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Machining Science & Technology: PCME4304 (3-0-0)

This document outlines the modules and topics covered in a course on machining science and technology. Module I covers the geometry of cutting tools, mechanics of chip formation, tool wear measurement, tool life equations, and measurement of cutting forces. Module II discusses conventional machining processes like turning, drilling, milling and grinding along with the machine tools used. It also covers principles of machine tools like kinematics, speed transmission, tool and workholding methods. Module III introduces non-traditional machining processes such as ultrasonic machining, laser beam machining, electrochemical machining, and electrodischarge machining. The document also lists several reference textbooks for the course.

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Shiba Narayan Sahu
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61 views

Machining Science & Technology: PCME4304 (3-0-0)

This document outlines the modules and topics covered in a course on machining science and technology. Module I covers the geometry of cutting tools, mechanics of chip formation, tool wear measurement, tool life equations, and measurement of cutting forces. Module II discusses conventional machining processes like turning, drilling, milling and grinding along with the machine tools used. It also covers principles of machine tools like kinematics, speed transmission, tool and workholding methods. Module III introduces non-traditional machining processes such as ultrasonic machining, laser beam machining, electrochemical machining, and electrodischarge machining. The document also lists several reference textbooks for the course.

Uploaded by

Shiba Narayan Sahu
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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PCME4304 MACHINING

SCIENCE & TECHNOLOGY (3-0-0)

Module I
(13 hours)
Geometry of cutting tools in ASA and ORS, Effect of Geometrical parameters on cutting
force and surface finish, Mechanics of chip formation, Merchants theory, Force
relationship and velocity relationship, Cutting tool materials, Types of Tool Wear: Flank
wear, Crater wear, Wear measurement, Cutting fluid and its effect; Machinability
Criteria, Tool life and Taylor's equation, Effect of variables on tool life and surface finish,
Measurement of cutting force, Lathe tool dynamometer, Drill tool dynamometer.
Economics of machining.
Module II
(13 hours)
Conventional machining process and machine tools Turning, Drilling, Shaping,
Planning, Milling, Grinding. Machine tools used for these processes, their specifications
and various techniques used.
Principles of machine tools : Kinematics of machine tools, speed transmission from
motor to spindle , speed reversal mechanism, mechanism for feed motion, Tool holding
and job holding methods in different Machine tools, Types of surface generated,
Indexing mechanism and thread cutting mechanism, Quick return mechanism,.
Production Machine tools Capstan and turret lathes, single spindle and multi spindle
semiautomatics, Gear shaper and Gear hobbing machines, Copying lathe and transfer
machine
Module III
Non-traditional Machining processes :

(10 hours)

Ultrasonic Machining, Laser Beam Machining, Plasma Arc Machining, Electro Chemical
Machining, Electro Discharge Machining, Wire EDM , Abrasive Jet Machining
Text Books :
1. Fundamentals of Machining and Machine Tools, G.Boothroyd and W.A.Knight, CRC Press
2. Metal Cutting Principles, M.C.Shaw, Oxford University Press
3. Metal Cutting Theory and Practice, A.Bhattacharya, Central Book Publishers
Reference Books :
1. Manufacturing Technology by P.N.Rao, Tata McGraw Hill publication.
2. Modern Manufacturing Processes, P.C.Pandey, H.S.Shan, Tata McGraw Hill
3. Manufacturing Science, Ghosh and Mallik, East West Press.
4. Metal Cutting Theory and Practice, D.A.Stephenson and J.S.Agapiou, CRC Press
5. Machining Technology; Machine Tools and Operation, H.A.Youssef and H. El-Hofy, CRC
Press
6. Machine Tools and Manufacturing Technology, Krar, Rapisarda and Check, Cengage
Learning
7. Technology of Machine Tools, Krar, Gill and Smidt, Tata McGraw Hill
8. Principles of Metal Cutting, G.Kuppuswamy, Universities Press
9. Metal Cutting and Machne Tools, G.T.Reddy, Scitech
10. Fundamentals of tool Engineering Design, S.K.Basu, S.K.Mukherjee, R. Mishra , Oxford &
IBH Pub Co.
11. Machine Tools, R.N.Datta, New Central Book Agency

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