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This document discusses the design and analysis of a fixed tubesheet heat exchanger. It includes classifications of heat exchangers, relevant codes and standards, literature review, mechanical design details of shell and tube heat exchangers, and the design calculations and results for a fixed tubesheet heat exchanger for petrochemical service.

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draj1875977
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112 views

Front Pages

This document discusses the design and analysis of a fixed tubesheet heat exchanger. It includes classifications of heat exchangers, relevant codes and standards, literature review, mechanical design details of shell and tube heat exchangers, and the design calculations and results for a fixed tubesheet heat exchanger for petrochemical service.

Uploaded by

draj1875977
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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DESIGN AND ANALYSIS OF FIXED TUBESHEET

HEAT EXCHANGER
(Phase-I)
by

DURAIRAJ. K
(Reg. No. 2009276007)

A project report submitted to the

FACULTY OF MECHANICAL ENGINEERING


in partial fulfillment of the requirements
for the award of the degree of

MASTER OF ENGINEERING
in
ENERGY ENGINEERING

COLLEGE OF ENGINEERING GUINDY CAMPUS


ANNA UNIVERSITY, CHENNAI- 600 025
NOVEMBER 2011

ii

BONA FIDE CERTIFICATE


Certified that this interim project report titled DESIGN AND ANALYSIS
OF FIXED TUBESHEET HEAT EXCHANGER is a bonafide work of
Mr. DURAIRAJ. K (Reg. No. 2009276007), who carried out the work under my
guidance. Certified further that to the best of my knowledge and belief the work
reported herein does not form part of any other project report or dissertation on the
basis of which a degree or award was conferred on an earlier occasion on this or any
other candidate.

Dr. S. SAMPATHKUMAR
Professor and Head

Dr. R. VELRAJ
Guide

Department of Mechanical Engg.

Professor and Director

College of Engg. Guindy campus

AU-FRG Institute for CAD / CAM

Anna University

College of Engg. Guindy campus

Chennai 600 025

Anna University
Chennai 600 025

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ANNA UNIVERSITY
CHENNAI 600 025

ABSTRACT

Degree and Branch

MASTER OF ENGINEERING
(Energy Engineering)

Month and Year of submission

NOVEMBER 2011

Title of the project

DESIGN AND ANALYSIS OF FIXED


TUBSHEET HEAT EXCHANGER.

Name of the student

DURAIRAJ. K

Roll Number

2009276007

Name and designation


of the guide

Dr. R. VELRAJ
Professor and Director
AU-FRG Institute for CAD/CAM
College of Engg.Guindy Campus
Anna University
Chennai 600 025.

Heat exchangers are devices that provide the flow of thermal energy
between two or more fluids at different temperatures. Heat exchangers are used in a
wide variety of applications. These include power production; process, chemical
and food industries; electronics; environmental engineering; waste heat recovery;
manufacturing industry; and air-conditioning, refrigeration, and space applications.

vi

The scope of this project is to design a fixed tubesheet shell and tube heat
exchanger for petrochemical service, subjected to pressure and temperature cycles,
primarily based on ASME (American society of mechanical engineering) code
Section VIII, division 1 with minimum requirements as per the latest edition TEMA
class C specification.
An investigation of the cyclic elastic plastic response of the heat exchanger
due to pressure and thermal loading is presented.
The analysis of the heat exchanger is carried out using the commercial
software, ANSYS with an objective of reducing the cost of the heat exchanger.

Date:

DURAIRAJ. K

Place: Chennai

ACKNOWLEDGEMENT

I am extremely indebted to Dr. R. VELRAJ, Professor, Director, AU-FRG


Institute for CAD/CAM, Department of Mechanical Engineering, College of

vii

Engineering, Anna University, and thank him for his unstinted guidance and
encouragement throughout the project.
I would like to thank Dr. E. NATARAJAN, Professor, Institute for Energy
studies, College of Engineering, Department of Mechanical Engineering, Anna
University for sincere support throughout the course of work.
I would like to thank Dr. M. VENKATA RAMANAN, Assistant Professor,
and Mr. G. KUMARESAN, Assistant professor, Institute for Energy studies,
College of Engineering, Department of Mechanical Engineering, Anna University
for providing encouragement and support throughout the course of work.
I would like to thank Dr. S. INIYAN, Professor, Director, Institute for
Energy studies, College of Engineering, Anna University for providing infrastructure
and support throughout the course of work.
I sincerely thank Dr. S. SAMPATHKUMAR, Professor and Head of the
Department, Mechanical Engineering, College of Engineering, Anna University for
extending all the facilities in the department.
Finally I wish to express my sincere thanks to all the staff members of
Institute for Energy studies, College of Engineering, Anna University for their
cooperation.

DURAIRAJ. K

TABLE OF CONTENTS

CHAPTER NO

TITLE

PAGE NO

viii

ABSTRACT (TAMIL)

iii

ABSTRACT (ENGLISH)
v
ACKNOWLEDGEMENT

vii

LIST OF TABLES

xi

LIST OF FIGURES

xii

INTRODUCTION

1.1

CLASSIFICATION OF HEAT EXCHANGER

1.1.1

Based on principle of operation

1.1.2

Based on fluid flow path

1.1.3

Based on functions

1.1.4 Based on type of construction


CODES AND STANDARDS FOR HEAT EXCHANGER
DESIGN AND ANALYSIS
OBJECTIVE OF THE PRESENT WORK

1.2
1.3
1.4
2

LITERATURE REVIEW

11

CODES AND STANDARDS

13

3.1

ASME CODE

13

3.2

ASME BOILER AND PRESSURE VESSEL CODE

13

3.3

TEMA STANDARDS15

CHAPTER NO

4
4.1

TITLE

7
8
10

PAGE NO

18
18

4.3

MECHANICAL DESIGN
CONSTRUCTION DETAILS FOR SHELL
AND TUBE HEAT EXCHANGER
DEISGN OF SHELL AND
TUBE HEAT EXCHANGER
DESIGN PROCEDURE

5
5.1

DESIGN OF FIXED TUBESHEET HEAT EXCHANGER


DESCRIPTION

28
28

4.2

25
25

ix

5.2

DESIGN DATA

28

5.3

DESIGN CALCULATION
5.3.1 Shell Thickness

30
30

5.3.2

32

6
7

Design of Body Flange

5.3.3 Design of Tubesheet


RESULTS AND DISCUSSION
CONCLUSION
REFERENCES

41
51
52

LIST OF TABLES
TABLE NO

TITLE

PAGE NO

5.1

Body Flange Calculation Summary

40

5.2

Tubesheet Study Cases

42

xi

LIST OF FIGURES
FIGURE NO

TITLE

PAGE NO

1.1

Fixed Tubesheet Heat Exchanger

3.1

TEMA Designation for shell and tube heat exchanger

17

4.1

Tube Layout

20

4.2

Types of Baffles

22

5.1

Selected Fixed Tubesheet Heat Exchanger

31

5.2

Bundle layout

31

5.3

Integral Weld Neck Flange

32

5.4

Proposed Body Flange Dimension

36

5.5

Tubesheet

41

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