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How To Select The Right Paint System

The document provides guidelines for selecting the right paint system according to ISO 12944 standards. It discusses corrosion, how to prevent it through barrier, inhibitor, and galvanic effects. It establishes corrosivity categories for atmosphere, water, soil and provides paint system recommendations according to the corrosivity category and required lifetime. The key aspects are surface preparation standards, paint types, thickness requirements and maintenance planning according to the environment and intended protection period.

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0% found this document useful (0 votes)
97 views33 pages

How To Select The Right Paint System

The document provides guidelines for selecting the right paint system according to ISO 12944 standards. It discusses corrosion, how to prevent it through barrier, inhibitor, and galvanic effects. It establishes corrosivity categories for atmosphere, water, soil and provides paint system recommendations according to the corrosivity category and required lifetime. The key aspects are surface preparation standards, paint types, thickness requirements and maintenance planning according to the environment and intended protection period.

Uploaded by

Fernando
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HOW TO SELECT THE RIGHT PAINT

SYSTEM
GUIDELINES FOR COATING PROTECTION IN
ACCORDANCE WITH ISO 12944

What is Corrosion?

Corrosion is the gradual destruction of materials,


usually metals, by chemical reaction with its
environment. In the most common use of the word,
this means electrochemical oxidation, of metals in
reaction with an oxidant such as oxygen. Rusting,
the formation of iron oxides, is a well-known
example of electrochemical corrosion.

How to prevent corrosion?

1. Barrier effect
2. Inhibitor effect
3. Galvanic effect

1. Barrier effect:

Paints with very low water permeability.


Bitumen, Tar or Epoxy at High DFT
Flake formed pigments Low DFT
Parallel orientation of flakes, Complicated
and longer path around pigments.

2. Inhibitor effect:

Primers containing Inhibitors to suppress


corrosion process.
Water soluble
Top Coated with Barrier Product
Not suited for prolonged immersion

3. Galvanic effect:

Protection of steel through the galvanic effect (Cathodic


protection)
Paint containing large amounts of metallic zinc.
Metallic contact between the zinc particles and the steel.
Absolutely clean steel surface
Zinc silicates, are initially rather porous.
Pores are filled and a barrier is formed.
Not suited immersion service
Favoured protection in solvent tanks.

ESTABLISH THE EFFECT OF ENVIROMENTAL


CORROSIVITY BY CONSIDERING:

HUMIDITY AND TEMPERATURE (SERVICE TEMPERATURE


AND TEMPERATURE GRADIENTS)
THE PRESENCE OF UV RADIATION
CHEMICAL EXPOSURE (eg. SPECIFIC EXPOSURE IN
INDUSTRIAL PLANTS)
MECHANICAL DAMAGE ( IMPACT, ABRASION ETC)
BURRIED STRUCTURES, POROSITY & GROUND CONDITIONS
DAMPNESS, Ph & BIOLOGICAL EXPOSURE
CHEMICAL COMPOSITION OF WATER

THE CORROSIVE AGGRESSIVENESS OF THE


ENVIROMENT WILL HAVE AN EFFECT ON:

TYPE OF PAINT USED FOR PROTECTION


TOTAL THICKNESS OF A PAINT SYSTEM
THE SURFACE PREPARATION REQUIRED
MINIMUM AND MAXIMUM RECOATING INTERVALS
THE MORE CORROSIVE THE ENVIRONMENT, THE MORE
THOROUGH THE SURFACE PREPARATION REQUIRED
RECOATING INTERVALS MUST ALSO BE STRICTLY
OBSERVED.

5 BASIC CATEGORIES RELATING TO


ATMOSPHERIC CORROSION
CORROSIVITY CATEGORY

ENVIRONMENT EXAMPLES
EXTERIOR

INTERIOR

C1
VERY LOW

HEATED BUILDINGS WITH A


CLEAN ATMOSPHERE SUCH AS
OFFICES, SHOPS, SCHOOLS,
HOTELS.

C2
LOW

ATMOSPHERE CONTAMINATED TO A
SMALL EXTENT, MAINLY RURAL
REGIONS.

BUILDINGS WHICH ARE NOT


HEATED, WHERE CONDENSATION
MAY OCCUR E.G. STOREHOUSES,
SPORTS HALLS.

C3
MEDIUM

INDUSTRIAL AND URBAN


PRODUCTION SPACE OF HIGH
ATMOSPHERE WITH AN AVERAGE
HUMIDITY AND CERTAIN AIR
SULPHUR OXIDE (IV) CONTAMINATION CONTAMINATION E.G. FOODSTUFF
LEVEL. INSHORE AREAS OF LOW
PLANTS, LAUNDRIES,
SALINITY.
BREWERIES, DAIRIES.

C4
HIGH

INDUSTRIAL AREAS AND INSHORE


AREAS OF MEDIUM SALINITY.

CHEMICAL PLANTS, SWIMMING


POOLS, SHIP REPAIR YARDS.

C5-I
VERY HIGH
(INDUSTRIAL)

INDUSTRIAL AREAS OF HIGH


HUMIDITY AND AGGRESSIVE
ATMOSPHERE.

BUILDINGS AND AREAS OF


ALMOST CONSTANT
CONDENSATION AND HIGH
CONTAMINATION.

C5-M
VERY HIGH
(MARINE)

INSHORE AREAS AND OFFSHORE


AREAS OF HIGH SALINITY.

BUILDINGS AND AREAS OF


ALMOST CONSTANT
CONDENSATION AND HIGH
CONTAMINATION.

THE CATEGORIES FOR WATER AND SOIL

CORROSIVITY CATEGORIES

ENVIRONMENT

EXAMPLES OF ENVIRONMENTS AND


STRUCTURES

IM1

FRESH WATER

RIVER INSTALLATIONS,
HYDROELECTRIC POWER PLANTS

IM2

SEA OR BRACKISH WATER

SEAPORTS WITH THE FOLLOWING


STRUCTURES: SLUICE GATE, LOCKS
(WATER STEPS), WATER STILTS,
PIERS, OFFSHORE STRUCTURES

IM3

SOIL

UNDERGROUND TANKS, STEEL


STILTS, PIPELINES

THE TYPE OF SURFACE TO


BE PROTECTED

STEEL, HOT DIPPED GALVANIZED STEEL, SPRAYMETALIZED STEEL, ALUMINIUM OR STAINLESS STEEL.
THE PAINT PRODUCTS USED (PARTICULARLY THE
PRIMER)
TOTAL SYSTEM THICKNESS

THE DURABILITY REQUIRED FOR A


PAINT SYSTEM

THE LIFETIME OF A PAINT SYSTEM IS ASSUMED TO BE THE


PERIOD OF TIME WHICH PASSES UNTIL MAINTENANCE IS
REQUIRED FOR THE FIRST TIME AFTER APPLICATION.

LOW L

2 to 5 years

MEDIUM M

5 to 15 years

HIGH - H

more than 15 years

Planning the paint application process

BUILDING SCHEDULE, VARIOUS STAGES OF


CONSTRUCTION, DETERMINE HOW AND WHEN
APPLICATION TAKES PLACE
PREFABRICATED BOTH OFF AND ON SITE AND WHEN
BUILDING STAGES ARE COMPLETE.
SURFACE PREPARATION AND THE CURING TIME OF PAINT
PRODUCTS IN RELATION TO TEMPERATURE AND HUMIDITY
ARE CONSIDERED.
WORKSHOP/SITE, RECOATING INTERVALS MUST ALSO BE
TAKEN INTO ACCOUNT.

SURFACE PREPARATION
STANDARD SURFACE PREPARATION GRADES FOR PRIMARY SURFACE PREPARATION
BY ABRASIVE BLASTING METHODS

Sa 3

BLAST-CLEANING TO VISUALLY CLEAN STEEL


WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACE SHALL BE FREE FROM VISIBLE
OIL, GREASE AND DIRT, AND SHALL BE FREE FROM MILL SCALE, RUST, PAINT COATINGS
AND FOREIGN MATTER. IT SHALL HAVE A UNIFORM METALLIC COLOUR.

Sa 2

VERY THOROUGH BLAST-CLEANING


WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACE SHALL BE FREE FROM VISIBLE
OIL, GREASE AND DIRT, AND FROM MILL SCALE, RUST, PAINT COATINGS AND FOREIGN
MATTER. ANY REMAINING TRACES OF CONTAMINATION SHALL SHOW ONLY AS SLIGHT
STAINS IN THE FORM OF SPOTS OR STRIPES.

Sa 2

THOROUGH BLAST-CLEANING
WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACE SHALL BE FREE FROM VISIBLE
OIL, GREASE AND DIRT, AND FROM MOST OF THE MILL SCALE, RUST, PAINT COATINGS AND
FOREIGN MATTER1. ANY RESIDUAL CONTAMINATION SHALL BE FIRMLY ADHERING.

Sa 1

LIGHT BLAST-CLEANING
WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACE SHALL BE FREE FROM VISIBLE
OIL, GREASE AND DIRT, AND FROM POORLY ADHERING MILL SCALE, RUST, PAINT
COATINGS AND FOREIGN MATTER.

SURFACE PREPARATION

STANDARD PREPARATION GRADES FOR PRIMARY SURFACE PREPARATION


BY HAND & POWERTOOL CLEANING

St 3

VERY THOROUGH HAND AND POWER TOOL CLEANING


AS FOR ST 2, BUT THE SURFACE SHALL BE TREATED MUCH MORE
THOROUGHLY TO GIVE A METALLIC SHEEN ARISING FROM THE METALLIC
SUBSTRATE.

St 2

THOROUGH HAND AND POWER TOOL CLEANING


WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACES SHALL BE FREE
FROM VISIBLE OIL, GREASE AND DIRT, AND FROM POORLY ADHERING MILL
SCALE, RUST, PAINT COATINGS AND FOREIGN MATTER.

WATER JETTING
Wa 1

Wa 2

Wa 2

LIGHT HIGH-PRESSURE WATER JETTING


WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACE SHALL BE FREE FROM VISIBLE OIL AND
GREASE, LOOSE OR DEFECTIVE PAINT, LOOSE RUST AND OTHER FOREIGN MATTER. ANY RESIDUAL
CONTAMINATION SHALL BE RANDOMLY DISPERSED AND FIRMLY ADHERENT.
THOROUGH HIGH-PRESSURE WATER JETTING
WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACE SHALL BE FREE FROM VISIBLE OIL,
GREASE AND DIRT AND MOST OF THE RUST, PREVIOUS PAINT COATINGS AND OTHER FOREIGN
MATTER. ANY RESIDUAL CONTAMINATION SHALL BE RANDOMLY DISPERSED AND CAN CONSIST OF
FIRMLY ADHERENT COATINGS, FIRMLY ADHERENT FOREIGN MATTER AND STAINS OF PREVIOUSLY
EXISTENT RUST.
VERY THOROUGH HIGH-PRESSURE WATER JETTING
WHEN VIEWED WITHOUT MAGNIFICATION, THE SURFACE SHALL BE FREE FROM ALL VISIBLE RUST,
OIL, GREASE, DIRT, PREVIOUS PAINT COATINGS AND, EXCEPT FOR SLIGHT TRACES, ALL OTHER
FOREIGN MATTER. DISCOLORATION OF THE SURFACE CAN BE PRESENT WHERE THE ORIGINAL
COATING WAS NOT INTACT. THE GREY OR BROWN/BLACK DISCOLORATION OBSERVED ON PITTED
AND CORRODED STEEL CANNOT BE REMOVED BY FURTHER WATER JETTING.
LIGHT FLASH RUST
A SURFACE WHICH, WHEN VIEWED WITHOUT MAGNIFICATION, EXHIBITS SMALL QUANTITIES OF A
YELLOW/BROWN RUST LAYER THROUGH WHICH THE STEEL SUBSTRATE CAN BE SEEN. THE RUST
(SEEN AS A DISCOLORATION) CAN BE EVENLY DISTRIBUTED OR PRESENT IN PATCHES, BUT IT WILL
BE TIGHTLY ADHERENT AND NOT EASILY REMOVED BY GENTLE WIPING WITH A CLOTH.
MEDIUM FLASH RUST
A SURFACE WHICH, WHEN VIEWED WITHOUT MAGNIFICATION, EXHIBITS A LAYER OF
YELLOW/BROWN RUST THAT OBSCURES THE ORIGINAL STEEL SURFACE. THE RUST CAN BE
EVENLY DISTRIBUTED OR PRESENT IN PATCHES, BUT IT WILL BE REASONABLY WELL ADHERENT
AND IT WILL LIGHTLY MARK A CLOTH THAT IS GENTLY WIPED OVER THE SURFACE.
HEAVY FLASH RUST
A SURFACE WHICH, WHEN VIEWED WITHOUT MAGNIFICATION, EXHIBITS A LAYER OF REDYELLOW/BROWN RUST THAT OBSCURES THE ORIGINAL STEEL SURFACE AND IS LOOSELY
ADHERENT. THE RUST LAYER CAN BE EVENLY DISTRIBUTED OR PRESENT IN PATCHES AND IT WILL
READILY MARK A CLOTH THAT IS GENTLY WIPED OVER THE SURFACE.

MAXIMUM SERVICE TEMPERATURES:

HEMPEL PAINTS / GENERIC TYPES


HEMPEL OFFERS THE FOLLOWING MAIN TYPES OF
PAINT:
- ONE COMPONENT:
A)
ALKYD
B)
ACRYLIC
C)
POLYSILOXANE (FOR HIGH TEMPERATURE
SERVICE)
- TWO COMPONENTS:
A)
EPOXY (PURE AND MODIFIED)
B)
POLYURETHANE
C)
ZINC SILICATE
D)
POLYSILOXANE HYBRIDS

CORROSIVITY CATEGORIES

C1/C2 CORROSIVITY CATEGORY


C3 CORROSIVITY CATEGORY
C4 CORROSIVITY CATEGORY
C5-I CORROSIVITY CATEGORY

C5-M CORROSIVITY CATEGORY


IMMERSED STRUCTURES

HEAT RESISTANT STRUCTURES

C1 / C2 CORROSIVITY CATEGORY:
Lifetime

System No

Paint Type

Hempel Paint System Samples

Thickness (micron)

SB Alkyd

1x HEMPAQUICK PRIMER 13624

40

SB Alkyd

1x HEMPAQUICK ENAMEL 53840

40

Total DFT
0-5 Years
2

WB Alkyd

1x HEMULIN PRIMER 18310

40

WB Alkyd

1x HEMULIN ENAMEL 58380

40

Total DFT
3
Lifetime

System No

SB Polyurethane

1x HEMPATHANE HS 55610
Total DFT

80 m
Thickness (micron)

SB Alkyd

1x HEMPAQUICK PRIMER 13624

80

SB Alkyd

1x HEMPAQUICK ENAMEL 53840

40
120 m

WB Alkyd

1x HEMULIN PRIMER 18310

80

WB Alkyd

1x HEMULIN ENAMEL 58380

40

SB Epoxy

1x HEMPADUR MASTIC 45880


Total DFT

80

Hempel Paint System Samples

Total DFT
3

80 m

Paint Type

Total DFT

5-15 Years

80 m

SB Polyurethane

1x HEMPATHANE HS 55610
Total DFT

120 m
120
120 m
120
120 m

C1 / C2 CORROSIVITY CATEGORY:
System No

Paint Type

Hempel Paint System Samples

Thickness
(micron)

SB Alkyd

2x HEMPAQUICK PRIMER 13624

120

SB Alkyd

1x HEMPAQUICK ENAMEL 53840

40

Total DFT

WB Alkyd

2x HEMULIN PRIMER 18310

120

WB Alkyd

1x HEMULIN ENAMEL 58380

40

Total DFT

Lifetime
> 15 Years

160 m

WB Acrylic

2x HEMUCRYL PRIMER HB 18032

120

WB Acrylic

1x HEMUCRYL ENAMEL HB 58030

40

SB Epoxy

Total DFT

160 m

1x HEMPADUR MASTIC 45880

160

Total DFT

160 m

SB Epoxy

1x HEMPADUR QUATTRO 17634/


HEMPADUR 17410

100

SB Polyurethane

1x HEMPATHANE HS 55610

60

Total DFT

160 m

160 m

WB Epoxy

1x HEMUDUR 18500

100

WB Polyurethane

1x HEMUTHANE ENAMEL 58510

60

Total DFT

160 m

C3 CORROSIVITY CATEGORY:
Lifetime

System No

Paint Type

Hempel Paint System Samples

SB Alkyd

1x HEMPAQUICK PRIMER 13624

80

SB Alkyd

1x HEMPAQUICK ENAMEL 53840

40

TOTAL DFT:

0-5 Years

Lifetime

System No

1x HEMULIN PRIMER 18310

80

WB Alkyd

1x HEMULIN ENAMEL 58380

40

SB Epoxy

1x HEMPADUR MASTIC 45880


TOTAL DFT:

SB Polyurethane

1x HEMPATHANE HS 55610
TOTAL DFT:

120m
120
120m
Thickness
(micron)

WB Acrylic

1x HEMUCRYL PRIMER HB 18032

100

WB Acrylic

1x HEMUCRYL ENAMEL HB 58030

60

SB Polyurethane
WB Epoxy
WB Polyurethane

160m

1x HEMPADUR 17410

100

1x HEMPATHANE HS 55610

60

TOTAL DFT:
3

120

Hempel Paint System Samples

SB Epoxy
2

120m

Paint Type

TOTAL DFT:
5-15 Years

120m

WB Alkyd

TOTAL DFT:
3

Thickness
(micron)

160m

1x HEMUDUR 18500

100

1x HEMUTHANE ENAMEL 58510

60

TOTAL DFT:

160m

C3 CORROSIVITY CATEGORY:
Lifetime

System No

Paint Type

WB Acrylic
1

WB Acrylic

Hempel Paint System Samples


2x HEMUCRYL PRIMER HB
18032
1x HEMUCRYL ENAMEL HB
58030
TOTAL DFT:

SB Epoxy
2

SB Polyurethane

WB Epoxy
3

WB Polyurethane

SB Epoxy

60
200m
140

1x HEMPATHANE HS 55610

60
200m

2x HEMUDUR 18500

140

1x HEMUTHANE ENAMEL
58510

60

TOTAL DFT:
SB Zinc Epoxy

140

1x HEMPADUR 17410

TOTAL DFT:
>15 Years

Thickness
(micron)

200m

1x HEMPADUR ZINC 17360

40

1x HEMPADUR 17410

70

1x HEMPATHANE HS 55610

50

4
SB Polyurethane

TOTAL DFT:

160m

C4 CORROSIVITY CATEGORY
Lifetime

System No

2x HEMUCRYL PRIMER HB 18032

Thickness
(micron)
140

1x HEMUCRYL ENAMEL HB 58030

60

SB Epoxy

TOTAL DFT:
2x HEMPADUR MASTIC 45880
TOTAL DFT:

Paint Type

Hempel Paint System Samples

200m
200
200m
Thickness
(micron)
180
60

Paint Type

Hempel Paint System Samples

WB Epoxy
1
WB Polyurethane

0-5 Years

2
Lifetime

System No

SB Epoxy
1

SB Polyurethane
WB Epoxy

WB Polyurethane

SB Zinc Epoxy
5-15 Years
3

SB Epoxy
SB Polyurethane

WB Zinc Epoxy
4

WB Epoxy

WB Polyurethane

2x HEMPADUR 17410
1x HEMPATHANE HS 55610
TOTAL DFT:
2x HEMUDUR 18500
1x HEMUTHANE ENAMEL 58510

240m
180
60

TOTAL DFT:
1x HEMPADUR ZINC 17360

240m
60

1x HEMPADUR 17410
1x HEMPATHANE HS 55610
TOTAL DFT:
1x HEMUDUR ZINC 18560
1x HEMUDUR 18500
1x HEMUTHANE ENAMEL 58510
TOTAL DFT:

80
60
200m
60
80
60
200m

C4 CORROSIVITY CATEGORY
Lifetime

System No

Paint Type
SB Epoxy

SB Polyurethane

Hempel Paint System


Samples
2x HEMPADUR 17410

220

1x HEMPATHANE HS 55610

60

TOTAL DFT:
SB Zinc Epoxy
SB Epoxy
2
SB Polyurethane

280m

1x HEMPADUR ZINC 17360

60

1x HEMPADUR 17410

120

1x HEMPATHANE HS 55610

60

TOTAL DFT:
>15 Years

Thickness
(micron)

240m

WB Zinc Epoxy

1x HEMUDUR ZINC 18560

60

WB Epoxy

2x HEMUDUR 18500
1x HEMUTHANE ENAMEL
58510

120

4
WB Polyurethane

SB Zinc Silicate
SB Epoxy
5
SB Polyurethane

TOTAL DFT:
1x HEMPEL's GALVOSIL
15700
1x HEMPADUR MASTIC
45880
1x HEMPATHANE HS 55610

60
240m
60
120
60

TOTAL DFT:

240m

C5 CORROSIVITY CATEGORY

Lifetime

System No

Paint Type

Hempel Paint System


Samples

Thickness
(micron)

SB EPOXY

2x HEMPADUR QUATTRO
17634

300

TOTAL DFT:

2
5-15 Years

300m

SB ZINC EPOXY

1x HEMPADUR ZINC
17360

60

SB EPOXY

1x HEMPADUR 17410

120

SB POLUYRETHANE

1x HEMPATHANE HS
55610

60

TOTAL DFT:
WB ZINC EPOXY
WB EPOXY

240m

1x HEMUDUR ZINC 18560

60

2x HEMUDUR 18500

120

1x HEMUTHANE ENAMEL
58510

60

3
WB POLUYRETHANE

TOTAL DFT:

240m

C5 CORROSIVITY CATEGORY
Lifetime

System No

Paint Type
SB EPOXY

SB POLYURETHANE

SB ZINC EPOXY
2

SB EPOXY
SB POLUYRETHANE

WB ZINC EPOXY
WB EPOXY

>15 Years
3

WB POLUYRETHANE

SB INORGANIC ZINC
SILICATE
4

SB EPOXY
SB POLYURETHANE

Hempel Paint System


Samples
2x HEMPADUR MASTIC
45880
1x HEMPATHANE HS
55610
TOTAL DFT:
1x HEMPADUR ZINC
17360
2x HEMPADUR 17410
1x HEMPATHANE HS
55610
TOTAL DFT:
1x HEMUDUR ZINC 18560
2x HEMUDUR 18500
1x HEMUTHANE ENAMEL
58510
TOTAL DFT:
1x HEMPEL's GALVOSIL
15700
2x HEMPADUR MASTIC
45880
1x HEMPATHANE HS
55610
TOTAL DFT:

Thickness
(micron)
260
60
320m
60
200
60
320m
60
200
60
320m
60
200
60
320m

C5 M CORROSIVITY CATEGORY
Lifetime

System No

Paint Type
SB EPOXY

Hempel Paint System


Samples
2x HEMPADUR MASTIC
45880
TOTAL DFT:

WB EPOXY
2

WB POLYURETHANE

5-15 Years

SB EPOXY

300
300m

3x HEMUDUR 18500

240

1x HEMUTHANE ENAMEL
58510

40

TOTAL DFT:
SB ZINC EPOXY

Thickness
(micron)

280m

1x HEMPADUR ZINC 17360

40

1x HEMPADUR 17410

120

1x HEMPATHANE HS 55610

80

3
SB POLUYRETHANE

TOTAL DFT:
WB ZINC EPOXY
WB EPOXY
4
WB POLUYRETHANE

240m

1x HEMUDUR ZINC 18560

60

2x HEMUDUR 18500

120

1x HEMUTHANE ENAMEL
58510

60

TOTAL DFT:

240m

C5M CORROSIVITY CATEGORY


Lifetime

System No

Paint Type
SB EPOXY

SB POLYURETHANE

SB ZINC EPOXY
2

SB EPOXY

SB POLUYRETHANE

>15 Years
3

WB ZINC EPOXY
WB EPOXY
WB POLUYRETHANE

SB INORGANIC ZINC
SILICATE
4

SB EPOXY

SB POLYURETHANE

Hempel Paint System


Samples
2x HEMPADUR MASTIC
45880/W
1x HEMPATHANE HS
55610
TOTAL DFT:
1x HEMPADUR ZINC
17360
2x HEMPADUR 17410
1x HEMPATHANE HS
55610
TOTAL DFT:

Thickness
(micron)

1x HEMUDUR ZINC 18560

60

2x HEMUDUR 18500
1x HEMUTHANE ENAMEL
58510
TOTAL DFT:
1x HEMPEL's GALVOSIL
15700
2x HEMPADUR MASTIC
45880
1x HEMPATHANE HS
55610
TOTAL DFT:

200

260
60

320m
60
200

60
320m

60
320m
60
200

60
320m

IMMERSED STRUCTURES
1. For Steel Structures immersed in water (excluding potable water) or buried in soil

Lifetime

System No

Paint Type

Hempel Paint System Samples

Thickness
(micron)

Epoxy

HEMPADUR QUATTRO 17634

160

Epoxy

HEMPADUR QUATTRO 17634

160

TOTAL DFT:

5-15 Years

Epoxy

HEMPADUR MASTIC 45880

160

Epoxy

HEMPADUR MASTIC 45880

160

TOTAL DFT:

Epoxy GF
3

320m

HEMPADUR MULTI-STRENGTH
GF 35870
TOTAL DFT:

320m

400

400m

IMMERSED STRUCTURES
Lifetime

System No

Paint Type

Hempel Paint System Samples

Thickness
(micron)

Epoxy

HEMPADUR QUATTRO 17634

150

Epoxy

HEMPADUR QUATTRO 17634

175

Epoxy

HEMPADUR QUATTRO 17634

175

TOTAL DFT:

2
>15 Years

Epoxy

HEMPADUR MULTI-STRENGTH
45751/3

150

Epoxy

HEMPADUR MULTI-STRENGTH
45751/3

175

Epoxy

HEMPADUR MULTI-STRENGTH
45751/3

175

TOTAL DFT:

500m

Epoxy GF

HEMPADUR MULTI-STRENGTH
GF 35870

300

Epoxy GF

HEMPADUR MULTI-STRENGTH
GF 35870

300

TOTAL DFT:
4

500m

Epoxy

HEMPAUDR 87540
TOTAL DFT:

600m
800
800m

IMMERSED STRUCTURES
2. For Steel Structures immersed in potable water (drinking water)
Lifetime

System No

Paint Type

Hempel Paint System


Samples

Thickness (micron)

Epoxy (solvent free)

HEMPADUR 35560

200

Epoxy (solvent free)

HEMPADUR 35560

200

TOTAL DFT:

400m

5 - 15 Years
2

Epoxy
(solvent free)

HEMPADUR 35560
TOTAL DFT:

400
400m

3. Tanklining for fuels (Crude oil, Jet fuel, Gasoline etc.)


Paint Type

Hempel Paint System Sample

Thickness (micron)

Epoxy (Phenolic)

HEMPADUR 85671

100

Epoxy (Phenolic)

HEMPADUR 85671

100

Epoxy (Phenolic)

HEMPADUR 85671

100
TOTAL DFT:

3. Tanklining for fuels (Crude oil, Jet fuel, Gasoline etc.)

300m

HEAT RESISTANT STRUCTURES

Paint Type
Zinc Silicate
Silicon
Silicon

Hempel Paint System Sample


HEMPELS GALVOSIL 15780
HEMPEL'S SILICONE ALUMINIUM 56910
HEMPEL'S SILICONE ALUMINIUM 56910
TOTAL DFT:

Thickness (micron)
75
25
25
125m

Paint Type

Hempel Paint System Sample

Thickness (micron)

Silicon

HEMPEL'S SILICONE ALUMINIUM 56910

25

Silicon

HEMPEL'S SILICONE ALUMINIUM 56910

25

Silicon

HEMPEL'S SILICONE ALUMINIUM 56910

25

TOTAL DFT:

125m

Paint Type

Sample Hempel Paint System

Thickness (micron)

Zinc Silicate

HEMPELS GALVOSIL 15700

80

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