SD116DX/SD116F/SD122D/SD122DX/SD122F/SD160F/SD190DX/SD200

Ref. No. VOE21A1004871

CPN 43816586
Printed in Sweden 2008-06
Volvo, Shippensburg

English
CST

SD116DX/SD116F/SD122D/SD122DX
SD122F/SD160F/SD190DX/SD200
Serial No. SD116DX/SD116F All
SD122D/SD122DX/SD122F Serial No. 177814- Incl. 177108
SD160DX/SD160F Serial No. 180042SD190DX Serial No. All
SD200DX/SD200F Serial No. 180684-

Legal Statement
This manual and its contents are produced and
maintained by Volvo Construction Equipment in
accordance with an agreement with Ingersoll-Rand
regarding the depiction and use of its exclusive
trademarks in support of equipment originally
manufactured under the Ingersoll-Rand brand.
Volvo Construction Equipment is fully responsible for
the maintenance and accuracy of the information
contained in this manual as it relates to applications
for the referenced equipment manufactured exclusively
under the Ingersoll-Rand brand.

California
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.

California
Proposition 65 Warning
Battery posts, terminals and other related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and other
reproductive harm.
Wash hands after handling.

Operation and Maintenance Manual

SD-116 TF Series Effective All Serial Numbers
SD-122 TF Series Effective S/N 177814 including
S/N 177108
SD-160 TF Series Effective S/N 180042
SD-190 TF Series Effective All Serial Numbers
SD-200 TF Series Effective S/N 180684

021402AATMC

CPN 43816586

November 6, 2006

Read and understand this manual before operating or servicing this equipment.
VOE21 1004871h.pdf

TABLE OF CONTENTS
TITLE

PAGE

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
IDENTIFICATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
MACHINE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
ENGINE IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
INSTRUCTION MANUAL STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
MACHINE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
VIBRATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
VIBRATION FREQUENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
OPERATORS STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
GRADEABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
SERVICEABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
ROPS/FOPS/SEAT BELT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
IDENTIFICATION OF MAJOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

SECTION 1 - SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
BE AWARE OF SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
UNDERSTAND SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
SELECTION AND QUALIFICATION OF PERSONNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
ORGANIZATIONAL MEASURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
PRE START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
STOPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
TRANSPORTING, TOWING AND ROADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
WARNING OF SPECIAL DANGERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
HAZARDOUS SUBSTANCE PRECAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
SAFETY RELATED DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
U.S. DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
INTERNATIONAL DECALS WITH INTERPRETATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

SECTION 2 - SYMBOL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

SYMBOL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
INGERSOLL RAND MACHINE SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
INTERNATIONAL ROAD MACHINE SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TABLE OF CONTENTS
TITLE

PAGE

SECTION 3 - OPERATING CONTROLS AND INSTRUMENTS . . . . . . . . . . . . . . . . . . . 4-1

OPERATING CONTROLS AND INSTRUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
ARTICULATION LOCK PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
OPERATING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
IMPACTMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
VIBRATION FREQUENCYCONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
VOLTMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
STEERING WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
ENGINE COOLANT TEMPERATURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
TACHOMETER/HOURMETER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
FUEL GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
HORN BUTTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
ENGINE OIL PRESSURE GAUGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
HYDRAULIC OIL TEMPERATURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
SPEEDOMETER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
IGNITION SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
HIGH/LOW ENGINE SPEED SWITCH (THROTTLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
SPEED RANGE SELECTOR SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
PARKING BRAKE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
PARK BRAKE TEST SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
PROPULSION CONTROL RELEASE PUSHBUTTON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
VIBRATION ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
PROPULSION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
EMERGENCY STOP SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
TILT STEERING RELEASE LEVER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
WORK LIGHT SWITCH (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
AUTO/MANUAL VIBRATION SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
VIBRATION AMPLITUDE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
INSTRUMENT CLUSTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
ALTERNATOR CHARGE INDICATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
LOW OIL PRESSURE INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
AIR FILTER RESTRICTED INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
GRID HEATER INDICATOR (REF. ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
TURN SIGNAL INDICATORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
CHECK ENGINE LIGHT (AMBER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
STOP ENGINE LIGHT (RED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
HYDRAULIC OIL TEMPERATURE INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
BATTERY MASTER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
SUSPENSION SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
FUSE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
FUSE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
FUSE RATINGS/CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
RELAYS AND DIODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

ii

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TABLE OF CONTENTS
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SECTION 4 - OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRE-START CHECKS / VERIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPELLING MACHINE AND OTHER CHECKS/VERIFICATIONS
WHILE ENGINE IS RUNNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY PRECAUTIONS AFTER WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOVEMENT OF MACHINE BETWEEN WORK SITES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOWERING THE OPERATOR PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOWING THE MACHINE - WITHOUT TOW VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BYPASSING THE PROPULSION PUMP AND RELEASING THE BRAKES . . . . . . . . . . . . . . . . .
RESTORING OPERATION OF THE PROPULSION PUMP AND APPLYING THE BRAKE. . . . . .
TOWING THE MACHINE - WITH TOW VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESTORING OPERATION OF THE PROPULSION PUMP AND APPLYING THE BRAKE. . . . . .

5-2
5-3
5-8
5-12
5-16
5-16
5-19
5-21
5-22
5-25
5-26
5-31

SECTION 5- MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
GENERAL MAINTENANCE INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handling Fluids and Oil, Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INITIAL BREAK-IN MAINTENANCE - 50 HOURS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INITIAL BREAK-IN MAINTENANCE - 150 HOURS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE SCHEDULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESS ENGINE COMPARTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROUTINE MAINTENANCE - AS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Air Cleaner Connections and Ducts For Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and Removing the Air Cleaner Primary Element . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Primary Air Cleaner Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Air Cleaner Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning / Washing The Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Loose Bolted Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check All Shock Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 HOUR OR DAILY ROUTINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Engine Coolant Level, Clean Radiator and Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Water from Fuel Filter/Water Separator - SD-116, -122 (155 HP Electronic Engine) &
SD-122, -160 (173 HP Mechanical Engine). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Water from Fuel Filter/Water Separator - SD-116, -122 (155 HP Electronic Engine) . . .
Drain Water from Fuel Filter/Water Separator - SD-190 & SD-200
(205 HP Electronic Tier II Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Water from Fuel Filter/Water Separator - SD-190 & SD-200
(203 HP Electronic Tier III Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Cooling Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Cooling Fan Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lamp (Indicator Light) Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Parking Brake Using The Parking Brake Test Switch . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Condition of Drum and Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Drum Scraper Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-2
5-3
5-3
5-3
5-4
5-9
5-10
5-10
5-10
5-12
5-14
5-16
5-18
5-18
5-18
5-18
5-20
5-21
5-23
5-24
5-25
5-26
5-27
5-27
5-28
5-28
5-29
5-30
5-30
iii

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50 HOUR OR WEEKLY ROUTINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Check Batteries, Cables and Grease Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Check Tire Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Torque Wheel Nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Check Air Cleaner Integrity and Filter Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Check Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Check Eccentric Oil Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Check Wheel Ends Oil Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Check Carrier Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Check Axle Transfer Case Oil Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Check Axle Differential / Brake Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Check Drum Drive (Torque Hub) Oil Level - SD-116, -122, -160, and -190 TF . . . . . . . . . . . . . 5-39
Check Drum Drive (Torque Hub) Oil Level - SD-200 TF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Grease Horizontal / Vertical Swivel Pins - SD-116, -122 & -160 TF. . . . . . . . . . . . . . . . . . . . . . 5-41
Grease Horizontal / Vertical Swivel Pins - SD-190 & -200 TF . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Clean the Carrier Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Grease the Carrier Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
500 HOURS OR SEMI-ANNUAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Grease Steering Cylinder Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Change Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Change Three Hydraulic Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Replace In-Line Fuel Filter - Tier 2 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
Replace In-Line Fuel Filter - Tier 3 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Change Fuel Filter Water Separator Element - SD-116, SD-122 TF
155 HP Electronic Engine, SD-122, SD-160 TF 173 HP Mechanical Engine . . . . . . . . . . . . . . 5-51
Change Fuel Filter SD-116, SD-122 TF 155 HP Electronic Engine, SD-122, SD-160 TF
173 HP Mechanical Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Change Fuel Filter SD-190 and SD-200 TF - 205 HP Tier II Electronic Engine . . . . . . . . . . . . . 5-53
Change Fuel Filter Water Separator Element SD-190 and SD-200 TF Tier III 203 HP Electronic Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Clean Axle Breathers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
Grease the Ratchet Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Check Cooling System Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
1000 HOUR OR ANNUAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-57
Torque the Horizontal Swivel Pin - SD-116, -122 and -160 TF . . . . . . . . . . . . . . . . . . . . . . . . . 5-57
Torque The Vertical Swivel Pin - SD-116, -122 and -160 TF . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Torque the Horizontal Swivel Pin - SD-190 and -200 TF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Torque the Vertical Swivel Pin - SD-190 and -200 TF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Change Axle Wheel Ends Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Change Axle Differential Brake Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Change Axle Transfer Case Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
Change Eccentric Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
Change Carrier Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
Drain and Flush Radiator, Replace Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
Drain and Clean Hydraulic Tank and Three Hydraulic Suction Strainers . . . . . . . . . . . . . . . . . . 5-69
Check Engine Belt and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
Adjust and Set Valve Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
Change Drum Drive (Torque Hub) Oil Level - SD 116, 122, 160 and 190 . . . . . . . . . . . . . . . . . 5-71
Change Drum Drive (Torque Hub) Oil Level - SD 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

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SECTION 6 - TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
FUSE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
FUSE RATINGS/CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
RELAYS AND DIODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
ENGINE WILL NOT START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
ENGINE WILL NOT START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
DIFFICULT STARTING & POOR / IRREGULAR PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . 6-6
ENGINE MAKING EXCESSIVE FUMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
ENGINE OVERHEATS - STOP ENGINE IMMEDIATELY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
LOW ENGINE OIL PRESSURE - RED WARNING LIGHT ILLUMINATES . . . . . . . . . . . . . . . . . . . 6-7
VOLTMETER INDICATES LOW OR NEGATIVE VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
FUSE FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
CONTROL MODULE DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
POWER MUST BE ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
TRACTION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
CAUSE OF FAULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
VARIABLE VIBRATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
CAUSE OF FAULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
AUTO VIBE / IMPACT METER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

SECTION 7- TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
MACHINE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
ENVIRONMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
SD-116 DX/F TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS . . . . . . . . . . . . . . . 7-4
SD-122 D/F/DX TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS . . . . . . . . . . . . . 7-5
SD-160 F/DX TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS . . . . . . . . . . . . . . . 7-6
SD-190DX / 200 F/DX TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS . . . . . . . . 7-7
PHYSICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
MACHINE WEIGHTS, ENGINE DATA, EQUIPMENT DESCRIPTIONS, AND SELECTED
PERFORMANCE DATA FOR THE SD-116 DX/F COMPACTOR (TERRA FIRMA SERIES).. . 7-8
MACHINE WEIGHTS, ENGINE DATA, EQUIPMENT DESCRIPTIONS, AND SELECTED
PERFORMANCE DATA FOR THE SD-122 D/DX COMPACTORS (TERRA FIRMA SERIES). 7-10
MACHINE WEIGHTS, ENGINE DATA, EQUIPMENT DESCRIPTIONS, AND SELECTED
PERFORMANCE DATA FOR THE SD-122F COMPACTOR (TERRA FIRMA SERIES). . . . . . 7-12
MACHINE WEIGHTS, ENGINE DATA, EQUIPMENT DESCRIPTIONS, AND SELECTED
PERFORMANCE DATA FOR THE SD-160DX COMPACTOR (TERRA FIRMA SERIES).. . . . 7-14
MACHINE WEIGHTS, ENGINE DATA, EQUIPMENT DESCRIPTIONS, AND SELECTED
PERFORMANCE DATA FOR THE SD-160F COMPACTOR (TERRA FIRMA SERIES). . . . . . 7-16
MACHINE WEIGHTS, ENGINE DATA, EQUIPMENT DESCRIPTIONS, AND SELECTED
PERFORMANCE DATA FOR THE SD-190DX COMPACTOR (TERRA FIRMA SERIES).. . . . 7-18
MACHINE WEIGHTS, ENGINE DATA, EQUIPMENT DESCRIPTIONS, AND SELECTED
PERFORMANCE DATA FOR THE SD-200DX COMPACTOR (TERRA FIRMA SERIES).. . . . 7-20
MACHINE WEIGHTS, ENGINE DATA, EQUIPMENT DESCRIPTIONS, AND SELECTED
PERFORMANCE DATA FOR THE SD-200F COMPACTOR (TERRA FIRMA SERIES).. . . . . 7-22
MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

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SECTION 8- FUEL AND LUBE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

FUEL AND LUBE SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
LUBRICATION CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
PERIODIC LUBRICATION SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
HAZARDOUS SUBSTANCE PRECAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

SECTION 9 - TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
SAE TORQUE CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
ISO METRIC TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
SAE TORQUE CHART - SD 116/122/160/190/200 TF SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
SAE TORQUE CHART - SD 116/122/160/190/200 TF SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
SAE TORQUE CHART - SD 116/122/160/190/200 TF SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

SECTION 10 - SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Hydraulic Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
APPLICABILITY OF ABOVE-LISTED SCHEMATICS TO SPECIFIC MACHINES. . . . . . . . . . . . . . 10-3
SD-116 Series Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
SD-122 Series Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
SD-160 Series Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
SD-190 Series Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
SD-200 Series Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
ELECTRICAL SCHEMATICS FOR THE SD-116F/DX & SD-122D/F/DX COMPACTORS
W/ELECTRONIC ENGINES (13309711) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
ELECTRICAL SCHEMATICS FOR THE SD-116F/DX, SD-122F/D/D, SD-190DX AND
SD-200F/DX COMPACTORS W/ELECTRONIC ENGINES (13375696) . . . . . . . . . . . . . . . . . . . . . 10-8
ELECTRICAL SCHEMATICS FOR THE SD-122F/D/DX COMPACTORS
W/MECHANICAL ENGINES (13304852) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
ELECTRICAL SCHEMATICS FOR THE SD-122F/D/DX & SD160F/DX COMPACTORS
W/MECHANICAL ENGINES (13375704) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
HYDRAULIC SCHEMATICS FOR THE SD-116F/DX COMPACTORS (13238902) . . . . . . . . . . . . 10-17
HYDRAULIC SCHEMATICS FOR THE SD-116F/DX &
SD-122F/D/DX COMPACTORS (13463336) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19
HYDRAULIC SCHEMATICS FOR THE SD-116F/DX &
SD-122F/D/DX COMPACTORS (13375670) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
HYDRAULIC SCHEMATIC FOR THE SD-160F/DX COMPACTORS (13365374). . . . . . . . . . . . . . 10-24
HYDRAULIC SCHEMATIC FOR THE SD-190DX AND SD-200F/DX COMPACTORS (13414289) 10-25

vi

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TABLE OF CONTENTS
TITLE

PAGE

SECTION 11 - RECOMMENDED SPARE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
SD-116TF SERIES RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
SD-122TF SERIES RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
SD-160TF SERIES RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
SD-190TF SERIES RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22
SD-200TF SERIES RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-28
RECOMMENDED LUBRICANTS FOR ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-34

WORD INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

vii

INTRODUCTION

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION

INTRODUCTION
OVERVIEW
CONGRATULATIONS! You have just acquired an Ingersoll Rand compactor, an applicationdesigned product built with your needs in mind.
The primary purpose of this manual is to provide the operator and site maintenance personnel
with knowledge of the fundamental rules and criteria to be followed for the on-site use and
maintenance of the following Terra Firma series compactors.

SD-116 DX

SD-116 F

SD-122 D

SD-122 DX

SD-122 F

SD-160 DX

SD-160 F

SD-190 DX

SD-200 DX

SD-200 F

This instruction manual must have been read and fully understood by the operator before
operating the machine. The instruction manual consists of

INTRODUCTION

SECTION 1 - SAFETY

SECTION 2 - SYMBOL IDENTIFICATION

SECTION 3 - CONTROLS AND INSTRUMENTS

SECTION 4 - OPERATING INSTRUCTIONS

SECTION 5 - MAINTENANCE INSTRUCTIONS

SECTION 6 - TROUBLESHOOTING

SECTION 7 - TECHNICAL SPECIFICATIONS

SECTION 8 - FUEL AND LUBRICATION SPECIFICATIONS

SECTION 9 - TORQUE SPECIFICATIONS

SECTION 10 - SCHEMATICS

SECTION 11 - RECOMMENDED SPARE PARTS LISTS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION
Always keep the Operation and Maintenance Manual on the machine and within reach of the
operating position.
If any part of this manual cannot be understood, contact your supervisor or local Ingersoll
Rand Distributor. This is an essential condition for working safely with this machine.
The correct machine operation, use and regular maintenance are also essential elements to
provide the highest performance and safety.
The present manual is accompanied with an engine instruction manual. You are therefore
advised to follow the operation and maintenance instructions as specified in both the engine
and the machine instruction manuals.
Some illustrations in this manual may show machines with optional equipment installed. This
optional equipment maybe purchased from your local Ingersoll Rand Road Machinery
Equipment Distributor.
Each manual is reviewed and revised regularly to include all necessary changes. Ingersoll
Rand reserves the right to modify or make changes within a specific model group without
notice, and without incurring any liability to retrofit machines previously shipped from the
factory. Contact your Ingersoll Rand Road Machinery Equipment Distributor for non-routine
maintenance that is not covered in this manual.

IDENTIFICATION DATA
An exact description of the model type and serial number of your machine will facilitate fast
and efficient response from our parts and service support operations.
Always provide the model of your machine and it's serial number when you contact the local
Ingersoll Rand service or parts office.
We advise you to enter your machine data in the following lines to maintain machine and
engine information:
Model............................
Serial No..................................
Year of manufacture..............
Engine Serial No. and type of engine..............................

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION
MACHINE IDENTIFICATION
The machine identification plate (1, Figure 1) is located on the forward left side of the rear
frame.

Figure 1

ENGINE IDENTIFICATION
The Cummins engine number can be found on the engine data plate (1, Figure 2).

Figure 2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION
INSTRUCTION MANUAL STORAGE
A storage pouch (1, Figure 3) provides space for the machine manuals. The manuals are
located to the right side of the operators seat and provides space for the operation and
Maintenance Manual.

Figure 3

GENERAL INFORMATION
All safety rules in Section 1 must be observed.
If further information is required concerning the recommended use on soil applications,
contact your local Ingersoll Rand Distributor.
Ingersoll Rand Construction Technologies
Road Development Division
312 Ingersoll Drive
Shippensburg, PA 17257 USA
Tel:717-532-9181
Fax:717-530-3402 (Service and Warranty)
717-530-3403 (Customer Service Parts)
Ingersoll Rand reserves the right to make any changes or modifications without prior notice
and without incurring any liability to retrofit machines previously shipped from the factory.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION
MACHINE DESCRIPTION
The SD 116, 122, 160, 190, and 200 TF Series of single-drum vibratory roller soil compactors
are powered by a Cummins diesel engine driving three hydraulic pumps. One pump powers
the vibration drive motor, a second pump powers the steering control valve and cylinders and
a third pump powers the drum and differential/wheel propulsion systems. Direction and speed
are controlled by a propulsion control lever, engine idle speed selector switch and a compactor
speed selector switch.
The compactor uses the positioning of the propulsion lever to the S, stop position, as an
operating brake. An independent spring applied hydraulically released drum drive brake and
an independent spring applied hydraulically released axle differential drive brake serve as a
unit as a parking brake.
Standard equipment includes an Emergency Stop Push/Pull Control to shut down the engine
and apply the mechanical brake/s in an emergency situation. In addition dual machine speed
range capability and dual engine speed (rpm) capability are included.
ROPS Rollover Protection Structure, FOPS Falling Objects Protection Structure plus a seat
belt and several additional standard items and numerous optional features are availabe.l
For a complete listing of currently supplied / available standard and option features contact
your nearest Ingersol Rand distributor.

ENGINE
The SD-116 TF and SD 122 TF series compactors are powered via a 156 horsepower
electronic Tier II fuel injected Cummins diesel engine. An optional 173 horsepower mechanical
engine, standard on the SD 160 TF is available for the SD 122. SD 190 and 200 models prior
to Serial Number 185573 are powered via a 205 horsepower electronic Tier II fuel injected
Cummins diesel engine. SD 190 and 200 models effective with Serial Number 185573 are
powered by a 203 horsepower electronic turbocharged Tier III Cummins diesel engine.
The 156 horsepower water cooled engine includes a long screw on cannister style fuel water
separator with screw style drain, an in line fuel filter, and a second fuel filter with replaceable
element.
The 173 horsepower water cooled engine includes a short screw on cannister style fuel filter,
an in line fuel filter, and a second fuel filter with replaceable element.
Each engine includes a dry type two stage air cleaner which signals a operator console
mounted air filter restrictor indicator light whenever the air filtration system needs attention.
Unless this light is illuminated maintenance on the air cleaner system is not recommended.
The 205 horsepower water cooled Tier II engine includes a long screw-on cannister style fuel
water separator with a lift tab drain, an in line fuel filter, and a second fuel filter with replaceable
element.
The 203 horsepower water cooled Tier III engine includes a long screw-on cannister style fuel/
water separator with a lift tab drain and a primary fuel filter with a replaceable element. No inline fuel filter is required.
Electric start and belt driven alternator charging are standard. Engine shutdown is by a key
operated ignition switch or the emergency push/pull control.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION
Refer to the Cummins Engine Operation and Maintenance Manual and the Engine Parts
Manual supplied with the compactor for additional engine operating and maintenance
procedures. Note: Electronic and Mechanical Engines have separate Operation and
Maintenance Manuals and separate Engine Parts Manuals.

MAIN FRAME
The SD TF series compactors include a rear frame assembly and a front frame assembly
connected by an articulation pin and an oscillation pin. The rear frame assembly includes a
frame weldment, hydraulic tank assembly, fuel tank, battery box plus the control components
the engine and hydraulic drive components except for the drum drive and eccentric drive. The
front frame assembly includes the drum, drum support and drive components plus the
eccentric components and eccentric hydraulic drive motor.

DRUM
Drums available with these machines include smooth or footed plus optional scrapers for
each. Vibration is supplied to the drum by an eccentric assembly mounted internally and
powered by an hydraulic motor with amplitude and frequency of vibration controlled by the
operator.

CONTROLS
All operator controls, gauges and indicator lights are located for operator convenience and
comfort.
The machine propulsion direction, speed and braking controls plus vibration On/Off control
and emergency stop push/pull control are located to the right of the operator.
The control console includes the following controls supplied as standard or optional equipment
(dependent on model). The controls and indicator lights include: vibration frequency control,
engine coolant temperature gauge, tachometer, hourmeter, engine speed selector switch,
engine speed range selector switch, parking brake on/off switch, parking brake test switch, tilt
steering, work light on/off switch, and a vibration amplitude selector switch.
Other lights include air filter restrictor indicator light, alternator (not) charging indicator light,
low oil pressure indicator light stop engine indicator light (electronic engines only) and a check
engine light (electronic engine only) plus the battery master switch located on the battery box.
Pre-programmed controls for the traction, frequency and auto vibration systems are available.
Refer to Section 3 of this manual for a complete description of the controls and indicator lights.

VIBRATION SYSTEM
he vibration system consists of an eccentric mounted in the drum and powered by an hydraulic
motor. This system is has dual amplitude capability, is time proven and reliable. Selection of
high or low is by the operator pressing a selector switch on the console. High amplitude is
recommended for thick lift compaction, low amplitude for thinner lifts and sensitive compaction
areas.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION
VIBRATION FREQUENCY
Drum vibration frequencies available to the operator includes a range of five frequencies when
in the hi amplitude condition and a range of five frequencies when in the low amplitude
condition. They are selected by a five position rotary selector switch on the console.
Frequency ranges available for the SD TF Series Compactors is identified in the machine
specifications in Section 7, Techical Specifications. A dual range feature is also available
controlled by a two position switch.

OPERATORS STATION
The operators station is designed for convenience, ease of control, comfort and safety while
providing maximum visibility to the work area. The operators station is isolated from vibration
by four independent vibration isolators and can be equipped with several available options.
The operators station/cab can be tilted forward for maintenance by a jack assembly supplied
with the machine.

GRADEABILITY
Superior gradeability of this machine is the result of A powerful torque-balanced hydrostatic
propulsion system which includes dual machine speed range capability and use of the High
engine rpm selection. Low rpm selection is for idling only. The low machine speed range is
recommended for compacting and the high speed range for traveling.

BRAKES
The standard mechanical braking components located in the drum drive motor assembly and
the axle assembly are designed for use as a parking brake/ emergency brake. The mechanical
brake/s are spring applied and hydraulically released. Loss of engine power for any reason or
loss of hydraulic pressure to the brake circuit will allow the mechanical brakes The positioning
of the propulsion control lever the S (stop) position acts as a dynamic (operating brake). to
apply.
Refer to Section 5 of this manual for additional information.

SERVICEABILITY
Machine maintenance and service, as described in Section 5 of this manual, will require
raising of the spring loaded hood for access to the engine, air cleaner, oil filter, fuel filters and
related service items. Tilting of the operators platform / cab will be necessary for other
particular items.
The battery, tilting jack, and control/s are located in the battery box behind the steps on the left
side of the machine. Removal of two bolts and lifting on the front panel of the battery box will
allow the front panel and attached steps to be pivoted down to the ground allowing easy
access.
It is recommended the Maintenance Schedule located in Section 5 of this manual be followed.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION
ROPS/FOPS/SEAT BELT
All Ingersoll Rand SD-TF Series compactors are supplied with a ROPS (Rollover Protection
Structure), FOPS (Falling Objects Protection Structure) and seat belt.
Use of the seat belt with the above will lessen the possibility of serious injury or death in the
event of a rollover.

WARNING

Your life may be endangered if the following are not complied with:
DO NOT operate this machine if the Rollover Protection Structure (ROPS)
or Falling Objects Protection Structure (FOPS) is structurally damaged,
shows cracks, is not properly secured as originally installed, or has been
involved in a rollover.
DO NOT repair, modify, drill, weld on or add attachments to the ROPS/
FOPS unless authorized in writing by the manufacturer.
DO NOT operate the machine unless the seat belt conforming to SAE and/
or ASAE standards is fastened.
Contact your dealer for complete inspection requirements and
maintenance instructions.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION
IDENTIFICATION OF MAJOR COMPONENTS
Figure 4

10

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

INTRODUCTION
Table 1:
1.

Engine and Hydraulic Pumps Assembly

2.

ROPS/FOPS
See WARNING on Page 7

3.

Operator Control Console

4.

Articulation Pin

5.

Universal Drum Scraper

6.

Drum - Smooth / Padfoot

7.

Drum Drive and Brake

8.

Hydraulic Tank

9.

Propulsion /Speed /Vibration Control

10.

Fuel Tank Fill Point

11.

Lifting Lug

12.

Axle and Brake Assembly

13.

Batteries / Jack / Controls

14.

Batteries Master Switch

15.

Isolators

16.

Eccentric Drive

17.

Emergency Stop Switch

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11

INTRODUCTION

12

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 1 - SAFETY

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-1

SECTION 1

SAFETY

SAFETY
BE AWARE OF SAFETY INFORMATION
This is the Safety Alert Symbol. It is used to alert you to potential personal injury hazards. Obey
all safety messages that follow this symbol to avoid possible injury or death.
Follow recommended precautions and safe operating practices.

UNDERSTAND SIGNAL WORDS

A signal word - DANGER, WARNING, or CAUTION - is used with the safety-alert symbol.
DANGER identifies the most serious hazard.
DANGER, WARNING, or CAUTION safety labels are located near specific hazards.
NOTICE labels are for general information.

SAFETY ALERT SYMBOL

DANGER

RED BACKGROUND
DANGER indicates an imminently hazardous situation which if not
avoided, will result in death or serious injury.

WARNING

ORANGE BACKGROUND
WARNING indicates a POTENTIALLY hazardous situation which if not
avoided, COULD result in death or serious injury.

1-2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

CAUTION

YELLOW BACKGROUND
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.

YELLOW BACKGROUND
CAUTION used without the Safety Alert Symbol indicates a potentially
hazardous situation which, if not avoided, may result in property damage.

NOTICE
BLUE BACKGROUND
NOTICE is used to notify people of installation, operation, or maintenance
information which is important but not hazard related.

OVERVIEW
BEFORE YOU OPERATE, MAINTAIN, OR IN ANY OTHER WAY USE THIS COMPACTOR:
READ and STUDY this manual. KNOW how to safely use the compactors controls and what
you must do for safe maintenance.
ALWAYS wear or use the proper safety items required for your personal protection.
If you have ANY QUESTIONS about the safe use or maintenance of this compactor, ASK
YOUR SUPERVISOR OR CONTACT ANY Ingersoll Rand DISTRIBUTOR. NEVER GUESSALWAYS CHECK!
NOTE: Refers to special information on the efficient use of the machine.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-3

SECTION 1

SAFETY

GENERAL
Ingersoll Rand cannot ensure for all possible circumstances that might lead up to a potential
hazard. Therefore, the combination of warnings listed in this manual and those placed on the
machine itself are not intended to be all inclusive.
Operators and maintenance personnel must be alert to recognize and avoid potential hazards.
They should also have comprehensive training, required skills and necessary tools to properly
perform their functions.
The machine was built in accordance with state-of-the-art standards and recognized safety
rules. Nevertheless, its misuse may constitute a risk to life and limb of the user or of third
parties, and may cause damage to the machine or other material property.
The machine must be used in accordance with its designated use as described in the
operating manual. The machine must only be operated by safety-conscious persons who are
fully aware of the risks involved in operating the machine. Any functional disorders, especially
those affecting the safety of the machine, must be corrected immediately.
The machine is designed exclusively for the compaction of soil. Use of the machine for
purposes other than that mentioned (such as for towing other vehicles/equipment) is
considered contrary to its designated use. The manufacturer/supplier cannot be held liable for
any damage resulting from such use. The risk of such misuse lies entirely with the user.
Operating the machine within the limits of its designated use also involves compliance with the
inspection and maintenance directives contained in the operating manual.

SELECTION AND QUALIFICATION OF PERSONNEL

Work on and with the machine must be performed by qualified personnel only. Statutory
minimum age limits must be observed.
Individual responsibilities of the personnel responsible for operation, setup, maintenance and
repair of the machine should be stated clearly.
Define the machine operators responsibilities - also with regard to observing traffic regulations
- the operator should have the authority to refuse instructions by third parties that are contrary
to safety.
Do not allow persons being trained or instructed in the operation or maintenance of the
machine to work without permanent supervision by an experienced person.
Work on the electrical system and equipment of the machine must be done only by a skilled
electrician or by instructed persons under the supervision and guidance of a skilled electrician
and must be in accordance with electrical engineering rules and regulations.
Work on the chassis, brake, hydraulic and steering systems must be performed by skilled
personnel with special knowledge and training for such work.

1-4

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

ORGANIZATIONAL MEASURES
STOW manuals in the manual pouch provided on the machine. Manuals must always be
available at the site where the machine is used.
OBSERVE AND INSTRUCT the user in all other generally applicable legal and mandatory
regulations relevant to accident prevention and environmental protection. These compulsory
regulations may also deal with the handling of hazardous substances, issuing and/or wearing
of personal protective equipment, and traffic regulations.
SUPPLEMENT operating instructions with detailed working instructions pertaining to the
specific work location.
ALWAYS be sure that persons entrusted with work on the machine have read the operating
instructions and in particular the chapter on safety before beginning work. Reading the
instructions after work has begun is too late. This is especially important for persons who work
only occasionally on the machine, e.g. during set up or maintenance.
MAKE CERTAIN personnel are working in compliance with the operating instructions and are
alert to risks and safety factors.
ALWAYS tie back or otherwise secure long hair, wear close-fitting garments and avoid
wearing jewelry such as rings. Injury may result from clothing, hair, or jewelry being caught up
in the machinery.
USE protective equipment wherever required by the circumstances or by law.
OBSERVE all safety instructions and warnings attached to the machine.
BE SURE all safety instructions and warnings attached to the machine are complete and
perfectly legible.
STOP the machine immediately in the event of any malfunction. REPORT the malfunction to
the proper authority/person.
NEVER provide service or maintenance to the machine unless the drum and wheels are
adequately chocked, articulation lock bar/pin is in locked position, and parking brake is
applied.
NEVER make any modifications to the machine which might affect safety without the
manufacturers approval. This applies to the installation and adjustment of safety devices and
valves as well as to welding work on load bearing elements.
ALWAYS ADHERE to prescribed intervals or those specified in the operating instructions for
routine checks and inspections.

PRE START INSPECTION

INSPECT your compactor daily. Ensure that the routine maintenance and lubrication are being
dutifully performed. Have any malfunctioning, broken, or missing parts repaired or replaced
before use. Refer to the Maintenance Schedule located in Section 5 of this manual.
VERIFY that all instruction and safety labels are in place and readable. These are as important
as any other equipment on the compactor. Refer to the decal location drawing in Section 1 in
this manual.
NEVER fill the fuel tank with the engine running, while near an open flame, or while smoking.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-5

SECTION 1

SAFETY

ALWAYS wipe up any spilled fuel.

CHECK for WARNING tags placed on the compactor. DO NOT operate the compactor until
repairs have been made and the WARNING tags have been removed by authorized
personnel.
Check the seat belt regularly for wear or damage. Inspect belt hardware and fabric. replace if
hardware is damaged or if strap is nicked, frayed or loose stitching is found. Check that
mounting hardware is tight.
CLEAN any foreign material from the operators platform to reduce the danger of slipping.
KNOW the location of the Emergency Shut-Down Control if compactor is so equipped.
ALWAYS know the capabilities and limitations of your equipment-speed, gradeability,
steering, and braking.
BE AWARE of the dimensions of your compactor-height and weight-as well as your
transporter dimensions and weight.
CHECK for any conditions that could be dangerous-holes, banks, underground culverts,
manhole covers, water meter pits, curb and/or street boxes.

SAFETY INSTRUCTIONS
AVOID any operational mode that might sacrifice safety.
TAKE all necessary precautions to ensure that the machine is used only when in a safe and
reliable condition.
OPERATE the machine only if all protective and safety oriented devices, such as removable
safety devices, emergency shut off equipment, soundproofing elements and exhausts, are in
place and fully functional.
START the machine from the drivers seat only and always wear the seat belt.
WATCH the indicators during start up and shutdown procedures in accordance with the
operating instructions.
MAKE SURE no one is at danger or risk before starting up or setting the machine in motion.
CHECK that braking, steering, signalling and lighting systems are fully functional before
starting work or travelling with the machine.
CHECK that accessories have been safely stowed away before setting the machine in motion.
OBSERVE the valid traffic regulations when traveling on public roads and ways and MAKE
SURE the machine is in a condition compatible with these regulations.
ALWAYS SWITCH ON the lighting system in conditions of poor visibility and after dark.
MAKE SURE there is sufficient clearance when crossing underpasses, bridges and tunnels or
when passing under overhead lines.
ALWAYS KEEP at a distance from the edges of building pits and slopes.
AVOID any operation that might be a risk to machine stability.
NEVER CHANGE to a lower gear on a slope; always change before reaching it. On sloping
terrain, always adapt your travelling speed to the prevailing ground conditions.

1-6

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

ALWAYS SECURE the machine against inadvertent movement and unauthorized use before
leaving the drivers seat.

Starting
ALWAYS USE hand rails and steps (if equipped) to get on and off the compactor.
ALWAYS MAINTAIN a three-point contact when climbing onto or off of compactor. Refer to
(Figure 1-1).

Figure 1-1

READ and FOLLOW ALL instruction decals.

ALWAYS be seated with the seat belt on when operating the machine.
BEFORE starting the engine, ENSURE that the propulsion (travel) control is in the STOP
position.
BEFORE starting the engine, ENSURE that the parking brake control is in the Applied
position.
START the engine from the operators position only.

WARNING

Never jump start the compactor directly to the starter or starter solenoid.
Severe injury or death could result from the compactor lurching forward
or backward and running over the person/s attempting to jump start the
compactor. Normal safety devices are bypassed when jump starting
directly to the starter or starter solenoid.
AVOID personnel injury by making sure the compactor does not touch the other machine while
it is being jump started.
NEVER jump start a frozen battery, as it will explode. While charging, lead acid batteries
generate explosive gases.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-7

SECTION 1

SAFETY

KEEP SPARKS, flames and lighted smoking materials away from batteries. While charging,
lead acid batteries generate explosive gases.
ALWAYS wear safety glasses when working on or near batteries.
PROCEED as follows when jump starting the compactor.

Connect the Positive (+) terminal of the booster battery to the Positive (+) terminal of
the discharged battery

Connect the Negative (-) terminal of the booster battery to the best ground point of
the compactor away from the battery.

Follow all recommended engine starting procedures.

Remove the jumper cables in the reverse order of their connection as soon as the
engine has started.

Operating
ALWAYS make sure that no person or obstruction is in your line of travel before starting the
compactor in motion.
NEVER CLIMB onto or off of the compactor while it is in motion.
ALWAYS remain seated with the seat belt on when operating the compactor whether
compacting, traveling, or loading/unloading.
USE EXTREME CAUTION and be very observant when operating in close quarters or
congested areas.
NEVER carry passengers.
CLOSE all sound baffles during operation.
KNOW the area in which you are working. Familiarize yourself with work site obstructions and
any other potential hazards in the area.
KNOW and USE the hand signals required for particular jobs and know who has the
responsibility for signaling.
DO NOT work in the vicinity of overhanging banks or on grades that could cause the
compactor to slide or roll over.
AVOID side hill travel. ALWAYS operate up and down slopes. ALWAYS keep the propulsion
(travel) control lever in low speed range close to the STOP position when climbing or
descending hills.
NEVER allow anyone to stand within the compactors articulation area when the engine is
running.
USE the rear window or the right hand window as an emergency exit in case of a rollover of a
machine with a factory installed cab if the cab access door is cannot be opened.
ALWAYS LOOK in all directions BEFORE changing your direction of travel.
DO NOT attempt to control compactor travel speed with the throttle control. When operating
the compactor maintain the engine speed at full Operating rpm.

1-8

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

DO NOT tow or push the compactor except as explained in SECTION 4 of this manual.
DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES
CAN KILL.

Stopping
ALWAYS park the compactor on solid level ground. If this is not possible, always park the
compactor at a right angle to the slope and chock the drum and wheels.
AVOID leaving the operators platform with the engine running. ALWAYS move the propulsion
(travel) control to STOP, apply the parking brake, install the articulation lock bar/lock pin,
position the throttle control to idle rpm, pull the fuel shut-off control (if so equipped), turn
ignition switch to OFF, and lock all lockable compartments.
USE proper flags, barriers, and warning devices, especially when parking in areas of heavy
traffic.

Maintenance
In any work concerning the operation, conversion or adjustment of the machine and its safety
oriented devices or any work related to maintenance, inspection and repair, always observe
the start up and shutdown procedures set out in the operating instructions and the information
on maintenance work.
ENSURE that the maintenance area is adequately secured.
If the machine is completely shut down for maintenance and repair work, it must be secured
against inadvertent starting by:

locking the principal control elements and removing the ignition key and/or

attaching a warning sign to the ignition or main switch

CARRY OUT maintenance and repair work only if the machine is positioned on stable and
level ground and has been secured against inadvertent movement and buckling.
USE CARE when attaching and securing lifting tackle to individual parts and large assemblies
being moved for replacement purposes to avoid the risk of accidents. USE lifting gear that is
in perfect condition and with adequate lifting capacity. NEVER work or stand under suspended
loads.
ALWAYS USE the correct tools and workshop equipment when performing maintenance to
the machine.
ALWAYS USE specially designed or otherwise safety oriented ladders and working platforms
when doing overhead assembly work. Never use machine parts as a climbing aid.
KEEP all handles, steps, handrails, platforms, landings and ladders free from mud, dirt, snow
and ice.
CLEAN the machine, especially connections and threaded unions, of any traces of oil, fuel or
preservatives before carrying out maintenance/repair. NEVER use aggressive detergents.
Use lint free cleaning rags.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-9

SECTION 1

SAFETY

COVER OR TAPE all openings which - for safety and functional reasons - must be protected
against water, steam or detergent penetration before cleaning the machine with water, steam
jet (high pressure cleaning) or detergents. Special care must be taken with electric motors and
switch gear cabinets.
ENSURE during cleaning of the machine that temperature sensors do not come into contact
with hot cleaning agents.
REMOVE all covers and tapes applied for that purpose after cleaning machine.
EXAMINE all fuel, lubricant, and hydraulic fluid lines for leaks, loose connections, chafe marks
and damage after cleaning.
REPAIR or REPLACE defective parts immediately.
TIGHTEN any screwed connections that have been loosened during maintenance and repair.
REPLACE any safety devices removed for setup, maintenance or repair purposes and
checked immediately upon completion of the maintenance and repair work.
ENSURE that all consumables and replaced parts are disposed of safely and with minimum
environmental impact.
AVOID, whenever possible, servicing, cleaning, or examining the compactor with the engine
running.
AVOID, whenever possible, servicing or providing maintenance to the compactor unless the
drum and wheels are adequately chocked, the articulation lock bar/lock pin is in the locked
position, and parking brake is applied.
NEVER fill the fuel tank with the engine running, while near an open flame, or while smoking.
ALWAYS wipe up any spilled fuel.
DO NOT alter the engine governor settings from those indicated in the engine manual and the
engine option plate.
ALWAYS replace damaged or lost decals. Refer to the parts manual for the proper location
and part number for all decals.
ENSURE the safe operation, optimum performance and safety of your warranty by using only
genuine Ingersoll Rand replacement parts.
DISCONNECT the battery cables when working on the electrical system or when welding on
the compactor.
BE SURE the battery area is well ventilated (clear of fumes) should it be necessary to connect
a jump battery or battery charger. Fumes from the battery can ignite by a spark and explode.
BE SURE the battery charger is Off when making the connections if battery charging is
required.
USE only original fuses with the specified current rating. Switch off the machine immediately
if trouble occurs in the electrical system.
WORK on the electrical system or equipment may only be carried out by a skilled electrician
or by specially instructed personnel under the control and supervision of an electrician and in
accordance with the applicable electrical engineering.

1-10

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

CUT off the power supply to parts of the machine on which inspection, maintenance and repair
work is to be carried out.
CHECK the de-energized parts for the presence of power and ground or short circuit them in
addition to insulating adjacent live parts and elements before starting work.
INSPECT the electrical equipment of machines at regular intervals. Defects such as loose
connections or scorched cables must be rectified immediately.
DO NOT weld, flame cut or peform any grinding operations on the machine unless expressly
authorized as there may be a risk of explosion and fire.
CLEAN the machine and its surroundings from dust and other flammable substances and
make sure that the premises are adequately ventilated (risk of explosion) before beginning
welding, flame cutting and grinding operations.
INSPECT hydraulic hoses at regular intervals and immediately replace if they show signs of
chafing, cracking, brittleness, deformation, blistering, leakage, fitting separation, corrosion or
other damage which may affect their function or strength.
DO NOT work on hydraulic lines while the engine is running and the system is under pressure.
The hydraulic fluid remains pressurized long after the engine has stopped.
DO NOT work on any hydraulic hose or fitting until the pressure has been properly relieved.
WAIT for fluid to cool down before disconnecting. Hot hydraulic fluid will cause severe burns.
NEVER use your hands to check for leaks when inspecting an hydraulic system. Use a piece
of cardboard and always wear gloves and safety glasses.
GET immediate attention if fluid has been injected under your skin. Fluid penetration from a
pin hole leak can cause severe injury or death.
ENSURE hydraulic lines are laid and fitted properly. Ensure that no connections are
interchanged. The fittings, lengths and quality of the hoses must comply with the technical
requirements.
OBSERVE the product related safety regulations when handling oil, grease and other
chemical substances. Be careful when handling hot consumables (risk of burning or scalding).

TRANSPORTING, TOWING AND ROADING

USE only appropriate means of transport and lifting gear of adequate capacity.
ENTRUST to experienced persons only the fastening of loads and the instructing of crane
operators. The personnel giving the instructions must be within sight or sound of the operator.
DO NOT attempt to load the compactor on the transporters without knowledge and experience
with the operation of the compactor.
ALWAYS use a ramp when loading the compactor on the transporter. Be sure ramps are of
adequate strength, low angle, and proper height and width.
USE proper chock blocks in front and rear of the wheels of the transporter when loading the
compactor.
ENSURE the trailer is on level ground and approach the transporter loading ramps squarely
to make sure the compactor does not drop off the side of the ramp.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-11

SECTION 1

SAFETY

KEEP the transporter deck clean of clay, oil, mud, ice, frost and other material that can
become slippery.
USE proper chock blocks on the front of the drum and rear of the wheels once loaded onto the
transporter.
SHUT the engine OFF, apply the parking brake, and lock all lockable compartments.
ENSURE the articulation lock bar/lock pin is secured in the locked position before transporting
the compactor.
KNOW the overall height of the compactor and hauling vehicle. Observe height and weight
regulations and at overhead objects be sure you can safely pass beneath them.
Refer to Section 4 - OPERATING INSTRUCTIONS for proper brake release and towing
procedures.
OBEY all traffic regulations and be sure that the proper clearance flags, lights, and warning
signs, including the Slow Moving Vehicle emblem, are properly displayed when moving the
compactor on public access roads.
KNOW your approximate stopping distance at any given speed.
NEVER turn corners at excessive speeds. Look in all directions before reversing your direction
of travel.
POSITION the compactor on the transporter or hauling vehicle centered from side to side and
apply the brake.
REFER to Section 4 of this manual for proper towing instructions.

WARNING OF SPECIAL DANGERS

When working with the machine, maintain a safe distance from overhead electric lines. If work
is to be carried out close to overhead lines, the working equipment must be kept well away
from them. CAUTION! DANGER! Check out the prescribed safety distances.

WARNING

If your machine comes in contact with a live wire:

Do not touch any part of the machine.
Warn others against approaching and touching the machine.
Have the live wire de-energized.
Do not leave the machine until the damaged line has been safely deenergized.
OPERATE internal combustion engines and fuel operated heating systems only in adequately
ventilated premises. Before starting the machine in enclosed premises, make sure that there
is sufficient ventilation.

1-12

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

HAZARDOUS SUBSTANCE PRECAUTION

The following information is provided to assist the owners and operators of Ingersoll Rand
Road Machinery Equipment. Further information may be obtained by contacting your Ingersoll
Rand Road Machinery Equipment Distributor.
The following substances are contained in this machine and may be hazardous to health if
exposed to or used incorrectly.

Table 1:
SUBSTANCE

PRECAUTION

Antifreeze (Water-Cooled Engine)

Avoid ingestion, skin contact and breathing fumes.

Hydraulic Oil

Avoid ingestion, skin contact and breathing fumes.

Engine Lubricating Oil

Avoid ingestion, skin contact and breathing fumes

Preservative Grease

Avoid ingestion, skin contact and breathing fumes

Rust Preventative

Avoid ingestion, skin contact and breathing fumes

Engine Fuel

Avoid ingestion, skin contact and breathing fumes

Battery Electrolyte

Avoid ingestion, skin contact and breathing fumes

SAE Gear Oil

Avoid ingestion, skin contact and breathing fumes

The following will be produced during the operation of this machine and may be hazardous to
health.

Table 2:
SUBSTANCE

PRECAUTION

Engine Exhaust Fumes

Avoid breathing and buildup of fumes in confined

spaces

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-13

SECTION 1

SAFETY

SAFETY RELATED DECALS

Table 3:

1-14

REF
NO.

DECAL

NO
LOCATION
REQD

WARNING: Do Not Sit On Rail

Both Sides of Railing

WARNING: Crushing Hazard

Both Sides of Drum Frame

WARNING: Rollover

Left Side Console

WARNING: Improper Operation

Both Sides of Cowling

WARNING: Hot Pressurized Fluid 2

Left Side of Frame

WARNING: Rotating Fan Blade

Top of Cowling Near Radiator Cap

Checklist

ROPS Support

WARNING:Use Of Ether

Shroud or Air Cleaner

WARNING: Towing Tag OPTIONAL BRAKE RELEASE

VALVE ONLY

Tow Valve in Battery Box OPTIONAL BRAKE RELEASE

VALVE ONLY

10

WARNING: Runaway Machine

Above Hand Pump In Batt Box

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

U.S. Decals
1. Do Not Sit On Rail

2. Crush Area

3. Rollover

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-15

SECTION 1

SAFETY

4. Improper Operation

5. Hot Pressurized Fluid

WARN IN G
Hot pressurized fluid.
Can cause severe
burns.
Do not open radiator
while hot.
59246660

6.Rotating Fan Blade

WARNING

Rotating fan blade.

Can cause severe
injury.
Do not operate with
guard removed.
UPI

1-16

59051151

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

7. Checklist

PRE-STARTING
Hoses, Safety Shrouds
Muffler, Engine
Railings, Fittings - INSPECT FOR DAMAGE
Fluid Levels - CHECK
DO NOT OPERATE FAULTY EQUIPMENT

STARTING
CONSULT OPERATOR'S INSTRUCTION MANUAL SEE YOUR SUPERVISOR.
Propulsion Control Lever - CHECK IN STOP POSITION
Engine Speed - LOW IDLE
N/MIN

P
STOP

Parking Brake - APPLY TO ALLOW ENGINE STARTING

Emergency Stop Switch - RESET =
Work Area - CLEAR
Ignition Switch- ON =

STOP

- BRAKE LIGHT - VERIFY ON

- START =

(30 seconds MAX.)

NOT E:
O p er ato r m u st b e s e a t e d
w h i l e star ti n g en g i n e .

OPERATING
Articulation Lock Pin - REMOVE AND STOW
Seat Belt - FASTEN
Engine Speed - HIGH (Operating) IDLE
N/MIN

NOTE:
Te s t bra k e s d a i l y .
(Proc e dure i n m a n u a l )

Parking Brake - RELEASE =

Propulsion Control Lever: - Move SLOWLY:

F
- Move to STOP for
NORMAL BRAKING

STOP

NOTE:
Engine will s top w i t h i n f i v e
s e c onds with ope ra t o r o f f
s e a t.
R

Vibration Control - ENGAGE ONLY WHEN IN MOTION

AUTO

MAN

Select Vibration modes:

or

Vibration Frequency - Select required Frequency

Operation:
Operating -

STAY SEATED
- ALLOW NO PASSENGERS
- ALLOW NO BYSTANDERS

Downhill and Uphill Travel - GO SLOWLY

SHUTDOWN
Machine: - ON LEVEL SURFACE AND PROPULSION
CONTROL LEVER IN STOP POSITION.
Water / Emulsion Spray Switch - OFF =
Vibration Mode Selector - OFF =

Parking Brake - APPLY

Engine Speed - LOW IDLE (For 3-4 mins.)

N/MIN

Ignition Switch - OFF =

STOP

STOP

Note :
Dismo u n tin g ma c h in e wit h
e n g in e ru n n in g is p e r m is s ib le .
Fo llo w th e ste p s f o r s h u t d o wn
e xce p t d o n o t swit c h ig n it io n
o ff. Pa rkin g b ra ke m u s t b e
a p p lie d o r e n g in e will s h u t o f f .

TRANSPORT
Hauling:
Articulation Lock Bar - LOCK
Machine - CHOCK
- TIE DOWN SECURELY TO TRAILER
Towing:
DO NOT TOW UNTIL YOU REFER TO
OPERATORS INSTRUCTION MANUAL
SWG

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

13197306.01

1-17

SECTION 1

SAFETY

8. Use Of Ether

WARNING
Use of ether may
cause explosion
and severe injury.
This engine is
equipped with an
electric heater
starting aid.
Do not use ether.
UPI

59087452

9.Towing Tag

1-18

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

10. Runaway Machine

WARNING

Runaway machine can cause severe

injury or death.
Manually releasing brakes and shunting
propulsion pump will allow machine to roll
freely.
Chock tires and / or drums before starting
towing procedures.
Carefully follow towing instructions in the
Operation and Maintenance Manual.
Prior to manually releasing brakes transfer
Tagout tag to operators steering wheel.

INTERNATIONAL DECALS WITH INTERPRETATION

1. Do Not Sit On Rail

Never sit on railing around operators compartment.

2. Crush Area

Crush Area. Can cause serious injury or death. Install lock pin before servicing.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-19

SECTION 1

SAFETY

3. Misoperation

Improper operation of this equipment can cause serious injury or death. Read and understand
the operators and safety instructions before operating or servicing.
4. Rotating Fan and Belt

UPI

58978189

Rotating Blade. Can cause severe injury. Do not operate with guards or shields removed. Stop
machine before performing maintenance.
5. Rollover

Rollover of this machine can cause severe injury or death. Do not operate this machine near
or on an inclined surface. A rollover can occur. If this machine has a Rollover Protective
Structure (ROPS), seat belts must be worn to avoid severe injury or death from being thrown
out.

1-20

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SAFETY

SECTION 1

6. Radiator

UPI

59050948

Injury can result when removing the radiator cap. Steam or fluid escaping from the radiator can
burn. Inhibitor contains alkali. Avoid contact with skin and eyes. Always shut down the engine
and allow to cool before removing the radiator cap. Remove the cap slowly to relieve pressure.
Avoid contact with steam or escaping fluid.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

1-21

SECTION 1

SAFETY

7. Checklist
PRE-STARTING
Hoses, Safety Shrouds
Muffler, Engine
Railings, Fittings - INSPECT FOR DAMAGE
Fluid Levels - CHECK
DO NOT OPERATE FAULTY EQUIPMENT

STARTING
CONSULT OPERATOR'S INSTRUCTION MANUAL SEE YOUR SUPERVISOR.
Propulsion Control Lever - CHECK IN STOP POSITION
Engine Speed - LOW IDLE
N/MIN

Parking Brake - APPLY TO ALLOW ENGINE STARTING

STOP

Emergency Stop Switch - RESET =

Work Area - CLEAR
Ignition Switch- ON =

STOP

- BRAKE LIGHT - VERIFY ON

- START =

(30 seconds MAX.)

NOTE:
Operator must be seated
while starting engine.

OPERATING
Articulation Lock Pin - REMOVE AND STOW
Seat Belt - FASTEN
Engine Speed - HIGH (Operating) IDLE
N/MIN

NOTE:
Test brakes daily.
(Procedure in manual)

Parking Brake - RELEASE =

Propulsion Control Lever: - Move SLOWLY:

F
- Move to STOP for
NORMAL BRAKING

STOP

NOTE:
Engine will stop within five
seconds with operator off
seat.
R

Vibration Control - ENGAGE ONLY WHEN IN MOTION

AUTO

MAN

Select Vibration modes:

or

Vibration Frequency - Select required Frequency

Operation:
Operating -

STAY SEATED
- ALLOW NO PASSENGERS
- ALLOW NO BYSTANDERS

Downhill and Uphill Travel - GO SLOWLY

SHUTDOWN
Machine: - ON LEVEL SURFACE AND PROPULSION
CONTROL LEVER IN STOP POSITION.
Water / Emulsion Spray Switch - OFF =
Vibration Mode Selector - OFF =

Parking Brake - APPLY

Engine Speed - LOW IDLE (For 3-4 mins.)

N/MIN

Ignition Switch - OFF =

STOP

STOP

Note:
Dismounting machine with
engine running is permissible.
Follow the steps for shutdown
except do not switch ignition
off. Parking brake must be
applied or engine will shut off.

TRANSPORT
Hauling:
Articulation Lock Bar - LOCK
Machine - CHOCK
- TIE DOWN SECURELY TO TRAILER
Towing:
DO NOT TOW UNTIL YOU REFER TO
OPERATORS INSTRUCTION MANUAL
SWG

1-22

13197306.01

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 2 - SYMBOL
IDENTIFICATION

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

2-1

SECTION 2

SYMBOL IDENTIFICATION

SYMBOL IDENTIFICATION
INGERSOLL RAND MACHINE SYMBOLS
NOTE: Some symbols shown in this section may not appear on your machine.

Table 1: IR Machine Symbols

1. Drum Vibration

9. Anti-Drum Spin

2. Drum Vibration Control

10. Manual Vibration Control

3. High Amplitude

11. Automatic Vibration Control

4. Low Amplitude

12. Vibration Control Mode

5. Frequency (Vibration)

13. Caution

6. Tiedown Point
7. Ignition Switch
8. Anti-Wheel Spin

2-2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SYMBOL IDENTIFICATION

SECTION 2

INTERNATIONAL ROAD MACHINE SYMBOLS

NOTE: Some symbols shown in this section may not appear on your machine.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

2-3

SECTION 2

SYMBOL IDENTIFICATION
Table 2: Standard International Symbols

2-4

1. On/Start

23. Engine Oil Pressure Failure

45. Parking Brake

2. Off/Stop

24. Engine Oil Level

46. Brake On

3. On/Off

25. Engine Oil Filter

47. Brake Off

4. Plus/Positive

26. Engine Oil

Temperature

48. Primer (Start Aid)

5. Minus/Negative

27. Engine Coolant

49. Hydraulic Oil

6. Horn

28. Engine Coolant Level

50. Hydraulic Oil Pressure

7. Battery Condition

29. Coolant Temperature

51. Hydraulic Oil Level

8. Hour Meter

30. Engine Rotations

(RPM)

52. Hydraulic Oil Filter

9. Seat (Lap) Belt

31. Gas Inject (Cold Start)

53. Hydraulic Oil

Temperature

10. Linear

32. Engine Air Filter

54. Fuel (Diesel)

11. Rotational

33. Engine Air Filter Failure

55. Fuel Level

12. Volume (Empty)

34. Fan Belt - Failure

56. Fuel Filter

13. Volume (Half-Full)

35. Emergency Engine

Stop

57. Work Light

14. Volume (Full)

36. Engine Start

58. Flashing Beacon

15. Grease

37. Engine On/Run

59. Control Lever - Dual

Direction

16. Oil Lubrication Point

38. Start Switch

60. Control Lever - MultiDirection

17. Lift Point

39. Transmission

61. Clockwise Direction

18. Jack or Support Point

40. Transmission Oil Level

62. Counterclockwise
Direction

19. Filling/Emptying

41. High Gear

63. Engine Electrical

Preheat

20. Read Operators

Manual

42. Low Gear

64. Fast Speed

21. Engine Oil

43. Forward Direction

65. Slow Speed

22. Engine Oil Pressure

44. Reverse Direction

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 3 - OPERATING
CONTROLS AND INSTRUMENTS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

3-1

SECTION 3

OPERATING CONTROLS AND INSTRUMENTS

OPERATING CONTROLS AND

INSTRUMENTS
!

WARNING

For your safety and the safety of others, please ensure you thoroughly
read and understand this section before operating the machine.

ARTICULATION LOCK PIN

WARNING

During shipment and before performing any checks or service

operations, place the articulation lock pin in the locked position.
The articulation lock pin (1, Figure 3-1) is used to prevent accidental articulation of the
compactor. The lock pin must be in the locked position prior to shipment and before performing
any checks or service operations.

Figure 3-1

3-2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING CONTROLS AND INSTRUMENTS

SECTION 3

OPERATING CONTROLS
Figure 3-2

Table 1:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

Impactmeter-Optional
Vibration Frequency Control
Voltmeter-Optional
Steering Wheel
Engine Coolant Temp. Gauge
Tachometer/Hourmeter
Fuel Gauge
Horn
Engine Oil Pressure Gauge
Hyd. Oil Temp. Gauge - Opt. Optional
Speedometer - Optional
Ignition Switch
High/Low Engine Speed Switch
Throttle

14.
15.
16.
17.
18.
19.
20.
21
22.
23.
24.
25.

Speed Range Selector Switch

Parking Brake ON/OFF Switch
Parking Brake Test Switch
Propulsion Cont. Release Pushbutton
Vibration ON/OFF Switch
Propulsion Control
Emergency Stop Switch
Operators Seat
Tilt Steering Release Lever
Work Lights Switch
Auto/Manual Vib. Switch - Optional
Vibration Amplitude Switch
Instrument Cluster - See Page 3-7

The following descriptions refer to Figure 3-2.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

3-3

SECTION 3

OPERATING CONTROLS AND INSTRUMENTS

IMPACTMETER
The impactmeter (1) displays the number of impacts per foot from (0 to 30) or impacts per
meter from (0 to 98).

VIBRATION FREQUENCYCONTROL
Drum vibration frequencies available to the operator includes a range of five frequencies when
in the hi amplitude condition and a range of five frequencies when in the low amplitude
condition. They are selected by a five position rotary selector switch (2) on the console.
Frequency ranges available for the SD-116F/DX, SD-122D/F/DX, SD-160 F/DX, SD-190DX,
and the SD-200F/DX are listed in Section 7 of this manual. A dual range feature is also
available controlled by a two position switch not illustrated.

VOLTMETER
The voltmeter (3) indicates the battery condition when the ignition switch is at the On position.
The normal (green) operating range is 12 to 15.5 volts.

STEERING WHEEL
The steering wheel (4) is used to steer the machine.

ENGINE COOLANT TEMPERATURE GAUGE

The temperature gauge (5) indicates engine coolant temperature. The gauge includes a blue
(cool) range and a red (high temperature) range with normal operating temperatures
occupying the range between them.

TACHOMETER/HOURMETER
The tachometer/hourmeter (6) indicates both engine speed and running time. The tachometer
is calibrated in rpm x 100 with a range of 0 to 30.

FUEL GAUGE
The fuel gauge (7) displays the level of the fuel in the fuel tank. The tank should be filled with
#2 filtered diesel fuel when the indicator needle moves below a 1/4 tank.

HORN BUTTON
Pressing the horn button (8) causes the horn to sound.

ENGINE OIL PRESSURE GAUGE

This gauge (9) displays engine oil pressure. The gauge includes a red (low oil pressure range)
of 0 to 0.5 kg/cm2 (0 to 10 psi) and a green (operating pressure range) of 0.5 to 7 kg/cm2 (10
to 100 psi).

3-4

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING CONTROLS AND INSTRUMENTS

SECTION 3

HYDRAULIC OIL TEMPERATURE GAUGE

The temperature gauge (10) indicates the temperature of the hydraulic oil. The gauge includes
a green 38 to 82 C (100 to 180 F) normal operating range, yellow 82 to 104 C (180 to 220
F) above normal operating range and a red 104 to 121 C (220 to 250 F) high range.
NOTE: If the indicated temperature exceeds 104 C (220 F), shut down the
engine and call for service assistance to correct the problem.

SPEEDOMETER
The speedometer (11) records the machine travel speed.

IGNITION SWITCH
The key operated, 3-position (STOP, Run, Start) ignition switch (12) controls the engine
stopping, starting and run operations by selecting:

STOP position =

RUN position =

START position =

Once the engine starts, release the switch immediately and it automatically returns to the Run
position. If the engine does not start, attempt to restart.

NOTICE
Starter may overheat if operated longer than 30 seconds. Allow the
starter to cool for 2 to 3 minutes before trying again.

HIGH/LOW ENGINE SPEED SWITCH (THROTTLE)

This two-position switch (13) is used to select high or low idle speed. Compacting must be
done in high speed.
NOTE: Do not allow engine to idle for more than 10 minutes.
Always ensure that the engine speed is at Operating rpm before operating your compactor.
Full engine power is necessary to obtain the proper component operation and maximum VIP
for greatest efficiency.

SPEED RANGE SELECTOR SWITCH

This switch (14) controls selection of either Low

travel speed range or

High range.

All compacting must be done in low range. High range is used for traveling between site
locations.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

3-5

SECTION 3

OPERATING CONTROLS AND INSTRUMENTS

WARNING

Runaway machine can cause severe injury or death.

Never descend an incline in a gear higher or a speed greater than that
which was used in ascending the incline.
Always use low range when going down hill. DO NOT shift speed range
selector above 8 km/h (5 mph).
High range is only to be used in traveling to and from the job site. All
compacting must be done in low range only.
NOTE: You will notice a slight pause when shifting before the speed actually
changes. This is to prevent damage to the axle resulting from a sudden change
in speed.

PARKING BRAKE SWITCH

This switch (15) controls the spring applied, hydraulically released parking brake. Apply the
parking brake by pressing the switch at the end marked as below.

When the brake is On, the parking brake red warning light (switch) will be illuminated except
following an e-stop.
Release by pressing the switch at the other end and the red warning light will extinguish.
NOTE: Brakes can only be released by this switch when the engine is running.

PARK BRAKE TEST SWITCH

The park brake test switch (16) is a momentary switch. When held in the On position, it allows
the parking brake to be tested by positioning of the propulsion control lever forward.

PROPULSION CONTROL RELEASE PUSHBUTTON

This pushbutton (17) is used to release the propulsion control (19) to be moved from the Stop
position in either the Forward or Reverse direction.

VIBRATION ON/OFF SWITCH

Button switch (18) on the propulsion control turns the drum vibration On and Off. Press the
button to turn drum vibration On. Press the button again to turn drum vibration Off.

3-6

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING CONTROLS AND INSTRUMENTS

SECTION 3

PROPULSION CONTROL
The propulsion control (19) controls machine direction, speed of travel, and braking function.

WARNING

Loss of machine control.

Moving the propulsion control (F - STOP - R) quickly may cause loss of
machine control, lurching or severe injury.
Move the propulsion control slowly.
To propel the machine in either Forward
or Reverse
direction, hold release
pushbutton (17) in and gradually move the control in the required direction.
To slow and stop machine travel, move control slowly towards the STOP position arriving at
the STOP position to halt machine travel.
NOTE: There is also an electrical interlock switch in the propulsion control
which only permits engine starting when control is in the STOP position.

EMERGENCY STOP SWITCH

The Emergency Stop Switch (20) is a latching type switch that, when pressed, shuts down the
engine and all other machine functions in the event of an emergency and applies the parking
brake. To restart the machine after the e-stop has been activated, pull out on the switch and
proceed with the start up procedure.
DO NOT USE THE EMERGENCY STOP CONTROL FOR NORMAL SERVICE BRAKING.
USE THE EMERGENCY STOP CONTROL FOR EMERGENCY STOPPING AND ENGINE
SHUT DOWN ONLY.
REFER TO SECTION 4 FOR THE PROCEDURE TO CHECK THE PARKING BRAKE USING
THE PARK BRAKE TEST SWITCH.

TILT STEERING RELEASE LEVER (OPTIONAL)

The release lever (22) allows the steering wheel to be tilted up or down to suit the operator.
To change the position of the steering wheel, press in and hold the release lever while tilting
the steering wheel in the desired position, then release the lever.

WORK LIGHT SWITCH (OPTIONAL)

This switch (23) is used to turn the optional work lights On and Off.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

3-7

SECTION 3

OPERATING CONTROLS AND INSTRUMENTS

AUTO/MANUAL VIBRATION SWITCH

This two position rocker switch (24) is used to select the vibration mode. Press the upper
portion of the switch to activate AUTO vibration. Press the lower portion of the switch to select
manual vibration. In AUTO mode, with the vibration pushbutton (18) switched On, vibration will
start automatically when the machine reaches a speed of approximately 0.8 km/h (1/2 mph)
In the manual position, vibration is controlled by the vibration On/Off switch (18).

VIBRATION AMPLITUDE SWITCH

Press the switch (25) to select required drum amplitude setting. To select high amplitude
vibratory compaction, depress the top of switch. To select low amplitude, depress the bottom
of the switch.

INSTRUMENT CLUSTER
In addition to Engine Coolant Temperature Gauge (5), Tachometer/Hourmeter (6), and Fuel
Level Gauge (7) the following indicator lights may appear on instrument cluster Figure 3-3.

Figure 3-3

Table 2:
26

Alternator Charge Indicator

27.

Low Oil Pressure Indicator

28.

Air Filter Restrictor Indicator

29

Grid Heater Heating Grid Indicator

30.

Turn Signals - Optional

31.

Check Engine Light - (155 Hp & 205

Hp Electronic Only)

32.

Stop Engine Light - (155 Hp & 205 Hp

Electronic Engine Only)

33.

Hydraulic Oil Temperature Indicator

ALTERNATOR CHARGE INDICATOR

The alternator charge indicator light (26) turns on to indicate that the alternator is not charging
the battery. The indicator also turns on when the ignition key is turned to the On position.

3-8

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING CONTROLS AND INSTRUMENTS

SECTION 3

LOW OIL PRESSURE INDICATOR

The low oil pressure indicator light (27) turns on to indicate the engine has low oil pressure.
This light also turns on when the ignition key is turned to the On position. If this indicator turns
on during normal operation, shutdown the engine immediately and notify service personnel.

AIR FILTER RESTRICTED INDICATOR

This indicator light (28) comes on when the key is turned to the On position. The light also
comes on to indicate that the air cleaner filter elements require service.

GRID HEATER INDICATOR (REF. ONLY)

The indicator (29) illuminates with the Ignition switch in the Run position when the engine
temperature is below starting temperature.

WARNING

Do not use ether. Intake manifold glow heater starting aid has a high
temperature element. Ether may cause explosion and severe injury.
Starting aids are extremely flammable and can explode
The illuminated light indicates that the grid heater is heating the air in the engine air intake
chamber. The indicator will go out when the air intake temperature is high enough to assist in
starting the engine.

TURN SIGNAL INDICATORS

The turn signal indicators (30) show the direction in which the machine is going to turn on
machines equipped with optional turn signals.

CHECK ENGINE LIGHT (AMBER)

Amber light (31) will illuminate when engine sensors detect areas of concern which should be
investigated by the maintenance personnel

STOP ENGINE LIGHT (RED)

As stated on light (32) the operator is advised to STOP the engine as soon as possible
following all safety precautions. An illuminated light indicates serious areas of concern.

HYDRAULIC OIL TEMPERATURE INDICATOR

This indicator (33) illuminates if the hydraulic oil temperature is too high. This light also turns
on when the ignition key is turned to the On position If the indicator turns on during normal
operation, shutdown the engine immediately and notify service personnel to investigate the
cause.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

3-9

SECTION 3

OPERATING CONTROLS AND INSTRUMENTS

BATTERY MASTER SWITCH

The battery master switch (1, Figure 3-4) is connected to negative (-) cable of the batteries.
When the switch is turned to the Off position, electrical power is disconnected from the
machine. The switch should be turned off whenever the machine is not in use.

Figure 3-4

SUSPENSION SEAT
The compactor is equipped with a suspension seat (21, Figure 3-2) that features several
adjustments. The armrest can be tilted by rotating adjustment (1, Figure 3-5). The back of the
seat can be tilted by lifting adjustment handle (2) and positioning the back as desired. The
entire seat can be rotated horizontally by lifting handle (3) and rotating seat as desired. The
seat cushion can be positioned forward and reverse and be tilted by handles located at (4).
Operator comfort, resistance to lowering, can be adjusted by rotating handle (5) and noting
value on adjacent indicator wheel. The entire suspension seat assembly and attached control
console can be positioned forward or reverse by lifting handle (6) and positioning as required.

Figure 3-5

3-10

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING CONTROLS AND INSTRUMENTS

SECTION 3

WARNING

Failure to properly adjust seat and use the seat belt could cause serious
or fatal injury to the operator or others
Do not adjust seat while machine is moving.

FUSE BLOCK
The fuses (1, Figure 3-6) for the compactor are located under the seat as shown. Fuse
identification, rating and circuit are illustrated below and on a decal located on the fuse
compartment cover (not shown).

Figure 3-6

FUSE IDENTIFICATION
Fuse identification and physical position are shown in Figure 3-7. This information is identified
on a decal on the inside of the fuse compartment cover plate.

Figure 3-7

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

3-11

SECTION 3

OPERATING CONTROLS AND INSTRUMENTS

FUSE RATINGS/CIRCUIT
The fuse ratings and circuits for the operators deck are identified below.

Table 3:

3-12

FUSE

RATING

CIRCUIT

F1

15 AMPS

E-STOP, IGNITION, FUEL, SEAT

SWITCH, PARK BRAKE

F2

10 AMPS

HORN, AIR FILTER, HYD. OIL

TEMP.

F3

10 AMPS

TWO SPEED, BACK UP

F4

15 AMPS

LIGHTS BEACON, TURNSIGNAL /

HAZARD

F5

5 AMPS

AUTO VIB., IMPACT METER

F6

5 AMPS

TRACTION CONTROL

F7

10 AMPS

POWER PORT

F8

30 AMPS

THROTTLE SOLENOID (PULL IN)

F9

10 AMPS

INSTRUMENT CLUSTER

F10

10 AMPS

GAUGE OPTIONS

F11

10 AMPS

CAB OPTIONS

F12

15 AMPS

SPARE

F13

25 AMPS

HEATER VALVE, BLOWER, A.C.

F14

10AMPS

FRONT WIPER

F15

10 AMPS

REAR WIPER

F16

10 AMPS

WASHER DOME LIGHT

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING CONTROLS AND INSTRUMENTS

SECTION 3

RELAYS AND DIODES

The relays and diodes illustrated in Figure 3-8 are contained in a harness assembly housing
Figure 3-9 located adjacent to the air cleaner mounting bracket. Relay C AND F are for
ELECTRONIC engine only.

Figure 3-8

Figure 3-9

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

3-13

SECTION 3

3-14

OPERATING CONTROLS AND INSTRUMENTS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 4 - OPERATING
INSTRUCTIONS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-1

SECTION 4

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS
If you are not experienced with the machines operation and control, before operating the
machine, read and understand Section 3 - OPERATING CONTROLS AND INSTRUMENTS.

WARNING

Unexpected machine motion or moving parts can cut or crush.

Install the articulation lock bar, apply the parking brake and shut down
the engine before working on the machine.

WARNING

Improper maintenance can cause severe injury or death.

Read and understand SECTION 1 - SAFETY PRECAUTIONS AND
GUIDELINES before you perform any maintenance, service or repairs.

GENERAL INFORMATION
Observe the following operational procedures:

4-2

Do not speed engine when it is cold.

Always chock the drum/wheels when parking the machine.

Do not grease the machine while the engine is running.

Always perform safety checks prior to starting/using the machine.

Do not control travel speed using the High/Low engine speed switch.

Do not shift speed range selector at speeds above 5 km/h (3 mph).

Always operate the machine at full engine speed when compacting or traveling the
unit.

Never operate the machine across slopes. Travel up and down slopes.

On machines equipped with a Rollover Protection Structure (ROPS), wear seat belt
at all times.

Before starting engine, always check that propulsion control is at the STOP position
and that the parking brake is applied.

Always sound the horn before moving the machine in either direction to alert
personnel, and to allow sufficient time before putting machine into motion.

Always use protective clothing such as gloves, goggles and safety helmet when
performing service maintenance.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

PRE-START CHECKS / VERIFICATIONS

Checks and verifications of overall machine must be performed prior to starting. Additional
steps are listed in the 10 hour daily routine maintenance. Check the following before starting:
1. Fuel tank and fuel lines for any leaks.
2. Condition of engine and machine.
3. Bolted assemblies for tightness.
4. Entire machine for any loose, worn or missing parts. Replace as needed.
5. Fluid lines, hoses, fittings, filler openings, drain plugs, pressure caps, drum,
muffler, engine safety shrouds and area under the machine for any signs of
leakage.

WARNING

Injury can occur when removing the radiator cap.

Steam or fluid escaping from the radiator can burn. Rust inhibitor
contains alkali. Avoid contact with skin and eyes.
Always shut down the engine and allow it to cool down before removing
the radiator cap. Remove cap slowly to relieve pressure. Avoid contact
with steam or escaping fluid.
6. Check engine coolant level in the coolant recovery bottle (1, Figure 4-1).
Coolant level should be at the COLD level mark if the engine is cold or at the
HOT level if the engine is at operating temperature. If required, add a mixture
of 50% coolant and water to bring coolant to the proper level.

Figure 4-1

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-3

SECTION 4

OPERATING INSTRUCTIONS

7. Check fuel level gauge (7, Figure 4-2). If required, add clean, filtered fuel
through the fill area (1, Figure 4-3). Use only #2 diesel fuel.

Figure 4-2

Figure 4-3

8. Check engine oil level on dipstick (1, Figure 4-4). If required, add motor oil
through fill area (2, Figure 4-4 for Tier II engines; 1, Figure 4-4 for Tier III
engines) to bring to Full level on dipstick. Refer to the Section 8 for lube oil type.
If no oil is showing on the dipstick, call for service assistance to investigate the
cause of oil loss.

4-4

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

Figure 4-4

TIER III ENGINES

TIER II ENGINES

9. Check hydraulic oil level at gauge (1, Figure 4-5). Add fresh, clean, anti-wear,
hydraulic oil through the fill area (2, Figure 4-5). Install the fill plug. Refer to
Section 8 for hydraulic oil specs.

Figure 4-5

10. Check wear condition of mounting pins and bushings on the steering cylinders
(1, Figure 4-6). Any wear in the pins and bushings should be noted and proper
personnel notified.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-5

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-6

CAUTION

Any machine defects must be corrected before operating the machine.

Checks and verifications of machine controls must be performed prior to
operating the machine.
1. Mount the compactor maintaining a three-point contact as shown in Figure 4-7
below.

Figure 4-7

NOTE: The machine contains a circuit that will allow machine to start only if the
propulsion control (19, Figure 4-7) is in neutral, the brakes are applied, and the
Emergency Stop (20) switch is reset.
2. Securely fasten seat belt across hips

4-6

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

3. Move the FSR propulsion control

(center) position
4. Check that the E-stop switch

(19, Figure 4-8) to the STOP

(20, Figure 4-8) is pulled up.

Figure 4-8

5. Place engine speed control switch (13, Figure 4-9) to Low idle position.

Figure 4-9

6. Apply parking brake by placing the parking park brake switch (15, Figure 4-9)
in the On position.
7. Turn ignition switch (12, Figure 4-10) to the ON / RUN position and verify that
the following occurs:
a. The park brake switch

(15, Figure 4-10) indicator light turns On.

b. The control console (Alternator Not Charging) light turns On.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-7

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-10

8. Press the horn button

(8, Figure 4-10) to verify the horn is operational.

9. To confirm that engine will only start with the propulsion control in the STOP
position, move propulsion control lever
(19, Figure 4-8) in either
direction away from the STOP position.
10. Make sure no personnel are close to the machine, with the brake applied, turn
the ignition key (12, Figure 4-10) to the Start
position. The engine should
not start, verifying that the machine will not start with the propulsion control
lever in a position other than the STOP position.
11. Return ignition switch (12, Figure 4-10) to the STOP
12. Place the propulsion control lever
(center) position.

position.

(19, Figure 4-8) in the STOP

PROPELLING MACHINE AND OTHER CHECKS/VERIFICATIONS WHILE

ENGINE IS RUNNING.
NOTE: If any controls or devices do not function correctly, do not operate the
machine until the condition(s) is corrected.
1. Press and hold release pushbutton (17, Figure 4-11) and slowly move
propulsion control (19) in desired direction and safe speed of travel as
determined by the conditions. The further the control is moved from the STOP
position the greater the speed in that direction.

4-8

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4
Figure 4-11

2. Place high/low engine speed control switch (13, Figure 4-12) to Low idle
position.

Figure 4-12

3. If applied, reset the emergency stop switch STOP (20, Figure 4-11) by pulling
upward on the switch. Engine will not crank if emergency stop switch is
depressed.
4. Be sure Park Brake switch
(15, Figure 4-12) is in the Applied position.
The engine will not crank if Park Brake is in the Off position.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-9

SECTION 4

OPERATING INSTRUCTIONS

WARNING

Starting aids are extremely flammable and can explode.

Overloading the engine intake system could result in an explosion.
Avoid overloading the engineer intake system with starting aids.

NOTICE
Starter may overheat if operated longer than 30 seconds. If the engine
fails to start, allow the starter to cool 2 to 3 minutes before trying again.
5. Turn ignition switch (12, Figure 4-12) to the START
position. Once the
engine starts, release switch immediately, and it will return to the ON position.
NOTE: Start the engine and run it a short time, to warm up the engine and
hydraulic systems, but do not run engine at idling speed for more than 10
minutes.
6. Verify that the indicator lights turn off after the engine has started. If lights
remain on, shut down the engine and have the fault(s) corrected before
continuing operation.
7. Check for the correct operation of the steering system with the engine running.
Turn the steering wheel fully to the left and then to the right. The movement of
the steering should be smooth and without hesitation. If not, do not operate the
machine until the condition is corrected.
8. With engine running, release the parking brake control
(15, Figure 4-12)
and ensure Brake Light goes out. Observe area around machine for personnel/
obstructions. If the machine is equipped with a back-up alarm, move propulsion
control
(19, Figure 4-11) in reverse direction to check that alarm is
operational. Alarm should sound even before machine begins movement.
Return propulsion control to STOP position. If alarm is not operational or does
not sound immediately, do not operate the machine until the condition is
corrected.
9.

4-10

Check for correct operation of brake systems by driving the machine in forward
and reverse directions using propulsion control
(19, Figure 4-13) to
alternately accelerate and brake machine movement. Return propulsion control
to STOP position. If brake system is not operating properly, do not operate the
machine until the condition is corrected.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4
Figure 4-13

NOTE: Braking should be smooth and capable of bringing machine to a

complete stop when propulsion control is placed in the STOP position.
10. Apply parking brake by switch

(15, Figure 4-14).

Figure 4-14

11. Check for correct operation of the emergency stop. While the propulsion control
(19, Figure 4-13) is in the STOP position, depress the red emergency
STOP
(20).
NOTE: The engine should immediately shut down and the parking brake apply.
After resetting the emergency brake, returning the ignition switch to the STOP
position and then turning it ON, the parking brake light will illuminate to
indicate the brakes are applied.
A restart of the machine will be required after performing the above. Also, the
emergency stop switch must be reset by pulling outward on the knob.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-11

SECTION 4

OPERATING INSTRUCTIONS

OPERATING THE MACHINE

Operating suggestions and checks while operating machine
1. Always sound horn to alert persons before moving the machine in either
direction. Allow sufficient time for persons to move from vehicles path before
putting the machine into motion.
2. Monitor all warning lights. If instruments or lights indicate a fault or problem, do
not operate the machine until the condition(s) is corrected.
3. Monitor and ensure horn and back-up alarm functions and ensure that optional
lights properly illuminate the working area.
4. Monitor working area for obstacles and persons.
5. Always move the steering wheel slowly and monitor the steering action.
6. Always apply the parking brake, turn off the engine, and remove the ignition key
before leaving the operator station.
Propelling the machine (propulsion control)
1. Always check travel and work areas for personnel and obstruction.
2. If the articulation lock pin (1, Figure 4-15) is in the locked position, move it to
the stowed position as shown.

Figure 4-15

4-12

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

3. Place high/low engine speed switch (13, Figure 4-16) in the high position.

Figure 4-16

4. Release the park brake by pushing inward on the lower portion of the switch
(15, Figure 4-16). Observe that the switch indicator light goes out.
NOTE: Operator must be seated when Park Brake is released or engine will
stop after approximately two seconds.
5. The High
or Low
speed range must be selected on the speed range
selector switch (14, Figure 4-16) prior to moving the machine.

The High speed range should only be used when traveling between work sites.

The Low speed range should always be used when compacting, or traveling
inclined surfaces.

Do not shift speed range switch at speeds above 5 km/h (3 m.p.h.).

6. Press and hold release pushbutton (17, Figure 4-17) and slowly move
propulsion control (19) in desired direction and safe speed of travel as
determined by the conditions. The further the control is moved from the STOP
position the greater the speed in that direction.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-13

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-17

Drum Amplitude Selection

1. Press switch (25, Figure 4-18) to select required drum amplitude setting.

Select high amplitude for initial or thick lift soil compaction by depressing switch end
marked
.

Select low amplitude for final or thin layer of soil and when soil is loose and granular
by depressing switch end marked
.

Figure 4-18

Drum Vibration Frequency Selection

1. Select frequency by rotating the selector switch
(2,Figure 4-18) to the desired
frequency. The dial is marked with the ranges of vibration frequency for
high
and low
amplitude. Refer to Table below for the natural frequency for
common types of soil.

4-14

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4
Table 1:

TYPES OF SOIL
Sand

NATURAL FREQUENCY
Uniformly Graded

1400-1900 vpm

23-32 Hz

Sand

Wet

1300 vpm

22 Hz

Sandy Gravel

Dry

1500-1700 vpm

21 - 25 Hz

1200 vpm

20 Hz

Clay (Padfoot)
Silt

Firm

1500 - 1700 vpm

25 - 28 Hz

Silt

Loose

1300 - 1900 vpm

22 - 32 Hz

Drum Vibration Auto/Manual Selection (Optional)

1. If available, select Auto or Manual vibration mode by pressing switch (24,
Figure 4-18).
NOTE: In Auto Mode, vibration will start when the machine reaches a speed of
approximately 0.8 km/h (0.5 mph). Drum vibration must be On. See Drum
Vibration On/Off Selection.
Drum Vibration On/Off Selection
1. Press button switch (14,Figure 4-19) on the propulsion control lever to turn On
drum vibration. Press again to turn drum vibration Off.

Figure 4-19

Only switch on drum vibration while unit is in motion. Always switch off
vibration before machine comes to a halt and never allow machine to
vibrate when stationary.
SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-15

SECTION 4

OPERATING INSTRUCTIONS

DAILY PRECAUTIONS AFTER WORK

Perform the following precautions each day after work in addition to the daily routine
maintenance on the lubrication chart:
1. Fill fuel tank to prevent condensation problems.
2. Clean drum scrapers of accumulated material.
3. If available, lock all vandal protection devices on the machine.

MOUNTING AND DISMOUNTING OF ATTACHMENTS

NOTE: The installation and removal of optional equipment must be done by
trained service personnel.

MOVEMENT OF MACHINE BETWEEN WORK SITES

Before driving machine on public roads, check with your supervisor for instructions and
information in respect to traffic regulations regarding construction machinery.
NOTE: For more information on transporting, refer to Section 1 - Safety.
Loading the machine under its own power (drive on) for transporting
1. Choose level ground which will solidly support the vehicle.
2. Clean the trailer surface and loading ramps.
3. Before loading machine, chock the wheels of the trailer.
4. A signalman must assist the operator with any necessary warnings.
5. Approach the transporter loading ramps squarely to make sure machine does
not drop off a side of the ramp.
6. Drive machine onto transporter.
7. Shut engine off, apply parking brake and lock all lockable compartments.
Securing the machine to the transporter (Tie-down)
1. After loading the machine on the transporter, ensure that the articulation lock
bar is in the locked position.
2. Shut down engine and remove ignition switch key.
3. Chock the drum.
4. Tie-down machine using a chain and tensioning device or other appropriate
equipment to the tie-down points marked.
5. The driver of the transport must be aware of its total weight, load on the axles,
and the overall dimensions of the machine.

4-16

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

Raising the Operator Platform

Normally, it will not be necessary to raise the operator platform. All routine maintenance
procedures and fluid checks can be made with the platform in the lowered position. However,
if access to components under the operators platform is required, use the following procedure
to raise the operators platform.

WARNING

Crush area.
Can cause severe injury or death.
Stay clear when raising or lowering the operator platform.
1. Shut off the engine.
2. Remove thumb screws (1, Figure 4-20) from each side of the step assembly
(2).

Figure 4-20

3. Lift up on the step assembly (2, Figure 4-20) until the pins in the step assembly
can be disengaged from the slots in the battery box (3). Pull outward on the
step assembly and carefully lower it to the ground.
4. If not already assembled, install lever (1, Figure 4-21) in jack (3) and secure
with cotter pin (2).

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-17

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-21

5. Disconnect jack (3, Figure 4-21) from lug (7) by removing clip (6) and pin (5).
6. Reposition jack (3, Figure 4-21) to clevis plate (4) and attach with pin (5) and
clip (6).
7. Adjust ratchet mechanism (8, Figure 4-21) to the raise position. Move lever (1)
in the appropriate direction to raise the operator platform enough to remove
force from ROPS support bolts (1, Figure 4-22).

Figure 4-22

8. Remove bolts from the hydraulic tank side of the frame. Then, remove the bolts
from the jack side of the ROPS support (1,).
9. Continue raising the platform using jack (3, Figure 4-21).

4-18

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

10. Remove pin (2, Figure 4-21) and lever (1) from the jack. Install the lever as a
safety support between the frame and the operators platform as shown in
(Figure 4-23).

Figure 4-23

LOWERING THE OPERATOR PLATFORM

WARNING

Crush area.
Stay clear when raising or lowering the operator platform.
Can cause severe injury or death.

1. Remove jack lever (1, Figure 4-21), install it in the jack, then and secure it with
the pin (2, Figure 4-21).
2. Adjust ratchet mechanism (8, Figure 4-21) to the lowering position. Move lever
(1) in the appropriate position to lower the operator platform until the bolt holes
in the ROPS support are aligned with the bolt holes in the frame. Install bolts
(1, Figure 22) in the hydraulic tank side of the frame. Item (2, Figure 4-22) acts
as a guide to align holes. Do not remove.
3. Install the two ROPS support bolts (1, Figure 4-24) on the jack side of the
ROPS support. Item (2, Figure 4-22) acts as a guide to align holes. Do not
remove.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-19

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-24

4. Torque all four ROPS support bolts to 895 Nm (660 lb-ft).

5. Disconnect jack (3, Figure 4-25) from clevis plate (4) by removing clip (6) and
pin (5).
6. Reposition jack to mounting lug (7, Figure 4-25) and attach with pin (5) and clip
(6).

Figure 4-25

4-20

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

TOWING THE MACHINE - WITHOUT TOW VALVE

WARNING

Machine runaway condition could occur

Always chock the drum and wheels of a disabled machine or hitch it to its
towing vehicle to prevent accidental movement while preparing the
machine for towing
This is especially important if machine failure occurs on an incline

CAUTION

Towing the compactor is limited to off the job site, onto the transporter,
off the transporter, and into the shop.
The machine used to tow the compactor should be heavier than or equal
to the weight of the compactor being towed.
When towing, use a chain rated for a minimum of 13.6 metric tons (15
tons). Tow only on level ground or up a slight grade. Since the compactor
braking system has been disabled, the towing machine is the only means
of restraining the compactor while being towed.
Tow only on level ground or up a slight grade. Since the compactor
braking system has been disabled, the towing machine is the only means
of restraining the compactor while being towed.
Chock the disabled compactor whenever towing has stopped.
Refer to Transporting, Towing, and Roading in Section 1 before
transporting the compactor.
Towing the compactor requires bypassing the propulsion pump and releasing the springapplied brakes. Procedures to do so are described on the following pages.
NOTE: The propulsion pump is designed with a bypass function that consists
of two multi-function valve cartridges used to disengage the propulsion system.
In order to tow the compactor, the propulsion pump must be bypassed and the spring-applied
brakes must be released.
The spring applied brake will always be applied when the engine is not running unless it is
manually released.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-21

SECTION 4

OPERATING INSTRUCTIONS

BYPASSING THE PROPULSION PUMP AND RELEASING THE BRAKES

1. Chock the drum and wheels.
2. Ensure that the Parking BRAKE Control (15, Figure 4-26) is in the Applied
position.

Figure 4-26

3. Raise the operators platform per instructions on Page 4-17 to gain access to
SD-116 and SD-122 propulsion pump (1, Figure 4-27) and multi-function
valves (2). The propulsion pump shown in Figure 4-28 is supplied on the SD160, SD-190, and the SD-200. The procedures are similar.

Figure 4-27

4-22

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4
Figure 4-28

4. Place a wrench on the middle size hex (3, Figure 4-27 or Figure 4-28) and a
second wrench on the large hex (4) to prevent cartridge rotation. Rotate the
middle size hex three revolutions counter-clockwise (CCW) to open the bypass
valve. Do not rotate more than three revolutions, as additional rotation will
generate external leakage.
5. Press the release pushbutton on the propulsion control in the operator's
compartment and move to the full Forward or Reverse position.
6. Lower the operators platform. See page 4-19.
NOTE: If the engine will not run, a portable hydraulic pressure source (PortaPower) is required to release the brakes prior to towing the compactor.

NOTICE
Dirt in the hydraulic system will lead to premature component failure.
A clean, contaminant-free system is extremely important to the machine's
proper function.
Take extra care when working around or on the hydraulic system to
ensure its complete cleanliness.
7. Clean the area around the SD-116, SD-122, SD-160, and SD-190 TF drum
brake line connector (1, Figure 4-29). Then, disconnect the fitting from drum
drive motor. Refer to Figure 4-30 for the location of the SD-200 TF drum brake
line.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-23

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-29

Figure 4-30

8. Thread a tee fitting into drum drive motor and connect brake line to the tee.

NOTICE
Do not exceed 24 bar (350 psi). Excessive pressure may result in seal
damage.
9. Connect a Porta-Power to the tee and pressurize the system to 24 bar (350 psi)
to release the brakes.
10. Secure the Porta-Power to the drum frame.

4-24

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

WARNING

Machine Runaway condition could occur.

Always chock the drum and wheels of a disabled machine or hitch it to its
towing vehicle to prevent accidental movement while preparing the
machine for towing.
11. Remove the chocks and tow the machine.
12. Chock the wheels and drum.

RESTORING OPERATION OF THE PROPULSION PUMP AND APPLYING THE

BRAKE.
1. Chock the wheels and drum.
2. Relieve the Porta-Power hydraulic pressure.
3. Disconnect the Porta-Power, remove the tee and connect the brake line.
4. Move the Propulsion (Travel) Control to the NEUTRAL position.
5. Raise the operators platform per instructions on Page 4-17 to gain access to
SD-116 and SD-122 propulsion pump (1, Figure 4-31) and multi-function
valves (2). The propulsion pump shown in Figure 4-32 is supplied on the SD160, SD-190, and the SD-200. The procedures are similar.

Figure 4-31

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-25

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-32

6. Place a wrench on the middle size hex (3, Figure 4-31 & Figure 4-32) and a
second wrench on the large hex (4) to prevent cartridge rotation. Rotate the
middle size hex three revolutions clockwise (CW) to close the bypass valve.
7. Lower the operators platform. See page 4-19.
8. TURN ignition key to the ON position, pull the emergency stop up, and verify
the park brake switch is illuminated to indicate the parking brake is applied.
9. Check the parking brake using the parking brake test switch procedures
identified in Section 5 of these instructions
10. Close the hood of the engine compartment.

TOWING THE MACHINE - WITH TOW VALVE

WARNING

Machine runaway condition could occur.

Always chock the drum and wheels of a disabled machine or hitch it to its
towing vehicle to prevent accidental movement while preparing the
machine for towing.
This is especially important if machine failure occurs on an incline.

4-26

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

CAUTION

Towing the compactor is limited to off the job site, onto the transporter,
off the transporter, and into the shop.
The machine used to tow the compactor should be heavier than or equal
to the weight of the compactor being towed.
When towing, use a chain rated for a minimum of 13.6 metric tons (15
tons). Tow only on level ground or up a slight grade. Since the compactor
braking system has been disabled, the towing machine is the only means
of restraining the compactor while being towed.
Tow only on level ground or up a slight grade. Since the compactor
braking system has been disabled, the towing machine is the only means
of restraining the compactor while being towed.
Refer to Transporting, Towing and Roading in Section 1 before
transporting the compactor.
In the event of an engine problem or other malfunction, it may become necessary to tow your
compactor.
Towing the compactor requires bypassing the propulsion pump and releasing the springapplied brakes. Procedures to do so are described below.
NOTE: The propulsion pump is designed with a bypass function that consists
of two multi-function valve cartridges used to disengage the propulsion system.
In order to tow the compactor, the propulsion pump must be disengaged and the springapplied brakes must be released.
The spring applied brake will always be applied when the engine is not running unless it is
manually released.
The release of the spring-applied hydraulic brakes requires the use of a manually operated
directional control valve (1, Figure 4-34 mounted to the brake valve solenoid positioned on the
3-section manifold (2, Figure 4-34). The manifold is bolted to the back wall of the battery
compartment. A second manually operated check valve, (3, Figure 4-34).
1. Chock the drum and wheels.
2. Ensure that the Parking BRAKE control is in the applied position.
3. Open the battery compartment.
4. Remove the Warning Tag (Figure 4-33).

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-27

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-33

5. Attach the Warning Tag to the steering wheel.

WARNING

Return this tag to its storage position only after the brakes and
propulsion pump have been returned to their normal conditions.
NOTE: Hydraulic pressure to release the brake is supplied via a machinemounted hand pump (1, Figure 4-35) equipped with a pressure gauge (2). It is
located in the battery compartment.
6. Access the battery compartment.

4-28

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

7. Press and rotate the knob on valve (1, Figure 4-34) ninety degrees until you feel
it pop out.

Figure 4-34

8. Pull and rotate the knob on the valve (3, Figure 4-34) 90 degrees until you feel
the knob drop into retracted detent.
9. Using the hand pump (1, Figure 4-35) pressurize the system to 24 bar (350 psi),
registered on the gauge, to release the brakes.

Figure 4-35

10. Raise the operators platform per instructions on Page 4-17 to gain access to
SD-116 and SD-122 propulsion pump (1, Figure 4-36) and multi-function
valves (2). The propulsion pump shown in Figure 4-37 is supplied on the SD160, SD-190, and the SD-200. The procedures are similar.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-29

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-36

Figure 4-37

11. Place a wrench on the middle size hex (3, Figure 4-36 or Figure 4-37) and a
second wrench on the large hex (4) to prevent cartridge rotation, rotate the
middle size hex three revolutions counter-clockwise (CCW) to open the bypass
valve. Do not rotate more than three revolutions, as additional rotation will
generate external leakage.
12. Lower the operators platform. See page 4-24.
13. Move the propulsion control to the full forward or reverse position.
14. Remove the chocks and tow the machine.
15. Chock the wheels and drum.

4-30

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

RESTORING OPERATION OF THE PROPULSION PUMP AND APPLYING THE

BRAKE

WARNING

Failure to follow the procedure listed below can result in the loss of
braking capacity on this machine during normal operation.
Follow all steps listed.

WARNING

The parking brake switch located on the operators console will

illuminate to indicate the parking brake is applied only if power is
available to the electrical system, the ignition key is in the ON position
and the E- STOP control has not been actuated or has been actuated and
returned to the normal operating position.
1. Chock the drum and wheels.
2. Move the propulsion (Travel) control to the neutral position.
3. Raise the operators platform per instructions on Page 4-17 to gain access to
SD-116 and SD-122 propulsion pump (1, Figure 4-38) and multi-function
valves (2). The propulsion pump shown in Figure 4-39 is supplied on the SD160, SD-190, and the SD-200. The procedures are similar.

Figure 4-38

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-31

SECTION 4

OPERATING INSTRUCTIONS
Figure 4-39

.
4. Place a wrench on the middle size hex (3, Figure 4-38 or Figure 4-39) and a
second wrench on the large hex (4) to prevent cartridge rotation, rotate the
middle size hex three revolutions clockwise (CW) to close the bypass valve.
5. Lower the operators platform.
6. Access the battery compartment.
7. Pull and rotate the knob on valve (3, Figure 4-40) 90 degrees from the retracted
detent position to the extended detent.

Figure 4-40

8. PRESS and twist the knob on valve (1, Figure 4-40) to return knob to lock
position.
9. Verify the emergency control is pulled up, turn the key to the ON position to
verify the brake is applied.
10. Check the parking brake using the procedures in Section 5 of this manual.
11. Locate the Warning Tag attached to the steering wheel.

4-32

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

OPERATING INSTRUCTIONS

SECTION 4

WARNING

Return this tag to its storage position only after the brakes and
propulsion pump have been returned to their normal conditions.
12. Remove the Warning tag from the steering wheel.
13. Return the Warning tag to its stored position in the battery compartment.
14. Close the hood of the engine compartment.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

4-33

SECTION 4

4-34

OPERATING INSTRUCTIONS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 5- MAINTENANCE
INSTRUCTIONS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-1

SECTION 5

MAINTENANCE INSTRUCTIONS

MAINTENANCE INSTRUCTIONS
In order to ensure safe operation, optimum performance, and to protect your warranty, use
only genuine Ingersoll Rand replacement parts.

WARNING

Unexpected machine motion or moving parts can cut or crush.

Install the articulation lock bar, apply the parking brake and shut down
the engine before working on the machine.

WARNING

Improper maintenance can cause severe injury or death.

Read and understand SECTION 1 - SAFETY PRECAUTIONS AND
GUIDELINES before you perform any maintenance, service or repairs.

GENERAL MAINTENANCE INFORMATION

To prevent minor irregularities from developing into serious conditions, several other services
or checks are recommended for the same intervals as the periodic lubrication. The purpose of
these services or checks is to ensure the uninterrupted and safe operation of the unit by
revealing the need for adjustment caused by normal seat belt wear.
Prior to conducting any maintenance work, ensure that the following instructions are observed:
1. Park the machine on firm level ground.
2. Shut down the engine and allow it to cool.
NOTE: Replacement of engine oil, planetary wheel end gear oil, carrier gear oil,
differential and brake assembly gear oil, torque hub (drum drive) and the
transfer case gear oil require the machine oil to be at operating temperatures.
3. Following shutdown, allow hydraulic oil pressures to fall before working on the
hydraulic hose installations.
NOTE: Optional brake release valve/pump and hosing will retain pressurized
oil when brake is being held in the released position.
4. Disconnect battery power using the optional master switch or remove the
ground terminal/s and cover exposed terminals before working on the
machine's electrical system. Certain troubleshooting procedures will require
that battery terminals not be removed.

5-2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

MAINTENANCE INSTRUCTIONS

SECTION 5

5. Thoroughly wash all fittings, caps, plugs, etc. with nonflammable, nontoxic
cleaning solution before servicing, to prevent dirt from entering while
performing the service.

Handling Fluids and Oil, Fuel Filters

1. When draining fluids, ensure that adequate sealable containers are available
and that every care is taken to prevent spillage.
2. Always ensure waste fluids are disposed of in an environmentally safe manner.
3. Always ensure that used filters are stored in secure containers and disposed of
in an environmentally safe manner.

INITIAL BREAK-IN MAINTENANCE - 50 HOURS

New equipment requires the following initial one time break-in maintenance after 50 hours of
operation. After this initial phase, the intervals listed in the following pages should be followed.
1. Torque the horizontal and vertical swivel pins to the following values.

SD-116, SD-122 and SD-160 TF Series - (540 N-m) (400 lb-ft)

SD-190 and SD-200 TF Series - (1080 N-m) (800 lb-ft.)

2. Change the axle wheel ends oil. Refer to Page 5-59 for procedures.
3. Change the axle differential and brake assembly oil. Refer to Page 5-60 for
procedure.
4. Change the eccentric oil. Refer to Page 5-63 or procedures.
5. Change the carrier oil. Refer to Page 5-64 for procedures.
6. Add hydraulic oil to level of sight glass on hydraulic tank. Refer to Page 5-34.
7. Remove particles from the (optional) pre-cleaner located on the air intake.
Remove the cover and tip the pre-cleaner to remove particles.
8. Inspect and surface clean the breather located on the carrier assembly. Refer
to Page 5-43.
9. Grease the carrier assembly. Refer to Page 5-43.
10. Grease the horizontal and the vertical swivel pins. Refer to Page 5-41.

INITIAL BREAK-IN MAINTENANCE - 150 HOURS

New equipment requires the following initial one time break-in maintenance after 150 hours of
operation. After this initial phase, the intervals listed in the following pages should be followed.
1. Change the torque hub (drum drive) oil. Refer to Page 5-71.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-3

SECTION 5

MAINTENANCE INSTRUCTIONS

MAINTENANCE SCHEDULE
The maintenance chart (Table 5.1) shows those items that require regular service and the
interval at which service should be performed. A regular service program should be geared to
the items listed under each interval. These intervals are based on average operating
conditions and manufacturer's recommendations. In the event of extremely severe, dusty or
wet operating conditions, more frequent maintenance than specified may be necessary.

Table 1:
MAINTENANCE SCHEDULE
Function

Specification

Interval
A - As Required
B - 10 Hours (Daily)
C - 50 Hours (Weekly)
D - 500 Hours (Semi-Annual)
E - 1000 Hours (Annual)
A

Page Ref.

Check Air Cleaner Connections

and Ducts For Leaks

correct as
required

5-10

Checking and Removing the Air

Cleaner Primary Element

indicator light

5-10

Checking and Removing the Air

Cleaner Primary Element

5-12

Replacing the Air Cleaner

Elements

5-14

Cleaning / Washing the Machine

Refer to
Section 8

5-16

Torque Loose Bolted

Connections

Refer to
Section 9

5-18

Check All Shock Mounts

5-18

Check Engine Oil Level

dipstick full
mark

5-18

Check Fuel Level

Fuel level
gauge

5-21

5-23

Drain Water from Fuel Filter/

Water Separator - SD-116, -122
(155 HP Electronic Engine) &
SD-122, -160 (173 HP
Mechanical Engine)

5-4

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

MAINTENANCE INSTRUCTIONS

SECTION 5

MAINTENANCE SCHEDULE
Function

Specification

Interval
A - As Required
B - 10 Hours (Daily)
C - 50 Hours (Weekly)
D - 500 Hours (Semi-Annual)
E - 1000 Hours (Annual)
A

Page Ref.

Drain Water from Fuel Filter/

Water Separator - SD-116, -122
(155 HP Electronic Engine

5-24

Drain Water from Fuel Filter/

Water Separator - SD-190 and
SD -200 (205 HP Tier 2
Electronic Engine

5-25

Drain Water from Fuel Filter/

Water Separator - SD-190 and
SD -200 (203 HP Tier 3
Electronic Engine

5-26

Inspect Cooling Fan

5-27

Inspect Cooling Fan Drive Belts

5-27

Lamp (Indicator Lights) Check

5-28

Check Parking Brake Using the

Parking Brake Test Switch

5-28

Check Condition Of Drum and

Clean

5-29

Check Drum Scraper Setting

5-30

Check Seat Belt

5-30

Check Batteries, Cables and

Grease Terminals

5-31

Check Tire Air Pressure

1.1 bar (16 psi)

5-32

Torque Wheel Nuts

550 Nm (407 lbft)

5-34

5-34

5-34

Check Air Cleaner Integrity and

Filter Elements
Check Hydraulic Oil Level

Refer to
Section 8

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-5

SECTION 5

MAINTENANCE INSTRUCTIONS

MAINTENANCE SCHEDULE
Function

Specification

Interval
A - As Required
B - 10 Hours (Daily)
C - 50 Hours (Weekly)
D - 500 Hours (Semi-Annual)
E - 1000 Hours (Annual)
A

Page Ref.

Check Eccentric Oil Level

Refer to
Section 8

5-35

Check Wheel Ends Oil Levels

Refer to
Section 8

5-36

Check Carrier Oil Level

Refer to
Section 8

5-37

Check Axle Transfer Case Oil

Level

Refer to
Section 8

5-38

Check Axle Differential / Brake

Oil Level

Refer to
Section 8

5-38

Check Drum Drive (Torque Hub)

Oil Level - SD-116, -122 ,-160,
and -190

Refer to
Section 8

5-39

Check Drum Drive (Torque Hub)

Oil Level - SD-200

Refer to
Section 8

5-40

Grease Horizontal / Vertical

Swivel Pins - SD -116, -122 &
-160.

Refer to
Section 8

5-41

Grease Horizontal / Vertical

Swivel Pins - SD-190 & -200

Refer to
Section 8

5-42

5-43

5-43

Clean The Carrier Breather

Grease The Carrier Seal

Refer to
Section 8

Grease Steering Cylinder Pins

Refer to
Section 8

5-44

Change Engine Oil and Filter

Refer to
Section 8

5-44

5-47

Change Three Hydraulic Oil

Filters

5-6

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

MAINTENANCE INSTRUCTIONS

SECTION 5

MAINTENANCE SCHEDULE
Function

Specification

Interval
A - As Required
B - 10 Hours (Daily)
C - 50 Hours (Weekly)
D - 500 Hours (Semi-Annual)
E - 1000 Hours (Annual)
A

Page Ref.

Replace In-Line Fuel Filter - Tier

2 Engines

5-49

Replace In-Line Fuel Filter - Tier

3 Engines

5-50

Change Fuel Filter Water

Separator Element - SD-116, SD122 155 HP Electronic Engine,
SD-122, SD-160 173 HP
Mechanical Engine

5-51

Change Fuel Filter SD-116, SD122 155 HP Electronic Engine,

SD-122, SD-160 173 HP
Mechanical Engine

5-52

Change Fuel Filter SD-190 and

-200 205 HP Tier 2 Electronic
Engine

5-53

Change Fuel Filter Water

Separator Element - SD-190 and
-200 203 HP Tier 3 Electronic
Engine

5-54

Clean Axle Breathers

Grease The Ratchet Jack

Refer to
Section 8

Check Cooling System Integrity

Torque The Horizontal Swivel Pin
- SD-116, -122, and -160

5-55

5-56

5-56
X

Torque The Vertical Swivel Pin SD-116, -122, and -160

Torque The Horizontal Swivel Pin
- SD-190 & -200

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-57
5-58

5-58

5-7

SECTION 5

MAINTENANCE INSTRUCTIONS

MAINTENANCE SCHEDULE
Function

Specification

Interval
A - As Required
B - 10 Hours (Daily)
C - 50 Hours (Weekly)
D - 500 Hours (Semi-Annual)
E - 1000 Hours (Annual)
A

Torque The Vertical Swivel Pin SD-190 & -200

Page Ref.

5-59

Change Axle Wheel Ends Oil

Refer to
Section 8

5-59

Change Axle Differential Brake

Oil

Refer to
Section 8

5-60

Change Axle Transfer Case Oil

Refer to
Section 8

5-62

Change Eccentric Oil

Refer to
Section 8

5-63

Change Carrier Oil

Refer to
Section 8

5-63

Drain and Flush Radiator,

Replace Engine Coolant

5-66

Drain and Clean Hydraulic Tank

and Three Hydraulic Suction
Strainers

5-69

Check Engine Belt and Tensioner

5-70

Adjust and Set Valve Clearance

5-8

5-71

Change Drum Drive (Torque

Hub) Oil - SD-116, -122, -160
and -190

Refer to
Section 8

5-71

Change Drum Drive (Torque

Hub) Oil Level - SD-200

Refer to
Section 8

5-72

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

MAINTENANCE INSTRUCTIONS

SECTION 5

ACCESS ENGINE COMPARTMENT

To access the engine and air cleaner, it is necessary to open the fiberglass hood.

Figure 5-1

1. Open and remove the lock (1, Figure 5-1) from the draw latch (2, Figure 5-1).
2. Pull down the draw latch (2, Figure 5-1) on both sides of the machine.

Figure 5-2

3. To open the hood, pull up the handle (3, Figure 5-2) away from you until it
catches inside the prop pin.
4. To close the hood, pull the prop pin handle (1, Figure 5-3) outwards.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-9

SECTION 5

MAINTENANCE INSTRUCTIONS
Figure 5-3

5. Slowly push the handle (3, Figure 5-2) toward you until the hood is down.
6. Pull up the two draw latches (2, Figure 5-1) on both sides of the machine.
7. Put a lock (1, Figure 5-1) on one of the draw latches and lock.

NOTICE
Keep the hood locked at all times, except to access the engine.

ROUTINE MAINTENANCE - AS REQUIRED

Check Air Cleaner Connections and Ducts For Leaks
Ensure that all connections between the air cleaner and the engine are tight and sealed.

Checking and Removing the Air Cleaner Primary Element

Maintenance of the air cleaner is due only when the air cleaner restriction indicator light
(located on the operator's console) is illuminated. This indicates that the air cleaner is plugged
and requires attention.
The air cleaner is a dry type with two elements. A primary element, that is replaceable or can
be cleaned, and a safety element that should only be replaced and never cleaned. The safety
element should be replaced after every third primary element cleaning or change.
NOTE: Dust that gets by the air cleaner system can often be detected by
looking for dust streaks on the air transfer tubing or just inside the intake
manifold inlet.

5-10

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

MAINTENANCE INSTRUCTIONS

SECTION 5

CAUTION

Raw, unfiltered air can cause engine damage.

Never service the air cleaner while the engine is running.
1. Open clip (1, Figure 5-4) and remove air filter housing cover (2) to access the
filter elements. Check evacuator valve (3) to see that it is not inverted,
damaged or plugged.

Figure 5-4

TIER III ENGINES

TIER II ENGINES
2. Gently remove primary filter element (1, Figure 5-5).

Figure 5-5

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-11

SECTION 5

MAINTENANCE INSTRUCTIONS

3. Ensure that safety element (1, Figure 5-6) is secure and clean the inside of the
filter housing (2, Figure 5-5) with compressed air.

Figure 5-6

Cleaning the Primary Air Cleaner Element

WARNING

When using compressed air, water jets, or steam cleaning methods,

ensure that appropriate protective clothing is worn to protect eyes and
exposed parts of the body.

NOTICE
Excessive air pressure can damage the primary air element.
Air pressure should not exceed 6.89 bar (100 psi) from a 3 cm (1/8 inch)
diameter nozzle located 5 cm (2 in.) away from the filter.
Excessive water pressure can damage the primary air element.
Pressure should not exceed 2.75 bar (40 psi) from a water hose. Do not
use a nozzle.
NOTE: No attempt should be made to clean the safety element. For maximum
engine protection, replace the safety element every third primary element
change or annually.

5-12

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SECTION 5

1. To clean the primary air cleaner element using the dry method, perform the
following:

Carefully direct the compressed air, not to exceed 6.89 bar (100 psi), at an angle
onto the inside surface of the primary air cleaner element, (Figure 5-7).

Figure 5-7

Move air jet up and down the pleats until no additional dust is being removed. Be
careful not to rupture the element pleats with the air nozzle.

Inspect for holes and tears by looking through the primary air cleaner element
toward a bright light. Check for damaged gaskets or dented metal parts. DO NOT
REUSE DAMAGED AIR CLEANER ELEMENTS.

WARNING

Never use gasoline or solvents to clean the elements.

Gasoline and solvents are extremely flammable and may cause serious
injury or death.
2. To clean the primary air cleaner element using the wet method, perform the
following:

Remove loose dirt from the primary filter element using a water hose.

Soak the primary filter element in a non-sudsing detergent solution for at least 15
minutes but not more than 24 hours. Refer to Figure 5-8.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

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SECTION 5

MAINTENANCE INSTRUCTIONS
Figure 5-8

Swish the primary filter element around in the solution to loosen dirt particles and
put them into suspension in the solution.

Rinse the primary filter element from the clean side to the dirty side with a
gentle stream of water. Rinse from both sides if necessary.

Dry the primary filter element before reusing. Circulate warm air at LESS than
71 C (160 F). DO NOT USE A LIGHT BULB TO DRY THE PRIMARY FILTER
ELEMENT.

Inspect for holes and tears by looking through the primary filter element toward a
bright light. Check for damaged gaskets or dented metal parts. DO NOT REUSE
DAMAGED FILTER ELEMENTS.

Protect the filter from dust/damage while drying.

Replacing the Air Cleaner Elements

1. Examine the new or cleaned primary air cleaner element (1, Figure 5-9) for torn
or damaged pleats, liners or gaskets or bent end covers. Discard if damaged
and replace.

Figure 5-9

5-14

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MAINTENANCE INSTRUCTIONS

SECTION 5

2. Clean the inside of the air cleaner (2, Figure 5-9).

3. Pull the safety air cleaner element (1, Figure 5-10) out of the housing.

Figure 5-10

4. Examine the safety air cleaner element and replace if:

Torn or perforated pleats are present.

Records indicate the primary element has been replaced three times or 1 year
duration has passed since the last replacement.

5. Carefully install the replacement safety element (1, Figure 5-10) by pushing it
straight into housing.
6. Carefully install the cleaned or replacement primary element (1, Figure 5-9).
7. Ensure the evacuator valve (3, Figure 5-11) is clear.
8. Install air cleaner cover (2, Figure 5-11) and secure with clip (1). Ensure clip is
tight.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-15

SECTION 5

MAINTENANCE INSTRUCTIONS
Figure 5-11

TIER II ENGINES

TIER III ENGINES

9. Inspect all air intake piping and joints between air cleaner and engine air inlet
to ensure no dusty air can enter.

Cleaning / Washing The Machine

Anytime a machine or component is washed down with a hose or high pressure wash system,
there is the possibility that water or other contaminants can be forced into bearings, seals, or
other components.
Ensure that after cleaning the machine is completely lubricated immediately, especially in the
areas that water or contaminants may have entered. These areas include the vertical and
horizontal swivel pins and bushings and cylinder pins if the fittings are not plugged with a pipe
plug. Plugs indicate a maintenance free bearing. Refer to Section 8 for complete lubrication
specifications.
The complete machine must be given a weekly cleaning. Daily cleaning will be required if
material is adhering to the drum.

NOTICE
Protect all electrical components and control panels against entry of
water or steam when using high pressure cleaning methods.
Do not use harsh cleansers which may damage painted surfaces.
After washing, run the engine until it is warm. This will help to dry out
engine components and electrical connections.
Lubricate all grease fittings immediately following the cleaning of the
machine.

5-16

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SECTION 5

Prior to cleaning:
1. Remove any material jammed between the drum (1, Figure 5-12 & Figure 5-13)
and its scraper (2).

Figure 5-12

Figure 5-13

2. Clean the evacuator valve (3, Figure 5-11) and inspect the rubber for cracks
Replace as required.

After cleaning:
1. Remove all material added for protection from water entry.
2. Grease fittings immediately with the exception of the optional self lubricating
bearings.
3. Check for defects in the air cleaner ducts and correct as required.
4. Check air intake for accumulation of debris that could restrict air flow and clear.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-17

SECTION 5

MAINTENANCE INSTRUCTIONS

5. Check air cleaner mounting hardware for security and correct as required.
6. Check all hoses for cracks, chafing, or deterioration, and replace at the first sign
of probable failure.

Torque Loose Bolted Connections

1. Properly torque all loose nuts or bolts found during the daily inspection. Refer
to Section 9.
2. Replace self locking nuts if they have been loosened.

Check All Shock Mounts

1. Check all shock mounts (1, Figure 5-14) periodically for looseness or
deterioration.

Figure 5-14

2. Replace shock mounts (one at a time) that have torn or excessively cracked
rubber. Torque all capscrews and nuts as necessary.

10 HOUR OR DAILY ROUTINE MAINTENANCE

Check Engine Oil Level
1. Park machine on stable, level surface and shut down engine.
2. Wait at least ten minutes for the engine to cool following shutdown.
3. Remove dipstick (1, Figure 5-15 for Tier 2 engines; Figure 5-16 for Tier 3
engines) and wipe it clean with a lint-free, dry cloth. Push dipstick back into
engine.

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MAINTENANCE INSTRUCTIONS

SECTION 5
Figure 5-15

Figure 5-16

4. Remove the dipstick and observe oil level. The oil level must be between the
full - top mark and low-bottom mark.
5. If oil level is low, add oil through the fill area (2, Figure 5-15 for Tier 2 engines;
1, Figure 5-16 for Tier 3 engines) to bring oil to the proper level. Refer to Section
8 for oil specifications.
6. Start engine, allow to run for one minute and recheck oil level. Add oil as
necessary.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-19

SECTION 5

MAINTENANCE INSTRUCTIONS

Check Engine Coolant Level, Clean Radiator and Oil Cooler

Figure 5-17

WARNING

Injury can occur when removing the radiator cap.

Steam or fluid escaping from the radiator can burn. Rust inhibitor
contains alkali, avoid contact with skin and eyes.
Always shut down the engine and allow it to cool down before removing
the radiator cap. Remove cap slowly to relieve pressure. Avoid contact
with steam or escaping fluid.
1. Check engine coolant level by observing the level in the coolant recovery bottle
(1, Figure 5-17). Coolant level should be at the COLD level mark if the engine
is cold or at the HOT level if the engine is at operating temperature. If
required, add a 50-50 mixture of anti-freeze and water to bring coolant to the
proper level.
2. Check for signs of clogging of exposed cooling fins on the radiator (1, Figure 518) and oil cooler (2).

5-20

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MAINTENANCE INSTRUCTIONS

SECTION 5
Figure 5-18

WARNING

When using compressed air, water jets or steam cleaning methods,

ensure that appropriate protective clothing is worn to protect eyes and
exposed parts of the body.
3. If clogging is dried on dirt, use a suitable brush to remove from cooling fins. If
dry dust is present, use compressed air to clean.
4. In case of severe clogging due to fluid leaks, apply diesel fuel or a commercial
cleaning detergent. Let it soak in, then wash it off with a water jet.

Check Fuel Level

WARNING

Fuel is flammable. May cause severe injury or death.

Shut down the engine, extinguish all open flames and do not smoke while
filling the tank.
Always wipe up any spilled fuel.
1. Check fuel level gauge (7, Figure 5-19). If fuel is required, unlock fuel cap (1,
Figure 5-20) and remove fuel cap and add No. 2 diesel fuel.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-21

SECTION 5

MAINTENANCE INSTRUCTIONS
Figure 5-19

Figure 5-20

NOTICE
Never allow fuel tank to completely empty, otherwise, the entire fuel
system will require bleeding. The fuel tank should always be filled with #2
diesel fuel at the end of the shift to prevent condensation.

5-22

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MAINTENANCE INSTRUCTIONS

SECTION 5

Drain Water from Fuel Filter/Water Separator - SD-116, -122 (155 HP Electronic
Engine) & SD-122, -160 (173 HP Mechanical Engine)
The 155 horsepower Electronic Cummins engine, standard on the SD-116 and SD-122 and
the 173 horsepower Mechanical Cummins engine, optional on the SD-122 and standard on
the SD-160 is equipped with fuel/water separator. (Figure 5-21).

Figure 5-21

Filter/water separator (Figure 5-21) must be drained of accumulated water and sediment daily.
To drain the water follow the steps listed below.
1. Park machine on stable, level surface and shut down engine.
2. Open the hood.
3. Place a container under the drain valve to catch any liquid.
4. Inspect the see-thru spin-on bowl (1, Figure 5-21).
5. Open the containment drain valve (2, Figure 5-21) by turning counterclockwise
sufficiently to allow contaminants and water to drain from the see-thru element.
6. Push the pump (3) until the filter sump is clear of water.
7. Hand tighten the containment drain valve (2).

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-23

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MAINTENANCE INSTRUCTIONS

Drain Water from Fuel Filter/Water Separator - SD-116, -122 (155 HP Electronic
Engine)
Figure 5-22

Filter/water separator (Figure 5-22) must be drained of accumulated water and sediment daily.
To drain the water follow the steps listed below.
1. Park machine on stable, level surface and shut down engine.
2. Open the hood.
3. Open the containment drain valve (1, Figure 5-22) by turning counterclockwise
sufficiently to allow contaminants and water to drain. If more than 59 mL (2
ounces) are removed, the fuel filter must be refilled with fuel.
4. Close the drain valve.

5-24

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MAINTENANCE INSTRUCTIONS

SECTION 5

Drain Water from Fuel Filter/Water Separator - SD-190 & SD-200 (205 HP
Electronic Tier II Engine)
Filter/water separator (Figure 5-23) must be drained of accumulated water and sediment daily.
To drain the water follow the steps listed below

Figure 5-23

1. Park machine on stable, level surface and shut down engine.

2. Place a container under the drain valve to catch any liquid.
3. Open the hood.
4. Lift the containment drain valve (1, Figure 5-23) sufficiently to allow
contaminants and water to drain. If more than 59 mL (2 ounces) are removed,
the fuel filter must be refilled with fuel.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-25

SECTION 5

MAINTENANCE INSTRUCTIONS

Drain Water from Fuel Filter/Water Separator - SD-190 & SD-200 (203 HP
Electronic Tier III Engine)
Filter/water separator (Figure 5-24) must be drained of accumulated water and sediment daily.
To drain the water follow the steps listed below:

Figure 5-24

1. Park machine on stable, level surface and shut down engine.

2. Place a container under the drain valve to catch any liquid.
3. Open the hood.
4. Open the containment drain valve (1, Figure 5-24) by turning
counterclockwisesufficiently to allow contaminants and water to drain. If more
than 59 mL (2 ounces) are removed the fuel filter must be refilled with fuel.

5-26

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MAINTENANCE INSTRUCTIONS

SECTION 5

Inspect Cooling Fan

Figure 5-25

1. Park machine on stable, level surface and shut down engine.

2. Open machine hood.
3. Inspect the cooling fan (1, Figure 5-25) for cracks.
4. Verify the fan is securely mounted.
5. Replace fan if damaged and tighten mounting hardware.

Inspect Cooling Fan Drive Belts

1. Park machine on stable, level surface and shut down engine.
2. Open machine hood.
3. Inspect the drive belt (Figure 5-26) for damage. Transverse (across the belt
width) cracks are acceptable. Longitudinal (direction of the belt length) are not
acceptable and the belt must be replaced.

Figure 5-26

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-27

SECTION 5

MAINTENANCE INSTRUCTIONS

4. Inspect for frayed areas and if found or a piece of the belt is missing the belt
must be replaced.
5. Refer to the Engine Manual for additional items to inspect if the belt is to be
removed and for the correct belt tensioning procedure.

Lamp (Indicator Light) Check

Performing an indicator lamp/light check will vary according to specific machine options. Under
normal circumstances only the Alternator NOT CHARGING, LOW Oil Pressure and the HIGH
Hydraulic Oil Temperature lamps will light when the key is rotated to the key ON position.
If this does not occur contact service personnel immediately and do not use the machine until
corrected.

Check Parking Brake Using The Parking Brake Test Switch

The parking brake test switch (16, Figure 5-27) must be used to verify the parking brake is
capable of holding the machine from moving with the parking brake applied, engine running,
propulsion lever release pushbutton depressed and the propulsion control moved forward or
reverse. This must be done with the parking brake switch (15) ON and the light illuminated.
When the parking brake switch is ON it disables the propulsion control (19, Figure 5-28).
Pushing the test switch (16) on and holding it on will enable propulsion control for testing.

Figure 5-27

To test the Parking Brake Switch you must:

1. Start the machine and position it in an area clear of personnel and obstructions.
2. Press the parking brake switch (15, Figure 5-27), The parking brake light will
illuminate.
3. Press and hold the parking brake test switch (16, Figure 5-27). While holding
this switch, perform Step 4.
4. Press and hold the propulsion control release pushbutton (17, Figure 5-28),
then move the propulsion control lever (19) FORWARD or REVERSE. The
machine should NOT move. If the machine does move, shut down machine and
have fault corrected before continuing operation.
5-28

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MAINTENANCE INSTRUCTIONS

SECTION 5
Figure 5-28

5. Move the propulsion control to NEUTRAL.

6. Release the parking brake test switch.
7. Shut down the engine and apply parking brake.
If the parking brake is working correctly the machine will not move. If the parking brake is not
working correctly and movement is observed, contact service personnel immediately and do
not use machine until corrected.

Check Condition of Drum and Clean

1. Park the machine on a level surface and turn off the engine.
2. Perform a visual inspection of the drum assembly (1, Figure 5-29) and remove
all adhering materials.

Figure 5-29

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

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SECTION 5

MAINTENANCE INSTRUCTIONS

Check Drum Scraper Setting

1. Check drum scraper (2, Figure 5-29) to insure there is no damage and that it is
adjusted correctly.
2. Adjustment is made with the hardware and shims located on the scraper bar
assembly. Do not allow the scraper drum clearance to be less than 20 mm
(0.79 in) or more than 25 mm (0.98 in).

Check Seat Belt

CHECK the seat belt regularly for wear or damage. Inspect belt hardware and fabric. Replace
if hardware is damaged or if strap is nicked, frayed or loose sticking is found. Seat belt
assemblies should be replaced every 3 years regardless of appearance. Seat belt strength
degrades over time and use due to exposure to weather, UV (ultraviolet radiation) and
abrasives (dirt). Check that mounting hardware is tight.

5-30

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MAINTENANCE INSTRUCTIONS

SECTION 5

50 HOUR OR WEEKLY ROUTINE MAINTENANCE

Check Batteries, Cables and Grease Terminals

WARNING

Batteries contain an acid and can cause injury.

Battery fumes can ignite and explode. Skin and eye contact with the
battery fluid can cause injury.
Do not smoke when observing battery fluid level. Avoid skin and eye
contact with the battery fluid. If contact occurs, flush area immediately
with water.
The standard batteries (1, Figure 5-30) require the following for machine use:

Figure 5-30

Keep connections tight.

Clean terminals and apply a small amount of grease to prevent corrosion. Refer to
Section 8.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-31

SECTION 5

MAINTENANCE INSTRUCTIONS

Check Tire Air Pressure

WARNING

Excessive air pressure may cause tire and rim to burst.

Flying tire and rim parts may cause severe injury or death. Ingersoll Rand
recommends that tire mounting be done ONLY by a qualified person who
is equipped and trained to perform this service.

WARNING

When mounting a tire the qualified person should:

Ensure the rim is clean and rust free.

GENEROUSLY lubricate both tire and rim with rubber lubricant.

NEVER inflate the tire to OVER 2.4 bar (35 psi) to seat beads. Excessive inflation
pressure when seating beads may cause tire and rim assembly to burst and cause
severe injury.

CHECK to ensure normal operating pressure is not above 1.1 bar (16 psi).

WARNING

The tires on this machine are ballasted and require special handling when
removing and fitting the tire assembly.
DO NOT ATTEMPT TO REMOVE THE WHEEL.
If a tire or wheel needs to be changed, call for special service assistance.

5-32

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MAINTENANCE INSTRUCTIONS

SECTION 5

To check the tire air pressure you should:

1. Position the machine so the desired tire inflation valve is located at 12 o'clock
as shown in Figure 5-31.

Figure 5-31

2. Check the tires only when tires are cold using an appropriate pressure gauge.
Normal tire pressure is 1.1 bar (16 psi).
Placing water in tires is an economical means of adding weight to the wheels
of the compactor. The addition of calcium chloride to the water is recommended
to prevent the water from freezing. If a tire with ballast is replaced, the
replacement tire must also contain an equal amount of ballast.
Contact your Ingersoll Rand Road Machinery Distributor for more information
on ballasted tires.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-33

SECTION 5

MAINTENANCE INSTRUCTIONS

Torque Wheel Nuts

Check wheel nut torque (Figure 5-32). Nuts should be torqued to 550 N-m (407 lb-ft).

Figure 5-32

NOTE: If new or replacement wheels or wheel nuts have been installed, they
may require more frequent checks until they are properly seated.

Check Air Cleaner Integrity and Filter Elements

To verify the air cleaner system is functioning properly, refer to pages 5-10 through 5-16 for
checks and procedures

Check Hydraulic Oil Level

NOTICE
Dirt in the hydraulic system will lead to premature component failure.
A clean, contaminant-free system is extremely important to the machine's
proper function.
Take extra care when working around or on the hydraulic system to
ensure its complete cleanliness.

5-34

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MAINTENANCE INSTRUCTIONS

SECTION 5

1. Check hydraulic oil level at gauge (1, Figure 5-33). If required add fresh, clean
hydraulic oil through fill area (2). Refer to Section 8. Be sure to install fill plug.

Figure 5-33

Check Eccentric Oil Level

1. Park the machine on a level surface with the drum index at the 12 o'clock
position and shut off engine. This will place the eccentric fill plug (1, Figure 534) in the 12 o'clock position. This will also locate the drain plug (2) in the 6
o'clock position and the sight gauge (3, Figure 5-34 and Figure 5-35) in the 4
o'clock position.

Figure 5-34

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-35

SECTION 5

MAINTENANCE INSTRUCTIONS

2. Look at the sight gauge (3, Figure 5-35) and verify the oil is to the center of the
gauge. If additional oil is required, remove fill plug (1, Figure 5-34) and add oil
as required until oil is centered in the gauge. Refer to Section 8 for oil
specifications.

Figure 5-35

3. Install plug (1, Figure 5-34) and wipe up excess oil.

Check Wheel Ends Oil Levels

1. Park the machine on a level surface with the wheel end oil level check plug (1
Figure 5-36) located in the 9 o'clock (2) or the 3 o'clock (3) position and shut off
engine.

Figure 5-36

2. Allow wheel end to cool if necessary.

3. Clean around plug and remove.
4. Verify oil level is at the bottom of level hole.
5. If not, add oil until level with hole. Refer to Section 8 for oil specifications.

5-36

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MAINTENANCE INSTRUCTIONS

SECTION 5

6. Clean, insert and tighten plug.

7. Wipe up any excess oil.

Check Carrier Oil Level

1. Park the machine on a level surface and shut off engine.
2. Allow carrier to cool if necessary.
3. Clean around level check plug (1, Figure 5-37} on the lower side of the carrier
and remove. Drain plug (2) is located at 6 o'clock.

Figure 5-37

4. Check oil level. Oil should be level with the bottom of level check plug hole (1,
Figure 5-37).
5. If necessary, remove breather (1, Figure 5-38) and add oil until oil runs out of
hole (1, Figure 5-37). Refer to Section 8 for oil specifications.

Figure 5-38

6. Clean, insert and tighten level plug.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-37

SECTION 5

MAINTENANCE INSTRUCTIONS

7. Clean, insert and tighten breather.

8. Wipe up any excess oil.

Check Axle Transfer Case Oil Level

1. Park the machine on a level surface and shut off engine.
2. Allow axle transfer case to cool if necessary.
3. Remove oil level check plug (1, Figure 5-39).

Figure 5-39

4. Verify oil is to the bottom of hole.

5. If not, add oil until level with hole. Refer to Section 8 for oil specifications.
6. Clean, insert and tighten plug. Wipe up excess oil.

Check Axle Differential / Brake Oil Level

1. Park the machine on a level surface and shut off engine.
2. Allow axle/differential case to cool if necessary.
3. Remove oil fill/ level check plug (1, Figure 5-40) located on the front side of the
axle or plug (2) from the back side of the axle.

5-38

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MAINTENANCE INSTRUCTIONS

SECTION 5
Figure 5-40

4. Verify oil is to the bottom of hole (1 or 2).

5. If not, add oil until level with hole. Refer to Section 8 for oil specifications.
6. Clean, insert and tighten plug and wipe up any excess oil.

Check Drum Drive (Torque Hub) Oil Level - SD-116, -122, -160, and -190 TF
1. Park machine on level ground apply park brake.
2. Allow drive motor case to cool if necessary.

Figure 5-41

3. Remove the allenhead oil level check plug, (1, Figure 5-41) located at the 4
oclock position.
4. Verify oil is to the bottom of the hole.
5. If filled correctly, replace plug and clean up any excess oil.
6. If not filled correctly remove fill location plug (1, Figure 5-42). Add oil to correct
level, replace plugs and wipe up any excess oil.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-39

SECTION 5

MAINTENANCE INSTRUCTIONS
Figure 5-42

Check Drum Drive (Torque Hub) Oil Level - SD-200 TF

The SD-200 TF drum drive assembly is equipped with a single fill and drain hole equipped with
a spring loaded cap. The fill/drain hole rotates with the drum. It must be positioned at the 12
oclock position to add oil and at the 6 oclock position to drain oil with the use of a clear
standpipe supplied with the SD 200. Access to the spring loaded can is thru access holes in
the drum drive mounting bracket.
1. Park the machine on a level surface with the single drain/fill port on the drive
aligned with access hole (1, Figure 5-43)
2. Allow drive motor case to cool if necessary.

Figure 5-43

3. Remove one of the two hex allen head oil fill/level check plugs (2, Figure 5-43),
located at the 9 oclock position or (1, Figure 5-44) located at the 3 oclock
position.
4. Check oil level. Verify that oil is level with bottom of level check hole.

5-40

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MAINTENANCE INSTRUCTIONS

SECTION 5
Figure 5-44

5. If not, insert standpipe supplied with the machine through access hole (1,
Figure 5-43) and into spring-loaded cap. Add oil until oil runs out of level check
hole (2, Figure 5-43). Refer to Section 8 for lubrication information.
6. Clean, insert and tighten plug.
7. Wipe up any excess oil.

Grease Horizontal / Vertical Swivel Pins - SD-116, -122 & -160 TF.
1. Clean the vertical pin fittings (1, Figure 5-45) and horizontal swivel pin (2)
grease fittings.

Figure 5-45

2. Apply five shots of MPG-EP2 grease to each fitting.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-41

SECTION 5

MAINTENANCE INSTRUCTIONS

Grease Horizontal / Vertical Swivel Pins - SD-190 & -200 TF

1. Clean the vertical pin (1, Figure 5-46) and horizontal swivel pin (1, Figure 5-47)
grease fittings.

Figure 5-46

Figure 5-47

2. Apply five shots of MPG-EP2 grease to each fitting.

5-42

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MAINTENANCE INSTRUCTIONS

SECTION 5

Clean the Carrier Breather

1. Thoroughly clean the area around the carrier breather (1, Figure 5-48) located
on the top of the carrier on the left side of the drum.

Figure 5-48

2. Remove the hex head breather.

3. Cover the breather port to avoid contaminants entering the carrier.
4. Thoroughly clean the breather in solvent and dry.
5. Replace the breather.

Grease the Carrier Seal

1. Grease the carrier grease seal (1, Figure 5-49) by greasing the carrier grease
seal fitting (2) with grease until it exits the seal (1). Refer to Section 8 lubricant
specifications.

Figure 5-49

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-43

SECTION 5

MAINTENANCE INSTRUCTIONS

500 HOURS OR SEMI-ANNUAL MAINTENANCE

WARNING

Hot oil or components can burn.

Oil must be at normal operating temperature when draining
Avoid contact with hot oil or components.
Do not allow oil to drain into the ground. Dispose of properly.

Grease Steering Cylinder Pins

1. Clean the two grease fittings (1, Figure 5-50) and apply three shots of MPGEP2 grease.

Figure 5-50

2. Refer to Section 8 for lubricant specification.

Change Engine Oil and Filter

1. Park the machine on a level surface after allowing the water to reach operating
temperature, then shut off the engine.
2. Place a container with a capacity of at least 15 liters (15 quarts), beneath the
engine oil drain plug (1, Figure 5-51).

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MAINTENANCE INSTRUCTIONS

SECTION 5
Figure 5-51

3. Remove the engine oil drain plug.

4. Clean the area around the head of oil filter (1, Figure 5-52 for Tier 2 engines; 1,
Figure 5-53 for Tier 3 engines) and remove the filter using a 90-95 mm filter
wrench. Catch any escaping oil in a container.

Figure 5-52

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-45

SECTION 5

MAINTENANCE INSTRUCTIONS
Figure 5-53

5. Clean the gasket surface of the filter head.

6. Apply a film of motor oil to the gasket sealing area. Refer to Section 8.
7. Fill the filter with new motor oil. Refer to Section 8 for oil specifications.
8. Install the filter as specified by filter manufacturer. Mechanical overtightening
may distort the threads or damage the filter element seat.
9. Clean drain plug, install and torque to 80 N-m (59 lb-ft).
10. Tier 3 Engines: Remove the dipstick (1, Figure 5-54).

Figure 5-54

11. All Engines: Fill crankcase with motor oil through the fill area (2, Figure 5-55 for
Tier 2 engines; 1, Figure 5-54 for Tier 3 engines) until the dipstick (1, Figure 554, Figure 5-55) shows full. Refer to Section 8 for oil specifications.

5-46

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MAINTENANCE INSTRUCTIONS

SECTION 5
Figure 5-55

12. Replace fill cap (2, Figure 5-55, Tier 2 Engines) or the dipstick (1, Figure 5-54,
Tier 3 Engines).
13. Dispose of used oil in accordance with local regulations.
14. Run machine and check for leaks.

Change Three Hydraulic Oil Filters

This machine is equipped with three hydraulic oil filters. The filters are located behind the
cover (1, Figure 5-56) directly above the hydraulic oil tank (2).

Figure 5-56

They include the charge pressure filter (1, Figure 5-57), the suction filter (2), and the return
filter (3).

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-47

SECTION 5

MAINTENANCE INSTRUCTIONS
Figure 5-57

WARNING

Hot oil or components can burn.

Oil must be at normal operating temperature when draining
Avoid contact with hot oil or components.
Do not allow oil to drain into the ground. Dispose of properly.

NOTICE
Dirt in the hydraulic system will lead to premature component failure.
A clean, contaminant-free system is extremely important to the machine's
proper function.
Take extra care when working around or on the hydraulic system to
ensure its complete cleanliness.
1. To change the hydraulic oil filters position the machine on a stable level surface
and shut off engine.
2. Remove bolt and lower cover.
3. Unscrew the three filters and discard in accordance with local guidelines.
4. Clean the sealing surface of the filter heads.
5. Fill each replacement filter with fresh hydraulic oil and lubricate sealing surface
of each filter with clean hydraulic oil. Refer to Section 8 for hydraulic oil
specifications.

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MAINTENANCE INSTRUCTIONS

SECTION 5

6. Install the filters and tighten each filter one quarter turn beyond seal contact.
7. Start the engine and check for leaks.
8. Wipe up any excess oil.
9. Close cover and bolt.

Replace In-Line Fuel Filter - Tier 2 Engines

WARNING

Fuel is flammable. May cause severe injury or death.

Shut down the engine, extinguish all open flames and do not smoke while
filling the tank.
Always wipe up any spilled fuel.
The in-line fuel filter will eventually clog from accumulated sediment. To
prevent this, the in-line fuel filter must be replaced at the same time that
the primary fuel filter is changed. Perform the steps outlined below to
replace the in-line fuel filter.
1. Park machine on a stable, level surface and shut down the engine (1, Figure 558).

Figure 5-58

2. Open the hood and locate the filter

3. Position a container under the in-line filter to catch the residual fuel that will
escape from the old filter when its disconnected.
4. Disconnect the fuel line from each side of the in-line filter. Pinch off the lines to
stop the flow of fuel from the open lines.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

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SECTION 5

MAINTENANCE INSTRUCTIONS

5. Dispose of the old, used in-line filter in accordance with local guidelines and
environmental regulations.
6. Install the new in-line filter by reconnecting it in the fuel line. Verify that the filter
is installed properly with the flow (direction) arrow pointing toward the fuel
pump.
7. Start the engine and let it run for a few minutes and check for leaks.

Replace In-Line Fuel Filter - Tier 3 Engines

WARNING

Fuel is flammable. May cause severe injury or death.

Shut down the engine, extinguish all open flames and do not smoke while
filling the tank
Always wipe up any spilled fuel.
The in-line fuel filter will eventually clog from accumulated sediment. To
prevent this, the in-line fuel filter must be replaced at the same time that
the primary fuel filter is changed. Perform the steps outlined below to
replace the in-line fuel filter.
1. Park machine on a stable, level surface and shut down the engine.

Figure 5-59

2. Open the hood and locate the filter (1, Figure 5-59).
3. Position a container under the in-line filter to catch the residual fuel that will
escape from the old filter when its disconnected.
4. Clean sealing surface of the filter head (2, Figure 5-59).

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SECTION 5

5. Unscrew used fuel filter. Discard used filter in accordance with local guidelines.
6. Fill replacement filter with clean fuel and lubricate new element sealing gasket
(3, Figure 5-59) with clean oil.
7. Install replacement filter as specified by manufacturer. Most filters have
instructions printed on the side.
8. If fuel filter is changed according to these instructions, no manual bleeding of
fuel lines should be required. If necessary, refer to engine manufacturers
manual for information on bleeding the system.
9. Check for any leaks.

Change Fuel Filter Water Separator Element - SD-116, SD-122 TF 155 HP

Electronic Engine, SD-122, SD-160 TF 173 HP Mechanical Engine

WARNING

Fuel is flammable. May cause severe injury or death.

Shut down the engine, extinguish all open flames and do not smoke while
filling the tank.
Always wipe up any spilled fuel.
1. Clean the area around the fuel filter water separator unit (Figure 5-60).

Figure 5-60

2. Place a container under the water separator unit to collect any escaping fuel.
3. Loosen vent plug (1, Figure 5-60) and open drain valve (2).
4. Spin element (3, Figure 5-60) and bowl (4) off together, as a unit.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-51

SECTION 5

MAINTENANCE INSTRUCTIONS

5. Remove the bowl (4, Figure 5-60) and clean the O-ring gland.
6. Apply a coating of clean fuel or motor oil to the new O-ring and element (3,
Figure 5-60) seal.
7. Spin bowl (4, Figure 5-60) onto element (3).
8. Spin bowl and element assembly onto the filter head. Hand tighten. DO NOT
OVERTIGHTEN.
9. With vent plug (1, Figure 5-60) loosened, operate primer pump (5) until fuel
purges the vent plug (1).
10. Close vent plug (1, Figure 5-60), start the engine and check for leaks.

Change Fuel Filter SD-116, SD-122 TF 155 HP Electronic Engine, SD-122, SD160 TF 173 HP Mechanical Engine

WARNING

Fuel is flammable. May cause severe injury or death.

Shut down the engine, extinguish all open flames and do not smoke while
filling the tank.
Always wipe up any spilled fuel.
1. Clean the area around the fuel filter (Figure 5-61).

Figure 5-61

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MAINTENANCE INSTRUCTIONS

SECTION 5

2. Place a container under the fuel filter to collect any escaping fuel when
replacing the element.
3. Remove element (1, Figure 5-61) from filter head (2) and discard according to
local guidelines.
4. Clean sealing surface (3, Figure 5-61) of filter head.
5. Apply a coating of clean oil to the new element sealing gasket.
6. Fill the element with clean fuel.
7. Spin the element onto the filter head according to instructions on element.
8. Start the engine and check for leaks.

Change Fuel Filter SD-190 and SD-200 TF - 205 HP Tier II Electronic Engine

WARNING

Fuel is flammable. May cause severe injury or death.

Shut down the engine, extinguish all open flames and do not smoke while
filling the tan
Always wipe up any spilled fuel.
1. Clean the area around the fuel filter (Figure 5-62).

Figure 5-62

2. Place a container under the fuel filter to collect any escaping fuel when
replacing the element.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-53

SECTION 5

MAINTENANCE INSTRUCTIONS

3. Remove element (1, Figure 5-62) from filter head (2) and discard according to
local guidelines.
4. Clean sealing surface (2, Figure 5-62) of filter head.
5. Apply a coating of clean oil to the new element sealing gasket.
6. Fill the element with clean fuel.
7. Spin the element onto the filter head according to instructions on element.
8. Start the engine and check for leaks.

Change Fuel Filter Water Separator Element SD-190 and SD-200 TF - Tier III 203
HP Electronic Engine

WARNING

Fuel is flammable. May cause severe injury or death.

Shut down the engine, extinguish all open flames and do not smoke while
filling the tank.
Always wipe up any spilled fuel.
The engine fuel water separator filter removes water, rust particles, dust and other particles
from the fuel. Use the following procedure to replace the fuel water separator filter (1, Figure
5-63).

Figure 5-63

1. Clean area around fuel filter (1, Figure 5-63).

2. Place container under the filter to collect any escaping fuel.

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MAINTENANCE INSTRUCTIONS

SECTION 5

3. Unscrew used fuel filter. Discard used filter in accordance with local guidelines.
4. Clean sealing surface of the filter head (2, Figure 5-63).
5. Fill replacement filter with clean fuel and lubricate new element sealing gasket
(3, Figure 5-63) with clean oil.
6. Install replacement filter as specified by manufacturer. Most filters have
instructions printed on the side.
7. If fuel filter is changed, according to these instructions, no manual bleeding of
fuel lines should be required. If necessary, refer to engine manufacturers
manual for information on bleeding the system.
8. Check for any leaks.

Clean Axle Breathers

1. Thoroughly clean the area around the single axle breathers (1, Figure 5-64)
located on the top of the axle.

Figure 5-64

2. Remove the single axle breather. It is equipped with a hex area near the base.
3. Cover the breather port to avoid contaminants entering the axle.
4. Thoroughly clean the breather in solvent and dry.
5. Install the breather.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-55

SECTION 5

MAINTENANCE INSTRUCTIONS

Grease the Ratchet Jack

1. Open the battery access door (1, Figure 5-65).

Figure 5-65

2. Grease the ratchet jack (2, Figure 5-65) by greasing the fitting (3). Refer to
Section 8 for oil specifications.
3. Close the battery access door.

Check Cooling System Integrity

1. Park the machine on a level surface and shut off engine.
2. Verify coolant level is normal for engine temperature.
3. Inspect radiator and oil cooler hoses for leaks.
4. Inspect radiator cap for leaks.
5. Check drain petcock and attached hose for condition.
6. Inspect radiator, fan and belts for damage.
7. Check if water temperature gauge is operating.

5-56

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MAINTENANCE INSTRUCTIONS

SECTION 5

1000 HOUR OR ANNUAL MAINTENANCE

NOTE: Verify you are looking at the correct torque values for your machine.
They are not identical on all machines.

Torque the Horizontal Swivel Pin - SD-116, -122 and -160 TF

1. Position the machine on stable level surface, shutdown the engine.
2. Clean area around the horizontal swivel pin (1, Figure 5-66).

Figure 5-66

3. Remove mounting hardware (2 and 3, Figure 5-66).

4. Torque the horizontal swivel pin (1, Figure 5-66) to 540 Nm (400 lb-ft).
5. Replace mounting hardware and torque as required.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-57

SECTION 5

MAINTENANCE INSTRUCTIONS

Torque The Vertical Swivel Pin - SD-116, -122 and -160 TF

1. Position the machine on stable level surface, shutdown the engine.
2. Clean area around the vertical swivel pin (1, Figure 5-67).

Figure 5-67

3. Remove mounting hardware (2 and 3, Figure 5-67).

4. Torque the horizontal swivel pin (1) to 540 Nm (400 lb-ft).
5. Replace mounting hardware and torque as required.

Torque the Horizontal Swivel Pin - SD-190 and -200 TF

1. Position the machine on stable level surface, shutdown the engine.
2. Clean area around the horizontal swivel pin (1, Figure 5-68).

Figure 5-68

5-58

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MAINTENANCE INSTRUCTIONS

SECTION 5

3. Remove mounting hardware (2 and 3, Figure 5-68).

4. Torque the horizontal swivel pin (1, Figure 5-68) to 1080 Nm (800 lb-ft).
5. Replace mounting hardware and torque as required.

Torque the Vertical Swivel Pin - SD-190 and -200 TF

1. Position the machine on stable level surface, shutdown the engine.
2. Clean area around the vertical swivel pin (1, Figure 5-69).

Figure 5-69

3. Remove mounting hardware (2 and 3, Figure 5-69).

4. Torque the horizontal swivel pin (1, Figure 5-69) to 1080 Nm (800 lb.-ft).
5. Replace mounting hardware and torque as required.

Change Axle Wheel Ends Oil

WARNING

Hot oil or components can burn.

Oil must be at normal operating temperature when draining.
Avoid contact with hot oil or components.
Do not allow oil to drain into the ground.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-59

SECTION 5

MAINTENANCE INSTRUCTIONS

1. Allow oil in axle wheel ends to reach operating temperature, position the
compactor on level ground with level plug (1, Figure 5-70) in the 6 o'clock
position (2) and shut down the engine.

Figure 5-70

2. Place a container under the level plug (1, Figure 5-70), remove the plug and
allow oil to drain.
3. Reposition wheel level plug (1, Figure 5-70) to the o'clock or 3 o'clock position
and fill with oil until oil is level with the bottom of the hole. Refer to Section 8 for
oil specifications.
4. Clean and replace level plug (1, Figure 5-70) and tighten.
5. Repeat procedure for the other wheel end unit.

Change Axle Differential Brake Oil

WARNING

Hot oil or components can burn.

Oil must be at normal operating temperatures when draining.
Avoid contact with hot oil or components.Do not allow oil to drain into the
ground.
Dispose of oil properly.
1. Position the compactor on level ground, allowing machine to run sufficiently so
axle differential / brake oil reaches operating temperature.
2. After properly positioning the machine, shut down the engine and apply brake.
3. Remove keys.

5-60

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MAINTENANCE INSTRUCTIONS

SECTION 5

4. Chock tires and drum.

5. Place a container under each of the three drain plugs (1, Figure 5-71) located
on the bottom of the axle. Remove the three drain plugs.

Figure 5-71

6. Remove the fill/level plug (1 or 2, Figure 5-72) and allow axle to drain
completely. Discard oil according to local guidelines and environmental
regulations.

Figure 5-72

7. Clean all three drain plugs.

8. Replace all three drain plugs and tighten.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-61

SECTION 5

MAINTENANCE INSTRUCTIONS

9. Fill the axle with oil through fill/level hole (1 or 2, Figure 5-72) until oil is level
with the bottom of the fill/level hole. Refer to Section 8 Fuel & Lubricant
Specifications for details.
10. Clean, replace, and tighten level plugs
11. Run the machine and check for leaks.

Change Axle Transfer Case Oil

WARNING

Hot oil or components can burn.

Oil must be at normal operating temperature when draining.
Avoid contact with hot oil or components.
Do not allow oil to drain into the ground.
1. Position the compactor on level ground, allowing machine to run sufficiently so
axle transfer case oil reaches operating temperature.
2. After properly positioning the machine, shut down the engine and apply brake.
3. Remove keys.
4. Chock tires and drum.
5. Remove the fill/level plug (1, Figure 5-73) and drain plug (2) and allow axle
transfer case to drain completely. Discard oil according to local guidelines and
environmental regulations.

Figure 5-73

6. Clean both plugs.

7. Replace the drain plug and tighten.

5-62

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MAINTENANCE INSTRUCTIONS

SECTION 5

8. Fill the axle transfer case with oil through fill/level hole (1, Figure 5-73) until oil
is level with the bottom of the fill/level hole. Refer to Section 8 Fuel & Lubricant
Specifications for details.
9. Clean, replacement tighten level plug.
10. Run the machine and check for leaks.

Change Eccentric Oil

WARNING

Hot oil or components can burn.

Oil must be at normal operating temperature when draining.
Avoid contact with hot oil or components.
Do not allow oil to drain into the ground.
1. Allow eccentric oil to reach operating temperature and park the machine on a
level surface with the drum index, angle mounted on the inside of the drum, at
the 12 oclock position.
NOTE: This positioning will place the eccentric fill plug (1, Figure 5-74) in the
12 o'clock position. This will also bottom-out the drain plug (2) In the 6 o'clock
position and the level indicator gauge (3) in the 4 o'clock, level-read position.

Figure 5-74

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-63

SECTION 5

MAINTENANCE INSTRUCTIONS

2. Shut off the engine and apply the brake.

3. Remove fill plug (1, Figure 5-74) and drain plug (2) and allow oil to drain.
4. Clean and replace drain plug.
5. Fill eccentric with oil until visible on level gauge (3, Figure 5-75).

Figure 5-75

6. Clean and replace fill plug.

7. Wipe up any excess oil.

Change Carrier Oil

WARNING

Hot oil or components can burn.

Oil must be at normal operating temperature when draining.
Avoid contact with hot oil or components.
Do not allow oil to drain into the ground.

5-64

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MAINTENANCE INSTRUCTIONS

SECTION 5

1. Allow carrier oil to reach operating temperature and park the machine on a level
surface, shut off engine and apply brake.

Figure 5-76

2. Remove fill breather plug (1, Figure 5-76).

3. Place a container under drain plug (1, Figure 5-77).

Figure 5-77

4. Remove drain plug and allow carrier to drain.

5. Clean and replace drain plug.
6. Remove level check plug (2, Figure 5-77).
7. Add oil until oil runs out of level/check plug mounting hole. Refer to Section 8
for lubricant instructions.
8. Replace level/check plug.
9. Clean in solvent, dry and replace fill / breather plug.
10. Wipe up any excess oil.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-65

SECTION 5

MAINTENANCE INSTRUCTIONS

Drain and Flush Radiator, Replace Engine Coolant

WARNING

Injury can occur when removing the radiator cap.

Steam or fluid escaping from the radiator can burn. Inhibitor contains
alkali, avoid contact with skin and eyes.
Always shut down the engine and allow to cool down before removing
radiator cap.
Remove cap slowly to relieve pressure.
Avoid contact with steam or escaping fluid.
The coolant system of any vehicle should be drained and flushed out at least once a year.
Unless coolant has a corrosion preventive in it, rust and scale will eventually clog up the
system. Any effective, commercial flushing agent should be used at least once or twice a year
to ensure against buildup.
1. Open the radiator cap (1, Figure 5-78) and the expansion bottle cap (2) to
ensure proper draining.

Figure 5-78

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MAINTENANCE INSTRUCTIONS

SECTION 5

2. Place a container capable of holding at least 21 liters (22 quarts) of fluid under
the radiator drain hose (2, Figure 5-79). Open the petcock (1) and drain the
coolant from the radiator using drain hose (2) passing through the frame (3).

Figure 5-79

Figure 5-80

3. Place a container under the engine block coolant drain plug (2, Figure 5-80)
located on the bottom of the engine water inlet hose connection point. Remove
the plug and drain the coolant from the engine.
4. for damaged hoses and loose or damaged hose clamps. Replace as required.
Check radiator for leaks, damage and buildup of dirt. Clean and repair as
required.
5. Clean the cooling system using a commercial radiator flushing product. Follow
the manufacturers recommendations.
6. After cleaning and flushing operations are completed, close the petcock (1,
Figure 5-79 and Figure 5-80) and replace and tighten the engine block drain
plug (2, Figure 5-80).

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-67

SECTION 5

MAINTENANCE INSTRUCTIONS

NOTICE
To prevent air locks, the system must be filled properly. Air must be
vented from coolant passages during the fill operation.
NOTE: A mixture of ethylene glycol antifreeze and water is recommended to
refill the radiator. Refer to the engine manual for the manufacturer's
recommendation for proper ratio of antifreeze-to-water mixture. The addition of
a separate lubricant and corrosion inhibitor will guard against internal corrosion
and freezing.
7. Refill the coolant system.
8. Drain and clean overflow bottle (2, Figure 5-81). Refill the overflow bottle with
a 50-50 mixture of antifreeze and water. Do not fill past the Full mark on the
overflow bottle.

Figure 5-81

9. Install radiator cap (1, Figure 5-81) and operate the engine until it reaches
operating temperature. Check for leaks.

5-68

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MAINTENANCE INSTRUCTIONS

SECTION 5

Drain and Clean Hydraulic Tank and Three Hydraulic Suction Strainers

WARNING

Hot oil or components can burn.

Oil must be at normal operating temperature when draining.
Avoid contact with hot oil or components.
Do not allow oil to drain into the ground.

NOTICE
Dirt in the hydraulic system will lead to premature component failure.
A clean, contaminant-free system is extremely important to the machine's
proper function.
Take extra care when working around or on the hydraulic system to
ensure its complete cleanliness.
1. Position the compactor on level ground, allowing machine to run sufficiently so
hydraulic oil reaches operating temperature.
2. After properly positioning the machine, shut down the engine and apply brake.
3. Place a container with a capacity of at least 85 liters (23 gallons) under the
hydraulic tank drain point (1, Figure 5-82) to capture the oil.

Figure 5-82

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-69

SECTION 5

MAINTENANCE INSTRUCTIONS

4. Remove drain plug (1, Figure 5-82) and fill plug (2) and drain the hydraulic tank.

Figure 5-83

5. Place a container under the three strainers (1, Figure 5-83), disconnect hoses
to strainers and allow oil to drain.
6. Remove the three strainers and clean in a solvent using a stiff fiber brush to
remove imbedded impurities. If the embedded materials cannot be removed,
replace strainers.
7. Air dry the strainers from the inside out, replace into hydraulic tank and rehose.
8. Replace the hydraulic filters using procedures previous described in these
instructions. See Page 5-47.
9. Clean and replace the drain plug.
10. Fill the hydraulic oil tank to level gauge with clean hydraulic oil from an
unopened container. Refer to Section 8 Fuel and Lubricant Specifications for
details on proper oil.
NOTE: When filling the hydraulic oil tank, be sure to filter the oil through a 10micron filter.
11. Run machine and allow oil to reach operating temperature and check for leaks.
Add additional oil if required to reach level gauge.

Check Engine Belt and Tensioner

Check engine belt for wear, cracks or damage. replace belt as necessary. See engine manual
for belt replacement procedures.
NOTE: The engines are equipped with an automatic belt tensioner. Belt tension
adjustment should not be required.

5-70

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MAINTENANCE INSTRUCTIONS

SECTION 5

Adjust and Set Valve Clearance

Refer to the engine manual for maintenance instructions. This operation requires a trained
service engineer.

Change Drum Drive (Torque Hub) Oil Level - SD 116, 122, 160 and 190
1. Park machine on level ground apply park brake.
2. Allow drive motor case to cool if necessary.

Figure 5-84

3. Remove the allenhead oil level check plug, (1, Figure 5-84) located at the 4
oclock position.
4. Position a container under the torque hub.
5. Remove drain plug at the 6 o clock location and allow oil to drain.
6. Clean and replace drain plug.
7. Remove fill plug (1, Figure 5-85) and add oil until oil is level with bottom of oil
level check plug location (1, Figure 5-84).
8. Clean and replace plugs. Wipe up any excess oil.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-71

SECTION 5

MAINTENANCE INSTRUCTIONS
Figure 5-85

Change Drum Drive (Torque Hub) Oil Level - SD 200

The SD 200 drum drive assembly is equipped with a single fill and drain hole equipped with a
spring loaded cap. The fill/drain hole rotates with the drum. It must be positioned at the 12
0clock position to add oil and at the 6 oclock position to drain oil with the use of a clear
standpipe supplied with the SD 200. Access to the spring loaded can is thru access holes in
the drum drive mounting bracket.
1. Park the machine on a level surface with the single drain/fill port on the drive
located at the 6 oclock location.
2. Allow drive motor case to cool if necessary.
3. Remove one of the two hex allen head oil fill/level check plugs located at the 9
oclock position or (1, Figure 5-86) located at the 3 oclock position.

Figure 5-86

4. Insert standpipe supplied with the machine through access hole in the drum
drive mount and into spring-loaded cap.
5. Drain oil into a suitable container.

5-72

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MAINTENANCE INSTRUCTIONS

SECTION 5

6. Start engine and traverse one half of a drum revolution location the spring
loaded fill and drain cap at the 12 o clock position. Stop engine and apply
brake.
7. Insert standpipe into drum drive and fill torque hub with oil until it is level with
the bottom of level check hole (1, Figure 5-86) Refer to section 8 for lubrication
information.
8. Replace level check location plug and clean up any excess oil.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

5-73

SECTION 5

5-74

MAINTENANCE INSTRUCTIONS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 6 - TROUBLESHOOTING

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

6-1

SECTION 6

TROUBLESHOOTING

TROUBLESHOOTING
!

WARNING

When carrying out troubleshooting procedures, it is important to strictly

observe the safety precautions and guidelines in Section 1 of this
manual.
Improper operation and maintenance is the most frequent cause of machinery failures and
problems. In the event of a failure, it is recommended that you read through this manual.
If you are unable to determine the cause of the problem when following the troubleshooting
charts in this section, contact your local Ingersoll Rand service office.

FUSE BLOCK
The fuses (1, Figure 6-1) for the compactor are located under the seat as shown. Fuse
identification, rating and circuit are illustrated in Figure 6-2. This information is identified on a
decal on the inside of the fuse compartment cover plate

Figure 6-1

6-2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TROUBLESHOOTING

SECTION 6
Figure 6-2

FUSE RATINGS/CIRCUIT
The fuse ratings and circuits for the operators deck are identified below.

Table 1:
FUSE

RATING

CIRCUIT

F1

15 AMPS

E-STOP, IGNITION, FUEL, SEAT

SWITCH, PARK BRAKE

F2

10 AMPS

HORN, AIR FILTER, HYD. OIL

TEMP.

F3

10 AMPS

TWO SPEED, BACK UP

F4

15 AMPS

LIGHTS BEACON, TURNSIGNAL /

HAZARD

F5

5 AMPS

AUTO VIB., IMPACT METER

F6

5 AMPS

TRACTION CONTROL

F7

10 AMPS

POWER PORT

F8

30 AMPS

THROTTLE SOLENOID (PULL IN)

F9

10 AMPS

INSTRUMENT CLUSTER

F10

10 AMPS

GAUGE OPTIONS

F11

10 AMPS

CAB OPTIONS

F12

15 AMPS

SPARE

F13

25 AMPS

HEATER VALVE, BLOWER, A.C.

F14

10AMPS

FRONT WIPER

F15

10 AMPS

REAR WIPER

F16

10 AMPS

WASHER DOME LIGHT

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

6-3

SECTION 6

TROUBLESHOOTING

RELAYS AND DIODES

The relays and diodes illustrated in Figure 6-3 are contained in a harness assembly housing
Figure 6-4 located adjacent to the air cleaner mounting bracket. Relay C AND F are for
ELECTRONIC engine only. A decal, illustrated as Figure 6-3, is located in the inside of the
housing cover.

Figure 6-3

Figure 6-4

6-4

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TROUBLESHOOTING

SECTION 6

ENGINE WILL NOT START

Starter Does Not Rotate

Emergency stop switch
depressed

Pull up emergency stop switch

Propulsion control lever

not in the neutral or STOP
position

Locate the control lever to STOP

Fuse 1 defective

Replace

Batteries discharged

Charge

Batter master switch OFF

Turn ON

Battery cable connections

loose or disconnected

Tighten or connect

In-line fuse link faulted

Call for service to replace

Starter relay faulted

Call for service to replace

Defective ignition switch

Call for service to replace

Starter or starter solenoid

defective

Call for service to replace

ENGINE WILL NOT START

Starter Does Rotate

Empty fuel tank

Fill

Defective wiring

Call for service to correct fault

Fuel solenoid at fuel pump

defective

Call for service to test/replace

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

6-5

SECTION 6

TROUBLESHOOTING

DIFFICULT STARTING & POOR / IRREGULAR PERFORMANCE

Low battery power

Check / charge battery

Battery is discharged

Charge battery

Battery cable connections

loose or corroded

Clean and tighten terminal connections

and cover with acid-free grease

Using incorrect viscosity oil

Use recommended viscosity for

temperature conditions

Fuel line blockage

Change in-line fuel filter, change fuel

water separator elements, ensure use of
correct fuel bleed fuel system

Air cleaner element

blocked

Clean or replace

Loose or badly adjusted

throttle control cable

Adjust or replace cable

Incorrect valve clearance

Call for specialist service to correct

Defective fuel injectors

Call for specialist service to correct

Fuel pump failure

Call for specialist service to correct

Defective turbo charger

Call for specialist service to correct

ENGINE MAKING EXCESSIVE FUMES

6-6

Engine oil level too high

Drain oil to correct level

Blocked air cleaner

element

Clean or replace

Low compression due to

poor condition of the
valves to incorrect valve
clearance

Call for specialist service to correct

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TROUBLESHOOTING

SECTION 6

ENGINE OVERHEATS - STOP ENGINE IMMEDIATELY

Engine oil level low

Add oil to correct level

Fan belt broken

Call for specialist service to correct

Engine coolant level low

Replenish coolant to correct level

Excessive dirt on radiator

cooling fins or blocked air
flow

Clean cooling fins or clear blockage

Radiator cap defective

Call for specialist service to correct

Thermostat defective

Call for specialist service to correct

Injector nozzles defective

Call for specialist service to correct

Incorrect fuel pump

calibration

Call for specialist service to correct

LOW ENGINE OIL PRESSURE - RED WARNING LIGHT ILLUMINATES

Engine oil level low

Add oil to correct level

Lubrication system leak

Stop engine and check for leaks, tighten

any loose fittings on the oil line system

VOLTMETER INDICATES LOW OR NEGATIVE VALUE

Alternator speed too low

Check belt tension and correct if required

Not charging due to

defective alternator or
regulator

Call for specialist service to correct

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

6-7

SECTION 6

TROUBLESHOOTING

FUSE FAILURE
The following identifies conditions due to possible fuse failures and / or defective wiring. It may
be necessary to replace the identified fuse and check for / correct defective wiring.

6-8

Components Not Operating Correctly

Fuse To Check / Replace

E-stop, fuel solenoid, ignition switch, seat

switch and or parking brake

Replace fuse F1

Horn, air filter restrictor indicator,

hydraulic oil temp. gauge

Replace fuse F2

Two speed control, back up alarm

Replace fuse F3

Lights, beacon, turn signals hazard lights

Replace fuse F4

Auto vib, impact meter

Replace fuse F5

Traction control

Replace fuse F6

Power port

Replace fuse F7

Throttle solenoid - pull - in.

Replace fuse F8

Instrument cluster

Replace fuse F9

Gauge options

Replace fuse F10

Cab options

Replace fuse F11

SPARE

Replace fuse F12

Heater valve blower

Replace fuse F13

Front wiper

Replace fuse F14

Rear wiper

Replace fuse F15

Washer, dome light

Replace fuse F16

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TROUBLESHOOTING

SECTION 6

CONTROL MODULE DESCRIPTION

The purpose of these instructions is to familiarize the reader with the Modular Controls offered
as options with the various models of the SD TF Series Compactors. These options include
the Traction Control, Auto Vibration / Impact Meter Control and the Variable Vibration Control.
One, two or three controls, (1, Figure 6-5) may be mounted in the battery compartment
allowing quick connection and disconnection to the appropriate wiring harness or connection
to a troubleshooting device.

Figure 6-5

Each control includes the following:

POWER Green LED (light emitting diode) to indicate, if lit, the machine-mounted
microprocessor is getting electrical power

SYSTEM Green LED to indicate, if lit, a system check has been made by the
microprocessor and it is operating properly

MODE Yellow LED which will blink at a fast six-cycles-per-second rate to indicate
software has not been loaded into the control; or blink at a slow, two-cycles-persecond rate to indicate software has been loaded and no errors have been found by
the microprocessor.

STATUS Red LED will indicate specific faults by an ON/OFF blinking, four-bit code
with the time ON identified as a short or long flash. The sequence is specific to one
fault only. The code(s) will repeat after a three-second delay.

POWER MUST BE ON
The indicator lights described above will not illuminate it electrical power is eliminated to the
compactor via the ignition key. If this occurs, the compactor must be restarted and driven a
minimum of thirty seconds in one direction at a minimum speed of 0.8 km/h (1/2 mph) per to
allow calibration of the controls and indication of a fault.
Use of the emergency stop will shut down the engine but does not eliminate the power to the
controls therefore the recalibration is not required.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

6-9

SECTION 6

TROUBLESHOOTING

TRACTION CONTROL
The traction control system is activated in low speed only and is designed to keep the drum
and tires rotating at the same speed. If either the drum of tires lose traction and start to spin
at a faster rate (slip) the traction control system will compensate by restricting the hydraulic
pressure/flow to the drive motor that is slipping at the faster rate. This will increase the
available torque at the non-slipping wheel or drum.
It is still possible to experience some slipping of either the drum or tires with this system
operating properly.
The faults which may be displayed by the Traction Controller include the following. The terms
SHORT and LONG indicate the length of time the red LED is lit.

SHORT - SHORT - LONG - SHORT

indicates the front coil on the traction control valve controlling the drum drive is
outside allowable preset limits.

LONG - SHORT - LONG - SHORT

indicates the rear coil on the traction control valve controlling the drum drive is
outside allowable preset limits.

SHORT - LONG - LONG -SHORT

indicates the controller is receiving a signal from the wheel motor speed sensor but
is not receiving a signal from the drum drive speed sensor.

LONG - LONG - LONG - SHORT

indicates the controller is receiving signal from the drum drive speed sensor but is
not receiving a signal from the wheel motor speed sensor.

The faults must be in existence for thirty seconds to be displayed.

A maintenance jumper wire is located in the wiring harness at the control.

CAUSE OF FAULTS
The Traction Control faults may be caused by one or more areas of concern.
Contact Ingerrsoll Rand for an analysis of fault indication.

6-10

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TROUBLESHOOTING

SECTION 6

VARIABLE VIBRATION CONTROL

This control is designed to regulate the rotational speed of the eccentric drive (frequency) as
set by the operator using the five-position, vibrations-per-minute rotary switch located on the
control panel.
The faults which may be displayed by the Variable Vibration Controller include the following.
The terms SHORT and LONG indicate the length of time the red LED is lit.

LONG - LONG - SHORT- SHORT

indicates the voltage signal from the five speed switch is outside allowable preset
limits.

SHORT - LONG - LONG -SHORT

indicates the CURRENT TO THE ECCENTRIC DRIVE PUMP CONTROL COIL IS
OUTSIDE ALLOWABLE PRESET LIMITS.

LONG - LONG - LONG -SHORT

indicates NO SIGNAL IS BEING RECEIVED FROM THE ECCENTRIC DRIVE
MOTOR SPEED SENSOR.

CAUSE OF FAULTS
The Variable Vibration Control faults may be caused by one or more areas of concern.
Contact Ingersoll Rand for an analysis of fault indication.

AUTO VIBE / IMPACT METER

This control, which operates in the AUTO MODE only, is designed to activate the vibration
system when the compactors ground speed reaches 0.96 km/h (0.6 mph) and will deactivate
the vibration system when the ground speed reaches 0.64 km/h (0.4 mph).
In addition, the Impact Meter Controller identifies the number of revolutions per minute of the
eccentric drum; identifies the vibrations per minute of the drum; reads the existing ground
speed; calculates the impacts per meter or per foot; and displays this value on the impact
meter.
NO faults can be displayed by the Auto Vibe / Impact Meter Controller.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

6-11

SECTION 6

6-12

TROUBLESHOOTING

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 7- TECHNICAL
SPECIFICATIONS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-1

SECTION 7

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
GENERAL INFORMATION
This section of the manual contains technical specifications for the Ingersoll Rand Terra Firma
Series of Vibratory Soil Compactors, including the SD-116F/DX, SD-122D/F/DX, SD-160F/
DX, SD-190DX and the SD-200F/DX. The information presented in this section is divided into
the following sections:

Machine Identification

Environmental Specifications

Physical Specifications

Machine Dimensions

MACHINE IDENTIFICATION
Name & Address of Manufacturer
Ingersoll Rand Construction Technologies
Road Development Division
312 Ingersoll Drive
Shippensburg, Pennsylvania 17257
Phone: 717-532-9181 (Main Switchboard)
Phone: 1-800-227-0573 (Customer Service Parts)
Name and Type of Machines
The Terra Firma Series of Single-Drum, Vibratory Soil Compactors, including SD-116DX, SD116F, SD-122D, SD-122F, SD-122DX, SD-160F, SD-160DX, SD-190DX, SD-200F, and SD200DX .

7-2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS

SECTION 7

Serial Number and Product Range

The serial number effectivity for the Terra Firma Series of Compactors covered in this manual
is outlined below.

Compactor Series

Effective with Serial Number

SD-116F, SD-116DX

All / initial production

SD-122F, SD-122D,
and SD-122DX

Effective with S/N 172719, including

S/N 172423 & S/N 172437

SD-160F, SD-160DX

Effective with S/N 180042

SD-190DX

All / initial production

SD-200F

Effective with S/N 181198

SD-200DX

Effective with S/N 180684

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-3

SECTION 7

TECHNICAL SPECIFICATIONS

ENVIRONMENTAL INFORMATION
SD-116 DX/F TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS
The SD-116 DX and SD-116F Compactors meet or exceed all federal Environmental
Protection Agency (EPA), and Occupational Safety & Health Administration (OSHA)
requirements. Acoustic information is detailed below.
Noise Emission

In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive
..Relating to Machinery 98/37/EC, the following values were measured:

Equivalent continuous A-weighted sound pressure level at operators station:

(Leq.A) = 89.0 dB(A), Engine only; and 90 dB(A) with Vibration On.
For units with cab: = 82.0 dB (A), Engine only; and 83 dB(A) with Vibration On.

A-weighted sound power level of the machine: (Lw) = 112.0 dB(A) Vibration On.

These measurements were recorded in accordance with the requirements of ISO 6394, ISO
6395 and ISO 6396, with the engine running at manufacturers rated speed.
Operators Exposure to Vibration

In accordance with the requirements of Clause 3.6.3 (a) of Annex 1 of Council

Directive..Relating to Machinery 98/37/EC, the following values were measured:

Arms/hands: The weighted root mean square acceleration value

to which hands are subjected (Aeq) = does not exceed 2.5 m/s2.

Body/posterior: The weighted root mean square acceleration value to

which the body is subjected (Aeq) = does not exceed 0.5 m/s2.

These measurements were recorded in accordance with the requirements of ISO 5349 and
ISO 2631, with the compactors engine running at manufacturers rated speed and drum
vibration at maximum frequency and corresponding maximum amplitude.

7-4

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS

SECTION 7

SD-122 D/F/DX TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS

The SD-122D, SD-122F, and SD-122DX Compactors meet or exceed all federal
Environmental Protection Agency (EPA), and Occupational Safety & Health Administration
(OSHA) requirements. Acoustic information is detailed below.
Noise Emission

In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive
..Relating to Machinery 98/37/EC, the following values were measured:

Equivalent continuous A-weighted sound pressure level at operators station:

(Leq.A) = 89.0 dB(A), Engine only; and 90 dB(A) with Vibration On.
For units with cab: = 82.0 dB (A), Engine only; and 83 dB(A) with Vibration On.

A-weighted sound power level of the machine: (Lw) = 112.0 dB(A) Vibration On.

These measurements were recorded in accordance with the requirements of ISO 6394, ISO
6395 and ISO 6396, with the engine running at manufacturers rated speed.
Operators Exposure to Vibration

In accordance with the requirements of Clause 3.6.3 (a) of Annex 1 of Council

Directive..Relating to Machinery 98/37/EC, the following values were measured:

Arms/hands: The weighted root mean square acceleration value

to which hands are subjected (Aeq) = does not exceed 2.5 m/s2.

Body/posterior: The weighted root mean square acceleration value to

which the body is subjected (Aeq) = does not exceed 0.5 m/s2.

These measurements were recorded in accordance with the requirements of ISO 5349 and
ISO 2631, with the compactors engine running at manufacturers rated speed and drum
vibration at maximum frequency and corresponding maximum amplitude.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-5

SECTION 7

TECHNICAL SPECIFICATIONS

SD-160 F/DX TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS

The SD-160F and SD-160DX Compactors meet or exceed all federal Environmental
Protection Agency (EPA), and Occupational Safety & Health Administration (OSHA)
requirements. Acoustic information is detailed below.
Noise Emission

In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive
..Relating to Machinery 98/37/EC, the following values were measured:

Equivalent continuous A-weighted sound pressure level at operators station:

(Leq.A) = 92.0 dB(A), Engine only; and 92 dB(A) with Vibration On.
For units with cab: = 84.0 dB (A), Engine only; and 85 dB(A) with Vibration On.

A-weighted sound power level of the machine: (Lw) = 112.0 dB(A) Vibration On.

These measurements were recorded in accordance with the requirements of ISO 6394, ISO
6395 and ISO 6396, with the engine running at manufacturers rated speed.
Operators Exposure to Vibration

In accordance with the requirements of Clause 3.6.3 (a) of Annex 1 of Council

Directive..Relating to Machinery 98/37/EC, the following values were measured:

Arms/hands: The weighted root mean square acceleration value

to which hands are subjected (Aeq) = 3.2 m/s2.

Body/posterior: The weighted root mean square acceleration value to

which the body is subjected (Aeq) = 0.19 m/s2.

These measurements were recorded in accordance with the requirements of ISO 5349 and
ISO 2631, with the compactors engine running at manufacturers rated speed and drum
vibration at maximum frequency and corresponding maximum amplitude.

7-6

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS

SECTION 7

SD-190DX / 200 F/DX TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS

The SD-190-DX, SD-200F, and SD-200DX Compactors meet or exceed all federal
Environmental Protection Agency (EPA), and Occupational Safety & Health Administration
(OSHA) requirements. Acoustic information is detailed below.
Noise Emission

In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive
..Relating to Machinery 98/37/EC, the following values were measured:

Equivalent continuous A-weighted sound pressure level at operators station:

(Leq.A) = 90.0 dB(A), Engine only; and 92 dB(A) with Vibration On.
For units with cab: = 81.0 dB (A), Engine only; and 83 dB(A) with Vibration On.

A-weighted sound power level of the machine: (Lw) = 113.0 dB(A) Vibration On.

These measurements were recorded in accordance with the requirements of ISO 6394, ISO
6395 and ISO 6396, with the engine running at manufacturers rated speed.
Operators Exposure to Vibration

In accordance with the requirements of Clause 3.6.3 (a) of Annex 1 of Council

Directive..Relating to Machinery 98/37/EC, the following values were measured:

Arms/hands: The weighted root mean square acceleration value

to which hands are subjected (Aeq) = does not exceed 2.5 m/s2.

Body/posterior: The weighted root mean square acceleration value to

which the body is subjected (Aeq) = does not exceed 0.5 m/s2.

These measurements were recorded in accordance with the requirements of ISO 5349 and
ISO 2631, with the compactors engine running at manufacturers rated speed and drum
vibration at maximum frequency and corresponding maximum amplitude.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-7

SECTION 7

TECHNICAL SPECIFICATIONS

PHYSICAL SPECIFICATIONS
Machine weights, engine data, equipment descriptions, and selected performance data
are outlined below for the SD-116 DX/F Compactor (Terra Firma Series).
Table 7-1:
SD-116 DX/F Specifications & Performance Data
WEIGHTS (with ROPS and without cab)
SD-116DX
SD-116F
Operating Weight (1/2 tank
10852 kg (23930 lbs.)
11360 kg (25050 lbs.)
fuel)
Static Weight at Drum
6281 kg (13850 lbs.)
6598 kg (14550 lbs.)
Static Weight at Tires
4762 kg (10500 lbs.)
4762 kg (10500 lbs.)
Shipping Weight (1/4 tank fuel) 10716 kg (23630 lbs.)
11224 kg (24750 lbs.)
Static Linear Load (Front
29.4 kg/cm (165 lb./in)
31 kg/cm (173 lb./in)
Drum)
PROPULSION (Transmission)
Type of System
Hydrostatic, 2-speed motors on planetary axle and
drum drive w/ No-Spin differential
Travel Speed - Low Range
4.8 km (High)
3.0 mph (Low)
High Range
12.5 km (High)
7.8 mph (High)
ENGINE
Model Standard (Diesel)
Cummins QSB5.9-30T, Turbo, 6-Cyl., Tier II EPA
Rated Power @ 2200 rpm
115.6 kW
(155 HP)
Maximum torque @ 1300 rpm
608.8 Nm
(449 ft.lb)
Idle (High / Low)
2350 rpm (High)
1000 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on and in-line
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two 750 CCA, 115 min. resistance
BRAKES
Type of System
Hydrostatic through the propulsion system
Secondary/Parking Brake
Spring-applied, hydraulic released on each axle
STEERING
Design
Centerpoint articulation
Type System
Double-acting, Hydrostatic, single-cylinder
Control System
Hydraulic

7-8

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS
VIBRATION (SD-116DX)
Single Vibrating Drum
Dynamic Force @ Frequency
Dynamic Force Applied
Nominal Amplitude - Eccentric
Eccentric Moment
VIBRATION (SD-116F)
Single Vibrating Drum
Dynamic Force @ Frequency

SECTION 7

2134mm (84) wide x 1499mm (59) dia. x 1 thick shell

Maximum Amplitude
Minimum Amplitude
61,000 @ 1900 vpm (32
47900 @ 2054 vpm (34
Hz.)
Hz.)
332 kN (74,700 lb.)
274 kN (61,600 lb.)
1.92 mm (0.076)
1.29 mm (0.051)
6878 kg/mm (597 lb./in.)
4609 kg/mm (400 lb./in.)
2134mm (84) wide x 1295mm (51) dia. x 1 thick shell
Maximum Amplitude
Minimum Amplitude
61,000 @ 1650 vpm (28
59400 @ 2025 vpm (34
Hz.)
Hz.)
336 kN (75550 lb.)
329 kN (73950 lb.)
2.22 mm (0.087)
1.44 mm (0.057)
6044 kg/mm (785 lb./in.)
5876 kg/mm (510 lb./in.)

Dynamic Force Applied

Nominal Amplitude - Eccentric
Eccentric Moment
MISCELLANEOUS
Electrical System
12-Volt, DC, Negative gnd., 95-Amp Alternator
Cooling System Capacity
26.5 Liters (28 Quarts)
Fuel Tank Capacity
257 L (68 Gallons)
Hydraulic Oil Tank Capacity
84 L (22.2 Gallons)
Engine Crankcase Capacity
14.2 L (15 Quarts)
Gear Housing (Axle)
9.5 L (10 Quarts)
Transfer Case (Axle)
1.8 L (1.9 Quarts)
Planetary (Each)
2.0 L (2.1 Quarts)
Drum Eccentrics Capacity
7.6 L (8 Quarts)
Drum Drive
3.8L (4 Quarts)
Carrier Capacity
0.1 L (0.1 Quarts)
Articulation Angle
38
Oscillation Angle
+/- 17
Gradeability (Theoretical)
84% (SD-116DX)
77% (SD-116F)
Tire Size
23.1-26 R3, 8PR TT (DX) 23.1-26 R1, 8PR TL (F)
Tire Pressure
1.1 Bar (16 psi)
Tire Ballast
387 kg (854 lb.)
NOTE: Specifications for both machines, SD-116DX & SD-116F, are the same unless
otherwise noted, typically with a second number given aside of the first one. Where two
separate specifications are given, the first specification cited is for the SD-116 DX model
and the second specification is for the SD-116F model.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-9

SECTION 7

TECHNICAL SPECIFICATIONS

Machine weights, engine data, equipment descriptions, and selected performance data
are outlined below for the SD-122 D/DX Compactors (Terra Firma Series).

Table 7-2:
SD-122 D/DX Specifications & Performance Data
WEIGHTS (with ROPS and without cab)
SD-122D
SD-122DX
Operating Weight (1/2 tank
12000 kg (26460 lbs.)
12002 kg. (26465 lbs.)
fuel)
Static Weight at Drum
7088 kg (15630 lbs.)
7360 kg (16230 lbs.)
Static Weight at Tires
4911 kg (10830 lbs.)
4642 kg (10235 lbs.)
Shipping Weight (1/4 tank fuel) 11871 kg (26176 lbs.)
11873 kg. (26181 lbs.)
Static Linear Load (Front
33.2 kg/cm (186 lb./in)
34.5 kg/cm (193.2 lb./in)
Drum)
PROPULSION (Transmission)
Type of System
Hydrostatic, 2-speed motors on planetary axle and
drum drive w/ No-Spin differential
Travel Speed - Low Range
4.3 km (Low)
2.7 mph (Low)
High Range
12.1 km (High)
7.5 mph (High)
ENGINE
Model Standard (Diesel)
Cummins QSB5.9-30T, Turbo, 6-Cyl., Tier II EPA
Rated Power @ 2200 rpm
116.3 kW
(156 HP)
Maximum torque @ 1300 rpm
608.8 Nm
(449 ft.lb)
Idle (High / Low)
2457 rpm (High)
950 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on and in-line
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance
BRAKES
Type of System
Secondary/Parking Brake
STEERING
Design
Type System
Control System

7-10

Hydrostatic through the propulsion system

Spring-applied, hydraulic released on each axle
Centerpoint articulation
Double-acting, Hydrostatic, single-cylinder
Hydraulic

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS
VIBRATION
Single Vibrating Drum

Dynamic Force @ Frequency

Dynamic Force Applied
Nominal Amplitude - Eccentric
Eccentric Moment
MISCELLANEOUS
Electrical System
Cooling System Capacity
Fuel Tank Capacity
Hydraulic Oil Tank Capacity
Engine Crankcase Capacity
Gear Housing (Axle)
Transfer Case (Axle)
Planetary (Each)
Drum Eccentrics Capacity
Drum Drive
Carrier Capacity
Articulation Angle
Oscillation Angle
Gradeability (Theoretical)
Tire Size
Tire Pressure
Tire Ballast

SECTION 7

2134 mm (84) wide x 1499 mm (59) dia. x 1 thick

shell
Maximum Amplitude
Minimum Amplitude
63,200 @ 1850 vpm (31 46400 @ 2020 vpm (34
Hz.)
Hz.)
351 kN (78,830 lb.)
276 kN (62,030 lb.)
1.90 mm (0.075)
1.17 mm (0.046)
7489 kg/mm (650 lb./in.) 4609 kg/mm (400 lb./in.)

12-Volt, DC, Negative gnd., 95-A Alternator

20.8 Liters (22 Quarts)
257 L (68 Gallons)
84 L (22.2 Gallons)
14.2 L (15 Quarts)
9.5 L (10 Quarts)
1.8 L (1.9 Quarts)
2.0 L (2.1 Quarts)
7.6 L (8 Quarts)
3.8L (4 Quarts)
0.1 L (0.1 Quarts)
38
+/- 17
68% (SD-122D)
75% (SD-122DX)
23.1-26 R3, 8PR TT
1.1 Bar (16 psi)
595kg.(1312Lb.) SD327kg.(722Lb.) SD122D
122DX
NOTE: Specifications for both machines, SD-122DX & SD-122D, are the same unless
otherwise noted, typically with a second number given aside of the first one. Where
two separate specifications are given, the first specification cited is for the SD-122D
model and the second specification is for the SD-122DX model.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-11

SECTION 7

TECHNICAL SPECIFICATIONS

Machine weights, engine data, equipment descriptions, and selected performance data
are outlined below for the SD-122F Compactor (Terra Firma Series).
Table 7-3:
SD-122F Specifications & Performance Data
WEIGHTS (with ROPS and without cab)
Operating Weight (1/2 tank
13052 kg
(28780 lbs.)
fuel)
Static Weight at Drum
8154 kg
(17980 lbs.)
Static Weight at Tires
4898 kg
(10800 lbs.)
Shipping Weight (1/4 tank fuel) 12923 kg
(28496 lbs.)
Static Linear Load (Front
38.2 kg/cm
(214 lb./in)
Drum)
PROPULSION (Transmission)
Type of System
Hydrostatic, 2-speed motors on planetary axle and
drum drive w/ No-Spin differential
Travel Speed - Low Range
4.5 km (Low)
2.8 mph (Low)
High Range
12.7 km (High)
7.9 mph (High)
ENGINE
Model Standard (Diesel)
Cummins 6BT-5.9C T1, Turbo, 6-Cyl., Tier I EPA
Rated Power @ 2200 rpm
116.3 kW
(156 HP)
Maximum torque @ 1300 rpm
608.8 Nm
(449 ft.lb)
Idle (High / Low)
2457 rpm (High)
950 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 Quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on and in-line
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance
BRAKES
Type of System
Hydrostatic through the propulsion system
Secondary/Parking Brake
Spring-applied, hydraulic released on each axle
STEERING
Design
Centerpoint articulation
Type System
Double-acting, Hydrostatic, single-cylinder
Control System
Hydraulic

7-12

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS
VIBRATION
Single Vibrating Drum

Dynamic Force @ Frequency

Dynamic Force Applied
Nominal Amplitude - Eccentric
Eccentric Moment
MISCELLANEOUS
Electrical System
Cooling System Capacity
Fuel Tank Capacity
Hydraulic Oil Tank Capacity
Engine Crankcase Capacity
Gear Housing (Axle)
Transfer Case (Axle)
Planetary (Each)
Drum Eccentrics Capacity
Drum Drive
Carrier Capacity
Articulation Angle
Oscillation Angle
Gradeability (Theoretical)
Tire Size
Tire Pressure
Tire Ballast

SECTION 7

2134 mm (84) wide x 1499 mm (59) dia. x 1 thick

shell
Maximum Amplitude
Minimum Amplitude
65900 @ 1650 vpm (28
63900 @ 2019 vpm (34
Hz.)
Hz.)
373 kN (83880 lb.)
364 kN (81880 lb.)
2.03 mm (0.080)
1.31 mm (0.052)
9816 kg/mm (852 lb./in.) 6360 kg/mm (552 lb./in.)
12-Volt, DC, Negative gnd., 95-Amp Alternator
20.8 Liters (22 Quarts)
257 L (68 Gallons)
83.3 L (22 Gallons)
14.2 L (15 Quarts)
9.5 L (10 Quarts)
1.8 L (1.9 Quarts)
2.0 L (2.1 Quarts)
7.6 L (8 Quarts)
3.8L (4 Quarts)
0.1 L (0.1 Quart)
38
+/- 15
71%
23.1-26 R1, 8PR TT
1.1 Bar (16 psi)
478 kg (1054 lb.)

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-13

SECTION 7

TECHNICAL SPECIFICATIONS

Machine weights, engine data, equipment descriptions, and selected performance data
are outlined below for the SD-160DX Compactor (Terra Firma Series).
Table 7-4:
SD-160DX Specifications & Performance Data
WEIGHTS (with ROPS and without cab)
Operating Weight (1/2 tank
15963 kg
(35200 lbs.)
fuel)
Static Weight at Drum
10975 kg
(24200 lbs.)
Static Weight at Tires
4989 kg
(11000 lbs.)
Shipping Weight (1/4 tank fuel) 15827 kg
(34900 lbs.)
Static Linear Load (Front
51.4 kg/cm
(288 lb./in)
Drum)
PROPULSION (Transmission)
Type of System
Hydrostatic, 2-speed motors on planetary axle and
drum drive w/ No-Spin differential
Travel Speed - Low Range
4.5 km (Low)
2.8 mph (Low)
High Range
12.5 km (High)
7.7 mph (High)
ENGINE
Model Standard (Diesel)
Cummins B5.9TAA, 6-Cyl., CAC
Rated Power @ 2200 rpm
129.0 kW
(173 HP)
Maximum torque @ 1300 rpm
718.6 Nm
(530 ft.lb)
Idle (High / Low)
2457 rpm (High)
1000 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on and in-line
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance
BRAKES
Type of System
Hydrostatic through the propulsion system
Secondary/Parking Brake
Spring-applied, hydraulic released on each axle
STEERING
Design
Centerpoint articulation
Type System
Double-acting, Hydrostatic, single-cylinder
Control System
Hydraulic

7-14

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS
VIBRATION
Single Vibrating Drum

Dynamic Force @ Frequency

Dynamic Force Applied
Nominal Amplitude - Eccentric
Eccentric Moment
MISCELLANEOUS
Electrical System
Cooling System Capacity
Fuel Tank Capacity
Hydraulic Oil Tank Capacity
Engine Crankcase Capacity
Gear Housing (Axle)
Transfer Case (Axle)
Planetary (Each)
Drum Eccentrics Capacity
Carrier Capacity
Articulation Angle
Oscillation Angle
Gradeability (Theoretical)
Tire Size
Tire Pressure
Tire Ballast

SECTION 7

2134 mm (84) wide x 1600 mm (63) dia. x 1.38

thick shell
Maximum Frequency
Minimum Frequency
59400 @ 2025 vpm (34
76300 @ 1850 vpm (31
Hz.)
Hz.)
372 kN (83600 lb.)
447 kN (100500 lb.)
1.28 mm (0.050)
1.97 mm (0.078)
5876 kg/mm (510 lb./in.) 9044 kg/mm (785 lb./in.)
12-Volt, DC, Negative gnd., 95-Amp Alternator
26.5 Liters (28 Quarts)
257 L (68 Gallons)
104 L (27.5 Gallons)
14.2 L (15 Quarts)
11.4 L (12 Quarts)
1.8 L (1.85 Quarts)
3.6 L (3.8 Quarts)
34 L (36 Quarts)
0.9 L (1.0 Quarts)
+/- 38
+/- 15
65% (SD-160DX)
23.1-26 R3, 8PR TT
(DX)
1.1 Bar (16 psi)
168 kg (370 lb.)

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-15

SECTION 7

TECHNICAL SPECIFICATIONS

Machine weights, engine data, equipment descriptions, and selected performance data
are outlined below for the SD-160F Compactor (Terra Firma Series).
Table 7-5:
SD-160F Specifications & Performance Data
WEIGHTS (with ROPS and without cab)
Operating Weight (1/2 tank
16507 kg
(36400 lbs.)
fuel)
Static Weight at Drum
11519 kg
(25400 lbs.)
Static Weight at Tires
4989 kg
(11000 lbs.)
Shipping Weight (1/4 tank fuel) 16371 kg
(36100 lbs.)
Static Linear Load (Front
54 kg/cm
(302 lb./in)
Drum)
PROPULSION (Transmission)
Type of System
Hydrostatic, 2-speed motors on planetary axle and
drum drive w/ No-Spin differential
Travel Speed - Low Range
4.7 km (Low)
2.9 mph (Low)
High Range
13.1 km (High)
8.1 mph (High)
ENGINE
Model Standard (Diesel)
Cummins B5.9TAA, 6-Cyl., CAC
Rated Power @ 2200 rpm
129.0 kW
(173 HP)
Maximum torque @ 1300 rpm
718.6 Nm
(530 ft.lb)
Idle (High / Low)
2457 rpm (High)
1000 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on and in-line
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance
BRAKES
Type of System
Hydrostatic through the propulsion system
Secondary/Parking Brake
Spring-applied, hydraulic released on each axle
STEERING
Design
Centerpoint articulation
Type System
Double-acting, Hydrostatic, single-cylinder
Control System
Hydraulic

7-16

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS
VIBRATION
Single Vibrating Drum

Dynamic Force @ Frequency

Dynamic Force Applied
Nominal Amplitude - Eccentric
Eccentric Moment
MISCELLANEOUS
Electrical System
Cooling System Capacity
Fuel Tank Capacity
Hydraulic Oil Tank Capacity
Engine Crankcase Capacity
Gear Housing (Axle)
Transfer Case (Axle)
Planetary (Each)
Drum Eccentrics Capacity
Carrier Capacity
Articulation Angle
Oscillation Angle
Gradeability (Theoretical)
Tire Size
Tire Pressure
Tire Ballast

SECTION 7

2134 mm (84) wide x 1600 mm (63) dia. x 1.38

thick shell
Maximum Frequency
Minimum Frequency
57800 @ 1650 vpm (28
76200 @ 1650 vpm (28
Hz.)
Hz.)
370 kN (83200 lb.)
452 kN (101600 lb.)
1.68 mm (0.066)
2.21 mm (0.087)
8607 kg/mm (747 lb./in.) 11349 kg/mm (985 lb./
in.)
12-Volt, DC, Negative gnd., 95-Amp Alternator
26.5 Liters (28 Quarts)
257 L (68 Gallons)
104 L (27.5 Gallons)
14.2 L (15 Quarts)
11.4 L (12 Quarts)
1.8 L (1.85 Quarts)
3.6 L (3.8 Quarts)
34 L (36 Quarts)
0.9 L (1.0 Quarts)
+/- 38
+/- 15
55%
23.1-26 R1, 8PR TL
1.1 Bar (16 psi)
168 kg (370 lb.)

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-17

SECTION 7

TECHNICAL SPECIFICATIONS

Machine weights, engine data, equipment descriptions, and selected performance data
are outlined below for the SD-190DX Compactor (Terra Firma Series).
Table 7-6:
SD-190DX Specifications & Performance Data
WEIGHTS (with ROPS and without cab)
Operating Weight (1/2 tank
19410 kg
(42800 lbs.)
fuel)
Static Weight at Drum
12607 kg
(27800 lbs.)
Static Weight at Tires
6803 kg
(15000 lbs.)
Shipping Weight (1/4 tank fuel) 19274 kg
(42500 lbs.)
Static Linear Load (Front
59.1 kg/cm
(331 lb./in)
Drum)
PROPULSION (Transmission)
Type of System
Hydrostatic, 2-speed motors on planetary axle and
drum drive w/ No-Spin differential
Travel Speed - Low Range
4.6 km/h (Low)
2.8 mph (Low)
High Range
12.4 km/h (High)
7.7 mph (High)
ENGINE (Prior to S/N 185573)
Model Standard (Diesel)
Cummins QSB5.944TAA, Electronic, 6-Cyl.,
Tier II
Rated Power @ 2200 rpm
152.9 kW
(205 HP)
Maximum torque @ 1500 rpm
928.7 Nm
(685 ft.lb)
Idle (High / Low)
2350 rpm (High)
1000 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on and in-line
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance
ENGINE (Effective with S/N 185573)
Model Standard (Diesel)
Cummins QSB6.7, Electronic, Turbo., 6-Cyl., Tier III
Rated Power @ 2000 rpm
151.4 kW
(203 HP)
Maximum torque @ 1450 rpm
942.3 Nm
(695 ft.lb.)
Idle (High / Low)
2050 rpm (High)
1000 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance

7-18

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS
BRAKES
Type of System
Secondary/Parking Brake
STEERING
Design
Type System
Control System
VIBRATION
Single Vibrating Drum

Dynamic Force @ Frequency

Dynamic Force Applied
Nominal Amplitude - Eccentric
Eccentric Moment
MISCELLANEOUS
Electrical System
Cooling System Capacity
Fuel Tank Capacity
Hydraulic Oil Tank Capacity
Engine Crankcase Capacity
Gear Housing (Axle)
Transfer Case (Axle)
Planetary (Each)
Drum Eccentrics Capacity
Drum Drive
Carrier Capacity
Articulation Angle
Oscillation Angle
Gradeability (Theoretical)
Tire Size
Tire Pressure
Tire Ballast

SECTION 7

Hydrostatic through the propulsion system

Spring-applied, hydraulic released on each axle
Centerpoint articulation
Double-acting, Hydrostatic, single-cylinder
Hydraulic
2134mm (84) wide x 1600mm (63) dia. x 1.38
thick shell
Maximum Frequency
Minimum Frequency
221 kN (49600 lb.) @
339 kN (76300 lb.) @
1850 vpm (31 Hz.)
1850 vpm (31 Hz.)
344 kN (77400 lb.)
463 kN (104100 lb.)
1.28 mm (0.050 in.)
1.97 mm (0.078 in.)
5876 kg/mm (510 lb./in.) 9044 kg/mm (785 lb./in.)
12-Volt, DC, Negative gnd., 95-Amp Alternator
27 Liters (28.5 Quarts)
257 L (68 Gallons)
104 L (27.5 Gallons)
14.2 L (15 Quarts)
11.4 L (12 Quarts)
1.8 L (1.85 Quarts)
3.6 L (3.8 Quarts)
34 L (36 Quarts)
3.8 L (4 Quarts)
0.1 L (0.1 Quarts)
+/- 38
+/- 15
59%
23.1-26 R3, 10PR TT
1.4 Bar (20 psi)
376 kg (830 lb.)

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-19

SECTION 7

TECHNICAL SPECIFICATIONS

Machine weights, engine data, equipment descriptions, and selected performance data
are outlined below for the SD-200DX Compactor (Terra Firma Series).
Table 7-7:
SD-200DX Specifications & Performance Data
WEIGHTS (with ROPS and without cab)
Operating Weight (1/2 tank
20408 kg
(45000 lbs.)
fuel)
Static Weight at Drum
13605 kg
(30000 lbs.)
Static Weight at Tires
6803 kg
(15000 lbs.)
Shipping Weight (1/4 tank fuel) 20271 kg
(44700 lbs.)
Static Linear Load (Front
63.75 kg/cm
(357 lb./in)
Drum)
PROPULSION (Transmission)
Type of System
Hydrostatic, 2-speed motors on planetary axle and
drum drive w/ No-Spin differential
Travel Speed - Low Range
4.4 km (Low)
2.7 mph (Low)
High Range
12.7 km (High)
7.9 mph (High)
ENGINE (Prior to S/N 185573)
Model Standard (Diesel)
Cummins QSB5.944TAA, Electronic, 6-Cyl.,
Tier II
Rated Power @ 2200 rpm
152.9 kW
(205 HP)
Maximum torque @ 1500 rpm
928.7 Nm
(685 ft.lb)
Idle (High / Low)
2350 rpm (High)
1000 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on and in-line
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance
ENGINE (Effective with S/N 185573)
Model Standard (Diesel)
Cummins QSB6.7, Electronic, Turbo., 6-Cyl., Tier III
Rated Power @ 2000 rpm
151.4 kW
(203 HP)
Maximum torque @ 1450 rpm
942.3 Nm
(695 ft.lb.)
Idle (High / Low)
2050 rpm (High)
1000 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance

7-20

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS
BRAKES
Type of System
Secondary/Parking Brake
STEERING
Design
Type System
Control System
VIBRATION
Single Vibrating Drum

Dynamic Force @ Frequency

Dynamic Force Applied
Nominal Amplitude - Eccentric
Eccentric Moment
MISCELLANEOUS
Electrical System
Cooling System Capacity
Fuel Tank Capacity
Hydraulic Oil Tank Capacity
Engine Crankcase Capacity
Gear Housing (Axle)
Transfer Case (Axle)
Planetary (Each)
Drum Eccentrics Capacity
Drum Drive
Carrier Capacity
Articulation Angle
Oscillation Angle
Gradeability (Theoretical)
Tire Size
Tire Pressure
Tire Ballast

SECTION 7

Hydrostatic through the propulsion system

Spring-applied, hydraulic released on each axle
Centerpoint articulation
Double-acting, Hydrostatic, single-cylinder
Hydraulic
2134 mm (84) wide x 1651 mm (65) dia. x 1.5
thick shell
Maximum Frequency
Minimum Frequency
53700 @ 1850 vpm (31
82800 @ 1850 vpm (31
Hz.)
Hz.)
372 kN (83700 lb.)
502 kN (112800 lb.)
1.14 mm (0.045)
1.76 mm (0.069)
6360 kg/mm (552 lb./in.) 9816 kg/mm (852 lb./in.)
12-Volt, DC, Negative gnd., 95-Amp Alternator
27 Liters (28.5 Quarts)
257 L (68 Gallons)
104 L (27.5 Gallons)
14.2 L (15 Quarts)
11.4 L (12 Quarts)
1.8 L (1.85 Quarts)
3.6 L (3.8 Quarts)
34 L (36 Quarts)
3.8 L (4 Quarts)
0.9 L (1.0 Quarts)
+/- 38
+/- 15
59%
23.1-26 R3, 10PR TT
1.4 Bar (20 psi)
376 kg (830 lb.)

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-21

SECTION 7

TECHNICAL SPECIFICATIONS

Machine weights, engine data, equipment descriptions, and selected performance data
are outlined below for the SD-200F Compactor (Terra Firma Series).
Table 7-8:
SD-200F Specifications & Performance Data
WEIGHTS (with ROPS and without cab)
Operating Weight (1/2 tank
20181 kg
(44500 lbs.)
fuel)
Static Weight at Drum
13378 kg
(29500 lbs.)
Static Weight at Tires
6803 kg
(15000 lbs.)
Shipping Weight (1/4 tank fuel) 20045 kg
(44200 lbs.)
Static Linear Load (Front
62.7 kg/cm
(351.2 lb./in)
Drum)
PROPULSION (Transmission)
Type of System
Hydrostatic, 2-speed motors on planetary axle and
drum drive w/ No-Spin differential
Travel Speed - Low Range
4.6 km (Low)
2.9 mph (Low)
High Range
13.5 km (High)
8.4 mph (High)
ENGINE (Prior to S/N 185573)
Model Standard (Diesel)
Cummins QSB5.944TAA, Electronic, 6-Cyl.,
Tier II
Rated Power @ 2300 rpm
152.9 kW
(205 HP)
Maximum torque @ 1500 rpm
928.7 Nm
(685 ft.lb)
Idle (High / Low)
2350 rpm (High)
1000 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on and in-line
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance
ENGINE (Effective with S/N 185573)
Model Standard (Diesel)
Cummins QSB6.7, Electronic, Turbo., 6-Cyl., Tier III
Rated Power @ 2000 rpm
151.4 kW
(203 HP)
Maximum torque @ 1450 rpm
942.3 Nm
(695 ft.lb.)
Idle (High / Low)
2050 rpm (High)
1000 rpm (Low)
Oil Capacity (Crankcase)
14.2 L
(15 quarts)
Oil Filtration
Spin-on
Fuel Filtration
2 Filters
Spin-on
Fuel System Type
Bosch
Type Air Cleaner
Dry, 2-Stage
Battery
Two, 750 CCA, 115 min. resistance

7-22

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS
BRAKES
Type of System
Secondary/Parking Brake
STEERING
Design
Type System
Control System
VIBRATION
Single Vibrating Drum

Dynamic Force @ Frequency

Dynamic Force Applied
Nominal Amplitude - Eccentric
Eccentric Moment
MISCELLANEOUS
Electrical System
Cooling System Capacity
Fuel Tank Capacity
Hydraulic Oil Tank Capacity
Engine Crankcase Capacity
Gear Housing (Axle)
Transfer Case (Axle)
Planetary (Each)
Drum Eccentrics Capacity
Drum Drive
Carrier Capacity
Articulation Angle
Oscillation Angle
Gradeability (Theoretical)
Tire Size
Tire Pressure
Tire Ballast

SECTION 7

Hydrostatic through the propulsion system

Spring-applied, hydraulic released on each axle
Centerpoint articulation
Double-acting, Hydrostatic, single-cylinder
Hydraulic
2134 mm (84) wide x 1621 mm (63.8) dia. x 1.0
thick shell
Maximum Frequency
Minimum Frequency
61300 @ 1700 vpm (28
80800 @ 1700 vpm (28
Hz.)
Hz.)
404 kN (90800 lb.)
491 kN (110300 lb.)
1.51 mm (0.059)
1.99 mm (0.078)
8607 kg/mm (747 lb./in.) 11349 kg/mm (985 lb./
in.)
12-Volt, DC, Negative gnd., 95-A Alternator
27 Liters (28.5 Quarts)
257 L (68 Gallons)
104 L (27.5 Gallons)
14.2 L (15 Quarts)
11.4 L (12 Quarts)
1.8 L (1.85 Quarts)
3.6 L (3.8 Quarts)
34 L (36 Quarts)
3.8 L (4 Quarts)
0.1 L (0.1 Quart)
+/- 38
+/- 15
49%
23.1-26 R1, 10PR TL
1.1 Bar (16 psi)
376 kg (830 lb.)

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-23

SECTION 7

TECHNICAL SPECIFICATIONS

MACHINE DIMENSIONS
Figure 7-1 provides a dimensional outline of the SD-116F/DX & SD-122D/DX Compactors, the
values of which are defined in Table 7-8.

Figure 7-1

7-24

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS

SECTION 7

Table 7-9: Dimensions for SD-116F/DX & SD-122D/DX Compactors

Letter

Description

MM

Inches

Front Width

2286

90

Drum Width

2134

84

Side Clearance

79

3.1

Machine Width @ Tire

2134

84

Track

1471

57.9

Height (w/ROPS & Cab)

3091

121.7

Beacon Height

171

6.7

Length Overall

5895

232

Front Hub to Bumper

1069

42.1

Wheel/Drum Base

3100

122

Rear Hub to Bumper

1726

67.9

Articulation to Front Hub

1475

58

Articulation to Rear Hub

1625

63.9

Platform Height

2379

93.6

Deck Height

1466

57.7

Curb Clearance

483

19

Angle Q

28

28

Ground Clearance

375

14.8

Angle S

19

19

Rolling Radius (Tire)

683

26.9

Rolling Radius (Drum)

(SD-116DX)

752.5

29.6

Rolling Radius (Drum)

(SD-122D/DX)

755

29.7

Drum Radius

781

30.75

Turning Radius (Inside)

3463

136

Articulation Angle

38

38

Oscillation Angle

+/- 17

+/- 17

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-25

SECTION 7

TECHNICAL SPECIFICATIONS

Figure 7-2 provides a dimensional outline of the SD-160DX & SD-160F Compactors, the
values of which are defined in Table 7-9.

Figure 7-2

7-26

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS

SECTION 7

Table 7-10: Dimensions for SD-160DX & SD-160F Compactors

Letter

Description

MM

Inches

Front Width

2406

94.7

Drum Width

2134

84

Side Clearance

136

5.3

Machine Width @ Tire

2134

84

Track

1471

57.9

Height (w/ROPS & Cab)

3116 / 3169

122.7 / 124.7

Beacon Height

N/A

N/A

Length Overall

5998

236.1

Front Hub to Bumper

1159

45.6

Wheel/Drum Base

3109

122.4

Rear Hub to Bumper

1731

68.1

Articulation to Front Hub

N/A

N/A

Articulation to Rear Hub

N/A

N/A

Platform Height

2386 / 2431

93.9 / 95.7

Deck Height

1476

58.1

Curb Clearance

528

20.8

Angle Q

25

25

Ground Clearance

506

19.9

Angle S

20

20

Rolling Radius (Tire)

683 / 703

26.9 / 27.7

Rolling Radius (Drum)

800 / 703

31.5/ 27.7

Drum Radius (SD-160F)

876

34.5

Turning Radius (Inside)

3463

136

Articulation Angle

38

38

Oscillation Angle

+/- 15

+/- 15

NOTE: Dimensions for both machines, SD-160DX & SD-160F, are the same
unless otherwise noted, typically with a slash line followed by a second
dimension. Where two separate dimensions are given, the first dimension cited
applies to the SD-160 DX model and the second dimension is for the SD-160F
model.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-27

SECTION 7

TECHNICAL SPECIFICATIONS

Figure 7-3 provides a dimensional outline of the SD-190DX Compactor, the values of which
are defined in Table 7-11.

Figure 7-3

7-28

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS

SECTION 7

Table 7-11: Dimensions for SD-190DX Compactor

Letter

Description

MM

Inches

A
B

Front Width

2486

97.9

Drum Width

2134

84.0

Side Clearance

176

6.9

Machine Width @ Tire

2134

84.0

Track

1471

57.9

Height (w/ROPS & Cab)

3116

122.7

Beacon Height

193.5

7.6

Length Overall

6280

247.2

Front Hub to Bumper

1205

47.4

Wheel/Drum Base

3214

126.5

Rear Hub to Bumper

1862

73.3

Articulation to Front Hub

1588

62.5

Articulation to Rear Hub

1626

64.0

Platform Height

2386

93.9

Deck Height

1476

58.1

Curb Clearance

443

17.4

Angle Q

19

Ground Clearance

455

Angle S

15

Rolling Radius (Tire)

683

Rolling Radius (Drum)

800

31.5

Drum Radius (SD-190DX)

876

34.5

Turning Radius (Inside)

3463

136.3

Articulation Angle

38

38

Oscillation Angle

+/- 15

+/- 15

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

17.9

26.9

7-29

SECTION 7

TECHNICAL SPECIFICATIONS

Figure 7-4 provides a dimensional outline of the SD-200DX & SD-200F Compactors, the
values of which are defined in Table 7-12.

Figure 7-4

7-30

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TECHNICAL SPECIFICATIONS

SECTION 7

Table 7-12: Dimensions for SD-200DX & SD-200F Compactors

Letter

Description

MM

Inches

Front Width

2486

97.8

Drum Width

2134

84

Side Clearance

176

6.9

Machine Width @ Tire

2134 / 2136

84 / 84.1

Track

1471

57.9

Height (w/ROPS & Cab)

3120 / 3180

122.8 / 125.2

Beacon Height

193.5 / 195

7.6 / 7.7

Length Overall

6280

247.2

Front Hub to Bumper

1205

47.4

Wheel/Drum Base

3214

126.5

Rear Hub to Bumper

1862

73.3

Articulation to Front Hub

1588

62.5

Articulation to Rear Hub

1626

64

Platform Height

2386 / 2442

93.9 / 96.1

Deck Height

1482 / 1554

58.3 / 61.2

Curb Clearance

468 / 547

18.4 / 21.5

Angle Q

20

20

Ground Clearance

465

18.3

Angle S

15

15

Rolling Radius (Tire)

683 / 722

26.9 / 28.4

Rolling Radius (Drum)

825

32.5

Drum Radius (SD-200F)

938

36.9

Turning Radius (Inside)

3463

136.3

Articulation Angle

38

38

Oscillation Angle

+/- 15

+/- 15

NOTE: Dimensions for both machines, SD-200DX & SD-200F, are the same
unless otherwise noted, typically with a slash line followed by a second
dimension. Where two separate dimensions are given, the first dimension cited
applies to the SD-200 DX model and the second dimension is for the SD-200F
model.

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

7-31

SECTION 7

7-32

TECHNICAL SPECIFICATIONS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 8- FUEL AND LUBE

SPECIFICATIONS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

8-1

SECTION 8

FUEL AND LUBE SPECIFICATIONS

FUEL AND LUBE SPECIFICATIONS

GENERAL INFORMATION
Lubrication is an essential part of preventive maintenance, affecting to a great extent the
useful life of the unit. Periodic lubrication of the moving parts reduces to a minimum the
possibility of mechanical failures.
For maximum machine life and performance, we recommend the use of genuine Ingersoll
Rand brand lubricants.
Different lubricants are needed and some components in the unit require more frequent
lubricant than others. Therefore, it is important that the instructions regarding types of lubricant
and frequency of the application be explicitly followed.
The Lubrication Chart that follows in this section shows those items requiring regular service
and the interval at which they should be performed. Details concerning fuel, oil and other
lubricants follow the lubrication chart. A regular service program should be geared to the items
listed under each interval. These intervals are based on average operating conditions. In the
event of extremely severe, dusty or wet operating conditions, more frequent lubrication than
specified may be necessary.
All oil levels are to be checked with the machine parked on a level surface and while the oil is
cold, unless otherwise specified.
On plug-type check points, the oil levels are to be at the bottom edge of the check port.
All grease fittings are SAE STANDARD, unless otherwise indicated. Grease non-sealed
fittings until grease is seen extruding from the fitting.
Over-lubrication on non-sealed fittings will not harm the fittings or components, but under
lubrication will definitely lead to a shorter life.
Unless otherwise indicated, items not equipped with grease fittings (linkages, pins, levers,
etc.) should be lubricated with oil once a week. Motor oil, applied sparingly, will provide the
necessary lubrication and help prevent the formation of rust. An anti-seize compound may
be used if rust has not formed. Otherwise, the component must be cleaned first.
Grease fittings must be replaced when they are worn to the point that they fail to hold the
grease gun, or when they have a stuck check ball.

8-2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

FUEL AND LUBE SPECIFICATIONS

SECTION 8

To prevent minor irregularities from developing into serious conditions, the following other
services or checks are recommended for the same intervals as the periodic lubrication:
1. Thoroughly wash all fittings, caps, plugs, etc. with non-flammable, non-toxic
cleaning solution before servicing to prevent dirt from entering while performing
the service.
2. Lubricants must be at operating temperature when draining.
3. During regular lubrication service, visually check the entire unit to ensure that
capscrews, nuts and pins are properly secured.
4. Spot check several capscrews and nuts for proper torque. If any are found
loose, a more thorough investigation must be made.
5. If a defect is detected which requires special maintenance service, stop the
machine operation until the defect has been corrected. If necessary, contact
the local Ingersoll Rand distributor for assistance.
6. This symbol

represents an area where lubrication is required.

Periodic lubrication requirements are listed in the following Lubrication Chart. These
requirements include lubricant checks and greasing designated areas of the machine

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

8-3

SECTION 8

FUEL AND LUBE SPECIFICATIONS

LUBRICATION CHART

LUBRICATION SCHEDULE CHART

Grease
Synthetic
Trans. Oil

8-4

Engine Oil

Fuel Filter/s

Engine
Coolant

Engine Oil
Filter

Hydraulic Oil

Hydraulic Oil
Filter

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

FUEL AND LUBE SPECIFICATIONS

SECTION 8

PERIODIC LUBRICATION SCHEDULE

NOTES:
The following notes refer to references in the periodic lubrication schedule below.
1. See Section 5 for initial break-in maintenance.
2. IR Multi-Purpose Premium Engine Oil - SAE 15W-40
3. IR All-Season Premium Hydraulic Oil - ISO VG 46 VI 140 (MIN)
(IR All-Season Premium Hydraulic Oil meets specifications for use at
temperatures above -12C [10F], use ISO VG 32).
4. IR Synthetic Component Lubricant - Synthetic Hydrocarbon w/ Phosphorus
ISO VG 220
5. IR Premium Limited-Slip Component Lubricant - SAE 80W-90 LS API GL5
Service Legend:
A = Add. S = Check, G = Grease, C = Change, D = Drain, F = Fill, CL = Clean,
AR = As Required

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

8-5

SECTION 8

FUEL AND LUBE SPECIFICATIONS

Table 1:

8-6

Service Interval

Ref.
No.

Description

Service

Specs.

Comments

10 HOURS OR
DAILY

Engine Oil

SA

See Item
2

FULL ON
Dipstick

50 HOURS OR
WEEKLY

14

HYDRAULIC OIL

SA

SEE ITEM
3

CENTER OF
SIGHT GLASS

17

ECCENTRIC OIL

SA

SEE ITEM
4

CENTER OF
SIGHT GLASS

18

AXLE WHEEL
ENDS (2)

SA

SEE ITEM
5

BOTTOM OF
LEVEL HOLE

19

AXLE
DIFFERENTIAL

SA

SEE ITEM
5

BOTTOM OF
LEVEL HOLE

21

CARRIER OIL

SA

SEE ITEM
4

BOTTOM OF
LEVEL HOLE

22

AXLE
TRANSFER
CASE

SA

SEE ITEM
5

BOTTOM OF
LEVEL HOLE

23

TORQUE HUB
(DRUM DRIVE)

SA

SEE ITEM
5

BOTTOM OF
LEVEL HOLE

24

HORI & VERT

SWIVEL PINS

MPG-EP2

3 SHOTS

25

CARRIER SEAL

MPG-EP2

PURGE OLD
GREASE

26

CARRIER
BREATHER

CL

SURFACE
CLEAN

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

FUEL AND LUBE SPECIFICATIONS

SECTION 8
Table 2:

Service
Interval

Ref.
No.

Description

Service

Specs.

Comments

500
HOURS OR
SEMIANNUALLY

30

STEERING
CYLINDER PINS

MPG-EP2

3 SHOTS EACH

31

ENGINE OIL

DF

See Item
5

B5.9-C 14.2 L / 15
QUARTS QSB5.9C14.2 L / 15
QUARTS

32

ENGINE OIL
FILTER

QTY OF 1

33

HYDRAULIC OIL
FILTERS (3)

QTY OF 3

36

AXLE
BREATHER

CL

QTY OF I

38

CARRIER
BREATHER

CL

CLEAN WITH
SOLVENT

39

RATCHET JACK

GR

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

MPG-EP2

8-7

SECTION 8

FUEL AND LUBE SPECIFICATIONS

Service
Interval

Ref.
No.

Description

Service

Specs.

Comments

1000
HOURS
OR
ANNUALLY

43

AXLE WHEEL
END OIL (EACH)

DF

SEE ITEM
5

2.0 L / 2.1 QT SD
116 122 TOTAL
EACH
8.6 L / 8.8 QT SD
160 190 200
TOTAL EACH

44

AXLE
DIFFERENTIAL

DF

SEE ITEM
5

9.5 L / 10 QT SD
116 / 122 / 160
(TOTAL)
11.8 L / 12.5 QT
SD 160 190 200
(TOTAL)

45

CARRIER OIL

DF

SEE ITEM
4

FILL TO LEVEL
HOLE

46

ECCENTRIC OIL

DF

SEE ITEM
4

FILL TO CENTER
OF SIGHT GLASS

48

HYDRAULIC OIL

DF

SEE ITEM
3

84 L / 89 QT SD
116 / 122
109 L / 110 QT SD
160 / 190 / 200

49

HYDRAULIC OIL
STRAINERS

CL

QTY OF 3

53

AXLE
TRANSMISSION
CASE

DF

SEE ITEM
5

1.8 L / 1.9 QT

54

TORQUE HUB
(DRUM DRIVE)

DF

SEE ITEM
5

3.7 L / 4 QT SD
116 / 122 / 160 /
190
4 L / 4.2 QT SD
116 / 122 / 160

8-8

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

FUEL AND LUBE SPECIFICATIONS

SECTION 8

FLUID CAPACITIES
The following fluid capacities are provided for servicing personnel who must perform machine
maintenance in remote locations where complete shop facilities and resources are not
available. These capacities will give the servicing personnel an approximation of the fluid
capacities of the components to be serviced. Always ensure that the specified method of
checking for accurate fluid levels is used.

Table 3:
Fluid / Oil

Approximate Capacity
SD -116
155 HP

SD -122
155 HP

Diesel Fuel
Hydraulic
Oil

Axle
Differential
Oil

84 Liters / 23 Gallon

Drum
Eccentric
Oil

SD-190
205 HP

SD-200
205 HP

104 Liters / 28 Gallon

14.2 Liters / 15 Quart

21 Liters / 22 Quart

27 Liter / 28 Quart

9.5 Liter / 10 Quart

Transfer
Case Oil
Planetary
End Oil
(Ea.)

SD -160
173 HP

257 Liters / 68 Gallon

Engine Oil
Engine
Coolant

SD -122
173 HP

11.5 Liter / 12 Quart

1.8 Liter / 1.9 Quart

2.1 Liter / 2.1 Quart
3.6 Liter / 3.8 Quart
34 Liter /
36 Quart

7.6 Liter /
8 Quart

Carrier Oil
Torque Hub
Drum Drive

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

34 Liter / 36 Quart

0.1 Liter / 0.1 Quart

3.8 Liter / 4 Quart

8-9

SECTION 8

FUEL AND LUBE SPECIFICATIONS

HAZARDOUS SUBSTANCE PRECAUTION

The following information is provided to assist the owners and operators of Ingersoll Rand
Road Machinery Equipment. Further information may be obtained by contacting your Ingersoll
Rand Road Machinery Equipment Distributor.
The following substances may be produced during the operation of these machines and may
be hazardous to your health.

Table 4:

8-10

SUBSTANCE

PRECAUTION

Engine Exhaust
Fumes

Avoid breathing fumes

Engine Exhaust
Fumes

Avoid buildup of fumes in confined

spaces.

Antifreeze
(Water-cooled
engine)

Avoid ingestion, skin contact, and

breathing fumes

Hydraulic Oil

Avoid ingestion, skin contact, and

breathing fumes

Engine
Lubricating Oil

Avoid ingestion, skin contact, and

breathing fumes

Preservative
Grease

Avoid ingestion, skin contact, and

breathing fumes

Rust
Preventative

Avoid ingestion, skin contact, and

breathing fumes

Engine Fuel

Avoid ingestion, skin contact, and

breathing fumes

Battery

Avoid ingestion, skin contact, and

breathing fumes

SAE Gear Oil

Avoid ingestion, skin contact, and

breathing fumes

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 9 - TORQUE
SPECIFICATIONS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

9-1

SECTION 9

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS
SAE TORQUE CHARTS
Use the following Recommended Torque Chart for bolts and nuts of SAE Grade 5 or better
quality. If other torques are required, they will be indicated in the text.

Table 1:
Bolt
(Coarse)

Torque

Bolt
(Fine)

Torque

Lbs/Ft.

Nm<

Lbs/Ft.

Nm<

1/4 - 20

12

1/4 - 28

11

15

5/16 - 18

19

26

5/16 - 24

21

28

3/8 - 16

37

50

3/8 - 24

42

57

7/16 - 14

59

80

7/16 - 20

66

89

1/2 - 13

90

122

1/2 - 20

100

136

9/16 - 12

130

176

9/16 - 18

145

197

5/8 - 11

180

244

5/8 - 18

205

278

3/4 - 10

320

434

3/4 - 16

355

481

7/8 - 9

515

698

7/8 - 14

570

773

1-8

775

1051

1 - 12

845

1146

1 1/8 - 7

1100

1492

1 1/8 - 12

1230

1668

1 1/4 - 7

1540

2088

1 1/4 - 12

1710

2319

1 3/8 - 6

2020

2739

1 3/8 - 12

2300

3119

1 1/2 - 6

2690

3648

1 1/2 - 12

3020

4095

NOTE: Torque values used in this table are based on plated, yellow zinc,
dicromate bolts.
NOTE: Use Loctite 271 on all bolts larger than 5/16 inch.
NOTE: Use Loctite 242 on bolts 5/16 inch and smaller to fill all gaps between
the engaged bolt and nut threads.

9-2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TORQUE SPECIFICATIONS

SECTION 9

All thread fasteners will have Loctite applied, except the following:
1. Nylon insert nuts
2. Whizlock bolts and nuts
3. Fasteners less than 1/4-inch diameter,
4. If specifically instructed not to apply Loctite

ISO METRIC TORQUE CHART

Use the following Recommended Torque Chart for bolts and nuts of ISO Metric strength Class
8.8 or better. If other torques are required, they will be indicated in the text.

Table 2:
Bolt Size

Torque
Lbs/Ft.

Nm<

M6 x 1,0

12

M8 x 1,25

21

28

M10 x 1,5

45

61

M12 x 1,75

79

105

M14 x 2,0

125

170

M16 x 2,0

195

265

M20 x 2,5

380

515

M24 x 3,0

660

895

M30 x 3,5

1310

1780

M36 x 4,0

2290

3100

NOTE: Use Loctite 271 on all bolts larger than M8.

NOTE: Use Loctite 242 on M8 bolts and smaller. Apply enough Loctite to
fill all gaps between the engaged bolt and nut threads.
All thread fasteners will have Loctite applied, except the following:
1. Nylon insert nuts
2. Whizlock bolts and nuts
3. Fasteners less than 1/4-inch diameter,
4. If specifically instructed not to apply Loctite

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

9-3

SECTION 9

TORQUE SPECIFICATIONS

SAE TORQUE CHART - SD 116/122/160/190/200 TF SERIES

Use the following Recommended Torque Chart for bolts and nuts of SAE Grade 5 or better
quality. If other torques are required, they will be indicated in the text.0

Table 3:
Function of Fastener

9-4

Size

Torque
Nm

lb-ft

Articulation and Oscillation Nut/s

M48

678

500

Inside Scraper to Drum Frame

M30

1780

1313

Drum Assy. To Drum Frame

M30

1780

1313

Elbow Flange to Axle Motor

M12

105

79

Axle To Rear Frame

M20

730

540

Axle Motor To Axle

M14

170

125

Hood Spring Angle to Rear Frame

M10

61

45

Hood Cowling to Rops Support

M8

28

21

Hood Hinges To Hood

M8

28

21

Spring Pins To Hinges

M12

105

79

Railing to Rops Support

M12

105

79

Grill To Hood

M8

28

21

Isolators to Rear Frame

M12

105

79

Rops To Rops Support Platform

M24

635

470

Isolator to Rops Support Platform

M20

515

380

Eyebolt to Isolator

M20

515

380

Isolator To Rops Support

M12

264

195

Engine to Rear Frame

M16

265

195

Rear Engine Mounts To Engine

M12

105

79

Cooler Brackets To Engine

M12

105

79

Fan To Engine

M10

43

32

Coupling to Flywheel

3/8

54

40

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

TORQUE SPECIFICATIONS

SECTION 9

SAE TORQUE CHART - SD 116/122/160/190/200 TF SERIES

Table 4:
Function of Fastener

Size

Torque
Nm

lb-ft

Cooler Assembly To Brackets

N/A

61

45

Pump Stack To Engine

N/A

55

41

Pump Stack Splined Coupling To

Pump Stack Drive Shaft - 173 HP
Engine

N/A

50

37

Pump Stack Splined Coupling To

Pump Stack Drive Shaft - 205 HP
Engine

M10

61

45

Pump Stack Support Bracket To

Propulsion Pump - 173 HP Engine

1/2

176

130

Pump Stack Support Bracket To

Pump Mounting Plate- 173 HP
Engine

M10

55

41

Vibration Pump To Propulsion

Pump

1/2

105

79

Vibration Pump To Propulsion

Pump - 173 HP Engine

1/2

105

79

Hood Hinge To Rear Frame

M16

130

100

Striker To Striker Plate

N/A

105

79

Rops To Rops Support Platform

M24

470

635

Striker Plate To Rops Support

M10

61

45

Pedestal Assy To Rops Support

Platform

M10

61

45

Eyebolt To Rops Support Platform

M24

264

195

Steering Pump To Vibration Pump

M10

61

45

Steering Pump To Vibration Pump

-173 HP Engine

3/8

50

37

Spindle Bearing Housing To Drum

M16

373

275

Spindle Bearing Housing To Drum

- 173 HP Engine

M20

732

540

Drive Bearing Housing To Drum

M16

373

275

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

9-5

SECTION 9

TORQUE SPECIFICATIONS

SAE TORQUE CHART - SD 116/122/160/190/200 TF SERIES

Table 5:
Function of Fastener

Torque
Nm

lb-ft

Drive Bearing Housing To Drum 173 HP Engine, 205 HP Engine

M20

732

540

Shock Mount To Drum

M12

149

110

Journals To Eccentric Shaft - SD

190 and 200

M10

61

45

Spacer To Rear Frame

M12

150

110

Bumper To Rear Frame - SD 190

and 200

M16

265

195

Cover To Spindle Bearing Housing

M8

29

21

Eccentric Motor To Carrier Assy

M12

107

79

Drive Motor Assembly To Shock

Mount

M16

264

195

Drum Shock Mount To Carrier

Plate

M12

149

110

Shock Mounting Plates To Shock

M16

373

275

Wheel To Axle

M22

550

407

Drum Drive Motor To Drive Motor

Mounting Plate

M20

515

380

Drum Drive Motor To Drive Plate

M16

265

195

Drum Drive Motor To Drive Plate SD-200

M20

575

380

373

275

Pipe Plug To Carrier

9-6

Size

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SECTION 10 - SCHEMATICS

SD-116F/DX-122D/F/DX-160F/DX-190DX-200F/DX

10-1

SECTION 10

SCHEMATICS

SCHEMATICS
GENERAL INFORMATION
Hydraulic and electrical schematics are included in the Manual Kit supplied with this machine
and are included here for the convenience of the owner/operator. Additional full-size copies of
the schematics are available by contacting the Ingersoll Rand Road Development Division.
See your authorized Ingersoll Rand dealer for assistance, if required.
For ultimate machine life and maximum performance, we recommend the use of genuine
Ingersoll Rand brand parts.
The electrical and hydraulic schematics included herein that are applicable to the SD-116F/
DX, SD-122F/D/DX, SD-160F/DX, SD-190DX and SD-200F/DX Series of Compactors are
outlined below.
Electrical Schematics

Electrical schematics for the SD-116 and SD-122 Series of Compactors with
Electronic Engines, Drawing No. 13309711, pages 10 - 3 through 10 - 5.

Electrical schematics for the SD-116, SD-122, SD-190 & SD-200 Series of
Compactors with Electronic Engines, Drawing No. 13375696, pages 10 - 6 through
10 - 8.

Electrical schematics for the SD-122 F/D/DX Compactors with Mechanical Engines,
Drawing No. 13304852, pages 10 - 9 through 10 -11.

Electrical schematics for the SD-122 and SD-160 Series of Compactors with
Mechanical Engines, Drawing No. 13375704, pages 10 - 12 through 10 - 14.

Hydraulic Schematics

10-2

Hydraulic schematics for the SD-116F/DX Series of Compactors, Drawing No.

13238902, pages 10 - 15 through 10 - 16.

Hydraulic schematics for the SD-116 and SD-122 Series of Compactors, Drawing
No. 13463336, pages 10 - 17 through 10 - 19.

Hydraulic schematics for the SD-116 and SD-122 Series of Compactors, Drawing
No. 13375670, pages 10 - 20 through 10 - 21.

Hydraulic schematic for the SD-160 and SD-200 Series of Compactors, Drawing No.
13365374, page 10 - 22.

Hydraulic schematic for the SD-190DX and SD-200F/DX Compactors, Drawing No.
13414289, page 10 - 23.

SD-116F/DX-122D/F/DX-160F/DX-190DX-200F/DX

SCHEMATICS

SECTION 10

APPLICABILITY OF ABOVE-LISTED SCHEMATICS TO SPECIFIC MACHINES

SD-116 Series Schematics (Covers SD-116F & SD-116DX Compactors)

Hydraulic Schematic 13238902 - Prior to S/N 176533

Hydraulic Schematic 13375670 - Between S/N 178670 - 176533

Hydraulic Schematic 13463336 - Effective with S/N 178671

Electrical Schematic 13309711 - Prior to S/N 176533

Electrical Schematic 13375696 - Effective with S/N 176533

SD-122 Series Schematics (Covers SD-122F, SD-122D & SD-122DX Compactors)

Hydraulic Schematic 13463336 - Effective with S/N 178673

Prior to S/N 179959, use one of the Electrical Schematics listed below depending on
the type of engine in the machine.
Electrical Schematic 13309711 - Use with Electronic Engine
Electrical Schematic 13304852 - Use with Mechanical Engine

Effective with S/N 179959, use one of the Electrical Schematics listed below
depending on the type of engine in the machine.
Electrical Schematic 13375696 - Use with Electronic Engine
Electrical Schematic 13375704 - Use with Mechanical Engine

SD-160 Series Schematics (Covers SD-160F & SD-160DX Compactors)

Hydraulic Schematic 13365374 - All Machines

Electrical Schematic 13375704 - Effective with S/N 177821

SD-190 Series Schematics (Covers SD-190DX Compactors)

Hydraulic Schematic 13414289 - All Machines

Electrical Schematic 13375696 - All Machines

SD-200 Series Schematics (Covers SD-200F & SD-200DX Compactors)

Hydraulic Schematic 13414289 - Effective with S/N 179337

Electrical Schematic 13375696 - Effective with S/N 179338

SD-116F/DX-122D/F/DX-160F/DX-190DX-200F/DX

10-3

SECTION 10

10-4

SCHEMATICS

SD-116F/DX-122D/F/DX-160F/DX-190DX-200F/DX

SCHEMATICS

SECTION 10

Electrical Schematics for the SD-116F/DX & SD-122D/F/DX Compactors w/Electronic Engines (13309711)

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

10-5

SECTION 10

10-6

SCHEMATICS

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SECTION 10

10-7

SECTION 10

SCHEMATICS

Electrical Schematics for the SD-116F/DX, SD-122F/D/D, SD-190DX and SD-200F/DX Compactors w/Electronic Engines (13375696)

OM13375696_0B01

10-8

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SECTION 10

OM13375696_0B02

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

10-9

SECTION 10

SCHEMATICS

OM13375696_0B03

10-10

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SECTION 10

Electrical Schematics for the SD-122F/D/DX Compactors w/Mechanical Engines (13304852)

OM13304852_0C01

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

10-11

SECTION 10

SCHEMATICS

OM13304852_0C02

10-12

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SECTION 10

OM13304852_0C03

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

10-13

SECTION 10

SCHEMATICS

Electrical Schematics for the SD-122F/D/DX & SD160F/DX Compactors w/Mechanical Engines (13375704)

OM13375704_0B01

10-14

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SECTION 10

OM13375704_0B02

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

10-15

SECTION 10

SCHEMATICS

OM13375704_0B03

10-16

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SECTION 10

Hydraulic Schematics for the SD-116F/DX Compactors (13238902)

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

10-17

SECTION 10

10-18

SCHEMATICS

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SECTION 10

Hydraulic Schematics for the SD-116F/DX & SD-122F/D/DX Compactors (13463336)

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

10-19

SECTION 10

10-20

SCHEMATICS

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SECTION 10

10-21

SECTION 10

SCHEMATICS

Hydraulic Schematics for the SD-116F/DX & SD-122F/D/DX Compactors (13375670)

10-22

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SECTION 10

10-23

SECTION 10

SCHEMATICS

Hydraulic Schematic for the SD-160F/DX Compactors (13365374)

10-24

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SCHEMATICS

SECTION 10

Hydraulic Schematic for the SD-190DX and SD-200F/DX Compactors (13414289)

SD-160, SD-190

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

10-25

SECTION 10

10-26

SCHEMATICS

SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX

SECTION 11 - RECOMMENDED
SPARE PARTS

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-1

SECTION 11

SPARE PARTS

RECOMMENDED SPARE PARTS

SD-116TF SERIES RECOMMENDED SPARE PARTS
This section of the manual identifies the spare parts that the owner/operator is encouraged to
keep on hand in support of the service schedule for the SD-116F and SD-116DX Compactors.
The owner/operator can expect to use these spare parts over the course of normal use to keep
his machine performing optimally if service is kept current in accordance with the
recommended service intervals in Section 5s Maintenance Schedule and the Lubrication
Chart of Section 8. More or less of these spare parts may actually be used depending on how
your machine is equipped, how frequently your machine is used, and how well it is cared for.
The recommended spare parts are tabulated below, grouped by major assemblies and the
service interval (operating hours).

Table 11-1: Spare Parts for SD-116 TF Series Compactors

Service Interval (Hours)

Component
Description

CPN

0 - 1000

1000 - 3000

3000 +

Primary Filter Element

13284591

Safety Element

13284583

Air Cleaner

Drum
6

13304787

Bushing

59450528

Bearing

50269984

Pivot Pin

59190975

11-2

Shock Mount

Pipe Plug

59600593

Bearing Housing Spindle

13217955

V-Ring Seal

13167390

Drum Drive Motor

13460407

Vibration Motor

13197447

Pressure Switch

59110312

Breather Filtered Vent

59093351

Sight Gauge

59277772

Oil Seal

59277764

Wear Sleeve

59277756

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +
1

1
1
1

CPN

Magnetic Plug

59144428

Hydraulic Tank Filter

58855099

Steering Cylinder

13188339

Coupling

59613612

Electrical

Oil Pressure Sender

58878000

Battery Master Switch

13209648

Relay

58965377

Battery Hold Down

19295492

Potted Diode Pack

19281419

Diode Assembly

58892449

Seat Switch Harness

13165071

Switch

58878562

Backup Alarm

13236203

Engine
2

Engine Oil Filter

Primary Fuel Filter

13284708

In-Line Fuel Filter

58827932

Fuel Filter

13217609

Radiator Cap

59498790

Solenoid

58875196

Coolant Recovery Bottle

58802851

Drive Coupling

59286336

Oil Pressure Switch

13491691

Clamp

59495028

U-Clamp

59534313

1
1

13360706

Seal Clamp

13093075

Muffler

13169537

Muffler Clamp

59179218

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-3

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Radiator Hose, Bottom

13279666

Radiator Hose, Top

13168851

Starter

13360516

Alternator

13852256

Frame
1

Articulation/Oscillation Pin

13276795

Axle Disc Brake

54705447

Axle Intermediate Disc

Brake

59153759

Axle Drive Motor

13321351

Bearing

13245337

Cable

59436741

Cable

59607861

Cable Sleeve

59214775

Dust Seal

13238423

Dust Seal

13238431

Ferrule

59607853

Fuel Cap

13213574

Fuel Sender

13213582

Lock

13349212

Hood Draw Latch

59162149

T-Handle

13299581

Hydraulics
1

11-4

Hose (40 in.)

13255179

Vibration Pump

13289947

Steering Pump

58858820

Propulsion Pump

13166764

Steering Valve

13218987

Traction Control Valve

13165659

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Loop Flushing Valve

59077602

Brake/Shunt Two-Speed
Manifold

13205133

Pressure Filter Element

13408240

Return Filter Element

59764498

Pedestal Assembly
1

Dump Switch

58788852

Eyebolt

13214804

Instrument Panel

13309521

Horn

13469010

Horn Button

59159558

Ignition Key

58917261

Ignition Switch

54461090

1
1
1

Manual Case

59185074

Park Brake Switch

54666094

Spacer Steel Platform

13412648

Hi/Low Travel Switch

54666086

Hi/Low RPM Switch

54666078

Hi/Low Amplitude Switch

54666060

Brake Test Switch

54666102

Washer Bottle Cap

13228242

Spinner Kit

59199141

Side Console

Emergency Stop Switch

59111450

FSR Control

13289921

Switch Alternate Action Kit

13382445

FSR Cable

13320841

Top Dust Boot

59108100

Bottom Dust Boot

59108605

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-5

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Rear Wheels
2

Valve Caps

59929711

Air Valve

59524447

Kits
1

SD-116TF TF Decal Kit

13285002

Dual Switch Seat Kit

13198270

Steering Pump Seal Kit

58898677

Electric Service Repair Kit

13852009

Propulsion Pump Seal Kit

59360384

Vibration Pump Seal Kit

58813791

Steering Valve Seal Kit

54747340

1
1
1

Axle Drive Motor Seal Kit

59019679

Drum Drive Motor Seal Kit

(Gearbox)

13462205

Optional Equipment
1

Beacon Light Lamp

13176797

Air Pre-cleaner Option

1
1

Spring

13460365

Air Pre-cleaner

59081323

Audible Alarm
1
1

Audible Alarm

58870294

Timer

58870932

Worklights
1

11-6

Worklights Bulb

13247259

Front/Rear Worklights
Switch

13197108

Worklights Rework

13359815

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Gauge Installation
1

Voltmeter

58877796

Engine Oil Pressure

Gauge

58822313

Hydraulic Oil Temperature

Gauge

58893983

Hydraulic Oil Temperature

Sender

58913856

Traction Enhancement
1
1

Sensor Assembly

13375548

Speed Sensor

59249284

Variable Frequency/Dual Amplitude

1

Vibration/Frequency Knob

59047019

Speed Sensor

13254503

Vibration Sensor Harness

13493523

Scraper Options
1

1
1

Scraper Tooth

59175661

Scraper Bar

13213913

Cab with Heater (and Air Conditioning)

1

Heater Valve

13200027

Front Wiper Switch

59196451

Rear Wiper Switch

59196444

Washer Switch

59195925

Block Heater

59118521

Strike-Off Blade
1

Bearing

50273986

Steering Pump

13205497

Seal Kit

13461033

Blade Cylinder

13515283

Seal Kit

13515770

Dump Switch

58788852

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-7

SECTION 11

SPARE PARTS

SD-122TF SERIES RECOMMENDED SPARE PARTS

This section of the manual identifies the spare parts that the owner/operator is encouraged to
keep on hand in support of the service schedule for the SD-122D, SD-122F, and SD-122DX
Compactors. The owner/operator can expect to use these spare parts over the course of
normal use to keep his machine performing optimally if service is kept current in accordance
with the recommended service intervals in Section 5s Maintenance Schedule and the
Lubrication Chart of Section 8. More or less of these spare parts may actually be used
depending on how your machine is equipped, how frequently your machine is used, and how
well it is cared for. The recommended spare parts are tabulated below, grouped by major
assemblies and the service interval (operating hours).
Table 11-2: Spare Parts for SD-122 TF Series Compactors
Service Interval (Hours)
0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Air Cleaner
2

Primary Filter Element

13284591

Safety Element

13284583

Drum

Shock Mount

13304787

Bushing

59450528

Bearing

50269984

Bearing

13245337

Pipe Plug

59600593

Pivot Pin

59190975

V-Ring Seal

13167390

Drum Drive Motor

13461447

Vibration Motor

13197447

Pressure Switch

59110312

Breather Filtered Vent

59093351

Sight Gauge

59277772

Wear Sleeve

59277756

Oil Seal

59277764

Magnetic Plug

59144428

Hydraulic Tank Filter

58855099

1
1

11-8

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Steering Cylinder

13188339

Seal Kit

13228234

Electrical
1

Oil Pressure Sender

58878000

Battery Master Switch

13209648

Battery Hold Down

19295492

Relay

58965377

Alternator Diode

59020065

Diode Assembly

58892449

Potted Diode Pack

19281419

Fuse, 5 Amp

59465591

Fuse, 10 Amp

59325712

Fuse, 15 Amp

59483339

Fuse, 30 Amp

58893249

Seat Switch Harness

13165071

Switch

58878562

Audible Alarm

58870294

Timer

58870932

Backup Alarm

13236203

Engine
2

Engine Oil Filter (Standard)

13360706

Primary Fuel Filter

(Standard)

13284708

In-Line Fuel Filter

(Standard)

58827932

Fuel Filter (Standard)

13217609

Radiator Cap

59498790

Fuel Throttle Solenoid

54651088

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-9

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Fuel Throttle Solenoid

59009134

Coolant Recovery Bottle

58802851

Clamp

59495028

Clamp Insert

59583468

Drive Coupling

59286336

Oil Pressure Switch

(Standard)

13491691

Temperature Sender

59816322

Seal Clamp

13093075

U-Clamp

59534313

Muffler

13169537

Muffler Clamp

59179218

Radiator Hose, Bottom

13279666

Radiator Hose, Top

13168851

Starter

13360516

Solenoid

58875196

Alternator

13852256

1
1
1

Frame
1

Articulation/Oscillation Pin

13276795

Axle Disc Brake

54705447

Axle Intermediate Disc

Brake

59153759

Axle Drive Motor

54678636

Axle Drive Motor Solenoid

Valve

59155739

Cable

59607861

Cable Sleeve

59214775

Dust Seal

13238423

Dust Seal

13238431

Ferrule

59607853

11-10

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

1
1
1
1

CPN

Fuel Cap

13213574

Lock

13349212

Hood Draw Latch

59162149

T-Handle

13299581

Hydraulics
1

Vibration Pump

Steering Pump

58858820

Propulsion Pump

13166764

Steering Valve

13218987

Traction Control Valve

13165659

Loop Flushing Valve

59077602

Brake/Shunt Two-Speed
Manifold

13205133

Hose (40 in.)

13255179

Pressure Filter Element

13408240

Return Filter Element

13190723

1
2

13289947

Pedestal Assembly
1

Eyebolt

13214804

Instrument Panel

13309521

Horn

13469010

Horn Button

59159558

Ignition Key

58917261

Ignition Switch

54461090

Manual Case

59185074

Park Brake Switch

54666094

Spacer Steel Platform

13412648

Hi/Low Travel Switch

54666086

Hi/Low RPM Switch

54666078

Hi/Low Amplitude Switch

54666060

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-11

SECTION 11

SPARE PARTS

Service Interval (Hours)

Component
Description

CPN

0 - 1000

1000 - 3000

3000 +

Brake Test Switch

54666102

Washer Bottle Cap

13228242

Dual Switch Seat Kit

13167945

Spinner Kit

59199141

1
1

Side Console
1

Emergency Stop Switch

59111450

FSR Cable

13320841

FSR Control

13289921

Alternate Action Switch Kit

13382445

Top Dust Boot

59108100

Bottom Dust Boot

59108605

Rear Wheels
2

Valve Caps

59929711

Air Valve

59524447

Kits
1

SD-122 TF Decal Kit (U.S.)

13263116

SD-122 TF Decal Kit (E.U.)

13302633

Steering Pump Seal Kit

58898677

Propulsion Pump Seal Kit

59360384

Vibration Pump Seal Kit

58813791

Steering Valve Seal Kit

54747340

Electric Service Repair Kit

13852009

Throttle-Solenoid Linkage
Kit

13501408

Optional Equipment
1

Beacon Lamp

13176797

Air Pre-cleaner Option

11-12

Air Pre-cleaner

59081323

Spring

13460365

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

Component
Description

CPN

0 - 1000

1000 - 3000

3000 +

Worklights Bulb

13247259

Front/Rear Worklights
Switch

13197108

Worklights Rework

13359815

Worklights

Gauge Installation
1

Voltmeter

58877796

Engine Oil Pressure

Gauge

58822313

Hydraulic Oil Temperature

Gauge

58893983

Hydraulic Oil Temperature

Sender

58913856

Variable Frequency/Dual Amplitude

1

Vibration/Frequency Knob

59047019

Speed Sensor

13254503

Speed Sensor

59249284

Vibration Sensor Harness

13493523

Traction Enhancement
1

Speed Sensor

13365325

Sensor Assembly

13375548

Scraper and Bolt-On Shell Options

1

1
1

Scraper Tooth

59175661

Scraper Bar

13213913

Cab with Heater (and Air Conditioning)

1

Blank Switch

58835398

Heater Valve

13200027

Front Wiper Switch

59196451

Rear Wiper Switch

59196444

Washer Switch

59195925

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-13

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

Window Hold Back

CPN
13224381

Block Heater
1

Block Heater

59118521

173 HP Mechanical Engine

1

Delay Timer

13313655

Oil Filter

35387489

Primary Fuel Filter

59477570

In-Line Fuel Filter

58827932

Alternator

13852256

Starter

59816520

Solenoid

58875196

Fan Belt

13852272

Oil Pressure Switch

59971457

Strike-Off Blade
1

Steering Pump

13205497

Seal Kit

13461033

Blade Cylinder

13515283

Seal Kit

13515770

Bearing

50273986

Pivot Pin

59683805

Dump Switch

58788852

11-14

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

SD-160TF SERIES RECOMMENDED SPARE PARTS

This section of the manual identifies the spare parts that the owner/operator is encouraged to
keep on hand in support of the service schedule for the SD-160F and SD-160DX Compactors.
The owner/operator can expect to use these spare parts over the course of normal use to keep
his machine performing optimally if service is kept current in accordance with the
recommended service intervals in Section 5s Maintenance Schedule and the Lubrication
Chart of Section 8. More or less of these spare parts may actually be used depending on how
your machine is equipped, how frequently your machine is used, and how well it is cared for.
The recommended spare parts are tabulated below, grouped by major assemblies and the
service interval (operating hours).

Table 11-3: Spare Parts for SD-160 TF Series Compactors

Service Interval (Hours)
0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Air Cleaner
2

Primary Filter Element

13284591

Safety Element

13284583

Drum

Shock Mount

13304787

Bushing

59450528

Bearing

50269984

Bearing

13245337

Pivot Pin

59190975

Pipe Plug

59600593

V-Ring Seal

13167390

Drum Drive Motor

13461447

Vibration Motor

13197447

Pressure Switch

59110312

Breather Filtered Vent

59093351

Sight Gauge

59277772

Wear Sleeve

59277756

Oil Seal

59277764

Magnetic Plug

59144428

Hydraulic Tank Filter

58855099

1
1

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-15

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Steering Cylinder

13188198

Seal Kit

13228937

Electrical

Oil Pressure Sender

58878000

Battery Master Switch

13209648

Battery Hold Down

19295492

Relay

58965377

Seat Switch Harness

13165071

Alternator Diode

59020065

Diode Assembly

58892449

Potted Diode Pack

19281419

Switch

58878562

Water Switch

59636738

Audible Alarm

58870294

Timer

58870932

Backup Alarm

13236203

Engine
2

Engine Oil Filter

35387489

Fuel Filter

58827932

Radiator Cap

59498790

Fuel Throttle Solenoid

59009134

Solenoid Stop

54651088

Coolant Recovery Bottle

58802851

11-16

Clamp

59495028

Drive Coupling

59286336

Oil Pressure Switch

13491691

Seal Clamp

13093075

Temperature Sender

59816322

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

U-Clamp

59534313

Muffler

13169537

Muffler Clamp

59179218

Radiator Hose, Bottom

13279666

Radiator Hose, Top

13168851

Starter

59816520

Solenoid

58875196

Alternator

13852256

1
1
1

Frame
1

Articulation/Oscillation Pin

13276795

Axle Drive Motor

13254701

Axle Drive Solenoid Valve

59155739

Cable

59436741

Cable

59607861

Cable Sleeve

59214775

Dust Seal

13238423

Dust Seal

13238431

Ferrule

59607853

Fuel Cap

13213574

Fuel Sender

13213582

Lock

13349212

Hood Draw Latch

59162149

T-Handle

13299581

Hydraulics
1

Vibration Pump

13254651

Steering Pump

58859380

Propulsion Pump

13254669

Propulsion Pump Neutral

Start Switch

13228994

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-17

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Steering Valve

13277116

Traction Control Valve

13165659

Loop Flushing Valve

59077602

Brake/Shunt Two-Speed
Manifold

13205133

Hose (40 in.)

13255179

Speed Sensor

59249284

Pressure Filter Element

13467774

Return Filter Element

59764498

Pedestal Assembly
1

Eyebolt

13214804

Instrument Panel

13309521

Horn

13469010

Horn Button

59159558

Ignition Key

58917261

Ignition Switch

54461090

Manual Case

59185074

Park Brake Switch

54666094

Spacer Steel Platform

13412648

Hi/Low Travel Switch

54666086

Hi/Low RPM Switch

54666078

Hi/Low Amplitude Switch

54666060

Brake Test Switch

54666102

Washer Bottle Cap

13228242

Dual Switch Seat Kit

13167945

Spinner Kit

59199141

1
1

11-18

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Side Console

Emergency Stop Switch

59111450

FSR Cable

13320841

FSR Control

13289921

Switch Alternate Kit

13382445

Top Dust Boot

59108100

Bottom Dust Boot

59108605

Rear Wheels
2

Valve Caps

59929711

Air Valve

59524447

Kits
1

SD-160 TF Decal Kit (U.S.)

13309190

SD-160 TF Decal Kit (E.U.)

13446596

Horn Field Kit

13483193

Throttle-Solenoid Linkage
Kit

13501408

Steering Pump Seal Kit

58898677

Propulsion Pump Seal Kit

59360384

Vibration Pump Seal Kit

59399253

Steering Valve Seal Kit

54747340

Optional Equipment
1

Beacon Light Lamp

13176797

Air Pre-cleaner Option

1

Spring

13299714

Air Pre-cleaner

59081323

Worklights
1

Worklights Bulb

13468137

Front/Rear Worklights
Switch

13197108

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-19

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

3000 +

Component
Description

CPN

Tow Valve Option

1

Three Section Valve

13304878

Gauge Installation
1

Voltmeter

58877796

Engine Oil Pressure

Gauge

58822313

Hydraulic Oil Temperature

Gauge

58893983

Hydraulic Oil Temperature

Sender

58913856

Variable Frequency/Dual Amplitude

1

Vibration/Frequency Knob

59047019

Vibration Sensor Harness

13493523

Speed Sensor

13254503

Speed Sensor

59249284

Traction Enhancement
1

Speed Sensor Assembly

13375548

Scraper and Bolt-On Shell Options

1

1
1

Scraper Tooth

59175661

Scraper Bar

13213913

Strike-Off Blade
1

Blade Pump

13323027

Blade Valve

13289814

Blade Cylinder

59195008

Seal Kit

59221309

Bearing

50273986

Pivot Pin

59683805

Dump Switch

58788852

11-20

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

3000 +

Component
Description

CPN

173 HP Mechanical Engine

1

Delay Timer

13313655

Oil Filter

35387489

Primary Fuel Filter

59477570

In-Line Fuel Filter

58827932

Alternator

13852256

Starter

59816520

Solenoid

58875196

Fan Belt

13852272

Oil Pressure Switch

59971457

Cab with Heater (and Air Conditioning)

1

Heater Valve

13200027

Front Wiper Switch

59196451

Rear Wiper Switch

59196444

Switch Blank

58835398

Washer Switch

59195925

Block Heater
1

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

Block Heater

59118521

11-21

SECTION 11

SPARE PARTS

SD-190TF SERIES RECOMMENDED SPARE PARTS

This section of the manual identifies the spare parts that the owner/operator is encouraged to
keep on hand in support of the service schedule for the SD-190DX Compactors. The owner/
operator can expect to use these spare parts over the course of normal use to keep his
machine performing optimally if service is kept current in accordance with the recommended
service intervals in Section 5s Maintenance Schedule and the Lubrication Chart of Section 8.
More or less of these spare parts may actually be used depending on how your machine is
equipped, how frequently your machine is used, and how well it is cared for. The
recommended spare parts are tabulated below, grouped by major assemblies and the service
interval (operating hours).

Table 11-4: Spare Parts for SD-190 TF Series Compactors

Service Interval (Hours)
0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Air Cleaner
2

Primary Filter Element

(Tier II)

13284591

Safety Element (Tier II)

13284583

Primary Filter Element

(Tier III)

13525845

Safety Element (Tier III)

13525852

Drum

Shock Mount

13304787

Bushing

59450528

Bearing

50269984

Pivot Pin

59190975

Pipe Plug

59600593

V-Ring Seal

13167390

Drum Drive Motor

13461447

Vibration Motor

13483706

1
1

11-22

Pressure Switch

59110312

Breather Filtered Vent

59093351

Sight Gauge

59277772

Wear Sleeve

59277756

Oil Seal

59277764

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +
1

1
1
1

CPN

Magnetic Plug

59144428

Hydraulic Tank Filter

58855099

Steering Cylinder

13295282

Seal Kit

13495106

Electrical
1

Oil Pressure Sender

58878000

Battery Master Switch

13209648

Relay

58965377

Alternator Diode

59020065

Diode Assembly

13322912

Audible Alarm

58870294

Timer

58870932

Backup Alarm

13236203

Engine
2

Engine Oil Filter (Tier II)

13284617

Primary Fuel Filter (Tier II)

13284625

In-Line Fuel Filter (Tier II)

58827932

Engine Oil Filter (Tier III)

13284617

Fuel Filter (Tier III)

19295872

Filter, 25 Micron (Tier III)

19280205

Fan Belt (Tier III)

19295914

Radiator Cap

59498790

Coolant Recovery Bottle

58802851

Drive Coupling

59286336

Oil Pressure Switch

13491691

Seal Clamp

13093075

Temperature Sender

59816322

Clamp

59495028

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-23

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

U-Clamp

59534313

Muffler

13169537

Muffler Clamp

59179218

Radiator Hose, Bottom

13279666

Radiator Hose, Top

13168851

Starter

59816520

Alternator

13852256

Frame
1

Axle Drive Motor

13254701

Cable

59436741

Cable

59607861

Cable Sleeve

59214775

Ferrule

59607853

Fuel Cap

13213574

Fuel Sender

13213582

Latch

59162149

Spring

13460365

T-Handle

13299581

Hydraulics
1

Vibration Pump

Steering Pump

58859380

Propulsion Pump

13254669

Propulsion Pump Neutral

Start Switch

13228994

Steering Valve

13277116

1
1

11-24

13527965

Traction Control Valve

13165659

Loop Flushing Valve

59077602

Brake/Shunt Two-Speed
Manifold

13205133

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

Component
Description

3000 +

CPN

0 - 1000

1000 - 3000

Speed Sensor

59249284

Suction Filter Element

13467774

Return Filter Element

13190723

Pedestal Assembly
1
1
1

1
1
1

1
1

Instrument Panel

13309521

Eyebolt

13214804

Horn

13469010

Horn Button

59159558

Ignition Key

58917261

Ignition Switch

54461090

Manual Case

59185074

Park Brake Switch

54666094

Hi/Low Travel Switch

54666086

Hi/Low RPM Switch

54666078

Hi/Low Amplitude Switch

54666060

Brake Test Switch

54666102

Dual Switch Seat Kit

13167945

Spinner Kit

59199141

Side Console
1

Emergency Stop Switch

59111450

FSR Cable

13320841

FSR Control

13289921

Switch Alternate Kit

13382445

Top Dust Boot

59108100

Bottom Dust Boot

59108605

Rear Wheels
2

Valve Caps

59929711

Air Valve

59524447

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-25

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Kits
1

SD-190 TF Decal Kit

TBD

Drum Drive Gearbox Seal

Kit

13462205

Drum Drive Gearbox Brake

Disc Kit

13494539

Steering Pump Seal Kit

58898677

Propulsion Pump Seal Kit

59360384

Vibration Pump Seal Kit

59399253

Steering Valve Seal Kit

54747340

Vibration Motor Seal Kit

59480681

1
1

Optional Equipment
1

Beacon Light Lamp

13176797

Air Pre-cleaner Option

Air Pre-cleaner

59081323

Worklights Bulb

13406764

Worklights
1

Front/Rear Worklights
Switch
1

13197108

Bulb

13406764

Worklights Rework

13359815

Tow Valve Option

1

Three Section Valve

13304878

Gauge Installation
1

11-26

Voltmeter

58877796

Engine Oil Pressure

Gauge

58822313

Hydraulic Oil Temperature

Gauge

58893983

Hydraulic Oil Temperature

Sender

58913856

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

3000 +

Component
Description

CPN

Variable Frequency/Dual Amplitude

1

Vibration/Frequency Knob

59047019

Speed Sensor

13254503

Vibration Sensor Harness

13493523

Vibration Pump

13483698

Vibration Pump Seal Kit

59985044

Scraper and Bolt-On Shell Options

1

1
1

Scraper Tooth

13294632

Scraper Bar

13881040

Cab with Heater (and Air Conditioning)

1

Heater Valve

13200027

Front Wiper Switch

59196451

Rear Wiper Switch

59196444

Washer Switch

59195925

Block Heater

59118521

Washer Bottle Cap

13228242

Switch Blank

58835398

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-27

SECTION 11

SPARE PARTS

SD-200TF SERIES RECOMMENDED SPARE PARTS

This section of the manual identifies the spare parts that the owner/operator is encouraged to
keep on hand in support of the service schedule for the SD-200F and SD-200DX Compactors.
The owner/operator can expect to use these spare parts over the course of normal use to keep
his machine performing optimally if service is kept current in accordance with the
recommended service intervals in Section 5s Maintenance Schedule and the Lubrication
Chart of Section 8. More or less of these spare parts may actually be used depending on how
your machine is equipped, how frequently your machine is used, and how well it is cared for.
The recommended spare parts are tabulated below, grouped by major assemblies and the
service interval (operating hours).

Table 11-5: Spare Parts for SD-200 TF Series Compactors

Service Interval (Hours)
0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Air Cleaner
2

Primary Filter Element

(Tier II)

13284591

Safety Element (Tier II)

13284583

Primary Filter Element

(Tier III)

13525845

Safety Element (Tier III)

13525852

Drum

Shock Mount

13304787

Bushing

59450528

Bearing

50269984

Pivot Pin

59190975

Pipe Plug

59600593

V-Ring Seal

13167390

Drum Drive Motor

13356340

Vibration Motor

54596259

1
1

11-28

Pressure Switch

59110312

Breather Filtered Vent

59093351

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

Sight Gauge

59277772

Wear Sleeve

59277756

Oil Seal

59277764

1
1
1
1
1

CPN

Magnetic Plug

59144428

Hydraulic Tank Filter

58855099

Steering Cylinder

13295282

Seal Kit

13495106

Coupling

59613612

Electrical
1

Oil Pressure Sender

58878000

Battery Master Switch

13209648

Battery Hold Down

19295492

Fuse, 5 Amp

59465591

Fuse, 10 Amp

59325712

Fuse, 15 Amp

59483339

Fuse, 30 Amp

58893249

Relay

58965377

Alternator Diode

59020065

Potted Diode Pack

19281419

Diode Assembly

58892449

Audible Alarm

58870294

Timer

58870932

Backup Alarm

13236203

Engine
2

Engine Oil Filter (Tier II)

13284617

Primary Fuel Filter (Tier II)

13284625

In-Line Fuel Filter (Tier II)

58827932

Engine Oil Filter (Tier III)

13284617

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-29

SECTION 11

SPARE PARTS

Service Interval (Hours)

Component
Description

CPN

0 - 1000

1000 - 3000

3000 +

Fuel Filter (Tier III)

19295872

Filter, 25 Micron (Tier III)

19280205

Fan Belt (Tier III)

19295914

Seal Clamp

13093075

Exhaust Clamp

59179218

Clamp

59495028

Insert Clamp

59583468

U-Clamp

59534313

Radiator Cap

59498790

Fuel Throttle Solenoid

59009134

Coolant Recovery Bottle

58802851

Drive Coupling

59286336

Oil Pressure Switch

59971457

Muffler

13169537

Muffler Clamp

59179218

Radiator Hose, Bottom

13279666

Radiator Hose, Top

13417894

Starter

19295856

Alternator

13852256

Frame
Axle Drive Motor

13254701

Cable

59436741

Cable

59607861

Cable Sleeve

59214775

Ferrule

59607853

Fuel Cap

13213574

Lock

13349212

11-30

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Hood Draw Latch

59162149

Spring

13299714

T-Handle

13299581

Hydraulics
1

Vibration Pump

13527965

Steering Pump

58859380

Propulsion Pump

13254669

Propulsion Pump Neutral

Start Switch

13228994

Steering Valve

13277116

Traction Control Valve

13165659

Loop Flushing Valve

59077602

Brake/Shunt Two-Speed
Manifold

13205133

Hose (40 in.)

13255179

Speed Sensor

59249284

Pressure Filter Element

13408240

Return Filter Element

13190723

Pedestal Assembly
1

Eyebolt

13214804

Instrument Panel

13309521

Horn

13469010

Horn Button

59159558

Ignition Key

58917261

Ignition Switch

54461090

Manual Case

59185074

Park Brake Switch

54666094

Hi/Low Travel Switch

54666086

Hi/Low RPM Switch

54666078

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

11-31

SECTION 11

SPARE PARTS

Service Interval (Hours)

Component
Description

CPN

0 - 1000

1000 - 3000

3000 +
1

Hi/Low Amplitude Switch

54666060

Brake Test Switch

54666102

Washer Bottle Cap

13228242

1
1

Dual Switch Seat Kit

13167945

Spinner Kit

59199141

Side Console

Emergency Stop Switch

59111450

FSR Cable

13320841

FSR Control

13289921

Switch Alternate Action Kit

13382445

Top Dust Boot

59108100

Bottom Dust Boot

59108605

Rear Wheels
2

Valve Caps

59929711

Air Valve

59524447

Kits
1

SD-200 TF Decal Kit (U.S.)

13309190

SD-200 TF Decal Kit (E.U.)

13446596

Steering Pump Seal Kit

58898677

Horn Field Kit

13483193

Propulsion Pump Seal Kit

59360384

Vibration Pump Seal Kit

59985044

Steering Valve Seal Kit

54747340

Vibration Motor Seal Kit

59480681

1
1

Optional Equipment
1

Beacon Light Lamp

13176797

Air Pre-cleaner Option

11-32

Air Pre-cleaner

59081323

Spring

13460365

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

SPARE PARTS

SECTION 11

Service Interval (Hours)

Component
Description

CPN

0 - 1000

1000 - 3000

3000 +

Worklights Bulb

13468137

Front/Rear Worklights
Switch

13197108

Worklights Rework

13359815

Worklights

Tow Valve Option

1

Three Section Valve

13304878

Gauge Installation
1

Voltmeter

58877796

Engine Oil Pressure

Gauge

58822313

Hydraulic Oil Temperature

Gauge

58893983

Hydraulic Oil Temperature

Sender

58913856

Traction Enhancement
1

Sensor Assembly

13375548

Variable Frequency/Dual Amplitude

1

Vibration/Frequency Knob

59047019

Vibration Sensor Harness

13493523

Speed Sensor

13254503

Speed Sensor

59249284

Scraper and Bolt-On Shell Options

1

1
1

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

Scraper Tooth

59175661

Scraper Bar

13213913

11-33

SECTION 11

SPARE PARTS

Service Interval (Hours)

0 - 1000

1000 - 3000

Component
Description

3000 +

CPN

Cab with Heater (and Air Conditioning)

1

Heater Valve

13200027

Front Wiper Switch

59196451

Rear Wiper Switch

59196444

Washer Switch

59195925

Switch Blank

58835398

Block Heater
1

Block Heater

59118521

RECOMMENDED LUBRICANTS FOR ALL MODELS

This section of the manual contains a list of the recommended Ingersoll Rand lubricants for
the following models: SD-116 TF Series, SD-122 TF Series, SD-160 TF Series, SD-190 TF
Series, and SD-200 TF Series.
Table 11-6: Recommended Lubricants

1 Qt.
IR All-Season Premium Hydraulic Oil

11-34

1 Gal.

5 Gal.

55 Gal.

N/A

N/A

59045179

59045187

IR Multi-Purpose Premium Engine

Oil

59022343

59023507

57022327

59022335

IR Premium Limited-Slip Component

Lubricant

13248455

13248463

59022418

59022426

IR Premium Multi-Purpose ATF

13248471

13248489

59023572

59023580

IR Synthetic Component Lubricant

13248430

13248448

58977597

59022459

IR Synthetic Plus Component

Lubricant

13248414

13248422

59046177

59046165

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

WORD INDEX
A
Access Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Adjust and Set Valve Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
Air Filter Restriction Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Alternator Charge Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Articulation Lock Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Auto Vibe / Impact Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Auto/Manual vibration switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

B
Battery Master Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Bypassing the Propulsion Pump and Releasing the Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

C
Cause of Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10, 6-11
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Change Axle Transfer Case Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
Change Carrier Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
Change Drum Drive (Torque Hub) Oil Level - SD-116, -122 and -160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
Change Drum Drive (Torque Hub) Oil Level - SD-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72
Check Air Cleaner Connections and Ducts for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Check Engine Belt and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
Checking and Removing the Air Cleaner Primary Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Cleaning the Primary Air Cleaner Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Cluster, Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Contact information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

D
Daily Precautions After Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Difficult Starting & Poor / Irregular Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Dimensions, SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Drain and Clean Hydraulic Tank and Three Hydraulic Suction Strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-69
Drain and Flush Radiator, Replace Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drum Amplitude Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Drum Vibration Auto/Manual Selection (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Drum Vibration Frequency Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Drum Vibration On/Off Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

E
Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Engine Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Engine Data Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Making Excessive Fumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Engine Oil Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Engine Overheats - Stop Engine Immediately . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Engine Will Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Environmental Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

12-1

WORD INDEX
F
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11, 6-2
Fuse Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Fuse Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Fuse Ratings/Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12, 6-3

G
Gradeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

H
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Handling Fluids and Oil, Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Hazardous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Hazardous Substance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hazardous Substance Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
High/Low Engine Speed Switch (Throttle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Hydraulic Oil Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Hydraulic Oil Temperature Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Hydraulic Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

I
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Identification Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Impactmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Indicator Light Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Ingersoll Rand Machine Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Initial Break-in Maintenance - 150 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Initial Break-in Maintenance - 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Inspection, Pre Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Instruction Manual Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Instructions, Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Interational Decals With Iinterpretation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Interational Road Machine Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
ISO Metric Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

L
Low Engine Oil Pressure - Red Warning Light Illumiantes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Low Oil Pressure Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Lowering the Operator Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

12-2

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

WORD INDEX
M
Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Machine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 7-2
Machine Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9, 5-1, 5-2
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Manual Storage Pouch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mode Yellow LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Mounting and Dismounting of Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Movement of Machine Between Work Sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

N
Name & Address of Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

O
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operating Controls and Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Operating Suggestions and Checks while Operating Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Operating the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Organizational . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Organizational Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Overhead Electric Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

P
Park Brake Test Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Parking Brake Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Periodic Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Power Green LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Power Must Be On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Pre-Start Checks / Verifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Propelling Machine and other Checks/Verifications While Engine Is Running . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Propelling the Machine (Propulsion Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Propulsion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Propulsion Control Release Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

R
Raising the Operator Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Recommended Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-34
Relays and Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13, 6-4
Restoring Operation of the Propulsion Pump and Applying the Brake . . . . . . . . . . . . . . . . . . . . . . . . .4-25, 4-31
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

12-3

WORD INDEX
S
SAE Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4, 9-5, 9-6
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2, 1-6, 1-14
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Safety Related Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
SD-116 DX/F Specifications & Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
SD-116TF Series Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
SD-122 D/DX Specifications & Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
SD-122F Specifications & Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
SD-122TF Series Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
SD-160DX Specifications & Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
SD-160F Specifications & Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
SD-160TF Series Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
SD-200DX Specifications & Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18, 7-20
SD-200F Specifications & Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
SD-200TF Series Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-22, 11-28
Selection and Qualification of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Serial Number and Product Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Special Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Speed Range Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Standard International Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Status Red LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Storage Pouch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
System Green LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

T
Tachometer/Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Tilt Steering Release Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Towing the Machine - with Tow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Towing the Machine - without Tow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Traction Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Transporting, Towing, and Roading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Turn Signal Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

U
U.S. Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

V
Variable Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Variable Vibration Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Vibration Amplitude Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Vibration Frequency Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Vibration On/Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Voltmeter Indicates Low or Negative Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

12-4

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

WORD INDEX
W
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2, 1-12
Warning of Special Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Work Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX

12-5

COMPACTOR WARRANTY
Ingersoll-Rand Company (IR) warrants to its and its affiliates authorized dealers, who in turn warrant to the
initial user only, that each new Ingersoll-Rand compactor sold by the dealer will be free from proven defects
in material and workmanship for a period of twelve (12) months from the in service date to the initial user or
1500 hours of service by the initial user, whichever occurs first.
During the warranty period, an authorized dealer shall repair or replace, at IRs option, any part that is found
upon inspection to be defective in material or workmanship. Such part will be repaired or replaced without
charge for parts and labor to the initial user by the authorized dealer. The initial user shall provide an
authorized dealer with prompt notification of the defect and allow reasonable time for repair or replacement.
IR may require failed parts to be returned to the factory. Transportation of the product to an authorized
dealer is the responsibility of the user. The remedies provided in this warranty are exclusive.
This warranty does not apply to failures occurring as a result of abuse, misuse, negligent repairs, corrosion,
erosion and normal wear and tear, alterations or modifications made to the product without the express
written consent of IR, or failure to follow the recommended operating practices and maintenance procedures
as provided in the products operating and maintenance publications. This warranty does not cover
replacement of scheduled service items such as oil, filters, and wear items. This warranty does not apply to
engines (including engine electrical components) and tires or other accessories and equipment furnished by
IR, but manufactured by others. The initial user shall rely solely on the warranty, if any, of the respective
manufacturers thereof.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS
(EXCEPT FOR THE WARRANTY OF TITLE), EXPRESS OR IMPLIED. IR DISCLAIMS ALL OTHER
WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES
OR CONDITIONS OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR PURPOSE.
IN NO EVENT SHALL IR OR ANY OF ITS AFFILIATES, SUBSIDIARIES OR AUTHORIZED DEALERS BE
LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER,
INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR
LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE,
STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF IR OR ANY OF ITS AFFILIATES,
SUBSIDIARIES OR AUTHORIZED DEALERS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. THE TOTAL LIABILITY OF IR, ITS AFFILIATES, SUBSIDIARIES AND AUTHORIZED
DEALERS WITH RESPECT TO THE PRODUCT FURNISHED HEREUNDER SHALL NOT EXCEED THE
PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED, EXCEPT FOR
CLAIMS FOR PERSONAL INJURY.

The undersigned acknowledges that he/she has received a copy of this warranty on the date set
forth below.
Initial user:
By:
Title:
Date:
CPN: 13858238

(Name of company)

062105

Road Development
Ingersoll Rand Construction Technologies
312 Ingersoll Drive
Shippensburg, PA 17257

2006 Ingersoll Rand Company, Printed in Sweden