How To Select The Right Paint System
How To Select The Right Paint System
SYSTEM
GUIDELINES FOR COATING PROTECTION IN
ACCORDANCE WITH ISO 12944
What is Corrosion?
1. Barrier effect
2. Inhibitor effect
3. Galvanic effect
1. Barrier effect:
2. Inhibitor effect:
3. Galvanic effect:
ENVIRONMENT EXAMPLES
EXTERIOR
INTERIOR
C1
VERY LOW
C2
LOW
ATMOSPHERE CONTAMINATED TO A
SMALL EXTENT, MAINLY RURAL
REGIONS.
C3
MEDIUM
C4
HIGH
C5-I
VERY HIGH
(INDUSTRIAL)
C5-M
VERY HIGH
(MARINE)
CORROSIVITY CATEGORIES
ENVIRONMENT
IM1
FRESH WATER
RIVER INSTALLATIONS,
HYDROELECTRIC POWER PLANTS
IM2
IM3
SOIL
STEEL, HOT DIPPED GALVANIZED STEEL, SPRAYMETALIZED STEEL, ALUMINIUM OR STAINLESS STEEL.
THE PAINT PRODUCTS USED (PARTICULARLY THE
PRIMER)
TOTAL SYSTEM THICKNESS
LOW L
2 to 5 years
MEDIUM M
5 to 15 years
HIGH - H
SURFACE PREPARATION
STANDARD SURFACE PREPARATION GRADES FOR PRIMARY SURFACE PREPARATION
BY ABRASIVE BLASTING METHODS
Sa 3
Sa 2
Sa 2
THOROUGH BLAST-CLEANING
WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACE SHALL BE FREE FROM VISIBLE
OIL, GREASE AND DIRT, AND FROM MOST OF THE MILL SCALE, RUST, PAINT COATINGS AND
FOREIGN MATTER1. ANY RESIDUAL CONTAMINATION SHALL BE FIRMLY ADHERING.
Sa 1
LIGHT BLAST-CLEANING
WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACE SHALL BE FREE FROM VISIBLE
OIL, GREASE AND DIRT, AND FROM POORLY ADHERING MILL SCALE, RUST, PAINT
COATINGS AND FOREIGN MATTER.
SURFACE PREPARATION
St 3
St 2
WATER JETTING
Wa 1
Wa 2
Wa 2
CORROSIVITY CATEGORIES
C1 / C2 CORROSIVITY CATEGORY:
Lifetime
System No
Paint Type
Thickness (micron)
SB Alkyd
40
SB Alkyd
40
Total DFT
0-5 Years
2
WB Alkyd
40
WB Alkyd
40
Total DFT
3
Lifetime
System No
SB Polyurethane
1x HEMPATHANE HS 55610
Total DFT
80 m
Thickness (micron)
SB Alkyd
80
SB Alkyd
40
120 m
WB Alkyd
80
WB Alkyd
40
SB Epoxy
80
Total DFT
3
80 m
Paint Type
Total DFT
5-15 Years
80 m
SB Polyurethane
1x HEMPATHANE HS 55610
Total DFT
120 m
120
120 m
120
120 m
C1 / C2 CORROSIVITY CATEGORY:
System No
Paint Type
Thickness
(micron)
SB Alkyd
120
SB Alkyd
40
Total DFT
WB Alkyd
120
WB Alkyd
40
Total DFT
Lifetime
> 15 Years
160 m
WB Acrylic
120
WB Acrylic
40
SB Epoxy
Total DFT
160 m
160
Total DFT
160 m
SB Epoxy
100
SB Polyurethane
1x HEMPATHANE HS 55610
60
Total DFT
160 m
160 m
WB Epoxy
1x HEMUDUR 18500
100
WB Polyurethane
60
Total DFT
160 m
C3 CORROSIVITY CATEGORY:
Lifetime
System No
Paint Type
SB Alkyd
80
SB Alkyd
40
TOTAL DFT:
0-5 Years
Lifetime
System No
80
WB Alkyd
40
SB Epoxy
SB Polyurethane
1x HEMPATHANE HS 55610
TOTAL DFT:
120m
120
120m
Thickness
(micron)
WB Acrylic
100
WB Acrylic
60
SB Polyurethane
WB Epoxy
WB Polyurethane
160m
1x HEMPADUR 17410
100
1x HEMPATHANE HS 55610
60
TOTAL DFT:
3
120
SB Epoxy
2
120m
Paint Type
TOTAL DFT:
5-15 Years
120m
WB Alkyd
TOTAL DFT:
3
Thickness
(micron)
160m
1x HEMUDUR 18500
100
60
TOTAL DFT:
160m
C3 CORROSIVITY CATEGORY:
Lifetime
System No
Paint Type
WB Acrylic
1
WB Acrylic
SB Epoxy
2
SB Polyurethane
WB Epoxy
3
WB Polyurethane
SB Epoxy
60
200m
140
1x HEMPATHANE HS 55610
60
200m
2x HEMUDUR 18500
140
1x HEMUTHANE ENAMEL
58510
60
TOTAL DFT:
SB Zinc Epoxy
140
1x HEMPADUR 17410
TOTAL DFT:
>15 Years
Thickness
(micron)
200m
40
1x HEMPADUR 17410
70
1x HEMPATHANE HS 55610
50
4
SB Polyurethane
TOTAL DFT:
160m
C4 CORROSIVITY CATEGORY
Lifetime
System No
Thickness
(micron)
140
60
SB Epoxy
TOTAL DFT:
2x HEMPADUR MASTIC 45880
TOTAL DFT:
Paint Type
200m
200
200m
Thickness
(micron)
180
60
Paint Type
WB Epoxy
1
WB Polyurethane
0-5 Years
2
Lifetime
System No
SB Epoxy
1
SB Polyurethane
WB Epoxy
WB Polyurethane
SB Zinc Epoxy
5-15 Years
3
SB Epoxy
SB Polyurethane
WB Zinc Epoxy
4
WB Epoxy
WB Polyurethane
2x HEMPADUR 17410
1x HEMPATHANE HS 55610
TOTAL DFT:
2x HEMUDUR 18500
1x HEMUTHANE ENAMEL 58510
240m
180
60
TOTAL DFT:
1x HEMPADUR ZINC 17360
240m
60
1x HEMPADUR 17410
1x HEMPATHANE HS 55610
TOTAL DFT:
1x HEMUDUR ZINC 18560
1x HEMUDUR 18500
1x HEMUTHANE ENAMEL 58510
TOTAL DFT:
80
60
200m
60
80
60
200m
C4 CORROSIVITY CATEGORY
Lifetime
System No
Paint Type
SB Epoxy
SB Polyurethane
220
1x HEMPATHANE HS 55610
60
TOTAL DFT:
SB Zinc Epoxy
SB Epoxy
2
SB Polyurethane
280m
60
1x HEMPADUR 17410
120
1x HEMPATHANE HS 55610
60
TOTAL DFT:
>15 Years
Thickness
(micron)
240m
WB Zinc Epoxy
60
WB Epoxy
2x HEMUDUR 18500
1x HEMUTHANE ENAMEL
58510
120
4
WB Polyurethane
SB Zinc Silicate
SB Epoxy
5
SB Polyurethane
TOTAL DFT:
1x HEMPEL's GALVOSIL
15700
1x HEMPADUR MASTIC
45880
1x HEMPATHANE HS 55610
60
240m
60
120
60
TOTAL DFT:
240m
C5 CORROSIVITY CATEGORY
Lifetime
System No
Paint Type
Thickness
(micron)
SB EPOXY
2x HEMPADUR QUATTRO
17634
300
TOTAL DFT:
2
5-15 Years
300m
SB ZINC EPOXY
1x HEMPADUR ZINC
17360
60
SB EPOXY
1x HEMPADUR 17410
120
SB POLUYRETHANE
1x HEMPATHANE HS
55610
60
TOTAL DFT:
WB ZINC EPOXY
WB EPOXY
240m
60
2x HEMUDUR 18500
120
1x HEMUTHANE ENAMEL
58510
60
3
WB POLUYRETHANE
TOTAL DFT:
240m
C5 CORROSIVITY CATEGORY
Lifetime
System No
Paint Type
SB EPOXY
SB POLYURETHANE
SB ZINC EPOXY
2
SB EPOXY
SB POLUYRETHANE
WB ZINC EPOXY
WB EPOXY
>15 Years
3
WB POLUYRETHANE
SB INORGANIC ZINC
SILICATE
4
SB EPOXY
SB POLYURETHANE
Thickness
(micron)
260
60
320m
60
200
60
320m
60
200
60
320m
60
200
60
320m
C5 M CORROSIVITY CATEGORY
Lifetime
System No
Paint Type
SB EPOXY
WB EPOXY
2
WB POLYURETHANE
5-15 Years
SB EPOXY
300
300m
3x HEMUDUR 18500
240
1x HEMUTHANE ENAMEL
58510
40
TOTAL DFT:
SB ZINC EPOXY
Thickness
(micron)
280m
40
1x HEMPADUR 17410
120
1x HEMPATHANE HS 55610
80
3
SB POLUYRETHANE
TOTAL DFT:
WB ZINC EPOXY
WB EPOXY
4
WB POLUYRETHANE
240m
60
2x HEMUDUR 18500
120
1x HEMUTHANE ENAMEL
58510
60
TOTAL DFT:
240m
System No
Paint Type
SB EPOXY
SB POLYURETHANE
SB ZINC EPOXY
2
SB EPOXY
SB POLUYRETHANE
>15 Years
3
WB ZINC EPOXY
WB EPOXY
WB POLUYRETHANE
SB INORGANIC ZINC
SILICATE
4
SB EPOXY
SB POLYURETHANE
Thickness
(micron)
60
2x HEMUDUR 18500
1x HEMUTHANE ENAMEL
58510
TOTAL DFT:
1x HEMPEL's GALVOSIL
15700
2x HEMPADUR MASTIC
45880
1x HEMPATHANE HS
55610
TOTAL DFT:
200
260
60
320m
60
200
60
320m
60
320m
60
200
60
320m
IMMERSED STRUCTURES
1. For Steel Structures immersed in water (excluding potable water) or buried in soil
Lifetime
System No
Paint Type
Thickness
(micron)
Epoxy
160
Epoxy
160
TOTAL DFT:
5-15 Years
Epoxy
160
Epoxy
160
TOTAL DFT:
Epoxy GF
3
320m
HEMPADUR MULTI-STRENGTH
GF 35870
TOTAL DFT:
320m
400
400m
IMMERSED STRUCTURES
Lifetime
System No
Paint Type
Thickness
(micron)
Epoxy
150
Epoxy
175
Epoxy
175
TOTAL DFT:
2
>15 Years
Epoxy
HEMPADUR MULTI-STRENGTH
45751/3
150
Epoxy
HEMPADUR MULTI-STRENGTH
45751/3
175
Epoxy
HEMPADUR MULTI-STRENGTH
45751/3
175
TOTAL DFT:
500m
Epoxy GF
HEMPADUR MULTI-STRENGTH
GF 35870
300
Epoxy GF
HEMPADUR MULTI-STRENGTH
GF 35870
300
TOTAL DFT:
4
500m
Epoxy
HEMPAUDR 87540
TOTAL DFT:
600m
800
800m
IMMERSED STRUCTURES
2. For Steel Structures immersed in potable water (drinking water)
Lifetime
System No
Paint Type
Thickness (micron)
HEMPADUR 35560
200
HEMPADUR 35560
200
TOTAL DFT:
400m
5 - 15 Years
2
Epoxy
(solvent free)
HEMPADUR 35560
TOTAL DFT:
400
400m
Thickness (micron)
Epoxy (Phenolic)
HEMPADUR 85671
100
Epoxy (Phenolic)
HEMPADUR 85671
100
Epoxy (Phenolic)
HEMPADUR 85671
100
TOTAL DFT:
300m
Paint Type
Zinc Silicate
Silicon
Silicon
Thickness (micron)
75
25
25
125m
Paint Type
Thickness (micron)
Silicon
25
Silicon
25
Silicon
25
TOTAL DFT:
125m
Paint Type
Thickness (micron)
Zinc Silicate
80