Design Specification For Civil Structure
Design Specification For Civil Structure
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
PROJECT
OWNER
DOCUMENT NO.
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
PROJECT
OWNER
DOCUMENT NO.
1|Page
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
LIST
1. SCOPE OF WORK
2. GENERAL REQUIREMENTS 4
3. FIELD CONDITIONS 4
3.1.
3.2.
Geologist Conditions.. 5
3.3.
Climate Conditions.. 5
4. STRUCTURAL 7
4.1.
Material ............. 7
4.2.
Loading Design......
10
4.3.
20
4.4.
Balance..........
23
2|Page
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
1. SCOPE OF WORK
This specification covers and describes the general provisions of the civil works
planning and structure on Plant Construction Project Expandable capacity of 10,000 TCD to
20,000 TCD , Kecamatan Rindi , Sumba , East Nusa Tenggara , PT . Muria Sumba Manis ,
which includes concrete structural works , concrete buildings and Architecture . For steel
work includes structural steel, checkered plate , grating, steel Painting will be described
separately in Document No. - , Design Specification for Structural Steel .
3|Page
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
2. GENERAL REQUIREMENT
Terms are applied in the planning of civil works and Structural must comply with the
regulations and standards of the last edition as mentioned below.
a. SNI-03-1726-2002
b. ACI 318-89
c. ACI 315
d. AISC - 9th
e. AWS - D1.1.96
f. UBC - 1994
g. SNI
h. ASTM
i.
JIS
j.
SKBI-1.3.55.1987
k. ANSI / ASCE
3. FIELD CONDITIONS
3.1.
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
c. Elevation +( LATER ) for Bagasse house.
d. Elevation +( LATER ) for area Management Office and process house.
e. Elevation +( LATER ) for unit fertilizer office, utility area, sugar warehouse,
molasses tank, hot well, pump house and spray pond.
The elevation is adjusted on the height of the area based on topographical maps and
can be found in appendix
3.2.
Geologist Conditions
3.2.1. Ground Water Level
For design purposes , the ground water level is at an elevation of (later ) by
the Land and Survey Research Geotechnical Analysis by ( LATER ).
3.2.2. Land Surface
The sugar factory project area after cleaning and smoothing to obtain EL
elevation +0000 m as final elevation.
3.3.
Climate Conditions
The rainfall is relatively high . Maximum rainfall occurs during the 4 to 9 months ,
between October and April . The dry season occurs an average of 4 months, that is
from June to September . The entire Climate Conditions This refers to the document
Llang Buku II Deskripsi Proyek, item 1.4 Kondisi Lapangan.
3.3.1. Temperature
-
Minimal
: 18C
Maximal
: 30C
Average
: 24C
5|Page
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
3.3.2. Humidity
-
Rainy Season
: 87%
Dry Season
: 77%
Rainy Season
Dry Season
Average
3.3.4. Wind
-
Wind Direction
Wind Velocity
7 knots (max)
4 knots (min )
Rainy season
: 1,008 milibar
Dry season
: 1,013 milibar
3.3.6. Earthquake
Sugar Factory Project Expandable capacity of 10,000 TCD to 20,000 TCD ,
Sumba , including in the area of earthquake zone 5 Based on seismic maps SNI
03-1726 - 2002, in which this condition should be considered as 0.25 G .
Indonesian territory is divided into 6 areas earthquake, where the earthquake
region 1 is a region with the lowest seismicity and Region 6 with the highest
seismicity Earthquake Zones Map can be found in the appendix .
6|Page
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
4. STRUCTURAL
4.1.
Material
4.1.1. Concrete
Using concrete with compressive strength as evidenced by the cylinder test at
28 days after placement in the field ( concrete quality refers to the Civil Data
Sheet ) , unless otherwise specified , are as follows:
fc'
: 135 kg/cm (K-150) for Floor work
fc
fc
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
b. Plain concrete steel should refer to ASTM 615 grade 40 or SNI 07-20522002 , BJPT 24 to a diameter less than 13 mm . Minimum yield stress is
2,400 kg / cm .
c. Concrete steel screw must be in accordance with ASTM 615 grade 60 or
SNI 07-2052-2002 , BJPT 40 to a diameter of 13 mm and larger . Minimum
yield stress is 4,000 kg / cm .
Picture 1 : Dimension and Reinforcing Steel
No.
Reinforcement
P6
P8
P10
P12
S13
S16
S19
S22
S25
DIM
(mm)
6
8
10
12
U - 13
U - 16
U - 19
U - 22
U - 25
weight
(kg/m)
0.222
0.395
0.617
0.888
0.994
1.580
2.230
2.980
3.850
Length
(cm)
0.283
0.503
0.785
1.131
1.290
2.010
2.835
3,801
4.909
Remarks
Plain Bar
Plain Bar
Plain Bar
Plain Bar
Deformed Bar
Deformed Bar
Deformed Bar
Deformed Bar
Deformed Bar
Dim
(mm)
M4
M5
M6
M8
4
5
6
8
Main wire
Spacial
Area
(mm)
(cm/m)
150
150
150
150
0.84
1.31
1.88
3.35
Dim
(mm)
4
5
6
8
cross wire
Spacial
Area
(mm)
(cm/m)
150
150
150
150
0.84
1.31
1.88
3.35
Specific
Gravity
(kg/m)
1.32
2.06
2.96
5.26
4.1.3. Cement
The type of cement used for the concrete work is the cement that meets the
standards of ASTM C150 or equivalent , with the condition of the cement
8|Page
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
Type I , for all concrete structures . Cement production is derived from Semen
Gresik or equivalent .
4.1.4. Admixture
The use of additional materials for additional concrete should not contain
calcium chloride ( chlorides ) and must conform to ASTM C 494 .
4.1.5. Sand and Aggregate
Sand and aggregate should be based on ASTM C33
4.1.6. Insert Plate
All the steel materials are not embedded concrete must be protected with
appropriate paint . Part plate planted should refer to the JIS G 3101 - SS400
or equivalent to the material plate and SNI 07-2052-2002 BJTP 24 for anchor
rods . Details insert plates can be seen in the attachment below .
Picture 3 : Insert Plate Permitted
No.
Tulangan
P6
P8
P10
P12
S13
S16
S19
S22
S25
Ukuran Tulangan
(mm)
6
8
10
12
U - 13
U - 16
U - 19
U - 22
U - 25
Berat
(kg/m)
0.222
0.395
0.617
0.888
0.994
1.580
2.230
2.980
3.850
Lebar Potongan
(cm)
0.283
0.503
0.785
1.131
1.290
2.010
2.835
3,801
4.909
4.1.7. Pile
Based on Standar Nasional Indonesia ( SNI ) 03-3448-1994 and 03 6762-2002
9|Page
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
4.2.
Loading Design
4.2.1. Dead Load D
Structural dead load is the weight of its own , such as Wall , Floor, Roofing and
all material attached / rested on Structural . Unit density of the main
ingredients for construction must comply with the following provisions :
a)
Reinforce concrete ..
2,400 kg/m
b)
2,200 kg/m
c)
Steel structure..
7,850 kg/m
d)
Soil ...
1,800 kg/m
e)
350
kg/m
f)
45
kg/m
g)
Water.
1,000 kg/m
h)
1,000 kg/m
i)
Asphalt
1,400 kg/m
j)
Dry Sand .
1,600 kg/m
k)
Sand Aggregate.
1,800 kg/m
l)
Crushes Stone.
1,650 kg/m
m) Grouting Cement.
2,100 kg/m
10 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
4.2.2. Live Load
Live load is a load that is not permanent or fixed on the Structural like a load
of equipment , people , Structural materials , furniture , small appliances ,
partitions , crane , hoist and so on .
Live load minimum should be based on below :
a. Live load for Structural.A
Live load for building should be based on ANSI/ASCE or UBC, except
called below :
Category
- Sloping Roof
- Flat Roof
- Laboratories, Electrical Room
Mechanical Room
- Canteen
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
Planning to design a more detailed and specific to buildings and
structures which refers to UBC
12 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
ITEM
Traveling Crane
Runway
LOAD APPLICATION
IMPACT LOAD
Vertical on support
Longitudinal on support
10 % of maximum wheel
loads applied at top of
runway
Lateral on support
Trolley Beams
Vertical on trolley
Longitudinal on trolley
beams
13 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
Where :
P
qi
= qh for windward walls, side walls, and leeward walls, and roofs of enclosed
building and for negative internal pressure evaluation in partially enclosed
buildings.
qs
Cp
E =C1 I Wt
R
14 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
Where :
E
R = 6.5
b. Concrete Structure
W =
R = 5.5
Total live load , live load reduction , load of pipes and equipment load .
The total horizontal shear force seaquake ( V ) must be distributed along the
Structural height in accordance with the following formula :
Fi = Wi x Hi
xV
Wi x Hi
Note :
1. Where is the ratio between the height and width of the anchoring system
of earthquake equal to or greater than 3 , then the 0.1 V should be
considered as a concentrated force at Top Floor and 0.9 V for the remainder
of her in the formula above.
15 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
2. The horizontal force and moment bolsters that work in the tank - a large
tank and tower count by a mechanical engineer .
4.2.7. Piping Load .P
Pipe load is heavy pipes, fittings , valves , insulation , fluids and gas contained
in the pipeline and should be in the classification in the pipeline for the
operation of the load " P ( O ) " . On state tests in full pipes containing fluid " P
( T ) " , was right at the time of installation , fluid and gas in an empty state .
0.04
0.10
Steel to Concrete
0.40
Steel to Steel
0.30
Concrete to Steel
0.40
Concrete to Soil
0.50
16 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
4.2.9. Bundle Tensile Force .B
Bundle Tensile Force is a force on the pedestal caused by tensile force on the
tube bundle of the heat exchanger for maintenance purposes . This force is
the frictional force , the friction factor ( steel to steel, or otherwise specified)
multiplied by 100 % by weight of the tube bundle provided by mechanical
engineer.
Bundle Tensile Force must be held in :
a. Both of leg from Heat exchanger for pedestal flops type.
b. One side only if the other side is the foundation of the sliding type and
value is given by the mechanical engineer.
4.2.10. Ground Pressure StyleH
In conditions where the elevation difference found their ground around
the foundation , the voltage induced lateral soil must be taken into account
only if its effect on the foundation design is crucial . To obtain the critical level
of lateral compressive force , the effect of passive prisoners can be ignored .
SP = h12 Ka + qh1Ka 2ch1Ka0.5
h1
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
h2
Ka
tan2 (45-/2)
Angle Shear
hw
Load surcharge
F = V. uw
Where :
V
uw =
18 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
voltage that is smaller than the other combination of loading does not need to be
considered
1.
Load Combination
1.4[D+Q(E)] + 1.4[F]
0.9[D+Q(E) + 1.2[F] +1.6[H] + 1.3[w]
0.9[D+Q(E) + 1.2[F] +1.6[H] + 1.0[E]
Normal Operation
Testing
1.2[D+Q[T] +1.6[H]+0.5L+0.25[A]
Maintenance
1.2[D+Q(E)]+1.0[L+I]+0.5[A]+1.6[H+W]
1.2[D+Q(E)]+1.0[L+I]+0.5[A]+1.0[E]
0.9[D+Q(E)]+1.6[W+H]
0.9[D+Q(E)]+1.6[H]+1.0[E]
19 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
2. Planning and Control for the stability of the foundation structure and its
displacement ( work tension method ) based on UBC 1997 sub 1612.2.1
Loading Condition
Erection
Operational Normal
Testing
Maintenance
Load Combination
D + E(T) + 0.5L
1.00
1.33
D + E(E) + L + C + I
1.00
D + E(E) + L + W
1.33
D + E(E) + L + V
1.33
D + E(T) + 0.5L
1.20
1.33
D + E(E) + L + C + I
1.00
D + E(E) + L + W
1.33
D + E(E) + L + V
1.33
Note :
Heavy of equipment during construction ( for the construction method ) also
need to be considered in the loading condition installation / erection
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
Component Structure Types
Instantaneous deflection
because Live load (L)
180
Instantaneous deflection
180
lb
Roofs or floor
construction that hold or
combine with the non
structural component
that will be damage by
large deflection
Roofs or floor
construction that hold or
combine will not damage
by large deflections
Limits Deflection
la
180
ld
180
The maximum vertical deflection allowed to the steel frame structure must
comply with the following provisions :
21 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
Gantry girder for electric overhead crane ( capacity to 50 Ton )
L/750
L/1000
L/500
L/450
L/240
The maximum vertical deflection allowed to the steel frame structure must comply
with the following provisions not exceed H/200, based on ANSI/ASCE 7-10
Note :
L =
H =
Decrease / maximum settlement allowed the foundation must follow the rules
below : in accordance with the rules Bowles , Foundation Analysis and Design ,
fifth edition , 1997 , Picture 5-7 .
Foundation Purposes
Max Settlement
25 mm
25 mm
100 mm
22 | P a g e
Customer
Project
Location
SUMBA, NTT
DESIGN SPECIFICATION
FOR
CIVIL STRUCTURE
4. Balance
The safety factor for all Structure foundation soil must be equal to or greater than the
value set forth below :
1. Guling
The ratio of the retaining moment by the dead weight of the Guling moment due
to wind or seismic loads not less than 1.5 and caused constant load will not be
less than 2.0
2. Sliding
The ratio of shear force barrier to the total shear force due to the wind load or
seismic load of not less than 1.5 and is caused by a constant load of not less than
2.0
3. Buoyancy
The ratio of total dead load weight of soil above ground Structure to the total lift
/ buoyancy of not less than 1.1
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