Design and Construction

Standards Manual
Addendum to:
WSA 02 - 2002 Version 2.3 Sewerage Code of Australia
WSA 03 2011 Version 3.1 Water Supply Code of Australia
WSA 04 - 2005 Version 2.1 Sewage Pumping Station Code of Australia
WSA 07 - 2007 Version 1.1 Pressure Sewerage Code of Australia

Design and Construction

Standards Manual

TRIM REF: CMS/2753

Version: 003
Date Approved: 21/05/2012
Review Date: 21/05/2017

TABLE OF CONTENTS
INTRODUCTION

Purpose and Scope

Responsibilities

Alternative Products and Solutions

Using this Manual

SECTION 1: WSA 02 2002 V2.3 SEWERAGE CODE OF AUSTRALIA

PART 0: GLOSSARY OF TERMS, ABBREVIATIONS AND REFERENCES

PART 1: PLANNING AND DESIGN

PART 2: PRODUCTS AND MATERIALS

10

PART 3: CONSTRUCTION

12

PART 4: STANDARD DRAWINGS

14

SECTION 2: WSA 03 2011 V3.1 WATER SUPPLY CODE OF AUSTRALIA

15

PART 0: GLOSSARY OF TERMS, ABBREVIATIONS AND REFERENCES

15

PART 1: PLANNING AND DESIGN

15

PART 2: CONSTRUCTION

19

SECTION 3: WSA 04 2005 SEWAGE PUMPING STATION CODE OF AUSTRALIA 22

PART 1: PLANNING AND DESIGN

22

PART 2: PRODUCTS AND MATERIALS

34

PART 3: CONSTRUCTION

35

PART 4: STANDARD DRAWINGS

36

SECTION 4: WSA 07 2007 V1.1 PRESSURE SEWERAGE CODE OF AUSTRALIA

37

PART 0: GLOSSARY OF TERMS, ABBREVIATIONS AND REFERENCES

37

PART 1: DESIGN

37

PART 2: PRODUCTS AND MATERIALS

42

PART 3: CONSTRUCTION

43

PART 4: STANDARD DRAWINGS

45

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Review Date: 21/05/2017

INTRODUCTION
Purpose and Scope
The following Water Services Association of Australia (WSAA) Codes and the WSAA
Product and Material Information Guides have been adopted by Grampians Wimmera
Mallee Water Corporation (GWMWater) and therefore apply to the design, construction
and maintenance of GWMWater water and wastewater infrastructure:
1)
2)
3)
4)

WSA 02 - 2002 Version 2.3 Sewerage Code of Australia

WSA 03 2011 Version 3.1 Water Supply Code of Australia
WSA 04 - 2005 Version 2.1 Sewage Pumping Station Code of Australia
WSA 07 - 2007 Version 1.1 Pressure Sewerage Code of Australia

This Design and Construction Standards Manual describes the specific requirements of
GWMWater where the Codes refer to such requirements, or which alternative to use when
alternatives are offered in the Codes. This Manual is therefore an addendum to the Codes
and needs to be read in conjunction with them.
The Product and Material Information and Guidance documents are available on the
WSAA website (www.wsaa.asn.au). GWMWaters specific requirements for products and
materials are included in Part 2 of each section of this Manual.
Responsibilities
The term Developer refers to anyone who is responsible for the design and construction of
water and wastewater infrastructure. It refers to consulting engineers, contractors and
GWMWater personnel, as well as the owners of land being developed.
The term Infrastructure refers to constructed components of any development, project or
scheme. Developers are responsible for the design and construction process.
Alternative Products and Solutions
The WSAA Codes and this Manual essentially provide deemed-to-comply solutions for
the creation of GWMWater assets. Alternative solutions, practices, equipment and
methods will continue to evolve and offer opportunities to improve the creation of these
assets. GWMWater encourages any innovation that offers enhanced productivity and
serviceability. GWMWaters approvals process will consider innovative systems but
approval must be obtained before the system is installed.
It is the Developers responsibility to justify any deviation from the requirements set out in
the WSAA Codes and this Manual. If a variation is proposed to drawings which have been
Approved for Construction, the Developer is to obtain written approval prior to
construction.
GWMWater will only accept alternative products to those referred to at the WSAA website and this Manual if it can be demonstrated that such products comply with the
applicable standards or specifications and are equivalent to the products referred to.
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Design and Construction

Standards Manual

TRIM REF: CMS/2753

Version: 003
Date Approved: 21/05/2012
Review Date: 21/05/2017

Using this Manual

The four sections of this Manual each refer to one of the WSAA Codes.
The information is presented in the form of comments, insertions or deletions in sections
of the Codes. The section numbers and page numbers shown in this Manual are the
sections and page number of the Codes where it is found.
Comments denoted with a ** are GWMWater requirements that are not specifically
referenced in the Codes as a Water Agency requirement.
Additional comments not included in the WSAA Codes
**Gravity Sewer Manholes
If required by GWMWater, marker posts for gravity sewer manholes shall be cream
coloured with black cap and letters MH (used for particular manholes that are prone to
inundation, road sealing, overgrowth or sandblow).
**Recycled Water Isolation Valve
If required by GWMWater, marker posts for recycled water isolation valves shall be lilac
coloured with white cap and letters RECYCLED WATER
Covers and surrounds for recycled water isolation valves shall be lilac coloured.

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Design and Construction

Standards Manual

TRIM REF: CMS/2753

Version: 003
Date Approved: 21/05/2012
Review Date: 21/05/2017

SECTION 1: WSA 02 2002 V2.3 SEWERAGE CODE OF AUSTRALIA

PART 0: GLOSSARY OF TERMS, ABBREVIATIONS AND REFERENCES
Where alternative terms are defined in the Code, GWMWater prefers the following:
1)
2)
3)
4)
5)
6)
7)
8)

Lot control
Maintenance hole
Maintenance shaft
Nature strip is used in Victoria instead of verge. It is the area between the
footpath and the kerb or road carriageway
Property connection sewer
Property service connection
Property sewer drain
Vertical riser

PART 1: PLANNING AND DESIGN

1.1 (Pg 38) General - Scope
Modified conventional sewerage systems are not permitted without written approval.
1.3.2 (Pg 39) Planning responsibilities
GWMWater does not prepare Concept Plans, but can provide advice of any specific
requirements to the Developer. The Developer shall, at the beginning of the development,
establish from GWMWater the ability of existing sewer infrastructure to service the land
development proposal.
GWMWater may specify sewer mains to be larger or deeper than those needed to service a
proposed development in order to provide for future independent development.
3.2.2 (Pg 52) Traditional design flow estimation method
GWMWater may require detailed hydraulic calculations to be submitted in support of the
design of any development. Design flow calculations are to use Appendix A of Part 1 of
the Code for EP calculations and 250 L/d/EP as the daily average flow.
3.2.5 (Pg 53) Design flow estimation method - Flow schedule
Flow schedules are to be submitted within a Microsoft Word document in a format that
can be edited.

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4.2.3 (Pg 55) Detail design considerations - Sewer layout

The following design criteria apply to sewer locations:
1. For domestic areas, sewers shall be constructed parallel to the rear and sides of
private properties at an offset of 1.5 m;
2. For industrial areas, sewers shall be constructed in the street reserves;
except where topography, other assets and lot layout does not permit this. Reasons for
deviation from the design criteria should be outlined in the application for approval.
Sewers shall not be located across the front of lots within the property boundary where
satisfactory routes at the back of lots or in road reserves are available and viable.
The location of the sewer must consider options for future subdivisional development.
4.2.4.3 (Pg 57) Environmental considerations - Vegetation
The relevant Councils requirements relating to sewers near trees are to be included in the
Design Drawings and supporting Documents.
4.2.5 (Pg 58) Detail design considerations - Easements
An easement is required to be created where sewers are installed within private property.
The easement shall normally be 3 m wide with the sewer in the centre of the easement. If
circumstances require an alternative arrangement, these will need to be approved.
Consideration will be given to shared service easements (stormwater, for example) in
consultation with the relevant Authority.
The Developer is responsible for all costs associated with the acquisition of easements that
are required for the development.
4.5.3 (Pg 63) Pipe sizing and grading - Minimum air space for ventilation
Use Option A.

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Design and Construction

Standards Manual

4.5.7.1 (Pg 64) Minimum grades for self-cleansing - General

The following Grades table shall guide the selection of As-constructed grades for
reticulation sewers servicing residential catchments.
Grades for 150 and 225 mm nominal size pipelines
Pipe Size
Grade
1 in X
%
80
1.25
90
1.11
100
1
110
0.91
120
0.83
130
0.77
140
0.71
150
0.67
160
0.63
180
0.56
200
0.5
220
0.45
250
0.4
300
0.33

150 mm
Tenements
Min.
Max.
2
221
6
208
11
196
16
186
22
178
28
170
35
164
42
158
49
152
61
143

225 mm
Tenements
Min.
Max.

18
23
29
36
43
51
59
73
90
113
145
186

609
580
553
530
510
492
475
446
422
401
374
339

A minimum 10% construction tolerance is to be allowed in the design grades. The number
of tenements to be serviced immediately as well as ultimately shall be considered.
Approval of proposed grades outside of these values will require engineering analysis.
4.6.3 (Pg 67) Vertical alignment of sewers - Minimum cover over sewers
As specified in Table 4.8 except the minimum cover is 600 mm in residential property not
subject to vehicle loading.
More severe requirements of the responsible road owner shall take precedence.
4.6.6.2 (Pg 72) Internal fall through MHs joining sewers of same diameter
Deflections through the MH of greater than 90 are not permitted.
5.3.1 (Pg 77) Methods of the property connection - General
Use the inspection opening interface method for the point of connection.
5.7 (Pg 78) Y - Property connection
Type Y Branch Connections are not permitted.
5.8 (Pg 79) Length of property connection sewers
For end-of-line road crossings, 100 mm property connection sewers up to 25 metres in
length are acceptable for individual properties only.
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6.2 (Pg 80) Location of maintenance structures

Change (f) to Stepped changes of sewer invert level.
6.3.2 (pg 81) Maintenance structure spacing - Reticulation sewers
The maximum distance between maintenance structures is 90 m.
6.4 (Pg 82) Special considerations for location of maintenance structures
Add:
(d) Where the maintenance structure is in a depression and there is potential for
stormwater inflow through the cover.
6.5 (Pg 83) Special considerations for connection of new sewers to existing sewers
Water seals on connections are not required.
6.6.2 (Pg 83) Types of MH construction
The minimum grade of concrete for MHs is 25 MPa @ 28 days and is to be sulphateresistant. Certification from the concrete supplier or pre-cast material supplier is required
prior to design approval and is to be noted on the drawing.
The minimum accepted exposure classification of concrete in maintenance holes is B2 as
defined in AS 3735-2001 Concrete structures for retaining liquids.
6.6.5 (Pg 84) Diameter of MHs
Maintenance holes of 600 mm and 900 mm diameter are not permitted.
Maintenance holes of 1200mm diameter may be required for the following:
3. where there are two internal drops.
4. for sewers of 300 mm diameter or greater.
5. where three inflow branches are located.
6.6.8 (Pg 84) Maintenance holes - Ladders, step irons and landings
Ladders or step-irons are not permitted in maintenance holes. Entry into a MH is a
confined space entry. Any step irons or ladders used in construction shall be removed and
the holes shall be sealed with an approved product as given in section 10.6 of this Manual.
Where the depth of a maintenance hole exceeds 6.0 metres, consideration may be given to
the installation of approved plastic encapsulated steel or fibreglass landings.
In a maintenance hole where a sewer enters via an internal drop at more than 1.5 metres
above the base, consideration may be given for a landing 1.2 metres below the invert level
of the incoming branch to allow for maintenance.

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6.7.1 (Pg 85) Maintenance shaft - General

In-line maintenance shafts are not permitted.
Terminal maintenance shafts are only permitted at the permanent end of reticulation
sewers provided a Maintenance Hole is located within 60 m.
6.7.3 (Pg 86) Property connections into MSs and TMSs
MSs and TMSs can incorporate no more than one high-level property connection sewer
discharging directly into the riser shaft.
7.4.1 (Pg 88) Vertical and near vertical sewers - General
Vertical or near vertical pipe structures are not permitted without written approval
7.5.2 (Pg 89) Ventilation - Design parameters for vents
Where pressure sewer mains discharge to a gravity sewer, a GWMWater approved epoxyresin coating of the entry maintenance hole may be permitted instead of installing vent
shafts.
8.1 (Pg 95) Structural design - General
The Developer is required to specify the method of compaction used to achieve the
minimum compaction density index as outlined in Section 22.3 of the Code and to include
the specification on the Design Drawing.
9.2.3 (Pg 101) Design drawings - Sewers
Change to: (i) Directions for connection to existing system including distance and
bearing.
Add: (n) Lot control and property connection depth.

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9.3.1 (Pg 103) Drafting standards - Scale

GWMWaters preferred scales are:
Detail Plan
Horizontal component of longitudinal sections
Vertical component of longitudinal sections

1:500
1:1000
1:100

And for projects with short pipeline lengths:

Horizontal component of longitudinal sections
Vertical component of longitudinal sections

1:500
1:50

9.3.2 (Pg 103) Recording of as-constructed information

Drawings shall be provided in AutoCAD format (with .dwg file extension) as well as a
hard copy.
A1 (Pg 104) Estimation of equivalent population - General
Design flow calculations should be made using Appendix A and using 250 L/d/EP as the
daily average flow, unless written approval is given for an alternative.
B1 (Pg 110) Flow estimation for undeveloped areas - General
This method of design flow estimation is normally not permitted. If its use is approved,
calculations shall use peak inflow & infiltration IIF = 5 x PDWF.

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PART 2: PRODUCTS AND MATERIALS

10.6 (Pg 126) Selection guide for Pipeline Systems
The following section describes GWMWaters requirements for materials for Sewerage
Assets.
Approved Gravity Sewer Pipes
Material
PVC-U (Plain Wall)

Joints

RRJ

Minimum Stiffness Class

and Diameter

Comment

SN 8 - DN 150 mm
SN 10 DN 100 mm

PVC - (Ribbed)
e.g. Ultra-rib
DICL (internal sealant and PE
sleeving)
Glass Reinforced Plastic e.g.
HOBAS
Polypropylene (Plain Wall)
Polypropylene (Profile)
e.g. SewerPro
Polyethylene (Plain Wall)

RRJ

SN 8 - DN 150 mm

RRJ

PN 20 - DN 150 mm

SP-SP
coupling

SN 10 - DN 150 mm

suitable for industrial and

commercial areas

RRJ

SN 10 - DN 150 mm

suitable for industrial and

commercial areas

RRJ

SN 10 - DN 150 mm

Welded

SDR 17 for PE80 -

DN 150 mm

generally not approved

generally not approved (may be

permitted for pipe
bursting/replacement)

Note 1: The use of two or more types of pipe material on a single run of pipe between adjacent maintenance
holes is not acceptable.

Where soil conditions are likely to result in pipe movement following construction, the
maximum length of PVC pipe is limited to 3 metres for the following products
1. Plain Wall PVC Pipe
2. Ribbed PVC Pipe
The following Gravity Sewer Pipes are NOT approved
1. Steel Pipe e.g. Sintapipe
2. Fibre Reinforced Concrete pipe
3. ABS (Acrylonitrile Butadiene Styrene) Pipe
Solvent-welded PVC is not accepted
Non-return (reflux) valves are not to be used in gravity pipe systems.

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Rising Main Pipes

Acceptable pipes are listed in Clause 16.3.1 in the Sewage Pumping Station Code section of
this Manual.
Miscellaneous
For all precast concrete maintenance holes the joints shall be sealed using mastic (adhesive
mastic impregnated carrier backed with PVC laminate).
The minimum grade of concrete for MHs is 25 MPa at 28 days and is to be sulphateresistant.
Requirements for elastomeric seals in gravity and rising main pipes:
1. For domestic wastes only EPDM, SBR or CR
2. For industrial or commercial wastes CR only
EPDM - Ethylene propylene diene monomer
SBR Styrene Butadiene Rubber Not to be used in commercial/industrial areas
CR Chloroprene Rubber

Approved epoxy resin products for internal sealing of maintenance holes:

1. for domestic only wastes - Epirez 133 General Purpose Epoxy Mortar Binder with
Epirez Epoxy Mortar Aggregate Extender
2. for industrial or commercial wastes - Epirez 133AR Acid Resistant Epoxy Mortar
Binder with Epirez Epoxy Mortar Aggregate Extender
3. for domestic only wastes - Parchem Construction Supplies Nitomortar EL,
minimum thickness of 5 mm, and Nitomortar ELS, minimum thickness of 3 mm.

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PART 3: CONSTRUCTION
12.1.4 (Pg 155) Quality - Inspection and test plans
The Developer shall provide GWMWater with a Notice of Commencement of Works at the
start of the construction. A representative of GWMWater will conduct pre-arranged
inspections associated with the excavation and pipelaying, construction of maintenance
holes and will conduct a final inspection audit before acceptance of assets.
The Developer, or their Consultant or Contractor, shall provide GWMWater with
certification of trench compaction, ovality and vacuum or air pressure test results. When
requested, the Developer shall provide GWMWater with quality assurance documentation
on activities such as materials handling and storage. All associated costs are to be borne
by the Developer, including rectification costs.
13.5.2 (Pg 159) Protection of other services
The Developer is responsible for satisfactorily repairing other Service Owner assets.
14.1 (Pg 164) Authorised products and materials
GWMWaters authorised products and materials are listed in Clause 10.6, above.
14.5.10 (Pg 167) Products and materials - Repair of blemishes
Sulphate resistant cement (with 25-30% total fly ash, by weight as cement replacement) is
to be used for repairs of all maintenance structures.
15.2 (Pg 169) Limits of excavation
Where minimum cover cannot be achieved alternative proposals are to be approved and
specified on the design drawings.
20.3.1 (Pg 183) Compaction of embedment - Methods
Flooding compaction of bedding material around pipe is not permitted.
21.1.3 (Pg 186) Compaction of trench fill
The Developer is required to specify the method of compaction used to achieve the
minimum compaction density index as outlined in Section 22.3 prior to approval of the
Design Drawing.
22.1 (Pg 188) Acceptance testing - General
The methods of rectification are to be approved by GWMWater.
22.3.1 (Pg 188) Compaction testing - General
Final certification from the NATA accredited tester and the location of all tests will be
required to demonstrate that the specified compaction was achieved at all test locations.
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24 (Pg 204) Connection to existing sewers

The Developer shall not commence work which involves entry into live sewer mains or
maintenance structures until the proposed methods are approved by the Development
Officer or the Works Quality Controller.
A minimum of two working days notice is required of intention to make the connection to
the existing sewer network.
26 (Pg 207) Work-As-Constructed details
Work-As-Constructed drawings and documentation are required before Practical
Completion can be issued by GWMWater.
Drawings shall be provided in AutoCAD format (with .dwg file extension) as well as a
hard copy.
The following Work-As-Constructed information is to be provided on drawings and
documentation:
1. Cadastral information including streets, street names, lot numbers and easement
locations.
2. Survey levels at control points and connections to property in metres AHD.
3. Municipal boundaries.
4. Sewer pipe material and class.
5. Pipeline diameter.
6. Pipeline location including offsets from property boundaries.
7. Pipeline level and grade.
8. Pipeline distances.
9. Location of nearby utility services and stormwater drains.
10. Major features (e.g. creeks, railway lines, power transmission cables).
11. Details of property connection sewers.
12. Property connection number.
13. Directions for connection to existing system including distance and bearing.
14. Details of maintenance structures, e.g. MH number/description, location, surface
level, size, cover type.
15. Vent shaft details location, diameter, height and material.
16. Lengths of pipeline between structures, e.g. MHs.
17. Additional geological, construction and safety requirements.
18. Geotechnical data, special foundation conditions, dewatering requirements.
19. Lot control and property connection depths.
20. Month and year of construction.
21. Costs of constructed assets.
22. Any other relevant information.
Asset attribute data is to be captured for all assets created. Data is to be presented in a
Microsoft Excel spreadsheet. A template for this spreadsheet is available from the
Development Officer at the time plans are approved for construction.
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PART 4: STANDARD DRAWINGS

The following amendments to the standard drawings are to be made:
Drawing Number
SEW-1106
SEW-1107
SEW-1108
SEW-1109
SEW-1201
SEW-1201, 1202,
1203, 1204

SEW-1204
SEW-1206
SEW-1208
SEW-1300
SEW-1301
SEW-1302

SEW-1303

SEW-1304
SEW-1307
SEW-1314

Amendment
Add to note 2: Inspection opening to be located in serviced property.
This connection type is not used by GWMWater
Y Branch Connections are not permitted
Add note 5. Use marker tape on all property connection ends.
Delete note in Material Column of tables Bedding may be omitted if trench base is
granular sand or gravel of suitable grading.
Add Pipe embedment aggregates to be according to the following table:
Sieve Analysis Percent Passing
(Test Method Australian Standard 1141.11.1-2009 (Washed))
Sieve Size
Percent Passing Range
6.7mm
100
4.75mm
90-95
3.35mm
65-70
2.36mm
35-40
1.18mm
10-15
0.60mm
5-10
0.30mm
0-5
0.15mm
0-2
Add note 9. Type 10 support is not approved for plastic pipe.
Add to note 2. Concrete bulkheads subject to GWMWater approval.
Add note 8. Vertical risers subject to GWMWater approval.
Add note 13. Conversion slabs are not accepted by GWMWater.
Add note 10. Conversion slabs are not accepted by GWMWater.
Add note 9. A rocker pipe is required between a MH and all sewers connected to
the MH. The length of the rocker pipe shall be 600 mm for PVC and PP pipes, and
1,500 mm for DI and GRP pipes.
Add note 9. External drop junctions are not permitted by GWMWater.
Add note 10. A rocker pipe is required between a MH and all sewers connected to
the MH. The length of the rocker pipe shall be 600 mm for PVC and PP pipes, and
1,500 mm for DI and GRP pipes.
Add note 7. Deflections through the MH of greater than 90 are not permitted by
GWMWater without written approval.
Add note: 5. Step irons and ladders for maintenance holes are not permitted by
GWMWater.
Add note 6. Riser shaft cap to be screw type.

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SECTION 2: WSA 03 2011 V3.1 WATER SUPPLY CODE OF AUSTRALIA

PART 0: GLOSSARY OF TERMS, ABBREVIATIONS AND REFERENCES
Where alternative terms are defined in the Code, GWMWater prefers the following:
1) Nature strip is used in Victoria instead of verge. It is the area between the footpath
and kerb or road carriageway
2) Property Service Connection
3) Private water service pipe
4) Reticulation main - generally water mains DN 250 or less
5) Distribution main - generally water mains greater than DN 250
PART 1: PLANNING AND DESIGN
1.2.5.1 (Pg 52) Detailed design - Designers needs and responsibilities
The Developer is responsible for obtaining GWMWaters written approval for deviations
from the Water Supply Code and this Manual.
GWMWater does not prepare Concept Plans, but can provide advice of any specific
requirements to the Developer. The Developer shall, at the beginning of the development,
establish from GWMWater the ability of existing water infrastructure to service the land
development proposal.
The design proposal shall demonstrate that the new infrastructure provides adequate
levels of service, based on the estimated capacity of the existing infrastructure.
When requested by GWMWater, the Developer shall establish the current flow and
pressure status of the existing water reticulation system from fire hydrant tests within
proximity to the proposed development. These tests are to be at the Developers expense
and the results are to be submitted with documentation for approval. Hydraulic modelling
may be required to confirm impacts.
2.3.4.1 (Pg 60) Peak demands - General
When requested by GWMWater, the Designer is to use GWMWater Billing Data
(excluding reticulation system losses) and bulk supply data (including unaccounted-for
water) to determine Average Day Demand values.
2.5.3 (Pg 63) Operating pressures Service pressure
A minimum of 20 m pressure at ground level and minimum flow rates as specified in
GWMWaters Customer Charter are required.
3.3 (Pg 79) Hydraulic design Pressure Class of System Components
The minimum pressure class of pipes shall be PN 12 in urban water supply systems and
PN 9 in rural supply systems.
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4.3.2 (Pg 86) Ductile Iron Pipeline Systems Sizes and configurations
Pre-tapped connectors are not required.
5.2.4 (Pg 100) Reticulation design for water quality Reduced size mains
In reference to Fig 5.2, for courts, a closed loop of DN63 HDPE pipe is required. Fire
hydrants shall be installed before the loop on DN100 pipe.
5.4.1 (Pg 102) Location of water mains - General
Easements are required for water mains in private property.
5.4.2 (Pg 102) Location of water mains Water mains in road reserves
Where pipelines are to be constructed beneath existing or proposed road pavements any
of the following pipe materials shall be used:
1. Ductile iron cement lined (DICL) PN 20 pipes.
2. Modified PVC PN 15 Series 1 or PN 16 Series 2 pipes.
3. Oriented PVC PN 16 Series 2 pipes.
The pipes shall extend at least 500 mm behind the back of the kerb, or if there is no kerb, at
least 500 mm beyond where a future kerb is expected to be, i.e. beyond the road shoulder,
or open drain.
The use of these pipe materials shall apply to both the lateral crossing of roads and
longitudinally along the road or shoulder.
The minimum depth of cover beneath existing or proposed road pavements shall be 750
mm, or greater if required by the road authority.
5.4.4 (Pg 104) Location of water mains Water mains in easements
The Developer shall be responsible for all costs associated with the acquisition of
easements that are required within the development.
5.4.11 (Pg 110) Location of water mains Crossings of creeks or drainage reserves
It is the responsibility of the Developer to determine from the relevant Catchment
Management Authority (CMA) the design requirements for crossing the river, creek or
drainage reserves.
5.11 (Pg 120) General design Property services
Tapping of water mains greater than DN 300 is not permitted.
A single service to every property is required.
Property services are to be provided for each dwelling unit (e.g. house, unit, apartment) at
the front of the property and at right angles to the water main.
5.11.2 (Pg 121) Property services - Connections to water mains
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Single services are required for every property.

5.11.3 (Pg 121) Property services - Services, outlets and meters
Valves installed in service connections are to comply with Australian Standards AS 47962001 and AS 1628-1999 /Amendment 1-2001.
7.1 (Pg 156) Structural design - General
The Developer is required to specify the method of compaction used to achieve the
minimum compaction density index as outlined in Section 19.3. The method is to be
included in the design documents submitted for approval.
7.4.2 (Pg 159) External forces Pipe cover
The minimum cover for water mains is:
1. 600 mm for all nature strips.
2. 750 mm beneath existing or proposed road pavements, or greater if required by the
road authority.
7.5.1 (Pg 162) Geotechnical considerations General
Approval is required for the use of pipe support types in this section.
7.9.2.2 (Pg 172) Pipeline anchorage Concrete Thrust blocks
Minimum concrete strength for thrust blocks shall be 20 MPa.
7.9.2.4 (Pg 177) Pipeline anchorage Timber and Recycled Plastic Thrust blocks
Timber thrust blocks are not acceptable as permanent support. Recycled plastic blocks
may be used for pipes up to and including 100 mm nominal diameter.
7.10 (Pg 180) Bulkheads and trenchstops
Approval is required for the use of concrete bulkheads.
8.2.7.1 (Pg 197) Stop valves location and arrangements - General
The location of all valves shall be in the nature strip at least 300 mm from any kerb or
trafficable area (if no kerb), unless otherwise approved.
Where the Tee is in the nature strip further than 300 mm from a kerb the valve(s) shall be
flush against the Tee (as per Arrangement 1).
Where the Tee is located in the road pavement or within 300 mm of the kerb the valve(s)
shall be installed three metres further in from the corner of a property boundary (as per
Arrangement 2).
Stop valves located in trafficable areas are not permitted, unless no other alternative is
available.
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In rural areas, stop valves are to be installed in accordance with the GWMWater Rural
Pipeline Design Specification.
8.8.8 (Pg 218) Hydrants Hydrant spacing
The maximum hydrant spacing in urban districts shall be 90 m unless otherwise agreed by
the relevant local Council in consultation with GWMWater.
8.8.9 (Pg 219) Hydrants Hydrant location
In rural areas, above ground-type hydrants are to be installed in accordance with the
GWMWater Rural Pipeline Design Specification.
Fire plugs are to be marked FP or Fire Plug as approved by GWMWater in consultation
with the relevant Council.
The type of hydrant cover for non-trafficable conditions shown in Fig 8.33 is not approved
by GWMWater.
8.11.2 (Pg 227) Appurtenance location marking - Marker posts and plates
If marker posts for water meters are required by GWMWater, they shall be blue-coloured
with white caps, with the letter M on a marker plate in accordance with the Reference
Standard Drawing.
9.2.1 (Pg 228) Design drawings - General
Drawings shall be provided in AutoCAD format (with .dwg file extension) and PDF
format (with .pdf file extension). A hard copy shall also be provided.

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PART 2: CONSTRUCTION
11.2 (Pg 241) Order of construction, testing and commissioning
The Developer shall provide a Notice of Commencement of Works to GWMWater at least two
working days prior to the start of the construction. The Works Quality Controller will
conduct inspections associated with the excavation and pipe laying and will conduct a
final inspection audit before acceptance of assets.
The Developer, or their Consultant or Contractor, shall provide water pressure test results
and certification of trench compaction and materials handling and storage. All associated
costs are to be borne by the Developer, including rectification costs.
11.5.1 (Pg 242) Protection of property and environment Protection of other services
GWMWater does not provide information to the Dial Before You Dig service. The
Developer will need to engage GWMWater staff to locate underground services.
12.1 (Pg 250) Authorised products and materials
Only the following pipe materials are permitted within water supply systems:
Material
PVC-U (Series 1)
PVC-M (Series 1)
PVC-O (Series 2)
Steel
DICL (internal sealant and
PE sleeving)
HDPE

Joints
RRJ
RRJ
RRJ
Various
RRJ
Electrofusion or
Welded

Min. Class &

Diameter
PN 12 - DN 100 mm
PN 12 - DN 100 mm
PN 12 - DN 100 mm
PN 20 - DN 100 mm
PN 20 - DN 100 mm
PN 12.5 - DN 63mm

Note: Pressure class is to be at least 1.5 times the maximum design pressure.
Any proposed materials or jointing systems not in this table need to be approved by
GWMWater before acceptance.
The following Pressure Pipes are not approved:
6. ABS (Acrylonitrile Butadiene Styrene) Pipe below ground
7. MDPE (Medium Density Polyethylene) rural poly pipe
Approved Pressure Pipe Fittings:
1. Ductile Iron (fusion coated or thermal bonded polymeric coated) - min. pressure
class PN 16
2. MSCL Welded or Elastomeric Seal (Fusion coated and factory tape applied external
coatings)
3. Electrofusion welded PE100 PN16 polyethylene.

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GWMWater requires spigot-socket elastomeric seals for PVC pipes. Elastomeric seals shall
be in accordance with supplier recommendations.
13.1 (Pg 255) Excavation - Precautions
The Developer is required to comply with the Occupational Health & Safety Legislation
and GWMWaters Occupational Health & Safety Policy and Procedures.
15.13 (Pg 269) Valves, hydrants and surface boxes and fittings
Surrounds for valves shall be painted yellow using road surface marking paint.
** The Country Fire Authority requires surrounds for hydrants to be white.
15.18 (Pg 270) Appurtenance location marking
If marker posts for isolation valves, scour valves and air release valves are required by
GWMWater, they shall be yellow-coloured with black caps, with black letters on white
marker plates in accordance with the Reference Standard Drawing.
19.3.1 (Pg 283) Compaction testing - General
The Developer is required to specify the method of compaction used to achieve the
minimum compaction density as specified in Table 19.1 prior to approval of the Design
Drawing.
Final certification from the NATA accredited tester and the location of all tests will be
required to demonstrate that the specified compaction was achieved.
19.4.1 (Pg 284) Hydrostatic pressure testing - General
The Contractor must supply all fittings necessary to execute the test.
20.1 (Pg 287) Disinfection - Application
Disinfection of new water mains and existing water mains taken out of service during
construction is required for all sizes of main.
22.1 (Pg 290) Connections to existing water mains - General
The Developer is required to give GWMWater a minimum of five (5) working days notice
before a connection to existing water mains is to proceed. This is to allow for the
resourcing of GWMWater operational staff and the provision of Interruption to Water
Supply notices to effected customers.
The interruption time is for a maximum of three (3) hours.
24 (Pg 295) Work-As-Constructed details
Work-As-Constructed drawings and documentation are required before Practical
Completion can be issued by GWMWater.

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Drawings shall be provided in AutoCAD format (with .dwg file extension) and PDF
format (with .pdf file extension). A hard copy shall also be provided.
These drawings shall include the information as for the Design Drawings (Clause 9.2.4 [Pg
229] of the Code) amended to reflect the actual construction details.
Asset attribute data is to be captured for all assets created. Data is to be presented in a
Microsoft Excel spreadsheet. A template for this spreadsheet is available from the
Development Officer at the time plans are approved for construction.

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SECTION 3: WSA 04 2005 SEWAGE PUMPING STATION CODE OF

AUSTRALIA
PART 1: PLANNING AND DESIGN
1.2.2 (Pg 46) Planning - Pumping alternatives
Prior to approving construction of any pumping station, evidence is required that a
gravity-only sewer option is clearly uneconomic based on whole of life costs.
1.5.1 (Pg 47) Planning and design responsibilities - General
The Developer is responsible for obtaining written approval for deviations from the Code
and this Manual.
1.5.2 (Pg 47) Planning responsibilities
GWMWater does not prepare Concept Plans, but can provide advice of any specific
requirements to the Developer. Present flows at the station are to be determined at this
stage.
1.6.3 (Pg 50) Sewer system design approach - Objectives of design
Add after the sentence in (d):
These include but are not limited to noise, odour, visual, erosion, landscaping
requirements. Evidence of compliance with these shall be provided prior to approval for
construction.
2.2 (Pg 53) Concept design - Functionality
Peak wet weather flow shall be determined from WSA 02 - 2002 Version 2.3 Sewerage Code
of Australia.
Risk analysis shall be carried out to identify the likelihood of an overflow, where it will
occur and how it can be restricted.
2.5 (Pg 54) Concept design - Due diligence requirements
A contingency plan shall be prepared as per Figure 2.1 in Code, and be approved by
GWMWater prior to construction commencing.
The Developer shall liaise with the Environment Protection Authority Victoria and comply
with any sewerage system overflow licence requirements.
2.9 (Pg 57) Odour control
The Developer shall calculate detention times based on average dry weather flow, and
provide evidence that odour generation and control has been included. This will include
ventilation calculations and configurations as described in this Manual.
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The design shall ensure that the level of hydrogen sulphide discharge from maintenance
holes is not likely to cause odours.
2.12 (Pg 57) Concept design - Access
The Developer shall confirm vehicle access requirements with GWMWater.
2.14 (Pg 58) Concept design - Signage
Signs identifying confined spaces must be provided. Each sign must display the
classification of the confined space and must be located in a prominent position adjacent to
the entry of the confined space.
No Parking signs may also be required.
2.17.1 (Pg 58) Commissioning plan - General
The Developer is to submit a commissioning plan at the concept design stage.
3.2 (Pg 62) Design tolerances
The required coordinate system is MGA Zone 54 for horizontal alignment in metres.
4.2.2 (Pg 70) Corrosion protection Concrete surfaces
Sulphate resistant concrete shall be used to provide corrosion protection. If no educt vent
is installed, exposed concrete surfaces in the wet-well shall be epoxy coated with Dulux
Luxepoxy 4 or an approved equivalent.
4.2.3 (Pg 70) Corrosion protection Metallic surfaces
Refer to Clause 16.3.1 in this Manual for details on discharge pipework and all other metal
work in the wet-well and valve chamber.
5.2.1 (Pg 71) Pumping station design Site selection
The Developer shall be responsible for liaising with all stakeholders to determine their
requirements, if any, at the preliminary design stage. Stakeholders may include the
relevant council, CMA, EPA, DSE, VicRoads, electricity authority and other interest
groups. Their requirements are to be included in the preliminary design presented for
approval of site location.
Avoid locating a pump station near overhead powerlines.
The design shall address environmental impacts and buoyancy effects.
A geotechnical investigation of the proposed site is required.
5.3.2 (Pg 73) Pumping station design - Inlet MH
Grit chambers, screens or isolation valves for inlet maintenance holes are not required.

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5.3.3 (Pg 73) Pumping station wet-well isolating valve

A clockwise closing grade 316 stainless steel knife-gate valve shall be fitted at the inlet of
the wet-well. The spindle must be adequately supported. A cast iron valve cover shall be
cast into the wet-well slab for access to the extension spindle.
5.4.2 (Pg 75) Wet-well design - Sizing
(d) The wet-well shall be large enough to accommodate future pumps sized for the
ultimate development.
Detention time will be a minimum of two hours during peak wet weather flow.
5.4.6 (Pg 76) Wet-well design - Benching
Sumps are not required for wet-wells with multiple pumps.
5.5.1 (Pg 77) Wet-well ventilation Natural ventilation
A cast iron 180 hooked Ashdown vent with galvanised vermin proof covers is to be
provided as an induct vent. It shall be located at a position where it is not a tripping
hazard.
When required, educt vents shall consist of the following:
8. The vent stack shall be 5.5 m high, powder-coated Colorbond Rivergum Green
DN 150 stainless steel spiral-weld pipe, with a stainless steel vermin proof mesh
cover, and a flanged base finishing 100 mm above top slab.
9. The connecting pipe and fittings from the vent stack to the wet-well shall be
DN 150 nylon-coated ductile iron (DINL) flanged pipe.
10. The internal pipe shall be either DN 150 DINL or DN 150 uPVC pipe, supported by
stainless steel brackets, and terminating 300 mm above the high level alarm depth.
5.6.1 (Pg 78) Overflow containment - General
Emergency storage is required to retain the maximum dry weather inflow from the
ultimate development for at least two hours.
5.8 (Pg 86) Wet-well access covers
Lockable, 2-part hinged aluminium 6 mm tread-plate covers are required, with hinged
aluminium safety grilles below. Covers shall be sized 25 mm larger than the opening to
minimise entry of rain and dust.
Bollards will be required to prevent vehicle loading on the wet well and valve chamber
covers if the site is not enclosed by a security fence.
5.10 (Pg 86) Pumping station design - Grit collection
Grit collection is not required.

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5.11 (Pg 87) Pumping station design - Screens

Screens are not required.
6.2 (Pg 88) Pumping system Hydraulic design
The rising pressure main shall be sized to accommodate future design flows.
The Developer shall plot the hydraulic grade line of the initial and future pump station
duties on the pressure main longitudinal section and provide these for review.
6.2 (Pg 88) Pumping system Pump selection
Refer to Clause 16 of this Manual for approved pumps.
6.6.2 (Pg 90) Submersible pumps - Impeller selection
Impellers must be of the single vane type unless another type is approved for special
circumstances.
6.6.6 (Pg 91) Submersible pumps Pumpset lifting equipment
Pump guide rails shall be stainless steel. Lifting chains shall be stainless steel.
7.1 (Pg 94) Power system - General
Sufficient power shall be supplied to operate pumps, instrumentation, lights, general
power outlets and SCADA. Two 10 amp general power outlets shall be supplied. Residual
Current Devices shall be provided on all socket outlets. Surge diverters shall be installed.
The electrical installation shall comply with AS/NZS 3000:2007 Electrical Installations wiring
rules, including amendments, and all other relevant standards, regulations, codes of
practice and rules.
Only electricians registered with the Office of the Chief Electrical Inspector shall install the
electrical equipment. A Certificate of Electrical Safety shall be provided for the electrical
installation work.
All work shall be carried out in accordance with AS/NZS 4836 Safe Working on Low-Voltage
Electrical Installations and the Office of the Chief Electrical Inspectors Code of Practice for
Safe Electrical Work on Low Voltage Electrical Installations (see www.esv.vic.gov.au ).
7.2.2 (Pg 94) Power supplies - Security of supply
Extra Low Voltage shall be provided from an adequately protected, regulated power
supply.
A 90 amp Marechal emergency generator inlet socket shall be installed in the side of the
power and control cubicle to suit GWMWater generators. A manual changeover switch
from mains to emergency power supply is required with interconnection to ensure that the
mains and emergency sources cannot be simultaneously connected.

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7.2.3 (Pg 94) Power supplies - Primary supply

The design, equipment, materials and installation of the Works shall comply with the
following criteria:
Maximum Ambient Temperature:
Minimum Ambient Temperature:
Maximum Relative Humidity Non-Condensing:
Useful service life of electrical equipment:

+50 C
-10 C
95 %
20 years

The Works shall function correctly within the supply system limits defined in the
Victorian Electricity Distribution Code (see www.esc.vic.gov.au ). The Works shall comply
with the requirements of the Victorian Service and Installation Rules (see
www.victoriansir.org.au).
7.2.5 (Pg 95) Power supplies - Emergency power
The Developer is to consult with GWMWater as to the need for an on-site emergency
power supply for any particular pumping station.
7.2.9 (Pg 96) Power supplies Power factor correction
Electrical and electronic equipment shall be capable of operating over the full range of
power supply quality defined in the Victorian Electricity Distribution (VEC) Code (see
www.esc.vic.gov.au), or appropriate power conditioning shall be provided to ensure the
correct function of the equipment.
As per the VEC Code:
11. The site power factor must be kept within the specified limits or a power factor
correction shall be provided if required to comply with this requirement.
12. The site harmonic distortion currents must be kept below the specified limits.
13. The three-phase supply phase currents must not deviate from the average of the
three-phase currents by more than 5%.
14. The site electrical equipment shall not cause voltage fluctuations at the point of
common coupling greater than that specified.
7.3.1 (Pg 96) Power and control cubicle - Design
The power and control cubicle shall:
15. be fabricated from 3.0 mm marine grade aluminium or approved equivalent.
16. be externally powdercoated Colorbond Rivergum Green.
17. be internally painted white
18. be continuously welded with radiussed corners and all visible joints ground smooth.
19. have stiffening provided to panels and doors where necessary to prevent distortion
or drumming.
20. have doors that swing open to 180and can be fixed in the 90 and 180 position.
21. have pad-lockable or key-lockable doors as advised by GWMWater.

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22. be level and plumb and bolted to a concrete plinth at least 75 mm high that is of
adequate thickness to support the switchboards.
23. have a minimum free space of 400 mm high by 600 mm wide by 300 mm deep for
the installation of the Remote Telemetry Unit.
24. have a minimum of 20% additional free useable space on the mounting plate for
future works.
25. be appropriately ventilated for when the ambient temperature inside the
switchboard is likely to exceed the rated value of any of the components installed
inside the switchboard.
26. have correctly sized cable glands fitted at all cable entry points.
27. be vermin proof.
28. have power mains cable entry from the bottom.
29. have a metal pocket inside the control door to hold an A4 binder.
30. be located so that doors can open safely and provide a safe working area away from
the wet-well.
A minimum of three conduits shall enter the wet well from the cubicle - one conduit for
pump power cables, one conduit for control cables and wet well lighting, and one conduit
for communication and instrumentation cables. The minimum conduit size shall be 63 mm
diameter for power and 40 mm diameter for control and communication. Conduits shall
be sealed to prevent gas entering the cubicle.
7.3.4 (Pg 98) Power and control cubicle - Lighting
Lights shall be provided in the wet-well (250 watt), and inside each cabinet of the cubicle.
When required, external lighting (80 watt) shall be installed overhead on a three metre
pole.
8.1 (Pg 99) Control and telemetry system General
Refer to Clause 8.6.1 in this Manual for details on telemetry.
8.3.1 (Pg 99) Pumping control - Control design
Refer to Clause 8.8.5 in this Manual for details on sensors.
8.3.2 (Pg 100) Pumping control - Control switches
The pump selection switch does not require a Flush with Manual position.
8.3.3 (Pg 100) Pumping control - Control systems
Add to (a):
The telemetry RTU shall be as per Clause 8.6.1 in this Manual.

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8.4.1 (Pg 101) Alarms - General

The following alarms shall be capable of being sent back via telemetry:
31. RTU Comms to Site Failure
32. Wet Well Level High
33. Wet Well Level High High
34. Wet Well Level Low
35. Wet Well Level Signal Fault
36. Wet Well High Level Float Active
37. Pump 1 Fault
38. Pump 1 Unavailable
39. Pump 2 Fault
40. Pump 2 Unavailable
41. Pump 1 Thermistor Fault
42. Pump 2 Thermistor Fault
43. Pump 1 Power High
44. Pump 1 Power High High
45. Pump 1 Power Signal Fault
46. Pump 2 Power High
47. Pump 2 Power High High
48. Pump 2 Power Signal Fault
49. RTU Battery Low
50. RTU Comms from Site Failure
51. RTU Mains Supply Failure
52. Electrical Supply Phase Failure
53. Site Intruded (access door, access hatch and/or switchboard)
54. Vent Fan Fault
8.6.1 (Pg 105) Telemetry hardware - General
The telemetry hardware requirements are based on the Serck Controls Programmable
eNET RTU. The RTU will be installed by GWMWaters accredited SCADA system
contractor at the Developers expense.
8.8.1 (Pg 108) Equipment and devices - General
The following switches shall be installed:
55. Mains power supply switch.
56. Two pump controller switches.
57. Station attended switch.
58. Local remote selector.
59. Two fault reset buttons.
60. Circuit breakers.

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8.8.2 (Pg 108) Equipment and devices - Flow measurement

An ABB Magmaster magnetic flow sensor, or approved equivalent, is required on the
pressure main after the valve chamber.
8.8.5 (Pg 108) Equipment and devices - Level-sensors
Ultrasonic level sensors are to be used for level control.
The backup level sensors are to be three hard-wired float switches which shall be installed
with control philosophy as follows:
61. Middle float starts duty pump (pumps to alternate duty on start-up).
62. Lowest float stops duty pump.
63. Highest float stops duty pump (assumption is that there is a fault), starts standby
pump and activates alarm.
8.9 (Pg 113) Control and telemetry system Instrumentation (Displays)
The following instrumentation shall be installed:
64. Two 5 digit hour run meters.
65. Two 5 digit start counters.
66. Two amp meters (3 phase switching if 3 phase is used).
67. Power authority meter.
68. ABB Magmaster flow meter, with Perspex viewing panel.
69. Pump well level indicator.
together with the capability of the RTU to relay the relevant information to GWMWaters
Operations Management Centre SCADA.
9.1.2 (Pg 115) Pump discharge pipework - Sizing
Add: (c) So that a constant internal diameter is maintained, except where pipe may need
to expand to satisfy Clause 10.3.5 in the Code.
9.1.3 (Pg 115) Pump discharge pipework - Type
Discharge pipework in the wet-well and valve chamber shall be as per Clause 16.3.1 in this
Manual.
Internal vertical pipework shall be supported with approved brackets at:
70. maximum 2 m intervals for DINL or Stainless steel
71. maximum 1.5 m intervals for PE100.
9.2.1 (Pg 115) Valve applications Isolating valves
Isolating valves shall be resilient-seated gate valves and be clockwise closing.
9.2.2 (Pg 115) Valve applications Non-return valves
A swing-type check valve shall be used.
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9.2.3 (Pg 116) Valve applications Scour/Emergency by-pass connection

An emergency by-pass is required on one discharge line, consisting of an upwards facing
flanged Tee, flanged resilient-seated gate valve and a blank flange.
A scour arrangement is not required at the valve chamber for the pressure main to be
drained directly back into the wet-well.
9.3.1 (Pg 117) Valve chamber - General
Add:
(f) A tapping point with a ball valve suitable for a pressure gauge may be required on
each discharge line.
A separate valve chamber is to be provided. Buried valves are not permitted.
Flow meters shall be buried outside the valve chamber so that sufficient length of pipe is
upstream and downstream of the flow meter to ensure accurate metering.
9.3.6 (Pg 119) Valve chamber - Access covers
Lockable, two-part hinged aluminium 6 mm tread-plate covers sized to suit access are
required. Covers shall be sized 25 mm larger than the opening to minimise entry of rain
and dust.
10.2.1 (Pg 121) Location of pressure mains - General
Pressure mains must be located in road reserves unless special approval is granted by
GWMWater to locate them elsewhere.
10.3.5 (Pg 123) Hydraulic design - Velocity in pressure mains
The maximum velocity prior to discharge to the receiving sewer shall be 2 m/s to
minimise the release of gases. An expansion of the pipe diameter at the outlet may be
required.
10.9.1 (Pg 132) Pressure main valves - General
Pressure mains shall be designed at gradients that minimise the number of high and low
points in order to reduce the need for gas release valves and scour points.
10.9.2 (Pg 132) Pressure main valves Isolation valves
A resilient seated gate valve is required at any connection to another sewer rising main.
10.9.3 (Pg 132) Pressure main valves Gas release valves
Two-way gas-release valves shall be provided on all high points on pressure mains except
at the discharge point. The minimum diameter shall be DN 80. For aesthetic purposes
gas release valves may need to be located in a concrete pit fitted with a lockable
aluminium or concrete cover and the pit shall allow air to escape.
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10.9.5 (Pg 133) Pressure main valves - Scours

Scour points shall be located within a concrete pit fitted with a lockable cover. They shall
include a branch line from the pressure main incorporating a resilient seated gate valve.
Where possible, the scour points shall drain to a separate maintenance hole in accordance
with the standard internal drop connection details given in WSA 02-2002 Drawing No.
SEW-1306. Alternatively a quick connector type coupling for a vacuum tanker shall be
installed at the end.
10.11.2 (Pg 135) Receiving system - Discharge MHs
Where pressure sewer mains discharge to a gravity sewer, a GWMWater approved epoxyresin coating of the first entry maintenance hole may be permitted instead of installing
vent shafts.
11.2.1 (Pg 138) Structures - Design loads and forces
The design of the wet-well shall include a drainage layer below the in-situ base slab or the
precast concrete base slab as per Clause 31.1 in this Manual.
11.2.2.2 (Pg 139) Concrete structures Concrete strength
Structures shall be sulphate resistant with a minimum concrete strength of 40 MPa.
11.2.5 (Pg 139) Structures Pumping Station walls
Rectangular walls will not be approved by GWMWater.
11.2.7 (Pg 141) Structures Top Slab
The concrete top slab shall:
72. be on one level and incorporate well covers, storage area for removed covers, power
and control cubicle and valve pit.
73. be free of trip hazards to personnel and the general public.
74. have finished surface level above any local drainage levels.
75. be positioned so that all surface water drains away.
Landscaping should blend the finished surface of the slab into the surrounding terrain.
11.3.2 (Pg 142) Pressure mains Products and materials
GWMWater approved pipe materials are in Clause 16.3.1 in this Manual.
11.3.4.2 (Pg 142) Pressure mains - External forces - Cover
The minimum cover to the top of the pressure main shall be 1000 mm in nature strips and
footpaths and 1200 mm in roadways. Pressure mains shall be laid below water mains
wherever possible.

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11.3.4.3 (Pg 143) Pressure mains - External forces - Trench Design

The Developer is required to specify the method of compaction used to achieve the
minimum compaction density index for pipeline trenches and all excavations for other
structures as outlined in Table 36.2 of the Code prior to approval of the Design Drawing.
11.3.9.2 (Pg 145) Pressure main anchorage Thrust blocks
Timber blocks are not accepted by GWMWater. Recycled plastic blocks may be permitted
for pipes up to and including 100 mm nominal diameter.
12.1.2 (Pg 148) Supporting systems - Water
GWMWater regularly flushes out wet-wells and will advise the Developer on the size of
the water service to be installed at the Developers cost. Components shall include a PE80
PN 12.5 poly water service, a water meter and backflow prevention device in an approved
plastic pit, terminating at a 20 mm diameter hose bib tap.
12.2.1 (Pg 149) Materials handling Lifting equipment
A GWMWater approved lifting davit arm shall be fabricated, and a davit arm socket
installed on the wet-well slab.
13.3.1 (Pg 150) Health and safety - General
The Developer is required to comply with the Occupational Health & Safety Legislation
and GWMWaters Occupational Health & Safety Policy and Procedures.
15.1 (Pg 153) Documentation
All documents and calculations must be approved by GWMWater prior to any
construction work commencing on site.

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15.2.1 (Pg 153) Design drawings - General

Add:
(i) Pump specification impeller size, number of stages, pump ratings, starter motor
characteristics.
All drawings must be approved by GWMWater prior to any construction work
commencing on site.
Detailed design drawings may be submitted as a hard copy or in PDF format.
15.2.1 (Pg 153) Design drawings - General
Amend:
(c) Location and position of sewers relative to property boundaries.

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Design and Construction

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PART 2: PRODUCTS AND MATERIALS

16 (Pg 176) Products and Materials Overview
The following section describes GWMWaters requirements for materials.
Pumping Station
Approved pumps are Grundfos or Flygt. Final selection of the pump model and size is
subject to approval.
Discharge pipework in the wet-well and valve chamber shall be flanged nylon-coated
ductile iron (DINL), welded polyethylene PE100 or Grade 316 stainless steel.
All other metal-work within the wet-well (i.e. valve guide-rails, lifting chains, supporting
brackets, hooks, valve extension spindles, knife-gate valves) shall be Grade 316
stainless steel or better unless dissimilar metal galvanic corrosion is likely as a result of the
stainless steel installation.
Pressure Sewer Main Pipes
Approved Pressure Pipes
Material
PVC-M (Series 1)
PVC-O (Series 2)

Joints
RRJ
RRJ

Min. Class & Diameter

PN 12 - DN 100 mm
PN 12 - DN 100 mm

DICL (internal sealant and

PE sleeving)
HDPE

RRJ

PN 20 - DN 100 mm

Welded

PN 12.5 - DN 100 mm

Comment
accepted on project by project
basis

mainly in pump stations

Note: Pressure class is to be at least 1.5 times the maximum design pressure.
The following Pressure Pipes are NOT approved
76. Steel Pipe
77. ABS (Acrylonitrile Butadiene Styrene) Pipe
78. PVC-U Pipe
79. Glass Reinforced Plastic Pipe
Approved Pressure Pipe Fittings:
1. Ductile Iron (fusion coated or thermal bonded polymeric coated) - min. pressure
class PN 16
2. MSCL Welded or Elastomeric Seal (Fusion coated and factory tape applied external
coatings)
3. Electrofusion welded PE100 PN16 polyethylene.
GWMWater requires spigot-socket elastomeric seal PVC for all sewerage districts.

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PART 3: CONSTRUCTION
22.1 (Pg 235) Telemetry system Compliance with Authorities, statutes, regulations and
standards
GWMWater will advise on requirements to connection to its SCADA network.
30.14 (Pg 254) Pipe laying and jointing - Location markers
Isolation valves covers for all pressure mains shall be painted using orange road marking
paint.
If required by GWMWater, location marker posts for scour valves, gas release valves and
isolation valves shall be orange coloured with black coloured tops with marker plates in
accordance with Reference Standard Drawing WAT-1300.
31.1 (Pg 256) Wet-wells and maintenance holes - General
A 150 mm drainage layer shall be established below the in-situ base slab or the precast
concrete base slab, of compacted, approved coarse (approx. 20 mm) screenings.
34 (Pg 263) Connection to existing gravity sewers
The Developer shall not commence work which involves entry into live sewer mains or
maintenance structures until approval is given by the Works Quality Controller.
A minimum of two working days notice is required of intention to make a connection to
the existing sewer network.
36.3.1 (Pg 267) Compaction Testing - General
Final certification from the NATA accredited tester and the location of all tests will be
required to demonstrate that the specified compaction was achieved at all test locations.
37.1 (Pg 277) Commissioning - General
The Works Quality Controller or delegate must be in attendance for the commissioning.

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39.1 (Pg 281) Work-As-Constructed details - General

Work-As-Constructed drawings and documentation are required before Practical
Completion can be issued by GWMWater.
Drawings shall be provided in AutoCAD format (with .dwg file extension) as well as a
hard copy.
The Work-As-Constructed drawings shall include updated information for details
specified for the design drawings (Clause 15.2.1 of the Code) plus:
80. Pump specification impeller size, number of stages, pump ratings, starter motor
characteristics.
81. Pump identification details make, model, type, year of commissioning,
serial numbers.
82. Motors Ratings (voltage), Power (kW), make, type, serial numbers.
The Developer shall provide Operation and Maintenance manuals (electronic copy and
two hard copies), including electrical and electronic wiring diagrams.
The As Constructed drawings are to be accompanied by the following Asset Data
Record Forms.
Asset attribute data is to be captured for all assets created. Data is to be presented in a
Microsoft Excel spreadsheet. A template for this spreadsheet is available from the
Development Officer at the time plans are approved for construction.
PART 4: STANDARD DRAWINGS
Drawing
Number
SPS-1301
SPS-1400
SPS-1401
SPS-1601

Amendment
Buried valves are not permitted - a valve chamber is required.
Grit collection is not required.
Grit collection is not required.
Add note 11. The minimum cover to the top of the pressure main shall be
1000 mm in nature strips and footpaths and 1200 mm in roadways.

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SECTION 4: WSA 07 2007 V1.1 PRESSURE SEWERAGE CODE OF

AUSTRALIA
PART 0: GLOSSARY OF TERMS, ABBREVIATIONS AND REFERENCES
The following describes GWMWaters preference for terms to be used in documentation
and drawings.
83. Sewage and grey water flows down property drains into a pump well unit,
consisting of a purpose-built collection tank and grinder pump, installed on each
property.
84. A property discharge line from the pump well unit leads to the pressure sewer
mains usually located in road reserves.
85. Each property has a boundary kit; a check valve, an isolation valve and a flushing
point; located just inside the roadside property boundary.
86. The system is fitted with an audible and visual alarm system, located in a control
panel, to warn that the fluid level in the pump well unit has exceeded the high-high
level.
Planning, design, construction and acceptance of assets shall be in accordance with
GWMWater Servicing of Subdivisions and Developments Policy and GWMWater Design
Guidelines for Pressure Sewer Systems.
PART 1: DESIGN
1.1 (Pg 36) General - Planning
Prior to approving construction of a pressure sewer system, a benefits analysis is to be
completed, assessing the financial, social and environmental impact for the community
and GWMWater.
A clear benefit for a pressure sewer system over a gravity sewer system needs to be
established.
1.2.3 (Pg 37) Pressure sewer systems Description
Septic Tank Effluent Pumping systems are not permitted.
1.5.3 (Pg 39) Design responsibilities
GWMWater do not prepare Concept Plans and will advise the Developer of any specific
requirements.
The Developer shall liaise with GWMWater in determining the most appropriate
discharge point for the pressure sewer main(s).
Design drawings are to be prepared in the AutoCAD format (with .dwg file extension).

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1.5.4 (Pg 41) Consultation with other parties

The Developer shall be responsible for liaising with all stakeholders to determine their
requirements (if any) at the preliminary design stage. Stakeholders may include the
relevant council, VicRoads, Telstra and other interest groups. These third party
requirements shall be included in the design information submitted for approval.
2.2 (Pg 45) Concept design Functionality
GWMWater will enter into a service agreement with each customer serviced with a
pressure sewer and issue a Property Owners Manual at the time that consent to connect is
granted. It will provide general information about the pressure sewer systems and
instructions on what to do in the event of an incident such as an alarm activation or a
power blackout. The GWMWater customer charter applies to the conditions of the
agreement.
2.13.1 (Pg 50) Commissioning plan - General
The Developer is to submit a commissioning plan at the concept design stage, based on
GWMWaters Pressure Sewer commissioning checklist.
3.2 (Pg 56) General design Design tolerances
The required coordinate system is MGA Zone 54 for horizontal alignment in metres.
3.7.1 (Pg 59) Easements Reticulation sewers
An easement is required over pressure sewer reticulation mains where installed within
private property. The easement shall be 3 m wide and the sewer shall be in the centre of
the easement unless written approval is otherwise given.
3.7.2 (Pg 60) Easements On-property components
Easements are not required for on-property components.
3.12.3 (Pg 61) Obstructions and clearances Clearance from structures
A minimum offset of 1 m from building structures is required.
3.12.4 (Pg 61) Obstructions and clearances Clearance requirements
Pressure sewer mains shall be laid below water mains with specified clearances wherever
possible.
3.12.5 (Pg 61) Obstructions and clearances - Crossings
Pressure sewers are to be sleeved in pipes for major road crossings, designated waterways,
rail crossings and other critical crossings.
Grouting is not required between the pressure sewer main and the sleeve pipe.

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3.15.1 (Pg 64) Sewage quality - Septicity

Where pressure sewer mains discharge to a gravity sewer, a GWMWater approved epoxyresin coating of the entry maintenance hole may be permitted instead of installing vent
shafts.
4.3 (Pg 66) Hydraulic design - Design inputs and outputs
The design shall be based on the approved supplier pump well units and be prepared in
accordance with the GWMWater Design Guidelines for Pressure Sewer Systems.
The Designer is required to size the pressure sewer network to ensure it is appropriate for
current use but make provision for future uses if feasible.
4.4.3 (Pg 67) Peak flows from homes and required pumping rates
Swimming pool or spa filter backwash or pump-outs shall not be discharged into the
sewer due to high chlorine levels and/or inflows being above pump capacity. Alternative
arrangements shall be used for discharge.
4.4.4.1 (Pg 68) Design flows - General
The probability method is accepted for minor pressure sewer systems. As the pump units
will be identical, the minimum diameter of DN 63 shall be used.
4.4.4.1 (Pg 68) Design flows Simplified design flow equation
This equation shall not be used.
4.5.2 (Pg 70) Sizing of pressure sewers Minimum pipe sizes
The minimum pipe size in pressure mains shall be DN 63 to facilitate electrofusion
tapping saddles for property sewer laterals.
5.1.4 (Pg 73) Pressure sewer design Alignment of pressure sewers
90 bends shall be avoided by using two 45 bends or by curving the pipe.
5.1.5 (Pg 73) Pressure sewer design Pressure sewers in road reserves
The minimum horizontal clearance from a water main shall be 600 mm.
5.4.1 (Pg 75) Isolation valves - General
An external resilient seated gate valve is required at the discharge point of a pressure main
discharging into a maintenance hole or at any connection to another sewer rising main.
5.4.2 (Pg 75) Isolation valve locations
Add:
(d) on each upstream branch of a Tee
(e) both sides of critical crossings, e.g. major road or rail.
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The location of all isolation valves shall be in the nature strip at least 300 mm from any
kerb or trafficable area (if no kerb), unless otherwise approved. Where isolation valves are
installed at Tees, they should be located flush against the Tee, else at the nearest practical
location in the nature strip. The locations should minimise pedestrian hazards by avoiding
clustering of surface fittings in the footway at intersections.
5.4.3 (Pg 75) Isolation valve covers and surrounds
Valve box covers shall be painted orange with SEWER VALVE embossed (not painted),
and shall be rated for non-vehicle or vehicle loading as appropriate to the location.
5.6.2 (Pg 77) Flushing points and scours
Add to (c): On pressure mains with no customers (for example when transferring to a
treatment plant) an interval of greater than 500 m may be permitted.
Lockable covers are required for all flushing points in accordance with GWMWater
requirements, which shall be rated for non-vehicle or vehicle loading as appropriate to the
location.
5.7 (Pg 78) Flow meters
Depending on the types and numbers of property serviced GWMWater may require a
flow meter to be installed to collect system performance data. The Developer shall be
responsible for the costs of installation of the GWMWater approved flow meter.
6.1.1 (Pg 79) Property sewer service design
GWMWater requires Design Drawings to be submitted showing the on-property
components for each property as per drawing PSS 1100.
6.3 (Pg 79) On-property design - Vacant lots
Pressure sewer laterals shall not be installed from the pressure sewer main to vacant land
until the lot is developed.
6.5 (Pg 82) Design and layout of new on-property components
GWMWater will own and maintain on-property components in accordance with its
Servicing of Subdivisions and Developments policy.
Design of the property discharge line alignment shall be:
87. Aligned parallel to property boundaries or road frontage.
88. Located to maintain adequate clearance from structures.
89. Located to allow easy access for repairs and maintenance.

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6.6 (Pg 83) On-property design Control and alarm panels

Control panels shall be installed in accordance with GWMWaters approved supplier
requirements. Where control panels are installed on buildings the base should be 1400 mm
above ground, path or deck level, to allow easy access.
7.2.1 (Pg 84) Emergency storage general
Options (c) and (d) only are approved for emergency storage. The Developer will need to
determine if sufficient emergency storage is provided in the standard collection tank
otherwise a larger tank or emergency storage will be required.
7.7 (Pg 86) Connection to customer sanitary drain
GWMWater will own and maintain on-property components in accordance with the
Servicing of Subdivisions and Developments policy.
8.5 (Pg 88) Service connection pipework - Surface boxes
Boundary kits are to be sourced from GWMWaters approved supplier.
Lockable covers are required for all boundary kits, which shall be rated for non-vehicle or
vehicle loading as appropriate to the location.
Boundary kits shall be located just inside the property boundary, preferably one metre
from the boundary of an adjacent property and clear of driveways or parking areas. It
shall be easily accessible to operations staff.
9.2.1 (Pg 89) Pressure sewers - General
The Developer is required to specify the method of compaction used to achieve the
minimum compaction density index as outlined in Section 21.3 prior to approval of the
Design Drawing.
9.2.2 (Pg 89) Pressure sewers Pipe cover
For property discharge lines in private property, the minimum cover shall be:
90. 450 mm for non-trafficable areas
91. 600 mm for trafficable areas.
For pressure sewer mains, not including property discharge lines, the minimum cover
shall be:
92. 600 mm for nature strips and driveway crossings.
93. 750 mm for roads and other trafficable areas.
Road authority requirements will take precedence where they are greater than the above.

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PART 2: PRODUCTS AND MATERIALS

10.4 (Pg 99) Product and Material Standards and Specifications
Pump Units, Boundary Kits and Flushing Points shall be sourced from GWMWaters
approved supplier.
10.6.1 (Pg 102) Collection tank/pump units General
The design shall be based on the Pump Well Units from GWMWaters approved supplier.
10.7.2 (Pg 103) Polyethylene (PE) pipes and fittings
Pressure pipe materials shall be electrofusion welded PE100 PN16 polyethylene.
10.7.3 (Pg 103) Pipeline identification
Pipes shall be black with cream-stripes as per the Code.

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PART 3: CONSTRUCTION
13.5.1 (Pg 124) Protection of people, property and environment Safety of people
The Developer is required to comply with the Occupational Health & Safety Legislation
and GWMWaters Occupational Health & Safety Policy and Procedures.
13.5.3 (Pg 125) Protection of people, property and environment Dis-used / Redundant
sewers, drains and tanks
The property owner is responsible for removing or decommissioning disused sewers,
sanitary drains and septic tanks.
13.6 (Pg 128) Affected party notifications
The Developer shall not commence work which involves entry into live sewer mains or
maintenance structures until approved by the Works Quality Controller. A minimum of
two working days notice of the connection being made to the existing sewer is required.
15.1. (Pg 133) Compliance with authorities, statutes, regulations and standards
Only electricians registered with the Office of the Chief Electrical Inspector shall install the
electrical equipment.
A Certificate of Electrical Safety shall be provided for the electrical installation work.
All work shall be carried out in accordance with AS/NZS 4836 Safe Working on Low-Voltage
Electrical Installations and the Office of the Chief Electrical Inspectors Code of Practice for
Safe Electrical Work on Low Voltage Electrical Installations (see www.esv.vic.gov.au ).
18.5 (Pg 140) System installation and jointing - Trenchless installation
Pipes installed by boring shall be of continuous length without joints.
18.7 (Pg 140) Thrust and anchor blocks and restrained joints
Thrust blocks are required at unrestrained joints including horizontal and vertical bends,
tees, crosses, dead ends and reducers. Timber blocks are not accepted. Recycled plastic
blocks may be used for pipes up to and including 110mm nominal diameter.
18.8 (Pg 140) Pressure sewer laterals, property boundary assemblies
GWMWater shall approve of the tapping process and fittings.
18.10 (Pg 141) Pipeline tracer wires and detectable marking tapes
For pipes installed by open trenching, marker tape with stainless steel tracer wire shall be
located 150 mm above the pipe in accordance with WSA PS318 (refer www.wsaa.asn.au ).

Page 43 of 46
Print Date: 28 May 2012
The controlled copy of this document is available on the intranet. Printed copies are only current as of the print date.

Responsible Person: Strategic Assets Manager

Authorised By: EM Sustainable Water and Infrastructure

Uncontrolled when printed

Design and Construction

Standards Manual

TRIM REF: CMS/2753

Version: 003
Date Approved: 21/05/2012
Review Date: 21/05/2017

18.15 (Pg 143) System installation and jointing - Location markers

Location markers are required for flushing points, gas release valves, isolation valves and
road crossings.
Isolation valve covers for all pressure mains shall be painted using orange road marking
paint.
If required by GWMWater, location marker posts for flushing points, gas release valves
and isolation valves shall be orange coloured with black coloured tops with marker plates
in accordance with Reference Standard Drawing WAT-1300.
21.1 (Pg 149) Inspection and acceptance testing - General
The Developer shall provide GWMWater with a Notice of Commencement of Works prior to
construction. The Works Quality Controller or delegate will conduct pre-arranged
inspections associated with installation of pressure sewer mains and installation of onproperty components and will conduct a final inspection audit before acceptance of assets.
The Developer (or their Consultant/Contractor) shall provide GWMWater with the results
of water pressure tests and certification of trench compaction tests. All associated costs are
to be borne by the Developer, including rectification costs.
21.3.1 (Pg 147) Compaction testing - General
Final certification from the NATA accredited tester and the location of all tests will be
required to demonstrate that the specified compaction was achieved at all test locations.
21.4.1 (Pg 152) Pressure Testing - General
Pressure testing of all polyethylene pipes is required, in accordance with approved
GWMWater procedure.
24.2 (Pg 161) Work-As-Constructed details
Work As Constructed drawings and documentation are required before Practical
Completion can be issued by GWMWater.
In addition to the minimum provisions in As-Constructed drawings, plans showing the
on-property components for each property are to be provided as per drawing PSS 1100 in
the Code.
Drawings shall be provided in AutoCAD format (with .dwg file extension) as well as a
hard copy.
Asset attribute data is to be captured for all assets created. Data is to be presented in a
Microsoft Excel spreadsheet. A template for this spreadsheet is available from the
Development Officer at the time plans are approved for construction.

Page 44 of 46
Print Date: 28 May 2012
The controlled copy of this document is available on the intranet. Printed copies are only current as of the print date.

Responsible Person: Strategic Assets Manager

Authorised By: EM Sustainable Water and Infrastructure

Uncontrolled when printed

Design and Construction

Standards Manual

TRIM REF: CMS/2753

Version: 003
Date Approved: 21/05/2012
Review Date: 21/05/2017

PART 4: STANDARD DRAWINGS

The following amendments to the standard drawings are to be made:
Drawing
Number
PSS-1000

PSS-1001
PSS-1007
PSS-1101
PSS-1102

Amendment
Add note 6. Refer to clause 9.2.2 in this Manual for minimum cover requirements.
Add Pipe embedment aggregates to be according to the following table:
Sieve Analysis Percent Passing
(Test Method Australian Standard 1141.11.1-2009 (Washed))
Sieve Size
Percent Passing Range
6.7mm
100
4.75mm
90-95
3.35mm
65-70
2.36mm
35-40
1.18mm
10-15
0.60mm
5-10
0.30mm
0-5
0.15mm
0-2
Add note 7. Concrete encased pipe is not permitted.
Add note 8. Lockable covers are required for all flushing points.
Add note 4. GWMWater responsibility for components is defined in Clause 6.5 in this
Manual.
Add note 8. Lockable covers are required for all boundary kits.

Page 45 of 46
Print Date: 28 May 2012
The controlled copy of this document is available on the intranet. Printed copies are only current as of the print date.

Responsible Person: Strategic Assets Manager

Authorised By: EM Sustainable Water and Infrastructure

Uncontrolled when printed