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Engine Interface Module

The document describes an Engine Interface Module which provides switching relays for starter motor, glow plug and fuel solenoid circuits. It is mounted on the engine and connects via plugs, isolating heavy currents from the control panel. It indicates circuit status with LEDs and controls starter, fuel and overspeed functions based on signals from the control panel and magnetic pickup.

Uploaded by

Luis Curipoma
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
1K views

Engine Interface Module

The document describes an Engine Interface Module which provides switching relays for starter motor, glow plug and fuel solenoid circuits. It is mounted on the engine and connects via plugs, isolating heavy currents from the control panel. It indicates circuit status with LEDs and controls starter, fuel and overspeed functions based on signals from the control panel and magnetic pickup.

Uploaded by

Luis Curipoma
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Engine Interface Module

The Engine Interface Module is a sealed, engine mounted module that provides
switching relays for the Starter Motor Solenoid, Glow Plug and Fuel Solenoid.
Each of these circuits is protected with individual automotive fuses mounted in the
module. Individual LEDs illuminate when each circuit is energized in addition
these LEDs greatly aid when fault finding.
This module is mounted on the engine with anti-vibration mounts and is easily
connected to the engine via loom plugs. Use of the EIM means that heavy
currents such as Fuel Solenoid power are isolated from the control panel thus
enabling individual protection of each of the circuits.

Item
1.
2.
3.
4.
5.
6.
7.

Description
Item
Glow Plug Symbol
8.
Fuel Symbol
9.
Fuel Solenoid Fuse
10.
Fuel LED
11.
Main Connector Socket
12.
Glow Plug Fuse
13.
Glow Plug LED
Engine Interface Module

Description
Secondary Socket
Starter Solenoid Fuse
Starter LED
Overspeed Set-up LED
Overspeed Adjuster
Starter Symbol

Functional Description
There are four versions of the Engine Interface Module available - the 12/24 volt
EIM SR and the 12/24 volt EIM Plus.
The EIM SR is the basic level module that provides all the switching functionality;
the EIM Plus provides the same functionality as the EIM SR plus the additional
feature of Overspeed Sensing and an Overspeed Trip Adjuster. A magnetic pickup on the engine flywheel housing provides the speed signal to the EIM Plus.
When an overspeed situation is sensed, the EIM Plus signals the 2001, 4001 or
4001E generator set control panel to stop the engine. The Overspeed Trip Point
can be easily set-up for 10% above the normal operating speed.
The overspeed feature on the EIM Plus, including the magnetic pickup is
mandatory for all the Autostart control panels except the Access 4000 (2001,
4001 and 4001E).

FG Wilson Product Training

Status Indication
LEDs on the module correspond to the Starter Motor Solenoid supply, the Glow
Plug supply (where used) and the Fuel Control Solenoid supply. Each illuminates
to show that the indicated circuit is energized. A fourth LED (only operational on
the EIM Plus) is used to set-up the Overspeed Trip Point.
Starter Motor Solenoid (EIM SR)
When the Keyswitch is turned to start, a relay in the module is energized providing
power to the Starter Motor Solenoid. When the Keyswitch is released the relay is
de-energized and disengages the starter motor.
Starter Motor Solenoid (EIM Plus)
During cranking the module receives a signal from the magnetic pick-up. When
the signal rises above 1090 Hz, the starter motor is disengaged and the EIM Plus
switches a zero volt signal to the generator set control panel to indicate that the
engine is running.
Should the crank speed be less than 12 Hz, the module will only allow a crank of
0.6 seconds.
If the engine speed falls below 350 Hz (i.e. the engine has stopped) the EIM Plus
will allow cranking only after a 5 second delay (lockout) which compliments the
generator set control panels 3 attempt crank.
Glow Plug (pre-heat)
When the relay is energized power is provided to the Glow Plug (where fitted).
Fuel Control Solenoid
The generator set control panel energizes a relay in the module that provides
power to the Fuel Control Solenoid allowing fuel flow to the engine.
Overspeed Signal (EIM Plus only)
The EIM Plus monitors the speed signal from the magnetic pick-up. If the engine
speed rises above a certain pre-settable value, the module sends a zero volt
signal to the generator set control panel to activate the Overspeed Fault circuitry.
The Overspeed Set Point is factory set at 55Hz for 50Hz sets and 66Hz for 60Hz
sets. This can be adjusted using the adjustment screw accessed through the hole
beside the Overspeed Set-Up LED. While the engine is running at the rated
speed (1500 rpm for 50Hz or 1800 rpm for 60Hz) the adjustment screw should be
adjusted until the Overspeed Set-Up LED just goes out. This sets the overspeed
value at 10% above the speed at which the generator set is operating.

FG Wilson Product Training

Safety Relay Feature


The EIM SR and EIM Plus provide a safety check for any damaged contacts (i.e.
welded contacts) using a safety relay. When the emergency stop pushbutton on
the generator set control panel is pushed the EIM module automatically checks
Fuel Control Solenoid and Starter Motor Solenoid to see if they are welded shut.
A dimly lit LED on the module indicates the contacts are damaged and the module
should be replaced.
Schematic Representation

Connector

Pin

Wire

Function

Main

51

Output to Starting Solenoid

Main

58

Output to Glow Plug

Main

53

Output to Fuel Control Solenoid

Main

10

Glow Plug Input

Main

DC positive supply

Main

Starter Motor Input signal from control panel

Main

DC negative supply

Main

3A

Fuel Control input signal from control panel

Secondary

56

Overspeed signal output

Secondary

57

MPU signal input

Secondary

54

Engine Relay signal Output

Secondary

5B

Safety Relay DC negative

FG Wilson Product Training

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