

100 mm from the machine

center toward machine front

20 mm from the machine left 200 mm from

machine left
400 mm from machine left

Point

Copy exposure indicator

Point

Copy exposure indicator

exp. 1 (lit)

exp. 1 (flashing)

exp. 2 (lit)

exp. 2 (flashing)

exp. 3 (lit)

exp. 3 (flashing)

exp. 4 (lit)

exp. 4 (flashing)

exp. 5 (lit)
Figure 1-4-4

When scanning is performed before shading, the scan value at the machine center should be slightly different from those at the machine front and rear. When scanning is performed after shading, there should
be no difference between respective values. Any differences between the values at machine front and
rear indicates that scanner problem causes the fixing unevenness. If the displayed results indicate no
shading problems, the fixing unevenness (uneven copy density) is caused by factors other than in the
scanner section (shading or CCD). If a black line appears, the cause may be assumed based on the
results of the scanning operation before shading: if a white line appears, they may be assumed based
on the results of the scanning operation after shading. Note that depending on the thickness and location of the black or white line, it may not be possible to use this method to determine the cause. This is
because the displayed values obtained from scanning at the limit of nine points are insufficient to provide significant information.
5. Press the stop/clear key. The selected item appears.
Completion
Press the stop/clear key while a selection item is displayed. The indication for selecting a maintenance item
No. appears.

1-4-19

2C9-6.0
Maintenance
item No.
U092

Description
Adjusting the scanner automatically
Description
Makes auto scanner adjustments in the order below using the specified original.
Adjusting the scanner center line (U067)
Adjusting the scanner leading edge registration (U066)
Adjusting scanner magnification in the auxiliary direction (U065)
When this maintenance item is performed, the settings in U065, U066 and U067 are also changed.
Purpose
Used to make respective auto adjustments for the scanner.
Method
1. Place the specified original (P/N: 2A068021) on the contact glass.
2. Press the start key. "on" appears.
3. Press the start key. Auto adjustment starts. When adjustment is complete, "Gd" appears.
4. Display each setting value after adjustment by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator Description
Exp. 1

Scanner center line

Exp. 2

Scanner leading edge registration

Exp. 3

Scanner magnification in the auxiliary scanning direction

If a problem occurs during auto adjustment, "nG" is displayed and operation stops. Lighting the copy
exposure indicator exp. 2 and then exp. 3 using the copy exposure adjustment keys will display the error
code. Determine the details of the problem and either repeat the procedure from the beginning, or adjust
the remaining items manually by running the corresponding maintenance items.
Completion
Press the stop/clear key after auto adjustment is complete. The indication for selecting a maintenance item
No. appears.
If the stop/clear key is pressed during auto adjustment, adjustment stops and no settings are changed.

1-4-20

2C9
Maintenance
item No.
U093

Description
Setting the exposure density gradient
Description
Changes the exposure density gradient in manual density mode, depending on respective image modes (text,
text and photo, photo).
Purpose
To set how the image density is altered by a change of one step in the manual density adjustment. Also used
to make copy image darker or lighter.
Start
1. Press the start key. A selection item appears.
2. Select the image mode to be adjusted by lighting image mode LEDs using the image mode selection
key.
Image mode LEDs

Description
Density in text mode

Density in text and photo mode

Density in photo mode

: Off,
: On
Setting
1. Select the item to be adjusted by lighting a copy exposure indicator using the copy exposure adjustment
keys.
2. Adjust the setting using the zoom +/- keys.
Copy exposure
indicator

Description

Setting
range

Initial
setting

Exp. 1

Change in density when manual density is set dark

0 to 3

Exp. 2

Change in density when manual density is set light

0 to 3

Increasing the setting makes the change in density larger, and decreasing it makes the change smaller.
Image density

Setting: 3

Setting: 0

Dark

Set to LIGHTER

Set to DARKER

Light
Light

Center

Dark

Density adjustment

Density adjustment range: Normal

Density adjustment range: Special area

Figure 1-4-5 Exposure density gradient

3. Press the start key. The value is set.
Test copy mode
While this maintenance item is being performed, copying from an original can be made in test copy mode.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-21

2C9
Maintenance
item No.
U099

Description
Checking the original size detection
Description
Displays the original width detection data and sets the original width detection threshold.
Purpose
To check the original width detection. Also to change the original size detection threshold if the size of the original on the contact glass is detected incorrectly.
Start
1. Press the start key. A selection item appears.
2. Select the item using the zoom +/- keys.
3. Press the start key. The machine enters the execution mode.
Display

Description

dA

Checking the original width detection data

LE

Setting or checking the original width detection threshold

Method to display the original width detection data

1. Place an original on the contact glass and turn the original detection switch on. The exposure lamp turns
on and the width of the original is detected. The scanner data taken at the nine points from (1) at the
machine rear to (9) at the machine front is displayed. The data is displayed within the range of 000 to
255, 000 indicating white (original present) and 255 indicating black (no original).
2. Change the point to display the detection data by lighting a copy exposure indicator or making one flash
using the copy exposure adjustment keys. For the correspondence between the detection point and the
copy exposure indicators, see Figure 1-4-6.
1 2 3
4 5 6
7 8 9

Point

Copy exposure indicator

Point

exp. 1 (lit)

exp. 1 (flashing)

exp. 2 (lit)

exp. 2 (flashing)

exp. 3 (lit)

exp. 3 (flashing)

exp. 4 (lit)

exp. 4 (flashing)

exp. 5 (lit)
Figure 1-4-6

3. Press the stop/clear key. The selected item appears.

1-4-22

Copy exposure indicator

2C9-6.0
Maintenance
item No.
U099
(cont.)

Description
Method to set or check the original size detection threshold
1. Place an original on the contact glass and turn the original detection switch on. The original size detection starts and detection data is displayed.
2. Change the detection item by lighting a copy exposure indicator using the copy exposure adjustment
keys.
Copy exposure
Description
indicator

Data range

Remarks

Initial
setting

Exp. 1

Scanner data threshold

0 to 255

Adjustable 170

Exp. 2

Time between original detection switch

turning on and reading-in of scanner data

0 to 100 ms

Adjustable 30

Exp. 3

Detected width for A4R

220/240 mm

Adjustable 240

Exp. 4

Detected original width

0 to 350 mm

Exp. 5

Original size detected by scanner data and 0 to 63*

original size sensor detection data

* See Paper size in U073 for the paper size for each setting.
3. To change the original size detection threshold, light exp. 1, 2 or 3 and change the setting using the
zoom +/- keys.
4. Press the start key. The value is set.
5. Press the stop/clear key. The selected item appears.
Completion
Press the stop/clear key while a selection item is displayed. The indication for selecting a maintenance item
No. appears.
U100

Setting the main high voltage

Description
Changes the surface potential by changing the grid control voltage. Also performs main charging. Also
changes the setting of main charging copy quantity correction.
Purpose
To set the surface potential or check main charging. Also used when reentering data after initializing the set
data.
Start
1. Press the start key. A selection item appears.
2. Select the item using the copy exposure adjustment keys.
Copy exposure indicator Description
Exp. 1 (lit)

Changing the grid control voltage

Exp. 2 (lit)

Turning the main charger on

Exp. 3 (lit)

Turning the main charger on and the laser scanner unit on and off

Exp. 4 (lit)

Main charging copy quantity correction, copy interval

Exp. 5 (lit)

Main charging copy quantity correction, copy quantity

Exp. 1 (flashing)

Main charging copy quantity correction, correction amount

Method for main charger output

1. Press the start key. The selected operation starts.
2. To stop operation, press the stop/clear key.
Setting the grid control voltage
1. Change the setting using the zoom +/- keys.
Description

Setting range

Initial setting

Grid control voltage

0 to 255

135

Increasing the setting makes the surface potential higher, and decreasing it makes the potential lower.
Change in value per step: approximately 3.6 V
2. Press the start key. The value is set.

1-4-23

2C9-4
Maintenance
item No.
U100
(cont.)

Description
Setting the main charging copy quantity correction
1. Change the setting using the zoom +/- keys.
Display

Setting

Setting range

Initial setting

Exp. 4 (lit)

Copy interval

1 to 255 (minute)

60

Exp. 5 (lit)

Copy quantity

1 to 255 (10 sheets)

50

Exp. 1 (flashing)

Correction amount

0 to 50 (bit)

10

* Copy interval: Sets the time interval from the previous copying. If the time from the previous copying
exceeds this preset value, the copy quantity counter will be reset.
Copy quantity: Sets the copy quantity from which copy quantity correction starts. When the copy quantity counter reaches this preset value, correction will start.
Correction amount: Sets the correction amount for copy quantity correction.
* Set the values in the range from 5 to 120 minutes for copy interval, from 10 to 2,000 sheets for copy
quantity, and from 5 to 50 bits for correction amount.
2. Press the start key. The value is set.
Completion
Press the stop/clear key when main charger output stops while a selection item is displayed. The indication for
selecting a maintenance item No. appears.
U101

Setting the other high voltages

Description
Changes the developing bias clock, the transfer and separation charging output timing.
Purpose
To check the developing bias clock, the transfer and separation charging output timing. Do not change the
preset value.
Method
Press the start key. A selection item appears.
Setting
1. Select the group to be set or checked by lighting image mode LEDs using the image mode selection
key.
2. Select the item to be set by lighting a copy exposure indicator using the copy exposure adjustment keys.
Image mode LEDs

Copy exposure
Description
indicator

Setting
range

Initial
setting

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)
Exp. 5 (lit)
Exp. 1 (flashing)

Developing bias clock frequency

Developing bias clock duty
Transfer control voltage (large size)
Transfer control voltage (small size)
Transfer charging output OFF timing
Transfer charging output ON timing

2 to 255
1 to 99
0 to 255
0 to 255
0 to 255
0 to 255

27
45
168
179
37
36

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)

Separation control voltage

Separation charging output
ON timing
Separation charging output
OFF timing

0 to 255
0 to 255

1
35

0 to 255

42

3. Change the setting using the zoom +/- keys.

4. Press the start key. The value is set.
Completion
Press the stop/clear key while a selection item is displayed. The indication for selecting a maintenance item
No. appears.

1-4-24

2C9
Maintenance
item No.
U110

Description
Checking/clearing the drum count
Description
Displays the drum counts for checking, clearing or changing a figure.
Purpose
To check the drum status. Also used to clear the count after replacing the drum during regular maintenance.
Since the count was cleared before shipping, do not clear it when installing. A drum count value less than
150K, however, cannot be cleared.
Method
1. Press the start key.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator

Description

Setting range

Initial setting

Exp. 1

First 3 digits

000 to 999

000

Exp. 2

Last 3 digits

000 to 999

000

Exp. 3

Clearing the count

Clearing
1. Light exp. 3.
2. Press the start key. The count is cleared, and the indication for selecting a maintenance item No.
appears.
Setting
1. Change the count using the numeric or zoom +/- keys.
2. Press the start key. The count is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit the maintenance mode without changing the count, press the stop/clear key. The indication for selecting a maintenance item No. appears.
U130

Toner install mode

Description
Executes toner install operation.
Purpose
To operate when installing the machine.
Method
1. Press the start key. " on" appears.
2. Press the start key.
* Installation of toner starts and "9" is indicated in the copy quantity display. Each time one minute
elapses, the indicated value decrements. When the installation is complete, "Gd" will be displayed if the
installation is successful or "nG" will be displayed if it has failed.
3. To stop the installation in the middle, press the stop/clear key.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-25

2C9-6.0
Maintenance
item No.
U144

Description
Setting toner loading operation
Description
Sets toner loading operation.
Purpose
To run when drum filming (background blur in paper edge section) occurs.
Method
Press the start key.
Setting
1. Change the setting using the zoom +/- keys.
Display

Description

oFF

Toner not loaded

on

Toner loaded

Initial setting: oFF

2. Press the start key. The value is set.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U157

Checking/clearing the developing drive time

Description
Displays the developing drive time for checking, clearing or changing a figure.
Purpose
To check the developing drive time after replacing the developer unit.
Method
1. Press the start key.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator

Description

Setting range

Initial setting

Exp. 1

First 3 digits

000 to 999

000

Exp. 2

Last 3 digits

000 to 999

000

Exp. 3

Clearing the drive time

Clearing
1. Light exp. 3.
2. Press the start key. The drive time is cleared, and the indication for selecting a maintenance item No.
appears.
Setting
1. Change the drive time using the numeric or zoom +/- keys.
2. Press the start key. The drive time is set, and the indication for selecting a maintenance item No.
appears.
Completion
To exit this maintenance item without changing the drive time, press the stop/clear key. The indication for
selecting a maintenance item No. appears.

1-4-26

2C9-4
Maintenance
item No.
U158

Description
Checking/clearing the developing count
Description
Displays the developing count for checking, clearing or changing a figure.
Purpose
To check the developing count.
Method
1. Press the start key.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator

Description

Setting range

Initial setting

Exp. 1

First 3 digits

000 to 999

000

Exp. 2

Last 3 digits

000 to 999

000

Exp. 3

Clearing the count

Clearing
1. Light exp. 3.
2. Press the start key. The count is cleared, and the indication for selecting a maintenance item No.
appears.
Setting
1. 1. Change the count using the numeric or zoom +/- keys.
2. 2. Press the start key. The count is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the count, press the stop/clear key. The indication for selecting
a maintenance item No. appears.

1-4-26-1
1-4-27

2C9-4

This page is intentionally left blank.

1-4-28

2C9

Maintenance
item No.
U161

Description
Setting the fixing control temperature
Description
Changes the fixing control temperature.
Purpose
Normally no change is necessary. However, can be used to prevent curling or creasing of paper, or solve a fixing problem on thick paper.
Method
Press the start key. A selection item appears.
Setting
1. Select the item to be set by lighting a copy exposure indicator using the copy exposure adjustment keys.
2. Change the setting using the zoom +/- keys.
Copy exposure
indicator

Description

Setting range

Initial
setting

Exp. 1 (lit)

Primary stabilization fixing temperature

120 to 185 (C)

140

Exp. 2 (lit)

Secondary stabilization fixing temperature

120 to 185 (C)

160

Exp. 3 (lit)

Copying operation temperature 1

160 to 220 (C)

170

Exp. 4 (lit)

Copying operation temperature 2

160 to 220 (C)

180

Exp. 5 (lit)

Number of sheets for fixing control

1 to 99

Exp. 1 (flashing)

Number of sheets for fixing control (thick paper)

1 to 99

20

Copying operation temperature 1: Temperature in copying operation at the start of copying

Copying operation temperature 2: Temperature in copying operation after the specified number of
sheets for fixing control have passed
Number of sheets for fixing control: The number of sheets to be counted for switching from copying
operation temperature 1 to copying operation temperature 2
The temperatures are to be set such that Secondary stabilization >= Primary stabilization.
3. Press the start key. The value is set.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U162

Stabilizing fixing forcibly

Description
Stops the stabilization fixing drive forcibly, regardless of fixing temperature.
Purpose
To forcibly stabilize the machine before the fixing section reaches stabilization temperature.
Method
1. Press the start key. "on" appears.
2. Press the start key. The forced stabilization mode is entered, and stabilization operation stops regardless of fixing temperature. The indication for selecting a maintenance item No. appears. To exit the
forced stabilization mode, turn the power off and on.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

U163

Resetting the fixing problem data

Description
Resets the detection of a service call code indicating a problem in the fixing section.
Purpose
To prevent accidents due to an abnormally high fixing temperature.
Method
1. Press the start key. "CLE" appears.
2. Press the start key. The fixing problem data is initialized.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-27

2C9-4
Maintenance
item No.
U167

Description
Checking/clearing the fixing count
Description
Displays the fixing count for checking, clearing or changing a figure.
Purpose
To check the fixing count.
Method
1. Press the start key.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator

Description

Setting range

Initial setting

Exp. 1

First 3 digits

000 to 999

000

Exp. 2

Last 3 digits

000 to 999

000

Exp. 3

Clearing the count

Clearing
1. Light exp. 3.
2. Press the start key. The count is cleared, and the indication for selecting a maintenance item No.
appears.
Setting
1. Change the count using the numeric or zoom +/- keys.
2. Press the start key. The count is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the count, press the stop/clear key. The indication for selecting
a maintenance item No. appears.
U199

Checking the fixing temperature

Description
Displays the fixing temperature, the ambient temperature and the absolute humidity.
Purpose
To check the fixing temperature, the ambient temperature and the absolute humidity.
Method
1. Press the start key.
2. Display each temperature by lighting the respective copy exposure indicator using the copy exposure
adjustment keys.
Copy exposure indicator Description
Exp. 1

Fixing temperature (C)

Exp. 2

Ambient temperature (C)

Exp. 3

Absolute humidity (%)

Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U200

Turning all LEDs on

Description
Turns all the LEDs on the operation panel on.
Purpose
To check if all the LEDs on the operation panel light.
Method
Press the start key. All the LEDs on the operation panel light. Press the stop/clear key or wait for 10 s.
The LEDs turns off, and the indication for selecting a maintenance item No. appears.

U202

Setting the KMAS host monitoring system

Description
Initializes or operates the KMAS host monitoring system.
This is an optional device which is currently supported only by Japanese specification machines, so no setting
is necessary.

1-4-28

2C9
Maintenance
item No.
U203

Description
Operating DP separately
Description
Simulates the original conveying operation separately in the DP.
Purpose
To check the DP.
Method
1. Press the start key.
2. Place an original in the DP if running this simulation with paper.
3. Select the item to be operated using the copy exposure adjustment keys.
Display (copy exposure indicator)

Operation

d-P (exp. 1)

With paper

d-n (exp. 2)

Without paper (continuous operation)

dp2 (exp. 3)

With paper (duplex mode)

dn2 (exp. 4)

Without paper (duplex mode)

4. Press the start key. The operation starts.

5. To stop continuous operation, press the stop/clear key.
Completion
Press the stop/clear key when the operation stops. The indication for selecting a maintenance item No.
appears.
U204

Setting the presence or absence of a key card or key counter

Description
Sets the presence or absence of the optional key card or key counter.
Purpose
To run this maintenance item if a key card or key counter is installed.
Method
Press the start key.
Setting
1. Select either "on" or "oFF" using the zoom +/- keys.
Display

Description

oFF

None

on

The key card or key counter is installed

Initial setting: oFF

2. Press the start key. The setting is set and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U207

Checking the operation panel keys

Description
Checks operation of the operation panel keys.
Purpose
To check operation of all the keys and LEDs on the operation panel.
Method
1. Press the start key.
2. "1" appears on the copy quantity display and the leftmost LED on the operation panel lights.
3. As the keys on the operation panel are pressed in order from the left to right, the figure shown on the
copy quantity display increases in increments of 1. If there is an LED corresponding to the key pressed,
the LED will light.
4. When all the keys on the operation panel have been pressed, all the LEDs light for up to 10 seconds.
5. When the LEDs go off, press the start key. All the LEDs light for 10 seconds again.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-29

2C9
Maintenance
item No.
U243

Description
Checking the operation of the DP motors and solenoids
Description
Turns the motors and solenoids in the optional DP on.
Purpose
To check the operation of the DP motors and solenoids.
Method
1. Press the start key.
2. Select the motor or solenoid to be operated using the copy exposure adjustment keys.
3. Press the start key. The operation starts.
Indication (copy exposure indicator)

Motor

F-0 (exp. 1)

Original feed motor (OFM)

C-0 (exp. 2)

Original conveying motor (OCM)

b-S (exp. 3)

Switchback feedshift solenoid (SBFSSOL)

P-S (exp. 4)

Switchback pressure solenoid (SBPSOL)

4. To turn each motor off, press the stop/clear key.

Completion
Press the stop/clear key when operation stops. The indication for selecting a maintenance item No. appears.
U244

Checking the DP switches

Description
Displays the status of the switches in the optional DP.
Purpose
To check if switches in the DP operate correctly.
Method
1. Press the start key.
2. Turn each switch on and off manually to check the status. When the on-status of a switch is detected,
the LEDs on the operation panel corresponding to the operated switch lights.
LEDs

Switch

Auto Exp.

Original set switch (OSSW)

Text & Photo

DP timing switch (DPTSW)

Photo

Original detection switch (ODSW)

Text

DP original cover switch (DPOCSW)

Program

Original size length switch (OSLSW)

Eco-copy

Original switchback switch (OSBSW)

Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U250

Setting the maintenance cycle

Description
Displays and changes the maintenance cycle.
Purpose
To check and change the maintenance cycle.
Method
1. Press the start key. The current setting is displayed.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator

Description

Setting range

Initial setting

Exp. 1

First 3 digits

000 to 999

150

Exp. 2

Last 3 digits

000 to 999

000

3. Change the setting using the numeric or zoom +/- keys.

4. Press the start key. The value is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.

1-4-30

2C9-4
Maintenance
item No.
U251

Description
Checking/clearing the maintenance count
Description
Displays, clears and changes the maintenance count.
Purpose
To check the maintenance count. Also to clear the count during maintenance service.
Method
1. Press the start key.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator

Description

Setting range

Initial setting

Exp. 1

First 3 digits

000 to 999

000

Exp. 2

Last 3 digits

000 to 999

000

Exp. 3

Clearing the count

Clearing
1. Light exp. 3.
2. Press the start key. The count is cleared, and the indication for selecting a maintenance item No. appears.
Setting
1. Change the count using the numeric or zoom +/- keys.
2. Press the start key. The count is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the count, press the stop/clear key. The indication for selecting
a maintenance item No. appears.
U252

Setting the destination

Description
Switches the operations and screens of the machine according to the destination.
Purpose
To return the destination setting to its default setting after initializing the backup RAM by running maintenance
item U020.
Method
Press the start key.
Setting
1. Select the destination using the zoom +/- keys.
Display

Description

Jpn

Metric (Japan) specifications

Inc

Inch (North America) specifications

EUP

Metric (Europe) specifications

ASA

Metric (Asia Pacific) specifications

Chn

Chinese specifications

2. Press the start key. The setting is set, and the machine automatically returns to the same status as
when the power is turned on.
Completion
To exit this maintenance item without changing the current count, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
Supplement
The specified initial settings are provided according to the destinations in the maintenance items below. To
change the initial settings in those items, be sure to run maintenance item U021 after changing the destination.
Initial setting according to the destinations
Title

Japan

Inch

Europe Metric,
Asia Pacific,
China

253

Switching between double and

single counts

Single

Double

Double

255

Setting auto clear time

120 s

90 s

90 s

Maintenance
item No.

1-4-31

2C9
Maintenance
item No.
U253

Description
Switching between double and single counts
Description
Switches the count system for the total counter and other counters.
Purpose
According to user (copy service provider) request, select if A3/11" x 17" paper is to be counted as one sheet
(single count) or two sheets (double count).
Method
Press the start key.
Setting
1. Select the item using the zoom +/- keys.
Display

Description

-A3

Double count for A3/11" x 17" paper only

Sin

Single count for all size paper

-b4

Double count for B4 size or larger

Initial setting: -A3

2. Press the start key. The setting is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U254

Turning auto start function on/off

Description
Selects if the auto start function is turned on.
Purpose
Normally no change is necessary. If incorrect operation occurs, turn the function off: this may solve the problem.
Method
Press the start key.
Setting
1. Select either "on" or "oFF" using the zoom +/- keys.
Display

Description

on

Auto start function on

oFF

Auto start function off

Initial setting: on
2. Press the start key. The setting is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.

1-4-32

2C9
Maintenance
item No.
U255

Description
Setting auto clear time
Description
Sets the time to return to initial settings after copying is complete.
Purpose
To be set according to frequency of use. Set to a comparatively long time for continuous copying at the same
settings, and a comparatively short time for frequent copying at various settings.
Method
Press the start key. The current setting is displayed.
Setting
1. Change the setting using the zoom +/- keys.
Description

Setting range

Initial setting

Auto clear time

0 to 270 (s)

90

The setting can be changed by 10 s per step.

When set to 0, the auto clear function is cancelled.
2. Press the start key. The value is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U258

Switching copy operation at toner empty detection

Description
Selects if continuous copying is enabled after toner empty is detected.
Method
Press the start key. The current setting is displayed.
Setting
1. Select single or continuous copying using the zoom +/- keys.
Display

Description

Sin

Enables only single copying.

Con

Enables single and continuous copying.

Initial setting: Sin

2. Press the start key. The setting is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.

1-4-33

2C9
Maintenance
item No.
U260

Description
Changing the copy count timing
Description
Changes the copy count timing for the total counter and other counters.
Purpose
To be set according to user (copy service provider) request. If a paper jam occurs frequently in the eject section when the number of copies is counted at the time of paper ejection, copies are provided without copy
counts. The copy service provider cannot charge for such copying. To prevent this, the copy timing should be
made earlier. If a paper jam occurs frequently in the paper conveying or fixing sections when the number of
copies is counted before the paper reaches those sections, copying is charged without a copy being made. To
prevent this, the copy timing should be made later.
Method
Press the start key.
Setting
1. Select the copy count timing using the zoom +/- keys.
Display

Description

FEd

When secondary paper feed starts

EJE

When the paper is ejected

Initial setting: EJE

2. Press the start key. The setting is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U265

Setting the destination specifications

Description
Sets whether or not to print the product name on the reports that users print.
Purpose
To be set according to user request.
Method
Press the start key. The current setting appears.
Setting
1. Enter "0" or "2" using the zoom +/- keys.
Setting

Description

Product name printed

Product name not printed

Initial setting: 0
2. Press the start key. The setting is set.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-34

2C9-4
Maintenance
item No.
U332

Description
Setting the size conversion factor
Description
Sets the coefficient of nonstandard sizes in relation to the A4/11" x 8 1/2" size. The coefficient set here is used
to convert the black ratio in relation to the A4/11" x 8 1/2" size and to display the result in user simulation.
Purpose
To set the coefficient for converting the black ratio for nonstandard sizes in relation to the A4/11" x 8 1/2" size
for copying and printing respectively.
Method
Press the start key. The current setting is displayed.
Setting
1. Change the setting using the zoom +/- keys.
Description

Setting range

Initial setting

Size conversion factor

0.0 to 3.0

1.0

2. Press the start key. The value is set, and the indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U342

Setting the ejection restriction

Description
Sets or cancels the restriction on the number of sheets to be ejected continuously. When the restriction is set,
the number of sheets that can be ejected continuously to the internal eject tray will be limited to 250.
Purpose
According to user request, sets or cancels restriction on the number of sheets.
Method
Press the start key.
Setting
1. Select "on" or "oFF" using the zoom +/- keys.
Display

Description

on

The number of sheets restricted.

oFF

The number of sheets not restricted.

Initial setting: on
2. Press the start key. The setting is set. The indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.

1-4-35

2C9-4
Maintenance
item No.
U343

Description
Switching between duplex/simplex copy mode
Description
Switches the Initial setting between duplex and simplex copy.
Purpose
To be set, according to frequency of use, to the more frequently used mode.
Method
Press the start key.
Setting
1. Select "on"or "oFF"using the zoom +/- keys.
Display

Description

on

Duplex copy

oFF

Simplex copy

Initial setting: Simplex copy

2. Press the start key. The setting is set. The indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U344

Setting preheat/energy saver mode

Description
Changes the control for preheat/energy saver mode.
Purpose
To be set according to user request.
Method
Press the start key.
Setting
1. Change the setting using the zoom +/- keys.
Display

Description

ENERGY STAR

GEEA

Initial setting: ENERGY STAR

If GEEA is set, the Auto off mode setting is fixed to ON and cannot be changed. The maximum time for
entering the low power mode and the off mode becomes 120 minutes.
2. Press the start key. The setting is set. The indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.
U345

1-4-35-1
1-4-36

Setting the value for maintenance due indication

Description
Sets when to display a message notifying that the time for maintenance is about to be reached, by setting the
number of copies that can be made before the current maintenance cycle ends.
When the difference between the number of copies of the maintenance cycle and that of the maintenance
count reaches the set value, the message is displayed.
This maintenance mode is effective for only Japanese specification.

2C9-4

This page is intentionally left blank.

1-4-37

2C9

Maintenance
item No.

Description

U402

Adjusting margins of image printing

Adjustment
See page 1-6-15.

U403

Adjusting margins for scanning an original on the contact glass

Adjustment
See page 1-6-32.

U404

Adjusting margins for scanning an original from the DP

Description
Adjusts margins for scanning the original from the DP.
Purpose
Used if margins are not correct when the optional DP is used.
Caution
Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.
U402

U403

U404

Method
Press the start key.
Setting
1. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
2. Change the setting using the zoom +/- keys.
Copy exposure
indicator

Description

Setting range

Initial setting

Change in
value per step

Exp. 1

Left margin

0.0 to 10.0

2.0

0.5 mm

Exp. 2

Leading edge margin

0.0 to 10.0

3.0

0.5 mm

Exp. 3

Right margin

0.0 to 10.0

2.0

0.5 mm

Exp. 4

Trailing edge margin

0.0 to 10.0

2.0

0.5 mm

Increasing the setting makes the margin wider, and decreasing it makes the margin narrower.
DP leading edge margin (3 2.5 mm)
Ejection direction
(reference)

DP left margin
(2.5 +1.5
2.0 mm)

DP right margin
(2.5 +1.5
2.0 mm)

DP trailing edge margin

(3 2.5 mm)

Figure 1-4-7 Correct margin amount

3. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being performed, copying from an original can be made in interrupt copy
mode.
A test copy is output at the reduction ratio of 95%.
Completion
Press the stop/clear key while a selection item is displayed. The indication for selecting a maintenance item
No. appears.
U407

1-4-36

Adjusting the leading edge registration for memory image printing

Adjustment
See page 1-6-13.

2C9
Maintenance
item No.
U901

Description
Checking/clearing copy counts by paper feed locations
Description
Displays or clears copy counts by paper feed locations.
Purpose
To check the time to replace consumable parts. Also to clear the counts after replacing the consumable parts.
Method
1. Press the start key.
2. Select the paper feed location (group No.) for which the count is to be checked or cleared by lighting
image mode LEDs using the image mode selection key.
3. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Image mode LED
(group No.)

Copy exposure
indicator

Copy quantity display (count value)

Exp. 1
Exp. 2
Exp. 3

First 3 digits of bypass copy count

Last 3 digits of bypass copy count
Clearing the count (CLE)

Exp. 1
Exp. 2
Exp. 3

First 3 digits of the drawer copy count

Last 3 digits of the drawer copy count
Clearing the count (CLE)

Exp. 1
Exp. 2
Exp. 3

First 3 digits of the first paper feeder copy count

Last 3 digits of the first paper feeder copy count
Clearing the count (CLE)

Exp. 1
Exp. 2
Exp. 3

First 3 digits of the second paper feeder copy count

Last 3 digits of the second paper feeder copy count
Clearing the count (CLE)

Exp. 1
Exp. 2
Exp. 3

First 3 digits of the third paper feeder copy count

Last 3 digits of the third paper feeder copy count
Clearing the count (CLE)

Exp. 1
Exp. 2
Exp. 3

First 3 digits of the duplex unit copy count

Last 3 digits of the duplex unit copy count
Clearing the count (CLE)

Exp. 1

Clearing all counts (CLE)

: Off,
: On,
: Flashing
Note: When no optional paper feed device is installed, the counts corresponding to optional paper feed
devices will not appear.
Clearing copy counts by paper feed locations
1. Select the paper feed location to clear the count.
2. Light exp. 3 using the copy exposure adjustment key.
3. Press the start key. The count is cleared.
Clearing copy counts for all paper feed locations
1. Select group 7.
2. Press the start key. The counts are cleared.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-37

2C9
Maintenance
item No.
U903

Description
Checking/clearing the paper jam counts
Description
Displays or clears the jam counts by jam locations.
Purpose
To check the paper jam status. Also to clear the jam counts after replacing consumable parts.
Method
1. Press the start key.
2. Display the jam code to check the count using the copy exposure adjustment keys.
3. Press the start key. The jam count appears. If the jam count is a 4-digit value, the first digit and the last 3
digits are displayed alternately.
4. Press the stop/clear key. The jam code appears again.

J10
Stop/
clear key

10

Copy exposure
adjustment keys

Copy exposure
adjustment keys

J11

Start key
Stop/
Copy exposure clear key
adjustment keys

CLE

Start key

100

Figure 1-4-8
Clearing all jam counts
1. Display "CLE" using the copy exposure adjustment keys. Jam counts cannot be cleared individually.
2. Press the start key. The counts are cleared.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U904

Checking/clearing the service call counts

Description
Displays or clears the service call code counts by types.
Purpose
To check the service call code status by types. Also to clear the service call code counts after replacing consumable parts.
Method
1. Press the start key.
2. Display the service call code to check the count using the copy exposure adjustment keys.
3. Press the start key. The service call count appears. If the service call count is a 4-digit value, the first
digit and the last 3 digits are displayed alternately.
4. Press the stop/clear key. The service call code appears again.

010
Stop/
clear key

10

Copy exposure
adjustment keys

Copy exposure
adjustment keys

011

Start key
Stop/
Copy exposure clear key
adjustment keys

Start key

100

Figure 1-4-9
Clearing counts by service call codes
1. Display the service call code to clear the count.
2. Press the reset key. The count is cleared.
Clearing all service call counts
1. Display "CLE" using the copy exposure adjustment keys.
2. Press the start key. The counts are cleared.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-38

CLE

2C9-4
Maintenance
item No.
U905

Description
Checking/clearing counts by the DP
Description
Displays or clears the counts of the DP.
Purpose
To check the use of the DP. Also to clear the counts after replacing consumable parts.
Method
1. Press the start key.
2. Select the count (group No.) to be checked or cleared by lighting image mode LEDs using the image
mode selection key.
3. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Image mode LED
(group No.)

Copy exposure
indicator

Exp. 1
Exp. 2
Exp. 3

Exp. 1

First 3 digits of the number of original

replacement
Last 3 digits of the number of original
replacement
Clearing the count (CLE)

Exp. 3

First 3 digits of the double-sided original feed

count
Last 3 digits of the double-sided original feed
count
Clearing the count (CLE)

Exp. 1

Clearing all counts (CLE)

Exp. 2

Copy quantity display (count value)

: Off,
: On
Clearing
1. Select the count to be cleared.
2. Light exp. 3 using the copy exposure adjustment keys.
3. Press the start key. The count is cleared.
Clearing copy counts for all counts
1. Select group 3.
2. Press the start key. The counts are cleared.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-39

2C9
Maintenance
item No.
U908

Description
Checking the total count
Description
Display the total count value.
Purpose
To check the total count value.
Method
1. Press the start key.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator Copy quantity display (count value)
Exp. 1

First 3 digits of the total count

Exp. 2

Last 3 digits of the total count

Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U910

Clearing the black ratio data

Description
Clears the accumulated black ratio data for A4/11" x 8 1/2" sheets.
Purpose
To clear data as required at times such as during maintenance service.
Method
1. Press the start key.
2. Select "on" using the zoom +/- keys.
Display

Operation

---

Canceling the clearing

on

Executing the clearing

3. Press the start key. The accumulated black ratio data is cleared.
Completion
To exit this maintenance item without clearing the data, press the stop/clear key. The indication for selecting a
maintenance item No. appears.

1-4-40

2C9
Maintenance
item No.
U911

Description
Checking/clearing copy counts by paper size
Description
Displays or clears the paper feed count value by paper size.
Purpose
To check the time to replace consumable parts. Also to clear the counts after replacing the consumable parts.
Method
1. Press the start key.
2. Select the paper size (group No.) for which the count is to be checked or cleared by lighting image mode
LEDs using the image mode selection key.
3. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Image mode LED
(group No.)

Copy exposure
indicator

Copy quantity display (count value)

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-A3 display the A3 size

First 3 digits of A3 size copy count
Last 3 digits of A3 size copy count
Clearing the count (CLE)

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-b4 display the B4 size

First 3 digits of B4 size copy count
Last 3 digits of B4 size copy count
Clearing the count (CLE)

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-A4 display the A4 size

First 3 digits of A4 size copy count
Last 3 digits of A4 size copy count
Clearing the count (CLE)

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-b5 display the B5 size

First 3 digits of FOLIO size copy count
Last 3 digits of FOLIO size copy count
Clearing the count (CLE)

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-A5 display the A5 size

First 3 digits of Legal size copy count
Last 3 digits of Legal size copy count
Clearing the count (CLE)

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-A6 display the A6 size

First 3 digits of Letter size copy count
Last 3 digits of Letter size copy count
Clearing the count (CLE)

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-Fo display the FOLIO size

First 3 digits of FOLIO size copy count
Last 3 digits of FOLIO size copy count
Clearing the count (CLE)

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-Ld display the Ledger size

First 3 digits of Ledger size copy count
Last 3 digits of Ledger size copy count
Clearing the count (CLE)

: Off,

: On,

: Flashing

1-4-41

2C9
Maintenance
item No.

Description

U911
Image mode LED
(group No.)

Copy exposure
indicator

Copy quantity display (count value)

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-Lg display the Legal size

First 3 digits of Legal size copy count
Last 3 digits of Legal size copy count
Clearing the count (CLE)

10

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-Lt display the Letter size

First 3 digits of Letter size copy count
Last 3 digits of Letter size copy count
Clearing the count (CLE)

11

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-St display the Statement size

First 3 digits of Statement size copy count
Last 3 digits of Statement size copy count
Clearing the count (CLE)

12

Exp. 1 (lit)
Exp. 2 (lit)
Exp. 3 (lit)
Exp. 4 (lit)

-ot display the other size

First 3 digits of other size copy count
Last 3 digits of other size copy count
Clearing the count (CLE)

13

Exp. 1 (lit)

Clearing all counts (CLE)

: Off,
: On,
: Flashing
Clearing copy counts by paper size
1. Select the paper size to clear the count.
2. Display "CLE" using the copy exposure adjustment keys.
3. Press the start key. The count is cleared.
Clearing copy counts for all paper size
1. Select group 13.
2. Press the start key. The counts are cleared.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U927

Clearing accounting counter

Description
Clears the total count and the scanner count. The counts, however, can be cleared only one time. If either of
the total count or the scanner count exceeds 1,000, this mode cannot be run.
Purpose
To start the counters with value 0 when installing the machine.
Method
1. Press the start key. If the counters have been already cleared or either of the total counter or the scanner counter exceeds 1,000, this mode cannot be run and "nG" is displayed.
2. Select "on" using the zoom +/- keys.
Display

Operation

---

Canceling the clearing

on

Executing the clearing

3. Press the start key. The accounting counter is cleared.

Completion
To exit this maintenance item without clearing the data, press the stop/clear key. The indication for selecting a
maintenance item No. appears.

1-4-42

2C9-4
Maintenance
item No.
U928

Description
Checking the machine life count
Description
Displays the machine life counts for checking a figure.
Purpose
To check machine status.
Method
1. Press the start key.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator

Description

Setting range

Initial setting

Exp. 1

First 3 digits

000 to 999

000

Exp. 2

Last 3 digits

000 to 999

000

Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U941

Setting the default magnification ratio of the default cassette

Description
Sets the default magnification ratio when paper selection of copy default setting is set to the default cassette.
Purpose
To be set according to user request.
Method
Press the start key.
Setting
1. Select the magnification by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator Copy quantity display
100

100% magnification

Aut

Auto magnification selection

Initial setting: 100% magnification

2. Press the start key. The setting is set. The indication for selecting a maintenance item No. appears.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The indication for
selecting a maintenance item No. appears.

1-4-43

2C9-4
Maintenance
item No.
U942

Description
Setting of amount of slack for feeding from DP
Description
Adjusts the amount of slack generated when the optional DP is used.
Purpose
Use this mode if an original non-feed jam, oblique feed or wrinkling of original occurs when the DP is used.
Method
Press the start key.
Setting
1. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
2. Change the setting using the zoom +/- keys.
Copy exposure
indicator

Description

Setting range

Initial setting

Exp. 1

Original conveying motor (OCM)

(in duplex feed)

-10 to +20

Exp. 2

Original feed motor (OFM)

(in simplex feed)

-10 to +20

The greater the value, the larger the amount of slack; the smaller the value, the smaller the amount of
slack.
If an original non-feed jam or oblique feed occurs, increase the setting value. If wrinkling of original
occurs, decrease the value.
3. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being performed, copying from an original can be made in interrupt copy
mode.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U990

Checking/clearing the time for the exposure lamp to light

Description
Displays or clears the accumulated time for the exposure lamp to light.
Purpose
To check duration of use of the exposure lamp. Also to clear the accumulated time for the lamp after replacement.
Method
1. Press the start key.
2. Select the item by lighting a copy exposure indicator using the copy exposure adjustment keys.
Copy exposure indicator Copy quantity display
Exp. 1

First 3 digits of the lamp-on time (minutes)

Exp. 2

Last 3 digits of the lamp-on time (minutes)

Exp. 3

Clearing the lamp-on time (CLE)

Clearing
1. Light exp. 3.
2. Press the start key. The accumulated time is cleared, and the indication for selecting a maintenance
item No. appears.
Completion
To exit this maintenance item without changing the accumulated time, press the stop/clear key. The indication
for selecting a maintenance item No. appears.

1-4-43-1
1-4-44

2C9-4

This page is intentionally left blank.

1-4-45

2C9

Maintenance
item No.
U991

Description
Checking the scanner count
Description
Display the scanner count value.
Purpose
To check the scanner count value.
Method
1. Press the start key.
2. Change the indication of the copy quantity display by lighting a copy exposure indicator using the copy
exposure adjustment keys.
Copy exposure indicator Copy quantity display (count value)
Exp. 1

First 3 digits of the scanner count

Exp. 2

Last 3 digits of the scanner count

Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.
U993

Outputting a VTC-PG pattern

Description
Selects and outputs a VTC-PG pattern created in the copier.
Purpose
When performing respective image printing adjustments, used to check the machine status apart from that of
the scanner with a non-scanned output VTC-PG pattern.
Method
1. Press the start key.
2. Select the VTC-PG pattern to be output using the copy exposure adjustment keys.
Display PG pattern to be output Purpose
0

Center line adjustment

Lateral squareness adjustment

Magnification adjustment

Checking the fixing performance (fixing pressure)

3. Press the interrupt key. The machine enters the PG pattern output mode.
4. Press the start key. A VTC-PG pattern is output.
Completion
Press the stop/clear key. The indication for selecting a maintenance item No. appears.

1-4-44

2C9

1-4-2

Copier management

In addition to a maintenance function for service, the copier is equipped with a management function which can be operated by users (mainly by the copier administrator). In this copier management mode, settings such as default settings can
be changed.
(1) Using the copier management mode
Executing a department management item

Executing a default setting item

Start

Start

Press both of the copy

exposure adjustment keys
and manegement key for 3 s.

Press both of the copy exposure adjustment keys for 3 s.

Select an item using the zoom

+/ keys or numeric keys.

Select an item using the zoom

+/ keys or numeric keys.

Press the enter key.

Press the enter key.

Execute the department

management item
(page 1-4-46).

Execute the default

setting item (page 1-4-46).

Select d00 and

press the enter key.

Select F00 and

press the enter key.

End

1-4-45

2C9
(2) Setting department management items
Management on/off setting
1. Select "d01" and press the enter key.
2. Select "ON" or "OFF" and press the enter key.
Setting range: ON (set)/OFF (no setting)

Management code registration

1. Select "d02" and press the enter key.
2. Enter a department code using the numeric keys
and press the enter key.
Setting range: 0 to 99999999

Management code deletion

1. Select "d03" and press the enter key.
2. Enter the department code to be deleted using the
numeric keys
3. Select "YES" or "NO" and press the enter key.
Setting range: YES (delete)/NO (no deletion)

Clearing management count

1. Select "d04" and press the enter key.
2. Select "YES" or "NO" and press the enter key.
Setting range: YES (clear)/NO (do not clear)

Outputing the management list

1. Select "d05" and press the enter key. If A4/11" x
8 1/2" paper is present, the list is automatically
printed out. Otherwise, select the paper source and
press the start key.
(3) Copy default
User status report
Prints the details of the default settings.
1. Select "F01" and press the enter key. If A4/11" x
8 1/2" paper is present, the list is automatically
printed out.
Otherwise, select the paper source and press the
start key.

Original image quality

Selects the image quality at power-on.
1. Select "F02" and press the enter key.
2. Select the image mode and press the enter key.
Setting range: 1 (text & photo)/2 (photo)/ 3 (text)

Exposure mode
Selects the exposure mode at power-on.
1. Select "F03" and press the enter key.
2. Select the exposure mode and press the enter key.
Setting range: 1 (manual)/2 (auto)

1-4-46

Eco-copy
Selects the eco-copy mode at power-on.
1. Select "F04" and press the enter key.
2. Select "ON" or "OFF" and press the enter key.
Setting range: ON (enabled)/OFF (disabled)

Exposure steps
Sets the number of exposure steps for the manual
exposure mode.
1. Select "F05" and press the enter key.
2. Select "1 step" or "0.5 step" and press the enter
key.
Setting range: 1 (1 step)/2 (0.5 step)

Auto exposure adjustment

Adjusts the exposure for the auto exposure mode.
1. Select "F06" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 (lightest) to 7 (darkest)

Text and photo mode exposure adjustment

Adjusts the exposure to be used when text and photo
original is selected for the image mode.
1. Select "F07" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 (lightest) to 7 (darkest)

Photo exposure adjustment

Adjusts the exposure to be used when photo original is
selected for the image mode.
1. Select "F08" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 (lightest) to 7 (darkest)

Text exposure adjustment

Adjusts the exposure to be used when text original is
selected for the image mode.
1. Select "F09" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 (lightest) to 7 (darkest)

Black-line correction
Reduces black lines that may be caused when the DP
is used.
1. Select "F10" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 (off)/2 (weak)/3 (strong)

2C9
Photo processing
Select the image processing method for photo originals.
1. Select "F11" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 (error diffusion)/2 (dithering)
Setting this to error diffusion when copying originals
with text and photo and dithering when copying
originals with mainly photos.

Ground color adjustment

The ground color adjusting after copying.
1. Select "F12" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 (lightest) to 5 (darkest)

2. Select the paper size and press the enter key.

Setting range: AtC (auto detection metric)/ AtI (auto
detection inch)/o2r (oficio2)

Drawer paper size (drawer 2)

Sets the paper size for the first paper feeder so that it
will be automatically selected.
1. Select "F18" and press the enter key.
2. Select the paper size and press the enter key.
Setting range: AtC (auto detection metric)/ AtI (auto
detection inch)/o2r (oficio2)
Note: This setting item will not be displayed if no
optional paper feeder is installed.

Paper selection
Select the auto paper select function based on the original size or priority cassette selection.
1. Select "F13" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 (auto paper selection)/
2 (selected drawer)

Drawer paper size (drawer 3)

Sets the paper size for the second paper feeder so that
it will be automatically selected.
1. Select "F19" and press the enter key.
2. Select the paper size and press the enter key.
Setting range: AtC (auto detection metric)/ AtI (auto
detection inch)/o2r (oficio2)
Note: This setting item will not be displayed if no
optional paper feeder is installed.

Selected drawer
Selects the drawer that is to be automatically be given
priority for use.
1. Select "F14" and press the enter key.
2. Select the default drawer and press the enter key.
Setting range: 1 (drawer)/2 (first paper feeder)/ 3
(second paper feeder)/4 (third paper feeder)
Note: This setting item will not be displayed if no
optional paper feeder is installed.

Drawer paper size (drawer 4)

Sets the paper size for the third paper feeder so that it
will be automatically selected.
1. Select "F20" and press the enter key.
2. Select the paper size and press the enter key.
Setting range: AtC (auto detection metric)/ AtI (auto
detection inch)/o2r (oficio2)
Note: This setting item will not be displayed if no
optional paper feeder is installed.

Auto drawer switching

Sets whether the auto drawer switching function is
available.
1. Select "F15" and press the enter key.
2. Select "ON" or "OFF" and press the enter key. Setting range: ON (enabled)/OFF (disabled)
Note: This setting item will not be displayed if no
optional paper feeder is installed.

Bypass tray paper size

Sets the paper size for the bypass tray so that it will be
automatically selected.
1. Select "F21" and press the enter key.
2. Select the paper size and press the enter key.
Setting range: Uni (universal size)/A3r (A3/ 11" x
17")/A4r (A4/8 1/2" x 11")/A4E (A4 vertical/11" x 8 1/
2")/A5r (A5/5 1/2" x 8 1/2")/ b4r (B4/81/2" x 14")/b5r
(B5)/Cu1 (custom 1)/ Cu2 (custom 2)

AMS mode
Selects whether auto magnification selection or 100%
magnification is to be given priority when the sizes of
the original and copy paper are different.
1. Select "F16" and press the enter key.
2. Select "ON" or "OFF" and press the enter key.
Setting range: ON (enabled)/OFF (disabled)

Drawer paper size (drawer 1)

Sets the paper size for the drawer so that it will be
automatically selected.
1. Select "F17" and press the enter key.

Custom 1 size
Sets the size of the paper to be set to the custom 1
size.
1. Select "F22" and press the enter key.
2. Select the paper size and press the enter key.
Setting range: b6r (B6)/A6r (A6)/Pos (postcard)/Ldr
(ledger/11" x 17")/Lgr (legal/ 8 1/2" x 14")/Ltr (letter/
8 1/2" x 11")/LtE (letter vertical/11" x 8 1/2")/Str
(statement)/o2r (oficio2)/CPF (11" x 15")/InP (irregular size)

1-4-47

2C9
Custom 2 size
Sets the size of the paper to be set to the custom 2
size.
1. Select "F23" and press the enter key.
2. Select the paper size and press the enter key. Setting range: b6r (B6)/A6r (A6)/Pos (postcard)/Ldr
(ledger/11" x 17")/Lgr (legal/ 8 1/2" x 14")/Ltr (letter/
8 1/2" x 11")/LtE (letter vertical/11" x 8 1/2")/Str
(statement)/o2r (oficio2)/CPF (11" x 15")/InP (irregular size)

Silent mode transition time

Set the silent mode transition time after copying.
1. Select "F31" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 0 sec/5 sec/10 sec/ 15 sec/30 sec

Copy limit
Sets the number of copies limit for multiple copying.
1. Select "F24" and press the enter key.
2. Enter the setting and press the enter key.
Setting range: 1 to 250 copies

Auto clear setting

Sets whether the auto clear function is available.
1. Select "F32" and press the enter key.
2. Select "ON" or "OFF" and press the enter key.
Setting range: ON (enabled)/OFF (disabled)

Duplex copy reverse-side rotation setting

Select whether or not the image on the reverse side is
rotated 180 degrees in the duplex copy mode.
1. Select "F25" and press the enter key.
2. Select "ON" or "OFF" and press the enter key.
Setting range: ON (rotate)/OFF (no rotation)

Auto off setting

Sets whether the auto off function is available.
1. Select "F33" and press the enter key.
2. Select "ON" or "OFF" and press the enter key.
Setting range: ON (enabled)/OFF (disabled)

Margin width
Sets the default setting of the margin width for the margin copying.
1. Select "F26" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 to 18 mm

Border erase width

Sets the default setting of the border erase width for
the border erase mode.
1. Select "F27" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 6 mm/12 mm/18 mm

4 in 1 layout setting
Sets the layout for the order in which the originals will
appear in the 4 in 1 layout mode.
1. Select "F28" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 to 4

Aggregate copy borderline

Selects the type of borderline to be used in the layout
mode.
1. Select "F29" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 1 (no borderline)/2 (solid line)/ 3
(dotted line)

Rotate sort
Sets whether or not to perform rotate sorting when the
sort mode is selected.

1-4-48

1. Select "F30" and press the enter key.

2. Select "ON" or "OFF" and press the enter key.
Setting range: ON (enabled)/OFF (disabled)

Auto clear time

Sets the auto clear time.
1. Select "F34" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 10 to 270 sec

Auto preheat time

Sets the auto preheat time.
1. Select "F35" and press the enter key.
2. Select the setting and press the enter key. Setting
range: 1 min/5 min/15 min/30 min/45 min/60 min/90
min/120 min/180 min/240 min

Auto shutoff time

Sets the auto shutoff time.
1. Select "F36" and press the enter key.
2. Select the setting and press the enter key.
Setting range: 15 min/30 min/45 min/60 min/ 90
min/120 min/180 min/240 min

Alarm
The alarm can be set to sound when errors occur.
1. Select "F37" and press the enter key.
2. Select "ON" or "OFF" and press the enter key.
Setting range: ON (sound alarm)/ OFF (no alarm)
Toner coverage report
Prints out a report that shows the number of copies
made and the blackness ratio for each paper size.
1. Select "F38" and press the enter key. If A4/11" x
8 1/2" paper is present, the list is automatically
printed out. Otherwise, select the paper source and
press the start key.

2C9
1-5 Troubleshooting

1-5-1

Paper misfeed detection

(1) Paper misfeed indication

When a paper misfeed occurs, the copier immediately stops copying and displays the jam location on the operation panel.
Paper misfeed counts sorted by the detection condition can be checked in maintenance item U903.
To remove paper jammed in the copier, open the front cover, left cover, or pull the drawer out.
To remove original jammed in the DP, open the DP original cover.
Paper misfeed detection can be reset by opening and closing the respective covers to turn safety switch off and on.

Figure 1-5-1

(1)
(2)
(3)
(4)

Misfeed in the paper feed section

Misfeed in the paper conveying section
Misfeed in the optional DP
Misfeed in the optional paper feeder

1-5-1

2C9-3
(2) Paper misfeed detection conditions

OCM OFM
OSBSW
DPTSW

ESW

FSSW

DUPPCSW
DUPFCL
BYPPFSOL

RM
RSW
PFCL

DPFCL1
DFSW1

DPFCL2
DFSW2

DPFCL3

Figure 1-5-2

1-5-2

2C9-6.0
Section
System

Paper feed
section

Paper conveying section

Jam code

Description

Conditions

00

No paper feed

When the power switch is turned on, the machine detects activation of the registration switch (RSW), the exit switch (ESW)
or the feedshift switch (FSSW).

04

Cover open JAM

A cover open state is detected during copying.

05

Secondary paper feed tim- When the machine waits for secondary paper feed, 15 s or
eout
more have elapsed.

10

No paper feed from the

bypass tray

The registration switch (RSW) does not turn on within 1680 ms

of the bypass paper feed solenoid (BYPPFSOL) turning on;
the solenoid is then successively held off for 1 s and turned
back on once, but the switch again fails to turn on within 1680
ms.

11

No paper feed from the

drawer 1

The registration switch (RSW) does not turn on within 1430 ms

of the paper feed clutch (PFCL) turning on;
the clutch is then successively held off for 1 s and turned back
on once, but the switch again fails to turn on within 1254 ms.

12

No paper feed from the

drawer 2* (first paper
feeder)

The registration switch (RSW) does not turn on within 2780 ms

of the drawer paper feed clutch 1 (DPFCL1)* turning on;
the clutch is then successively held off for 1 s and turned back
on once, but the switch again fails to turn on within 2780 ms.

13

No paper feed from the

drawer 3* (second paper
feeder)

The drawer feed switch 1 (DFSW1)* does not turn on within

2490 ms of the drawer paper feed clutch 2 (DPFCL2)* turning
on; the clutch is then successively held off for 1 s and turned
back on once, but the switch again fails to turn on within 2490
ms.

14

No paper feed from the

drawer 4* (third paper
feeder)

The drawer feed switch 2 (DFSW2)* does not turn on within

2490 ms of the drawer paper feed clutch 3 (DPFCL3)* turning
on; the clutch is then successively held off for 1 s and turned
back on once, but the switch again fails to turn on within 2490
ms.

15

Misfeed in vertical paper

conveying 1

The registration switch (RSW) does not turn on within 2340 ms

of drawer feed switch 1 (DFSW1)* turning on.
The drawer feed switch 1 (DFSW1)* does not turn off within
2050 ms of drawer feed switch 2 (DFSW2)* turning on.
The drawer feed switch 1 (DFSW1)* does not turn off within
2050 ms of drawer feed switch 2 (DFSW2)* turning off.

16

Misfeed in vertical paper

conveying 2

The drawer feed switch 1 (DFSW1)* does not turn on within

2050 ms of drawer feed switch 2 (DFSW2)* turning on.

20

Multiple sheets in the

bypass tray

The registration switch (RSW) does not turn off within 6320 ms
of registration switch (RSW) turning on.
The registration switch (RSW) does not turn off within 1680 ms
of bypass paper feed solenoid (BYPPFSOL) turning on.

21

Multiple sheets in the

drawer 1

The registration switch (RSW) does not turn off within 6320 ms
of registration switch (RSW) turning on.
The registration switch (RSW) does not turn off within 1430 ms
of paper feed clutch (PFCL) turning on.

22

Multiple sheets in the

drawer 2* (first paper
feeder)

The registration switch (RSW) does not turn off within 6320 ms
of registration switch (RSW) turning on.
The registration switch (RSW) does not turn off within 2780 ms
of drawer paper feed clutch 1 (DPFCL1)* turning on.

23

Multiple sheets in the

drawer 3* (second paper
feeder)

The drawer feed switch 1 (DFSW1)* does not turn off within
6320 ms of drawer feed switch 1 (DFSW1)* turning on.
The drawer feed switch 1 (DFSW1)* does not turn off within
2490 ms of drawer paper feed clutch 2 (DPFCL2)* turning on.

*: Optional.
1-5-3

2C9-6.0
Section

Jam code

Paper conveying section

24

Multiple sheets in the

drawer 4* (third paper
feeder)

The drawer feed switch 2 (DFSW2)* does not turn off within
6320 ms of drawer feed switch 2 (DFSW2)* turning on.
The drawer feed switch 2 (DFSW2)* does not turn off within
2490 ms of drawer paper feed clutch 3 (DPFCL3)* turning on.

Transfer
section

30

Misfeed in registration/
transfer section

The registration switch (RSW) does not turn off within 2340 ms
of drawer feed switch 1 (DFSW1)* turning on.
The registration switch (RSW) does not turn off within 2340 ms
of drawer feed switch 1 (DFSW1)* turning off.
The registration switch (RSW) does not turn off within 1760 ms
of duplex paper conveying switch (DUPPCSW1)* turning on.

Fixing section

40

Misfeed in the fixing section (paper feed from

bypass tray)

The exit switch (ESW) does not turn on within 3020 ms of the
registration motor (RM) turning on.

41

Misfeed in the fixing

section (paper feed from
drawer)

The exit switch (ESW) does not turn on within 3020 ms of the
registration motor (RM) turning on.

42

Misfeed in the fixing

section* (paper feed from
first paper feeder)

The exit switch (ESW) does not turn on within 3020 ms of the
registration motor (RM) turning on.

43

Misfeed in the fixing

section* (paper feed from
second paper feeder)

The exit switch (ESW) does not turn on within 3020 ms of the
registration motor (RM) turning on.

44

Misfeed in the fixing

section* (paper feed from
third paper feeder)

The exit switch (ESW) does not turn on within 3020 ms of the
registration motor (RM) turning on.

45

Misfeed in the fixing

section* (paper feed from
duplex section)

The exit switch (ESW) does not turn on within 3020 ms of the
registration motor (RM) turning on.

Exit section

50

Misfeed in the exit section

The exit switch (ESW) does not turn off within 3020 ms of the
registration switch (RSW) turning off.
The exit switch (ESW) does not turn on within 3020 ms of the
registration motor (RM) turning on.

Feedshift
section

52

Misfeed in the feedshift

section (paper feed from
bypass tray)

The feedshift switch (FSSW) does not turn on within 6320 ms

of feedshift switch (FSSW) turning on.
The feedshift switch (FSSW) does not turn off within 1530 ms
of paper switchback.
The feedshift switch (FSSW) does not turn on within 1530 ms
of paper switchback.

53

Misfeed in the feedshift

section (paper feed from
drawer)

The feedshift switch (FSSW) does not turn on within 6320 ms

of feedshift switch (FSSW) turning on.
The feedshift switch (FSSW) does not turn off within 1530 ms
of paper switchback.
The feedshift switch (FSSW) does not turn on within 1530 ms
of paper switchback.

54

Misfeed in the feedshift

section* (paper feed from
first paper feeder)

The feedshift switch (FSSW) does not turn on within 6320 ms

of feedshift switch (FSSW) turning on.
The feedshift switch (FSSW) does not turn off within 1530 ms
of paper switchback.
The feedshift switch (FSSW) does not turn on within 1530 ms
of paper switchback.

*: Optional.
1-5-4

Description

Conditions

2C9-6.0
Section
Feedshift
section

Duplex section

DP

Jam code

Description

Conditions

55

Misfeed in the feedshift

section* (paper feed from
second paper feeder)

The feedshift switch (FSSW) does not turn on within 6320 ms

of feedshift switch (FSSW) turning on.
The feedshift switch (FSSW) does not turn off within 1530 ms
of paper switchback.
The feedshift switch (FSSW) does not turn on within 1530 ms
of paper switchback.

56

Misfeed in the feedshift

section* (paper feed from
third paper feeder)

The feedshift switch (FSSW) does not turn on within 6320 ms

of feedshift switch (FSSW) turning on.
The feedshift switch (FSSW) does not turn off within 1530 ms
of paper switchback.
The feedshift switch (FSSW) does not turn on within 1530 ms
of paper switchback.

60

Misfeed in duplex paper

conveying section*

The duplex paper conveying switch (DUPPCSW)* does not

turn off within 3280 ms of the feedshift switch (FSSW) turning
on.
The duplex paper conveying switch (DUPPCSW)* does not
turn on within 3280 ms of the feedshift switch (FSSW) turning
on.
The duplex paper conveying switch (DUPPCSW)* does not
turn off within 3280 ms of the feedshift switch (FSSW) turning
off.

61

Misfeed in duplex exit sec- The registration switch (RSW) does not turn on within 1760 ms
tion*
of the duplex paper conveying switch (DUPPCSW)* turning
on.
The registration switch (RSW) does not turn off within 1760 ms
of the duplex paper conveying switch (DUPPCSW)* turning
off.

70

No original feed*

71

An original jam in the orig- During the secondary original feed in the single-sided or douinal conveying section 1*
ble-sided original mode, the DP timing switch (DPTSW)* does
not turn off within 6500 ms of the original conveying motor
(OCM)* turning on.

72

An original size error jam*

73

An original jam in the orig- During scanning of the second side or reversing of the original
inal conveying section 2*
for ejection in the double-sided original mode, the DP timing
switch (DPTSW)* does not turn off within 6500 ms of the original conveying motor (OCM)* turning on.

74

An original jam in the orig- During scanning of the second side or reversing of the original
inal conveying section 3*
for ejection in the double-sided original mode, the DP timing
switch (DPTSW)* does not turn on within 750 ms of the original conveying motor (OCM)* turning on.

75

An original jam in the orig- During the switchback operation of an original in the doubleinal switchback section*
sided original mode, the original switchback switch (OSBSW)
*does not turn on within 1300 ms of the original conveying
motor (OCM)* turning on.

During the primary feed of the second original in the singlesided or double-sided original mode, even if retry operation is
performed five times, primary original feed is not performed.

During the secondary original feed in the single-sided or double-sided original mode, the DP timing switch (DPTSW)* does
turn off within 750 ms of the original conveying motor (OCM)*
turning on.

*: Optional.
1-5-5

2C9-3
(3) Paper misfeeds
Copier
Problem
(1)
A paper jam in the
paper feed, paper
conveying or exit
section is indicated
as soon as the power
switch is turned on.
Jam code 00

(2)
A paper jam in the
paper feed section is
indicated during
copying (no paper
feed from the bypass
tray).
Jam code 10

(3)
A paper jam in the
paper feed section is
indicated during
copying (no paper
feed from the drawer
1).
Jam code 11

1-5-6

Causes/check procedures

Corrective measures

A piece of paper torn from

copy paper is caught
around registration switch,
exit sensor or feedshift
switch.

Check visually and remove it, if any.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Defective exit switch.

Run maintenance item U031 and turn exit switch on and off manually. Replace exit switch if indication of the corresponding switch is
not light.

Defective feedshift switch.

Run maintenance item U031 and turn feedshift switch on and off
manually. Replace feedshift switch if indication of the corresponding switch is not light.

Paper on the bypass tray is

extremely curled.

Change the paper.

Check if the bypass paper

feed pulley is deformed.

Check visually and replace any deformed pulley.

Broken registration switch

actuator.

Check visually and replace registration switch if its actuator is broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Check if the bypass paper

feed solenoid malfunctions.

Run maintenance item U032 and select the bypass paper feed
solenoid to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

bypass paper feed solenoid.

Check (see page 1-5-29).

Paper in the drawer is

extremely curled.

Change the paper.

Check if the paper feed pul- Check visually and replace any deformed pulley.
ley, separation pulley or forward pulley is deformed.
Broken registration switch
actuator.

Check visually and replace registration switch if its actuator is broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Check if the paper feed

clutch malfunctions.

Run maintenance item U032 and select the paper feed clutch to
be turned on and off. Check the status and remedy if necessary.

Electrical problem with the

paper feed clutch.

Check (see page 1-5-29).

2C9
Problem
(4)
A paper jam in the
paper feed section is
indicated during
copying (no paper
feed from the drawer
2).
Jam code 12

(5)
A paper jam in the
paper feed section is
indicated during
copying (no paper
feed from the drawer
3).
Jam code 13

(6)
A paper jam in the
paper feed section is
indicated during
copying (no paper
feed from the drawer
4).
Jam code 14

Causes/check procedures
Paper in the first paper
feeder is extremely curled.

Corrective measures
Change the paper.

Check if the paper feed pul- Check visually and replace any deformed pulley.
ley, separation pulley or forward pulley in the first paper
feeder is deformed.
Broken registration switch
actuator.

Check visually and replace registration switch if its actuator is broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Check if the drawer paper

feed clutch 1 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 1 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 1.

Check.

Paper in the second paper

feeder is extremely curled.

Change the paper.

Check if the paper feed pul- Check visually and replace any deformed pulley.
ley, separation pulley or forward pulley in the second
paper feeder is deformed.
Broken drawer feed switch
1 actuator.

Check visually and replace drawer feed switch 1 if its actuator is

broken.

Defective drawer feed

switch 1.

Run maintenance item U031 and turn drawer feed switch 1 on

and off manually. Replace drawer feed switch 1 if indication of the
corresponding switch is not light.

Check if the drawer paper

feed clutch 2 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 2 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 2.

Check.

Paper in the third paper

feeder is extremely curled.

Change the paper.

Check if the paper feed pul- Check visually and replace any deformed pulley.
ley, separation pulley or forward pulley in the third
paper feeder is deformed.
Broken drawer feed switch
2 actuator.

Check visually and replace drawer feed switch 2 if its actuator is

broken.

Defective drawer feed

switch 2.

Run maintenance item U031 and turn drawer feed switch 2 on

and off manually. Replace drawer feed switch 2 if indication of the
corresponding switch is not light.

1-5-7

2C9
Problem

Causes/check procedures

(6)
A paper jam in the
paper feed section is
indicated during
copying (no paper
feed from the drawer
4).
Jam code 14

Check if the drawer paper

feed clutch 3 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 3 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 3.

Check.

(7)
A paper jam in the
paper feed section is
indicated during
copying (misfeed in
vertical paper conveying 1).
Jam code 15

Broken registration switch

actuator.

Check visually and replace registration switch if its actuator is broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Broken drawer feed switch

1 actuator.

Check visually and replace drawer feed switch 1 if its actuator is

broken.

Defective drawer feed

switch 1.

Run maintenance item U031 and turn drawer feed switch 1 on

and off manually. Replace drawer feed switch 1 if indication of the
corresponding switch is not light.

Broken drawer feed switch

2 actuator.

Check visually and replace drawer feed switch 2 if its actuator is

broken.

Defective drawer feed

switch 2.

Run maintenance item U031 and turn drawer feed switch 2 on

and off manually. Replace drawer feed switch 2 if indication of the
corresponding switch is not light.

Check if the paper feed

clutch malfunctions.

Run maintenance item U032 and select the paper feed clutch to
be turned on and off. Check the status and remedy if necessary.

Electrical problem with the

paper feed clutch.

Check (see page 1-5-29).

Check if the drawer paper

feed clutch 1 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 1 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 1.

Check.

Check if the drawer paper

feed clutch 2 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 2 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 2.

Check.

Check if the drawer paper

feed clutch 3 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 3 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 3.

Check.

1-5-8

Corrective measures

2C9-6.0
Problem

Causes/check procedures

(8)
A paper jam in the
paper feed section is
indicated during
copying (misfeed in
vertical paper conveying 2).
Jam code 16

Broken drawer feed switch

1 actuator.

Check visually and replace drawer feed switch 1 if its actuator is

broken.

Defective drawer feed

switch 1.

Run maintenance item U031 and turn drawer feed switch 1 on

and off manually. Replace drawer feed switch 1 if indication of the
corresponding switch is not light.

Broken drawer feed switch

2 actuator.

Check visually and replace drawer feed switch 2 if its actuator is

broken.

Defective drawer feed

switch 2.

Run maintenance item U031 and turn drawer feed switch 2 on

and off manually. Replace drawer feed switch 2 if indication of the
corresponding switch is not light.

Check if the drawer paper

feed clutch 1 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 1 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 1.

Check.

Check if the drawer paper

feed clutch 2 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 2 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 2.

Check.

Deformed guides along the

paper conveying path.

Repair or replace if necessary.

Broken registration switch

actuator.

Check visually and replace registration switch if its actuator is broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Check if the bypass paper

feed solenoid malfunctions.

Run maintenance item U032 and select the bypass paper feed
solenoid to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

bypass paper feed solenoid.

Check (see page 1-5-29).

Check if the right and left

registration rollers contact
each other.

Check visually and remedy if necessary.

Deformed guides along the

paper conveying path.

Repair or replace if necessary.

Broken registration switch

actuator.

Check visually and replace registration switch if its actuator is broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Check if the paper feed

clutch malfunctions.

Run maintenance item U032 and select the paper feed clutch to
be turned on and off. Check the status and remedy if necessary.

(9)
A paper jam in the
paper conveying section is indicated during copying (multiple
sheets in the bypass
tray).
Jam code 20

(10)
A paper jam in the
paper conveying section is indicated during copying (multiple
sheets in the drawer
1).
Jam code 21

Corrective measures

1-5-9

2C9-6.0
Problem

Causes/check procedures

Corrective measures

(10)
A paper jam in the
paper conveying section is indicated during copying (multiple
sheets in the drawer
1).
Jam code 21

Electrical problem with the

paper feed clutch.

Check (see page 1-5-29).

Check if the right and left

registration rollers contact
each other.

Check visually and remedy if necessary.

(11)
A paper jam in the
paper conveying section is indicated during copying (multiple
sheets in the drawer
2).
Jam code 22

Deformed guides along the

paper conveying path.

Repair or replace if necessary.

Broken registration switch

actuator.

Check visually and replace registration switch if its actuator is broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Check if the drawer paper

feed clutch 1 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 1 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 1.

Check.

Check if the right and left

registration rollers contact
each other.

Check visually and remedy if necessary.

Deformed guides along the

paper conveying path.

Repair or replace if necessary.

Broken drawer feed switch

1 actuator.

Check visually and replace drawer feed switch 1 if its actuator is

broken.

Defective drawer feed

switch 1.

Run maintenance item U031 and turn drawer feed switch 1 on

and off manually. Replace drawer feed switch 1 if indication of the
corresponding switch is not light.

Check if the drawer paper

feed clutch 2 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 2 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 2.

Check.

Deformed guides along the

paper conveying path.

Repair or replace if necessary.

Broken drawer feed switch

2 actuator.

Check visually and replace drawer feed switch 2 if its actuator is

broken.

Defective drawer feed

switch 2.

Run maintenance item U031 and turn drawer feed switch 2 on

and off manually. Replace drawer feed switch 2 if indication of the
corresponding switch is not light.

Check if the drawer paper

feed clutch 3 malfunctions.

Run maintenance item U032 and select the drawer paper feed
clutch 3 to be turned on and off. Check the status and remedy if
necessary.

Electrical problem with the

drawer paper feed clutch 3.

Check.

(12)
A paper jam in the
paper conveying section is indicated during copying (multiple
sheets in the drawer
3).
Jam code 23

(13)
A paper jam in the
paper conveying section is indicated during copying (multiple
sheets in the drawer
4).
Jam code 24

1-5-10

2C9-6.0
Problem
(14)
A paper jam in the
transfer section is
indicated during
copying (misfeed in
registration/transfer
section).
Jam code 30

Causes/check procedures

Corrective measures

Deformed guides along the

paper conveying path.

Repair or replace if necessary.

Broken registration switch

actuator.

Check visually and replace registration switch if its actuator is broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Broken drawer feed switch

1 actuator.

Check visually and replace drawer feed switch 1 if its actuator is

broken.

Defective drawer feed

switch 1

Run maintenance item U031 and turn drawer feed switch 1 on

and off manually. Replace drawer feed switch 1 if indication of the
corresponding switch is not light.

Broken duplex paper conveying switch actuator.

Check visually and replace the duplex paper conveying switch if

its actuator is broken.

Defective duplex paper con- Run maintenance item U031 and turn duplex paper conveying
veying switch.
switch on and off manually. Replace duplex paper conveying
switch if indication of the corresponding switch is not light.
(15)
A paper jam in the
fixing section is indicated during copying
(misfeed in the fixing
section).
Jam code 40, 41, 42,
43, 44, 45

(16)
A paper jam in the
exit section is indicated during copying
(misfeed in the exit
section).
Jam code 50

Check if the fixing unit front

guide is deformed.

Repair or replace if necessary.

Check if the press roller is

extremely dirty or
deformed.

Clean or replace if necessary.

Check if the heat roller separation claws are dirty or

deformed.

Clean or replace if necessary.

Check if the heat roller and

its separation claws contact
each other.

Remedy if the separation claw springs are out of place.

Broken exit switch actuator.

Check visually and replace the exit switch if its actuator is broken.

Defective exit switch.

Run maintenance item U031 and turn exit switch on and off manually. Replace exit switch if indication of the corresponding switch is
not light.

Check if the registration

motor malfunctions.

Run maintenance item U030 and select the registration motor to

be turned on and off. Check the status and remedy if necessary.

Electrical problem with the

registration motor.

Check (see page 1-5-28).

Broken registration switch

actuator.

Check visually and replace registration switch if its actuator is broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Broken exit switch actuator.

Check visually and replace the exit switch if its actuator is broken.

Defective exit switch.

Run maintenance item U031 and turn exit switch on and off manually. Replace exit switch if indication of the corresponding switch is
not light.

Check if the registration

motor malfunctions.

Run maintenance item U030 and select the registration motor to

be turned on and off. Check the status and remedy if necessary.

Electrical problem with the

registration motor.

Check (see page 1-5-28).

1-5-11

2C9-6.0
Problem
(17)
A paper jam in the
feedshift section is
indicated during
copying (misfeed in
the feedshift section).
Jam code 52, 53, 54,
55, 56

(18)
A paper jam in the
duplex section is indicated during copying
(misfeed in duplex
paper conveying section).
Jam code 60

Causes/check procedures

Corrective measures

Broken feedshift switch

actuator.

Check visually and replace the feedshift switch if its actuator is

broken.

Defective feedshift switch.

Run maintenance item U031 and turn feedshift switch on and off
manually. Replace feedshift switch if indication of the corresponding switch is not light.

Check if the exit motor malfunctions.

Run maintenance item U030 and select the exit motor to be

turned on and off. Check the status and remedy if necessary.

Electrical problem with the

exit motor.

Check (see page 1-5-28).

Broken feedshift switch

actuator.

Check visually and replace the feedshift switch if its actuator is

broken.

Defective feedshift switch.

Run maintenance item U031 and turn feedshift switch on and off
manually. Replace feedshift switch if indication of the corresponding switch is not light.

Broken duplex paper conveying switch actuator.

Check visually and replace the duplex paper conveying switch if

its actuator is broken.

Defective duplex paper con- Run maintenance item U031 and turn duplex paper conveying
veying switch.
switch on and off manually. Replace duplex paper conveying
switch if indication of the corresponding switch is not light.

(19)
A paper jam in the
duplex section is indicated during copying
(misfeed in duplex
exit section).
Jam code 61

1-5-12

Check if the exit motor malfunctions.

Run maintenance item U030 and select the exit motor to be

turned on and off. Check the status and remedy if necessary.

Electrical problem with the

exit motor.

Check (see page 1-5-28).

Check if the duplex feed

clutch malfunctions.

Check visually and remedy if necessary.

Electrical problem with the

duplex feed clutch.

Check.

Broken duplex paper conveying switch actuator.

Check visually and replace the duplex paper conveying switch if

its actuator is broken.

Defective duplex paper con- Run maintenance item U031 and turn duplex paper conveying
veying switch.
switch on and off manually. Replace duplex paper conveying
switch if indication of the corresponding switch is not light.
Broken registration switch
actuator.

Check visually and replace the registration switch if its actuator is

broken.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding switch is not light.

Check if the duplex feed

clutch malfunctions.

Check visually and remedy if necessary.

Electrical problem with the

duplex feed clutch.

Check.

2C9
DP
Problem
(1)
An original jams
when the power
switch is turned on.

Causes/check procedures

Corrective measures

A piece of paper torn from

an original is caught around
the DP timing switch or
original switchback switch.

Check visually and remove it, if any.

Defective DP timing switch.

Run maintenance item U244 and turn DP timing switch on and off
manually. Replace DP timing switch if indication of the corresponding switch is not light.

Defective original switchback switch.

Run maintenance item U244 and turn original switchback switch

on and off manually. Replace original switchback switch if indication of the corresponding switch is not light.

(2)
An original jams in
the original feed section is indicated during copying (no
original feed).
Jam code 70

Defective original set

switch.

Run maintenance item U244 and turn original set switch on and
off manually. Replace original set switch if indication of the corresponding switch is not light.

Check if the original feed

motor malfunctions.

Run maintenance item U243 and select the original feed motor to
be turned on and off. Check the status and remedy if necessary.

Check if the DP paper feed

pulley or DP separation pad
is deformed.

Check visually and replace the deformed pulley.

(3)
An original jams in
the original conveying section is indicated during copying
(An original jam in
the original conveying section 1).
Jam code 71

Broken DP timing switch

actuator.

Check visually and replace DP timing switch if its actuator is broken.

Defective DP timing switch.

Run maintenance item U244 and turn DP timing switch on and off
manually. Replace DP timing switch if indication of the corresponding switch is not light.

Check if the original conveying motor malfunctions.

Run maintenance item U243 and select the original conveying

motor to be turned on and off. Check the status and remedy if necessary.

(4)
An original jams in
the original conveying section is indicated during copying
(An original size error
jam).
Jam code 72

Broken DP timing switch

actuator.

Check visually and replace DP timing switch if its actuator is broken.

Defective DP timing switch.

Run maintenance item U244 and turn DP timing switch on and off
manually. Replace DP timing switch if indication of the corresponding switch is not light.

Check if the original conveying motor malfunctions.

Run maintenance item U243 and select the original conveying

motor to be turned on and off. Check the status and remedy if necessary.

(5)
An original jams in
the original conveying section is indicated during copying
(An original jam in
the original conveying section 2).
Jam code 73

Broken DP timing switch

actuator.

Check visually and replace DP timing switch if its actuator is broken.

Defective DP timing switch.

Run maintenance item U244 and turn DP timing switch on and off
manually. Replace DP timing switch if indication of the corresponding switch is not light.

Check if the original conveying motor malfunctions.

Run maintenance item U243 and select the original conveying

motor to be turned on and off. Check the status and remedy if necessary.

Check if the switchback

feedshift solenoid malfunctions.

Run maintenance item U243 and select the switchback feedshift

solenoid to be turned on and off. Check the status and remedy if
necessary.

1-5-13

2C9
Problem
(6)
An original jams in
the original conveying section is indicated during copying
(An original jam in
the original conveying section 3).
Jam code 74

Causes/check procedures

Corrective measures

Broken DP timing switch

actuator.

Check visually and replace DP timing switch if its actuator is broken.

Defective DP timing switch.

Run maintenance item U244 and turn DP timing switch on and off
manually. Replace DP timing switch if indication of the corresponding switch is not light.

Check if the original conveying motor malfunctions.

Run maintenance item U243 and select the original conveying

motor to be turned on and off. Check the status and remedy if necessary.

Check if the switchback

feedshift solenoid malfunctions.

Run maintenance item U243 and select the switchback feedshift

solenoid to be turned on and off. Check the status and remedy if
necessary.

(7)
An original jams in
the original switchback section is indicated during copying
(An original jam in
the original switchback section).
Jam code 75

Defective original switchback switch.

Run maintenance item U244 and turn original switchback switch

on and off manually. Replace original switchback switch if indication of the corresponding switch is not light.

Check if the original conveying motor malfunctions.

Run maintenance item U243 and select the original conveying

motor to be turned on and off. Check the status and remedy if necessary.

Check if the switchback

feedshift solenoid malfunctions.

Run maintenance item U243 and select the switchback feedshift

solenoid to be turned on and off. Check the status and remedy if
necessary.

(8)
Original jams frequently.

An original outside the

specifications is used.

Use only originals conforming to the specifications.

The DP forwarding pulley or

DP paper feed pulley is dirty
with paper powder.

Clean with isopropyl alcohol.

The DP paper feed pulley

and DP separation pad do
not contact correctly.

Check and remedy.

1-5-14

2C9-6.0

1-5-2

Self-diagnosis

(1) Self-diagnostic function

This unit is equipped with a self-diagnostic function. When a problem is detected, copying is disabled. "C" and a number
between 0100 and 7810 altenates, indicating the nature of the problem. After removing the problem, the self-diagnostic
function can be reset by opening and closing the front cover to turn safety switch off and on or power switch turns off and
on.
(2) Self diagnostic codes
Remarks
Code

Contents

Causes

Check procedures/corrective measures

C0100 Backup memory read/write problem

(A0100*) (main PCB)
Read and write data does not match.

Defective main
PCB.

Replace the main PCB and check for correct

operation.

C0110 Backup memory data problem (main

(A0110*) PCB)
Data in the specified area of the backup
memory does not match the specified
values.

Problem with the

backup memory
data.

Turn safety switch off and back on and run

maintenance item U020 to set the contents
of the backup memory data again.

Defective backup
RAM.

If the C011 is displayed after re-setting the

backup memory contents, replace the main
PCB.

C0150 Backup memory read/write problem

(A0150*) (engine PCB)
Read and write data does not match.

Defective engine
PCB.

Replace the engine PCB and check for correct operation.

C016
(A016*)

Backup memory data problem (engine

PCB)
Data in the specified area of the backup
memory does not match the specified
values.

Problem with the

backup memory
data.

Turn safety switch off and back on and run

maintenance item U020 to set the contents
of the backup memory data again.

Defective backup
RAM.

If the C016 is displayed after re-setting the

backup memory contents, replace the
engine PCB.

C0170

Accounting count problem

When the power is turned on, the total
count and the scan count are abnormal
both on the main PCB and the engine
PCB.

Defective main
PCB or engine
PCB.

Replace the main PCB or engine PCB and

check for correct operation.

C0180

Machine number mismatch

When the power is turned on, the
machine number does not match
between the main PCB and the engine
PCB.

Correct EEPROM
is not installed.

Install the correct EEPROM. If it does not

solve the problem, contact the Service
Administrative Division.

Data damage of
EEPROM.

Contact the Service Administrative Division.

C0210 Communication problem between the

(A0210*) main PCB and engine board PCB
When the power is turned on, the
machine does not detect the low level of
SBSY and the high level of SDIR for 10
seconds.

Poor contact in the

connector terminals.

Check the connection of connectors YC6 on

the main PCB and YC1 on the engine PCB,
and the continuity across the connector terminals. Repair or replace if necessary.

Defective main
PCB or engine
PCB.

Replace the main PCB or engine PCB and

check for correct operation.

C0410 Optional DP communication problem

(A0410*) Communication fails five times successively.

DP installed incorrectly.

Check the installation state of the DP and

adjust it if it is not properly installed.

Defective main
PCB or DP driver
PCB.

Replace the main PCB or DP driver PCB

and check for correct operation.

A is displayed on the operation panel.

1-5-15

2C9-2
Remarks
Code

Contents

Causes

Check procedures/corrective measures

C0420 Optional first paper feeder communi(A0420*) cation problem

Communication fails five times successively.

Paper feeder
installed incorrectly.

Check the installation state of the paper

feeder and adjust it if it is not properly
installed.

Defective main
PCB or drawer
main PCB.

Replace the main PCB or drawer main PCB

and check for correct operation.

C0500 Optional second paper feeder com(A0500*) munication problem

Communication fails five times successively.

Paper feeder
installed incorrectly.

Check the installation state of the paper

feeder and adjust it if it is not properly
installed.

Defective main
PCB or drawer
main PCB.

Replace the main PCB or drawer main PCB

and check for correct operation.

C0510 Optional third paper feeder communi(A0510*) cation problem

Communication fails five times successively.

Paper feeder
installed incorrectly.

Check the installation state of the paper

feeder and adjust it if it is not properly
installed.

Defective main
PCB or drawer
main PCB.

Replace the main PCB or drawer main PCB

and check for correct operation.

C0610 Bitmap (DIMM) problem

(A0610*) There is a problem with the data or
address bus of the bitmap DRAM.

Defective main
PCB.

Replace the main PCB and check for correct

operation.

DIMM installed
incorrectly.

Check if the DIMM is inserted into the socket

on the main PCB correctly.

Defective DIMM.

Replace the DIMM and check for correct

operation.

C0620 Memory input interface problem

(A0620*) Reading-in of an image does not complete within 10 s of the start of image
transmission.

Defective main
PCB.

Replace the main PCB and check for correct

operation.

C0630 DMA problem

(A0630*) DMA transmission of compressed,
decompressed, rotated, relocated or
blanked-out image data does not complete within the specified period of time.

Defective main
PCB.

Replace the main PCB and check for correct

operation.

C0800 Image processing problem

(A0800*) JAM05 is detected twice.

Defective engine
PCB.

Replace the engine PCB and check for correct operation.

Poor contact in the

main motor connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none,
remedy or replace the cable.

Defective drive
motor rotation control circuit.

Replace the drive motor.

Defective drive
transmission system.

Check if the rollers and gears rotate

smoothly. If not, grease the bushings and
gears. Check for broken gears and replace if
any.

C2000

Drive motor problem

LOCK ALM signal remains high for 1 s, 1
s after the drive motor has turned on.

A is displayed on the operation panel.

1-5-16

2C9-6.0
Remarks
Code
C3100

Contents
Scanner carriage problem
The home position is not correct when
the power is turned on or copying the
document placed on the contact glass.

C3200 Exposure lamp problem

(A3200*) Non-lighting of the exposure lamp is
detected at the beginning of copying
.

C3300 Optical system (AGC) problem

(A3300*) After AGC, correct input is not obtained
at CCD.

C4000

C4010

Polygon motor synchronization problem

The polygon motor does not reach the
stable speed within 15 s of the START
signal turning on.

Polygon motor steady-state problem

The polygon motor rotation is not stable
for 5 s after the polygon motor rotation
has been stabilized.

Causes

Check procedures/corrective measures

Poor contact of the

connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none,
remedy or replace the cable.

Defective scanner
home position
switch.

Replace the scanner home position switch.

Defective engine
PCB.

Replace the engine PCB and check for correct operation.

Defective scanner
motor.

Replace the scanner motor.

Poor contact of the

connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none,
remedy or replace the cable.

Defective exposure
lamp or inverter
board.

Replace the exposure lamp or inverter

board.

Defective engine
PCB.

Replace the engine PCB and check for correct operation.

Incorrect shading
position.

Adjust the position of the contact glass

(shading plate). If the problem still occurs,
replace the scanner home position switch.

Insufficient exposure lamp luminosity.

Replace the exposure lamp or inverter

board.

Defective engine
PCB.

Replace the engine PCB and check for correct operation.

Incorrect shading
position.

Adjust the position of the contact glass

(shading plate). If the problem still occurs,
replace the scanner home position switch.

Poor contact in the Reinsert the connector. Also check for contipolygon motor con- nuity within the connector cable. If none,
nector terminals.
remedy or replace the cable.
Defective polygon
motor.

Replace the LSU.

Defective engine
PCB.

Replace the engine PCB and check for correct operation.

Poor contact in the Reinsert the connector. Also check for contipolygon motor con- nuity within the connector cable. If none,
nector terminals.
remedy or replace the cable.
Defective polygon
motor.

Replace the LSU.

Defective engine
PCB.

Replace the engine PCB and check for correct operation.

A is displayed on the operation panel.

1-5-17

2C9-2
Remarks
Code

Contents

C4200 BD steady-state problem

(A4200*) The MIC detects a BD error for 600 ms
after the polygon motor rotation has
been stabilized.

C6000

C6020

C6050

Check procedures/corrective measures

Defective laser
diode.

Replace the LSU.

Defective polygon
motor.

Replace the LSU.

Defective main
PCB.

Replace the main PCB and check for correct

operation.

Defective engine
PCB.

Replace the engine PCB and check for correct operation.

Poor contact in the

thermistor connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none,
remedy or replace the cable.

Fixing thermistor
installed incorrectly.

Check and reinstall if necessary.

Fixing thermostat
triggered.

Check for continuity. If none, replace the fixing thermostat.

Fixing heater M or
S installed incorrectly.

Check and reinstall if necessary.

Broken fixing
heater M or S wire.

Check for continuity. If none, replace the

heater lamp.

Abnormally high fixing unit thermistor temperature

The fixing temperature exceeds 230C/
446F for 40 ms.

Shorted thermistor.

Measure the resistance. If it is 0 , replace

the thermistor.

Abnormally low fixing unit thermistor

temperature
The fixing temperature remains below
90C/194F for 1 s.

Poor contact in the

thermistor connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none,
remedy or replace the cable.

Broken fixing thermistor wire.

Measure the resistance. If it is , replace

the fixing thermistor.

Fixing thermistor
installed incorrectly.

Check and reinstall if necessary.

Fixing thermostat
triggered.

Check for continuity. If none, replace the fixing thermostat.

Fixing heater M or
S installed incorrectly.

Check and reinstall if necessary.

Broken fixing
heater M or S wire.

Check for continuity. If none, replace the fixing heater M or S.

Broken fixing heater wire

In fixing warm-up, the time to reach
50C/122F exceeds 13.5 s, the time to
reach 100C/212F exceeds 10 s, the
time to reach the primary stabilization
exceeds 10 s or the time to reach the
secondary stabilization exceeds 24 s.

A is displayed on the operation panel.

1-5-18

Causes

Broken heater con- Replace the power supply PCB and check
trol circuit on the
for correct operation.
power supply PCB.

2C9-2
Remarks
Code
C6400

C7800

C7810

Contents
Zero-crossing signal problem
The engine PCB does not detect the
zero-crossing signal for the time specified below.
At power-on: 3 s
Others: 5 s

Broken external temperature thermistor

The input voltage is 0.5 V or less.

Short-circuited external temperature

thermistor
The input voltage is 4.5 V or more.

Causes

Check procedures/corrective measures

Poor contact in the

connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none,
remedy or replace the cable.

Defective power
supply PCB.

Check if the zero-crossing signal is output

from CN2-5 on the power supply PCB. If not,
replace the power supply PCB.

Defective engine
PCB.

Replace the engine PCB if C640 is detected

while CN2-5 on the power supply PCB outputs the zero-crossing signal.

Poor contact in the

humidity sensor
connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none,
remedy or replace the cable.

Defective humidity
sensor.

Replace the drawer PCB and check for correct operation.

Poor contact in the

humidity sensor
connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none,
remedy or replace the cable.

Defective humidity
sensor.

Replace the drawer PCB and check for correct operation.

A is displayed on the operation panel.

1-5-19

2C9

1-5-3

Image formation problems

(1) No image
appears
(entirely white).

(2) No image
appears
(entirely black).

(3) Image is too

light.

(4) Background is
visible.

(5) A white line

appears longitudinally.

See page 1-5-21.

(6) A black line
appears longitudinally.

See page 1-5-21.

(7) A black line
appears laterally.

See page 1-5-22.

(8) One side of the
copy image is
darker than the
other.

See page 1-5-22.

(9) Black dots
appear on the
image.

See page 1-5-22.

(10) Image is
blurred.

See page 1-5-23.

(11) The leading
edge of the
image is consistently misaligned with the
original.

See page 1-5-23.

(12) The leading
edge of the
image is sporadically misaligned with the
original.

See page 1-5-23.

(13) Paper creases.

See page 1-5-24.

(14) Offset occurs.

See page 1-5-24.

(15) Image is partly
missing.

See page 1-5-24.

(16) Fixing is poor.

See page 1-5-25.

(17) Image is out of
focus.

See page 1-5-25.

(18) Image center
does not align
with the original
center.

See page 1-5-25.

See page 1-5-26.

See page 1-5-26.

See page 1-5-26.

See page 1-5-27.

1-5-20

2C9

(1) No image appears (entirely white). Causes

1. No transfer charging.
2. No LSU laser is output.
3. No developing bias is output.

Causes

Check procedures/corrective measures

1. No transfer charging.
A. The connector terminals of the high-voltage PCB make poor contact.

Reinsert the connector. Also check for continuity within the connector
cable. If none, remedy or replace the cable.

B. Defective engine PCB.

Replace the engine PCB and check for correct operation.

C. Defective high-voltage PCB.

Replace the high voltage PCB and check for correct operation.

2. No LSU laser is output.

A. Defective laser scanner unit.

Replace the laser scanner unit (see page 1-6-24).

B. Defective main PCB.

Replace the main PCB and check for correct operation.

3. No developing bias is output.

A. The connector terminals of the high-voltage PCB make poor contact.

Reinsert the connector. Also check for continuity within the connector
cable. If none, remedy or replace the cable.

B. Defective engine PCB.

Replace the engine PCB and check for correct operation.

C. Defective high-voltage PCB.

Replace the high voltage PCB and check for correct operation.

(2) No image appears (entirely black). Causes

1. No main charging.
2. Exposure lamp fails to light.

Causes

Check procedures/corrective measures

1. No main charging.
A. Broken main charger wire.

Replace the main charger unit (see page 1-6-35).

B. Leaking main charger housing.

Clean the main charger wire, grid and shield.

C. The connector terminals of the high-voltage PCB make poor contact.

Reinsert the connector. Also check for continuity within the connector
cable. If none, remedy or replace the cable.

D. Defective engine PCB.

Check if YC9-5 on the engine PCB goes low when maintenance item
U100 is run. If not, replace the engine PCB.

E. Defective high-voltage PCB.

Check if main charging takes place when YC1-12 on the high-voltage

PCB goes low while maintenance item U100 is run. If not, replace the
high-voltage PCB.

2. Exposure lamp fails to light.

A. The connector terminals of the exposure
lamp make poor contact.

Reinsert the connector. Also check for continuity within the connector
cable. If none, remedy or replace the cable.

B. Defective inverter PCB.

Check if the exposure lamp lights when YC1-1 and 1-6 on the inverter
PCB go low while maintenance item U061 is run. If not, replace the
inverter PCB.

C. Defective engine PCB.

Check if YC17-1 and YC17-6 on the engine PCB goes low when maintenance item U061 is run. If not, replace the engine PCB.

1-5-21

2C9

(3) Image is too light.

Causes
1. Insufficient toner.
2. The transfer voltage is not output properly.
3. Dirty main charger wire.
4. Dirty main charger grid.

Causes

Check procedures/corrective measures

1. Insufficient toner.

If the add toner indicator lights, replace the toner container.

2. The transfer voltage is not output properly. Clean or check the transfer roller (see page 1-6-37).
3. Dirty main charger wire.

Clean the main charger wire or, if it is extremely dirty, replace the main
charger unit (see page 1-6-35).

4. Dirty main charger grid.

Clean the main charger grid or, if it is extremely dirty, replace the main
charger unit (see page 1-6-35).

(4) Background is visible.

Causes
1. The developing bias voltage is not properly.
2. Dirty main charger wire.

Causes

Check procedures/corrective measures

1. The developing bias voltage is not properly.

Replace the high voltage PCB and check for correct operation.

2. Dirty main charger wire.

Clean the main charger wire or, if it is extremely dirty, replace the main
charger unit (see page 1-6-35).

(5) A white line appears longitudinally. Causes

1. Dirty main charger wire.
2. Foreign matter in the developing unit.
3. Dirty shading plate.

Causes

Check procedures/corrective measures

1. Dirty main charger wire.

Clean the main charger wire or, if it is extremely dirty, replace the main
charger unit (see page 1-6-35).

2. Foreign matter in the developing unit.

Check if the magnetic brush is formed uniformly. Replace the developing

unit if any foreign matter (see page 1-6-36).

3. Dirty shading plate.

Clean the shading plate.

1-5-22

2C9

(6) A black line appears longitudinally. Causes

1. Dirty contact glass.
2. Dirty or flawed drum.
3. Dirty scanner mirror.
4. Dirty main charger wire.

Causes

Check procedures/corrective measures

1. Dirty contact glass.

Clean the contact glass.

2. Dirty or flawed drum.

Clean the drum or, if it is flawed, replace the drum unit (see page 1-6-33).

3. Dirty scanner mirror.

Clean the scanner mirror.

4. Dirty main charger wire.

Clean the main charger wire or, if it is extremely dirty, replace the main
charger unit (see page 1-6-35).

(7) A black line appears laterally.

Causes

Causes
1. Dirty contact glass.
2. Dirty or flawed drum.
3. Dirty scanner mirror.
4. Dirty shading plate.
5. Leaking main charger housing.

Check procedures/corrective measures

1. Dirty contact glass.

Clean the contact glass.

2. Dirty or flawed drum.

Clean the drum or, if it is flawed, replace it (see page 1-6-33).

3. Dirty scanner mirror.

Clean the scanner mirror.

4. Dirty shading plate.

Clean the shading plate.

5. Leaking main charger housing.

Clean the main charger wire, grid and shield.

(8) One side of the copy image is

darker than the other.

Causes

Causes
1. Dirty main charger wire.
2. Defective exposure lamp.

Check procedures/corrective measures

1. Dirty main charger wire.

Clean the main charger wire or, if it is extremely dirty, replace the main
charger unit (see page 1-6-35).

2. Defective exposure lamp.

Check if the exposure lamp light is distributed evenly. If not, replace the
exposure lamp and inverter PCB.

1-5-23

2C9

(9) Black dots appear on the image.

Causes
1. Dirty or flawed drum.
2. Dirty contact glass.
3. Deformed or worn cleaning blade.
4. Dirty drum separation claws.
5. Dirty heat roller separation claws.

Causes

Check procedures/corrective measures

1. Dirty or flawed drum.

Clean the drum or, if it is flawed, replace the drum unit (see page 1-6-33).

2. Dirty contact glass.

Clean the contact glass.

3. Deformed or worn cleaning blade.

Replace the drum unit (see page 1-6-33).

4. Dirty drum separation claws.

Clean the drum separation claws.

5. Dirty the heat roller separation claws.

Clean the heat roller separation claws.

(10) Image is blurred.

Causes
1. Scanner moves erratically.
2. Deformed press roller.
3. Paper conveying section drive problem.

Causes

Check procedures/corrective measures

1. Scanner moves erratically.

Check if there is any foreign matter on the front and rear scanner rails. If
any, remove it.

2. Deformed press roller.

Replace the press roller (see page 1-6-39).

3. Paper conveying section drive problem.

Check the gears and belts and, if necessary, grease them.

(11) The leading edge of the image is

consistently misaligned with the
original.

Causes
1. Misadjusted leading edge registration.
2. Misadjusted scanner leading edge registration.

Causes

Check procedures/corrective measures

1. Misadjusted leading edge registration.

Readjust the leading edge registration (see page 1-6-12).

2. Misadjusted scanner leading edge registration.

Readjust the scanner leading edge registration (see page 1-6-30).

1-5-24

2C9-6.0

(12) The leading edge of the image is

sporadically misaligned with the
original.

Causes
1. Paper feed clutch, bypass paper feed solenoid or registration motor installed
or operating incorrectly.

Causes

Check procedures/corrective measures

1. Paper feed clutch, bypass paper feed

solenoid or registration motor installed or
operating incorrectly.

(13) Paper creases.

Causes

Check the installation position and operation of the paper feed clutch,
bypass paper feed solenoid and registration motor. If any of them operates incorrectly, replace it.

Causes
1. Paper curled.
2. Paper damp.
3. Defective pressure springs.
4. Defective separation.
5. Dirty separation electrode.

Check procedures/corrective measures

1. Paper curled.

Check the paper storage conditions.

2. Paper damp.

Check the paper storage conditions.

3. Defective pressure springs.

Replace the pressure springs.

4. Defective separation.

Check the drum separation claws and heat roller separation claws.

5. Dirty separation electrode.

Clean the separation electrode.

(14) Offset occurs.

Causes
1. Defective cleaning blade.
2. Defective fixing section.

Causes

Check procedures/corrective measures

1. Defective cleaning blade.

Replace the drum unit (see page 1-6-33).

2. Defective fixing section.

Check the heat roller and press roller.

1-5-25

2C9

(15) Image is partly missing.

Causes

Causes
1. Paper damp.
2. Paper creased.
3. Dirty or flawed drum.
4. Dirty transfer roller.

Check procedures/corrective measures

1. Paper damp.

Check the paper storage conditions.

2. Paper creased.

Replace the paper.

3. Dirty or flawed drum.

Clean the drum or, if it is flawed, replace the drum unit (see page 1-6-33).

4. Dirty transfer roller.

Clean the transfer roller.

(16) Fixing is poor.

Causes
1. Wrong paper.
2. Defective pressure springs.
3. Flawed press roller.
4. Defective fixing heater.

Causes

Check procedures/corrective measures

1. Wrong paper.

Check if the paper meets specifications.

2. Defective pressure springs.

Replace the pressure springs.

3. Flawed press roller.

Replace the press roller (see page 1-6-39).

4. Defective fixing heater.

Replace the fixing heater (see page 1-6-40).

(17) Image is out of focus.

Causes

Causes
1. Defective image scanning unit.
2. Drum condensation.

Check procedures/corrective measures

1. Defective image scanning unit.

Replace the image scanning unit (see page 1-6-23).

2. Drum condensation.

Clean the drum.

1-5-26

2C9

(18) Image center does not align with

the original center.

Causes
1. Misadjusted center line of image printing.
2. Misadjusted scanner center line.
3. Original placed incorrectly.

Causes

Check procedures/corrective measures

1. Misadjusted center line of image printing.

Readjust the center line of image printing (see page 1-6-14).

2. Misadjusted scanner center line.

Readjust the scanner center line (see page 1-6-31).

3. Original placed incorrectly.

Place the original correctly.

1-5-27

2C9-2

1-5-4

Electric problems
Problem

(1)
The machine does
not operate when the
power switch is
turned on.

(2)
The drive motor does
not operate
(C2000).

(3)
The registration
motor does not operate.

(4)
The exit motor does
not operate.

1-5-28

Causes

Check procedures/corrective measures

No electricity at the power

outlet.

Measure the input voltage.

The power cord is not

plugged in properly.

Check the contact between the power plug and the outlet.

The front cover or left cover

is not closed completely.

Check the front cover and left cover.

Broken power cord.

Check for continuity. If none, replace the cord.

Defective power switch.

Check for continuity across the contacts. If none, replace the

power switch.

Blown fuse in the power

source PCB.

Check for continuity. If none, remove the cause of blowing and

replace the fuse.

Defective front or left cover

safety switch.

Check for continuity across the contacts of each switch. If none,

replace the switch.

Defective power source

PCB.

With AC present, check for 24 V DC at YC1-1 and 5 V DC at YC17 on the power source PCB. If none, replace the power source
PCB.

Poor contact in the drive

motor connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

Broken drive motor gear.

Check visually and replace the drive motor if necessary.

Defective drive motor.

Run maintenance item U030 and check if the drive motor operates when YC7-5 on the engine PCB goes low. If not, replace the
drive motor.

Defective engine PCB.

Run maintenance item U030 and check if YC7-5 on the engine

PCB goes low. If not, replace the engine PCB.

Poor contact in the registra- Reinsert the connector. Also check for continuity within the contion motor connector termi- nector cable. If none, remedy or replace the cable.
nals.
Broken registration motor
gear.

Check visually and replace the registration motor if necessary.

Defective registration
motor.

Run maintenance item U030 and check if the registration motor

operates when YC2-1,2,4,5 on the registration motor PCB goes
low. If not, replace the registration motor.

Defective engine PCB.

Run maintenance item U030 and check if YC4-4 on the engine

PCB goes low. If not, replace the engine PCB.

Poor contact in the exit

motor connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

Broken exit motor gear.

Check visually and replace the exit motor if necessary.

Defective exit motor.

Run maintenance item U030 and check if the exit motor operates
when YC14-1,2,3,4 on the engine PCB go low. If not, replace the
exit motor.

Defective engine PCB.

Run maintenance item U030 and check if YC14-1,2,3,4 on the

engine PCB go low. If not, replace the engine PCB.

2C9-6.0
Problem

Causes

Check procedures/corrective measures

(5)
The scanner motor
does not operate.

Broken scanner motor coil.

Check for continuity across the coil. If none, replace the scanner
motor.

Poor contact in the scanner

motor connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

(6)
Cooling fan motor 1
does not operate.

Broken cooling fan motor 1

coil.

Check for continuity across the coil. If none, replace cooling fan
motor 1.

Poor contact in the cooling

fan motor 1 connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable.

(7)
Cooling fan motor 2
does not operate.

Broken cooling fan motor 2

coil.

Check for continuity across the coil. If none, replace cooling fan
motor 2.

Poor contact in the cooling

fan motor 2 connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable.

(8)
The paper feed
clutch does not operate.

Broken paper feed clutch

coil.

Check for continuity across the coil. If none, replace the paper
feed clutch.

(9)
The bypass paper
feed solenoid does
not operate.

(10)
The cleaning lamp
does not turn on.

(11)
The exposure lamp
does not turn on.

Poor contact in the paper

Reinsert the connector. Also check for continuity within the confeed clutch connector termi- nector cable. If none, remedy or replace the cable.
nals.
Defective engine PCB.

Run maintenance item U032 and check if YC8-3 on the engine

PCB goes low. If not, replace the engine PCB.

Broken bypass paper feed

solenoid coil.

Check for continuity across the coil. If none, replace the bypass
paper feed solenoid.

Poor contact in the bypass

paper feed solenoid connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

Defective engine PCB.

Run maintenance item U032 and check if YC8-5 on the engine

PCB goes low. If not, replace the engine PCB.

Poor contact in the cleaning

lamp connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

Defective cleaning lamp.

Check for continuity. If none, replace the cleaning lamp.

Defective engine PCB.

If the cleaning lamp turns on when YC3-7,8 on the engine PCB is

held low, replace the engine PCB.

Poor contact in the exposure lamp connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

Defective inverter PCB.

Run maintenance item U061 and check if the exposure lamp turns
on with YC1-1 and YC1-6 on the inverter PCB go low. If not,
replace the inverter PCB.

Defective engine PCB.

Run maintenance item U061 and check if YC17-1 and YC17-6 on

the engine PCB goes low. If not, replace the engine PCB.

1-5-29

2C9-2
Problem
(12)
The exposure lamp
does not turn off.

Causes

Check procedures/corrective measures

Defective inverter PCB.

If the exposure lamp does not turn off with YC1-1 and YC1-6 on
the inverter PCB high, replace the inverter PCB.

Defective engine PCB.

If YC17-1 and YC17-6 on the engine PCB are always low, replace
the engine PCB.

(13)
The fixing heater
does not turn on
(C6000).

Broken wire in fixing heater

M or S.

Check for continuity across each heater. If none, replace the

heater M or S.

Fixing thermostat triggered.

Check for continuity across thermostat. If none, remove the cause

and replace the thermostat.

(14)
The fixing heater
does not turn off.

Broken fixing thermistor

wire.

Measure the resistance. If it is , replace the fixing thermistor.

Dirty sensor part of the fixing thermistor.

Check visually and clean the thermistor sensor parts.

(15)
Main charging is not
performed.

Broken main charger wire.

See page 1-5-21.

Leaking main charger housing.

Poor contact in the high
voltage PCB connector terminals.
Defective engine PCB.
Defective high- voltage
PCB.

(16)
Transfer charging is
not performed.

Poor contact in the high

voltage PCB connector terminals.

See page 1-5-21.

Defective engine PCB.

Defective high-voltage
PCB.
(17)
No developing bias is
output.

Poor contact in the high

voltage PCB connector terminals.

See page 1-5-21.

Defective engine PCB.

Defective high-voltage
PCB.
(18)
The original size is
not detected.

Defective original detection

switch.

If the level of YC18-5 on the engine PCB does not change when
the original detection switch is turned on and off, replace the original detection switch.

(19)
The original size is
not detected correctly.

Original is not placed correctly.

Check the original and correct if necessary.

Poor contact in the original

size detection sensor connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

Defective original size

detection sensor.

Check if sensor operates correctly. If not, replace it.

1-5-30

2C9
Problem

Causes

Check procedures/corrective measures

(20)
The message
requesting paper to
be loaded is shown
when paper is
present in the
drawer.

Poor contact in the paper

switch connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

Defective paper switch.

If the level of YC8-2 on the engine PCB does not change when
the paper switch is turned on and off, replace the paper switch.

(21)
The size of paper in
the drawer is not displayed correctly.

Poor contact in the paper

length switch connector terminals.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

Defective paper length

switch.

Check if YC22-1,2,4 on the engine PCB goes low when the paper
length switch is turned on. If not, replace the paper length switch.

(22)
A paper jam in the
paper feed, paper
conveying or fixing
section is indicated
when the power
switch is turned on.

A piece of paper torn from

copy paper is caught
around registration switch,
exit switch or feedshift
switch.

Check and remove if any.

Defective registration
switch.

Run maintenance item U031 and turn registration switch on and

off manually. Replace registration switch if indication of the corresponding sensor is not light.

Defective exit switch.

Run maintenance item U031 and turn exit switch on and off manually. Replace exit switch if indication of the corresponding sensor
is not light.

Defective feedshift switch.

Run maintenance item U031 and turn feedshift switch on and off
manually. Replace feedshift switch if indication of the corresponding sensor is not light.

(23)
The message
requesting covers to
be closed is displayed when the front
cover and left cover
are closed.

Poor contact in the connector terminals of safety

switch.

Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.

Defective safety switch.

Check for continuity across each switch. If there is no continuity

when the switch is on, replace it.

(24)
Others.

Wiring is broken, shorted or

makes poor contact.

Check for continuity. If none, repair.

Noise.

Locate the source of noise and remove.

1-5-31

2C9-6.0

1-5-5

Mechanical problems
Problem

(1)
No primary paper feed.

Causes/check procedures
Check if the surfaces of the following rollers or
pulleys are dirty with paper powder: forwarding pulley, paper feed pulley, separation pulley, registration rollers, bypass paper feed
pulley and bypass separation pad.

Corrective measures
Clean with isopropyl alcohol.

Check if the forwarding pulley, paper feed pul- Check visually and replace any deformed
ley or separation pulley is deformed.
pulleys (see pages page 1-6-3 and 5).
Electrical problem with the following electromagnetic clutches: paper feed clutch and
bypass paper feed solenoid.

See page 1-5-29.

(2)
No secondary paper
feed.

Check if the surfaces of the right and left registration rollers are dirty with paper powder.

Clean with isopropyl alcohol.

Electrical problem with the registration motor.

See page 1-5-28.

(3)
Skewed paper feed.

Width guide in a drawer installed incorrectly.

Check the width guide visually and correct

or replace if necessary.

Deformed width guide in a drawer.

Repair or replace if necessary.

Check if a pressure spring along the paper

conveying path is deformed or out of place.

Repair or replace.

(4)
The scanner does not
travel.

Check if the scanner wire is loose.

Reinstall the scanner wire (see page 1-618).

The scanner motor malfunctions.

See page 1-5-29.

(5)
Multiple sheets of paper
are fed at one time.

Check if the separation pulley is worn.

Replace the separation pulley if it is worn

(see page 1-6-3).

Check if the paper is curled.

Change the paper.

(6)
Paper jams.

Check if the paper is excessively curled.

Change the paper.

Deformed guides along the paper conveying

path.

Repair or replace if necessary.

Check if the contact between the right and left

registration rollers is correct.

Check visually and remedy if necessary.

Check if the press roller is extremely dirty or

deformed.

Clean or replace the press roller (seepage

1-6-39).

Check if the contact between the heat roller

and its separation claws is correct.

Repair if any springs are off the separation

claws.

Check if the contact between the exit roller

and pulley is correct.

Check visually and remedy if necessary.

(7)
Toner drops on the paper
conveying path.

Check if the developing unit is extremely dirty. Clean the developing unit.

(8)
Check if the pulleys, rollers and gears operate
Abnormal noise is heard. smoothly.
Check if the following electromagnetic
clutches are installed correctly: paper feed
clutch and bypass paper feed solenoid.

1-5-32

Grease the bearings and gears.

Correct.

2C9
1-6 Assembly and Disassembly

1-6-1

Precautions for assembly and disassembly

(1) Precautions
Be sure to turn the power switch off and disconnect the power plug before starting disassembly.
When handling PCBs, do not touch connectors with bare hands or damage the board.
Do not touch any PCB containing ICs with bare hands or any object prone to static charge.
Use only the specified parts to replace the fixing unit thermostat. Never substitute electric wires, as the copier may be seriously damaged.

1-6-1

2C9
(2) Running a maintenance item

Start

Enter 10871087 using

the numeric keys.

Enter the maintenance item

number using the zoom
+/- keys or numeric keys.

Maintenance mode is entered.

The maintenance item is

selected.

Press the start key.

The selected maintenance item is run.

Press the stop/clear key.

Yes

Repeat the same

maintenance item?

No

Yes

Run another maintenance

item?

No
Enter 001 using the zoom
+/- keys or numeric keys
and press the start key.

End

1-6-2

Maintenance mode is exited.

2C9

1-6-2

Paper feed section

(1) Detaching and refitting the separation pulley

Follow the procedure below to replace the separation pulley.
Procedure
1. Open the front cover and left cover. Remove
the waste toner box.
2. Pull out the drawer.

Drawer

Figure 1-6-1
3. Remove the screw and then the front left
lower cover.

Front left lower

cover

Figure 1-6-2
4. Remove the screw and then the lower paper
feed unit.

Lower paper feed unit

Figure 1-6-3
1-6-3

2C9

5. Remove the separation pulley unit from the

lower paper feed unit.
6. Remove the separation pulley from the separation pulley unit.
7. Replace the separation pulley and refit all
the removed parts.

Separation pulley

Separation pulley unit

Lower paper feed unit

Figure 1-6-4

1-6-4

2C9
(2) Detaching and refitting the forwarding pulley and paper feed pulley
Follow the procedure below to replace the forwarding pulley and paper feed pulley.
Procedure
1. Remove the lower paper feed unit (see page
1-6-3).
2. Remove the drum unit (see page 1-6-33).
3. Remove the rear cover.
4. Remove the paper feed clutch, stop ring and
bushing at the machine rear.

Stop ring

Paper feed clutch

Bushing

Figure 1-6-5
5. Remove the screw and then the registration
guide.

Registration guide

Figure 1-6-6
6. Remove the screw and then the upper
paper feed unit.

Upper paper feed unit

Figure 1-6-7

1-6-5

2C9

7. Remove the springs, stop ring and bushing

and then the shaft holder from the upper
paper feed unit.

Shaft holder
Spring

Spring

Stop ring

Upper paper feed unit

Bushing

Figure 1-6-8
8. Remove the forwarding pulley from the
upper paper feed unit.
9. Remove the paper feed pulley from the
upper paper feed unit.
10. Replace the forwarding pulley and paper
feed pulley and refit all the removed parts.

Paper feed pulley

Forwarding pulley

Figure 1-6-9

1-6-6

2C9-6.0
(3) Detaching and refitting the paper conveying unit
Follow the procedure below to maintenance of the paper feed section.
Procedure
1. Remove the drum unit (see page 1-6-33).
2. Remove the stop ring and strap from the rear side. Restore the paper conveying unit. Remove the pin and
plate, and then remove the stopper from the front side.

Left cover

Stop ring
Plate

Strap

Stopper

Pin

Figure 1-6-10

3. Open the left cover until it is put horizontally.

4. Push the fitting portions of the fixtures
located on the front and rear and then
remove the fixtures from the left cover.

Fixture

Left cover

Fixture

Figure 1-6-11

1-6-7

2C9

5. Remove the left cover from the copier.

6. Push the fitting portions of the bypass upper
cover. Remove the bypass upper cover from
the bypass unit.

Bypass upper guide

Figure 1-6-12
7. Detach the connector and remove the
bypass lower cover from the copier.

Connector

Bypass lower cover

Figure 1-6-13
8. Remove the paper conveying unit from the
copier.

Paper conveying unit

Figure 1-6-14

1-6-8

2C9
(4) Detaching and refitting the bypass paper feed pulley and bypass separation pad
Follow the procedure below to replace the bypass paper feed pulley and bypass separation pad.
Procedure
1. Open the front cover and remove the waste
toner box. Pull out the drawer.
2. Remove the screw and then the front left
lower cover.

Front left lower

cover

Figure 1-6-15
3. Remove the paper conveying unit (see page
1-6-7).
4. Remove the stop ring and bushing at the
machine front side.

Stop ring

Bushing

Figure 1-6-16
5. Remove the rear cover.
6. Remove the stop ring and bypass paper
feed clutch gear at the machine rear side.

Stop ring

Bypass paper feed clutch gear

Figure 1-6-17
1-6-9

2C9

7. Temporarily push the bypass paper feed pulley unit into the rear side to unlock the front
side and then remove it from the copier.

Bypass paper feed pulley unit

Figure 1-6-18
8. Remove the bypass paper feed pulley from
the bypass paper feed pulley shaft.
Bypass paper feed
pulley shaft

Bypass paper feed pulley

Figure 1-6-19
9. Push the fitting portions of the bypass separation pad. Remove the bypass separation
pad from the copier.
10. Replace the bypass paper feed pulley and
bypass separation pad and refit all the
removed parts.

Bypass separation pad

Figure 1-6-20

1-6-10

2C9-3
(5) Detaching and refitting the registration left roller
Follow the procedure below to replace the registration left roller.
Procedure
1. Remove the paper conveying unit (see page
1-6-7).
2. Remove the transfer roller (see page 1-637).
3. Release the stoppers at the front and rear
side, and then remove the registration left
roller from the paper conveying unit.
4. Replace the registration left roller and refit
all the removed parts.

Stopper
Paper conveying unit

Stopper

Registration left roller

Figure 1-6-21

(6) Detaching and refitting the registration cleaner

Follow the procedure below to replace the registration cleaner.
Trans guide film

Procedure
1. Remove the drum unit (see page 1-6-33).
2. Remove the screw and then the registration
guide.

Registration guide

Figure 1-6-22
3. Remove the screw and then the registration
cleaner.
4. Replace the registration cleaner and refit all
the removed parts.

Registration cleaner

Figure 1-6-23

1-6-11

2C9-4
(7) Adjustment after roller and clutch replacement
Perform the following adjustment after refitting rollers and clutches.
(7-1) Adjusting the leading edge registration of image printing
Make the following adjustment if there is a regular error between the leading edges of the copy image and original.
U066
(P. 1-6-30)

U034

U071
(P. 1-4-14)

Caution:
Check the copy image after the adjustment. If the image is still incorrect, perform the above adjustments in maintenance
mode.
Procedure

Leading edge registration

Start
Correct image
Enter maintenance mode.

Output
example 1

Figure 1-6-24
Enter 034 using the numeric keys.

Press the start key.

Press the image mode selection

key to light the text indicator.

Select the items to be adjusted

using the copy exposure
adjustment keys.

Image mode selection key

Text indicator is on:
Leading edge registration adjustment

Copy exposure adjustment keys

Exp. 1 (lit): Drawer
Exp. 2 (lit): Bypass tray
Exp. 3 (lit): First paper feeder
Exp. 4 (lit): Second paper feeder
Exp. 5 (lit): Third paper feeder
Exp. 1 (flashing): duplex copying (second face)
Press the start key

Press the interrupt key.

The new setting is stored

Press the start key
to output a test pattern.

Is the leading edge

registration correct?
Yes
Press the stop/clear key to exit
maintenance mode.

End

1-6-12

No

For output example 1, decrease

the value using the zoom ()
key.
For output example 2, increase
the value using the zoom (+)
key.
Setting range (Initial setting)
Drawer: 5.0 +10.0 (5.1)
Bypass tray: 5.0 +10.0 (0.0)
First paper feeder: 5.0 +10.0 (0.0)
Second paper feeder: 5.0 +10.0 (0.0)
Third paper feeder: 5.0 +10.0 (0.0)
Duplex copying: 5.0 +10.0 (0.0)
Changing the value by 1 moves the
leading edge by 1.0 mm.

Output
example 2

2C9
(7-2) Adjusting the leading edge registration for memory image printing
Make the following adjustment if there is a regular error between the leading edge of the copy image and the leading edge
of the original during memory copying.
U053
(P. 1-4-10)

U034
(P. 1-6-12)

U065
(P. 1-6-29)

U066
(P. 1-6-30)

U403
(P. 1-6-32)

U407

Caution:
Before making the following adjustment, ensure the above adjustments have been made in maintenance mode.
Procedure

Start

Enter maintenance mode.

Original

Copy
example 1

Copy
example 2

Enter 407 using the numeric keys.

Figure 1-6-25
Press the start key.

Press the start key.

Press the interrupt key.

The new setting is stored.

Press the start key
and make a test copy.

Is the leading edge

registration correct?
Yes
Press the stop/clear key to
exit maintenance mode.

No

For copy example 1, increase the

value using the zoom (+) key.
For copy example 2, decrease the
value using the zoom () key.
Setting range: 10 +10
Initilal setting: 0
Changing the value by 1 moves
the leading edge by 1 mm.

End

1-6-13

2C9-4
(7-3) Adjusting the center line of image printing
Make the following adjustment if there is a regular error between the center lines of the copy image and original when
paper is fed from the drawer.
U067
(P. 1-6-35)

U034

U072
(P. 1-4-15)

Caution:
Check the copy image after the adjustment. If the image is still incorrect, perform the above adjustments in maintenance
mode.
Procedure
Center line of printing

Start

Correct image

Enter maintenance mode.

Figure 1-6-26
Image mode selection key

Enter 034 using the numeric keys.

Photo and text indicators are on:

Center line adjustment
Press the start key.

Press the image mode selection key

to light the photo and text indicators.

Copy exposure adjustment keys

Exp. 1 (lit): Drawer
Exp. 2 (lit): Bypass tray
Exp. 3 (lit): First paper feeder
Exp. 4 (lit): Second paper feeder
Exp. 5 (lit): Third paper feeder
Exp. 1 (flashing): duplex copying (second face)

Select the item to be adjusted

using the copy exposure
adjustment keys.

Press the start key.

Press the interrupt key.

The new setting is stored.

Press the start key to output a test
pattern.

Is the image correct?

Yes
Press the stop/clear key to exit
maintenance mode.

End

1-6-14

Output
example 1

No

For output example 1, decrease

the value using the zoom () key.
For output example 2, increase
the value using the zoom (+) key.
Setting range (Initial setting)
Drawer: 8.0 +10.0 (1.2)
Bypass tray: 8.0 +10.0 (0.0)
First paper feeder: 8.0 +10.0 (0.0)
Second paper feeder: 8.0 +10.0 (0.0)
Third paper feeder: 8.0 +10.0 (0.0)
Duplex copying: 8.0 +10.0 (0.0)
Changing the value by 1 moves the
center line by 1 mm.

Output
example 2

2C9-4
(7-4) Adjusting the trailing edge margin of image printing
Make the following adjustment if there is a regular error between the trailing edges of the copy image and original.
Procedure

Start

Enter maintenance mode.

Trailing edge margin
Correct image

Enter 034 using the numeric keys.

Output
example

Figure 1-6-26-1
Press the start key.

Press the image mode selection

key to light the text, photo and
text & photo indicators.

Image mode selection key

Text, photo and text & photo indicators is on:
Trailing edge margin adjustment

Press the start key

Press the interrupt key.

The new setting is stored

Press the start key
to output a test pattern.

Is the trailing edge

margin correct?
Yes
Press the stop/clear key to exit
maintenance mode.

End

No

For output example, increase

the value using the zoom (+)
key.
Setting range: 4.0 +10.0
Initial setting: 0
Changing the value by 1 moves the
trailing edge by 1.0 mm.
Increasing the setting makes the margin
narrower, and decreasing it makes the
margin wider.

1-6-14-1
1-6-15

2C9-4

This page is intentionally left blank.

1-6-16

2C9-4
(7-5) Adjusting the margins for printing
Make the following adjustment if the margins are not correct.
U402

U403
(P. 1-6-32)

U404
(P. 1-4-36)

Caution:
Check the copy image after the adjustment. If the margins are still incorrect, perform the above adjustments in maintenance mode.
Procedure
Start

Enter maintenance mode.

Enter 402 using the numeric keys.

Press the start key.

Select the item to be adjusted using

the copy exposure adjustment keys.

Press the interrupt key.

Copy exposure adjustment keys

Exp. 1 (lit): Printer leading edge margin
Exp. 2 (lit): Printer left/right margins
Exp. 3 (lit): Printer trailing edge margin

Press the start key.

The new setting is stored.

Press the start key to output a test

pattern using A3/11" x 17" paper.

Are the margins correct?

Yes
Yes

Proceed to
another mode?

Change the setting.

No Increasing the value using the zoom (+)
key makes the margin wider.
Decreasing the value using the zoom ()
key makes the margin narrower.
Setting range (initial setting/change in value per step)
Printer leading edge margins: 0.0 +10.0 (3.0/0.5 mm)
Printer left/right margin: 5.0 +10.0 (3.0/0.5 mm)
Printer trailing edge margin: 5.0 +10.0 (4.0/0.5 mm)

No
Press the stop/clear key to
exit maintenance mode.
Printer leading edge margin
(3 2.5 mm)

End
Ejection direction
(reference)
Printer
left margin
(2.5+1.5
2.0 mm)

Printer
right margin
(2.5+1.5
2.0 mm)

Printer trailing edge margin

(3 2.5 mm)

Figure 1-6-27
1-6-15

2C9-4
(7-6) Adjusting the amount of slack in the paper
Make the following adjustment if the leading edge of the copy image is missing or varies randomly, or if the copy paper is
Z-folded.
Procedure

Start
Original

Copy
example 1

Enter maintenance mode.

Figure 1-6-28

Enter 051 using the numeric keys.

Copy exposure adjustment keys

Exp. 1 (lit): Drawer
Exp. 2 (lit): Bypass tray
Exp. 3 (lit): First paper feeder
Exp. 4 (lit): Second paper feeder
Exp. 5 (lit): Third paper feeder
Exp. 1 (flashing): duplex copying (second face)

Press the start key.

Select the item to be adjusted using

copy exposure adjustment keys.

Press the start key.

Press the interrupt key.

The new setting is stored.

Press the start key
to make a test copy.

Is the leading
edge of the image missing
or varying randomly (copy
example 1)?

Yes

Increase the value using the zoom (+) key.

No

Is the copy
paper Z-folded (copy
example 2)?
No
Press the stop/clear key to
exit maintenance mode.

End

1-6-16

Yes

Decrease the value using the zoom () key.

Setting range (Initial setting)
Drawer: 50 +50 (20)
Bypass tray: 50 +50 (0)
First paper feeder: 50 +127 (70)
Second paper feeder: 50 +127 (80)
Third paper feeder: 50 +127 (80)
Duplex copying: 50 +50 (0)
Changing the value by 1 changes
the amount of slack by 0.32 mm.
The greater the value,
the larger the amount of slack;
the smaller the value, the smaller

Copy
example 2

2C9

1-6-3

Optical section

(1) Detaching and refitting the exposure lamp

Take the following procedure when the exposure lamp is to be replaced.
Procedure
1. Remove the original cover or the DP.
2. Remove the two screws holding the upper
right cover and then the cover. Remove the
contact glass.

Contact glass

Upper right cover

Figure 1-6-29
3. Move the mirror 1 frame to the cutouts of the
machine.
* When moving the mirror 1 frame, do not
touch the exposure lamp nor the inverter
PCB.
4. Detach the exposure lamp connector from
the inverter PCB and release the wire from
three clamps.

Clamps

Connector

Inverter PCB

Figure 1-6-30
5. Remove the two screws holding the exposure lamp and then the lamp.
6. Replace the exposure lamp and refit all the
removed parts.

Exposure lamp

Figure 1-6-31
1-6-17

2C9
(2) Detaching and refitting the scanner wires
Take the following procedure when the scanner wires are broken or to be replaced.
(2-1) Detaching the scanner wires
Procedure
1. Remove the exposure lamp (see page 1-617).
2. Remove the two screws holding the upper
rear cover and then the cover. Remove the
two screws holding the middle left cover and
upper left cover and then the covers.

Uppeer rear cover

Upper left cover

Middle left cover

Figure 1-6-32
3. Remove the screw and then the slit retainer
and slit glass. Detach the fitting portions and
then remove the front scanner cover.

Slit glass

Front scanner cover

Slit retainer

Figure 1-6-33
Inverter wire guide

4. Remove the inverter wire guide and then

detach the inverter wire from the inverter
PCB.

Inverter PCB

Inverter wire

Figure 1-6-34

1-6-18

2C9
5. Remove the screw holding each of the front
and rear wire retainers and then remove the
mirror 1 frame from the scanner unit.
Mirror 1 frame

Rear wire
retainer

Front wire
retainer

Figure 1-6-35
6. Unhook the round terminal of the scanner
wire from the scanner tension spring on the
left side of the scanner unit.
7. Remove the scanner wire.

Round terminal
Round terminal

Scanner tension springs

Figure 1-6-36

1-6-19

2C9-6.0
(2-2) Fitting the scanner wires
Caution:
When fitting the wires, be sure to use those specified below.
Machine front: P/N 2C91236 (gray)
Machine rear: P/N 2C91235 (black)
Fitting requires the following tools:
Two frame securing tools (P/N 302C968310)
Two scanner wire stoppers (P/N 3596811)
Procedure
1. Remove the screw and then scanner wire
drum gear at the machine rear side.

Scanner wire
drum gear

Figure 1-6-37
2. Remove the stop ring and bushing from the
front of the scanner wire drum shaft.
3. Remove the scanner wire drum shaft from
the scanner unit.

Scanner wire drum shaft

Bushing

Stop ring

Figure 1-6-38

1-6-20

2C9
4. Insert the locating ball on each of the scanner wires into the hole in the respective
scanner wire drum and wind the scanner
wire three turns inward and four turns outward.
With the locating ball as the reference point,
wind the shorter end of each of the wires
outward.
5. Secure the scanner wires using the scanner
wire stoppers.
Scanner wire stoppers

Three turns inward

Three turns inward

Locating ball
Four turns outward

Four turns outward

Scanner wire drum

Figure 1-6-39
6. Refit the scanner wire drum shaft to the
scanner unit.
7. Insert the two frame securing tools into the
positioning holes at the front and rear of the
scanner unit to pin the mirror 2 frame in
position.

Frame securing tool

Frame securing tool

Mirror 2 frame

Figure 1-6-40

1-6-21

2C9
8. Loop the outer ends of the scanner wires around the outer grooves in the pulleys on the mirror 2 frame,
winding from below to above. ....................................................................................................................... (1)
9. Hook the round terminals onto the catches inside the scanner unit. ............................................................ (2)
10. Loop the inner ends of the scanner wires around the grooves in the pulleys at the left of the scanner unit,
winding from below to above. ....................................................................................................................... (3)
11. Loop the scanner wires around the inner grooves in the pulleys on the mirror 2 frame, winding from
above to below. ............................................................................................................................................. (4)
12. Wind the scanner wires around the grooves in the scanner wire guides at the left of the scanner unit. ...... (5)
13. Hook the round terminals onto the scanner tension springs. ........................................................................ (6)

Figure 1-6-41

14. Remove the scanner wire stoppers and

frame securing tools.
15. Gather the scanner wires toward the locating balls.
16. Move the mirror 2 frame from side to side to
correctly locate the wires in position.
17. Put the mirror 1 frame on the scanner rail
and move it toward the left side of the
machine.
18. Insert the frame securing tools into the positioning holes (leftmost holes) at the front and
the rear of the scanner unit and screw the
mirror 1 frame while securing both the mirror
1 frame and the mirror 2 frame.
19. Remove the two frame securing tools.
20. Refit all the removed parts.

Frame securing tool

Frame securing tool

Mirror 2 frame
Mirror 1 frame

Figure 1-6-42

1-6-22

2C9
(3) Detaching and refitting the ISU (reference)
Take the following procedure when the ISU is to be replaced.
Procedure
Detaching the ISU
1. Remove the contact glass (see page 1-617).
2. Remove the four screws holding the ISU
cover and then the cover.

ISU cover

Figure 1-6-43
3. Detach the CCD wire from the CCD PCB.
4. Remove the four screws holding the ISU
and then the ISU.
5. Replace the ISU.

CCD PCB
CCD wire

ISU

Figure 1-6-44
Refitting the ISU
1. Align the positioning holes of the ISU by
pushing it a little and attach the ISU to the
scanner unit.
* Attach the ISU with reference to marking
"C".
2. Secure the ISU using the four screws.
3. Refit the CCD wire to CCD PCB.
4. Refit all the removed parts.

ISU

Positioning holes

C
M

Marking

Figure 1-6-45
1-6-23

2C9
(4) Detaching and refitting the laser scanner unit
Take the following procedure when the laser scanner unit is to be replaced.
Procedure
1. Remove the original cover or the DP.
2. Remove the upper right cover, contact
glass, upper rear cover, middle left cover,
upper left cover, slit glass and front scanner
cover (see page 1-6-18).
3. Remove the four screws holding the right
cover and then the cover. Remove the ten
screws holding the rear cover and then the
cover.

Right cover
Rear cover

Figure 1-6-46
4. Detach the connector YC8 on the main
PCB. Detach the connectors YC16,
YC17,YC18 and YC19 on the engine PCB.

YC8

YC16

YC19
YC17

Figure 1-6-47

1-6-24

YC18

2C9

5. Remove the four pins holding the scanner

unit and then the unit.

Pin
Scanner unit
Pin
Pin

Pin

Figure 1-6-48
6. Remove the screw holding the exit cover
and then the cover. Remove the two screws
holding the inner rear cover and then the
cover.

Exit cover

Inner rear cover

Figure 1-6-49
7. Remove the front and rear left cover.
Rear left
cover

Front left cover

Figure 1-6-50

1-6-25

2C9

8. Remove the two screws holding the exit unit

and then pull out the unit a little.

Exit unit

Figure 1-6-51
Exit tray

9. Remove the exit tray.

Figure 1-6-52
10. Remove the four screws and detach the two
connector and then remove the laser scanner unit.
11. Replace the laser scanner unit and refit all
the removed parts.

Connector

Laser scanner
unit

Connector

Figure 1-6-53

1-6-26

2C9
(5) Adjusting the longitudinal squareness (reference)
Perform the following adjustment if the copy image is longitudinally skewed (longitudinal squareness not obtained).
Caution:
Adjust the amount of slack in the paper (page 1-6-16) first. Check for the longitudinal squareness of the copy image, and if
it is not obtained, perform the longitudinal squareness adjustment.
Before making the following adjustment, output a VTC-PG2 pattern in maintenance item U993 to use as the original for the
adjustment.
Procedure

Start

Original

Retighten the two screws and

refit the contact glass.

Press the start key and make

a test copy at 100% magnification.

Yes

Copy
example 2

Figure 1-6-54

Place the original

on the contact glass.

Is the image correct?

Copy
example 1

No

Remove the contact glass.

Loosen the two screws and
adjust the position of the
mirror 2 frame.
For copy example 1,
move the frame in the direction of
the white arrow ( ).
For copy example 2,
move the frame in the direction of
the black arrow ( ).

End

Screws

Figure 1-6-55

1-6-27

2C9
(6) Adjusting magnification of the scanner in the main scanning direction
Perform the following adjustment if the magnification in the main scanning direction is not correct.
U053
(P. 1-4-10)

U065
(auxiliary scanning
direction) (P. 1-6-29)

U065
(main scanning
direction)

U067
(P. 1-6-31)

Caution:
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode. Also,
perform (7) Adjusting magnification of the scanner in the auxiliary scanning direction (page 1-6-29) and (9) Adjusting the
scanner center line (page 1-6-31) after this adjustment.
Procedure

Start
Enter maintenance mode.
Original

Enter 065 using the numeric keys.

Figure 1-6-56

Press the start key.

Select exp. 1 (main scanning
direction using the copy exposure
adjustment keys).

Copy exposure adjustment keys

Exp. 1 (lit): Main scanning direction
Exp. 2 (lit): Auxiliary scanning direction
Press the start key.

Press the interrupt key.

The new setting

is stored.

Place an original and press

the start key to make a test copy.

Is the image correct?

Yes
Press the stop/clear key to
exit maintenance mode.

End

1-6-28

Copy
example

No

For copy example 1, increase the

value using the zoom (+) key.
For copy example 2, decrease the
value using the zoom () key.
Setting range: 25 +25
Initial setting: 0
Changing the value by 1 changes
the magnification by 0.1%.
Increasing the value makes
the image wider, and decreasing it
makes the image narrower.

Copy
example 2

2C9-4
(7) Adjusting magnification of the scanner in the auxiliary scanning direction
Perform the following adjustment if the magnification in the auxiliary scanning direction is not correct.
U053
(P. 1-4-10)

U065
(main scanning
direction) (P. 1-6-28)

U065
(auxiliary scanning
direction)

U070
(P. 1-4-13)

Caution:
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.
Procedure

Start
Enter maintenance mode.
Original

Enter 065 using the numeric keys.

Copy exposure adjustment keys

Exp. 1 (lit): Main scanning direction
Exp. 2 (lit): Auxiliary scanning direction
Press the start key.

Press the interrupt key.

The new setting

is stored.

Place an original and press

the start key to make a test copy.

Is the image correct?

Yes
Press the stop/clear key to
exit maintenance mode.

End

Copy
example 2

Figure 1-6-57

Press the start key.

Select exp. 2 (auxiliary scanning
direction using the copy exposure
adjustment keys).

Copy
example 1

No

For copy example 1, increase the

value using the zoom (+) key.
For copy example 2, decrease the
value using the zoom () key.
Setting range: 25 +25
Initial setting: 12
Changing the value by 1 changes
the magnification by 0.1%.
Increasing the value makes
the image longer, and decreasing it
make the image shorter.

1-6-29

2C9-6.0
(8) Adjusting the scanner leading edge registration
Perform the following adjustment if there is regular error between the leading edges of the copy image and original.
U034
(P. 1-6-12)

U066

U071
(P. 1-4-14)

Caution:
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.
Procedure

Scanner leading edge registration

Start

Enter maintenance mode.

Original

Enter 066 using the numeric keys.

Figure 1-6-58

Press the start key.

Press the interrupt key.

Press the start key.

The new setting
is stored.

Place an original and press

the start key to make a test copy.

Is the scanner
leading edge registration
correct?
Yes
Press the stop/clear key to
exit maintenance mode.

End

1-6-30

Copy
example 1

No

For copy example 1, decrease

the value using the zoom () key.
For copy example 2, increase
the value using the zoom (+) key.
Setting range : 32 +20
Initial setting: 10
Changing the value by 1 moves
the leading edge by 0.17 mm.

Copy
example 2

2C9-4
(9) Adjusting the scanner center line
Perform the following adjustment if there is a regular error between the center lines of the copy image and original.
U034
(P. 1-6-14)

U067

U072
(P. 1-4-15)

Caution:
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.
Procedure
Scanner center line
Start

Enter maintenance mode.

Original

Enter 067 using the numeric keys.

Copy
example 1

Copy
example 2

Figure 1-6-59

Press the start key.

Press the interrupt key.

Press the start key.

The new setting
is stored.

Place an original and press

the start key to make a test copy.

Is the scanner
center line correct?
Yes
Press the stop/clear key to
exit maintenance mode.

No

For copy example 1, increase

the value using the zoom (+) key.
For copy example 2, decrease
the value using the zoom () key.
Setting range: 66 +66
Initial setting: 0
Changing the value by 1 moves
the center line by 0.17 mm.

End

1-6-31

2C9-4
(10) Adjusting the margins for scanning an original on the contact glass
Perform the following adjustment if the margins are not correct.
U402
(P. 1-6-15)

U403

U404
(P. 1-4-36)

Caution:
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.
Procedure
Start

Enter maintenance mode.

Enter 403 using the numeric keys.

Press the start key.

Copy exposure adjustment keys
Exp. 1 (lit): Scanner left margin
Exp. 2 (lit): Scanner leading edge margin
Exp. 3 (lit): Scanner right margin
Exp. 4 (lit): Scanner trailing edge margin

Select the item to be adjusted using

the copy exposure adjustment keys.

Press the start key.

Press the interrupt key.

The new setting

is stored.

Press the start key

to make a test copy
(A test copy is output at the
reduction ratio of 95%).

Are the margins correct?

Yes
Yes
Proceed to another mode?
No
Press the stop/clear key to
exit maintenance mode.

End

No

Change the setting.

Increasing the value using the zoom
(+) key makes the margin wider.
Decreasing the value using the
zoom () key makes the margin
narrower.
Setting range (default)
Scanner left margin: 0.0 +10.0 (2.5)
Scanner leading edge margin: 0.0 +10.0 (4.0)
Scanner right margin: 0.0 +10.0 (4.0)
Scanner trailing edge margin: 0.0 +10.0 (3.0)
Changing the value by one moves
the margin by 0.5 mm for all.
Scanner leading edge margin (3 2.5 mm)
Ejection direction
(reference)
Scanner
left margin
(2.5+1.5
2.0 mm)

Scanner
right margin
mm)
(2.5+1.5
2.0

Scanner trailing edge margin

(3 2.5 mm)

Figure 1-6-60

1-6-32

2C9

1-6-4

Drum section

(1) Detaching and refitting the drum unit

Follow the procedure below to replace the drum unit.
Cautions:
Avoid direct sunlight or strong light when detaching and refitting the drum unit.
Never touch the drum surface when holding the drum unit.
Procedure
1. Open the front cover and left cover. Remove
the waste toner box and toner container.
2. Remove the inner cover.
3. Remove the screw holding the developing
release lever.
4. Pull the developing release lever and then
release the developing unit.

Inner cover

Developing release lever

Figure 1-6-61
5. Remove the screw and detach the connector and then remove the drum unit from
copier.
6. Replace the drum unit and refit all the
removed parts.
Connector

Drum unit

Figure 1-6-62

1-6-33

2C9
(2) Detaching and refitting the drum separation claws
Follow the procedure below to replace the drum separation claws.
Procedure
1. Remove the drum unit (see page 1-6-33).
2. Push the drum separation claws with the
minus driver from the top of the corner
hole and remove the claws.
3. Replace the drum separation claws and
refit all the removed parts.

Drum unit

Drum separation claws

Coner hole

Drum
separation
claw

Figure 1-6-63

1-6-34

2C9
(3) Detaching and refitting the main charger unit
Follow the procedure below to replace the main charger unit.
Procedure
1. Open the front cover.
2. While lifting the main charger unit toward the
upper right, remove the unit from the copier.
3. While pressing the main charger release
lever in the direction indicated by the arrow
at the removal stopper position to release
the removal stopper, remove the main
charger unit from the copier.
4. Replace the main charger unit and refit all
the removed parts.

Main charger
release lever

Main charger unit

Figure 1-6-64

1-6-35

2C9

1-6-5

Developing section

(1) Detaching and refitting the developing unit

Follow the procedure below to replace the developing unit.
Procedure
1. Remove the drum unit (see page 1-6-33).
2. While lifting the developing unit a little,
remove the unit from the copier.
3. Replace the developing unit and refit all the
removed parts.

Developing unit

Figure 1-6-65

1-6-36

2C9

1-6-6

Transfer section

(1) Detaching and refitting the transfer roller

Follow the procedure below to replace the transfer roller.
Procedure
1. Remove the paper conveying unit (see page
1-6-7).
2. Remove the screw holding each of the front
and rear release lever stoppers and then the
stoppers from the release lever shaft.

Rear release
lever stopper
Front release
lever stopper

Paper conveying unit

Figure 1-6-66
3. Detach the fitting portions located
on the front and rear and then
remove the transfer roller from the
paper conveying unit.
4. Replace the transfer roller and
refit all the removed parts.

Paper conveying unit

Transfer roller

Fitting portion

Fitting portion

Figure 1-6-67

1-6-37

2C9-6.0

1-6-7

Fixing section

(1) Detaching and refitting the fixing unit

Follow the procedure below to replace the fixing unit.
Procedure
1. Open the front cover and left cover and then
remove the inner cover.
2. Insert a flat-blade screwdriver or the like
through the groove at the left side of the
machine and unlock the engaged portion of
front left cover 1 to remove it.

Front left cover 1

Figure 1-6-68a
3. Remove the screw and then remove the
front left cover 2.

Front left cover 2

Screw

Figure 1-6-68b
4. Remove the screw and then remove the
stopper and spacer.
When attaching the spacer, place the fixing
unit on the original step.

Stopper
Spacer

1-6-38

2C9-6.0
Figure 1-6-69a
5. Remove the screw and detach the two connectors and then remove the fixing unit from
copier.
6. Replace the fixing unit and refit all the
removed parts.
Connectors

Fixing unit

Figure 1-6-69b

1-6-38-1
1-6-39

2C9-6.0

This page is intentionally left blank.

1-6-40

2C9
(2) Detaching and refitting the press roller
Follow the procedure below to replace the press roller.
Procedure
1. Remove the fixing unit (see page 1-6-38).
2. Remove the two screws and then separate
the fixing right unit and left unit.
Fixing right unit

Fixing left unit

Figure 1-6-70
Press roller guide

3. Remove the three screws holding the press

roller guide from fixing right unit.

Fixing right unit

Figure 1-6-71
4. Remove the press roller from the fixing right
unit.
5. Replace the press roller and refit all the
removed parts.

Fixing right unit

Press roller

Figure 1-6-72

1-6-39

2C9
(3) Detaching and refitting the fixing heater M and S
Follow the procedure below to replace the fixing heater M and S.
Procedure
1. Remove the fixing unit and separate the fixing right unit and left unit (see pages 1-6-38,
39).
2. Remove the two screws holding each of the
fixing heater M and S on the front and rear
of the fixing left unit.
Fixing heater S

Fixing heater S

Fixing heater M

Fixing heater M

Figure 1-6-73
3. Pull out the fixing heater M and S from the
fixing left unit.
4. Replace the fixing heater M and S, and refit
all the removed parts.

Fixing heater M

Fixing heater S

Figure 1-6-74

1-6-40

2C9
(4) Detaching and refitting the heat roller separation claws
Follow the procedure below to replace the heat roller separation claws.
Procedure
1. Remove the fixing unit and separate the
fixing right unit and left unit (see page 1-638, 39).
2. Detach the fitting portions and then
remove the heat roller guide from the fixing left unit.

Fixing left unit

Heat roller guide

Figure 1-6-75
3. Remove the heat roller separation claws
from the fixing left unit.
4. Replace the heat roller separation claws and
refit all the removed parts.

Fixing left unit

Heat roller separation claws

Figure 1-6-76

1-6-41

2C9
(5) Detaching and refitting the heat roller
Follow the procedure below to replace the heat roller.
Procedure
1. Remove the fixing unit and separate the fixing right unit and left unit (see pages 1-6-38,
39).
2. Remove the heat roller separation claws.
(see page 1-6-41).
3. Pull out the heat roller bushing from the fixing left unit and then remove the heat roller.
4. Replace the heat roller and refit all the
removed parts.
Heat roller bushing

Heat roller

Heat roller bushing

Fixing left unit

Figure 1-6-77

1-6-42

2C9
(6) Detaching and refitting the fixing thermostat
Follow the procedure below to replace the fixing thermostat.
Procedure
1. Remove the fixing unit and separate the fixing right unit and left unit (see page 1-6-38,
39).
2. Remove the heat roller (see page 1-6-42).
3. Remove the two screws holding the fixing
thermostat and then the thermostat.
4. Replace the fixing thermostat and refit all
the removed parts.

Fixing thermostat

Figure 1-6-78

(7) Detaching and refitting the fixing thermistor

Follow the procedure below to replace the fixing thermistor.
Procedure
1. Remove the fixing unit and separate the fixing right unit and left unit (see page 1-6-38,
39).
2. Remove the heat roller (see page 1-6-42).
3. Remove the screw holding the fixing thermistor and then the thermistor.
4. Replace the fixing thermistor and refit all the
removed parts.

Fixing thermistor

Figure 1-6-79

1-6-43

2C9-6.0
(8) Adjusting the fixing unit height (adjusting lateral squareness)
Follow the procedure below if the drum is not parallel to the fixing unit and therefore paper is not fed straight to the fixing
section and the trailing edge of image on either the front or rear side becomes longer.
Procedure
1. Remove the front left cover 1 and 2 (see
page 1-6-38).
2. Remove the screw and then remove the
stopper.
3. Loosen the screw holding the fixing unit.

Stopper
Screw

Spacer

Figure 1-6-80
4. In the case of copy example 1 (the trailing
edge of image of the machine rear side
becomes longer): Place the fixing unit on the
third step from the bottom of the spacer to
adjust the spacer position (height adjustment of +0.5 mm).
In the case of copy example 2 (the trailing
edge of image of the machine front side
becomes longer): Place the fixing unit on the
first step from the bottom of the spacer to
adjust the spacer position (height adjustment of -0.5 mm).

Original

Copy
example 1

Copy
example 2

Figure 1-6-81
Height adjustment: 0 mm
(Second step from the bottom)

Height adjustment: +0.5 mm

(Third step from the bottom)

Fixing unit

Spacer

Stopper
[Cross section viewing from the right side of the machine]

Figure 1-6-82
5. Retighten the screw holding the fixing unit
and refit the stopper.
6. Refit all the removed parts.
1-6-44

Height adjustment: -0.5 mm

(First step from the bottom)

2C9-2
1-7 Requirements on PCB Replacement

1-7-1

Upgrading the firmware on the main PCB

Firmware upgrading requires the following tools:

Flash DIMM (P/N 2C968131)
Procedure
1. Run maintenance mode U019 to check the
version of the ROM.
2. Turn the power switch off and disconnect
the power plug.
3. Remove the rear cover and change the
jumper switch position on the main PCB to
the left side.
4. Insert the DIMM into the DIMM slot on the
main PCB. Insert the power plug and turn
the power switch on.
5. The upgrade operation starts and the Copy
quantity/magnification display changes as
follows: JIG 1% 99%.
6. When the upgrade operation is complete,
the checksum will be displayed and a beep
indicating the completion will sound.
7. Turn the power switch off and disconnect
the power plug, remove the DIMM from the
main PCB, and return the jumper switch to
its original position. Reattach the rear cover
to its original position.
8. Insert the power plug and turn the power
switch on.
9. Run maintenance mode U019 to check that
the version of the ROM has changed.

Jumper switch

DIMM slot

Figure 1-7-1

1-7-1

2C9

1-7-2

Adjustment-free variable resistors (VR)

The variable resistors listed below are set at the factory prior to shipping and cannot be adjusted in the field.
High-voltage PCB: VR201, VR202, VR301
Drum unit zener PCB: VR1

1-7-3

Remarks on engine PCB or main PCB replacement

When replacing the engine PCB or main PCB, remove the EEPROM from the engine PCB or main PCB that has been
removed and then reattach it to the new engine PCB or main PCB.
EEPROM

EEPROM

Figure 1-7-2

1-7-2

2C9
2-1 Mechanical construction

2-1-1

Paper feed section

The paper feed section conveys paper from the drawer or bypass tray to the left and right registration rollers, at which
point secondary feed takes place and the paper travels to the transfer section in sync with the printing timing.
Drawer can hold up to 300 sheets of paper. Paper is fed from the drawer by the rotation of the forwarding pulley and paper
feed pulley. The separation pulley prevents multiple sheets from being fed at one time, via the torque limiter.
The bypass tray can hold up to 50 sheets of paper. Paper is fed from the bypass tray by the rotation of the bypass paper
feed pulley.

Figure 2-1-1 Paper feed section

(1)
(2)
(3)
(4)
(5)
(6)

Separation pulley
Forwarding pulley
Paper feed pulley
Bypass paper feed pulley
Bypass separation pad
Left registration roller

(7)
(8)
(9)
(10)

Right registration roller

Drawer lift
Registration switch (RSW)
Bypass paper width switch
(BYPPWSW)

2-1-1

2C9-3

RMPCB
RM

RM

EPCB
RM

YC2-1, 2, 4, 5 YC1-4

YC4-4

RSW
DPCB
RSW
PFCL

PFCL

BYPPFCL

BYPPFCL

PSW

PSW

BYPPWSW

BYPPWSW

YC5-12

YC1-9

YC2-1

YC1-15

YC3-2

YC1-13

YC6-2

YC1-16

YC5-9

YC1-10

RSW
PFCL

BYPPFCL

PSW
BYPPWSW

PLSW

Figure 2-1-2 Paper feed section block diagram

2-1-2

PLSW

YC8-9
YC8-3

YC8-5

YC8-2

YC8-8

YC22-1, 2, 4

2C9

Primary feed

Primary feed

Secondary feed
105 ms

PFCL

Secondary feed
105 ms

250 ms

550 ms
1900 ms
430 ms

430 ms

RSW
320 ms

150 ms

150 ms

RM
330 ms
Dev.BIAS

Separation
charging

290 ms

290 ms
100 ms
10 ms

670 ms

10 ms

Transfer
charging
2020 ms
ESW

Timing chart 2-1-1 Paper feed from the drawer (A4, single-sided copy)
a: The paper feed clutch (PFCL) turns on to start primary paper feed.
b: 430 ms after the paper feed clutch (PFCL) turns on, the registration switch (RSW) turns on.
c: 105 ms after the registration switch (RSW) turns on, the paper feed clutch (PFCL) turns off.
d: 150 ms after the paper feed clutch (PFCL) turns on, the registration motor (RM) turns on to start secondary paper feed.
e: 550 ms after the registration motor (RM) turns on, the paper feed clutch (PFCL) turns off.
f: 1900 ms after the registration motor (RM) turns on, the registration switch (RSW) turns off. At the same time, the paper
feed clutch (PFCL) turns on to start primary paper feed of the second sheet.
g: 320 ms after the registration switch (RSW) turns off, the registration motor (RM) turns off.

2-1-3

2C9

2-1-2

Optical section

The optical section consists of the scanner, mirror frames and the image scanning unit for scanning and the laser
scanner unit for printing.

Figure 2-1-3Optical section

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)

Mirror 1 frame
Mirror 2 frame
Exposure lamp (EL)
Mirror 1
Mirror 2
Mirror 3
Image scanning unit (ISU)
CCD PCB (CCDPCB)
Laser scanner unit (LSU)
Scanner home position switch
(SHPSW)
(11) Original detection switch (ODSW)
(12) Original size detection sensor (OSDS)

2-1-4

2C9
(1) Original scanning
The original image is illuminated by the exposure lamp (EL) and scanned by the CCD PCB (CCDPCB) in the image scanning unit via the three mirrors, the reflected light being converted to an electrical signal.
The scanner and mirror frames travel to scan on the optical rails on the front and rear of the machine to scan from side to
side. The speed of the mirror frames is half the speed of the scanner. When the DP is used, the scanner and mirror frames
stop at the DP original scanning position to start scanning.
Original

YC2-1

INPCB

YC2-3

YC1-1, 6

EL

MPCB

YC8-1YC8-18

YC17-1,6
YC6-1YC6-22

SM

SM

EL ON

CCDPCB

YC16
-1, 2, 3, 4

YC1-1YC1-22

YC7-1YC7-7

YC1-1YC1-7

EPCB
YC19-2

APCPCB

OSDS

OSDS

PDN

YC2-2
YC18-5
PM
PDPCB

PM

ODSW

ODSW

YC3-3
YC18-2

SHPSW

SHPSW

LSU

Figure 2-1-4Optional section block diagram

2-1-5

2C9
(2) Image printing
The image data scanned by the CCD PCB (CCDPCB) is processed on the main PCB (MPCB) and transmitted as image
printing data to the laser scanner unit (LSU). By repeatedly turning the laser on and off, the laser scanner unit forms a
latent image on the drum surface.

Drum

Figure 2-1-5Laser scanner unit

1: Laser diode: Generates the laser beam which forms a latent image on the drum.
2: Collimator lens: Collimates the diffused laser beam emitted from the laser diode to convert it into a cylindrical beam.
3: Cylindrical lens: Shapes the collimated laser beam to suit the printing resolution.
4: Polygon mirror: Six-facet mirror that rotates at approximately 23619 rpm with each face reflecting the laser beam toward
the drum for one main-direction scan.
5: Polygon motor: Drives the polygon mirror.
6: F lens: Corrects for non-linearity of the laser beam scanning speed on the drum surface, keeps the beam diameter
constant and corrects for the vertical alignment of the polygon mirror to ensure that the focal plane of the laser beam is
on the drum surface.
7: F lens: Corrects for non-linearity of the laser beam scanning speed on the drum surface, keeps the beam diameter
constant and corrects for the vertical alignment of the polygon mirror to ensure that the focal plane of the laser beam is
on the drum surface.
8: PD sensor mirror: Reflects the laser beam to the PD sensor to generate the main-direction (horizontal) sync signal.
9: Cylindrical correcting lens: Corrects for the deviation of the laser beam reflected by the PD sensor mirror to the PD sensor.
10: PD sensor: Detects the beam reflected by the PD sensor mirror, outputting a signal to the main PCB (MPCB) to provide timing for the main-direction sync signal.

2-1-6

2C9
The dimensions of the laser beam are as shown in Figure 2-1-6.

Less than 100 m

Less than 85 m

Figure 2-1-6
Scanning in the main direction is provided by the rotating polygon mirror, while scanning in the auxiliary direction is provided by the rotating drum, forming a static latent image on the drum.
The static latent image of the letter A, for example, is formed on the drum surface as shown in Figure 2-1-7. Electrical
charge is dissipated on the area of the drum surface irradiated by the laser.
The focal point of the laser beam is moved line by line, and adjacent lines slightly overlap each other.
Main scanning direction

Auxilary scanning
direction

: laser beam is on

Figure 2-1-7

2-1-7

2C9-2

2-1-3

Drum section

The drum section consists of the drum, main charger section, cleaning section and cleaning lamp.
The main charger section consists of main charger wire, main charger grid and main charger shield, and the drum is
charged by a high voltage applied to the main charger wire. In addition, this section is equipped with a manual main
charger cleaner that is used for cleaning the main charger wire.
The cleaning section consists of the cleaning blade and cleaning roller that removes residual toner from the drum surface
after the transfer process, and the cleaning spiral that carries the residual toner back to the waste toner box.
The cleaning lamp (CL) consists of LEDs which remove residual charge from the drum surface.

Figure 2-1-8Drum section

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)

2-1-8

Drum
Main charger unit
Main charger wire
Drum separation claw
Cleaning roller
Cleaning spiral
Cleaning blade
Cleaning lamp (CL)

2C9

CL

CL

MC

Drum

Grid

ZENER
PCB

YC3-7, 8

YC1-8

MHVADJC

YC9-9

YC1-12

MHVDRN

YC9-5

HVTPCB

EPCB

Figure 2-1-9Drum section block diagram

DM
ESW
100 ms

840 ms

Main
charging
CL

Timing chart 2-1-2 Main charging section operation

a: The drive motor (DM) turns on at the same time, the cleaning lamp (CL) turns on.
b: 100 ms after the drive motor (DM) turns on, main charging starts.
c: 840 ms after the exit switch (ESW) off, main charging is completed.
d: The drive motor (DM) turns off at the same time, the cleaning lamp (CL) turns off.

2-1-9

2C9

2-1-4

Developing section

The developing section consists of the developing unit and the toner container.
The developing unit consists of the developing roller where a magnetic brush is formed, the doctor blade and the developing spirals that agitate the toner.
Also, the toner container sensor (TCS) checks whether or not toner remains in the toner container.

Figure 2-1-10Developing section

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)

2-1-10

Developing unit
Developing roller
Doctor blade
Left developing spiral
Right developing spiral
Toner container
Toner container sensor (TCS)
Toner container detection switch
(TCDSW)

2C9
(1) Formation of magnetic brush
The developing roller consists of a magnet roller with four poles and a sleeve roller. Rotation of the sleeve roller around
the magnet roller entrains toner, which in turn forms a magnetic brush at pole N1 on the magnet roller. The height of the
magnetic brush is regulated by the doctor blade; the developing result is affected by the position of the poles on the magnet roller and the position of the doctor blade.
A developing bias voltage generated by the high-voltage PCB (HVTPCB) is applied to the developing roller to provide
image contrast.
Doctor blade
A

S2
94

86

N2

N1

Developing roller

100
S1
N1:870 x 10-4T
N2:400 x 10-4T
S1:725 x 10-4T
S2:910 x 10-4T

A: Distance between the doctor blade and developing roller; 0.3 0.05 mm

Figure 2-1-11Forming a magnetic brush

HVTPCB

Drum

EPCB
DB

DB

OFS

TCDSW

OFS

TCDSW

YC3-14

YC22-5

YC8-10

YC1-8
TCS

TCS

YC4-2
DPCB

Figure 2-1-12Developing section block diagram

2-1-11

2C9-3
(2) Single component developing system
This machine uses the single component developing system, and reversal processing is performed with a + charged
drum (a-Si) and a + charged magnetic toner.
With the single component developing system, toner is electrically charged by friction with the developing sleeve and +
charged when it passes through the magnetic doctor blade. The toner that has passed through the magnetic doctor blade
forms a uniform layer on the developing sleeve. When the toner layer comes to the location where the developing sleeve
is the nearest to the drum, toner moves between the drum and the developing sleeve by an electric field of the magnetic
pole. Then, when the developing sleeve rotates and passes through the nearest location to the drum, on the portion of the
drum that has been exposed to light, toner is attracted toward the drum by potential difference between the developing
bias and the drum surface and development is performed. On the other hand, on the portion of the drum that has not been
exposed to light, toner is attracted toward the sleeve and development is not performed. When toner comes to an area
where the gap between the drum and the developing sleeve is large, an electric field disappears and toner does not leave
the developing sleeve. Development is complete.
Magnetic toner blade

Toner
South pole

Drum

North pole
Developing sleeve

Figure 2-1-13Single component developing system

Developing bias parameters
For the bias to the developing sleeve, an alternating current (AC) is applied. Parameters for the
developing bias are shown below.
Vp-p: Difference between the maximum and the
minimum of applied voltage
1.6 kV (fixed)
Vf: Frequency
Typically 2.7 kHz. This value varies depending on
the preset value of the drive time and the environmental correction. (Can be adjusted with the
maintenance item U101.)
Duty: Ratio of time where + voltage is applied in a
cycle
Typically 45%. (Can be adjusted with the maintenance item U101.)
Vdc: Developing shift bias potential 290 V
Supplementation
Vo: Drum surface potential on non-image area
(area not exposed to light)
VL: Drum surface potential on image area (area
exposed to light)

Duty

Vo
Vdc

Vp-p

VL
0

Vf

Figure 2-1-14 Developing bias waveformsa

2-1-12

2C9

2-1-5

Transfer and separation sections

The transfer and separation sections consists of the transfer roller, separation electrode and drum separation claws.
A high voltage generated by the high-voltage PCB (HVTPCB) is applied to the transfer roller for transfer charging.
Paper after transfer is separated from the drum by applying separation bias that is output from the high-voltage PCB (HVTPCB) to the separation electrode.

Figure 2-1-15Transfer and separation sections

(1)
(2)
(3)
(4)

YC9-3
YC9-7
YC9-11
YC9-13
MPCB

Transfer roller
Separation electrode
Drum separation claw
Drum

SHVISELN
SHVDRN
THVDRN
THVADJ

YC1-14

Separation
SC electrode
Drum

YC1-10
Transfer roller

YC1-6
TC
YC1-4
HVTPCB

Figure 2-1-16Transfer and separation sections block diagram

2-1-13

2C9

Primary feed

Primary feed

Secondary feed
105 ms

250 ms

Secondary feed
105 ms

250 ms

PFCL
1900 ms
430 ms

430 ms

RSW
150 ms

320 ms

150 ms

RM
330 ms
Dev.BIAS

290 ms
Separation
charging

100 ms
10 ms

670 ms

10 ms

Transfer
charging
2020 ms
ESW

Timing chart 2-1-3 Transfer and separation sections operation

a: 290 ms after the registration motor (RM) turns on to start secondary paper feed, separation charging starts.
b: 10 ms after separation charging starts, transfer charging starts.
c: 670 ms after the registration switch (RSW) turns off, transfer charging ends.
d: 100 ms after transfer charging ends, separation charging ends.

2-1-14

2C9-2

2-1-6

Fixing section

The fixing section consists of the parts shown in figure. When paper reaches the fixing section after the transfer process,
it passes between the press roller and heat roller, which is heated by fixing heaters M or S (FH-M or FH-S). Pressure is
applied by the fixing unit pressure springs so that the toner on the paper is melted, fused and fixed onto the paper. The
heat roller is heated by fixing heaters M or S (FH-M or FH-S) inside it; its surface temperature is detected by the fixing
thermistor (FTH) and is regulated by the fixing heaters turning on and off.
If the fixing section becomes abnormally hot, fixing thermostat (FTS) operates shutting the power to the fixing heaters off.
When the fixing process is completed, the paper is separated from the heat roller by its separation claws and is conveyed
from the copier to exit and switchback section.

Figure 2-1-17Fixing section

(1)
(2)
(3)
(4)
(5)

Left fixing unit

Right fixing unit
Press roller
Heat roller
Fixing heater M (FH-M)

(6)
(7)

Fixing heater S (FH-S)

Heat roller separation
claw
(8) Fixing thermostat (FTS)

Heat roller
FTS

YC6-1
PSPCB

FH-M

YC6-2

FH-S

YC6-3

LIVE
AC
FTH
YC2-7
FH-S
YC21-8

FH-M
YC21-7

EPCB

CN3-12

FTH

YC2-8

COM

Figure 2-1-18Fixing section block diagram

2-1-15

2C9
(1) Fixing temperature system

Temperature
( C)
Preset temperature ( C)
(secondary stabilization)

Warm-up
control

Time

Ready state
control

500 ms

HEAT signal

Off

On

HEAT signal

Off

On

Off

On
On

Fixing heater S (FH-S)

On
Off

On

Fixing heater M (FH-M)

Figure 2-1-19Fixing temperature system

Warm-up control
1. 500 ms after the fixing heater S (FH-S) turns on, the fixing heater M (FH-M) turns on.
2. When the fixing temperature reaches preset temperature, both fixing heater S (FH-S) and fixing heater M (FHM) turn off simultaneously.
Ready state control
1. When the fixing temperature drops to the preset temperature, fixing heater S (FH-S) turns on, and after specified time, the heater turns off.
2. When fixing heater S (FH-S) turns off, fixing heater M (FH-M) turns on at the same time, and after specified
time, the heater turns off.
3. The operation above is repeated to keep the fixing temperature to the preset temperature.
* If a temperature more than or equal to the preset temperature + 20C/68F is detected, both fixing heater S
(FH-S) and fixing heater M (FH-M) are turned off forcibly.

(2) Fixing temperature control based on ambient temperature

This machine performs fixing temperature control based on the ambient temperature.
Ambient temperature

Fixing temperature (C)

Lower than 15C/59F

Reference value +10

Higher than or equal to 15C/59F,

lower than 20C/68F

Reference value +5

Higher than or equal to 20C/68F,

lower than 31C/78.8F

Reference value

Higher than 31C/78.8F

Reference value -5

2-1-16

2C9

2-1-7

Exit and switchback sections

The exit and switchback sections exit paper on which fixing has ended with the exit roller that is rotated by forward rotation
of the exit motor.
In duplex copying, paper is turned over by reverse rotation of the exit motor.

Figure 2-1-20Exit and switchback sections

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)

EM

ESW

FSSW

Feedshift guide
Exit roller
Exit pulley
Feedshift guide
Switchback roller
Switchback pulley
Exit switch (ESW)
Feedshift switch (FSSW)

EM

ESW

FSSW

YC14-1, 2, 3, 4

YC15-2

EPCB
YC15-3

Figure 2-1-21Exit and switchback sections block diagram

2-1-17

2C9

2-1-8

Duplex section

In duplex mode, after copying on to the reverse face of the paper, the paper is reversed in the switchback section and conveyed to the duplex unit. The paper is then conveyed to the copier paper feed section by the upper and lower duplex feed
rollers.

Figure 2-1-22Duplex section

(1)
(2)
(3)
(4)
(5)

Duplex feed pulley

Upper duplex feed roller
Duplex feed pulley
Lower duplex feed roller
Duplex paper conveying
switch (DPPCSW)

DPCB

DUPPCSW

DUPFCL

DUPPCSW

DUPFCL

YC5-5

YC1-11

YC5-8

YC1-12

EPCB

DUPPCSW

DUPFCL

YC8-7

YC8-6

Figure 2-1-23Duplex section block diagram

2-1-18

2C9
(1) Paper conveying operation in duplex copying
Paper of which copying onto the reverse side is complete is conveyed to the switchback section, the exit motor switches
from forward rotation to reverse rotation to switch the exit roller to reverse rotation, and the paper conveying direction is
reversed. Paper that has been switched back is conveyed to the duplex unit via the exit roller and the switchback roller.
Paper that has been conveyed to the duplex unit is conveyed to the paper feed section again by rotation of the upper
duplex feed roller and the lower duplex feed roller and copying onto the front side is performed.
Exit roller

Switchback roller

Exit roller

Exit roller

Upper duplex
feed roller

Lower duplex
feed roller
Copying onto reverse side
(forward rotation of exit motor)

Switchback operation
(reverse rotation of exit motor)

Copying onto front side

(forward rotation of exit motor)

Paper path

Figure 2-1-24

2-1-19

2C9
2-2 Electrical Parts Layout

2-2-1

Electrical parts layout

(1) PCBs

5
6

7
4
10

11

Machine front

Machine inside

Machine rear

Figure 2-2-1 PCBs

1.
2.
3.
4.

Engine PCB (EPCB) .................................... Controls the other PCBs, electrical components and optional devices.
Main PCB (MPCB) ....................................... Controls the operation panel and laser scanner unit.
Power source PCB (PSPCB) ....................... Generates +24 V DC and 5V DC; controls the fixing heater.
High-voltage PCB (HVTPCB) ...................... Main charging. Generates high voltages for transfer and high voltages for
separation.
5. Inverter PCB (INPCB) .................................. Controls the exposure lamp.
6. CCD PCB (CCDPCB) .................................. Reads the image off originals.
7. Operation unit PCB (OPCB) ........................ Consists of the operation keys and display LEDs.
8. Drawer PCB (DPCB).................................... Controls the electrical components.
9. APC PCB (APCPCB) ................................... Generates and controls the laser light.
10. PD PCB (PDPCB)........................................ Controls horizontal synchronizing timing of laser beam.
11. Registration motor PCB (RMPCB)............... Controls the registration motor.

2-2-1

2C9-3
(2) Switches and sensors

10

12

13

17

18
16

15
11
14

4
5

Machine front

Machine inside

Machine rear

Figure 2-2-2Switches and sensors

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

Power switch (PSW) .................................... Turns the AC power on and off.

Front cover safety switch (FCSSW)............. Breaks the safety circuit when the front cover is opened.
Left cover safety switch (LCSSW) ............... Breaks the safety circuit when the left cover is opened.
Paper switch (PSW)..................................... Detects the presence of paper in the drawer.
Paper size length switch (PLSW)................. Detects the length of paper in the drawer.
Paper size width switch (PWSW)................. Detects the width of paper in the drawer.
Bypass paper size width switch
(BYPPWSW)................................................ Detects the width of paper on the bypass tray.
Scanner home position switch (SHPSW)..... Detects the optical system in the home position.
Original detection switch (ODSW) ............... Operates the original size detection sensor.
Original size detection sensor (OSDS) ........ Detects the size of the original.
Registration switch (RSW) ........................... Controls the secondary paper feed start timing.
Exit switch (ESW) ........................................ Detects a paper misfeed in the fixing section.
Feedshift switch (FSSW) ............................. Detects a paper misfeed in the switchback section in a duplex copy.
Toner container sensor (TCS) ...................... Detects the quantity of toner in a toner container.
Toner container detection switch
(TCDSW) ..................................................... Detects the presence of the toner container.
Overflow sensor (OFS) ................................ Detects when the waste toner box is full.
Fixing thermistor (FTH) ................................ Detects the heat roller temperature.
Duplex paper conveying switch
(DUPPCSW)*............................................... Detects a paper misfeed in the duplex unit.

*: Optional

2-2-2

2C9
(3) Motors

3
4

5
1
6

Machine front

Machine inside

Machine rear

Figure 2-2-3Motors
1.
2.
3.
4.
5.
6.
7.

Drive motor (DM) ......................................... Drives the machine.

Scanner motor (SM)..................................... Drives the optical system.
Exit motor (EM) ............................................ Drives the exit section.
Cooling fan motor 1 (CFM1) ........................ Cools the machine interior.
Cooling fan motor 2 (CFM2) ........................ Cools the machine interior.
Polygon motor (PM) ..................................... Drives the polygon mirror.
Registration motor (RM)............................... Drives the registration roller.

2-2-3

2C9-3
(4) Other electrical components

6
5

8
1

Machine front

Machine inside

Figure 2-2-4Other electrical components

1.
2.
3.
4.
5.
6.
7.
8.
9.

Paper feed clutch (PFCL) ............................ Primary paper feed from the drawer.
Bypass paper feed solenoid (BYPPFSOL) .. Primary paper feed from the bypass tray.
Exposure lamp (EL) ..................................... Exposes originals.
Cleaning lamp (CL) ...................................... Removes residual charge from the drum surface.
Fixing heater M (FH-M)................................ Heats the heat roller.
Fixing heater S (FH-S) ................................. Heats the heat roller.
Fixing thermostat (FTS) ............................... Prevents overheating in the fixing section.
Drawer heater (DH)* .................................... Dehumidifies the drawer section.
Duplex feed clutch (DUPFCL)* .................... Controls the drive of the duplex feed roller.

2-2-4

Machine rear

2C9
2-3 Operation of the PCBs

2-3-1

Power source PCB

IL001

SW001 F002

L003

L004

Rectifier circuit
D005

D101

C008
Q006

AC
INPUT

ON/OFF
DC24V switch circuit
output
circuit

T001

C102

+24V

GND
+5V

D206
FG

F001

Switching
control circuit
(IC001)

C204

DC5V
output
circuit

F201

GND

F003
DH1.LIVE
DH2.LIVE

PC001

DC5V
3 terminal
regulator
(IC301)

Overvoltage
detection circuit
(IC201)

Zero-cross circuit
DH1.OUT
DH2.OUT
Fixing heater
control circuit
SH.OUT
MH.OUT

Ficing heater
ON/OFF circuit
(TR001,TR002)

AC
detection
circuit

PC002

Zero-cross
output circuit

+5V1

ZCROSS

PC004

S.HEATN

PC005

M.HEATN

PC003

Energy save control circuit

SLEPN

Figure 2-3-1Power source PCB block diagram

The power source PCB (PSPCB) is a switching regulator that converts an AC input to generate 24 V DC and 5 V DC. It
includes a rectifier circuit, a switching regulator circuit, a 24 V DC output circuit, a 5 V DC output circuit, overvoltage detection circuit, zero-cross circuit and a fixing heater control circuit.
The rectifier circuit full-wave rectifies the AC input using the diode bridge D005. The smoothing capacitor (C008)
smoothes out the pulsed current from the diode bridge.
In the switching control circuit, PWM controller (IC001) turns the power MOSFET (Q006) on and off to switch the voltage
induced in the primary coil of the transformer (T001).
The 5 V DC output circuit rectifies and smoothes the voltage induced in the secondary coil of the transformer (T001) via
diodes (D206) and smoothing capacitors (C204), and the output is controlled by the overvoltage detection circuit (IC201).
For 5 V DC output, the PWM controller IC (IC001) of the switching control circuit changes the duty of the switching pulse
width of the power MOSFET (Q006) via a photo coupler (PC001) based on the output voltage status to adjust the 5 V DC
output.
The 24 V DC output circuit rectifies and smoothes the voltage induced in the secondary coil of the transformer (T001) via
diodes (D201) and smoothing capacitors (C102), and the output is controlled by the overvoltage detection circuit (IC201).
The zero-cross circuit detects zero-crossing of the AC input voltage with the AC detection circuit and outputs the zerocross signal (ZCROSS) from the zero-cross output circuit through the photo coupler (PC002).
The fixing heater control circuit is divided into the sub-heater output (SH. OUT) and the main heater output (MH. OUT).
When the control signals (S. HEATN and M. HEATN) input from the machine engine side show a low level, this circuit
turns on the sub-heater and the main heater respectively by turning on the photo triac couplers (PC004 and PC005) with a
zerocross circuit to turn on the triacs (TR001 and TR002) in the fixing heater ON/OFF circuit.
The power-saving control circuit performs power-saving control by turning off the 24 V DC output in the 24 V DC output
ON/OFF switching circuit and controlling the switching control circuit and the AC detection circuit through the photo coupler (PC003) to decrease the switching frequency, stop the starting circuit in the switching control circuit, and stop the AC
detection circuit when the sleep signal (SLEPN) input from the machine engine side is low.
In addition, 5 V DC three-terminal Reg is connected to the back of the 24 V DC output ON/OFF switching circuit to output
+5 V1, and this output stops when the sleep signal (SLEPN) is low.

2-3-1

2C9

Q206

Q101

C104

C008
L102

PC004
C204

C006
L004

F201

C102

C017

IC301

C027

L003
L001

YC7 YC8
1 1

1
F002
SW001 4 4

C003

L012
F003

L013
F001

Figure 2-3-2Power source PCB silk-screen diagram

Connector
IL001
Connected
to the AC
power plug
YC1
Connected
to the
engine PCB
and left
cover safety
switch
YC2
Connected
to the
engine PCB

2-3-2

Pin No.
Signal
1
AC-L
2
FG
3
AC-N
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
10
11
12
13
14

+24 V1
NC
+24 V2
+24 V4
P.GND
S.GND
+5 V
+5 V
S.GND
+24 V2
S.GND
ZCROSS
SLEPN
S.HEATN
M.HEATN
COUNTN
P.GND
P.GND
+24 V1
+24 V1
+24 V

14

YC3 YC5
1 YC9

C301 1

T001

TR001 TR002
3
YC6

D101

Q006

D005

I/O
I
I

AC supply (LIVE)
Ground
AC supply (NEUTRAL)

Description

O
I
O
O
O
I
O
I
I
I
I
O
O
O

DC power supply for LCSSW

Not used
24 V DC power supply
24 V DC power supply for EPCB
Ground
Ground
5 V DC power supply for EPCB
5 V DC power supply for EPCB
Ground
24 V DC power supply
Ground
Zero-cross signal
Power source sleep signal
FH-S on/off
FH-M on/off
Counter control signal
Ground
Ground
24 V DC power supply for EPCB
24 V DC power supply for EPCB
24 V DC power supply for EPCB

YC1

YC2

1
PC005

17
2

2C9

Connector
YC5
Connected
to the front
cover safety
switch

Pin No.
Signal
1
+5 V1
2
NC
3
+5 V3

I/O
O
I

Description
5 V DC power supply for FCSSW
Not used
5 V DC power supply

YC6
Connected
to the fixing
heater M/S

1
2
3

H.LIVE
MH.OUT
MH.OUT

O
O
O

AC power supply for FH-M/S (LIVE)

AC power supply for FH-M
AC power supply for FH-S

YC7
Connected
to the
optional
paper feeder

1
2
3
4

DH2.LIVE
NC
NC
DH2.OUT

O
O

AC power supply for drawer heater of the paper feeder (LIVE)

Not used
Not used
AC power supply for drawer heater of the paper feeder

YC8
Connected
to the
optional
drawer

1
2
3
4

DH1.LIVE
NC
NC
DH1.OUT

O
O

AC power supply for drawer heater (LIVE)

Not used
Not used
AC power supply for drawer heater

YC9
Connected
to the
optional
paper feeder

1
2

+24 V4
P.GND

O
-

24 V DC power supply for paper feeder

Ground

2-3-3

2C9

2-3-2

Main PCB
CCDPCB

12V

EPCB

MPCB
SBSY
SDIR
EGIRN
RSTN

5V
3.3V
2.5V
CPU

EGSO
SCKN
EGSI
PDMASKN
OVSYNK

ASIC

OUTPEN
PLGCLK

LSU
PLGCLK
PLGDR
PLGRDYN

OUTPEN
VDATAN
PDN
SAMPLEN
5V1

24V4

Figure 2-3-3Main PCB block diagram

2-3-4

5V

2C9

U4

YC1
2
1

7
U18

U9

12

U13

1 17
2 18

X4

YC5

U19

YC3

YC2

U32

X1

1
2

U30

U20

YC8

X3

U21

YC4
9
10

U8

U5

2
1

YC7

YC8
1218
1317
1

100

U7

YS1

U6

72

U12

U10

U27

U24

22

YS2

U26
U16

U14
U25
U15

U22

U23

Figure 2-3-4Main PCB silk-screen diagram

2-3-5

2C9
Connector Pin No.
YC4
1
Connected
2
to the opera3
tion unit
4
PCB
5
6
7
8
9
10
YC5
1
Connected
2
to the opera3
tion unit
4
PCB
5
6
7
8
9
10
11
12
13
14
15
16
17
18
YC6
1
Connected
2
to the
3
engine PCB
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
YC7
1
2
Connected
to the APC
3
PCB
4
5
6
7
2-3-6

Signal
+5 V
BUZERDRN
SCAN7N
SCAN6N
SCAN5N
SCAN4N
SCAN3N
SCAN2N
SCAN1N
SCAN0N
LED0
LED1
LED2
LED3
LED4
LED5
LED6
LED7
LED8
LED9
LED10
LED11
LED12
KEY0
KEY1
KEY2
KEY3
KEY4
+12 V
OVSYNC
RSTN
EGRN
SDIR
SBSY
PDMASKN
EGSI
SCKN
EGSO
PLGCLK
S.GND
OUTEPN
+5 V
+5 V
+5 V
S.GND
S.GND
S.GND
+5 V3
P.GND
+24 V
PDN
S.GND
OUTPEN
SAMPLEN
VDON
VDOP
+5 V3

I/O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I
I
I
I
I
I
I
I
I
I
I
I
O
O
I
O
I
I
I
I
I
I
I
O
O
O
O
O

Description
5 V DC power supply for OPCB
OPCB buzzer signal
Key switch scan signal 7
Key switch scan signal 6
Key switch scan signal 5
Key switch scan signal 4
Key switch scan signal 3
Key switch scan signal 2
Key switch scan signal 1
Key switch scan signal 0
LED lighting selection signal 0
LED lighting selection signal 1
LED lighting selection signal 2
LED lighting selection signal 3
LED lighting selection signal 4
LED lighting selection signal 5
LED lighting selection signal 6
LED lighting selection signal 7
LED lighting selection signal 8
LED lighting selection signal 9
LED lighting selection signal 10
LED lighting selection signal 11
LED lighting selection signal 12
Key switch return signal 0
Key switch return signal 1
Key switch return signal 2
Key switch return signal 3
Key switch return signal 4
12 V DC power supply from EPCB
Original scanning interval signal
Reset signal
Engine communication EGRN signal
Engine communication SDIR signal
Engine communication SBSY signal
Printing image interval signal
Engine serial communication transmission
Engine communication clock signal
Engine serial communication reception
PM clock signal
Ground
Laser diode output signal
5 V DC power supply from EPCB
5 V DC power supply from EPCB
5 V DC power supply from EPCB
Ground
Ground
Ground
5 V DC power supply from EPCB
Ground
24 V DC power supply from EPCB
Laser sync signal
Ground
Laser diode output signal
Laser light signal
Image differential signal (negative)
Image differential signal (positive)
5 V DC power supply for APCPCB

2C9

Connector
YC8
Connected
to the CCD
PCB

Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Signal
CCDO
CCDON
CCDE
CCDEN
+5 V
S.GND
+12 V
S.GND
CCDCLK
S.GND
CCDCLKN
S.GND
RS
S.GND
CP
S.GND
SH
S.GND

I/O
I
I
O
O
O
O
O
O
O
-

Description
CCDPCB image scanning signal
Ground
CCDPCB image scanning signal
Ground
5 V DC power supply for CCDPCB
Ground
12 V DC power supply for CCDPCB
Ground
CCDCLK signal
Ground
CCDCLKN signal
Ground
CCDPCB RS signal
Ground
CCDPCB CP signal
Ground
CCDPCB SH signal
Ground

2-3-7

2C9-6.0

2-3-3

Engine PCB
CFM1, 2
FAN1N
FAN1LOW
FAN2N
FAN2LOW

CL

PSPCB
ILOCK
ILOCKL
SLEPN

24V1
ERASER

24V4

ISU

HVTPCB

INPCB

MHVDR
THVDR
SHVDR
SHVISEL

LAMPN

HVCLK 24V4
(DB)
5V

ORGTIM

MHVIADJ
THVIADJ

DOPSI, DOPSO
DOPSCLK
24V1 5V

DP
DOPSEL, DOPRDY

TONEEPY
TONEFUL

Scanner unit

5V

ISU

5V2

OPSWN
ORGLSWN 5V2
TEMP
HUMID
HMCLK1
HMCLK2

HPSWN

5V2
CCDPCB
ISMDAN
ISMDNAN
ISMDBN
ISMDNBN
12V 5V
ISMDI0N
ISMDI1N 24V1

Duplex
IDETN
unit
IPPSWN
24V1

Fixing
unit
5V

24V4

24V1

EPCB

ICLTDRN

MPCB

ZCROSS

SBSY
SDIR
EGIRN
RSTN

MHEATN
SHEATN

EGSO
SCKN
EGSI

THERMA

PDMASKN
OVSYNK

CPU

5V
3.3V
2.5V

ASIC

OUTPEN
PLGCLK

Paper feeder
PFCL
DM
BYPPFSOL

RSW
ESW

BYPPWSW

PLSW
PWSW

Key counter RM
Key card

FSOLDRN
BPSOLDRN

REGSWN
EXTSWN

BPWSW
BPPESW

C1PLSW1N
C1PLSW2N
C1PLSW3N
C1PWSWN
C1PDSW

KEYCN
KEYDETN

5V2

5V

MDMREMN
MDMCLKN
MDMRDY

24V4 24V4 5V2

5V2

5V2

RMENB
RMLOW
RMENB

PLGCLK
PLGDR
PLGRDYN

LOPSRDY
LOPSEL0L
LOPSEL1N
LOPSEL2N

Figure 2-3-5Engine PCB block diagram

2-3-8

LSU

LOPSDO
LOPSDI
LOPSCLK

24V4
5V

24V4

OUTPEN
VDATAN
PDN
SAMPLEN
5V1

2C9

YC17

YC16

YC18
1

4 6

YC19 1

YC6

12

YC5
U9

U8

YC12

YC15

U10

13

YC4

U13

YC14

U6

U15

YC7

YC21

YC11

1
2

U11

1
YC23

22

YC13

15

YC3

X1

U1

YC2

YC1

U12

YC24

U7

11 YC10

4 YC20 1
2

14

U16

YC8

17

6 YC22 1

YC9

16

Figure 2-3-6Engine PCB silk-screen diagram

2-3-9

2C9
Connector
YC1
Connected
to the Main
PCB

YC2
Connected
to the polygon motor,
cleaning
lamp, cooling fan
motor 1, fixing thermistor and
overflow
sensor

YC4
Connected
to the registration motor
PCB
YC6
Connected
to the
optional DP

2-3-10

Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11
12

Signal
+12 V
OVSYNC
RSTN
EGRN
SDIR
SBSY
PDMASKN
EGSI
SCKN
EGSO
PLGCLK
S.GND
OUTEPN
+5 V
+5 V
+5 V
S.GND
S.GND
S.GND
+5 V3
P.GND
+24 V
PLGCLKN
PLGRDYN
PLGDRN
PLGGND
PLG +24 V4
ERASE +24 V4
ERASE2N
ERASE1N
FAN1DRN
+24V1
THERMA +5 V
THERMA
TONEGND
TONEFUL
TONE +5 V2
+5 V
RMLOW
RMCLK
RMENB
S.GND
ORGTIMN
DOPRDY
DOPSEL
S.GND
DOPCLK
DOPSDI
DOPSDO
+5 V4
P.GND
P.GND
+24V1
+24V1

I/O
O
O
O
O
O
O
O
I
I
O
I
O
O
O
O
O
O
O
I
O
O
O
O
O
O
O
O
I
I
O
O
O
O
O
I
I
O
O
I
O
O
O
O

Description
12 V DC power supply for MPCB
Original scanning interval signal
Reset signal
Engine communication EGRN signal
Engine communication SDIR signal
Engine communication SBSY signal
Printing image interval signal
Engine serial communication reception
Engine communication clock signal
Engine serial communication transmission
PM clock signal
Ground
Laser diode output signal
5 V DC power supply for MPCB
5 V DC power supply for MPCB
5 V DC power supply for MPCB
Ground
Ground
Ground
5 V DC power supply for APCPCB/PDPCB
Ground
24 V DC power supply for MPCB
PM clock signal
PM rotation sync signal
PM on/off
Ground
24 V DC power supply for PM
24 V DC power supply for CL
CL on/off (2)
CL on/off (1)
CFM1 on/off
24 V DC power supply for CFM1
5 V DC power supply for FTH
FTH analog signal
Ground
OFS on/off
5 V DC power supply for OFS
5 V DC power supply for RM
RM Low signal
RM clock signal
RM on/off
Ground
DP original scanning interval signal
DP READY signal
DP SEL signal
Ground
DP clock signal
DP serial communication reception
DP serial communication transmission
5 V DC power supply for DP
Ground
Ground
24 V DC power supply for DP
24 V DC power supply for DP

2C9-6.0
Connector
YC7
Connected
to the drive
motor

Pin No.
1
2
3
4
5
6
7
YC8
1
Connected
2
to the
3
drawer PCB
4
5
6
7
8
9
10
11
12
13
14
15
16
17
YC9
1
Connected
2
to the high
3
voltage PCB
4
5
6
7
8
9
10
11
12
13
14
15
16
YC10
1
Connected
2
to the
3
optional
4
paper feeder
5
6
7
8
9
10
11
YC11
1
2
Connected
to the cooling fan
motor 2

Signal
+24V4
P.GND
S.GND
+5 V
REM
RDY
CLK
BPPESW
C1PDSWN
FCLTN
+24V1
BPSOLN
ICLTN
IPPSWN
BPWSW
REGSWN
TONEPY
S.GND
+5 V2
C1PWSWN
HUMIDC
HMCLK2
HMCLK1
TEMP
HVCLK
+5 V
SHVISELN
P.GND
MHVDRN
P.GND
SHVDRN
P.GND
MHVADJ
P.GND
THVDRN
+24 V4
THVADJ
+24 V4
P.GND
+24 V4
LOPSRDY
LOPSEL2
LOPSEL1
LOPSEL0
LOPSCLK
LOPSDI
LOPSDO
S.GND
+5 V2
S.GND
+5 V2
+24 V4
FAN2DRN

I/O
O
O
O
I
O
I
I
O
O
O
O
I
I
I
I
O
I
I
O
O
I
O
O
O
O
O
O
O
O
O
O
O
I
O
O
O
O
I
O
O
O
O
O

Description
24 V DC power supply for DM
Ground
Ground
5 V DC power supply for DM
DM on/off
DM rotation sync signal
DM clock signal
BYPPSW on/off
PSW on/off
PFCL on/off
24 V DC power supply for DPCB
BYPPFSOL on/off
DUPFCL on/off
DUPPCSW on/off
BYPPWSW on/off
RSW on/off
TCS on/off
Ground
5 V DC power supply for DPCB
PWSW on/off
HUMSENS analog signal
HUMSENS clock signal (2)
HUMSENS clock signal (1)
HUMSENS analog signal
Developing bias clock signal
5 V DC power supply for HVTPCB
Separation high-voltage switch signal
Ground
Main charging high-voltage on/off
Ground
Separation high-voltage on/off
Ground
Main charging high-voltage adjust signal
Ground
Transfer high-voltage on/off
24 V DC power supply for HVTPCB
Transfer high-voltage adjust signal
24 V DC power supply for HVTPCB
Ground
24 V DC power supply for HVTPCB
Paper feeder READY signal
Paper feeder SEL2 signal
Paper feeder SEL1 signal
Paper feeder SEL0 signal
Paper feeder clock signal
Paper feeder serial communication reception
Paper feeder serial communication transmission
Ground
5 V DC power supply for the paper feeder
Ground
5 V DC power supply for the paper feeder
24 V DC power supply for CFM2
CFM on/off

2-3-11

2C9
Connector
YC13
Connected
to the key
counter
YC14
Connected
to the exit
motor
YC15
Connect to
the exit
switch and
feedshift
YC16
Connected
to the scanner motor
YC17
Connected
to the
inverter PCB

YC18
Connected
to the original detection switch
and scanner home
position
switch
YC19
Connected
to the original size
detection
sensor
YC20
Connected
to the power
source PCB
YC21
Connected
to the power
source PCB

2-3-12

Pin No.
1
2
3
4
1
2
3
4
1
2
3
4

Signal
+24 V1
KEYCN
S.GND
KEYENBN
COMDA
COMDNB
COMDNA
COMDB
P.GND
EXTSMN
SEPSWN
+5 V2

I/O
O
O
I
O
O
O
O
I
I
O

Description
24 V DC power supply for key counter
Key counter count signal
Ground
Key counter set signal
EM control signal (A)
EM control signal (_B)
EM control signal (_A)
EM control signal (B)
Ground
ESW on/off
FSSW on/off
5 V DC power supply for ESW/FSSW

1
2
3
4
1
2
3
4
5
6
1
2
3
4
5
6

ISMDA
ISMDNB
ISMDNA
ISMDB
LAMPN
P.GND
+24 V1
+24 V1
P.GND
LAMPN
+5 V2
HPSWN
S.GND
+5 V2
OPSWN
S.GND

O
O
O
O
O
O
O
O
O
I
O
I
-

SM control signal (A)

SM control signal (_B)
SM control signal (_A)
SM control signal (B)
EL on/off
Ground
24 V DC power supply for inverter PCB
24 V DC power supply for inverter PCB
Ground
EL on/off
5 V DC power supply for SHPSW
SHPSW on/off
Ground
5 V DC power supply for ODSW
ODSW on/off
Ground

1
2
3

+5 V2
ORGLSWN
S.GND

O
I
-

5 V DC power supply for OSDS

OSDS on/off
Ground

1
2
3
4
1
2
3
4
5
6
7
8

+5 V
S.GND
P.GND
+24 V2
+24 V
+24 V1
+24 V1
P.GND
P.GND
COUNTN
MHEATN
SHEATN

I
I
I
I
I
O
O

5 V DC power supply from PSPCB

Ground
Ground
24 V DC power supply from PSPCB
24 V DC power supply from PSPCB
24 V DC power supply from PSPCB
24 V DC power supply from PSPCB
Ground
Ground
Not used
FH-M on/off
FH-S on/off

2C9
Connector
YC21
Connected
to the power
source PCB

YC22
Connected
to the paper
size length
switch and
toner container detection switch
YC24
Connected
to the registration motor
PCB

Pin No.
9
10
11
12
13
14
1
2
3
4
5
6

1
2
29

Signal
SLEPN
ZCROS
S.GND
+24 V2
S.GND
+5 V3
C1PLSW3N
C1PLSW2N
S.GND
C1PLSW1N
TCONDET
S.GND

I/O
O
S
I
I
I
I
I
I
-

Power source sleep signal

O Zero-cross signal
Ground
LCSSW on/off
Ground
FCSSW on/off
PLSW on/off
PLSW on/off
Ground
PLSW on/off
TCDSW on/off
Ground

Description

+24 V4
S.GND
GND

O
-

24 V DC power supply for RMPCB

Ground
Ground

2-3-13

2C9

2-3-4

Operation unit PCB

K5

K10

K15

K20

K25

K30

K38

K4

K9

K14

K19

K24

K29

K34

K37

K3

K8

K13

K18

K23

K28

K33

K36

K2

K7

K12

K17

K22

K27

K32

K1

K6

K11

K16

K21

K26

K31

SW

+5V

K35

BZ1
2

2
1

D7

D8
1

D6
1

D5
1

D4
1

D3

10
9
8
7
6
5
4
3
2
1

D2

D1

YC1
+5V
BUZERDRN
SCAN7N
SCAN6N
SCAN5N
SCAN4N
SCAN3N
SCAN2N
SCAN1N
SCAN0N

U1
10
6
1
11
7
2
13
8
4
15
20
24
16
21
25

f1
f2
f3
g1
g2
g3
DP1
DP2
DP3

27
23
17
28
22
12
5
9
14
3

Dig1 26
Dig1 19
Dig2 18
Dig3

7 segment

YC2
KEY4
KEY3
KEY2
KEY1
KEY0
LED12
LED11
LED10
LED9
LED8
LED7
LED6
LED5
LED4
LED3
LED2
LED1
LED0

e3
e2
e1
d3
d2
d1
c3
c2
c1
b3
b2
b1
a3
a2
a1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

L37

L75

L74

L9

L18

L27

L36

L46

L55

L64

L73

L8

L17

L26

L35

L45

L54

L63

L72

L7

L16

L25

L34

L44

L53

L62

L71

L6

L15

L24

L33

L43

L52

L61

L70

L5

L14

L23

L32

L42

L51

L60

L69

L13

L22

L31

L41

L50

L59

L68

L3

L12

L21

L30

L40

L49

L58

L67

L2

L11

L20

L29

L39

L48

L1

L10

L19

L28

L38

L47

LED

L66
L56

L65

Figure 2-3-7Operation unit PCB block diagram

The operation unit PCB (OPPCB) consists of key switches, LEDs, 7 segment LED and buzzer. The lighting of LEDs is
determined by scan signals (SCAN0 to SCAN7) and LED lighting selection signals (LED0 to LED12) from the main PCB
(MPCB). The key switches operated are identified by the scan signals (SCAN0 to SCAN7) and the return signals (KEY0 to
KEY4).
As an example, to light L1, the LED lighting selection signal (LED0) should be driven low in synchronization with a low
level on the scan signal (SCAN0). LEDs can be lit dynamically by repeating such operations.
As another example, if K1 is pressed, the corresponding key switch is turned on feeding the low level of the scan signal
(SCAN0) back to the main PCB (MPCB) via the return signal (KEY0). The main PCB (MPCB) locates the position where
the line outputting the scan signal and the line inputting the return signal cross, and thereby determines which key switch
was operated.

2-3-14

L8

L6
L7

L4
L5

L1
L2
L3

K4

K3

K2

K1

L9

L15
L16

L13
L14

L10
L11
L12

K5

K8

K7

K6

L75

L19
L20
L21
L22
L18
L17
L27
L26
L25
L24
L23

K10

K9

L28

L44
L45
L46

L47

L29

K11

L59
L60
L61
L62

L58

L56

L51
L50
L49
L48

YC2

L35
K13

L38
L39
L40
L41
L52 L42
L53 L43
L54
L55

L36

K12

L63
K17

L64

K16

K14

K15

L74 L73 L72 L71 L70

L30
L31
L32
L33
L34

YC1
L37

L69
K18

K19

K20

L65

K25

K24

K23

K22

K30

K29

K28

K27

K21

K34

K33

K32

K31

L66
K26

K38

K37

L67
K35

L68

K36

2C9

Figure 2-3-8Operation unit PCB silk-screen diagram

2-3-15

2C9
Connector
YC1
Connected
to the main
PCB

YC2
Connected
to the main
PCB

2-3-16

Pin No.
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Signal
SCAN0N
SCAN1N
SCAN2N
SCAN3N
SCAN4N
SCAN5N
SCAN6N
SCAN7N
BUZERDRN
+5 V
KEY4
KEY3
KEY2
KEY1
KEY0
LED12
LED11
LED10
LED9
LED8
LED7
LED6
LED5
LED4
LED3
LED2
LED1
LED0

I/O
I
I
I
I
I
I
I
I
I
I
O
O
O
O
O
I
I
I
I
I
I
I
I
I
I
I
I
I

Description
Key switch scan signal 0
Key switch scan signal 1
Key switch scan signal 2
Key switch scan signal 3
Key switch scan signal 4
Key switch scan signal 5
Key switch scan signal 6
Key switch scan signal 7
OPCB buzzer signal
5 V DC power supply from MPCB
Key switch return signal 4
Key switch return signal 3
Key switch return signal 2
Key switch return signal 1
Key switch return signal 0
LED lighting selection signal 12
LED lighting selection signal 11
LED lighting selection signal 10
LED lighting selection signal 9
LED lighting selection signal 8
LED lighting selection signal 7
LED lighting selection signal 6
LED lighting selection signal 5
LED lighting selection signal 4
LED lighting selection signal 3
LED lighting selection signal 2
LED lighting selection signal 1
LED lighting selection signal 0

2C9

2-3-5

CCD PCB
CCDPCB
Tr.AMP

CCD sensor
U2
Driver

MPCB

U1
U3

Figure 2-3-9CCD PCB block diagram

The CCD PCB (CCDPCB) is equipped with a CCD sensor (U2) for original scanning.
The clock signals for driving the CCD sensor (U2) are sent from the main PCB (MPCB), and then input to the CCD sensor
(U2) via the clock driver (U1 and U3).
Image signals are analog signals. Even- and odd-numbered pixels are output separately. These analog image signals are
amplified in the transistors (TR1 to 4) and then transmitted to the analog signal processing circuit in the main PCB
(MPCB).

2-3-17

2C9

U2
YC1
U3

U1

U4

Figure 2-3-10CCD PCB silk-screen diagram

Connector
YC1
Connected
to the main
PCB

2-3-18

Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Signal
S.GND
SH
S.GND
CP
S.GND
RS
S.GND
CCDCLKN
S.GND
CCDCLK
S.GND
+12 V
S.GND
+5 V
CCDEN
CCDE
CCDON
CCDO

I/O
I
I
I
I
I
I
I
O
O

Description
Ground
MPCB SH signal
Ground
MPCB CP signal
Ground
MPCB RS signal
Ground
CCDCLKN signal
Ground
CCDCLK signal
Ground
12 V DC power supply from MPCB
Ground
5 V DC power supply from MPCB
Ground
CCDPCB image scanning signal
Ground
CCDPCB image scanning signal

YC8-9

YC4-4

RSW

RM

YC9-11

YC15-2

Transfer
charging

ESW

Separation
YC9-7
charging

Dev.BIAS

YC8-3

PFCL

430 ms

Primary feed

105 ms

290 ms

150 ms

Scondary feed

1810 ms (20cpm machine)

1900 ms (16cpm machine)

2020 ms

10 ms

250 ms

670 ms

330 ms

320 ms

430 ms

Primary feed

105 ms

Timing chart No.1 Paper feed from drawer, single-side mode, original size A4/11" x 8 1/2", two sheets

2-4 Appendixes

100 ms

150 ms

290 ms

Scondary feed

10 ms

250 ms

2C9-3

2-4-1

2-4-2

YC8-9

YC4-4

RSW

RM

YC9-11

YC15-2

Transfer
charging

ESW

Separation
YC9-7
charging

Dev.BIAS

YC8-3

PFCL

434 ms

Primary feed

120 ms

290 ms

Scondary feed

2015 ms

10 ms

1100 ms

670 ms

330 ms

320 ms

434 ms

2510 ms (20cpm machine)

2700 ms (16cpm machine)

Primary feed

100 ms

120 ms

290 ms

Scondary feed

Timing chart No.2 Paper feed from drawer, single-side mode, original size A3/11" x 17", two sheets

1800 ms

10 ms

1100 ms

2700 ms

670 ms

330 ms

320 ms

100 ms

2C9-3

YC4-4

RM

YC15-2

ESW

*: Optional

YC9-11

Transfer
charging

Separation
YC9-7
charging

YC8-9

RSW

DDM1*

DPFCL1*

1740 ms

Primary feed

200 ms

290 ms

150 ms

Scondary feed

2220 ms

10 ms

670 ms

290 ms

1740 ms

Primary feed

200 ms

100 ms

290 ms

150 ms

Scondary feed

Timing chart No.3 Paper feed from optional first paper feeder, single-side mode, original size A4/11" x 8 1/2", two sheets

10 ms

2C9

2-4-3

2-4-4

YC4-4

RM

YC15-2

ESW

*: Optional

YC9-11

Transfer
charging

Separation
YC9-7
charging

YC8-9

RSW

DDM1*

DFSW1*

DDM2*

DPFCL2*

1420 ms

Primary feed

1370 ms

200 ms

150 ms

Scondary feed

2220 ms

10 ms

290 ms

1420 ms

Primary feed

670 ms

290 ms

1370 ms

200 ms

100 ms

290 ms

150 ms

Scondary feed

Timing chart No.4 Paper feed from optional second paper feeder, single-side mode, original size A4/11" x 8 1/2", two sheets

10 ms

2C9

Adjusting the center line of

the drawers (printing adjustment)

Adjusting the leading edge

registration of the bypass
tray (printing adjustment)

Adjusting the leading edge

registration of the drawer
(printing adjustment)

Adjusting the center line of

the bypass tray (printing
adjustment)

Adjusting the trailing edge

margin (printing adjustment)

Adjusting the leading edge

margin (printing adjustment)

Adjusting the magnification

in the auxiliary scanning direction (printing adjustment)

Item

Adjusting the magnification

in the main scanning direction (printing adjustment)

Adjusting
order

Image

Description

LSU illumination end timing

LSU illumination start timing

Registration motor turning on timing

(secondary paper feed start timing)

Registration motor turning on timing

(secondary paper feed start timing)

Adjusting the LSU print start timing

Adjusting the LSU print start timing

Drive motor speed adjustment

Polygon motor speed adjustment

Chart of image adjustment procedures

U402

U402

U034

U034

U034

U034

U053

U053

Exp.3 (light)

Exp.1 (light)

Exp.1 (light)

Exp.2 (light)

Exp.1 (light)

Exp.2 (light)

Exp.1 (light)

Exp.2 (light)

Item No. Exposure indicator

Maintenance mode

U402 test
pattern

U402 test
pattern

U034 test
pattern

U034 test
pattern

U034 test
pattern

U034 test
pattern

U053 test
pattern

U053 test
pattern

Original

1-6-15

1-6-15

1-6-12

1-6-12

1-6-14

1-6-14

1-4-10

1-4-10

Page

To make an adjustment for

duplex copying, select exp.1
(flashing).

To make an adjustment for

duplex copying, select exp.1
(flashing).

Remarks

2C9

2-4-5

2-4-6

Adjusting the leading edge

margin (scanning adjustment)

Adjusting the trailing edge

margin (scanning adjustment)

Adjusting the left and right

margins (scanning adjustment)

Adjusting the center line

(scanning adjustment)

Adjusting magnification of
the scanner in the auxiliary
scanning direction
(scanning adjustment)

Adjusting magnification of
the scanner in the main
scanning direction
(scanning adjustment)

Adjusting the left and right

margins (printing adjustment)

Item

Adjusting the leading edge

registration (scanning adjustment)

Adjusting
order

Image

Adjusting the original scan data

(image adjustment)

Adjusting the original scan data

(image adjustment)

Adjusting the original scan data

(image adjustment)

Original scan start timing

Adjusting the original scan data

(image adjustment)

Original scanning speed

Data processing

LSU illumination start/end timing

Description

Maintenance mode

U403
U404

U403
U404

U403
U404

U066
U071

U067
U072

U065
U070

U065

U402

Exp.1 (light)
/Exp.3 (light)
Exp.1 (light)
/Exp.3 (light)

Exp.4 (light)
Exp.4 (light)

Exp.2 (light)
Exp.2 (light)

Exp.2 (light)

Exp.1 (light)

Exp.2 (light)

Item No. Exposure indicator

Test chart

Test chart

Test chart

Test chart

Test chart

Test chart

Test chart

U402 test
pattern

Original

1-4-36

1-6-32

1-6-32
1-4-36

1-6-32
1-4-36

1-6-30
1-4-14

1-6-31
1-4-15

1-6-28
1-4-13

1-6-28

1-6-15

Page

U403: For copying an original

placed on the contact glass.
U404: For copying originals
from the DP.

U403: For copying an original

placed on the contact glass.
U404: For copying originals
from the DP.

U403: For copying an original

placed on the contact glass.
U404: For copying originals
from the DP.

U066: For copying an original

placed on the contact glass.
U071: For copying originals
from the DP.

U067: For copying an original

placed on the contact glass.
U072: For copying originals
from the DP.

U065: For copying an original

placed on the contact glass.
U070: For copying originals
from the DP.

No adjustment for copying

using the DP.

Remarks

2C9

Lateral image shifting

Skewed paper feed (left-right difference)

Leading edge registration

Margins

Lateral squareness

Enlargement/reduction

Item
100% magnification

Image quality

Specifications
Copier: 0.8%
Using DP: 1.5%
Copier: 1.0%
Using DP: 2.0%
Copier: 1.5 mm/375 mm
Using DP: 3.0 mm/375 mm
A: 3.0 2.5 mm
B: 3.0 2.5 mm
C: 3.0 2.5 mm
D: 3.0 2.5mm
Drawer: 2.5 mm
Bypass: 2.5 mm
Duplex copying: 2.5 mm
Drawer: 1.5 mm or less
Bypass: 1.5 mm or less
Duplex copying: 2.0 mm or less
Drawer: 2.0 mm
Bypass: 2.0 mm
Duplex copying: 3.0 mm

When maintenance item U076 (Adjusting the DP automatically) is run using the specified original (P/N 2A068021), the following adjustments are automatically made:
Adjusting the DP magnification (U070)
Adjusting the DP scanning timing (U071)
Adjusting the DP center line (U072)

When maintenance item U092 (Adjusting the scanner automatically) is run using the specified original (P/N 2A068021), the following adjustments are automatically made:
Adjusting the scanner center line (U067)
Adjusting the scanner magnification in the main scanning direction (U065)
Adjusting the scanner leading edge registration (U066) E
Adjusting the scanner magnification in the auxiliary scanning direction (U065)

2C9-6.0

2-4-7

2C9-6.0

Maintenance parts list

Maintenance part name
Name used in service manual
Paper feed pulley
Separation pulley
Forwarding pulley
Bypass paper feed pulley
Bypass separation pad
Left registration roller
Right registration roller
Registration cleaner
Trans guide film
Slit glass
Contact glass
Mirror 1
Mirror 2 and mirror 3
Lens
Reflector
Exposure lamp
Front scanner rail
Rear scanner rail
Original size detection sensor
Transfer roller
Separation electrode
Developing unit
Drum unit
Fixing unit
Fixing unit
Heat roller
Press roller
Heat roller separation claw
Exit roller
Exit pulley
Switchback roller
Switchback pulley

2-4-8

Name used in parts list

PULLEY, PAPER FEED
PULLEY, SEPARATION
PULLEY, LEADING FEED
PARTS,BYPASS PULLEY,SP
PARTS,BYPASS PAD,SP
ROLLER REGIST LEFT
RIGHT ROLL REGIST
PARTS,REGIST CLEANER,ASSY
PARTS,FILM TRANS FRONT ASSY,SP
CONTACT GLASS ADF
CONTACT GLASS
MIRROR A
MIRROR B
LENS
REFLECTOR SCANNER
LAMP SCANNER YG
FRONT RAIL SCANNER
REAR RAIL SCANNER
SENSOR ORIGINAL
ROLLER TRANSFER
PLATE STA ELIMINATION
PARTS, DV-410, SP
SET MK-410
PARTS, FK-410(A), SP
PARTS, FK-410(E), SP
ROLLER HEAT
ROLLER PRESS
SEPARATOR ASSY
ROLLER EXIT INNER
PULLEY EJECT
ROLLER FEED SHIFT
PULLEY FEED SHIFT

Part No.
2AR07220
2AR07230
2AR07240
2C993130
2C993140
2C916020
2C907180
2C993210
302C993290
2C912280
2C912250
2C912390
2AV12160
2C912500
2C912110
2C912090
2C912070
2C912080
2C912090
2C917010
2C917080
302C993031
2C982010
302C993052
302C993062
302C920051
2C920060
302FT20120
2C921010
2C921360
2C921020
2C921040

Alternative
part No.

2C993290

2C993031
2C993052
2C993062
2C920051
2FT20120

Fig.
No.

Ref.
No.

5
5
5
6
6
4
5
5
5
8
8
8
8
8
8
8
4
4
9
9
10
10
10
10
10
7
7
7
7

39
40
41
19
15
1
9
27
34
27
24
37
4
12
10
55
21
28
1
5
1
1
26
6
24
17
46
18
19

2C9-3

Periodic maintenance procedures

Section
Test copy and
test print

Section
Paper feed
section

Maintenance
part/location
Perform at the maximum copy size

Maintenance
part/location
Paper feed pulley
Separation pulley
Forwarding pulley
Bypass paper feed pulley
Bypass separation pad
Left registration roller
Right registration roller
Registration cleaner
Trans guide film

Maintenance
part/location
Optical section Slit glass
Section

Section
Transfer and
separation
section

Method
Test copy

Maintenance cycle

Page

Every service

Method

Maintenance cycle

Points and cautions

Page

Clean or replace
Clean or replace
Clean or replace
Clean or replace
Clean or replace
Clean or replace
Clean
Clean or replace
Clean or replace

Every 150,000 counts

Every 150,000 counts
Every 150,000 counts
-

Clean with the alcohol.

Clean with the alcohol.
Clean with the alcohol.
Clean with the alcohol.
Clean with the alcohol.
Clean with alcohol or a dry cloth.
Clean with alcohol or a dry cloth.
Vacuum.

1-6-5
1-6-3
1-6-5
1-6-9
1-6-9
1-6-11

Method

Maintenance cycle

Points and cautions

Page

Clean

Every 150,000 counts

Contact glass

Clean

Every 150,000 counts

Mirror 1

Clean

Mirror 2 and mirror 3

Clean

Lens

Clean

Reflector

Clean

Exposure lamp

Clean or replace -

Optical rail

Grease

Original size detection

sensor

Clean

Maintenance
part/location
Transfer roller
Separation electrode

Points and cautions

Method

Maintenance cycle

Clean
Check or clean -

1-6-11
1-6-11

Clean with alcohol and then a

dry cloth.
Clean with alcohol and then a
dry cloth.
Clean with alcohol and then a
dry cloth only if vertical black
lines appear on the copy image.
Clean with alcohol and then a
dry cloth only if vertical black
lines appear on the copy image.
Clean with alcohol and then a
dry cloth only if vertical black
lines appear on the copy image.
Clean with alcohol and then a
dry cloth only if vertical black
lines appear on the copy image.
Replace if an image problem 1-6-17
occurs or after the exposure
lamp does not turn on.
Check noise and shifting and
then apply scanner rail grease
EM-50E..
Clean with alcohol or a dry cloth.

Points and cautions

Page

Vaccum or clean with a dry cloth. 1-6-37

Clean with the equipped brush.

2-4-9

2C9

Section
Developing
section

Section
Drum section

Section
Fixing section

Section
Exit section

Section
Covers

Section
Other

2-4-10

Maintenance
part/location
Developing unit

Maintenance
part/location
Drum unit

Maintenance
part/location
Fixing unit
Heat roller
Press roller
Heat roller separation
claw

Maintenance
part/location
Exit roller
Exit pulley
Switchback roller
Switchback pulley

Maintenance
part/location
Covers

Maintenance
part/location
Image quality

Method

Maintenance cycle

Check or replace -

Method

Maintenance cycle

Check or replace Every 150,000 counts

Points and cautions

Page

Replace if the problem occurs. 1-6-36

Points and cautions

Page

Replace if the problem occurs. 1-6-33

Method

Maintenance cycle

Points and cautions

Page

Check or replace
Clean
Clean
Clean or replace

Every 150,000 counts

Every 150,000 counts
Every 150,000 counts

Replace if the problem occurs.

Clean with alcohol.
Clean with alcohol.
Clean with alcohol. Replace if
it is being lacking, deforme d
or rubbing.

1-6-38
1-6-39
1-6-42
1-6-41

Method

Maintenance cycle

Points and cautions

Page

Check or clean
Check or clean
Check or clean
Check or clean

Method
Clean

Method

Clean with alcohol or a dry cloth.

Clean with alcohol or a dry cloth.
Clean with alcohol or a dry cloth.
Clean with alcohol or a dry cloth.

Maintenance cycle

Points and cautions

Every 150,000 counts

Clean with alcohol or a dry cloth.

Maintenance cycle

Points and cautions

Check and adjust Every service

Page

Page

2C9

Optional devices supplied parts list

DP
Name used in service manual
Fixing fitting
Pin
Bronze TP screw M3 x 06
Chrome TP screw M4 x 10

Name used in installation guide

Fixing fitting
Pin
Bronze TP screw M3 x 06
Chrome TP screw M4 x 10

Part No.
3HL02150
3HL02180
B4303060
B4104100

2-4-11

AC IN

FTS

BK

WE

WE

FCSSW

WE
WE
WE

GY

YC2

SCAN0N/SCAN1N
SCAN2N/SCAN3N
SCAN4N/SCAN5N
SCAN6N/SCAN7N
BUZERDRN/+5V

YC4
10/9
8/7
6/5
4/3
2/1

MSW

BK

WE

WE

OE

OE

+5V1
NC
+5V3

H.LIVE
1

LIVE
FGND
COM

MH.OUT
2

YC6
3 SH.OUT

1
2
3

YC5

PM

1
2
3
4
5

APCPCB

5
4
3
2
1

LED0/LED1
LED2/LED3
LED4/LED5
LED6/LED7
LED8/LED9
LED10/LED11
LED12/KEY0
KEY1/KEY2
KEY3/KEY4

YC1

YC1
1/2
3/4
5/6
7/8
9/10

PDPCB

LSU

FTH

FH-M

FH-S

OPCB

3
2
1
1
2
3

+5V3
PDN
SGND
3
2
1
1
2
3

WE
WE
WE
WE
WE

DH
(OPTION)

7
6
5
4
3
2
1

OE
LB
YW
PK
GN
BE
GY

YC7
1 +5V3
2 VDOP
3 VDON
4 SAMPLEN
5 OUTPEN
6 SGND
7 PDN

1/2
3/4
5/6
7/8
9/10
11/12
13/14
15/16
17/18

YC8

18/17
16/15
14/13
12/11
10/9
8/7
6/5
4/3
2/1

YC5

PSPCB

YC8
1
2 NC
3 NC
4
2

BK

1
2

YC7

YC2

2
1

OFS

+5V
SGND
PGND
+24V4
+24V2
NC
+24V1

7
6
5
4
3
2
1

YC1

14
13
12
11
10
9
8
7
6
5
4
3
2
1

BK
WE
RDWE

LCSSW

RD

OR
BE
BE
RD
RD

GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY

KEY COUNTER
OR KEY CARD
(OPTION)

B
W
R

1G

RD
BK
GN

1
2
3
4

3
2
1

2
1

1
2

1
2
3

3
2
1

5
4
3
2
1
1
2
3

1
2
3
4
5

I
B
W
R

1
2
3

+24V1
KEYCN
SGND
KEYENBN

+24V
+24V1
+24V1
PGND
PGND
COUNTN
MHEATN
SHEATN
SLEPN
ZCROSSC
SGND
+24V2
SGND
+5V3

BK
WE
RDWE

WE
WE
WE

11
10
9
8
7
6
5
4
3
2
1

YC6

YC16
3 +5V2
2 C1PDSWN
1 SGND
YC4
1 3 SGND
2 2 TONEPY
3 1 +5V2

3
2
1

+5V2
SGND
+5V2
SGND
LOPSDO
LOPSDI
LOPSCLK
LOPSEL0
LOPSEL1
LOPSEL2
LOPSRDY

YC10

YC20
1 +5V
2 SGND
3 PGND
4 +24V4

1
2
3
4
5
6
7
8
9
10
11
12
13
14

YC21

1
2
3
4

YC8

1/2
3/4
5/6
YC17
EPCB

DPCB

YC19

1
2
3
4
5

1
2

1
2
3
4
5
6
7

1
2
3
4

5
4
3
2
1

BPWSW 9
+5V2 10
+5V2 11
REGSWN 12
SGND 13

FCLTN 1
+24V1 2
YC3
+24V1 1
BSOLN 2

YC2

13
12
11
10
9
8
7
6

2
1

2
1

YC5
NC 1
NC 2
NC 3
+5V2 4
IPPSWN 5
SGND 6
+24V4 7
ICLTN 8

TCONDET 5
SGND 6

C1PLSW3N
C1PLSW2N
SGND
C1PLSW1N

YC22

YC9
16/15
14/13
12/11
10/9
8/7
6/5
4/3
2/1

+24V1 1
FAN2DRN 2

YC11

+24V4
PGND
SGND
+5V
REM
RDY
CLK

YC7

YC14
COMDA 4
COMDNB 3
COMDNA 2
COMDA 1

YC15
+5V2 4
SEPSWN 3
EXTSWN 2
GND 1

+24V4
PGND

YC24

+5V
RMLOW
RMCLK
RMENB
SGND

5
4
3
2
1

4
5
6
3
2
1
GND
HPSWN
+5V2

YC4

1
2
3
6
5
4

YC18
GND
OPSWN
+5V2

9
10
11
12

6
7
5
3
2
1
6
7
5
3
2
1
DOPSDI
DOPSDO
DOPCLK
DOPSEL
DOPRDY
ORGTIMN

PGND 9
PGND 10
+24V1 11
+24V1 12

8
4
8
4

1
2
3

EL

+5V4
SGND

YC6

SGND 3
ORGLSWN 2
+5V2 1

LAMP
N.C.
LAMP

+24V4/RCLTN
+24V4/THVADJ
+24V4/THVDRN
PGND/MHVADJC
PGND/SHVDRN
PGND/MHVDRN
PGND/SHVISELN
+5V/HVCLKC

1
2
3

GY
GY
GY

GY
GY

GY
GY
GY
GY
GY

BK
BK

BK
BK
BK
BK

GY
GY
GY
GY
GY
GY
GY

2
1

4
3
2
1

PFCL

1
2
3

2
1

5
4
3
2
1

RSW

BYPPWSW

DUPLEX UNIT
(OPTION)

TCDSW

PLSW

1
2
3

1
2

DUPFCL

1
2

1
2
3

ZENER PCB

RM

Document
Processor
(OPTION)

+24V4/RCLTN
+24V4/THVADJ
+24V4/THVDRN
PGND/MHVADJC
PGND/SHVDRN
PGND/MHVDRN
PGND/HVISELN HVTPCB
+5V/HVCLKC

CFM2

DM

EM

ESW
FSSW

1
2
3
4
5

5
4
3
2
1

SHPSW

RMPCB

+5V
OUT1
OUT2
GND

16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

ODSW

OSDS

YC2
_B
_A
COM
B
A

BYPPFSOL

1
2
3

1
2

1
2
3
4
5

YC1
1/2
3/4
5/6
7/8
9/10
11/12
13/14
15/16

1
2
3
4
5
6
7

1
2
3
4

2
1

GY 6
GY 7

BK
BK
BK
BK

3
2
1

3
2
1

8
15
7
14
6
13
5
12
4
11
3
10
2
9
1
S

3
2
1

YC1
7
6
5
4
3

3
2
1

3
2
1

1
2
3
4
5

GY
GY
GY
GY
GY

GY
GY
GY

GY
GY
GY

WE
WE
WE
WE

WE
WE
WE
WE
WE
WE
WE
WE
WE
WE

WE 3
WE 2
WE 1

TCS

PSW

1
2
3

LOWER PAPER FEEDER (OPTION)

LOWER PAPER FEEDER (OPTION)

TONEGND
TONEFUL
TONE+5V2

GY 13
GY 14
GY 15

INPCB

LOWER PAPER FEEDER (OPTION)

FAN1DRN
+24V1
THERMA+5V
THERMA

GY
9
GY 10
GY 11
GY 12

YC13

ERASE+24V4
ERASE2N
ERASE1N

PLGCLKN
PLGRDYN
PLGDRN
PLGGND
PLG+24V4

+24V/PGND
+5V3/SGND
SGND/SGND
+5V/+5V
+5V/OUTEPN
SGND/PLGCLK
EGSO/SCKN
EGSI/PDMASKN
SBSY/SDIR
EGRN/RSTN
OVSYNC/+12V

6
7
8

GY
GY
GY

1
2
3
4
5

YC3

22/21
20/19
18/17
16/15
14/13
12/11
10/9
8/7
6/5
4/3
2/1

22/21
20/19
18/17
16/15
14/13
12/11
10/9
8/7
6/5
4/3
2/1

GY
GY
GY
GY
GY

YC1

YC6

SM

1
2
3
4

OPTION
KMAS
(ONLY JAPAN)

3R

YC3
YC2

CFM1

+24V
+24V1
+24V1
PGND
PGND
COUNTN
MHEATN
SHEATN
SLEPN
ZCROSSC
SGND
+24V2
SGND
+5V3

CL

MPCB

1
2 NC
3 NC
4

12
11
10
9
8
7
6
5
4
3
2
1
KMDET 1
NO 2
KMDREQ 3
KMACK 4
KMRXD 5
SGND 6
KMTXD 7
SGND 8
SGND 9
SGND 10
+5V 11
+5V 12

1/2
3/4
5/6
7/8
9/10
11/12
13/14
15/16
17/18
18/17
16/15
14/13
12/11
10/9
8/7
6/5
4/3
2/1
SGND/SH
SGND/CP
SGND/RS
SGND/CCDCLKN
SGND/CCDCLK
SGND/+12V
SGND/+5V
CCDEN/CCDE
CCDON/CCDO
BK
BE
RD
WE

1
2
3
4

YC9

1 +24V1
2 PGND

E
WE
WE
WE
WE

D
1 NC
2 NC
3
4
5
6

B1
B2
B3
B4
B5
B6

C
WE
WE
WE
WE
WE
WE
WE

1
2
3
4
5
6
7

YC1

A
6/5
4/3
2/1

8
LAMPN/PGND
+24V1/+24V1
PGND/LAMPN

A1
A2
A3
A4
A5
A6
A7

BPPE SW
C1PDSWN
FCLTN
+24V1
BPSOLN
ICLTN
IPPSWN
BPWSW
REGSWN
TONEPY
SGND
+5V2
C1PWSWN
HUMIDC
HMCLK2
HMCLK1
TEMP

5
ISMDA
ISMDNB
ISMDNA
ISMDB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

BYPPCSW

CCDPCB

2C9-3

General wiring diagram

J

2-4-12