Sample 2
Sample 2
OBJECTIVES
A test was performed to fulfill the main of objectives, which are:
During the experiment implementation, and based on the main objectives of the
experiment it can be concluded that this experiment is to find out:
THEORY
a) Applying the buckling Theory
According to the buckling Theory, if a rod is subjected to longitudinal forces, it
can fail in two ways. First is, it can be plasticized and flattened if its admissible
compressive strain is exceeded. Second is, the rod shift to one side and buckle
before attaining the admissible compressive strain. It is called buckling. Two
cases will occur based on the shape of the rod as the factor determines.
b) Euler Formula
Buckling happened suddenly without warning when a certain limit load is
attained. Buckling is considered as a dangerous type of failure, which must be
avoided by all means. Once, a rod begins to buckle it will become deformation to
the point of total destruction. Since, the buckling is about stabilization, as the
critical limit load Fcrit is dependent on both the slenderness of the rod. It happens
if a rod which has been subjected to axial force buckles before attaining the
admissible compressive strain.
c) Influencing Factors
The influence of various characteristic values that will be examined using Euler
Formula are:
i) Youngs Modulus, E:
E modulus is a measure of the rigidity of a material. A stiffer material where E is
higher than the other is sensible for high resistance to buckling.
materials with higher of E modulus should be used.
Practically,
= 2 [EIy / l2]
= modulus of elasticity
Iy
= moment of inertia
= length
PROCEDURE
Testing Procedure
1. All dimensions of the bar or test specimen is taken and double-checked it
with the dimension given in the lab manual.
2. The test device was set up in horizontal positions. The load cross bar in
the test device can be adjusted in order to put the test specimen on the
device. Thrust piece and V-notch are inserted into attachment socket and
fastened by clamping screw.
3. The long thrust piece with V-notch into the guide bush of the load crossbar
and be held firmly.
4. Then, the test specimen is inserted to the V-notch. The load cross bar was
pushed to make sure the end of the test specimen is firmly hold by the Vnotch.
5. Then, pushed for a while a load bar before the load bar is clamped by
clamping screw on the guide columns. Give a distance around 5 mm for
the top thrust to move.
6. The dial gauge was set up and hanged on the guide column. Make sure
the dial gauge is properly clamped. Before proceed to next step, set the
display to zero.
7. After all have been done; by using load spindle, slowly apply a
compressive load. Make sure the rotation is correct. The testing machine
will slowly apply either an increasing load or displacement to the bar.
Carefully watch the bar to see when it starts to displace to the side.
8. Based on the given value of displacement, stop the rotation and read the
display at force gauge. The display on the dial gauge is noted and be
recorded. After each value of deflection, continue again the rotation
without changing the dial gauge displayed. Apply more forces until the
value of forces are constant.
9. Take the specimen out by rotate the clamping load to anti-clockwise
direction. Do the same step to the other bars.
6
Force For
Force For
360
480
550
560
590
630
630
630
640
640
640
Aluminum (N)
600
750
820
850
875
900
905
920
923
925
925
Brass (N)
150
310
400
450
560
560
560
560
560
560
560
Observations
Data showed that the relationship between force and deflection. For each
deflection, as it is increasing, the force is also increase.
From graph 4, the force is constant at 1.5mm for brass. For aluminum, the
value of constant force is 925N at 4mm deflection and for fiberline the
force is going constant at 640N at 3.5mm deflection.
For Aluminum
Dimension : 25 x 6 mm
Length : 600mm
Moment of inertia :
Iy = bd3 / 12
= (25)(6)3 / 12
= 450 Nmm2
Note* E : 70 x 103 Nmm
10
= 2 [ Ely / l2]
Fcrit
7%
For Brass
Dimension : 25 x 6 mm
Length : 600mm
Moment of inertia :
Iy = bd3 / 12
= (25)(6)3 / 12
= 450 Nmm2
Note* E : 104 x 103 Nmm
= 2 [ Ely / l2]
Fcrit
56%
DISCUSSIONS
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From data and graph, showed that the error in measurement occurred for
brass material. The value of force for brass should be the highest compare to the
other test specimen. It is because the material of brass is harder, rigid and stiffer
from the others. Aluminum should stand at two while, the lowest force in every
deflection is fiberline. For example, lets take a value of force for 1mm deflection.
From the data, it shows fiberline needs force around 560 N to deflect in 1mm,
aluminum needs 872N and brass needs only 450N. In this case, brass should be
the highest one because the stiffness for brass is higher than the other materials.
So in order for brass to deflect, more forces should be applied on the
brass. From calculation also showed that the percentage error between
theoretical and measured value of force for brass is the highest, which is, 56%,
whereas aluminum is only 7% and fiberline is only 12%.
No mistakes are in expectation before. During the experiment, we never
noticed of such problem. After some discussions, we assumed that the factors
that caused this problem are:
The physical of the test specimen, which is, deflected and distorted
already. It may because after a few lab experiments have been done on
the test specimen, it may cause the deflection on the test specimen.
The error of dial gauge reading and setting. We realized that we just take
an average of reading whereas we should set it up 10mm for initial
condition.
CONCLUSIONS
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In conclusion, from all data and graph, we may conclude the deflection
and force applied are related to each other. For aluminum, fiberline, and brass
the graph is increasing to one point to another point. It shows that for each
increment of deflection, the force is increasing too. Unless when the material
is stop to buckle the force is going constant. The aluminum is the hardest to
deflect. It needs more forces than the other material.
Unfortunately, during the experiment, we failed to produce the correct
value for brass due to the some errors and mistakes. From our observation,
the errors are due to the physical of the test specimen, which is, deflected
and distorted already. The error also is involving of dial gauge reading and
setting. We realized that we just take an average of reading whereas we
should set it up 10mm for initial condition. The last one is the positioning of
dial gauge and the measure gauge is not 90 perpendicular to the buckling,
so it resulted the non-exact value.
Generally, from the experiment, it shows in practical way how does the
force give an effect to the material deformations. Before this, we could only
manage the value of deflection or force applied by calculation. So that, after
this experiment we can understand clearly in both ways, practical and
theoretical ways. Finally, all mistakes and weakness of this experiment could
be learned well by our group members. Perhaps, for the next experiment we
will do very well and be more alert than before.
REFERENCES
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