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Sect 10 CH 05

This document provides instructions for servicing the air induction system on TJ280, TJ330, T9010, and T9020 tractors. It describes removing and installing the air filter housing and elements, cleaning the aspirator strata tube, testing and installing the restriction indicator switch and aspirator safety check valve. The instructions are presented in 41 sequential steps covering inspection, cleaning, testing and reinstallation of the air induction system components.

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deniden2013
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© © All Rights Reserved
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25 views

Sect 10 CH 05

This document provides instructions for servicing the air induction system on TJ280, TJ330, T9010, and T9020 tractors. It describes removing and installing the air filter housing and elements, cleaning the aspirator strata tube, testing and installing the restriction indicator switch and aspirator safety check valve. The instructions are presented in 41 sequential steps covering inspection, cleaning, testing and reinstallation of the air induction system components.

Uploaded by

deniden2013
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Section 10

Chapter 5
AIR INDUCTION SYSTEM
TJ280, TJ330 and T9010, T9020 Tractors

January, 2006

Section 10 - Engine - Chapter 5

TABLE OF CONTENTS
SPECIAL TORQUE VALUES ......................................................................................................................... 10-5-3
AIR INDUCTION SYSTEM ........................................................................................................................... 10-5-4
AIR FILTER ELEMENTS ................................................................................................................................ 10-5-4
ENGINE AIR INDUCTION SYSTEM .............................................................................................................. 10-5-5
Primary And Secondary Filter Element Removal ........................................................................................ 10-5-5
PRIMARY FILTER ELEMENT SERVICE ....................................................................................................... 10-5-7
RESTRICTION INDICATOR SWITCH REMOVAL AND TEST ...................................................................... 10-5-7
AIR CLEANER HOUSING REMOVAL ........................................................................................................... 10-5-8
Aspirator Strata Tube Cleaning ................................................................................................................. 10-5-10
ASPIRATOR SAFETY CHECK VALVE REMOVAL AND TEST ................................................................. 10-5-12
ASPIRATOR SAFETY CHECK VALVE INSTALLATION ............................................................................. 10-5-13
AIR CLEANER HOUSING INSTALLATION ................................................................................................. 10-5-14
RESTRICTION INDICATOR SWITCH INSTALLATION ............................................................................... 10-5-15
SECONDARY AND PRIMARY FILTER ELEMENT INSTALLATION ........................................................... 10-5-16

10-5-2

Section 10 - Engine - Chapter 5

SPECIAL TORQUE VALUES


Metric Value
Air Cleaner Housing Mounting Bolts................................................................. 68 to 77 Nm

10-5-3

U.S. Value
50 to 57 lb ft

Section 10 - Engine - Chapter 5

AIR INDUCTION SYSTEM

AIR FILTER ELEMENTS

When the air filter service monitor on the ROPS


instrument cluster illuminates, the primary filter
element needs service.

The tractor is equipped with a two-stage air filter


system consisting of a primary (outer) filter and a
secondary (inner) filter.

If the air filter service monitor illuminates with


frequency, or after the primar y filter has been
serviced, check the following items for service:
1. Secondary filter element.
2. Restriction indicator switch.
3. Aspirated strata tube.
4. Aspirator safety valve.
5. Grille screen.

1
MK99K083

The primary filter (1) is a high capacity filter designed


to provide optimum protection to the engine. The
primary filter can be cleaned as required between
filter changes. See the Operators Manual for
regularly scheduled filter servicing or replacement
intervals.
The secondary (inner) filter (2) gives extra protection
to the engine if there is damage to the primary filter.
The secondary filter cannot be cleaned and must be
replaced if dir ty. See the Operators manual for
regularly scheduled replacement intervals.

10-5-4

Section 10 - Engine - Chapter 5

ENGINE AIR INDUCTION SYSTEM


Primary And Secondary Filter Element Removal
STEP 1

STEP 4

MK98C099

MD05M066

Shut off the engine and remove the key from the
switch.

Remove the air cleaner cover.

STEP 5
STEP 2

MK99K069

Pull the primary filter from the air cleaner.

MK01G097

Open the hood.

STEP 6
STEP 3

MK99K070

Clean or vacuum any dirt or debri from the air cleaner


housing.

MD05M062

Release the four air cleaner cover latches.

10-5-5

Section 10 - Engine - Chapter 5

STEP 7

STEP 9

MK99K071

MK99K087

Pull the secondary filter from the air cleaner.

To check the filter elements for dirt or holes use a


lamp inside the element and turn the element.

STEP 8

If the secondary filter is dirty, damaged or plugged,


replace the filter and proceed to Step 42.

If both filters are clean and not damaged proceed to


Step 12.
If the primary filter is damaged or plugged with oily
dirt replace the filter and proceed to Step 42.

If the dirt on the primary filter is dry proceed to the


next step.

2
1
MK99K083

Inspect the rubber gaskets (1), the metal cover (2)


and filter material for damage. Replace the damaged
element.

10-5-6

Section 10 - Engine - Chapter 5

PRIMARY FILTER ELEMENT SERVICE


STEP 10

STEP 11

MK99K088

MK99K087

Use compressed air from inside the element to


dislodge the dirt on the outside. Move the nozzle up
and down the length of the element while turning the
element.

Repeat Step 9 to check the clean filter for damage or


holes. Replace the filter if damaged.

IMPORTANT: The nozzle pressure must not be


more than 35 PSI (242 kPa).

RESTRICTION INDICATOR SWITCH REMOVAL AND TEST


STEP 12

STEP 13

MK00D308

MK00D305

Remove the wire harness connector from the switch.

Turn the switch counterclockwise to remove from the


air cleaner outlet tube.

10-5-7

Section 10 - Engine - Chapter 5

STEP 14

STEP 15

MK00D303

MK00D304

Install the test leads of a multimeter to the switch


terminals. Set the multimeter to ohms or continuity
testing. The multimeter should show an open circuit.
If the multimeter shows a closed circuit, replace the
switch and proceed to Step 40.

Connect the switch to a vacuum hand pump as


shown. Use the hand pump to slowly and carefully
apply vacuum to the switch. The multimeter should
show a closed circuit at approximately 690 kg/m2 (2
in Hg) of vacuum.
If the switch does not close at 690 kg/m2 (2 in Hg) of
vacuum or closes before 460 Kg/m 2 (1.5 in Hg) of
vacuum replace the switch and proceed to Step 40.
If the switch closes at approximately 690 Kg/m2 (2 in
Hg) of vacuum proceed to Step 16.

AIR CLEANER HOUSING REMOVAL


STEP 16

STEP 17

MK00D309

MK00D310

Loosen the turbo inlet elbow clamp.

Loosen the air cleaner outlet elbow clamp.


Remove the air cleaner outlet elbow from the air
cleaner.

10-5-8

Section 10 - Engine - Chapter 5

STEP 18

STEP 20

MD05M068

MD05M065

Loosen the air cleaner inlet duct clamp.

Remove the four air cleaner mounting bolts.

STEP 19

STEP 21

MD05M064

MD05M067

Loosen the aspirator hose clamp and remove the


hose clamp from the air cleaner.

Move the air cleaner housing rearward and out of the


inlet duct. Remove the air cleaner housing from the
tractor.

10-5-9

Section 10 - Engine - Chapter 5

Aspirator Strata Tube Cleaning


STEP 22

STEP 23

MK00D322

MK00D270

If the dirt or debris in the air passages of the strata


tubes is wet, heavy, oily or soot is present, proceed to
Step 26.
If the dirt or debri in the air passages is dry, clean the
tube with compressed air directed into the inlet ends
of the tubes. Move the nozzle in a circular motion on
the vanes of each tube.
IMPORTANT: The air nozzle pressure must not be
more than 242 kPa (35 psi) or the vanes in the tubes
could be damaged.
MK00D323

Vacuum or wipe the dirt from inside the air cleaner


housing.

STEP 24

MK00D361

Place the aspirated strata tube in a solution of Filter


Element Cleaner (P/N A40910) and water. Mix 57
grams (2 ounces) of cleaner for each 4 liters (1
gallon) of water. The water temperature should be 38
to 66 C(100 to 150 F).

10-5-10

Section 10 - Engine - Chapter 5

STEP 25

MS00D044

Keep the tubes in the solution for 30 minutes, then


turn the tubes over for about 2 minutes. Rinse the
tubes with clean water and dry completely.
NOTE: If there was soot or oil in the strata tubes
proceed to Step 26.

10-5-11

Section 10 - Engine - Chapter 5

ASPIRATOR SAFETY CHECK VALVE REMOVAL AND TEST


STEP 26

STEP 29

MD05M063

MK00D275

Loosen the hose clamp and remove the air cleaner


hose from the aspirator safety check valve.

To check the aspirator safety valve for correct


operation, turn the valve outlet 180 up and down
several times. The gate inside the valve should move
freely from open to closed and back to open.

STEP 27

STEP 30
To clean the valve follow the same procedure as in
Steps 24 and 25. Repeat Step 29 after cleaning.

MK00D273

Loosen the hose clamp and remove the valve from


the aspirator tube.

STEP 28

MK00D274

Loosen the hose clamp and remove the coupler from


the valve.
10-5-12

Section 10 - Engine - Chapter 5

ASPIRATOR SAFETY CHECK VALVE INSTALLATION


STEP 31

STEP 33

MK00D274

MD05M063

Install the coupler on the valve and tighten the hose


clamp.

Install the aspirator hose on the valve and tighten the


hose clamp.

STEP 32

MK00D273

Install the valve and coupler on the aspirator tube.


Turn the valve so that the arrow on the valve seam is
on top and points towards the muffler. Tighten the
hose clamp.

10-5-13

Section 10 - Engine - Chapter 5

AIR CLEANER HOUSING INSTALLATION


STEP 34

STEP 36

MD05M067

MD05M068

Place the air cleaner housing on the mounting


bracket. Align the aspirated strata tube with the inlet
air duct and move the air cleaner housing forward
into the inlet air duct.

Tighten the clamp on the inlet duct.

STEP 37

STEP 35

MD05M064

Install the aspirator hose on the air cleaner housing


and tighten the hose clamp.
MD05M065

STEP 38

MK00D310

Install the outlet elbow on the air cleaner housing and


tighten the clamp.

MA05M015

Use the four M10 x 20 bolts and washers to install


the air cleaner housing on the hood support bracket.
Tighten the bolts to specifications.

10-5-14

Section 10 - Engine - Chapter 5

STEP 39

MK00D309

Tighten the clamp on the turbo inlet elbow.

RESTRICTION INDICATOR SWITCH INSTALLATION


STEP 40

STEP 41

MK00D306

MK00D307

Install and tighten the restrictor switch on the turbo


inlet tube.

Install the wire harness connector on the switch.

NOTE: Put Loctite 242 Thread Lock on the threads


of the switch.

10-5-15

Section 10 - Engine - Chapter 5

SECONDARY AND PRIMARY FILTER ELEMENT INSTALLATION


STEP 42

STEP 44

MK99K071

MD05M066

Push the secondary filter element into the collar


flange on the RH side of the air cleaner housing.

Install the air cleaner cover and secure the four


latches on the housing.

STEP 43

MK99K069

Install the primary filter element over the secondary


element and into the air cleaner housing.

10-5-16

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