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Statistical Process Control Chart Kjashd

The document is a statistical process control chart analyzing the dimension "A" of a part. It contains data from 25 readings, charts the average (X-bar chart) and range (R chart) over time, and calculates process statistics. Several data points are out of control on the X-bar chart, indicating a special cause of variation. The summary recommends identifying and eliminating special causes prior to production process approval.

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anon_216770716
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© © All Rights Reserved
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Download as XLS, PDF, TXT or read online on Scribd
63 views

Statistical Process Control Chart Kjashd

The document is a statistical process control chart analyzing the dimension "A" of a part. It contains data from 25 readings, charts the average (X-bar chart) and range (R chart) over time, and calculates process statistics. Several data points are out of control on the X-bar chart, indicating a special cause of variation. The summary recommends identifying and eliminating special causes prior to production process approval.

Uploaded by

anon_216770716
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 5

1

STATISTICAL PROCESS CONTROL CHART v1.03


PAGE 1 / 2
Customer:

(from AIAG SPC MANUAL p.34 fig.9)

Part Number:

SAMPLE

Item Key:

LSL:

SAMPLE

Characteristic:

MINUS

0.500
0.200

0.700
USL: 0.900
NOMINAL: 0.700 PLUS: 0.200

SPEC.:

GAUGE USED SAMPLE SIZE/FREQ.

GAP, DIM "A"

PREPARED:

BEND CLIP
SAMPLE
CHECKED:

APPROVED:

CONTROL

DATE:

DATE:

DATE:

CHART:

Process:
Date:

Two sided spec (bilateral)

0.819

PROCE S S I NFORMATI ON
Significant trends of data points:
X BAR Chart

Engineering Specification (Unit: mm)

One sided (MIN)

RUN LENGTH

Increasing

Readings/Subgroup

RUN LENGTH
HOW MANY RUNS

Out of Control Limits


Consecutive data points above avg.

Xbar & R

One sided (MAX)

Consecutive data points below avg.

AVE. Xbar =

0.716

UCL=

0.819

LCL=

0.613

AVE. R =

0.178

UCL=

0.376

LCL=

4
1
4
1
1
5
4

4
1
3
2
1
5
8

HOW MANY RUNS

Decreasing

R Chart

AVERAGE (X BAR CHART)

0.798
0.778
0.757
0.737
0.716
0.695
0.675
0.654
0.634
0.613

RANGES (R CHART)

0.376
0.3384
0.3008
0.2632
0.2256
0.188
0.1504
0.1128
0.0752
0.0376
0

S
10

U B G
11
12

R
13

O U P
14
15

S
16

17

18

19

20

21

22

23

24

25

DATE/TIME

0.6500 0.7500 0.7500 0.6000 0.7000 0.6000 0.7500 0.6000 0.6500 0.6000 0.8000 0.8500 0.7000 0.6500 0.9000 0.7500 0.7500 0.7500 0.6500 0.6000 0.5000 0.6000 0.8000 0.6500 0.6500

AVE .X =

0.7000 0.7700 0.7600 0.6800 0.7500 0.7300 0.7300 0.7200 0.7800 0.6700 0.7500 0.7600 0.7200 0.7100 0.8200 0.7500 0.7600 0.6700 0.7000 0.6200 0.6600 0.6900 0.7000 0.6400 0.6600

READINGS

1
2
3
4
5

0.7000 0.8500 0.8000 0.7000 0.7500 0.7500 0.8000 0.7000 0.8000 0.7000 0.7500 0.7500 0.7000 0.7000 0.8000 0.8000 0.7000 0.7000 0.6500 0.6000 0.5500 0.8000 0.6500 0.6000 0.7000
0.6500 0.7500 0.8000 0.7000 0.6500 0.7500 0.6500 0.8000 0.8500 0.6000 0.9000 0.8500 0.7500 0.8500 0.8000 0.7500 0.8500 0.6000 0.8500 0.6500 0.6500 0.6500 0.7500 0.6500 0.7000
0.6500 0.8500 0.7000 0.7500 0.8500 0.8500 0.7500 0.7500 0.8500 0.8000 0.5000 0.6500 0.7500 0.7500 0.7500 0.8000 0.7000 0.7000 0.6500 0.6000 0.8000 0.6500 0.6500 0.6000 0.6000
0.8500 0.6500 0.7500 0.6500 0.8000 0.7000 0.7000 0.7500 0.7500 0.6500 0.8000 0.7000 0.7000 0.6000 0.8500 0.6500 0.8000 0.6000 0.7000 0.6500 0.8000 0.7500 0.6500 0.7000 0.6500

R=

0.2000 0.2000 0.1000 0.1500 0.2000 0.2500 0.1500 0.2000 0.2000 0.2000 0.4000 0.2000 0.0500 0.2500 0.1500 0.1500 0.1500 0.1500 0.2000 0.0500 0.3000 0.2000 0.1500 0.1000 0.1000

STATISTICAL PROCESS CONTROL CHART v1.03


PAGE 2 / 2
HISTOGRAM WITH LIMITS
4

FREQUENCY

LSL

USL

0.50

0.90

TARGET

0.70

2
1
1
0

RANGE

NORMAL PROBABILITY PLOT

NORMALITY TEST

120.000
100.000

OBSERVED

EXPECTED

PPM < LSL


PPM > USL

80.000
60.000

PPM =
% DEFECTS

40.000
20.000
0.000
0.600

0.650

0.700

0.750

0.800

125
0.50
0.70
0.90
89.50
0.72
0.900
0.500
0
0
0.178
2.326
N/A
N/A
N/A
N/A

Process Capability Index (Cpk)

N/A

Std Deviation (n-1)


Std Deviation (n)
Variance (n-1)
Variance (n)
Performance index (Pp)
Performance ratio (Pr)

0.085
0.085
0.007
0.007

Process Performance index (Ppk)

0.850

N
With presence of Special Cause.
With out of control limits (Ave. chart)
With out of control limits (R chart)
7 consecutive points below central line. (Ave. chart)

Number of readings
Lower spec limit (LSL)
Nominal
Upper spec limit (USL)
Total sum
Average readings ( X )
Maximum
Minimum
Readings below LSL
Readings above USL
Average Range (R)
D2 Value
Upper capability index (Cpu)
Lower capability index (Cpl)
Capability index (Cp)
Capability ratio (Cr)

Identify, evaluate and, wherever possible, eliminate special causes of variation prior to PPAP submission.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

0.620
0.640
0.660
0.660
0.670
0.670
0.680
0.690
0.700
0.700
0.700
0.710
0.720
0.720
0.730
0.730
0.750
0.750
0.750
0.760
0.760
0.760
0.770
0.780
0.820

Z
Std Dev.
n=
Obs Cum Freq Exp Norm Dist Normal Percent Average
-1.991
0.04
0.023
2.324
0.716
0.048
25
-1.576
0.08
0.057
5.749
Kolmogorov-Smirnov
1.2
-1.161
0.12
0.123
12.274
-1.161
0.12
0.123
12.274
1
1
-0.954
0.2
0.170
17.004
0.08
-0.954
0.2
0.170
17.004
0.8
Obs
-0.747
0.28
0.228
22.765
Cum
Freq
-0.539
0.32
0.295
29.487
0.6
-0.332
0.36
0.370
37.001
0.4
-0.332
0.36
0.370
37.001
-0.332
0.36
0.370
37.001
0.2
-0.124
0.48
0.450
45.049
0.083
0.52
0.533
53.306
0
0.083
0.56
0.533
-2.500 -2.000 -1.500 -1.000 -0.500 53.306
0.000 0.500 1.000 1.500 2.000 2.500
0.290
0.6
0.614
61.422
0.290
0.64
0.614
61.422
0.705
0.68
0.760
75.963
0.705
0.68
0.760
75.963
0.705
0.68
0.760
75.963
0.913
0.8
0.819
81.925
0.913
0.8
0.819
81.925
0.913
0.8
0.819
81.925
1.120
0.92
0.869
86.862
1.327
0.96
0.908
90.779
2.157
1
0.984
98.449

2.000

1
Xbar & R
X - MR
MEDIAN

Obs
Cum
Freq

2.500

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