Lecture 4
Lecture 4
11
The section of a crane hook is rectangular in shape whose width is
30mm and depth is 60mm. The centre of curvature of the section is at
distance of 125mm from the inside section and the load line is 100mm
from the same point. Find the capacity of hook if the allowable stress in
tension is 75N/mm2
5
12
m
m
h=60mm
100
b=30mm
Solution:
F=?
I)
#I* %
Load line
100
co
60
rn
rc
= ln
ri = 125mm
ci
ro
l
CA
NA
= 130mm
c1
b = 30 mm
c2
h = 60mm
e
60
JK8
#J8%
CL
d =
5100
&' *
*
5100
5407.7/1.0,:
510075.9::75/:
5100
Problem no.12
Design of steel crane hook to have a capacity of 100kN. Assume factor
of safety (FS) = 2 and trapezoidal section.
M =bi
bo
Z
h = 111 mm
c2
c1
bi= M = 7133
bo = 2xZ = 2x14 = 28 mm
r1 = =
/
559
/
h = 111mm
= 59.5mm
bo=28
bi=71
ci
co
e
CL
ri=59.5 mm
rn
rc= l
ro
F
Assume the load line passes through the centre of hook. Draw the
critical section as shown in the figure.
Inner radius of curved beam ri = 59.5mm
Outer radius of curved beam ro = 59.5+111 = 170.5mm
Radius of neutral axis rn =
J
>* >)
'* I)L ') I* I)
+ >* >)
I*
M
J
7555725/1
]JNJ]?.8LKN8_.8 J]?.8
+ 25/1
O?
8_.8
= 98.095mm
Distance of centroidal axis from inner fiber c1 =
=
>* />)
4
>* >)
"
555 25/7/1
4
25/1
" = 47.465mm
Applied force
F = 105N
5
d =
500000
:,9,.:
= 18.2N/mm2 (tensile)
Bending stress at the inner fiber bi =
&' *
*
506.96:7508 741.:9:
:,9,.:71.127:9.:
= 142.365/mm2 (tensile)
Bending stress at the outer fiber bo =
&' )
)
506.96:7508 72/.,0:
:,9,.5x8.127520.:
ri=160.565 N/mm
ro =-75 N/mm2
bi=142,365 N/mm2
bo=-93.2 N/mm2
d =18.2 N/mm2
bo = 28 mm
NA
CA
h = 111 mm
bi = 71 mm
Problem no.13
The figure shows a loaded offset bar. What is the maximum offset
distance x if the allowable stress in tension is limited to 50N/mm2
Solution:
Draw the critical section as shown in the figure.
Radius of centroidal axis
rc = 100mm
Inner radius
Outer radius
Dr r
W o iZ
4
2
15050
"=
4
A = x d2 = x 1002 = 7853.98mm2
,
Mb = Fx = 5000 x
Combined maximum stress at the inner fiber
(i.e., at B)
= Q
50
:000
21:4.91
&' *
*
:0007,4.4
21:4.91j6.2j:0
Solution:
(I)
rc =100mm
= 87.5mm
Outer radius ro
= 112.5mm
= 100+
rn =
= 99.6mm
Distance of neutral axis from centroidal axis e =rc - rn
=100 - 99.6 = 0.4mm
Distance of neutral axis to inner fiber ci = rn ri
= 99.6 87.5 =12.1 mm
A=
I = rc = 100mm
F
A
M b Co
Aeo
1000
490.87
100000 X12.9
490.87 X 0.4 X 112.5
F
A
M b ci
Aeri
1000
490.87
100000 X 12.1
rc = 75mm
ri = 75 -
25
2
=62.5 mm
ro = 75 +
A=
25
2
d2 =
rn =
=
= 87.5 mm
2
Dro ri
W
Z
4
2
87.5 62.5
"
4
=74.4755 mm
e = rc - rn = 75 -74.4755 =0.5254 mm
ci = rn - ri =74.4755 62.5 =11.9755 mm
co = ro - rn = 87.5 74.4755 = 13.0245 mm
l = rc = 75 mm
Mb = Fl = 1000 X 75 = 75000 Nmm
Combined stress at the outer fibre (at R) = Direct stress + Bending stress
F
M b co
Aero
ro =
1000
490.87
75000 X13.0245
490.87 X 0.5245 X 62.5
Combined stress at the inner fiber (at S) = Direct stress + Bending stress
ri =
F
A
M b co
Aero
1000
490.87
75000 X 11.9755
490.87 X 0.5245 X 62.5
= 36.233 N/mm2 at P
.(1)
..(2)
And,
ds = Rd
\
As per Castiglianos theorem
At = 0
B bending moment at inner and outer side of the fiber is
At section B-B
At section A-A
A the load point, i.e., at = p/2, the maximum value of
bending moment occurs (numerically), as it is observed that the second
part of the equation is much greater than the first part.
The stress at inner fiber 1Bi and outer fiber 1Bo and at section B-B
B will
be (at = 0):
The stress at inner fiber 1Ai and outer fiber 1Ao and at section A-A
A
0
will be (at the loading point = 90 ):
Problem 15
Determine the stress induced in a circular ring of circular cross section
of 25 mm diameter subjected to a tensile load 6500N. The inner
diameter of the ring is 60 mm.
Solution: the circular ring and its critical section are as shown in fig.
1.29a and 1.29b respectively.
Inner radius ri =
= 30mm
= 42.5mm
=42.5mm
. k
/
d =
. k 90
/
=0
&' *
*
=!
121,2.:755.:6
,90.12,70.9,740
= - 73.36N/mm2 (compressive)
Maximum stress at outer fiber l = Direct stress + Bending stress
=0+
&' )
)
121,2.:754.,,
,90.12,70.9,7::
= 46.52N/mm2 (tensile)
Consider the cross section B B
d =
. k 0
2A
6:007 cos 0
/7,90.12,
= 6.621 N/mm2
&' *
*
= 6.621 +
:0/22.:755.:6
,90.874x0.9,740
&' )
)
=6.621+
:0/22.:754.,,
,90.12,70.9,7::
Problem 16
Determine the stress induced in a circular ring of circular cross section
of 50 mm diameter rod subjected to a compressive load of 20kNN. The
mean diameter of the ring is 100 mm.
Solution: the circular ring and its critical section are as shown in fig.
1.30a and 1.30b respectively.
Inner radius ri =
Outer radius =
= 25mm
= 75mm
= 50mm
= 46.65mm
p qrs t
/u
d =
p qrs 90
/u
=0
|} q ~
uz~
31800021.6:
5964.:4.4:/:
|} q
uz
=-
451000/1.35
5964.:4.4:2:
d =
. k 0
/
/00007 k 0
/75964.:
&' *
Aer*
= -5.093 +
51/0007/5.6:
5964.5x3.4:7/:
&' )
)
= -5.093 +
51/0007/1.4:
5964.:74.4:72:
Problem 17
A chain link is made of 40 mm diameter rod is circular at each end the
mean diameter of which is 80mm. The straight sides of the link are also
80mm. The straight sides of the link are also 80mm.If the link carries a
load of 90kN; estimate the tensile and compress
compressive
ive stress in the link
along the section of load line. Also find the stress at a section 900 away
from the load line
Solution: refer figure
= 80mm; dc = 80mm;
rc = 40mm;
F = 90kN = 90000N
Draw the critical cross section as shown in fig.1.32
Inner radius ri = 40 Outer radius =
= 20mm
= 60mm
= 37.32mm
. k
/
d =
. k 90
/
900007,07/7,010
/7,010
=0
.I /
/
where r = rc,
= 1.4x106N-mm
This couple produces compressive stress at the inner fiber and tensile
stress at the at outer fiber
Maximum stress at the inner fiber l =Direct stress + Bending stress
=0+
&' *
*
5.,750< 752.4/
7,0 7/.617/0
&' )
)
5.,750< 7//.61
=-
7,0 7/.61760
Consider the cross section B B [i.e., 900 away from the load line]
At section B B, = 00 with respect to horizontal
Direct stress
d =
. k /
/
5.,750< 7 k 0
(compressive)
Bending moment M>l = M>l =
.I /+
/
900007,07/7,0+710
/7,010
/7 7,0
O
= 35.81 N/mm2
where r = rc,
= - 399655.7N-mm
This couple produces compressive stress at the inner fiber and tensile
stress at the at outer fiber
Maximum stress at the inner fiber o =Direct stress + Bending stress
= d -
&' *
*
= 35.81 +
4996::.2752.4/
/7O7,0 7/.617/0
&' )
)
= 35.81 -
4996::.27//.61
/7O7,0 7/.61760
Figure
Consider the arc of circle JK located at a distance y above the neutral
surface. Let r1 and r2 be the radius of this arc before and after bending
couples have been applied. Now, the deformation of JK,
.... (ii)
From Fig. 1.2 a and c, r1 = R1 y; r2 = R2 y
..... (iii)
[ ' = + = ]
..... (iv)
The normal strain x in the element of JK is obtained by dividing
the deformation by the original length r1 of arc JK.
x =
..... (v)
The normal stress x may be obtained from Hooke's law x = Ex
x =E
i.e. x
..... (vi)
= E
( r1 = R1 y) .(vii)
Equation (vi) shows that the normal stress x does not vary linearly
with the distance y from the neutral surface. Plotting x versus y, we
obtain an arc of hyperbola as shown in Fig. 1.3.
J J "dA=0
t
Since
t
t
i.e.
zJ
R1
R1
i.e., .
! =0
z1
u
z1
J +zJ
zJ
"dA = 0
! =0
R1 = x
1
t J +zJ
t
zJ
"y dA =M
i.e.,
i.e.,
i.e.,
i.e.,
#5 /
t
t
t
t
t
t
u
#5 /
zJ
u
J +zJ /
zJ
" dA = M
/
CJ +/J zJ zJ E
zJ
($ r1 = R1 - y from iii)
dA = M
! 25 Q 1%= M
i.e.,
t
t
5 ! 25 Q 5 v
t
i.e.,
i.e.,
5 ! 5 =M
i.e.,
t
t
..... (xii)
^^^+
uz
1
1
u
Substituting
($e =
1 R1 from Fig. 1.2a)
xiii)
x =
u1 +
x=
Mz1 +1
uz1
..... (xiv)
($ r1 = R1 y
..... (xv)
5 t
J t
5 tt
J
"
u
"=
#1 Q
1Q
5
i.e.
References:
u
1
v
Q
5 5
M
EAeR1
M =EAe R1
Hence proved
"