1 OF 28

HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.

Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

PREAMBLE:

For constructing 10.5 m span RCC Solid Slab H- frames are proposed below the soffit of Solid Slab
In this document the design of Formwork & Staging of H-frames & its supporting components is done.

REFERENCE DRGS :
1 ) HCC :

EW/34/FS-19

RCC SOLID SLAB GIRDER -10.5 M SPAN , G.A OF FORMWORK & STAGING OF BRIDGE @ 295.740

2 ) DEPT : NHAI/EW-RJ-7/NH76/BR-14/R-2

G.A OF BRIDGE AT CH 295.740

REFERENCE CODES :
1 ) IS - 800-1984
2) IS - 2062-1992
3) IS - 808-1989

4) IS - 806-1968

CODE OF PRACTICE FOR GENERAL CONSTRUCTION IN STEEL

STEEL FOR GENERAL STRUCTURE PURPOSE- SPECIFICATION
DIMENSIONS FOR HOT ROLLED STEEL BEAM, COLUMN, CHANNEL AND ANGLE SECTIONS
USE OF STEEL TUBES IN GENERAL BUILDING CONSTRUCTION.

The General Arrangement of Formwork & Staging with H-frame in the cross section is as shown below.

WOODEN SLEEPER

HCC F 01 11 02 R - 0

2 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

DESIGN OF FORM PANELS BELOW CANTILEVER DECK SLAB :

Load Calculation :
Thickness of Slab =
Weight of Slab
Live load on Formwork =
Wt of Formwork =

1800
4.68
0.1
0.1
4.88

1.8 x 2.6 =

Total Load =

mm
T/m2
T/m2
T/m2
T/m2

( Max thk is Considered )

C.L. of support
12mm Skin Plate

Angle Stiffner
2440

C.L. of support
1210
PLAN

DESIGN OF SKIN PLATE :

CHECK FOR BENDING :

Width of plate
Length of plate
Thk of plate=

1210 mm
1800 mm
12 mm

Z = 1 / 6 * b * d2 =
=Z *(d /2 ) =

540.000 m3
324.000 m4

Use 4'x3' runner as a stiffner.

C/C spacing of Stiffner
Clear Span = ( 250-45/2 )
Max B.M = w * L2 / 8

312 mm
1700 mm
1.7629 T-m/m

=M/Z=

544 Kg/Cm2

<

650.1 Kg/Cm2

CHECK FOR DEFLECTION :

w=
L=

48.8 KN/m/m
1700 mm

E=
=

2.0E+05 N/mm2
3240000.00 mm4/m

Actual deflection = 2.5wL4 / 384 E

4.095 mm

HCC F 01 11 02 R - 0

5.230769231

SAFE

3 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

DESIGN OF COMBINED SECTION OF FORM PANELS FOR CANTILEVER DECK SLAB :

Size of Batten
ISMC 100x50x5
Thickness of Flange Plate =
Overhang of Flange Plate = 16 * thk of plate
Depth of Angle Section =
Width of Angle Section =
Thk of Angle Section =
Area of Angle Section =
XX of Angle Section =
YY of Angle Section =
Cxx of Angle Section =
Cyy of Angle Section =

Size of Angle :
0
0
100
50
5
1170
1867000
259000
39.95
14.88

mm
mm
mm
mm
mm
mm2
mm4
mm4
mm
mm

Properties of Combined Section :

Reference Point "O"

xx =
Ymax =
Zxx Bot=
Zxx Top=

yy =
Xmax =

1866999.97 mm4
14.88 mm
37340.00 mm3
mm3

rmin =

Zyy =

259000.00 mm4
39.95 mm
7463.98 mm3

14.88 mm

Total Load on Formwork =

C/C spacing of Stiffner =
Total Load =
say ~

4.88
0.25
1.22
0.34

T/m2
m
T/ m
T/ m

C/C Span of Cross Member =

1.25 m

CHECK FOR BENDING :

Max B.M = w * L2 / 8
Zxx Top=
bc= M / Z xx =

0.066 T-M
37.34 cm3
178 Kg/cm2

( 0.34 x 1.25 x 1.25 /8 )

<

CHECK FOR DEFLECTION :

w=
0.34 T/m
L=
1.25 m
Actual deflection = 5 wL4 / 384 E

2.0E+05 N/mm2
1867000 mm4

E=
=
0.289 mm

DESIGN OF CROSS MEMBER BELOW DECK SLAB ( CANTILEVER PORTION ):

Load Calculation :
Thickness of Slab =
Weight of Slab =
Live load on Formwork =
Wt of Formwork =
HCC F 01 11 02 R - 0

0.35 x 2.6 =

350
0.91
0.36
0.1

mm
T/ m2
T/ m2
T/ m2

3.72307692

1650 Kg/cm2

SAFE

4 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

Total Load =
C / C Spacing of Cross Member =
Load /m run =
1.37 x 1.25 =
say ~

1.37
1250
1.713
1.8

T/ m2
mm
T/ m
T/ m
1.8 T/m
Cross Member

0.325

1.25

0.325

Max B.M =
Max S.F =
Max Deflection =

0.257 T-m
1.125 T
1.23 mm

Properties of Cross Member :

( REFER BEAMAX RESULT )

SMC 100
Zxx =

A=
xx =
rxx =

18.2 cm2
157 cm4
2.94 cm

yy =
ryy =

41.9 cm3
58 cm4
1.79 cm

tw =

4.8 mm

Aw =

720 mm2

CHECK FOR BENDING :

1250 mm

L / rmin

70

17.9 mm
75 mm
7.5 mm

D/T=

10

Corresponding Value of Stress :

153 N/mm2

L=
rmin =
D=
T=

Max B.M =
Zxx =
= M / Zxx =

(CLAUSE 6.2.3S : 800 -1984 )

0.257 T-M
41.9 cm3
613 Kg/Cm2

<

1530 Kg/Cm2

<

1000 Kg/Cm2

SAFE

CHECK FOR SHEAR :

Max Shear = V =
Aw =
V / Aw =

1.125 T
7.2 cm2
156 Kg/Cm2

CHECK FOR DEFLECTION :

Actual deflection =

HCC F 01 11 02 R - 0

1.23 mm

SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

5 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

LONG MEMBER IN CANTILEVER DECK SLAB LVL :

As Cross member below the Cantilever Span , span about 1250 c/c , These Cross members are supported on Long Members
which are placed on H-frame at 1.00m C/C
Pont Loads from Cross Member =

1.8 T

( 1.125 +0.585 = 1.7 T )

1.250 Typ

1.00

1.00

Max B.M = wl/4 =

Max S.F =
Max Deflection =

1.00

0.45 T-M
1.6 T
0.4 mm

Properties of Long Member :

A=
xx =
rxx =
tw =

1.00

18.2
157
2.94
4.8

1.00

( REFER BEAMAX CALCULATION )

SMC 75 X 40
Zxx =

cm2
cm4
cm
mm

yy =
ryy =
Aw =

41.8
57.5
1.777
720

cm3
cm4
cm
mm2

CHECK FOR BENDING :

1000 mm

L / rmin

56.26

17.77 mm
75 mm
7.5 mm

D/T=

10.00

Corresponding Value of Stress :

157 N/mm2

L=
rmin =
D=
T=

Max B.M =
Zxx =
HCC F 01 11 02 R - 0

0.45 T-M
41.8 cm3

(CLAUSE 6.2.3S : 800 -1984 )

6 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

= M / Zxx =

1077 Kg/Cm2

1570 Kg/Cm2

<

SAFE

CHECK FOR SHEAR :

Max Shear = V =
Aw =

1.6 T
7.2 cm2
222 Kg/Cm2

V / Aw =

<

SAFE
1000 Kg/Cm2
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection =

0.40 mm

DESIGN OF H-FRAME BELOW CANTILEVER DECK SLAB :

Max. Load on one Leg of H-frame = P =

1.8 T

( 1.254 + 0.54 = 1.79 T )

Properties of 40 NB (M) Pipe : ( Table 1 of IS 1161:1998 )

A=
L=
rmin =

L / rmin

4.53 cm2
1500 mm

93.75

1.6 cm

Corresponding Value of Stress :

845 Kg/Cm2

Axial Capacity of 40NB ( M ) Pipe section = P =

P = A * ac =
DESIGN OF FORM PANELS BELOW GIRDER SOFFIT:

Load Calculation :
Thickness of Slab =
HCC F 01 11 02 R - 0

850 mm

( Table 2 of S : 806 )

3.83 T

>

1.8

SAFE

7 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

Weight of Slab
Live load on Formwork =
Wt of Formwork =

0.85 x 2.6 =

2.21
0.36
0.10
2.67

Total Load =

T/m2
T/m2
T/m2
T/m2

C.L. of support
4mm Skin Plate
625
Angle Stiffner
1250

C.L. of support

625

C.L. of support
500
PLAN

DESIGN OF SKIN PLATE :

CHECK FOR BENDING :

Width of plate
Length of plate
Thk of plate=

500 mm
1250 mm
4 mm

Z = 1 / 6 * b * d2 =
=Z *(d /2 ) =

2.667 cm3/m
0.533 cm4/m

Use ISA 75 X 75 X 6 as a stiffner.

C/C spacing of Stiffner
Clear Span = ( 250-75/2 )
Max B.M = w * L2 / 10
=M/Z=

250 mm
213 mm
0.012 T-m/m
452 Kg/Cm2

<

1650 Kg/Cm2

CHECK FOR DEFLECTION :

w=
L=

26.7 KN/m/m
212.5 mm

E=
=

2.0E+05 N/mm2
5333.33 mm4/m

Actual deflection = 2.5wL4 / 384 E

0.332 mm

DESIGN OF COMBINED SECTION OF FORM PANELS FOR GIRDER SOFFIT :

HCC F 01 11 02 R - 0

SAFE

8 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

Size of Angle : SA75X75X6

4 mm
64 mm
75 mm
75 mm
6 mm
866 mm2
457000 mm4
457000 mm4
20.6 mm
20.6 mm

Thickness of Flange Plate =

Overhang of Flange Plate = 16 * thk of plate
Depth of Angle Section =
Width of Angle Section =
Thk of Angle Section =
Area of Angle Section =
XX of Angle Section =
YY of Angle Section =
Cxx of Angle Section =
Cyy of Angle Section =
Properties w.r.to. "O"
MEMBER

PLATE 134 X
ANGLE 75 X

DEPTH

THK

AREA=A

AX

mm

mm

mm

mm

mm

mm

mm

mm

mm4

134
75

4
75

536
866

67
84.6

77.00
20.6

35912.00
73263.6

41272
17839.6

714.67
457000

1402

TOTAL

77.87
56.13
42.16
36.84

AY
3

109176

59112

134

Position of C.G from "O"

X1 =
X2 =
Y1 =
Y2 =

xx

WIDTH

mm
mm
mm
mm

(from left )
(from right)
(from bottom)
(from Top)

64

Properties of Combined Section :

Reference Point "O"

xx =
Ymax =
Zxx Bot=
Zxx Top=
rmin =

1510871
42.16
35835
41014

yy =
Xmax =
Zyy =

mm4
mm
mm3
mm3

mm4
77.87 mm
17485 mm3

1361590.41

31.16 mm

Total Load on Formwork =

C/C spacing of Stiffner =
Total Load =
say ~
C/C Span of Cross Member =

2.67
0.25
0.67
0.7

T/m2
m
T/ m
T/ m

0.625 m

CHECK FOR BENDING :

Max B.M = w * L2 / 10
Zxx Top=
bc= M / Z xx =

0.027 T-M
35.83 cm3
76 Kg/cm2

( 0.7 x 0.625 x 0.625 /10 )

<

CHECK FOR DEFLECTION :

w=
0.7 T/m
L=
0.625 m
Actual deflection = 2.5 wL4 / 384 E

E=
=
0.023 mm

HCC F 01 11 02 R - 0

2.0E+05 N/mm2
1510871 mm4

1650 Kg/cm2

SAFE

9 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

DESIGN OF CROSS MEMBER BELOW SOFFIT SLAB :

Cross member for Cantilever Deck Slab are placed at 1250 c/c, whereas,Cross member for Girder Soffit slab are placed at 625 c/c,
Loading on Cross Member From Central Solid Slab :

Thickness of Solid Slab =

Weight of Slab =
Live load on Formwork =
Wt of Formwork =

0.85 x 2.6 =

Total Load =
C / C Spacing of Cross Member = ( width )
Load /m run =
say ~

850
2.21
0.36
0.1

mm
T/ m2
T/ m2
T/ m2

2.67
625
1.669
1.70

T/ m2
mm
T/ m
T/ m

GIRDER SOFFIT

0.35

1.25

1.0

1.0

1.25

Max B.M = wl2/8 =

Max S.F =
Max Deflection =

0.33 T-m
1.14 T
0.75 mm

Properties of Cross Member :

A=
xx =
rxx =
tw =

18.2
157
2.94
4.8

1.25

FROM BEAMMAX

SMC 75 X 40
Zxx =

cm2
cm4
cm
mm

yy =
ryy =
Aw =

41.8
57.5
1.777
720

cm3
cm4
cm
mm2

CHECK FOR BENDING :

mm
mm
mm
mm

L / rmin

70.33

D/T=

10.00

Corresponding Value of Stress :

151 N/mm2

L=
rmin =
D=
T=

1250
17.77
75
7.5

Max B.M =
Zxx =
= M / Zxx =

(CLAUSE 6.2.3S : 800 -1984 )

0.33 T-m
41.8 cm3
789 Kg/Cm2

<

1.14 T
7.2 cm2
158 Kg/Cm2

<

1510 N/mm2

SAFE

1000 Kg/Cm2

SAFE

CHECK FOR SHEAR :

Max Shear = V =
Aw =
V / Aw =

(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection =

HCC F 01 11 02 R - 0

0.75 mm

SAFE

0.35

10 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

LONG MEMBER IN CENTRAL PORTION OF GIRDER AT SOFFIT LVL :

As Cross member below the Girder soffit, span at 0.625m c/c , These Cross members are supported on Long Members
which are placed on H-frame at 1.25m C/C
Pont Loads from Cross Member =

2.1 T

( 1.14 +0.87 = 2.0 T )

0.625 Typ

1.00

1.00

Max B.M = wl/4 =

Max S.F =
Max Deflection =

1.00

1.00

0.525 T-M
2.5 T
0.23 mm

Properties of Cross Member :

1.00

( REFER BEAMAX CALCULATION )

SMC 100X50
Zxx =

A=
xx =
rxx =

24.4 cm2
384 cm4
3.97 cm

yy =
ryy =

76.8 cm3
111 cm4
2.13 cm

tw =

5 mm

Aw =

1000 mm2

CHECK FOR BENDING :

1250 mm

L / rmin

58.61

21.33 mm
100 mm
7.7 mm

D/T=

12.99

Corresponding Value of Stress :

154 N/mm2

L=
rmin =
D=
T=

HCC F 01 11 02 R - 0

(CLAUSE 6.2.3S : 800 -1984 )

11 OF 28
HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI.
Subject :
10.5 M RCC SOLID SLAB IN LAND SPAN
Details :
Design of Formwork & Staging for Superstructure

SH. NO.

EW-II ( RJ - 7 )

REV.

BRIDGE NO : 295.740

DATE
BY

Max B.M =
Zxx =

0.525 T-M
76.8 cm3

= M / Zxx =

684 Kg/Cm2

<

1540 Kg/Cm2

<

1000 Kg/Cm2

SAFE

CHECK FOR SHEAR :

Max Shear = V =
Aw =

2.5 T
10 cm2
250 Kg/Cm2

V / Aw =

SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection =

0.23 mm

DESIGN OF H-FRAME BELOW GIRDER SOFFIT :

Max. Load on one Leg of Prop = P =

3.8 T

(1.95+ 1.70= 3.7 T )

Properties of 50 NB (M) Pipe : ( Table 1 of IS 1161:1998 )

A=
L=
rmin =

L / rmin

6.41 cm2
1500 mm

74.26

2.02 cm

Corresponding Value of Stress :

950 Kg/Cm2

Axial Capacity of 50NB ( M ) Pipe section = P =

P = A * ac =

HCC F 01 11 02 R - 0

( Table 2 of S : 806 )

6.09 T

>

3.8

SAFE

12 OF 28

. NO.
R0
11.05.12
NITESH
REF

HCC F 01 11 02 R - 0

13 OF 28

. NO.
R0
11.05.12
NITESH
REF

HCC F 01 11 02 R - 0

14 OF 28

. NO.
R0
11.05.12
NITESH
REF

HCC F 01 11 02 R - 0

15 OF 28

. NO.
R0
11.05.12
NITESH
REF

HCC F 01 11 02 R - 0

16 OF 28

. NO.
R0
11.05.12
NITESH
REF

HCC F 01 11 02 R - 0

17 OF 28

. NO.
R0
11.05.12
NITESH
REF

HCC F 01 11 02 R - 0

18 OF 28

. NO.
R0
11.05.12
NITESH
REF

HCC F 01 11 02 R - 0

19 OF 28

. NO.
R0
11.05.12
NITESH
REF

yy

mm4
802035
457000

HCC F 01 11 02 R - 0

20 OF 28

. NO.
R0
11.05.12
NITESH
REF

5 c/c,

HCC F 01 11 02 R - 0

21 OF 28

. NO.
R0
11.05.12
NITESH
REF

HCC F 01 11 02 R - 0

22 OF 28

. NO.
R0
11.05.12
NITESH
REF

HCC F 01 11 02 R - 0

DESIGN OF FORM PANELS BELOW CANTILEVER DECK SLAB :

Load Calculation :
Thickness of Slab =
Weight of Slab
Live load on Formwork =
Wt of Formwork =
Total Load =

1800
4.68
0.1
0.1
4.88

1.8 x 2.6 =

mm
T/m2
T/m2
T/m2
T/m2

( Max thk is Considered )

C.L. of support
12mm Skin Plate

Angle Stiffner
1800

C.L. of support
1210
PLAN

DESIGN OF SKIN PLATE :

CHECK FOR BENDING :

Width of plate
Length of plate
Thk of plate=

1210 mm
1800 mm
12 mm
540.000 m3
324.000 m4

Z = 1 / 6 * b * d2 =
=Z *(t /2 ) =
Use 4'x3' runner as a Batten
C/C spacing of Stiffner
Clear Span = ( 1800-100 )

312 mm
1700 mm
1.7629 T-m/m

Max B.M = w * L2 / 8
=M/I=

544 Kg/Cm2

650 Kg/Cm2

CHECK FOR DEFLECTION :

w=
L=

27 KN/m/m
1700 mm

E=
=

Actual deflection = 5wL4 / 384 E

4.531 mm

200000 N/mm2
3240000.00 mm4/m
Allowable deflection = L / 325
<

5.54

Load Calculation :
Thickness of Slab =
Weight of Slab =
Live load on Formwork =
Wt of Formwork =

1.8 x 2.6 =

Total Load =
C / C Spacing of Cross Member =
Load /m run =
5.14 x 0.6 =
say ~

1800
4.68
0.36
0.1

mm
T/ m2
T/ m2
T/ m2

5.14
600
3.084
3.1

T/ m2
mm
T/ m
T/ m
1.8 T/m
Cross Member

1.25

0.325

Max B.M =
Max S.F =
Max Deflection =

0.325

0.465 T-m
2.79 T
5.538462 mm

( REFER BEAMAX RESULT )

SMC 100

Properties of Cross Member :

Zxx =

A=
xx =
rxx =

11.7 cm2
157 cm4
3.66 cm

yy =
ryy =

41.9 cm3
58 cm4
2.23 cm

tw =

4.8 mm

Aw =

720 mm2

CHECK FOR BENDING :

1800 mm

L / rmin

81

22.3 mm
100 mm
8 mm

D/T=

12.5

Corresponding Value of Stress :

165 N/mm2

L=
rmin =
D=
T=

Max B.M =
Zxx =

(CLAUSE 6.2.3S : 800 -1984 )

0.465 T-M

= M / Zxx =

41.9 cm3
1110 Kg/Cm2

<

1650 Kg/Cm2

<

1000

CHECK FOR SHEAR :

Max Shear = V =
Aw =
V / Aw =

2.79 T
7.2 cm2
388 Kg/Cm2

Kg/Cm2

(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection = 5wL4 / 384 E

Allowable deflection = L / 325

0.634 mm

<

5.54

Considered )

SAFE

SAFE

ross Member

MAX RESULT )

.3S : 800 -1984 )

SAFE

SAFE
2.a IS : 800 - 1984 )

SAFE