Bhutan With EG Report With Numerical Modeling
Bhutan With EG Report With Numerical Modeling
Karma Tshering
Hydropower Development
Submission date: June 2012
Supervisor:
Krishna Kanta Panthi, IGB
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FOREWORD
This thesis titled Stability Assessment of Head Race Tunnel for Punatsangchu-II
Hydropower Project in Bhutan is submitted to the Department of Geology and Mineral
Resources Engineering, Norwegian University of Science & technology (NTNU), Trondheim,
Norway as an obligatory requirement for partial fulfillment of Masters of Science Degree in
Hydropower Development course 2010-2012.
The thesis is an outcome of the authors work carried out during the final semester of the study
period. It deals with review of engineering geological conditions of the rock mass along the Head
Race Tunnel. After assessing the geological and geotechnical features along the HRT design
layout, explores possible alternate alignment optimizing on the geological conditions along the
existing layout. The engineering property of the rock mass is studied from stability perspective
and possible instabilities discussed. Finally the designed support system is checked for adequacy
both empirically by NGIs Q standards and with the use of Phase2 numerical modeling.
The required datas and information on the project were collected by the candidate during the
summer break of June, 2011. The field visit to the project site was also made during the same
period. The thesis work is carried out under the supervision of Associate Professor Dr. Krishna K.
Panthi from the Department of Geology and Mineral Resources Engineering, NTNU during the
period from January to June, 2012. This thesis work is an academic in nature and the analysis
presented herein is combination of knowledge gained from lessons taught during this course and
my personal experience working as a hydropower construction engineer. The outside
contributions and inputs are duly acknowledged.
Karma Tshering
Msc. in HPD
NTNU, Trondheim
11th June, 2012.
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ACKNOWLEDGEMENT
I would like to express my sincere gratitude to my supervisor Associate Professor Dr. Krishna K.
Panthi, Department of Geology & Mineral Resource Engineering, Norwegian University of
Science & Technology (NTNU), Trondheim, for his excellent guidance, encouragement,
suggestions, and discussions during the entire thesis endeavor. He has been very motivating and
his vast experience both in construction and as professional expertise has benefited me during this
enterprise. I thank you sir.
Im grateful to the Department of Hydraulics & Environmental Engineering, NTNU for giving me
this opportunity to pursue my masters degree under this department. I thank all the faculty
members who have taught us during the course period and others who have given all logistic
supports and made the study period conducive and enjoyable. My sincere thanks to Professor
Anund Killingtveit , professor in-charge for all the facilities and supports extended during the
whole course period. Mrs. Hilbjorg Sandvik the course coordinator for this Hydropower
development course has been very kind and supportive arranging everything positively and made
everything comfortable. My gratitude is due to Mrs. Hilbjorg Sandvick for all the moral and
administrative support.
I express my gratitude to the Norwegian state educational loan fund for providing me scholarship
under the quota scheme to pursue my study at NTNU.
I would like to express my gratitude to the Managing Director, Punatsangchu-II Hydropower
project in Bhutan for providing and giving me unhindered access all the datas and information on
the project. Especial thanks are due to Dr. Santosh Sathi, consultant geologist with Water and
Power Consultant (WAPCoS) who has provided all the important information and investigation
data on the project.
I have come across so many wonderful persons during my stay here in Trondheim. I thank you all
for memorable time we spent together. My friends back home who have given me immense
encouragement and support which made things easy for me. Thank you all for everything.
Finally, I would like to express my emotional gratitude to my wife who has taken lovely care our
daughter and son during my absence from them. The constant faith and encouragement from my
family have made things easy for me. Lastly I pray my humble gratitude to my parents. Im what
Im today all because of my parents. Thanks you for being lovely and caring parents.
Karma Tshering
June, 2012
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EXECUTIVE SUMMARY
Bhutan is a small Buddhist country nested in the cradles of the eastern Himalayas. It has rugged
mountainous terrains with altitudes ranging from 500 masl in its southern plains to 4500masl in
the snowy capped mountains in north. This rugged mountainous topography blessed Bhutan with
huge hydropower potential. The hydropower potential of Bhutan is estimated at 30000MW with
projects above 10MW capacity as per the power system master plan. This is one of the highest in
the world considering its small size. In absence of other valuable natural resources, hydropower
has become the main national resources in the country. Out of huge potential, Bhutan today has
1488MW of installed hydropower project under generation illuminating about 90% of all houses
in the country and feeding power to its developing industries. Because of its small size and even
smaller population, the internal electricity consumption of Bhutan is small roughly 30% of its
present generation. The balance power is exported to India generating the most needed revenue
for the economic development of the country. Bhutan plan to construct 10000MW of hydropower
projects within year 2020 among which some mega projects are already under construction.
Bhutan being located in the tectonically active Himalayan geological formation faces lots of
geological challenges in tunneling works. The Himalayan geology intruded by numerous
geological discontinuities, and frequented by the tectonic activities poses lots of challenges for
tunneling works. The Himalayan geology is very complex and rock mass properties changes
greatly within small distances.
The engineering geological investigation for an underground work is very important. Detailed
investigation is important during the prefeasibility and feasibility study stage of the project. But
the availability of funds and time are the constraining factor in performing detailed engineering
geological investigations. Balance need to be made to cover most important geotechnical studies
within the availability time and fund to get a reliable design.
Punatsangchu II hydropower project is a runoff river scheme project being constructed along this
river basin in central western part of Bhutan. In this thesis, the engineering geological study of the
HRT was carried out with an aim to carry out stability assessment and support requirement for
HRT. The engineering properties of the rock mass along the HRT are reviewed from the stability
aspect with discussion on orientation of main foliation, joints and weakness zones with the tunnel
alignment. An alternate alignment is proposed, optimizing on orientation of main foliation, shear
zones and main jointing with the tunnel alignment, restricting the exercise within the same limits
of the start and end point of the HRT as given in designed layout.
It has been found that the topography along the HRT permits very limited alternatives for the
tunnel alignment layout and the location of construction adits. The main foliation and joint
orientations were taken care for the tunnel alignment. However, there are some rooms for
optimization within the same limits, if taken care of could bring better benefit to the project. This
possible optimization was used in the proposed alternate alignment.
Norwegian University of Science and Technology, Trondheim
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The rock mass characteristics and possible instability problems along the HRT alignment were
also reviewed in stability study. There are very less possibility of squeezing problems along the
tunnel alignment but minor instability problems could not be fully ruled out due to the low rock
mass strength. With the tunnel alignment crossing two nalas, some minor seepage problems were
also expected at those nala crossing areas. Possible solutions for instability and seepage problems
were also recommended in the relevant cases.
The NGIs Q method and Bieniawskis RMR methods were used for the rock mass classification
and the support design thereof. The designed rock supports are cross checked with the standards
NGIs support chart and Bieniawskis RMR guide charts. It is found that a typical conservative
support approach practiced in the Indian sub continent is followed for the support system. The
supports designed were on much conservative side compared with support requirement from Q
support charts.
Finally the supports were further checked by using Phase2 numerical modeling. The result of the
numerical analysis suggests lighter supports compared with the designed support for the HRT.
The adoption of the conservative methods may keep the instability problems at bay, but the cost
affect can be on the higher especially when the projects suffer from fund availability.
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Table of Content
THESIS TASK..I
FOREWORD ................................................................................................................................... iii
ACKNOWLEDGEMENT ................................................................................................................ v
EXECUTIVE SUMMARY ............................................................................................................ vii
Table of Content .............................................................................................................................. ix
List of Figures ................................................................................................................................ xiii
List of Tables .................................................................................................................................. xv
1
INTRODUCTION .................................................................................................................... 1
1.1 General .................................................................................................................................. 1
1.2 Hydropower development in Bhutan .................................................................................... 1
1.3 Hydropower potential of Bhutan .......................................................................................... 2
1.4 Object and Scope of study .................................................................................................... 3
1.5 Methodology ......................................................................................................................... 4
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4.1.1
4.1.2
4.1.3
4.1.4
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Numerical modeling................................................................................................................ 86
7.1 Phase2 ................................................................................................................................. 86
7.1.1 Assumptions................................................................................................................ 87
7.1.2 Phase2 working ........................................................................................................... 87
7.2 Module generation .............................................................................................................. 88
7.3 Input parameters.................................................................................................................. 90
7.4 Interpretation of results ....................................................................................................... 91
7.5 Numerical modeling results ................................................................................................ 92
7.5.1 Support analysis at Ch.0.0m (Take off point) ............................................................. 92
7.5.2 Support analysis at Ch. 4167m ................................................................................... 97
7.5.3 Support analysis Ch.8584.3m ................................................................................... 102
7.5.4 Concluding Remarks ................................................................................................. 108
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List of Figures
FIGURE 1.1 LOCATION OF 10000MW PROJECTS TO BE EXECUTED WITHIN YEAR 2020 (KUENSEL,
28/1/2012) ................................................................................................................................. 3
FIGURE 2.1 MAP SHOWING THE PROJECT LOCATION (GOOGLE EARTH, 30/3/2012) ........................... 6
FIGURE 3.1 MAP SHOWING THE LOCATION OF PROJECT COMPONENTS (GOOGLE EARTH, 2/2012) .... 13
FIGURE 3.2 LOCATION OF DIFFERENT DAM AXIS (GOOGLE EARTH, 2/2012) .................................... 16
FIGURE 3.3 LOCATIONS OF ALTERNATE POWER HOUSE SITES (GOOGLE EARTH, 2/2012) ................ 17
FIGURE 3.4 LOCATION OF FINAL DAM AXIS ( GOOGLE EARTH 3/2012) ............................................ 19
FIGURE 3.5 GNEISS ROCK OUTCROP AT DAM SITE ........................................................................... 21
FIGURE 3.6 SURGE SHAFT LOCATION .............................................................................................. 26
FIGURE 4.1 JOINT ROSETTE FOR ROCK MASS FROM CH. 0.0M TO ADIT I .......................................... 30
FIGURE 4.2 JOINT ROSETTE FOR THE ROCK MASS BETWEEN ADIT I AND ADIT II ............................. 31
FIGURE 4.3 JOINT ROSETTE FOR ROCK MASS BETWEEN ADIT II AND ADIT III ................................. 32
FIGURE 4.4 FIGURATIVE ILLUSTRATION OF DIFFERENT PARAMETERS FOR HYDRAULIC FRACTURING
................................................................................................................................................. 34
FIGURE 4.5 LAYOUT PLAN OF HRT ALIGNMENT .............................................................................. 38
FIGURE 4.6 GEOLOGICAL SECTION ALONG HRT ............................................................................. 39
FIGURE 4.7 ROCK COVER AT CH. 0.0M ............................................................................................ 41
FIGURE 4.8 ROCK COVER AT CH.4167M .......................................................................................... 41
FIGURE 4.9 ROCK COVER AT CH.8584.28M ..................................................................................... 41
FIGURE 4.10 ALTERNATE CROSS SECTION FOR HRT ....................................................................... 44
FIGURE 4.11 ALTERNATE HRT ALIGNMENT LAYOUT ...................................................................... 45
FIGURE 4.12 GEOLOGICAL SECTION ALONG THE ALTERNATE HRT ALIGNMENT ............................. 46
FIGURE 5.1 TUNNEL SQUEEZING PREDICTION CHART BY SINGH ET AL (1992) ................................. 51
FIGURE 5.2 STRESS DISTRIBUTION BEFORE AND AFTER EXCAVATION ( PANTHI, 2011) ................... 54
FIGURE 5.3 TANGENTIAL & RADIAL STRESS ALONG CIRCULAR OPENING IN ISOSTATIC FIELD
(PANTHI,2011) ......................................................................................................................... 54
FIGURE 5.4 DISTURBANCE FACTOR FOR DIFFERENT TUNNELING ( HOEK & BROWN, 2002).............. 57
FIGURE 5.5 RELATION BETWEEN MAJOR & MINOR PRINCIPAL STRESSES FOR HOEK & BROWN AND
EQUIVALENT ............................................................................................................................ 58
FIGURE 5.6 CHOICE OF FAILURE CRITERION ( PANTHI, 2011) .......................................................... 58
FIGURE 5.7 STRENGTH REDUCTION BY WEATHERING IN PERCENT (PANTHI, 2006) .......................... 60
FIGURE 5.8 GEOLOGICAL STRENGTH INDEX FOR JOINTED ROCK MASS ( HOEK & MARINOS, 2000) . 62
FIGURE 5.9 FIGURATIVE PRESENTATION OF LUGEON TEST .............................................................. 65
FIGURE 5.10 ILLUSTRATION OF SQUEEZING IN CIRCULAR TUNNELS BASED ON BRAY, 1976 (PANTHI,
2006) ....................................................................................................................................... 66
FIGURE 5.11 TUNNEL CONVERGENCE AND DEGREE OF DIFFICULTIES ASSOCIATED WITH TUNNEL
SQUEEZING (HOEK & MARINOS, 2000) .................................................................................... 67
FIGURE 6.1 MANNUAL SCALING FROM MUCK PILE (L) & FROM SCISSOR PLATEFORM (R) ............... 70
FIGURE 6.2 MECHANICAL SCALING USING DRILLING RIGS ............................................................... 71
FIGURE 6.3 PRINCIPAL OF INSTALLING EXPANSION SHELL AND GROUTED ROCK BOLTS................... 72
FIGURE 6.4 ILLUSTRATION OF SPOT BOLTING .................................................................................. 72
FIGURE 6.5 SYSTEMATIC PATTERN BOLTING ................................................................................... 72
FIGURE 6.6 SYSTEMATIC ROCK BOLTS WITH SHOTCRETE ................................................................ 73
FIGURE 6.7 NORWEGIAN METHOD OF SUPPORT ............................................................................... 74
FIGURE 6.8 STEEL RIB SUPPORT WITH BACK FILL CONCRETE ........................................................... 74
FIGURE 6.9 ROCK SUPPORT SYSTEM FOR ROCK CLASS I & CLASS II................................................. 77
FIGURE 6.10 ROCK SUPPORT SYSTEM FOR ROCK CLASS III & CLASS IV ........................................... 77
FIGURE 6.11 ROCK SUPPORT FOR ROCK CLASS V & EXTREMELY POOR TO SQUEEZING CONDITION . 77
Norwegian University of Science and Technology, Trondheim
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List of Tables
TABLE 2-1 IMPORTANT FEATURES OF PUNATSANGCHU II PROJECT ( WAPCOS, 2012) ..................... 8
TABLE 3-1 IMPORTANT FEATURES OF REVISED PREFEASIBILITY STUDY REPORT (WAPCOS, 2011) 11
TABLE 3-2 FOLIATION AND CROSS JOINTING DETAILS OF ALTERNATE DAM AXIS I ......................... 14
TABLE 3-3 FOLIATION AND CROSS JOINTING DETAILS FOR ALTERNATE DAM AXIS II ...................... 14
TABLE 3-4 DETAILS OF FOLIATION AND CROSS JOINTING DETAILS AT ALTERNATE DAM AXIS III .... 15
TABLE 3-5 DETAILS OF MAJOR JOINT SETS AT POWER HOUSE LOCATION ........................................ 16
TABLE 3-6 LIST OF GEOLOGICAL AND GEOTECHNICAL INVESTIGATION DONE AT DIFFERENT SITES . 19
TABLE 3-7 FOLIATION DETAILS OF THE HRT BETWEEN CH 0M TO ADIT I ...................................... 23
TABLE 3-8 FOLIATION DETAILS OF THE ROCK MASS OF HRT BETWEEN ADIT I AND ADIT II ........... 23
TABLE 3-9 FOLIATION AND CROSS JOINT DETAILS FOR ROCK MASS BETWEEN ADIT II AND ADIT III
................................................................................................................................................. 24
TABLE 3-10 ROCK MASS CLASSIFICATION ALONG THE HRT ALIGNMENT (WAPCOS, 2011) .......... 25
TABLE 3-11 LABORATORY TEST RESULTS FOR CORE DRILLING AT DIFFERENT PROJECT SITES ......... 28
TABLE 4-1 FOLIATION AND JOINT DETAILS OF THE ROCK MASS FOR HRT BETWEEN CH. 0.0M TO
ADIT I ...................................................................................................................................... 29
TABLE 4-2 FOLIATION AND JOINT DETAILS FOR ROCK MASS BETWEEN ADIT I AND ADIT II............. 30
TABLE 4-3 FOLIATION AND JOINT DETAILS FOR ROCK MASS BETWEEN ADIT II AND ADIT III .......... 31
TABLE 4-4 ROCK MASS PARAMETERS AND ROCK CLASS ALONG THE HRT ALIGNMENT .................. 33
TABLE 4-5 TANGENTIAL STRESS VALUES IN THE ROOF AND WALLS AT DIFFERENT HRT SECTIONS . 36
TABLE 4-6 ROCK DEFORMATION VALUES ALONG THE HRT SECTIONS. ........................................... 36
TABLE 4-7 MINIMUM ROCK COVER CALCULATED FROM THIMB RULE FOR HYDRAULIC FRACTURING
................................................................................................................................................. 40
TABLE 4-8 VALUES OF ROCK STRESSES AND DEFORMATION AT DIFFERENT LOCATIONS ALONG HRT
ALIGNMENT .............................................................................................................................. 43
TABLE 4-9 COMPARATIVE FEATURES BETWEEN EXISTING AND ALTERNATE ALIGNMENT LAYOUT .. 47
TABLE 5-1 ROCK MASS CLASSIFICATION BASED ON NGIS Q METHOD ............................................. 50
TABLE 5-2 ROCK MASS CLASSIFICATION BASED ON RMR RATINGS ................................................ 51
TABLE 5-3 MINIMUM ROCK COVER FOR SQUEEZING FROM SINGH ET AL RELATION ......................... 51
TABLE 5-4 VERTICAL AND HORIZONTAL STRESS VALUES ALONG HRT SECTIONS ........................... 53
TABLE 5-5 A & B VALUES IN UNDERGROUND OPENINGS ( HOEK & BROWN, 1980) ......................... 55
TABLE 5-6 TANGENTIAL STRESS VALUES IN ROOF & WALLS ALONG THE HR ALIGNMENT .............. 55
TABLE 5-7 ROCK MASS CONSTANT VALUES FOR THE HRT .............................................................. 56
TABLE 5-8 EMPIRICAL FORMULAS USED FOR ESTIMATING ROCK MASS STRENGTH .......................... 59
TABLE 5-9 ROCK MASS STRENGTH VALUES CALCULATED FROM EMPIRICAL FORMULAS ................. 60
TABLE 5-10 MATERIAL CONSTANT MI VALUES FROM HOEK ........................................................... 61
TABLE 5-11 EMPIRICAL FORMULAS USED FOR CALCULATING DEFORMATION MODULUS .................. 63
TABLE 5-12 DEFORMATION MODULUS VALUES CALCULATED USING ABOVE FORMULAS ................. 63
TABLE 5-13SUPPORT PRESSURE AND DEFORMATION ALONG THE HRT ALIGNMENT ........................ 68
TABLE 6-1 ROCK MASS RATING VALUE Q AND ROCK CLASSIFICATION ( WAPCOS,2011) .............. 75
TABLE 6-2 DIFFERENT ROCK CLASS AND SUPPORT DESIGN FOR PUNATSANGCHU II PROJECT........... 76
TABLE 6-3 SUPPORT COMBINATION FOR PUNATSANGCHU II HRT BASED ON Q METHOD................ 81
TABLE 6-4 SUPPORT COMBINATION FOR PUNATSANGCHU II BASED ON RMR METHOD .................. 82
TABLE 7-1 INPUT PARAMETERS FOR NUMERICAL MODEL ................................................................. 90
TABLE 7-2 ROCK SUPPORTS AND THEIR STRENGTH PARAMETERS USED IN MODELS ........................ 91
TABLE 7-3 SUPPORT COMBINATIONS AND THEIR STABILITY RESULTS .............................................. 96
TABLE 7-4 SUPPORT COMBINATION AND STABILITY RESULTS FOR SECTION AT CH.4167M ............ 101
TABLE 7-5 SUPPORT COMBINATIONS , THEIR STRESS AND DEFORMATION VALUES AT CH.8584.3M 106
Norwegian University of Science and Technology, Trondheim
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Introduction
1
1.1
INTRODUCTION
General
Bhutan is located in the eastern Himalayas, sandwiched between India in south, east and west and
Tibetan region of China in the north. It has total area of 38394 km2 spanning from 26.70N to
28.40N latitude and 88.70E to 92.20E longitude. The rugged mountainous terrain of the country
Norwegian University of Science and Technology, Trondheim
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Introduction
with perennial rivers fed by the snowy mountains in the north make the country attractive for
hydropower potential.
Bhutan ventured into development of hydropower resources only in late 1970s. Till then, the
energy requirements were met from small mini and micro power plants in the urban towns, wood
and kerosene lamp in the rural areas which were the only source of energy. The construction of
countrys first mega hydropower project, 336MW Chukha power plant started in 1978 under the
financial and technical aid from government of India. The plant started generating power since
1986. Only after the commissioning of Chukha power plant, Bhutanese realized the importance of
hydropower industry. At present Bhutan has an installed capacity of 1488MW which is 5% of
its estimated 30000MW total potential. This total potential includes only the projects with
capacity greater than 10MW potential capacity. The power plants under generation includes
336MW Chukha (1986), 60MW Kurichu (2001), 64MW Basochu (2003), 1020MW Tala (2006)
and rest 8MW from mini projects. The present internal demand of the country is only 30% of its
present generation capacity and the rest 70% is exported to India making it the countrys highest
export commodity.
The hydropower sector in Bhutan got the much needed momentum after the first democratically
elected government came to power in 2008. The new government has given preference for
hydropower development to boost its economic development. Soon after it came to power, the
memorandum of understanding was signed with the government of India to jointly develop
10000MW hydropower project within year 2020. This move has accelerated the feasibility study
reports and finalization of DPR of many projects then under planning. Of the targeted 10000MW
by 2020, the construction works of 1200MW Punatsangchu I project started in 2008 and is
scheduled for completed by year 2016. Works for 990MW Punatsangchu II started in fall 2010
and is scheduled for completion by year 2017. The works for 720 MW Mangdechu project was
awarded in March, 2012 and construction works have already started. The DPR for 600MW
Kholongchu, 180MW Bunakha, 770MW Chamkharchu and 570MW Wangchu are already
finalized and the construction works are expected to start by the fall of 2012 (Kuensel, March,
2012).
1.3
The total hydropower potential of Bhutan is estimated at 30000MW with technically feasible
potential estimated at 23760MW (Power system master plan, 2003) for projects above 10MW
from 76 project sites. Since hydropower is capital intensive project, the country could not take
advantage of its benefit due to technical and financial constraints. Besides, the rugged terrains
make the transportation of material and machineries difficult further increasing the cost of
construction. Most of the potential project sites are located deep into the country side along the
five river basins of Bhutam namely Wangchu and Punatsangchu in west, Mangduechu and
Chamkharchu in central and Dangmechu in the east.
Department of renewable energy under the ministry of Economic Affairs is responsible for policy
framing and planning of the projects. Druk Green Power Corporation is a government owned
Norwegian University of Science and Technology, Trondheim
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Introduction
entity entrusted with operation and maintenance of the commissioned projects. It is also
responsible to encourage and attract foreign investors into hydropower construction in Bhutan.
The countrys FDI policy was formulated and came into effect in 2012.
Bhutan has huge hydropower potential beyond its need but lags technical and financial ability,
India on other side suffers from huge energy crisis. This situation is transformed into win-win
opportunity for the two countries when a memorandum of understanding was signed between the
two countries in 2008. According to this, the government of India will help facilitate construction
of these projects by rendering technical and financial support while the Bhutan government will
sell the surplus power to India from these projects. Till 2012, the hydropower industry in Bhutan
was Indian centered for its construction except for 114 MW Dagachu which is under construction
with investment from Austrian government, Tata Company from India and DGPC from Bhutan
with different shares holdings. The RGoB has come up with the foreign direct investment policy
in hydropower in 2012. It is hoped that with this policy in place, more foreign investors will come
forward to develop the vast resource of hydropower in Bhutan.
Figure 1.1 location of 10000MW projects to be executed within year 2020 (Kuensel, 28/1/2012)
1.4
The main objective of this thesis is related to the stability assessment of the headrace tunnel
system of Punatsangchhu II Hydropower Project. It discusses the geotechnical evaluation of rock
mass along the existing HRT layout, explore possible alternative layout, discusses on stability
assessment and support system of the headrace tunnel system. The object of the work includes
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Introduction
Brief description of the project and engineering geological investigations at planning
phase.
Geological evaluation of the existing layout plan and discussion on the challenges
associated to the implementation in connection with rock engineering and stability
perspective.
Suggestion of an alternative layout and discussion on its features.
Review on the rock mass quality along the headrace tunnel alignment and assessment of
the rock mass mechanical properties.
Stability assessment of the headrace tunnel system using analytical, empirical and
numerical approaches and suggest optimum final rock support requirement.
1.5
Methodology
The required information and data on the project was collected from the project authority by the
candidate during the summer break of 2011. Based on this available information, the engineering
geology along the head race tunnel alignment was reviewed. The possible shortcomings of the
HRT alignment were studies in respect to stability and other design requirements and possible
alternate alignment proposed. Rock engineering theory of the existing alignment on stability
situations was reviewed. The rock mass classification system and the support systems were
discussed for adequacy. The stability of tunnels and the support systems is further analyzed using
Phase2 numerical methods. Concluding remarks from the findings of these studies were made.
However, it has to be stated that the study was totally academic in nature and the construction
works of the project have already started in 2011.
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Project Description
2
2.1
PROJECT DESCRIPTION
General
Punatsangchhu-II hydroelectric project is one in the series of projects planned along the
Punatsangchu river basin in the western part of Bhutan. It is one of 10000MW projects planned to
be constructed within year 2020. It is a run of river scheme project utilizing the natural head along
Punatsangchu river with an installed capacity of 990MW. The construction works of the project
started in fall of 2011 and is expected to be complete by year 2017. After completion, it is
expected to generate an annual energy of 4214.5 GWh and benefit Bhutan by the sale of excess
energy to India.
An independent authority is created by GRoB for the implementation of the project. The authority
will be responsible for the successful implementation and will act as the main representative of
government for the consultants and the contractors. After commissioning the authority will be
dissolved and project handed over to Druk Green Power Corporation.
2.2
Project location
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Project Description
A government hospital is located within radial distance of 22km in the main town and there is
another bigger hospital being constructed by the Punatsangchu I project within the same vicinity.
The main national hospital in Thimphu is around 90kms from the dam site. The main contractors
are also mandated to have a full fledged dispensary units with qualified medical officer at all
project sites.
Figure 2.1 Map showing the project location (Google earth, 30/3/2012)
2.3
Regional geology
Punatsangchu project area is located within part of the Tethyan Belt of Bhutan Himalayas and at
the proposed dam site; rocks of Shumar Formation of Thimphu Group of Precambrian Age are
Norwegian University of Science and Technology, Trondheim
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Project Description
exposed. The rocks of Thimpu Group in general are characterized by coarse-grained quartzofeldspathic biotite-muscovite gneiss, with bands of mica schist, quartzite and concordant veins of
foliated leucogranite, migmatites with minor metabasics and interbedded limestone. Garnet
crystals and porphyroblasts are also seen within this gneiss. The bedrock exposed in the project
area (reservoir and dam) is represented by garnetiferous, biotite bearing quartzofeldspathic gneiss
showing a general foliation trend N10oE to N40oE and dips 20o to 40o towards ESE to SE. At
places, the rocks exhibit broad warps as evidence from the swing in foliation from N40oE to N-S
and even up to N 10oW- S 10oE.
On the basis of study of Aerial Photographs for Punatsangchhu I HE Project, three sets of
Lineament have been picked up trending (i) N-S (ii) NW-SE and (iii) NE-SW. The N-S trending
lineaments aligned parallel to 90oE ridge, which is reported to be neotectonically active mainly in
the Bay of Bengal. The Punatsangchhu River probably flows along one such sympathetic northsouth trending lineaments at the dam site. The other two sets of lineament are less in abundance.
A few NE-SW/NW-SE trending lineaments picked up from the aerial photographs appear to be
faults as indicated by the shifting of main river course. The traces of N-S lineaments in colluvial
deposits along the valley slope marked by linear topographic elements of varying relief suggest
probable active neotectonism in the area.
Seismicity
The Kingdom of Bhutan is located in the eastern part of the Himalayan Orogenic Belt. It has also
been found that the recent seismicity in the Himalayas is the highest in 50 km wide zone in the
Lesser Himalaya, with a concentration of earthquake epicenters just south of the Main Central
Thrust (MCT) with respect to the project site, which may represent seismicity at a deeper part
associated with activity of the detachment surface connecting with the Main Boundary Thrust
(MBT; reported to be neotectonically active) and Himalayan Frontal Thrust (HFT; reported to be
neotectonically active) of the Himalayan Front.
The MCT in the Lesser Himalayan region is situated around 50 km south of Wangdue-Phodang.
However another small splay of the MCT is located around 8 km WNW of Wangdi in the Central
Himalayas. Similarly, MBT and HFT are also situated ~ 68 km and ~ 70 km south of Wangdi
respectively.
Three major faults are present in nearby areas. The most prominent is almost along the course of
Punatsangchhu river parallel to the 90oE line and traced from ~35 km south of Wangdi towards
south up to the Bhutan-India border. Another minor fault runs almost parallel to Punatsangchhu
river course (NW-SE) located around 25 km southeast of Wangdi. Another NW-SE trending fault
located 35 km. south of Wangdi was picked up on hills right bank of Punatsangchhu river. All
these faults show the manifestation by offset of different litho-packages and other related
geological evidences, e.g. abrupt change in Lithology, intrusion of granite and quartz reef,
presence of rock flour / mylonite etc. The seismic status of these faults is not known. Neotectonic
activity has been suspected in the D/S of earlier proposed powerhouse near village Kerabari.
Page 7
Project Description
Therefore, detailed MEQ (Micro Earthquake) study is recommended to incorporate the data in the
design of the Project.
2.4
Project features
Punatsangchu II is a run of river hydropower project planned along the main Punatsangchu river.
828.3m long and 12m diameter circular diversion tunnel diverts the river along the left bank of the
river. A concrete gravity weir is constructed over the main river and the design discharge of 460m
3/sec flow is conveyed through 8584.3m long 11m diameter circular head race tunnel. The main
important features of the project are shown in table. 2.1. The detailed features of the project
components are given in the annexure A.
Table 2-1 Important features of Punatsangchu II project ( WAPCoS, 2012)
General
Type of scheme
Design discharge
990 MW
4214.5 GWh
Hydrology
Catchment Area
6835 km2
Storage Capacity
Water levels
Design flood
Head works
Dam
Concrete gravity,
Size of dam
Intake structure
El. 814.5m
Desilting chamber
Size
length
8584.3m
size
Page 8
Project Description
height
137m
Pressure shafts
Steel liner grade
Underground type
Size
Transformer hall
Turbines
length
3000m long
The whole civil components of the project construction are divided into three packages for
tendering and construction, each package with separate construction adits. This is done to avoid
conflict between the contractors during the construction and cause contractual problems for
payment at later stage. The access roads to every construction sites were also constructed by the
project authority before the award of the main contract works. Some of the major construction
machineries were also procured by the authority after discussions with the prospective bidders.
This decision by the project authority is expected to cut short construction time and make
contractors comfortable and make them concentrate on the main work from the first day of
awarding the works.
Page 9
3
3.1
The hydropower industry is one of the most important engines of developmental growth for the
Bhutanese economy. In absence of major manufacturing industries, the balance of the trade with
its trading partners India is mainly contributed by sale of electricity to India. Punatsangchu II
project is one of the 10000MW hydropower projects planned to be executed within year 2012.
The project is already under construction after the contract for the works were awarded in August,
2011. A brief history of the project features from prefeasibility to final design stage is reviewed
and discussed in this chapter.
3.1.1 Prefeasibility report (1992-1993)
The prefeasibility study for the project was carried out under grant from United Nation
Development Program (UNDP) and Norwegian Development Aid (NORAD) in 1992-1993 by
Norconsult International AS from Norway. The initial prefeasibility study of the project was
carried using topographic maps, geological maps and other relevant data. No field investigation
was carried out at this stage.
The survey was carried out with reference to local coordinate system established for this purpose.
A local datum was established using barometer reading only. The traverses carried out were not
connected to any Great Trigonometrical Station (GTS station). The dam and powerhouse areas
was surveyed and mapped in scales 1:2000 & 1:2500 scales using traditional ground survey
techniques. Apart from this, 1:50000, 1:10000 and 1:5000 maps were also used. No control
survey was carried out at this stage.
Geological field reconnaissance was carried out for dam and powerhouse sites using available
geological maps and interpretation from aerial photographs. The slope stability at the dam sites, in
the reservoir areas and above the tunnel entrances were studied. The findings from the desk study
indicated the first 2-3 km of the tunnel to be in granite gneiss and the rest of the tunnel will be in
intercalation of schist and granite with granite being the dominant rock in the last 4 km.
The result, a runoff river hydropower scheme utilizing a gross head of 245m was planned. An
underground power house with 5 numbers of Francis turbines to generate maximum power output
of 650 MW was proposed. The total catchment area considered was 6199 KM2 and the FRL and
TWL were kept at El.808m and El 563m respectively. The total length of the dam at crest was
envisaged to be 165m long.
3.1.2 Revised prefeasibility report (2003-2004)
After the initial prefeasibility study was conducted in 1992, no further study was continued on this
project. Only in 2004, NORCONSULT AS has submitted the power system master plan along
with the revised prefeasibility report to royal government of Bhutan. A brief description of
various project features of the revised report is discussed as below.
Page 10
Dam
The proposed diversion dam is concrete gravity structure with 190m long at the crest and dam
height of 42.5m above the river bed level and 70m above foundation. The estimated design flood
considered was 10128 m3/s. Four radial gates, 12 m wide and 19m high were provided.
Intake and Desilting Basin
Six intake structures consisting 3.6mX5.7m roller gates with sills at elevation 803.8m and trash
racks with cleaning equipment were provided. Six desilting chambers 250m long and with cross
sectional area 243m2 were provided with gated flushing tunnels arrangement.
Head Race Tunnel (HRT)/Penstock
The head race tunnel with length of 11.5km and cross sectional area of 88m2 was designed to
carry the design discharge of 437 m3/sec. Three surge shafts are provided at the end of HRT to
take care of surge problems. Vertical pressure shafts with total length of 365m including the
horizontal reach were provided.
Power House and Transformer Cavern
An underground powerhouse consisting 8 generating units with 5 numbers of Francis turbines
with rated output of 124MW each were proposed. The design flow was fixed at 54.6 m3/s per unit
and the maximum net head at 265m.The transformer cavern was placed parallel to the power
house cavern to house 8X3 single phase 420kV transformers.
Tail Race Tunnel
Three parallel tunnels of 350m length with cross sectional area of 88m2 was designed to
discharge the water back into the Punatsangchu river.
The most important features of the revised prefeasibility study report are given in Table 3.1. The
details of the project salient features are given under Appendix A.
Table 3-1 Important features of revised prefeasibility study report (WAPCoS, 2011)
Sl. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Description
Type of scheme
Catchment area
Design flood
River bed elevation at dam site
Gross head
Design discharge
Installed capacity
Type of dam
Height of the dam
Crest length of dam
Length of head race tunnel
Numbers of HRT
Cross sectional area of HRT
Length of pressure shaft.
Power house type
Size of power house and machine hall
Tail race tunnel
Parameter
Run off scheme
7007 Km2
10128 m3/sec
788m
267m
437 m3/sec
992 MW
Concrete gravity
70m above foundation level
190m
11500m
3
88m2
365m, 3.5m
underground
130,000.00m3
2 nos. 350m long.
Page 11
3.2
This chapter deals with review of the prefeasibility study report and the details of the feasibility
study report.
3.2.1 Review of prefeasibility report
The Water and Power Consultancy Service (WAPCOS), India was awarded the work of
feasibility study by royal government of Bhutan in 2007. The consultant reviewed the
prefeasibility report after conducting site visits along the proposed project areas to study the
geological features.
After the initial review of the prefeasibility study report along with the actual geological
conditions at sites and possible changing circumstances to be met while implementing the project,
following observations were summarized.
Norconsult International AS project layout has been finalized mainly based on desk
studies and reconnaissance survey without conducting field investigation.
Norconsult international AS has considered FRL at EL 830m. However, the tail water
level of Punatsangchhu-I HE project which is on the upstream of this project have been
revised and fixed at EL 843m. This leaves an unutilized head of 13m.
Presence of thick soil overburden and poor geological conditions along the abutments of
proposed dam location were also envisaged based on observations of exposed rocks along
the road cut slope.
The occurrence of thick debris for a considerable distance on the proposed dam axis is
expected to result in longer dam length.
Presence of multiple shear zones in the underground power house complex was also
envisaged from the rock outcrop observed rocks along the road.
In absence of any geological investigation results, there remains high degree of uncertainties. To
get better knowledge on geology to help take better decision in reliable design to harness optimum
output from the projects, further detailed engineering geological investigations were
recommended to be carried out during feasibility study.
3.2.2 Feasibility study
After finalizing the need for the review of the project study, more detailed site investigation to
explore all possible alternate options for different project components were done. However the
main project sites have not changed much from the earlier studies. The overall view of the project
location is given in the figure 3.1 and following were the conclusion of feasibility study.
Page 12
Figure 3.1 Map showing the location of project components (Google earth, 2/2012)
Dam axis proposed in PFR
The dam axis is located 2km downstream of tail water outlet of Punatsangchu I project (figure
3.2). The geological features of the sites are as discussed below.
Left bank: - Talus/scree is present from the river edge to about 30m-35m above it. Beyond this
gneiss is exposed up to the top of hill. Rock mass is expected at a shallow depth below the
tallus/scree on this bank. The river bed is covered with fluvial deposits. Gneissic rock outcrop is
seen at 150m-200m upstream of this location on the left bank.
Right bank:- There is 50m-60m wide slide debris from the river edge up to nearly 35m-40m
above the river bed level. Thereafter, towards the abutment, partly weathered gneissic rock having
near vertical escarpment is present.
The occurrence of thick debris for a considerable distance on the right bank will result a longer
dam axis. Besides, the outfall level of the tail water from the Punatsangchu I project is revised to
El. 845m which could result to the loss of available head.
Alternate Dam axis-I
This dam axis is located 50m upstream of PFR site, at Lat. 270 18 58.7, Long. 890 56 50. It is
located upstream of a small Brooke confluence with main river (Refer fig. 3.2). Here, the river
flows is S400E and the direction of dam axis will be N550E.
Left bank: - The geological condition on the left bank shall be almost similar to that of the PFR
site.
Right bank:- The rock line has shifted nearer to the right bank. A 30m wide debris zone is present
between the right river edge and the rocky scarp (partly weathered biotite gneiss) on the hill side.
Norwegian University of Science and Technology, Trondheim
Page 13
The rock bottom line is seen at 20 to 25m above the river edge. The intake structure is located
almost at same site of site in PFR dam site. The initial intake structure may pass through debris
where cut and cover sections is required.
Here the rock mass is partially weathered and traversed by four sets of joints/fractures. The
details of the foliation and cross jointing are given in table 3.2. The upstream dipping foliation of
the rock with dam axis is considered favorable condition for the stability of the dam.
Table 3-2 Foliation and cross jointing details of alternate dam axis I
Type of jointing
Strike direction
Dip direction
Remark
N150E
N1200-1400E
N200 - 600E
250-400 SE
300-500 SW
200 250 SE
Foliation joint
Swing of foliation
Shear planes associated with gouge (5 to
20m thick) and slicken sliding are
commonly observed.
N1100-1300 E
200 250 NE
Table 3-3 Foliation and cross jointing details for alternate dam axis II
Sl. No.
Foliation joint Jf1
Strike
N1200-1400E
Remarks
Foliation joints
N500-600E
200- 250SE
N1150-1500E
600 - 800 NW
Page 14
Beside the above joints, minor shears trending parallel to foliations have also dissected the rock
mass.
Dam Axis III
This dam axis is located at 60m - 70m downstream of dam axis-II, at Lat. 270 18 42.2 and
Long.890 57 17.8 (refer fig. 3.2). Here, the river flows at S600E and the direction of dam axis
shall be at N300E. The geological features are same to that of axis-II.
Right bank:- Partially weathered gneiss rock occurs at distance of 15m-20m from the river edge
to the road level and upslope. The rock is closest to river edge compared to other sites. This
avoids need for cut and cover sections for the intake tunnels.
Due to the closeness of rock line to the river edge, this dam axis is geotechnically favored over
other locations. However final selection of the dam axis should be made after considering intake
level and other geotechnical results of field core drilling investigation results.
Table 3-4 Details of foliation and cross jointing details at alternate dam axis III
Sl. No.
Foliation joint Jf1
Strike
N150E
Remarks
Foliation
N1200-1400E
300-500 SW
Foliation swing
N200-600E
200-250SE
N1100-1300E
200- 250NE
Beside the above joints, a number of minor shears tending parallel to foliation also dissects the
rock mass.
Page 15
Strike
N1200-1300E
N700-800E
N700E
N1200-1600E
Remarks
foliation
Shear zones
Conjugate/often sheared
Conjugate/often, shear/thrust
There is high likelihood of encountering the shear zones at the power house location. The power
house cannot be shifted downstream due to worsening geological conditions. So this site is not
good for power house location.
Surface power house
A surface powerhouse site was tentatively selected just upstream of the proposed TRT outfall in
between two nala depressions. Here steeply dipping shear zones are present in close vicinity of
Norwegian University of Science and Technology, Trondheim
Page 16
TRT outfall. The rock is exposed from river edge till road bench. A bench in rock has to be
excavated for the powerhouse with adequate slope stabilization. Number of shear zones
mentioned above is likely to intersect the surge shaft and penstock tunnels.
Underground power house
Alternatively, an underground powerhouse may be considered below the centre line of the spur of
the ridge opposite to the confluence of Di Chu River (refer fig. 3.3). Reconnaissance traverses
along the road cutting indicate no major shear zones likely to encounter at power house location.
TRT outfall may be considered at same location of PFR study location to avoid head loss. This
will result into longer length of TRT passing through shear zones described in table 3.5. However,
detailed geological mapping on larger scale is required to confirm the detailed projections of shear
zones to power house, surge shaft and TRT area.
Figure 3.3 Locations of alternate power house sites (Google earth, 2/2012)
Head Race Tunnel (HRT)
The HRT alignment starts in Gneiss rock belonging to Thimphu formation. In the later reach,
tunnel alignment will be dominated by rocks of Schistose and leuco-granite belonging to Chukha
formations. About 2.5 km length of HRT pass through gneiss rock of the Thimpu formation and
rest will pass through schist rock intruded by leuco-granite of Chukka Formation. The HRT
alignment will intersect the foliation at angle varying from 100 to 450 considering the foliation
trend from N 150 E to N 1200E of gneiss rocks belonging to Thimpu formation. The
shear/fault/thrust encountered at the powerhouse complex may intersect the HRT. Detailed
geotechnical investigation is required to delineate the tunneling condition along the proposed
HRT alignment.
3.2.3 Conclusion on feasibility report
The results of the feasibility report for different components of the project are summarized
hereunder.
Norwegian University of Science and Technology, Trondheim
Page 17
Dam Site
After a through comparison of all the possible alternate sites, the alternate dam axis-III (ref.
3.2.1.4) is found suitable and recommended for detailed geotechnical investigation.
Powerhouse site
The initial site proposed at PFR study level is intruded by multiple shear and weakness zones.
This site is not feasible for power house location. The other two power house options may be
considered for further field investigation.
Head Race Tunnel
The traversing along the road cutting indicates that initial 2.5 km of the HRT will go through
gneiss rock of Thimphu formation. The remaining reach will pass through schist and leuco-granite
of Chukha formation with leucogranite occurring as intrusive in behavior. The slide debris
covering this formation made it difficult to delineate the rock boundary between the two rock
types. Considering the incidences and attitudes of the shear/fault/thrust zones near the powerhouse
complex, it is apprehended it will intersect the HRT and require confirmation by detail study.
3.3
The possible different alternative sites for all the different components of the project were
reviewed in the feasibility study. The final sites were selected considering their advantage over
the other alternate sites. Accordingly, the required geotechnical field investigations were carried
out at the respective sites. The main field and laboratory studies includes following.
Geological mapping of all project sites.
Core drilling including permeability test for various project sites.
Drifting at the dam site and
Other geotechnical laboratory tests.
The different types of investigation carried at different sites are given in table 3.6. The detail of
findings from different field and laboratory studies is discussed in the following sections.
Dam Site:After examining all possible alternate sites, the alternate site located at 825m d/s of PFR dam axis
is chosen. To study the physical geological condition of rocks along the proposed de-silting
chamber, an exploratory drift was excavated during the preconstruction stage. In addition, some
rock mechanics tests were also conducted. The results from the test are discussed in following
chapters.
Page 18
Table 3-6 List of geological and geotechnical investigation done at different sites
Project Component
Field Investigation
Dam Site
Geological Mapping
Core drilling 15 nos. with permeability tests.
Laboratory Tests
Drifting on both abutments
Intake
Geological Mapping
Core drilling 1 nos. with permeability test
Laboratory tests
Geological mapping
Adits
Geological mapping
Pressure Shaft
Geological mapping
Core drilling 2 nos.
Surge Shaft
Geological mapping
Core drilling 1 no.
Laboratory Test
Power House
Complex
Geological mapping
Core drilling 5 nos. Three for surface and 2 nos. for
underground power house.
Laboratory Test
Geological mapping
Page 19
Power House:After examining all alternatives, the surface power house option was found preferable. Here,
Leucogranite with gneiss and schist enclaves was exposed along the proposed pressure shaft area.
These rocks were traversed by two major joints sets trending NW-SE, dipping steeply NW
direction. Besides these, some shallow dipping random joints sets are also presents. Other details
are discussed in following sections
3.3.1 Head works
Geological mapping of the final Dam axis, located 825m d /s of the Prefeasibility dam site, was
carried out on 1:2000 scale covering 500m d/s and 700m u/s of proposed site and up to elevation
El. 900m on either side. The river flows at N140oE and the 0rientation of the dam axis is finalized
at N38oE. The riverbed level at the proposed dam site is El. 788m.
The Left Bank shows a gentle slope of 30o-35o. This bank is covered with thick debris up to El.
880m, above it hard and moderately weathered quartzo felspathic gneiss and Biotite gneiss are
exposed. The rock foliation near El. 881 shows wide variation from N-S/40oSE to N70oE /15o SE.
In the river bed, fluvial deposits consisting of pebbles, cobbles, boulders and very big rock blocks
(>10m) are present. The width of the river Channel at the proposed dam axis is around 70m.
The right bank is sloping near vertical up to elevation 830m and the slope gets gentle at 35o-40o
up to elevation 910m. This bank forms rocky escarpment. Quartzo felspathic gneiss/Quartz biotite
gneiss is found exposed mainly along the road cut level. Small patch of gneiss rock is also
exposed below the road level downstream of dam axis. Here the foliation in gneiss varies from
N100oE/10oSW to N50oE/30o-35oSE.This swing of foliation is due to warping of the rock.
However the general trend of the foliation is N60o-70oE/30oSouth east.
The rocks are traversed by six joints sets. A few thin shear zones mainly foliation shears varying
in thickness from 5cm to 20cm with 2cm to 3cm thick gouge infill have also traversed the rocks.
here biotite gneiss/quartzo-feldspathic Gneiss form the foundation rock, so no major problem is
anticipated except the possibility of conspicuous shear zone running parallel to the river channel
at the left bank where seepage through the dam foundation may be anticipated.
Drilling
Sixteen boreholes were drilled at the dam complex to establish the rock profile, rock mass
condition and porosity of rock for dam foundation, along the intake and spillway sites. The
summarized logs of these boreholes are given in table 3.11. From core logging results, at about
20m along the dam axis on the left bank, the depth to bedrock has suddenly increased to 42m i.e.
R.L.763m (DH-5) which is 5-6m below the rock level of DH-3. This could be indication of a
buried channel formed due to either a master joint/shear zone along the left bank. The very poor
core recovery in the drill holes may indicate the presence of possible shear zones. The exact
geometry of the shear zones could only be established during the excavation of the foundation.
Suitable treatment should be provided to prevent the leakage/seepage of water and improve
stability of the dam.
Norwegian University of Science and Technology, Trondheim
Page 20
Page 21
Page 22
Strike direction
N450-800E
N1300-1400E
N00-50E
EW
Dip direction
200-300 SE
200-300SE
Sub vertical
Sub vertical
Remark
Grey biotite gneiss and quartzo feldspathic
gneiss.
Conspicuous joints.
The tunnel is oriented slightly askew to the gneissosity of the rock, so fair condition of tunneling
is expected along it. The low dipping of the foliation and the cross joints will result into frequent
over breakages from the crown of the tunnel. Wedge formation on the crown of the tunnel due to
intersection of joint sets is also anticipated.The tentative RMR and Q values of the above rocks
are as given in table 3.10
3.3.2.2 Adit -I (Ch. 1053.3) to Adit-II (Ch. 4740.1m)
This 3686.81m stretch of the Tunnel alignment will pass through alternate bands of fresh to
partially weathered biotite gneiss/ quartzo-feldspathic gneiss and leucogranite (predominant), the
latter appears to be intrusive into the former. The most common foliation and cross joint
orientations are given in table. 3.8
Table 3-8 Foliation details of the rock mass of HRT between Adit I and Adit II
Type of Jointing
Strike
direction
Dip
direction
N1250-1500E
200-500SE
Shear joint Js
N650E
650SE
Remark
Weathered biotite gneiss and quartzo
feldspathic gneiss with leucogranite intrusion.
150cm thick shear with 160m shattered width.
At Ch.3839m
The major part of tunnel alignment passes through high debris making it difficult to establish the
actual tunneling condition. More shear zones covered under the debris cannot be ruled out. The
tunnel alignment is oriented askew to the foliation indicating a fair to favorable condition of
tunneling. The tunnel alignment crosses the two nalas i.e Petsochu and Bickhachu at Ch. 1762m
and Ch. 4176m respectively in this reach. Due to presence of fractured shear zone, and the nala
crossing, occurrence of heavy seepage into the tunnel cannot be ruled out. A hidden shear zones
under thick debris is suspecteded which may pose a great threat to tunneling especially when
charged with seepage water. The contacts between biotite gneiss/quartzo feldspathic gneiss and
the intrusive leucogranite may represent zones of weakness or may be sheared as observed along
the road cut sections. The rock mass parameters and rock class are given in table 3.10.
Norwegian University of Science and Technology, Trondheim
Page 23
Strike direction
Dip direction
Foliation joints Jf
N1250-1450E
300-600SE
N 00-150E
N500-8500E
N750-800E
Sub vertical SE
Sub vertical SE
450-500NW
Remark
Biotite gneiss/leucogranite foliation
direction.
Conspicuous joins
Conspicuous joins
Shear zone
One set of shear zone may cross the tunnel alignment at Ch.4989m and Ch.8359m along with a
number of shear zones which may be present under the debris covered area.
As the tunnel alignment in this stretch also runs askew to the foliation trend, it is interpreted as
fair condition of tunneling. One sub vertical N105oE trending joints in the leucogranite running
almost parallel with the tunnel alignment may give rise to over breakages problems at tunnel
crossing. The wedges are likely to be formed by the intersection of the above three conspicuous
sets of joints in the biotite gneiss along with some over breaks from tunnel crown. In view of
massive nature of leucogranite and very high rock cover, the possibility of rock bursting in this
stretch particularly between Ch.5319m and Ch.6339m is anticipated. The rock mass parameters
and rock class is given in table 3.10
3.3.2.4 Adit-III (Ch.8482m) To Surge Shaft (Ch.8584.3m)
This last 102m stretch of the tunnel will pass through predominantly fresh to partially weathered
biotite gneiss and few inter beds of quartzite with numbers of discordant and concordant bands of
leucogranite. As the major part of this stretch of the tunnel is covered with debris, the geological
mapping was done by traversing from the nearby nala and the surface power house location. The
projected rock mass parameters and rock class is given in table 3.10.
At least five numbers of shear zones will be intersecting the HRT at different locations. If the
shear zones and crushed rock zones crosses the charged water bodies, possibility of heavy water
seepage is expected requiring advance draining, fore poling and grouting.
Page 24
Table 3-10 Rock mass classification along the HRT alignment (WAPCoS, 2011)
Location
Dam axis ( Ch. 0.0m) to
Adit-I Ch.1053.3m)
Adit I ( Ch.1053.3m ) to
Adit II(Ch. 4740.1m)
Adit II(Ch.4740.1m) to
Adit III(8482m)
Adit III (Ch.8482m) to
Surge Shaft
(Ch.8584.3m)
Rock type
Bioitie gneiss
Quartzo feldspathic
gneiss
Leucogranite
intrusion
Biotite gneiss
Q-Value
6.01
0.5-3.76
RMR Value
50-65
54-77
Rock class
Class III
Class-III to Class V
1.3
58
Class IV
1.39 -3.47
58-67
Leucogranite
intrusion.
Biotite gneiss
0.65-5.21
49-67
0.80-3.77
43-69
Leucogranite
intrusion.
Biotite gneiss
1.15-5.9
57-70
0.32 3.27
50-63
Leucogranite
intrusion.
1.31- 5.47
33-70
Page 25
Page 26
outfall of the underground power house site. The TRT outfall site is located in a depression where
rock is exposed under shallow overburden cover. However a nala flowing through the middle part
of this site has to be diverted to have sufficient space for the proposed surface power house. In
this case a number of major and minor shears will intersect the penstock /pressure shaft tunnels
for a considerable length. It is not desirable to drive the pressure tunnels through this structurally
disturbed zone, hence this site was not considered suitable.
It may be mentioned here that, the location of the power house was however changed during the
last phase of tendering stage. The final power house was shifted upstream to perhaps avoid the
many shear zones crossing power house cavern. The final location is given in fig. 3.3
Analysis of rock samples
The rock samples were collected from the core drilled holes both from dam complex area and the
power house complex. The important tests include uniaxial compressive strength, Youngs
modulus of elasticity values and poissons values. The results of the laboratory test are presented
in table 3.11 both for dam site and power house complex.
Page 27
Diametric
(MPa)
Brazilian test
(MPa)
UCS
MPa
E-Modulus
MPa
poisson ratio
27.3
0.25
2.70
2.98
3.15
8.42
50.09
6696.8
0.32
25.70
0.37
2.67
4.87
2.26
7.82
72.14
12534.6
0.36
25.40
0.35
2.65
4.75
3.17
9.38
40.55
5843.3
0.34
25.4
25.5
0.34
2.64
4.96
2.62
8.30
52.53
6412.30
0.26
25.9
0
25.97
0.33
2.67
4.39
2.80
8.48
53.83
7871.75
0.32
27.2
25.6
0
25.4
0
(%)
Axial (MPa)
(KN/m3)
Sp. Gr.
55.75
Porosity
All
holes
Point load
test
sat
Average
Values
dry
( KN/m3)
B H No. &
location.
Location
Table 3-11 Laboratory test results for core drilling at different project sites
Average
values
40
26.2
26.3
0.37
2.65
3.81
3.12
7.95
42.83
3435.5
0.31
DH-01.
R/B
95
25.70
25.80
0.40
2.65
4.84
2.81
7.46
78.73
8532.8
0.40
DH-19.
Pressur
e shaft
60
25.20
25.30
0.46
2.67
4.49
3.41
6.44
43.77
5645.6
0.24
DH-17.
Surge
shaft
84
27.30
27.40
0.42
2.65
1.63
3.30
5.71
51.79
3878.90
0.21
DH-15.
Power
house
90
24.60
24.70
0.32
2.69
3.27
2.53
7.78
25.20
2805.6
0.20
All
holes
73.80
25.80
25.82
0.39
2.66
3.60
3.0
7.10
48.46
4859.68
.27
Page 28
The water from the head works will be conveyed to the power house through 8.5km long, 11m
diameter modified horse shoe type head race tunnel. The whole length of the head race tunnel will
be concrete lined with thickness varying from 500mm to 675mm depending on the type of rock
mass. Further, based on rock mass competency, steel bar reinforcement and structural steel
supports were designed in the areas of poor and extremely poor geological reaches respectively.
This chapter deals with discussion on geology along the HRT alignment, possible stress related
and other problems along the HRT alignment and ends by proposing an alternate alignment to the
existing one.
4.1
The proposed head race tunnel has a total length of 8584.28m long with an excavation diameter
varying from 12m in very good rock to 12.35m in poor and extremely poor rock mass. The tunnel
has finished diameter of 11m.
The rock type in initial reaches of the tunnel through is partially weathered quartzo feldspathic
gneiss and fresh biotite gneiss. The rock class slowly changes to biotite gneiss with bands of
intrusive leucogranite into biotite gneiss in the middle reach. In the last reaches, leucogranite rock
is dominat. The rock mass classification was done using both Q and RMR system. The Bartons Q
value of the rock mass along the tunnel ranges from lowest of Q=0.32 to maximum of Q=6. The
summarized values of the rock mass parameters are given in table 4.4. A brief geotechnical aspect
of HRT along different chainage is discussed hereunder.
4.1.1 Dam axis (0.0m) to Adit-I (Ch. 1053.3m)
The tunnel passes through mixture of fresh to partially weathered qurartzo-feldspathic gneiss to
biotite gneiss with intrusive leucogranite into biotite gneiss. The strike and dip details of the
foliation and cross jointing are tabulated in table 4.1. The foliation and jointing are also presented
in joint rosette along with the tunnel alignment orientation.
Table 4-1 Foliation and joint details of the rock mass for HRT between Ch. 0.0m to Adit I
Type of Jointing
Foliation joint Jf1
Foliation joint Jf2
Cross Joints Jz1
Cross joints Jz2
Strike direction
N450-800E
N1300-1400E
N00-50E
EW
Dip direction
200-300 SE
200-300SE
Sub vertical
Sub vertical
Remark
Grey biotite gneiss and quartzo
feldspathic gneiss.
Conspicuous joints.
The dip direction of both the foliation and cross joints is along the same direction. This may be
considered favorable. If the dip direction of the two were in opposite direction, it may result in
rock falls from the crown and the walls of the tunnel.
The tunnel is aligned with the foliation jf1 at an angle of 840 and the tunnel is aligned at 230 with
the main gneissosity. However, the tunnel alignment is going semi perpendicular with the cross
joints.
Norwegian University of Science and Technology, Trondheim
Page 29
Figure 4.1 Joint Rosette for rock mass from Ch. 0.0m to Adit I
The vertical rock cover in this reach on average is 300m. The stretch is intersected by a sub
vertical shear zone at Ch.110m-120m. Another shear zone intersects the tunnel alignment at
Ch.750m. dipping 500-600SW. Bartons Q values are given in table.4.4
4.1.2 Adit-I (Ch. 1053.3m) to Adit-IICh. 4740.10m
This stretch of the Tunnel will probably pass through alternate bands of fresh to partially
weathered Biotite Gneiss/ Quartzo-feldspathic gneiss and Leucogranite (predominant),
leucogranite occurring as intrusive into former. The most common foliation and cross joint
orientations are given in table. 4.2
Table 4-2 Foliation and joint details for rock mass between Adit I and Adit II
Type of Jointing
Strike direction
N1250-1500E
Dip
direction
200-500SE
Shear joint Js
N650E
650SE
Remark
Weathered biotite gneiss and
quartzo feldspathic gneiss with
leucogranite intrusion.
150cm thick shear with 160m
shattered width. At Ch.3839m
The foliation and shear joints are both dipping in same south east direction which is favorable
from the risk of rock falls from the crown and the walls. But, the tunnel orientation is going askew
with the main foliation direction. But, the tunnel orientation cannot be changed much since the
stretch has to be aligned accounting the alignment of preceding and succeeding tunnel stretch.
The tunnel alignment is at 360 angle with the main foliation direction. The cross joint orientation
is also favorable with the tunnel alignment.
Page 30
Figure 4.2 Joint Rosette for the rock mass between Adit I and Adit II
The vertical rock cover varies from 250m at adit junction to 80m at Ch.1795m where the first nala
crosses the tunnel alignment. From Ch. 1795m to Ch. 4176m the vertical rock cover is highest
with average of 900m and reducing to 124m at Ch. 4176 where second nala intercepts the tunnel
alignment.
The tunnel alignment in this reach is intercepted by numerous shear zones. A sub vertical shear at
Ch.1280 and Ch.1400m dipping 600-700 SE, another shear dipping 500-600 SE at Ch. 3950m and
at Ch.4176m. last shear dipping sub vertical at the point of second nala crossing. The Q values are
given in table 4.4
4.1.3 Adit-II (Ch.4740.10m) to Adit-III (Ch.8482)
The rocks are represented by well foliated partially weathered to fresh Biotite gneiss with
numbers of both concordant and discordant bands of intrusive leucogranite. The Tunnel will pass
through alternate bands of Biotite gneiss and Leucogranite of varying thickness. The incidences of
leucogranite are likely to be more towards the Adit-III. The general foliation and joint orientations
of foliation and cross joints are given in table 4.3 besides the main joint, few random joints sets
were also recorded in the leucogranite.
Table 4-3 Foliation and joint details for rock mass between Adit II and Adit III
Type of Jointing
Strike direction
Dip direction
Foliation joints Jf
N1250-1450E
300-600SE
N 00-150E
N500-8500E
N750-800E
Sub vertical SE
Sub vertical SE
450-500NW
Remark
Biotite gneiss/leucogranite
foliation direction.
Conspicuous joins
Conspicuous joins
Shear zone
Here too, the tunnel alignment is not in preferred orientation with the foliation direction. But the
alignment options are limited by the constraints of the topography and the location of the power
house and surge shaft.
Norwegian University of Science and Technology, Trondheim
Page 31
In this reach the tunnel is going semi parallel with the main foliation direction which may pose
stability problems. However the cross joints are favorable with the tunnel alignment.
Figure 4.3 Joint Rosette for rock mass between Adit II and Adit III
Since the Tunnel alignment runs askew to the foliation trend, it is interpreted as fair condition of
tunneling. The vertical rock cover varies from 300m at adit junction II to 120m at Ch.6000m. The
overburden in the balance reach varies from 150m to 200m. One shear zone crosses the alignment
at Ch. 5010m with dip angle of 600-700SW. rock mass parameters are given in table 4.4
4.1.4 Adit-III (Ch.8482m) To Surge Shaft (Ch.8584.3m)
This last 102m stretch of the tunnel would pass through predominantly fresh to partially
weathered biotite gneiss with few interbeds of quartzite and numbers of discordant and
concordant bands of leucogranite. As the major part of this stretch is covered with debris/soil, the
geological mapping was done by traversing from the nearby nala and the power house location.
The projected rock mass parameters and rock class for the whole HRT is given in table 4.4
Page 32
Table 4-4 Rock mass parameters and rock class along the HRT alignment
Location
Ch. 0.0m to Adit-I
Ch.1053.3m)
Adit I Ch.1053.3m )
to Adit II
(Ch.4740.1m)
Adit II(Ch.4740.1m)
to Adit III(8482.m)
Adit III (Ch.8482.m)
to Surge Shaft
(Ch.8584.3.m)
Rock type
Bioitie gneiss
Quartzo feldspathic
gneiss
Leucogranite
Biotite gneiss
Q-Value
6.01
0.5-3.76
RMR Value
50-65
54-77
Rock class
Class III
Class-III To Class V
1.3
1.39 -3.47
58
58-67
Class IV
Class III To Class IV
Leucogranite
Biotite gneiss
0.65-5.21
0.80-3.77
49-67
43-69
Leucogranite
Biotite gneiss
1.15-5.9
0.32 3.27
57-70
50-63
Leucogranite
1.31- 5.47
33-70
First Adit
The first adit junction with the HRT alignment is at Ch 1053.297m and the invert level at the
junction is at El. 798.7m. The length of the adit is 807.598m and the adit portal is located at El.
772m. The gradient of the adit is 1 in 30.32 or 3.30%.
Second Adit
The second adit meets the HRT alignment at Ch. 4740.099m and the invert level of the adit
junction HRT is at El.781.965m. The adit is 544.5m long and the portal is located at El. 765m.
The gradient of the adit tunnel is 1 in 32.09 or 3.12%.
Third Adit
The third adit meets the HRT alignment at Ch. 8481.90m and is very close to the end of the HRT
junction with surge shaft. The invert level of the adit junction is at El. 764.965m. The adit is
284.8m long taking off from the main adit to the surge shaft and Butter valve chamber.
4.2
The total length of the tunnel is 8.5km. It is divided into five segments. A bend each is provided at
Ch.1768m, Ch.4871.6m, Ch.6135m and Ch.8460.1m respectively. The tunnel is finished with
concrete lining and have internal area of 95m2 i.e. 11m internal diameter.
The rock cover along the tunnel alignment varies from minimum of 80m to maximum of
at certain reaches of the tunnel.
700m
The construction of the HRT will be done through three construction adits. The chainages of adit
locations are adit I at Ch. 1053.3m, adit-II at Ch.4740.10m and adit-III at Ch. 8481.9m. The
features of HRT along each stretch is discussed and reviewed in the following sections.
4.2.1 Head loss
The primary head loss in the tunnel is accounted from the frictional loss between the tunnel and
water surface. This loss is function of surface roughness and length of the tunnel, velocity of flow
Norwegian University of Science and Technology, Trondheim
Page 33
and the size of cross sectional area of the tunnel. Besides, frictional loss, head losses can occur at
bends and transition in cross sectional areas. 5 numbers of bends provided in the alignment will
add to the head loss. The frictional head loss is calculated using Mannings formulae.
Q2 * L
h f 2
........................4(1)
M * A2 * R 4 / 3
The Mannings M value of 60 is considered for concrete lined tunnel. The design discharge Q is
466 m3/sec, length of tunnel L is 8584.3m, cross sectional area A of tunnel is 95 m2 and R is the
hydraulic radius calculated from ratio of cross section area to perimeter of the tunnel. the total
head loss calculated with above input values is 14.89m. This is not high considering the size and
length of tunnel. However, there are rooms for reducing these losses within the same system. This
could be done by reducing the length and numbers of bends. This is discussed in alternate
alignment.
4.2.2 Hydraulic fracturing of the rock mass
In a pressurized tunnel, when the hydro static head in the tunnel is greater than the weight of the
rock mass, the rock mass surrounding the tunnel may be subjected to hydraulic fracturing. The
water pressure fractures the rock mass and escapes into the surrounding. This causes stability
problems and loss of power generation. To avoid this, adequate vertical and lateral rock cover has
to be provided. The equilibrium condition is given by
w * H r * h cos
w * H r * L * cos
..4(2)
.4(3)
Page 34
alignment is significantly higher than these values. It can be safely concluded that the tunnel is
free from hydraulic fracturing due to static water pressure.
4.2.3 Adit locations
Construction adits are provided to facilitate access to the tunnel work fronts. The number of such
adits is decided depending on the length of HRT, the topography along the alignment and etc. The
decision is made based on the cost, criticality of the tunnel work in context of overall completion
the projects.
In a drill and blast tunneling, the length of the tunnel from an adit junction are restricted by the
effectiveness of ventilation arrangements, increase in lead for removing the excavated materials,
the length of pipes required for dewatering seepage waters in tunnel from downstream face etc.
In an idle homogeneous rock condition, adits are normally provided at equidistances along the
tunnel alignments. But in field, this is seldom true. Adit locations can be influenced by the
dictates of topography, location of bends and most importantly location of possible problematic
zones. Easy access to problematic zones gives the constructor sufficient time to plan and treat the
problem.
For this project, topography limits the location of adits. The distance of the adits from possible
weakness zones are far. The distance from adit I to 2nd nala crossing is 3123m. The geological
sections along these reaches show semi vertical joints. This may cause possible stability problems.
In an event of geological problems at face near to 2nd nala while excavating from adit II, the
distance to the same is very far from adit I, and in addition it has to cross 1st nala crossing which
may again give rise to problems. These long distances between the adits and the possible
problematic zones may prove very costly for the project. This aspect is optimized in the alternate
alignment.
4.2.4 Squeezing problems
Deep seated tunnels through weak rock mass can be susceptible to instability problems. It will
occur as rock bursting and spalling in good competent rocks and squeezing in poor weak rock.
The rock cover along the tunnel alignment varies from 80m to 700m. The empirical approach
given by Singh et al (1992) is used to evaluate possible squeezing. The relation is
H 350Q1 / 3
.4(4)
Using above relation, and substituting relevant parameters of Q ( the average Q value of 3.7 is
used which is the average of all Q values along the tunnel alignment), the result show possible
squeezing along some sections where the rock cober exceeds 540m.
From the Norwegian experience (Nelson & Palnstrom, Engineering geology and rock engineering
hand book 2), squeezing is possible when the rock cover exceeds 500m with valley ward slope
angle exceeding 250. The geology along the tunnel alignment is through mixture of biotite , schist
and quartzite rocks. Possible rock burst may occur in quartz where the overburden exceeds 500m
and squeezing when the rock type is through schistose formation.
Norwegian University of Science and Technology, Trondheim
Page 35
The complexity of geology, topography and locations of other project components makes
elimination of all problems virtually impossible. However designs can be optimized to minimize
possibility of problems. This has been explored in the alternate alignment.
Tangential stresses
The HRT alignments at different sections are checked for tangential stresses. The tangential
stresses for the roof and the walls are calculated separately using the equation proposed by Hoek
and Brown (1980). The other parameters are used from relevant figures and calculations.
..4(5)
..4(6)
The main calculation sheet is attached in the Appendix A. The tangential stress values along the
HRT alignment in three selected reaches is shown in table. 4.5
Table 4-5 Tangential stress values in the roof and walls at different HRT sections
Description
Adit II to s/shaft
20.26
17.92
14.49
11.69
22.20
12.22
11.09
9.11
6.79
For calculating the horizontal stress, a tectonic stress value of 5 MPa is used from Panthis case
study in Parbathi project in India. From the calculated values, the tangential stresses values in
walls and roofs are more than the average rock mass strength, so minor rock falls from both wall
and roof can be expected.
Squeezing prediction by Hoek & Marinos approach
The squeezing in the tunnels at the different reaches was calculated using Hoek & Marinos (2000)
approach. The details calculation sheet and theory is discussed in Appendix A and chapter 5
respectively.
The deformation result of for the rock mass in different tunnel alignment and their tangential
stress values are calculated and presented in table 4.6 below.
Table 4-6 Rock deformation values along the HRT sections.
Description
Ch.0 to Adit I Adit I to Adit II
Deformation without support pressure t
in %
Deformation with support pressure t %
Adit II to s/shaft
0.10
0.33
0.22
0.003
0.068
0.053
Page 36
The result shows the deformation without support is 1.25cm from each side in stretch between
Ch. 0.0 to Adit I, around 5cm from each wall in the middle reach between adit I to adit II, and
3cm from each wall side in the last reach. All the deformation values are very negligible. It and
can easily be encountered with flexible support like shotcrete and rock bolts. These values are
very small according to Hoek and Marinos interpretation chart, so there is no serious risk of
squeezing or rock spalling problems even without the support.
Bend location at Ch.1053.3m
The 1st bend at Ch.1053.3m is located just below the crossing of the nala with the HRT
alignment. The rock mass below the crossing of the nala is expected to be poor due to the
presence of shear zone. This shear zone could further be weakened by weathering affects intruded
by seepage through it. Locating the bend at this location may not be advisable from the stability
point. This might give instability problems during construction time.
4.2.5 Tunnel alignment and foliation orientation
The tunnel between Ch.0.0m and Ch.1053m and the main gneissosity is aligned at
only.
This aanle is small and may give rise to minor problems during excavation. However, the cross
joints are aligned with the tunnel at
which is favorable for tunneling.
In the second stretch between Ch. 1750m 70 4821m, the HRT is aligned at
with the main
foliation which is improved from the earlier stretch. The tunnel alignment is favorable with cross
joint orientation. The third 1292m reach from Ch. 8421m to Ch. 6113m is almost parallely
orientated with the main gneissosity with
. The last reach from Ch.6113m to 8342m is also
aligned at
with the main foliation, but the cross joints may not cause serious problem to the
tunnels.
Page 37
Page 38
Page 39
4.3
The take off and the end point of HRT alignment was kept same with the existing design. Within
the limits of these constraints, an exercise was made to optimize the alignment to reduce the
deficiencies in the existing alignment. The number of bends in the alignment was reduced without
compromising other geotechnical requirements. The locations of the construction adits were also
optimized according to the needs of the geological features and its locations. The final layout of
the realignment is shown in figure 4.11. The details of each feature are discussed in the following
sections.
4.3.1 Calculation of head loss due to friction
The frictional head losses along the new alignment are calculated using equation 4(1) given by
Mannings.
The head loss value is 14.45m. The difference in the head loss is due to the reduction of tunnel
length from 8584.28m to 8342m. Besides this frictional loss, the number of bends is also reduced.
This reduction in head loss between the two alignments is almost 1m, which is equivalent to
4MW of power. This is extra benefit in the new alignment.
4.3.2 Hydraulic fracturing and water leakage problem
The possible hydraulic fracturing to the rock mass is checked using the Selmer Oslens (1970)
equation given in 4(2) & 4(3).
Since the start and end location of the HRT alignment was kept same with the designed layout,
the minimum vertical and later rock covers remain unchanged. The minimum rock covers were
calculated considering a factor of safety value of 1.5. The new alignment has more than the
minimum rock covers.
The new alignment has shifted towards the valley side, both vertical and lateral minimum rock
covers are well above the required limits. This value is also considering a safety factor of 1.5.The
details of the calculation along the new alignment is tabulated and shown in table 4.7.
Table 4-7 Minimum rock cover calculated from Thimb rule for hydraulic fracturing
HRT
Rd.
(m)
0.00
4167
8335
El. 803.5
Hydrostatic
head
(MPa)
0.395
Slope
angle
Degree
630
vertical
rock cover
(m)
15.01
lateral
rock
cover (m)
33.08
vertical rock
cover with
(m)
22.65
lateral
rock cover
with (m)
49.62
El.784.00m
0.59
320
22.43
26.45
33.65
39.67
29.84
31.56
44.76
47.34
HRT invert
level
El. 764.50m
0.785
19
The figures from figure 4.7 to figure 4.9 shows the rock covers available at three different
locations along the new tunnel alignment. The rock covers are more than adequate.
Page 40
Page 41
Page 42
The deformation results along the new alignment calculated based on Hoek & Marinos (2000) is
presented in table 4.8
Table 4-8 Values of rock stresses and deformation at different locations along HRT alignment
Description
Ch.0 to Adit I
Adit I to Adit II
Adit II to s/shaft
20.10
17.47
14.66
11.12
17.12
9.35
11.09
0.09
0.01
9.11
0.24
0.03
6.79
0.16
0.11
The tangential stresses in the roof are lower than the rock mass strength but the tangential stress in
the walls are higher so there can still be stress problems in the walls. However the tangential
stress values are smaller compared with existing alignment condition.
In the realigned location, the deformation in the different tunnel reaches has reduced to negligible
limits. This instability situation can be easily countered without need for heavy support. Light
flexible rock support like shotcrete and rock bolting is sufficient for instability measures.
4.3.5 Cross section shape of the Tunnel
The designed cross section of HRT is modified horse shoe shape. This shape is difficult for
excavation and gets worse with larger size and poor rock quality. Rock over breaks is common in
the poor Himalayan geology and it will get worse with complicated shapes. This over breaks in
excavation leaves room for confrontation between the client and contractor where the later often
gets benefited. Instead, a simple D-shaped HRT cross section can be adopted. This will be easy
for blasting and reduce over breaks and related supports cutting down the cost. The proposed
shape for the HRT is shown in fig. 4.10
Page 43
Page 44
Page 45
Page 46
4.4
Conclusion
The advantages and benefits derived from the revised tunnel alignment are
The overall length of the head race tunnel is reduced by 250m
Due to reduced length, there is reduction of 0.45m in head loss.
The numbers of kinks required in the HRT alignment is reduced to 2 nos. which will
reduce head loss.
The overall vertical rock cover is reduced which changed squeezing condition from severe
to minor squeezing.
The total increase in length of the adit is more than reduction of length in HRT, but the
adits do not require expensive support system like the HRT thereby reducing the time and
cost of the project.
The distance to the expected problem zones from each adits is reduced which will give
advantage during the construction of the tunnel.
The geological instability is common in the Himalayan geology. The choice of machines and
methodology adopted will make lot of difference to the cost and time of project completion. The
instability in the Himalayas is the result of high tectonics, deep weathering and young rock
formation of the Himalayas. The stability problems cannot be eliminated totally but when right
measures and technology are adopted; its seriousness can be reduced. The new tunnel alignment
proposed may help reduce stability problems, save cost and time in successful completion of the
project. The new alignment is shown in figure 4.12 and 4.13.
Table 4-9 Comparative features between existing and alternate alignment layout
Description of component
Original
Revised
Remarks
layout
layout
Length of HRT (m )
8584.3
8342
242.3m less
Numbers of kinks ( Nos )
4
2
2 bends less
Minimum vertical overburden ( m )
Maximum vertical over burden ( m )
Squeezing in the tunnels
80
600
Severe
squeezing
124
584
Minor
squeezing
The new alternate alignment is better than the planned alignment. However since the project is
already under execution, this exercise is done more as a academic exploration. But the process
involved can be successfully used to optimize benefits in future tunneling projects.
Page 47
Stability Analysis
STABILITY ANALYSIS
Rock mass comprises of many minerals and discontinuity features. This affects the mechanical
property of the rock mass, reducing it compared with intact rock. The mechanical strength
properties of the rock mass are smaller than the intact rock. The information on rock mass
properties is required for planning and design purposes. It is difficult to collect rock sample with
all discontinuity features. This is due to constraints in laboratory size and financial limitations. As
such, normally the laboratory test is carried out on intact rock specimen in the field. The result of
this is extrapolated using different relations to get the material properties of rock mass. This
chapter deals with the study of some of the characters of the rock mass and its behavioral trends.
Continuous and discontinuous rocks
In an underground work, the behavior of the excavated rock mass is influenced by the shape and
size of opening. The ground behavior in an excavation is related to size of opening to the rock
mass block size. The ground behaves either as continuous or discontinuous material during
excavation; the continuity behavior of ground is assessed by continuity factor (CF).
, where Dt is the diameter of the tunnel and Db block diameter of the rock mass.
The limit between continuous and discontinuous is matter of judgment. Palmstrom (1995) has
suggested the following limits.
For CF
approx. 5 100, the ground is considered discontinuous. The behaviors are
likely to be anisotropic, dominated by individual discontinuities.
For CF <5, the rock properties dominate and for highly jointed rocks with CF > 100, the
material behaves like a soil.
Continuous and discontinuous ground behaves differently. It is important to determine the type of
rock mass and the ground condition. Only after knowing the ground condition, an appropriate
design principle can be effectively applied.
In general, the stability assessment of the tunnels and caverns are carried out using three different
approaches. The three methods are discussed separately in the following sections.
Empirical method
Analytical method and
Numerical analysis
Page 48
Stability Analysis
5.1
Empirical method
Empirical methods are developed mostly from the observation gained by different authors through
field experience. This method gives the indicative trends in the behavior of rock mass rather than
definitive accurate results. These methods are more descriptive in nature than calculative. These
methods are more easy to use in field. Some of the empirical methods used in rock engineering
are discussed in this section.
5.1.1 Rock mass classification
There are different methods used for the classification of the rock mass. Two of the most
commonly used methods in Bhutan are the NGIs Q method and Bieniaswkis RMR method. These
two methods are extensively used in most projects in Bhutan and the support systems were
designed on the basis of these two methods. The following section discusses the two methods.
Bartons Q-System of rock mass classification
Bartons Q system of rock mass classification was developed at the Norwegian Geotechnical
Institute (NGI) by Barton et al. in 1974. It is a quantitative classification system for estimation of
support system. The rock mass is classified based on the following six rock mass parameters.
Rock quality designation (RQD)
Numbers of joints (Jn)
Roughness of most unfavorable joint or discontinuity (Jr)
Degree of alteration or filling along the weak joints( Ja)
Water inflow (Jw)
Stress condition given as the stress reduction factor (SRF).
The above six parameters are grouped into three quotient to give an overall rock mass quality.
.5(1)
The first two parameters represent the overall structure of the rock mass and their quotient is a
relative measure of its block size.
The second quotient describes an indication of the inter block shear strength and
The third quotient described the active stresses.
Each of the six parameters gives the description of the rock mass in terms of its jointing, spacing,
the infill materials, its properties and the seepage conditions. The six parameters and its ratings as
given by are Barton et. al (1974) reproduced in Appendix B. The combined result of all the above
six parameters defines the rock mass and its quality. This is called the rock mass quality index Q.
Norwegian University of Science and Technology, Trondheim
Page 49
Stability Analysis
Based on the different Q values ranges, the rock mass are classified into different class of rock.
The different rock classes based on the rock mass rating index Q is given in Table.5.1.
Table 5-1 Rock mass classification based on NGIs Q method
Sl. No
1
2
3
4
5
6
7
Rock Class
Class-I
Class-II
Class-III
Class-IV
Class V
Class VI
Class VII
Q value range
100-1000
10 100
4 10
1 - 4
0.1 - 1
0.01 0.1
0.001 0.01
The rock mass rating index Q is used in combination with the excavation support ratio in the
standard chart for designing the rock support system. This is dealt in chapter 7 in supports.
Bieniawskis RMR system of rock mass classification
The RMR or the geomechanics system is developed by Bieniaswki in 1973. It is also one of the
most commonly used classification method in Bhutan. In this method the rock mass is classified
using the following six rock mass parameters.
Uniaxial compressive strength of intact rock material
Rock quality designation ( RQD)
Spacing of discontinuities
Condition of discontinuities
Ground water condition
Orientation of discontinuities
In this method, the rock mass along the tunnel alignment is divided into zones having similar or
uniform geological features. The above six parameters are measured in the field or obtained from
the results of the bore hole data along these zones. Once these parameters are determined, the rock
mass is classified using the standard RMR rating charts given in Appendix B.
The RMR rating chart is used along with the classification guide and rock tunnels support given
by Bieniawski in 1989. This aspect is discussed in chapter 6.
Based on the values of the classification rating parameters, the rock mass is classified into
different calsses based on their RMR values range. This is presented in table 5.2.
Page 50
Stability Analysis
100-81
I
Very good
80-61
II
Good
60-41
III
Fair
40-21
IV
Poor
<20
V
Very poor
Ave. Q
Ch. 0 to Adit I
3.31
521
Adit I to Adit
II
3.7
541
Adit II to
S/shaft
3.64
538
276
Remark
The available overburden is
much less than the
minimum height for
squeezing so squeezing may
not be a problem along the
HRT alignment from
Singhs prediction.
Page 51
Stability Analysis
Based on results from this method and calculations, there are some possibility of squeezing in the
middle reach where the available rock cover is higher than the minimum threshold value.
However, the tunnel in the starting and ending reaches should not have squeezing problem.
Goel et al (1995)
Goel et al. has developed the squeezing prediction on the same line with Singh et al except that
they used rock mass number (N). The proposed equation is given below.
5(3)
H is rock overburden, B is the width of the tunnel and N is the rating Q value without SRF. There
can be possible squeezing problems when the available over burden exceeds the value given by
the equation. The results of the tunnel squeezing along the HRT based on Singh were discussed in
the alternate alignment of the HRT. And it has shown some minor squeezing possibilities when
the rock cover exceeds 500m plus in height.
5.2
Analytical method
The analytical methods have evolved on the foundation of the empirical methods. However the
results are presented more as calculations in analytical methods. since the results are in calculated
figures it gives better guidance for comparison and a better understanding of the rock mass and its
behavior. This sections deals with some of the analytical methods used in rock engineering and
analysis of the results.
5.2.1 Stresses in the rock mass
The rock mass is subjected to in-situ stresses in undisturbed form. The in-situ stress gets
redistributed during excavation. The different types of stresses and their origin are discussed in
this section.
Origin of stresses
The in-situ rock masses are subjected to virgin stresses from its surroundings. The most important
rock stresses are caused by the following.
Gravitational stress
Topographic stresses
Tectonic stresses and
Residual stress.
Of all stress, the topographic and gravitational stress is most prominent stress affecting
underground structure. The tectonic stress is responsible for the incidents such as faults and
folding and is significant in the tectonically active regions in shallow depths. Bhutan is location in
active tectonic regions of eastern Himalayan range. As such the tectonic stresses should be
carefully considered for design of underground structures in Bhutan.
Norwegian University of Science and Technology, Trondheim
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Stability Analysis
The vertical gravitational stress at any depth H is proportional to the weight of the over lying rock
mass and is calculated by
(MPa)
5(4)
Where is the density of rock in MN/m3, and H is the height of over burden in m. knowing the
vertical stress, the horizontal stress can then be calculated using the equation
5(5)
Where is poisons ratio, and tec is the tectonic stress in MPa. A tectonic stress value of 5MPa the
value used by Panthi for Parbati project in India (Panthi, 2011) is assumed since the two projects
are located within the same region. Using formulas, the vertical and horizontal stresses along the
HRT alignment is calculated and presented in table. 5.4.
Table 5-4 Vertical and horizontal stress values along HRT sections
Location/Stresses
Vertical stress MPa
Horizontal stress MPa
Ch.0 to Adit I
7.66
9.01
Adit I to Adit II
11.77
9.58
The horizontal stress is higher than the vertical stress. This holds true because the height of the
vertical cover is less than 600m. As per the studies conducted by different authors, the horizontal
stresses value will be higher till depth of 1000m. Beyond it the vertical stress will dominate.
Stress distribution
The rock mass is under the virgin stress condition in its undisturbed state. When excavated, the
stresses in the surrounding rock gets redistributed around the periphery of the opening readjusting
to the changed surrounding. The stress distribution in the rock mass before and after excavation is
given in fig.5.2.
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Stability Analysis
Figure 5.2 Stress distribution before and after excavation ( Panthi, 2011)
Circular openings in iso-static condition
In an ideal homogeneous, elastic material with iso-static stress condition where (1 = 2=2 =) is
the virgin stress, the tangential and radial stress distribution along the contour of opening with
radius ri will follow the trend shown in fig. 5.3, and the corresponding relation with the radial
variation is given in the same figure.
The graphical representation of the stresses variation along the periphery of the opening with
changing radius from the center of the opening is shown in fig.5.3. as presented, the radial stress
is zero at the distance of 1r from center of opening and tangential stress is maximum. With
increasing distance from center, the radial and tangential stresses values increases and decreases
respectively. The stress values stabilises and takes a constant value at distance roughly 1D from
center.
Figure 5.3 Tangential & radial stress along circular opening in isostatic field (Panthi,2011)
Norwegian University of Science and Technology, Trondheim
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Stability Analysis
Kirsch approach
In the field, the stresses are hardly isotopic. The tangential stresses vary along the periphery of the
circular opening. Kirschs equation gives the value of maximum and minimum stress along the
opening periphery in an-isotopic stress condition.
.5(6)
.5(7)
The stress distribution is strongly influenced by degree of anisotropy. After excavation, the
induced stresses in the rock mass are redistributed along the periphery of the opening. When the
stress exceeds the rock mass strength the rock faces instability problems. In general the instability
induced by stresses occurs in the areas of maximum tangential stress. However when the
tangential stress values are very low, problem of rock fall in the jointed rock mass occurs.
Hoek and Brown approach
Hoek and Brown (1980) has, based on large number of detailed boundary element stress analysis
developed a correlation to estimate tangential stresses as given below.
..5(8)
5(9)
Where A and B are factors given by Hoek & Brown (1980) and is shown in table 5.5. K is ratio of
horizontal to vertical stresses.
Table 5-5 A & B values in underground openings ( Hoek & Brown, 1980)
Based on the above A and B values, the tangential stresses in roof and the walls of the tunnel
along different reaches of the HRT alignment is calculated and presented in table. 5.6
Table 5-6 Tangential stress values in roof & walls along the HR alignment
Location/Stresses
Ch.0 to Adit I
Adit I to Adit II
11.09
20.26
11.69
9.11
17.92
22.20
Adit II to
S/shaft end
6.99
14.49
12.22
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Stability Analysis
The rock mass strength values used are the average values calculated from relations proposed by
different authors. It can be seen that the tangential stress in both the roof and walls are greater
than the rock mass strength, as such there can be minor stability problems in the roof and walls
throughout the HRT alignment.
5.2.2 Rock mass failure criterions
Rock mass comprise of many geological features that shape the overall strength and behavior of
it. Different factors contribute to the instability in the rock mass that cause failure in the
underground tunnels and openings. The most widely used failure criterions proposed by Hoek &
Brown and the Mohr-Coloumb failure criterions were discussed here.
The Hoek & Brown failure criterion for the rock mass
The strength of the rock mass is an important factor for the stability of the underground structures.
Hoek & Brown (1980) has given the relation for estimating the strength based on the interlocking
of the blocks and the surface conditions between the blocks. This relation is revised many times
over the years and a generalized Hoek Brown failure criterion by Hoek et. al. (2002) is given by
.5(10)
Where 1, and 3, are the effective major and minor principal stresses. c is the uniaxial
compressive strength of the intact rock. mb is the reduced value of material constant mi, s and a is
constants which depends on the rock mass characteristics. mb, s and a values of the rock mass is
calculated from following equation
5(11)
)
5(12)
5(13)
Where, D is degree of disturbance of the rock mass due to blast damage and stress relaxation. The
value varies from 0 for undisturbed rock mass to 1 for highly disturbed rock mass. GSI is the
geological strength index and mi is the material constant, the different values are calculated and
shown in table.5.7. The disturbance factor D for different tunneling conditions is given in fig. 5.7
Table 5-7 Rock mass constant values for the HRT
Location/rock mass constant values
mb
s
a
Ch.0 to Adit I
2.19
0.0006
0.51
Adit I to Adit II
2.19
0.0006
0.51
Page 56
Stability Analysis
These calculated values were checked with similar cases in the region and the results are found
within the similar range. It is also comparable to the values computed by Rocdata.
Figure 5.4 Disturbance factor for different tunneling ( Hoek & Brown, 2002)
Mohr Coloumb failure criterion
Mohr Coulomb is one of most commonly used failure criterion based on normal stress and shear
strength of the intact rock. Shear strength of the rock mass can be defined by the friction angle
( ) and cohesive strength (C).To determines these two parameters, Hoek et. al. (2002) derived a
relation between Hoek & Brown failure criterion and Mohr Coulomb criterion by fitting an
average linear curve balancing the area above and below the Mohr-Coulomb plot as shown in fig.
5.5.
Page 57
Stability Analysis
Figure 5.5 Relation between major & minor principal stresses for Hoek & Brown and equivalent
Mohr-Coloumb criterion (Hoek et. al, 2002)
According to Hoek (2007), when the structure being analyzed is large compared to the block size,
the rock mass strength can be estimated using Hoek & Brown failure criterion, and when
discontinuity spacing is larger compared to structure dimension, Mohr-coulomb failure criterion
can be used for stability analysis of the underground structures. Fig. 5.6 shows the transition of
the rock mass properties from isotopic intact rock to heavily jointed anisotropic rock mass and
applicable failure conditions.
Page 58
Stability Analysis
location and orientation. Due to heterogeneity of rock mass, it is very difficult to get
representative rock sample for laboratory tests, so laboratory tests are performed on intact
samples. The results of the intact rock samples do not directly give rock mass strengths. However
experiments and studies conducted by different authors have shown scale effect relation between
the two. Different authors have developed different equations for calculating rock mass strength
parameters. Hoek-Brown has developed one such relation with following input parameters.
ci , the uniaxial compressive strength (UCS) of intact rock piece.
mi, Hoek-Brown constants of intact rock
GSI, Geological strength index of the rock mass and
Em, Deformation modulus of the rock mass
These parameters are used as inputs to calculate other rock mass properties and stresses. Different
authors have given different equations for calculating different properties of rock. Some of the
important properties are discussed here.
Uniaxial compressive strength of the rock mass
The effect of weathering reduces the rock mass strength. Many authors have developed relations
for estimating the rock mass strength relating with different rock mass parameters. Some of the
most commonly used relations are tabulated in able 5.8 and their values calculated and compared.
Table 5-8 Empirical formulas used for estimating rock mass strength
Author
Empirical relation
RMR 100
).........................5(14)
24
Bieniawski (1993)
cm ci x exp(
cm ci x[exp(
Barton (2002)
cm 5 * * Qc1 / 3 5 * * [
ci
100
Panthi (2006)
cm
ci 1.5
60
GSI 100 a
)] .....................5(15)
9
* Q]1 / 3 ............................5(16)
........................................5(17)
Where cm is the unconfined compressive strength of rock mass in MPa , ci is the uniaxial
compressive strength of the intact rock with 50mm diameter in MPa. RMR is the Bieniawskis
rock mass rating, s and a the material constants related to Hoek-Brown failure criterion( the value
of a ranges from 0.5 for GSI value of 100 to 0.58 for GSI value 10).GSI is the geological strength
Page 59
Stability Analysis
indeed, is rock density (tons/m3), Qc normalized rock mass quality rating and Q rock mass
quality rating. The rock mass strength calculated using the above relations is presented in table 5.9
Table 5-9 Rock mass strength values calculated from empirical formulas
Author
Bieniaswki
Hoek et al
Barton
Panthi
Average Values
Adit I-Adot-II
ci
cm
(MPa)
(MPa)
49.27
20.61
49.27
2.20
49.27
7.86
49.27
5.76
9.11
Adit-II to S/shaft.
ci
cm
(MPa)
(MPa)
40.25
15.60
40.25
1.80
40.25
6.29
40.25
4.26
6.79
All formulas have calculations linked with the UCS value of the intact rock respecting the scale
factor effect between the strengths. The values given by Bieniawski are very high whereas Hoek
et als gives more conservative values. Since the values vary from one author to another, choice of
the method must be made keeping in view, the region, rock mass properties and the
appropriateness to the specific project. The value from Panthis and Bartons formula are in
comparable range which is in the middle range. Since every formula gives differing values, for
further calculations, the average values of the four is considered.
Affect of weathering on strength
Weathering is a natural process that affects the rock mass. Weathering reduces the rock mass
properties like strength, durability and frictional resistance. Panthi (2006) illustrates the reduction
effect of weathering on rock mass as given in fig. 5.7.
Page 60
Stability Analysis
proposed by Hoek. The range of values quoted in table 5.10 for each material depends on the
granularity and interlocking of the crystal structure, the higher values being associated with
tightly interlocked and more frictional characteristics.
Table 5-10 Material constant mi values from Hoek
Rock type
Class
Group
SEDIMEN ARY
Clastic
Carbonates
Non
clastic
Texture
Coarse
Conglomerates*
(21
Breccias
(19
Crystalline
limestone
(12
Evaporites
Medium
Sandstone
17
Fine
Siltstone
7
Greywackers
18
Sparitic
limestone
(10
Micritic
limestones
(9
Gypsum
8
Anhydrites
12
METAMORPHIC
Organic
Slightly foliated
Foliated**
Light
Plutonic
Dark
IGNEOUS
Chalk
7
Marble
9
Non foliated
Hypabyssal
Migmatite
(29
Gneiss
28
Granite
32
Gabbro
27
Neorite
20
Porphyries
(20
Lava
Volcanic
Pyroclastic
Very fine
Claystones
4
Shales
(6
Marls
7
Dolomites
(9
Agglomerate
(19
Hornfels
(19
Metasandstone
(19
Amphibolites
26
Schists
12
Diorite
25
Grandorites
(29 )
Dolerite
(16
Rhyolite
(25
Andesite
25
Breccia
(19
Quartzites
20
Phyllites
(7
Slate
7
Diabase
(15
Dacite
(25
Basalt
(25
Tuff
(13
)
Peridotite
(25
Obsidian
(19
*Conglomerates and breccias may present a wide range of mi values depending on the nature of the cementing
material and the degree of cementation, so they may range from values similar to sandstone to values used for fine
grained sediments.
** These values are for the intact rock specimen tested normal to bedding or foliation. The value of mi will be
significantly different if failure occurs along a weakness plane.
Page 61
Stability Analysis
Figure 5.8 Geological strength Index for jointed rock mass ( Hoek & Marinos, 2000)
The GSI values can be correlated with Rock Mass Rating (RMR) using the relation
Page 62
Stability Analysis
Deformation modulus
Jointed rock mass do not behave elastically which nesseciated the use of modulus of deformation
Em rather than modulus of elasticity (Eci). According to ISRM (1975), Em is the ratio of stress to
corresponding strain during loading of rock mass under elastic and inelastic behavior and E ci is
the same ratio under elastic limits. It can be measured directly in the field or in the laboratory but
is time consuming and costly. Even otherwise, the laboratory results differ as high as 100%.
Therefore it will save time and money if the values are calculated empirically. Various empirical
equations proposed by different authors are presented in table.5.9
Table 5-11 Empirical formulas used for calculating deformation modulus
Proposed by
Empirical relation.
Em 2 * RMR 100 (GPa) for RMR >50.5(18)
Bieniawski (1978)
E m 10 x(
Barton (2002)
Hoek and Brown (1997)
Em
Em
Panthi (2006)
ci
100
Qx ci 1 / 3
) (GPa) 5(19)
100
E ci
1.5.
x ci ............................................5(21)
60
The results using the above relations are calculated and presented in table 5.12
Table 5-12 Deformation modulus values calculated using above formulas
Author
Bieniaswki
Hoek et al
Barton
Panthi
Adit I-Adot-II
Eci
(GPa)
5.5
5.5
5.5
5.5
Em
(GPa)
58.2
5.3
6.1
0.6
Adit-II to S/shaft.
Eci
Em
(GPa)
(GPa)
4.4
54.5
4.4
4.7
4.4
4.9
4.4
0.5
The calculated results by different authors vary considerably from each other. The relation given
by Bieniawski gives very high values for rock mass with GSI vales above 60. The deformation
modulus in the range one tenth of the intact rock mass value can be acceptable. But the relations
give very different values. The result given by Panthi (2006) is considered here, especially since
his is the outcome of compilation of many results from the Himalayas region. As such in the
further calculations the modulus of deformation given by Panthis relation is considered.
5.2.4 Water leakage problems
Water occurs in the rock in different forms. Ground water is the most common way of occurrence
of water in the rock mass. Ground water is the unconfined water that occurs below the ground
water table in the rock mass. The other ways in which water may occur are as:Norwegian University of Science and Technology, Trondheim
Page 63
Stability Analysis
Chemically bonded water to the crystal structure eg. Gypsum (CaSO4 X2H2O )
Absorbed water by crystals structure in some minerals. eg. Smectite and
Capillary water in thin fissures and pores.
The occurrence of freely movable ground water in the underground in presence of joints and
discontinuities creates seepage problem during construction, and water leakage problem during
operation of tunnels. Since the degree of discontinuity differs in the rock mass, the water seepage
problem too will vary from rock mass to rock mass.
Estimation of seepage and water leakage in underground tunnels
The presence of discontinuities makes the seepage problems even worse. To overcome this
problem, it is important to estimate the water leakage into and from the tunnels. Its very difficult
to predict the occurrence and location of seepage in the underground but there are different
methods devised to estimate the quantity of seepage water in the underground rock mass.
One such technique is developed by Tokheim and Janbu( 1984). This method was initially
developed for evaluating the potential air loss in the unlined compressed air cushion surge
chamber in jointed rock. However it was also found well suited for estimating the water leakage.
The relation is given by
Gw
2 * * K * L * P.
.............................................5(22)
w * G
Where Qw inflow rate, k is specific permeability (m2), L length of tunnel/cavern (m), p potential
active head, w dynamic viscosity of water (kg/m) = Density X cinematic viscosity and G
geometry factor.
Geometry factor describes the flow pattern relatively to the geometry of the tunnel and is given by
G
ln( 2 D r ) * ( L 2r )
..................................................................5(23)
r[ L 2r (2 D r )]
D is distance between center line of excavation line and the ground water table, r equal radius. i.e
radius of cylinder with surface area equal to that of actual excavation.
In absence of the required parametric values, the quantity of possible ground water could not be
calculated for the Punatsangchu-II project. It may be measured during the excavation time.
Lugeon Test
Lugeon test is another such method to test the leakage problem and it is described below.
Norwegian University of Science and Technology, Trondheim
Page 64
Stability Analysis
Page 65
Stability Analysis
of micro fractured rock mass is formed deeply into the wall as shown in fig. 5.10 and the induced
maximum tangential stresses are moved beyond the plastic zone (Panthi, 2006).
Figure 5.10 Illustration of squeezing in circular tunnels based on Bray, 1976 (Panthi, 2006)
h= h= is the normal stresses in the rock mass. R is the radius of visco- plastic zone and r is
the tunnel radius. Pi is the support pressure. As a result of time dependent inward movement of
the rock mass, the support material will be subjected to high stresses and sometimes when the
support fails to sustain the large deformation caused by high tangential stresses, the tunnels
squeezes inward reducing the size of opening. In extreme cases, new equilibrium are reached after
the complete closure of tunnel, eg Kovari in 1998 and Steiner 1996 (Panthi, 2006). Many authors
have developed different approaches to predict tunnel squeezing. Hoek and Marinos approach is
discussed below.
Hoek and Marinos (2000)
Over burden alone is not responsible for squeezing. The changing strength and deformability
properties of the rock mass over time have far greater consequences on squeezing (Kovari, 1998).
In Hoek and Marinos approach, rock mass strength and over burden are the two parameters
considered responsible for squeezing. With this view, Hoek and Brown (2000) have suggested a
relation that gives total strain (ratio of tunnel closer to tunnel diameter), which is a function of
rock mass strength and in-situ overburden pressure. The criterion is based on iso-static circular
stress condition.
The support pressure can be calculated using different equations. The RMR method and Unal
method are used here.
The rock support pressure from the RMR relation.
Page 66
Stability Analysis
100 RMR
* * Dt.................................................................5(24)
100
The support pressure can also be calculated using equation proposed by Unal (1983) as shown
below.
B
Pi (100 RMR ) * *
.............................................................5(25)
100
P
Where is rock density in t/m3, and B is tunnel width in m. accordingly the deformation in the
tunnels were calculated first without support pressure and later with support pressure. The rock
support pressure is tabulated in table 5.13.
Figure 5.11 Tunnel convergence and degree of difficulties associated with tunnel squeezing
(Hoek & Marinos, 2000)
Hoek and Marinos defined the plastic zone (R) and total tunnel strain (t) by following equations.
....5(26)
5(27)
Where t is total inward deformation and t is total inward strain. Pi is the support pressure in
MPa. When the support pressure is taken as zero, the squeezing condition in the rock mass may be
rewritten as
.5(28)
..5(29)
Page 67
Stability Analysis
Hoek ans Marinos have assumed that weak rock mass are incapable of sustaining significant
differential stress and failure will occur till in-situ horizontal and vertical stresses are equalized.
This justifies why they considered over burden instead of tangential stresses, which is always
greater than over burden pressure for estimating tunnel squeezing. For defining the approximate
degree of difficulty at different level of tunneling, the figure 5.11 right is used.
The squeezing results from the Hoek and Marinos relations for the different reaches along the
HRT alignment is given in table 5.13. The squeezing chart states that, degree of squeezing will be
with few support problems when strain is less than 1%. Minor squeezing problem when strain is
between 1 %and 2.5%. When the strain exceeds 2.5% but less than 5% there can be severe
squeezing problem in the rock mass. The tunnel will face extreme squeezing when the strain
exceeds 10%.
Table 5-13Support pressure and deformation along the HRT alignment
Description
Support pressure MPa
Deformation without support
pressure %
Deformation with support
pressure %
Ch.0 to Adit I
6.23
Adit I to Adit II
6.68
Adit II to S/shaft
7.23
0.1
0.33
0.22
0.003
0.06
0.05
From the results, very less squeezing problems is expected along the HRT. All the possible
squeezing can be solved by adopting simple flexible support measures. However, since all these
input parameters are calculations based on rock mass parameters on the surface, it should not be a
reason to relax. There should be adequate readiness for any worsening squeezing problem since
the rock mass is intersected by numerous joints. The HRT alignment crossing two nala along its
layout should also be cautionary tunneling reach. However, till the actual tunneling and its results
are obtained, there is no severe squeezing problem. Tunneling design is a dynamic process and the
design is best done by considering the actual conditions at the face, so this approach has to be
taken and appropriate support designed during construction stage. It is stated that the values of the
support pressure is very high since it is calculated from the RMR method. The support pressure
given by RMR formula is unrealistically high which no support combination can possibly
achieve. In actual cases, the support pressure should be within 2.5 MPa.
5.3
Numerical methods
The rock mass is very complex medium. Its material properties and other discontinuities keep
changing even within very short stretch. Since the input parameters are numerous and vary a lot,
numerical analysis method of analysis becomes very cumbersome and time consuming; it is
therefore more convenient to use fast computers for the same analysis. Numerical method gives
quantitative assessment of the problems. Due to the advantage of speed and space, it can be used
for testing the results with varying conditions of input parameters giving a better understanding of
the mechanism in the rock mass. Further it can be used to verify the traditional thumb rule
applications. Due to the availability of space and speed, it can be used to find results for extended
conditions.
Norwegian University of Science and Technology, Trondheim
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Stability Analysis
Conclusion
The design of underground structures involves the use of all three methods of empirical, analytical
and numerical methods. The empirical methods does not give stress distribution and deformation
around the tunnels, but due to the simplicity and ease for use, its preferred by the field engineers.
The analytical and the numerical methods are dependent upon the strength parameters of
associated rock masses that are the input parameters derived from the field observations and
empirical results. Therefore the reliability of the results of analytical and numerical methods is
only as reliable as the input parameters fed from the field and empirical calculations.
It is therefore more appropriate to use all the three methods for the design and better results.
Laboratory tests are also important input for any of the above calculations.
From the different stress calculation results, it can be said that the middle reach of the HRT
alignment is more susceptible for squeezing problem. Since the tangential stress in the roof and
walls are higher than the rock mass strength, stability problems can be expected in roof and walls
as such required supports should be provided to meet such challenges.
Page 69
The in-situ rock mass are subjected to different stresses originating from gravitational,
topographic and tectonic stresses. These stresses cause instability to the underground structures.
The scale of instability is higher in the Himalayan geology where the tectonic activity is high.
Rock supports are provided to create safe working space during the construction, and stable
structure for the long time operation of the tunnels and caverns. The degree of the support system
varies depending on the purpose of structures, technical and financial capability of the projects.
Different types of support can be provided to counter the instabilities. This chapter discusses on
the different types of support systems and design procedures
6.1
Rock support is provided to improve safety and stability of unstable underground openings.
Different types of support are adopted based on the nature of stability problems. There cannot be a
single standard support for any stability problem. It has to be customized depending on rock mass
parameters, technology, time and money available. The best support system can be one which
provides reasonably best stability within minimum time and cost. Some of the commonly adopted
support systems in tunnel stability problem are discussed below.
6.1.1 Scaling
Scaling involves removal of disintegrated loose hanging rock fragments triggered by vibration
impact of blasting around the tunnel periphery. It is carried out immediately after every cycle of
blast at the face of the tunnel. Normally 20-30 minutes is required to remove the loose fragments
rocks. Different methods of scaling are
Manual scaling
Manual scaling is one of the oldest methods of scaling. The scaling is done from the piles of
blasted material or from wheel loaders as a platform. It is risky and has poor safety standards. It is
not much in use these days except in small drifts and shafts where machines cannot be used.
Figure 6.1 and 6.2 illustrates manual scaling.
Figure 6.1 Mannual scaling from muck pile (L) & from scissor plateform (R)
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Mechanical scaling
The scaling is done using the tunneling rig machines. This has improves safety standards and
consumes less time. In Bhutan, mechanical scaling is most widely practiced. Figure 5.2 illustrates
how mechanical scaling is done.
Page 71
Figure 6.3 Principal of installing expansion shell and grouted rock bolts
Page 72
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the rock mass. The space behind the steel section and excavated profile may be left un-concreted
or embedded in concrete lining at later date.
The Norwegian method uses steel reinforcement and fiber reinforced shotcrete as the permanent
support. It have been successfully used all over Norway and proved very versatile even in poor
rock mass conditions. The thickness and the spacing between the ribs can be adjusted depending
on the local condition of the geological strata. This method is found fast and cost effective. Fig.
6.7 illustrates the principle of Norwegian method.
Page 74
Concrete lining with heavy structural steel sections form the last support system in extremely poor
rock strata. If this cannot provide stability, then the tunnel alignments may have to be realigned to
get better rock condition. Normally probe drilling are done ahead of tunnel excavation and the
advance rate reduced with cautionary supports when the poor rock mass are detected.
6.1.6 Grouting.
Grouting is injection of matrix prepared from cement, fine aggregates and water into the
surrounding weak rocks. This improves the structural stability of the rock mass by filling the
empty voids. There are different grouting methods used in different tunneling conditions.
Pre-injection grouting is pumping grout into the weak rocks mass ahead of excavation. This
improves the strength and stability of the rock. Use of pre-injection grouting as permanent support
in the Himalayas has been successfully done in Nepal (Panthi, 2006).
In concrete lined tunnels, the concrete shrinks over time due to the heat of hydration. This creates
gap between the concrete and the surrounding rock. It leaves room for rock expansion and may
experience rock falls in future. In contact grouting; normally 1 foot deep hole is drilled into the
rock mass from the excavation line. Grouting is done through these holes eliminating the void
created by concrete shrinkage. Contact grouting is done behind concrete lined section and was
done extensively in Tala Project and Punatsangchu-I projects in Bhutan.
6.2
The rock mass classification for the project is done using NGIs Q method and Bieniawskis RMR
method. Accordingly the rock mass parameters were calculated from the field observations and
rock mass was classified into following classes for the HRT alignment as tabulated in table 6.1.
Table 6-1 Rock mass rating value Q and rock classification ( WAPCoS,2011)
Sl. No
1
2
3
4
5
6
Rock Class
description
Very good rock
Good rock
Fair rock
Poor rock
Very poor rock
Extremely poor rock or
squeezing rock
Rock Class
Class-I
Class-II
Class-III
Class-IV
Class V
Extremely poor or
Squeezing rock
Q
value range
40 100
10 40
4 10
1 - 4
0.1 - 1
< 0.1
RMR
value range
77 - 100
64 - 77
56 - 64
50 - 56
35 - 50
< 35
The support system was worked out based on the above system of rock mass classification.
Different support combinations were designed for different values of rock mass rating value Q.
The rock mass classification and support system as designed for Punatsangchu-II project by the
consultant is presented in table 6.2.
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Table 6-2 Different rock class and support design for Punatsangchu II project
Sl.No
Rock class
Rock bolts
Shotcrete
Steel
section
Concrete
lining
1Class I
Excavation
diameter
(m)
12.10
25 spot R/B ,
5500mm long as
required
nil
550mm
thick plain
concrete
2Class II
12.10
25 mm spot
R/B 5500mm
long as required
nil
550mm
thick plain
concrete
3Class III
12.15
nil
575mm
thick plain
concrete
4Class IV
12.25
nil
5Class V
12.35
25mm R/B
5500mm long
@1500x1500
staggered.
25mm R/B
5500mm long @
1500x1000
staggered.
25mm R/B
staggered
@1500x1000
6Extremely
poor
12.35
25mm R/B
staggered
@1500x1000
7Squeezing
12.35
25mm R/B
staggered
@1500x1000
Local
application of
75mm thick
shotcrete as
required
75mm think
shotcrete in the
upper 1200
crown area
100mm thick
shotcrete till
the tangent
point.
125mm thick
shotcrete in
crown and
walls.
125 mm thick
shotcrete in
crown and
walls.
125mm thick
shotcrete in
crown and
walls
150mm thick
shotcrete in
crown and
walls
625mm
thick steel
reinforced
concerete
675mm
thick steel
reinforced
concerete
675mm
thick steel
reinforced
concerete
675mm
thick steel
reinforced
concerete
ISMB 250
@600 c/c
in heading
area.
ISMB 250
@400 c/c
in heading
area
ISMB 250
@400 c/c
in crown
and
throughout
walls.
Provision for 6m long 76mm drainage holes were provided during the construction for all rock
mass condition. 38mm , 300mm deep holes into the rock with alternate spacing of 3m for
contact grouting and 38mm , 10m deep holes at 3m spacing in alternate sections were provided
for consolidation grouting. The figurative representation of support systems is shown in the
figures from fig. 6.9 to fig 6.11.
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Figure 6.9 Rock support system for rock class I & class II
Figure 6.10 Rock support system for rock class III & class IV
Figure 6.11 Rock support for rock class V & extremely poor to squeezing condition
Norwegian University of Science and Technology, Trondheim
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6.3
There are different types of rock mass classification systems practiced at different countries and
regions around the world. Each of these rock mass classification systems has its own approach
towards the design of support system. Some of the approaches and methods are widely followed
in certain countries and regions while few have gained acceptance internationally. The two
methods which have international recognition and acceptance are NGIs Q method and the
BIeniawskis RMR method. These are the two methods of rock mass classification used for
Punatsangchu II project. As such these two methods of rock support design is discussed in this
section.
6.3.1 NGIs Q method
The procedure for the classification of the rock mass is discussed in the chapter 5. From the
results of field inspection, the ratings for the different parameters of the rock mass are assigned to
different lengths or reaches along the tunnel alignment. Based on results of the six parameters, the
rock mass is classified into different classes as discussed in chapter 5. This rock mass
classification is used in combination with other properties of the tunnel.
Excavation support ration
There are different types of tunneling works carried out for different purposes. Each work, based
on their purpose and stability requirement are assigned with different rating values called the
excavation support ratio (ESR). In general, the total tunneling works are classified under six
different rating values (Barton et al. 1974) which is reproduced in Appendix B.
Equivalent dimension
The equivalent dimension (De) is the function of the size and type of tunnel excavation. It is the
ratio of the tunnel span, diameter or the wall height of the tunnel excavation to the excavation
support ratio (ESR).
Dt
De
............................................6(1)
ESR
After the rock mass parameters are defined, the rock is classified into different classes using their
Q values. Then excavation support ratio (ESR) of the tunnel is defined and the equivalent
dimension (De) calculated. The NGIs standard support chart developed by Grimstad & Barton in
1993 is used for support design. This chart gives the different combination of support system
depending on the different values of the Q and ratio of De/ESR. The best optimum choice of
support from these different combinations can be adopted for the project. The support chart is
given in figure 6.12.
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Lb = 3.7m, where Dt is the diameter of the tunnel. However, the ideal way of estimating the bolt
length is from the rock mass conditions especially their block size in the field. Palmstrom (2000)
has suggested following expression for estimating the bolt lengths for roof and walls of tunnels.
0.1
Lbroof 1.4 0.16 Dt(1
).............................................................6(3)
Db
0.1
)..............................................6(4)
Db
).
for
Figure 6.13 Rock class & support combinations for Punatsangchu II according to Q method
Based on the combination of the above calculations and the procedures, the final support system
is designed using the standard support chart. The different support combinations arrived
accordingly is presented in Table 6.3
However, it has to be noted that the above support procedures are for the total temporary and
permanent supports in the roof only. For the walls, the height of the walls may be considered and
Norwegian University of Science and Technology, Trondheim
Page 80
slight modification for the Q values as given below may be adopted. Rest of the procedures
remains same.
For Q > 10 use Qwall = 5Q
For Q 0.1 < Q < 10 use Qwall = 2.5Q
For Q < 0.1 use Qwall = Q
Table 6-3 Support combination for Punatsangchu II HRT based on Q method
Rock class
Q value
Class I
40-100
Unsupported
Class II
10-40
Class III
4-10
Class IV
1-4
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6.4
The following observations were made from the above two support standard charts and the
designed support for the project.
Neither Bartons Q support chart nor the Bieniawskis support guide gives any provision for
increased excavation diameter in poor and squeezing condition to compensate for the squeezing.
There has to be some change in the excavation size in differing rock condition. This aspect was
taken care of in the support system in Punatsangchus case.
The rock mass classification system adopted for the project is from Q and RMR system. But, the
supports were on very conservative side. This could be due to the erratic changing nature of the
rock mass in the Himalayas.
Norwegian University of Science and Technology, Trondheim
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In the Q methods, the support is mainly focused on the combination of bolting with shotcrete
adjusting with spacing in bolting; thickness and fiber reinforcement in the shotcrete, but the RMR
do not say anything on reinforced shotcrete but is supplemented by the use of wire mesh. The use
of wire mesh is almost obsolete in the tunnels except in inclined shafts excavated manually.
The RMR system can be used only as a guide and not as a design reference. Even the supports in
Q system may be very optimistic for the Himalayan geology. The support designed based on this
could be in adequate for the Himalayan geology.
The provision of concrete lining for the whole reach of the tunnel may not be required from
stability but only to reduce frictional head loss. The Q method specifies concrete lining only in
rock class VI and below where squeezing is imminent but its provided throughout the length of
the tunnel for this project. The possibility of avoiding full concrete lining and replacing by
shotcrete lining may be worth a try.
The advantage of self supporting capacity of the rock is not used much effectively. This could be
tried in combination with pre consolidation grouting instead of using very expensive concrete
lining. This could save lots of time and money.
A very conservative approach of support system was adopted for the project. This may help keep
geological problems at bay, but the cost implication can be very high. This could be due to high
variability of the rock mass even within short span of tunneling length. This can however be
optimized by following a dynamic continuous process of design based on the actual rock mass
condition in tunneling during the execution stage.
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6.5
The magnitude of the stresses in the underground cannot be changed. It depends on the character
of the rock mass and its discontinuities. But influence of stresses on the opening can be reduced
by adjusting the size and the shape of the underground opening. Knowing the magnitude and
direction of the stresses, we can adjust our opening geometry to minimize the affect of stress in
the opening. Some recommendation for the shape and size of the opening which can be adopted in
specific condition of stresses is given in fig. 6.14.
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6.6
Use of more than one system of rock mass classification in the field has good advantage. It will
help in events of discrepancies of values during later dates. NGIs Q system and Bieniawskis RMR
system was used for Punatsangchu-II project.
The Himalayas rocks are normally very poor with lots of discontinuities and weakness zones
created by the active tectonic activity. The geology in the Himalayas changes greatly within very
short distances exposing uncertainties. From the geotechnical report, the HRT passes through
mixture of good to very poor rock mass intercepted by few prominent shear and numerous cross
joint sets. A conservative support system was adopted for the tunnels as compared with the
supports derived from Q method. The whole length of HRT is provided with concrete lining
which is a traditional approach followed in projects in India and Bhutan.
Probe drilling and pre injection grouting are very important to be carried out in weak zones where
seepage problems can be encountered. This can save lots of time and money instead of waiting for
the tunnel to collapse and going for remedy measures at later date. The self supporting capacity of
the rock mass is not explored well. Pre-injection grouting technology was found to be effectively
used in Nepal (Panthi, 2006) as such the same may be explored in tunnels in Bhutan which lies in
the same Himalayan range. This could save lots of time and money.
In the good rock mass reach, lighter flexible support system as required by the site condition
could have been adopted instead of conservative support. Provision of consolidation grouting in
whole tunnel reach may not be required, contact grouting should be adequate. However the
seepage in tunnel should be pre explored and pre-injection grouting adopted where high seepage
are expected. Exploratory probing ahead of the excavation in the suspected weak zones may be
adopted and necessary support system adjusted. This will save lots of time and money.
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Numerical Modelling
Numerical modeling
The designs of underground structures are traditionally done using empirical methods before the
advent of computer programs. These empirical methods were found easy and handy by field
geologist and construction engineers. However, due to complex nature of the rock mass, the
empirical methods face limitation in its application in complex geometries. Empirical methods are
still effective for simple and regular geometry with homogeneous rock masses. Numerical
analysis is sub group of analytical method. It uses computers to analyses stress on models
prepared representing the rock mass. This gives enhanced results on models at very minute details
with two dimension visual outputs. The fast and powerful computers facilitate discretization of
rock mass into large number of smaller elements. The numerical analysis can be used for stress
analysis, deformations, elemental and support yielding details and for cross checking the support
systems. Use of more than one method increases advantage in design of underground structures.
More design methods will compliment the effectiveness of each other.
Despite all advancement, the accuracy of results from computer software and codes are still
dependent on the accuracy in defining the input parameters. The input rock mass datas required
are direction, magnitude of virgin stresses and elasticity parameters of rock mass which still is
challenging. The effectiveness of the analysis depends on the quality of input parameter and right
interpretation of the results by an experienced person. The reliability of the analysis will never be
more than the reliability of input parameters.
The numerical models can be grouped into two types.
1
7.1
Phase2
Phase2 is a two dimensional elasto-plastic finite element programme. It is used for estimating the
stresses and displacement around the underground openings (reference manual, rock science). It
Norwegian University of Science and Technology, Trondheim
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Numerical Modelling
can also be used to solve wide range of mining, geotechnical and civil engineering problems. The
basic features of Phase2 for the application includes
Excavation in rocks or soil
Multi stage excavation
Elastic or plastic material analysis
Bolt support
Liner support (shotcrete, concrete/piles/geosysthesis)
Constant or gravity field stresses
Jointed rocks
Plain stress or axisymmetry
Ground water (pore pressure is inclusive in analysis)
Finite element slope stability and load split etc.
7.1.1 Assumptions
Phase2 uses a plane strain analysis where two principal in-situ stresses are in the plane of
excavation and the third principal stress is out of plane. This assumption is to dissolve the 3-D
stress tensor into three orthogonal stresses which are aligned with the 2-D model of the
excavation. The axisymmetric option of phase2 program can be used to analyze three dimensional
excavations which are rotationally symmetric about an axis. But, hydropower tunnels are rarely
symmetric.
The excavation section is assumed constant and the excavation is of finite length in out-plane
direction, therefore three dimensional end effects are not encountered. The shear stresses and
strains in the out of plane are considered nil.
7.1.2 Phase2 working
The phase2 programme mainly comprise of three important features. The first task is creating the
module by providing necessary input parameters from the field. After feeding the required input
datas, the module is simulated and parametric results are calculated. The results of calculation are
finally presented both graphically and figuratively. The interpretation of the result by an
experienced engineer is important to get better understanding of the stress situations and solutions
thereof. The working of the phase2 can be illustrated figuratively as shown in figure 7.1.
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Numerical Modelling
Module generation
This section briefly describes the process involved in module generation giving step by step
procedures and describing the significance of each step.
Project setting
In this stage, the user sets the name of the projects, the type of measurement unit used, analysis
type and the ground water methods. the number of stages etc.
The analysis can be performed either using Plane strain or by axisymmetric option. The plane
strain module assumes the excavation as infinite length normal to the section of analysis and
Norwegian University of Science and Technology, Trondheim
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Numerical Modelling
assumes the out-of-plane stress as zero. This analysis computes major and minor in-plane
principal stresses, out-of-plain principal stresses and in-plain displacement and strain.
Boundary conditions
The boundary conditions for the excavation and external limits are defined. This is mandatory for
generating the module. These boundaries are formed by close poly lines. In large openings, staged
excavation may be necessary, so staged boundary have to be created. The external boundary
encompasses all other mesh boundaries. It can be defined either as rectangular box or circular
shape around the excavated boundry. Other boundaries include material, joints, structural
interface and piezometric line. To separate the different material type in the rock mass, material
boundary is used. The end boundaries can also be restricted or free depending on the nature of
analysis.
Meshing
The element mesh can be of graded type or uniform types which can be customized. The finite
elements can be generated either in triangular (three nodes or six nodes) or quadrilateral by an
automatic two dimensional finite element mesh generator. The meshing discretize the boundaries
to build a framework of the finite element mesh. After discrediting, mesh set up option generates
the finite element mesh within the defined external boundary. If required advanced mesh set up
can be used to fine tune the grading for better results.
Field stresses
The in-situ stress conditions and their values are defined prior to excavation. The field stresses is
defined by either constant or gravity. Constant field stress is used for deep seated openings to
define the in-situ stress condition which do not vary with depth. The gravity field stress defines
in-situ stress condition for surface or shallow seated openings where the stress conditions vary
with the variation of depths in topography of the surface.
Material properties
The materials can be defined as either elastic or plastic in material properties. The elasticity or
plasticity of the material and its strength parameters are customized. The initial element loading
defines the initial loading of the material which can be under field stress or body force. For
constant field stress, the initial element loading is from field stress only but for gravity field stress
the field stress and the body force are the initial stress element. The body force is the load due to
the self weight of the material derived from the unit weight of the material. The elastic property of
the material can be defined as isotopic, transversely isotopic, orthotropic and Duncun-Chang
hyperbolic material. The Youngs modulus and poisons ratio are required to define isotopic
material. The strength parameter allows user to define failure criterion of the material and the
material type. The failure criterion can be chosen from different options available like MohrColumb, Hoek and Brown, Drucker-Prager, Generalised Hoek and Brown etc. and other input
parameters defined accordingly. In generalized Hoek & Brown and Mohr-Columb the input
parameters can be imported using RocData.
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Numerical Modelling
The elastic materials do not fail but the failure criteria are used to calculate and plot its degree of
strength factors. But in plastic material, when the materials yields its strength parameter is used
for stress analysis. Residual and dilation parameters are required for plastic materials. When the
residual strength factor is equal to its peak strength, the material is considered ideally elastic
plastic. The dilation parameter defines the increment in volume of the material due to shear.
Support
There are different types of support options available in Phase2. The types of supports include
different rock bolts, shotcrete and concrete liners. The support if not available in the list of
supports in Phase2, can be customized depending on the needs. The support parameters pertaining
to compressive and tensile strength, youngs modulus, etc have to be defined. The support is
assigned to the model at different stages of excavation. The model is simulated and analyzed first
without support and then with support. The results of this exercise guide the need for supports
depending on the changing values of principal stresses, strength factor and deformation values.
The values of deformation, strength factor and principal stresses are studied for different
combinations of support and an optimum supports is decided when the best combination is
achieved. This decides the stability of the tunnel opening.
7.3
Input parameters
Three sections at different locations is selected representing the whole length of the HRT. The
first section is at the take off point and the second at the end of HRT alignment. The third section
is taken at the mid length where the rock cover is also in the range of maximum values. There is
no core drilling works conducted along the HRT layout. As such the laboratory test of the rock
mass properties available for the Dam complex and power house are used for the HRT sections.
For the first sections due to its closeness to the dam complex, the laboratory results of rock mass
properties at dam is considered, on similar reasoning the rock mass properties for the power house
area is used for the last section. In the middle section, the average values at dam and power house
locations are adopted for all calculations and numerical modeling purpose. The final values of the
rock mass properties for the three sections are tabulated in table 7.1
Table 7-1 Input parameters for numerical model
Properties
Intact strength ci (MPa).
Youngs Modulus Eci (MPa)
GSI
Disturbance factor D
Material constant mi
Unit weight of rock ( (KN/m3)
Poisons ratio
mb
s
a
Rock mass strength cm (MPa)
Deformation modulus (MPa)
Ch.0.0m
58.3
6623.4
45
0.5
30
2.60
0.34
2.19
0.0006
0.51
11.09
841.60
Ch. 4167m
49.27
5511.6
45
0.5
30
2.59
0.28
2.19
0.0006
0.51
9.11
648.80
Ch. 8584.3m
40.25
4409.8
45
0.5
30
2.57
0.22
2.19
0.0006
0.51
6.79
466.30
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Numerical Modelling
The above input parameters are used for generating models at each section. The other parameters
are also provided to each section according to its requirement.
Field stresses
The stress condition is considered an-isotopic which is normal in the rock is mass. The in plane
and out of plane stress components of the horizontal stress values were calculated considering the
tunnel orientation with reference to the north direction. The locked in horizontal stress at the
ground surface for both the planes were calculated by dissolving the tectonic stress value of 5
MPa which is oriented north south direction along the tunnel alignment and other parameters are
considered accordingly.
Support parameter
Different combinations of supports were used for the models. The different support and their
support parameters used in the model is shown in table 7.2.
Table 7-2 Rock supports and their strength parameters used in models
Rock Bolt
Diameter (mm)
Length (m)
Youngs Modulus
(MPa)
Tensile strength
Peak (MPa)
Tensile strength
Residual (MPa)
Type
7.4
0.1
0.01
Liner type
25
5
200000
30000
35
5
0.2
Standard
beam
End anchorage
Interpretation of results
Once the model is prepared the relevant input parameters, the phase2 displays the results in
different formats like graphic and tabulated Excel sheets. Some important results are discussed in
this section.
Principal stresses.
The phase2 simulation result gives the values of the three main principal stresses. The major
principal stress
and minor principal stress 3 are mutually perpendicular to each other and z
is perpendicular but in out plane direction. The value of 3 can be either smallest or in medium
range depending on the value of z. The magnitude and direction of the principal stresses are
shown by the cross bars in stress trajectory. The values of all three can be displayed along the
periphery of the tunnel opening. As heavier support systems are adopted, the values of the
principal stresses reduce indicating improved stability along the tunnel periphery.
Strength factor
Norwegian University of Science and Technology, Trondheim
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Numerical Modelling
Strength factor indicates the stability of the tunnel around its periphery. Strength factor is the ratio
between the rock mass strength to the induced stress at the location. This is influenced by the
major principal stresses. In elastic material, the strength factor is less than 1 since the over
stressing of the material is allowed. However in plastic materials, the strength factor has to be
above 1 since over stressing is not allowed. The strength factor for the models improves as the
support intensity increases but after certain optimum support value, the change in support
decreases the strength factor. This is used for deciding the optimum combination of supports.
Displacement
The phase2 results give the displacement values in horizontal, vertical direction and the total
displacement. The total displacement value is the resultant displacement of the horizontal and
vertical displacement given by
Totaldispl acement X 2 Y 2
The total displacement values also decreases with the increase in support intensity. But after
certain limits , increase in support intensity do not decrease the deformation values. This behavior
of the rock mass is also used in deciding the optimization of support combination.
Yielded elements
The yielded element is applicable only in plastic material. It gives the number of yielded
elements, the rock bolts and liners in finite elements. The elements that fail in shear is represented
by x and the elements that fail in tension is represented by o. where the failure is due to both, it
presents the over lapping of the x and the o. the number of yielded elements and supports are used
for the optimum design of the rock support system.
7.5
Three sections, one at the take off point, end point and the middle point of the head race tunnel
was considered for numerical modeling. The models at each section were prepared with the input
rock mass parameters as detailed in input parameters. The models were then checked for possible
hydraulic fracturing problems. Different support system as detailed in e ach case was tried for
each model. The final support system is decided with the optimum results of the principal stress
values, strength factor and total deformation values for each section of tunnel location. This
chapter discusses the results of numerical modeling at the three selected reach of the head race
tunnel alignment for Punatsangchu II project.
7.5.1 Support analysis at Ch.0.0m (Take off point)
The valley slope model was prepared for the section at Ch. 0.0m. The elastic model with the
gravity stress condition was analyzed for getting the values of principal stresses. The minor
principal stress at the tunnel location is checked for Hydraulic fracturing. The result is given in
figure 7.2.
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Numerical Modelling
Figure 7.2 Valley slope model for hydraulic fracture and minor principal stress at Ch.0.0m.
The minimum principal stress at tunnel location is 6.29 MPa. The hydrostatic pressure at the same
location is only 0.39 MPa, which is very small compared with the minimum principal stress value.
Therefore it can be concluded that the tunnel at this section is free from hydraulic fracturing
problem.
The principal stresses at this location from the valley slope model are given below.
1 8.93MPa
3 6.57MPa
Orientatio n : 16 0
For further computation purpose, the value for minor principal stress and intermediate principal
stress is taken same given by the minimum of 3 or the value given by kirschs equation
t max 3 1 3
Based on this constant stress inputs and other rock mass parameters given in input parameter
table, the models at this section is prepared and simulated for stability analysis as described here
under.
Elastic analysis
Elastic analysis is carried out for calculation of the strength factor along the periphery of the
tunnel opening. Since the elastic does not permit over stressing, the strength factor value is less
than 1. The strength factor for elastic modeling is given in figure 7.3
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Numerical Modelling
Figure 7.3 Strength factor diagram at Ch. 0.0m for elastic analysis.
It can be seen from the figure that the strength factor values are less than 1 in most of the areas.
The region of over stressing are concentrated at the crown and up to the spring level. In the invert
level the strength factor is greater than 1 signifying higher rock mass strength than induced
strength.
Plastic analysis
The results of the major principal stress, strength factor and the total deformation for the plastic
analysis at Ch.0.0m are given in figure 7.4 to figure 7.6
The principal stress value ranges from 0.5 MPa in the left heading level to a maximum of 9MPa in
the left invert.
Figure 7.4 Principal stress sigma1 value for plastic analysis for tunnel section at Ch.0.0m.
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Numerical Modelling
Figure 7.5 Strength factor value for plastic analysis for tunnel section at CH.0.0m
Figure 7.6 Total displacement value for plastic analysis for tunnel section at Ch.0.0m
The strength factor is just above 1 which says that the induce stress values are equally high
comparable to the rock mass strength.
The total displacement of the tunnel without the support arrangement is 0.14m with 1345
numbers of yielded elements. The total displacement is not very high so no serious support
systems may be required. The maximum displacement is seen on the crown area.
Plastic analysis with rock support
Plastic analysis with different combinations of support system was carried out. The total
displacement from plastic analysis without support is very small so the need for heavy support
does not arise. However different combinations of support system was tried to optimize on
stability by comparing the different values of principal stress, strength factor, total displacement ,
yielded elements, bolts and liners with each combination. The final support was decided
considering all this factors.
Norwegian University of Science and Technology, Trondheim
Page 95
Numerical Modelling
Sigma1
MPa
4.5
SF
TD (m)
Y-E
Nos.
1352
Y-Bolts
(Nos)
18
Y- Liners
(Nos)
217
The results for the stability for various combinations of supports are shown in figure 7.7 to figure
7.9
Figure 7.7 Sigma1 for 1.5mx1.5m R/b and 100mm thick shotcrete support at Ch. 0.0m
Page 96
Numerical Modelling
Figure 7.8 Strength factor for 1.5mx1.5mR/B and 100mm thick Shotcrete support at Ch. 0.0m.
Figure 7.9 Total displacement vector for 1.5mx1.5m R/B and 100mm thick shotcrete support.
The final support is chosen based on the deformation values, number of yielded element and
supports. The total displacement of 0.14m for a tunnel diameter of 12.35 m is within the
acceptable limit. Attempt for heavier reinforcement will only increase the cost and does not
change the stability condition any better. As such a final reinforcement of 5m long rock bolts
spaced at 1.5mx1.5m and reinforced shotcrete of 100mmm thick throughout the whole length of
walls and crown is found adequate.
7.5.2 Support analysis at Ch. 4167m
The valley slope model was prepared for the section at Ch. 4167m. The elastic model with the
gravity stress condition was analyzed for getting the values of principal stresses. The minor
Norwegian University of Science and Technology, Trondheim
Page 97
Numerical Modelling
principal stress value at the tunnel location is checked for Hydraulic fracturing. The result is given
in figure 7.10
Figure 7.10 Valley slope model for hydraulic fracture and principal stress values at Ch.4167m
The minimum value of principal stress at the tunnel section is 8.29 MPa. The hydrostatic pressure
at the same location is only 0.58 MPa, which makes it less likely to have any hydraulic fracturing
problems due to hydro static head.
The principal stresses at this location from the valley slope model are given below.
1 14.5MPa
3 8.29MPa
Orientatio n : 0
For further computation purpose, the value for minor principal stress and intermediate principal
stress is taken same given by the minimum of 3 or the value given by kirschs equation
t max 3 1 3
Elastic analysis
Elastic analysis is carried out for calculation of the strength factor along the periphery of the
tunnel opening. Since the elastic does permit over stressing, the strength factor value is less than
1. The strength factor for elastic modeling is given in figure 7.3
Page 98
Numerical Modelling
Page 99
Numerical Modelling
Page 100
Numerical Modelling
Table 7-4 Support combination and stability results for section at Ch.4167m
Support combination
Sigma1
MPa
SF
TD (m)
Y-E
Nos.
Y-Bolts
(Nos)
Y -Liners
(Nos)
It can be seen from the behavior trend that total deformation value is very high to be contained by
simple combination of rock bolt and shotcrete. However with increasing support intensity, the
major principal stress increases while the strength factor remains same. The yielding elements and
the supports reduce with introduction of structural steel support. The support combination of 5m
long rock bolts at 1.2mx1.2m spacing with 250mm thick fiber reinforced shotcrete and structural
steel bean ISMB 250 @ 500 c/c has brought down the total displacement within permissible limit
of 1.5%. The results are displayed in figure 7.15 to figure 7.17
Figure 7.15 Sigma1 value for 1.2x1.2 R/B , 250mm thk SFRS & ISMB 250@500 at Ch.4167m
Norwegian University of Science and Technology, Trondheim
Page 101
Numerical Modelling
Figure 7.16 Strength factor for 1.2x1.2 R/B, 250mm thk SFRS & ISMB 250 @500at Ch.4167m
Figure 7.17 Total displacement for1.2x1.2 R/B, 250mm thk SFRS & ISMB @500at Ch.4167m
7.5.3 Support analysis Ch.8584.3m
The valley slope model for the section at Ch. 8584.29m is presented in figure 7.18. The principal
stress values are generated by loading the model under gravity stress. The section is tested for
possible hydraulic fracturing problem due to stress accumulation
Page 102
Numerical Modelling
1 3.43MPa
3 3.11MPa
Orientatio n : 110
For further computation purpose, the value for minor principal stress and intermediate principal
stress is taken same given by the minimum of 3 or the value given by kirschs equation
t max 3 1 3
Elastic analysis
Elastic analysis is carried out for calculation of the strength factor along the periphery of the
tunnel opening. Since the elastic does permit over stressing, the strength factor value is less than
1. The strength factor for elastic modeling is given in figure 7.19
Page 103
Numerical Modelling
Figure 7.20 Major Principal stress value for plastic analysis at Ch.8584.3m
Page 104
Numerical Modelling
Page 105
Numerical Modelling
deformation situations are shown through figure 7.23 to figure 7.25. and the support combination
shown in table 7.5
Table 7-5 Support combinations and their stress and deformation values at Ch.8584.3m
Support combination
Sigma1
MPa
SF
TD (m)
Y-E
Nos.
Y-Bolts
(Nos)
Y -Liners
(Nos)
Figure 7.23 Sigma1 value for 1.2x1.2 R/B , 250mm thk SFRS & ISMB 250@500 at Ch.8584.3m
Page 106
Numerical Modelling
Figure 7.24 Strength factor for 1.2x1.2 R/B, 250mm thk SFRS & ISMB 250 @500at Ch.8584.3m
Figure 7.25 Total displacement for1.2x1.2 R/B, 250mm thk SFRS & ISMB @500at Ch.8584.3
The major principal stress is concentrated on the invert levels with smaller values on the crown.
No rock failures from the crown are likely. The strength factor is same along the periphery of the
opening. The deformation values are very small and have the maximum at the spring level and
minimum on right invert.
Page 107
Numerical Modelling
Page 108
Conclusion
Conclusions
Tunneling through the young Himalayan geological formation is very challenging job. The rock
mass properties keep changing even within short distances propelling more challenges and
uncertainties to the designers and executors alike. No single standard approach can be applied in
such diverse Himalayan geological condition. The best approach could be one that adapts to the
dictates of the field condition and comes up with adequate degree of safety standards within the
available funding. The role of more detailed geotechnical investigation during the prefeasibility
and feasibility study phase is very important. However due to the constraints of time and fund
only the basic necessary investigations are carried out for most of the projects in developing
countries. Following are some of the observations and recommendations from the findings of this
thesis study.
The main foliation orientations were adequately taken care in the layout design of the HRT
alignment. However there are still room for optimization to tunnel alignment with cross joints and
other discontinuities within the same limits of the total project layout. These features were
discussed under alternate layout chapter.
The overall rock mass parameters along the HRT alignment is through reasonably fair condition.
The possibility of instability to the rock along the tunnel opening is ruled out both by the
empirical analysis and further confirmed by the numerical analysis on hydraulic fracturing.
Minor rock falls and spalling from the crown and overt areas of the tunnel opening is possible
since the rock mass strength in some cases along the alignment is lower than the induced stresses.
This can be taken care by providing timely support combinations as deliberated in the support
systems.
No major squeezing due to high stresses is expected during the tunnel execution. However minor
squeezing problems in the reaches where high rock covers can be anticipated. Probe drilling and
pre-injection grouting in susceptible areas of weakness zones can safe both time and money.
The support systems adopted for the HRT alignment is on higher side compared to the support
requirement as per the NGIs Q method which infact was the basis of rock mass classification for
this project. The numerical methods can only be used as a measure to cross check the designed
supports rather than as method for designing support system. The reliability of the numerical
modeling and analysis can be best achieved when the actual rock mass input parameters are
considered from the actual tunneling conditions at site.
Page 109
References
References
Barton N, Line R. and Lunde J in 1974, Engineering classification of rock mass for the design of
tunnel support. Rock mechanics, Vol.6 pp. 189-236
Benson R.P (1989). Design of Unlined and Lined Pressure Tunnels. Tunnelling and underground
space technology, Vol-4, PP. 155-170.
Bieniawski Z.T (1993). Classification of Rock masses for Engineering.The RMR-system and
future trends. Comprehensive Rock Engineering. J.A. Hudson ed, Vol-3, pp. 553-573.
Edvardsson S. and Broch E. (2002). Underground Power House and High Pressure tunnels.
Hydropower Development Series 14. Department of Hydraulics and Environmental Engineering,
Norwegian University of Science and Technology, p-99
Grimstad E. and Barton N. (1993). Updating the Q-system for NMT. Proceedings of the
international symposium on sprayed concrete- modern use of wet mix sprayed concrete for
underground support, Fagernes. Norwegian Concrete Association, Oslo, Norway.
Hoek E .(2007). Practical Rock Engineering. www.rocscience.com,Rocscience inc.
Hoek E. (1994). Strength of rock and rock masses. ISRM new journal, Vol-2, pp-4-16.
Hoek E. and Brown E. T (1997). Practical estimate of rock mass strength. International journal of
rock mechanics and mining science, Vol-No 8, pp. 1165-1186.
Lu. M. (2011). Introduction to Numerical Analysis for Rock Engineering. Lecture notes,
Norwegian University of Science and Technology, Department of Geology and Mineral
Resources.
Nilsen B. and Palmstrom A. (2000). Engineering Geology and Rock Engineering, Hand Book No.
2, Norwegian Group of Rock Mechanics (NBG).
Nilsen B. and Thidemann A. (1993). Rock Engineering, Hydropower Development Series No. 9.
Department of Hydraulics and Environmental Engineering, Norwegian University of Science and
Technology.
IPPC 2011. Special report on renewable energy sources and climate mitigation, final release.
SRREN Intergovernmental panel on climate change, working group III-mitigation of climate
change.
Panthi K.K. and Nilsen B(2007).Uncertainty analysis of tunnel squeezing for two cases from
Nepal Himalayas, International Journal of Rock Mechanics and Mining Science. Vol.44. pp.67-76
Page 110
References
8.0.
Reference
manual.
Rocscience
Inc.
http://www.rocscience.com
Page 111
Appendices
Appendix A
A1: Stress calculation sheet
Description
UCS of intact rock MPa
Hydrostatic Head (m)
Average Q
Average RMR
Average poisson
Average rock cover(m)
Rock density r (tons/M3)
E- modulus (Mpa)
GSI value
mi material constant
Disturbance factor D
mb
s
a
Vertical stress v (Mpa)
Horizontal stress h (Mpa)
K
Tangential stress roof r
Tangentia stress wall w
Rock mass strength
Bieniawski MPa
Hoek and Brown 2002 Mpa
Barton 2000 MPa
Panthi 2006
Average rock mass strength (Mpa)
E- modulus
Bieniawski 1978 Gpa
Barton 2002 Gpa
Hoek and Brown 1997 Gpa
Panthi 2006 Gpa
Deformation modulus value used
is from Panthis realtion
Support pressure from RMR
classification (KN/m2)
Deformation without support
pressure t in %
Deformation with support pressure
t %
Ch.0 to Adit I
Adit I to Adit II
Adit II to s/shaft
58.30
39.50
3.31
80.59
0.34
295.00
2.60
6613.35
45
30.00
0.50
2.19
0.0006
0.51
7.66
9.01
1.18
20.26
11.69
49.27
58.43
3.70
79.08
0.28
455.00
2.59
5511.60
45
30.00
0.50
2.19
0.0006
0.51
11.77
9.58
0.81
17.92
22.20
40.25
78.50
3.64
77.26
0.22
276.00
2.58
4409.85
45
30.00
0.50
2.19
0.0006
0.51
7.11
6.97
0.98
14.49
12.22
25.97
2.61
8.36
7.42
11.09
20.61
2.21
7.86
5.76
9.11
15.60
1.80
6.29
4.26
6.79
61.18
6.44
5.73
0.84
58.15
6.08
5.26
0.64
54.51
4.89
4.76
0.47
0.84
0.64
0.47
6.23
6.68
7.23
0.10
0.33
0.22
0.003
0.06
0.05
Page - 112 -
Appendices
A2: Project features of revised prefeasibility study report 2003 ( WAPCoS, 2011)
Type of Development
Run-of-the-River
Catchment area:
7,007 km2
Mean Annual Yield
11.027 mill m3
788 m.a.s.l
HRWL
Live Storage HWL/LWL el. 830/el 813
830 m.a.s.l
5.176 mill m3
Dead Storage
2.813 mill m3
Tailwater level
Gross head
Design Discharge ( 8 units of @54.6m3/s)
Net head
Total efficiency
Installed capacity 8 x 124 MW n= 375 rpm
Estimated utilization ( of mean annual yield)
563 m.a.s.l
267 m
437 m3/s
254 m
87.50%
992 MW
69.80%
4,667 GWh
77.6 m3
165 MW
888 MW
1297 GWh
85 GWh
3 km
Concrete gravity, 225,000 m3
42.5 m
70 m
190 m
10128 m3/s
4 nos. B-12 m , H=19 m
4 nos .8.5x 10 m
6 nos. Fnet= 242.8 m2, L= 250 m
3 nos each 11,500 m & A= 88.02 m2
8 Nos each 365 m and diameter D= 3.5 m.
Underground, 130,000 m3
Access Tunnel
Tailrace Tunnel including manifolds
(submerged)
Construction cost IPL 2003, including
Transmission
Construction time
Page - 113 -
Appendices
10092 MCM
El. 843 m
7.0 MCM
4.64 MCM
0.3538 km2
MDDL
Storage Capacity at MDDL
Storage Area at MDDL
825 m
2.36 MCM
0.1746 km2
3. DIVERSION TUNNEL
Location
Length
Size
Design Discharge
Gate
Intermediate adit
4. U/S COFFER DAM
Type
Length (Top)
Height
5. D/S COFFER DAM
Type
Length (Top)
Height
6. DAM
Type
Top of Dam
River Bed Elevation
Length of Dam (top)
Max. Height of Dam
7. AUXILLARY SPILLWAY
Type
Left bank
828.25m
12.0 m dia. circular (finished dimension)
1118 cumecs
Vertical lift fixed wheel type gate; 2 Nos.; 5m
(L) x 12m (H).
Length 131m, 7.5m x 7.5m D-shaped
Colcrete Dam
170 m
17.5 m
Colcrete Dam
150 m
14.5 m
Concrete Gravity Dam
EL 846 m
EL 784 m
213.5 m
86 m (from deepest foundation level)
Chute with gates
Page - 114 -
Appendices
EL 839 m
Bucket Type
Vertical Lift.
One service gate
Size of Gate
8.SLUICE SPILLWAY
Design Flood
Type
Number
Size of Gate
Crest Level
Energy Dissipater
9. POWER INTAKE
Type
Number
Type
Discharge Capacity
Width 4 m x Height 4 m
Inner Diameter
Intake Center line level
Gates
6.4 m
EL 814.5 m
4 nos., 5.5 m x 6.4 m vertical lift fixed wheel
type gate.
One set 5.5 m x 6.4 m vertical lift fixed wheel
emergency gate.
Underground
Four
Width 19 m x height 24.70 m x length 420m
N 520 W S 800 E
0.2 mm and above (suspended sediment)
120.6 m, 7.5x7.5 m D shaped
385.5 m, 7.5x7.5 m D shaped
343.5 m, 7.5x7.5 m D shaped
5.1 m (W) x 5.5 m (H) D shaped
300 m
0.2
4 nos., 3.60 m X 2.5 m Vertical Lift Slide Gate
7.5 m x 7.5 m (D shaped), Length 452 m
4 nos., 5.0 m X 6.4 m Vertical Lift Gate
Page - 115 -
Appendices
Gate
12. SURGE SHAFT
Type
Number
Size
Orifice Size
Max Up/down surge
Top Elevation
Bottom Elevation
Height of Surge Shaft
Gates
13. PRESSURE SHAFT
Number
Inclination
Max. Diameter
Length of Pressure Shafts - I, II & III before
bifurcation
Penstock Diameter
Length of penstocks
Steel liner
One
Circular
466.00 m3/s
11.00 m
8584.40 m
1 in 220.11
El.803.5 m
El. 764.50 m
Length 856.35 m, 7.5 m x 7.5 m D Shaped;
Invert level of HRT at Adit junction 798.715m.
Length 556.70 m, 7.5 mx7.5 m D Shaped;
Invert level of HRT at Adit junction 781.965 m.
Common length with BVC 282.244m, 8 x 8 m
D-shaped; Balance length 248.8m, 7x7m D
shaped; Invert level of HRT at Adit junction
764.965m.
1 no. flap gate hinge type 2.5m x 2.5m at Adit
II junction.
Orifice Type (Open to sky)
One
31.0 m Diameter
2.8 m
EL 895 m
EL 900 m
EL 763 m
137.00 m
3 nos. each of size 5.50m x 4.35m
Three, each bifurcated to two branches, which
feeds to individual turbines
Vertical/Horizontal
5.5 m
997 m
3.86 m
400m
ASTM 537 CL II from starting point at EL
770m to EL 610 m; Thickness varies from 22
Page - 116 -
Appendices
mm to 36 mm
D-Shape
Width 8 m x Height 8.5 m, Length 863.9 m
D-Shape; Width 8m x Height 8m, Length 40 m
D-Shape; Width 7m x Height 7m, Length 94 m
D-Shape, Width 7 m x Height 7 m, Length
228.2 m
D-Shape, Width 4 m x Height 4.5 m, Length 40
m
D-shape Tunnel + Cut & Cover Section
Width 5 m x Height 7.0 m
One
Tunnel 241 m + 80 m cut & cover section
Page - 117 -
Appendices
Type
Voltage
Single/Three phase
19. TRANSFORMER HALL
Type
Size
Bus Duct
20. TAIL RACE TUNNEL
Type
Number
Max. Discharge
XLPE
400 kV
Single
Size
Length
TRT Adit
Type
Size
Gate
11 m diameter
3000 m
Underground
14m (W) x 26.5 m (H) x 215.40 m (L)
3 Bus Ducts 11 m x 7.75 m (D Shaped)
D Shaped
One
460.00 m3/s design discharge
D Shape
7 m x 7 m D Shape, Length 473.80 m
2 nos, 6.5m x 11m each, vertical lift fixed wheel
type
One
Length 319m x width 18m x height 58.5m
565m
623.5m
D-Shape, 7m x7 m, Length 592 m
Gas Insulated Switchgear (GIS)
Double bus
12 + 2 for future
400kV
4 + 2 for future
400 kV
1 no. 400 kV D/C Transmission line to
Alipurduar
200m x 40m
Single phase, ODWF
20 (including two spare)
70 MVA, 13.8/400/3 kV
Page - 118 -
Appendices
Gross Head
Design Head
Design Discharge/unit
264 m
236 m
76.67 m3/s (with provision of 10% overloading)
Number of Unit
Installed Capacity
Tail Water level Max.
Tail Water level Min.
26. TURBINE
Type
Synchronous Speed
Design Head
27. GENERATOR
Type
Rated Output
Synchronous Speed
Frequency
Generator Voltage
28. ANNUAL ENERGY PRODUCTION
Annual Energy in 90% dependable year
Design Energy
29. PLANT LOAD FACTOR
Lean Period load factor
Av.Annual Load factor
Six
990 MW ( 6 x 165)
581 m
579 m
Vertical Shaft, Francis Turbine
250 rpm
236.00 m
Three Phase Alternating Current, Synchronous
165 MW
250 rpm
50 Hz
13.8 kV
4214.56 GWh
4105.26 GWh
15.43%
48.60%
Page - 119 -
Appendices
Jn
0.5- 1.0
2
3
4
6
9
12
15
20
Page - 120 -
Appendices
used for planer slickensided joints having lineations, provided that the lineations are oriented in
the estimated sliding direction.
M
N
O
r (approximate)
Ja
-.75
250-350
250-300
1
2
200-250
80-160
250-300
160-240
4
6
120-160
60-120
8-12
60-240
120-160
60-120
8-12
60-120
10
160-240
13
Page - 121 -
Appendices
120-160
13-20
Page - 122 -
Appendices
b) competent rock, stress problem
SRF
H
J
P
Heavy squeezing rock pressure
<5
10-20
1/3
Note: iv) cases of squeezing rock may occur for the depth H < 350Q ( Singh et al.199) , Rock
mass compression strength can be estimated from cm = 0.7Q1/3 (MPa) where = rock density
in KN/m3 ( Singh ,1993)
d) Swelling rock: Chemical swelling activity depending on the presence of water.
SRF
Mild swelling rock pressure
5-10
R
S
Heavy swelling rock pressure
10-15
ESR
Ca. 3.5
Ca 2.5
Ca 2.0
1.6
1.3
Page - 123 -
Appendices
E
F
G
Power station, major road and railway tunnels, civil defense chambers, 1.0
portals , intersections etc.
Underground nuclear power station , railway stations, sports and public 0.8
facilities, factories, etc.
Very important caverns and tunnels with long lifetime, tunnels for gas 0.5
pipe lines.
2-4
MPa
1-2
MPa
>250
MPa
100-250
MPa
50-100
MPa
25-50
MPa
12
75-90%
Rating
15
90100%
20
17
Spacing of discontinuities
>2m
0.6-2m
13
200600mm
Rating
20
15
10
<1 m
1-3m
separation
none
<0.1mm
Rating
Strength of
intact rock. Uniaxial
compressive
strength
Rating
Drill core quality
3
Length,
persistence
Rating
Condition
of
discontinuit
ies
Roughness
Rating
Infilling
(gouge)
Rating
Ground
Rating
Inflow
Very
rough
6
None
6
Weathering
4-10
MPa
unwea
thered
6
per none
8
60200mm
8
3-10m
10-20m
>20m
2
0.11mm
0
>5mm
1-5mm
<60 mmm
5
Slightly
smooth slickensided
rough
5
3
1
0
hard filling
Soft filling
<5mm
>5mm <5mm
>5mm
4
2
2
0
Moder
Slightly
ately
Highly w Decomposed
w
w
5
3
1
0
<10
10-25 25-125
>125 lit/min
rough
Page - 124 -
Appendices
water
10m tunnel
lit/min
length
Pw/1
0
0-0.1
Compl
General
etely
damp
condition
dry
Rating
15
10
Pw= joint water pressure, 1= major principal stress
B Rating adjustment for discontinuity orientation
Very
favourable
favourable
Tunnels
0
-2
Rating
Foundations 0
-2
slopes
0
-5
lit/min
0.1-0.2 0.2-0.5
>0.5
wet
dripping
Flowing
fair
unfavourable
-5
-7
-25
-10
-15
-50
lit/min
40-21
IV
Poor
Very
unfavourable
-12
-25
-60
<20
V
Very poor
III
IV
V
1 week for 5m 10 hours for 30
minutes
span
2.5m span
for 1m span
200-300 Kps
100-200 Kpa
<100 Kpa
25-350
15-250
<150
Page - 125 -
Appendices
Page - 126 -
Appendices
C2: Excavation section for HRT in different class of rocks
Page - 127 -
Appendices
C3: Valley slope models and excavation support model at Ch 0.0m
Page - 128 -
Appendices
C4 Valley slope model and excavation support model at Ch.4167m
Page - 129 -
Appendices
C5: Valley slope model and excavation support model at Ch.8584.28m
Page - 130 -