Power Management Systems

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2004

800xA
for Industrial Plants

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800xA for PMS

Introduction
Drivers
Electrical Process
System Configuration
Functionality PMS
References

Introduction

What ? Why?

The control of electrical switchgear and equipment

To optimise electricity generation and usage and to prevent major

disturbances & plant outages (blackouts)

Tighter co-ordination between power plant & large loads.

Where is it required ?
In plants with in plant electricity generation facilities
In cases where there is no or a poor grid supply
or the need to optimize imported/exported power

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In the context of

a green-field installation

a major extension or modification of a brown-field plant

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Why ABB 800xA for PMS?

In-depth knowledge of the electrical process

20 years experience in PMS implementations across the world

(green-field and brown-field plants)

Standard software, well documented, tested, proven technology

training course

Fast Response Time for:

Load Shedding, Mode Control, Power Control, Re-acceleration

High Resolution and Accuracy of Sequence of Event recording

Comply to class 3 EMC immunity

Single responsibility:
One supplier for PMS integrated with protection, governor, excitation,
tapchanger,Motor Control Centre, Variable Speed Drive, etc.

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Main Application Areas in O&G Supply Chain

Primary Distribution

Production

Processing

Marine
Floating
Production
Subsea
Production
Offshore
Production
Drilling
Onshore
Production

Sales
Terminal

O&G
Tankers
Loading

Gas Distribution
Gas Plants

Pipelines &
Terminals

LNG
Plants
Chemical
Plants

Storage
Terminals
Chemical
Terminals
Consumer Mfg

Boosting
Station

Refineries

Lube Oil
Plants
Power
Plants

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Secondary Distribution

IndustrialIT Power Management System

Oil
Distribution

Sales
Terminal

Jobbers

Sales
Terminal

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Power Management Introduction

In which industries ?

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Oil and Gas Onshore & Offshore

Onshore Production

Offshore Platforms and FPSO (Floating Production Storage & Offloading)

Refineries

LNG Complexes

...

Chemical plants cement - fertiliser

Large Industrial Complexes

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Business Drivers for PMS

Prevention of Blackouts

Reduction of Energy Costs

Reduction of Investment Costs

Reduction of Operational Costs

Environmental, Health & Safety (EH&S) Risk

Management

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Operational Drivers for 800xA for PMS?

Critical Loads
Limited In-plant Generation
Insufficient reliability of grid supply

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Load Shedding

Several Generators
Power Control
Power Sharing with other plants/grids
Different Electrical Operational
Configurations possible

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Generation & Distribution Networks

Local only Control facilities

Mode Control

SCADA

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800xA Enabled Product . . .

Technical Spec.

Mech. Drawing

Elec. Diagram
Simulation Model

Control Program

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Test Report

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Access Various Information by a Few Clicks...

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One System for all Systems

Automation

SCADA

Safety

Assets

PMS

Building

Aspect
System

Aspect
System

Aspect
System

Aspect
System

Aspect
System

Aspect
System

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Aspect Integrator Platform

-

Drives
Instruments
Switchgear
Robotics
Motors
Analyzers

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ControlIT

ControlIT AC 800M Hardware

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AC 800M

Built in redundant Ethernet

Very low power consumption

Communication & fieldbus

interfaces

Hot swap of communication- and

I/O modules

Local and remote I/O options

Industry quality hardware with

excellent EMC and MTBF
properties

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Typical Electrical Network of Industries

G

33 kV
M

6 kV
M

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400 V
M

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Electrical Distribution Equipment

G

10kV Switchgear

48MW

PMS/ENMC
Eg SB404-C1

10.5kV, 4000A, 50kA

60MVA

0.4MVA

35kV Switchgear
Eg SB415-B1 to EM BOARD

35kV, 2500A, 31.5kA

Eg SB400-B1

Transformer
1.6MVA

1.6MVA

1.6MVA

16MVA

16MVA

10kV MCC
10.5kV,1250A, 31.5kA

Eg SB410-C1

400V MCC
Eg SB410-N1

Eg SB400-C1

10.5kV,1250A, 31.5kA

M
3.2MW

400, 2500A, 80kA

G
10.5kV,1250A, 31.5kA

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Eg SB409-C1

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IndustrialIT System 800xA Architecture for PMS

Fast Functions are performed by Controllers:

Plant & Enterprise Management Systems

Remote Users

Load Shedding / Re-Acceleration / Re-Starting

TCP/IP Network

Power Control
Server

Mode Control

Operator
Station

Engineering
Station

Control Network

AC800M
Controller

Interface to AVR
Interface to Governor
Monitoring of Emergency Diesel Generator

A BB Netw ork Pa rtne r

FEEDER TERMINAL

REF541

Uaux = 80.. .265 Vdc / ac

Ion = 1/5 A ( Io)

U n = 100/110 V (U )

98 15 0

U on = 100/110 V ( Uo)

9 50 9

FEEDER TERMINAL

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Ion = 1/5 A ( Io)

1 MRS xxxxxx

fn = 50 H z

U n = 100/110 V (U )

98 15 0

In = 1/ 5 A ( I)

U on = 100/110 V ( Uo)

9 50 9

REF541

A BB Netw ork Pa rtne r

FEEDER TERMINAL

REF541

A BB Tr ans m it O y
Ne tw or k P art n er

Uaux = 80.. .265 Vdc / ac

Substation N

REF541

ACS 601

A BB Tr ans m it O y
Ne tw or k P art n er

Substation 2

Uaux = 80.. .265 Vdc / ac

1 MRS xxxxxx

fn = 50 H z
In = 1/ 5 A ( I)

MCC
A BB Netw ork Pa rtne r

Substation 1

FEEDER TERMINAL

A BB Tr ans m it O y
Ne tw or k P art n er

A BB Tr ans m it O y
Ne tw or k P art n er

S800 I/O

A BB Netw ork Pa rtne r

Ion = 1/5 A ( Io)

1 MRS xxxxxx

Uaux = 80.. .265 Vdc / ac

Ion = 1/5 A ( Io)

1 MRS xxxxxx

fn = 50 H z

U n = 100/110 V (U )

98 15 0

fn = 50 H z

U n = 100/110 V (U )

98 15 0

In = 1/ 5 A ( I)

U on = 100/110 V ( Uo)

9 50 9

In = 1/ 5 A ( I)

U on = 100/110 V ( Uo)

9 50 9

Substation Z

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Functionality IndustrialIT 800xA for PMS

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Load Shedding
Active and Reactive Power Control
Mode Control
Supervision, Control and Data Acquisition (SCADA)
Re- acceleration and Re-Starting
Synchronisation
Circuit breaker Control
Transformer Control
Motor Control
Generator Control

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Load Shedding: The types

Fast Load Shedding on Loss of Power Resources

Load Shedding on Frequency Drop

Slow Load Shedding on Overload

Slow Load Shedding for Peak Shaving

Manual Load Shedding

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Load Shedding: Keywords

Fast

Exact

Flexible

Co-ordinated

Deterministic

Security and Reliability

Accurate Event Logging

Operator Guidance

Independent Back-up System

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Contingency Load Shedding

33 kV level
(back-up)

6 kV level G
(backup)
M

400 V level
G

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Display Load Shedding SLD (before)

5.7 MW

Generator trip

7.2 MW
1.5 MW
50.12. Hz

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3.3 kV

MW

2.2

MW

1.8

1.8 MW

2.1 MW

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Display Load Shedding SLD (after)

3.9

MW

4.8

MW

1.5 MW
50.12. Hz

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3.3

kV

MW

0.0

MW

1.8

1.8 MW

2.1 MW

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Display Load Shedding SLD (after)

3.9

MW

4.8

MW

1.5 MW
50.12. Hz

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3.3

kV

MW

0.0

MW

1.8

1.8 MW

2.1 MW

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Display Accumulated LoadShed table

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IT for
Functionality
Industrial
PMS
Display
Generator
Capability
Diagram

Load Shedding

Active and Reactive Power Control

P
Rotor Instability Line

Maximum Excitation
(Rotor Heating)
Turbine Maximum

MVA-circle
(Stator Heating)
Minimum
Minimum
PF-Leading Excitation
Minimum
PF-lagging
Operating
Minimum

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Q-Lead

Q-Lag

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Active and Reactive Power Control

Active Power Sharing:

Efficient Power Generation

Power Exchange optimization (Power Demand Control)

Avoid component overloading

Spinning reserve optimization

Standby optimization
P

Reactive Power Sharing:

Achieve stable operation

Power Factor optimization

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Q-Lead

Q-Lag

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Generator Control
5.7 MW
7.2 MW
1.5 MW
50.12. Hz
3.3 kV

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1.6

MW

2.2

MW

1.8 MW

1.8

2.1 MW

3.3
3.3
50.0
50.0
2.2
2.2
0.9
0.9
0.9
0.9
120.0
120.0
20.0
20.0

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Functionality
Mode Control IndustrialIT for PMS

for
Generators
Load
Shedding
for
Turbines
Active
and Reactive Power Control

for
Transformers
Mode
Control

for Switchboards

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Display Governor Mode Control

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IT for PMS
Functionality
Industrial
Supervision, Control
and Data
Acquisition

Clearly Structured Presentation

Load Shedding
Controls - Select Before Execute
Active and Reactive Power Control
Status Indications
Mode Control
Consistency Analysis
Supervision, Control and Data Acquisition
Time Tagged Events (1 ms resolution)

Alarm handling, Reports, Trends

Supervision and Self Diagnostics

Single Window concept

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Functionality
Re-Starting IndustrialIT for PMS

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Triggered by Load Shedding or Under voltage

Load Shedding
Individual motors
Active and Reactive Power Control
Priority per motor
Mode Control
Max. allowed time delay per motor
Supervision, Control and Data Acquisition (SCADA)
Network configuration check
Re-Acceleration / Re-Starting

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Functionality
IndustrialIT for PMS
Synchronisation

Automatic Synchronisation after boiler trip

Load Shedding
Automatic Synchronisation initiated by operator
Active and Reactive Power Control
Semi Automatic Synchronisation
Mode Control
Manual Synchronisation
Supervision, Control and Data Acquisition (SCADA)

Re-Acceleration / Re-Starting

Synchronisation

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Integration with supervisory systems

Plant Information Systems - MIS

Power Generation Co-ordination Centres

Process DCS

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Integration with subordinated systems

Satellite Time Receiver (GPS)

Alarm annunciators

SF-6 Density Monitoring Units

Motor Control Centres

Battery Chargers

Diesel Generators

Generator- and turbine controller

Protection and Control Units

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Power Management System Drivers

Avoid black-outs (up to 500 kUSD / hour)

Power control including voltage control, frequency control,

sharing power among generators and tie-line(s).
High Speed Consistency Load Shedding (< 100 ms.)

Reduce electricity costs

Peak-shaving
Re-active Power Control & Sharing

Minimize operational costs

Decreased number of operators

Event driven maintenance
Reduced spares and training

Reduce investment costs

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Minimized cabling and engineering

Optimized network design

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800xA for PMS

Introduction
Drivers
Electrical Process
System Configuration
Functionality PMS
References

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Customer Base

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Named References
HAR, refinery in Greece
Shell Pernis refinery in the Netherlands
Shell BLNG in Brunei
Shell PDO in Oman
Hoogovens, steel-industry in the Netherlands
ThaiOil, ThaiLube, RRC refineries in Thailand
La Roche, CHP in UK
Petrobras: REPAR, REDUC, RLAM refineries in Brazil
Reliance: Hazira, Jamnagar & Haldia refineries in India

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AFPC, Omar refinery in Syria

MLNG Satu, Dua & Tiga in Malaysia

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StatOil Gullfaks & BP Amoco Valhall in Norway

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PMS References

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PMS References

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PMS References

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PMS References

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PMS References

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