Service Bulletin
Model :
Affects
Action
:
:
608B, 608S, 608L, 753G, 753GL
608B, 608S, 608L, 753G, 753GL
Information Only
Functional Group Code F9000
Bulletin No. 600079
August 2003
FACTORY: WC
608B, 608S, 608L, 753G, 753GL TIER II TRACK FELLER BUNCHER INTRODUCTION BULLETIN
608B, 608S, 608L, 753G, 753GL
F9000
DTAC SOLUTION NUMBER: 60479
DTAC KEYWORDS: 608B, 608S, 608L, 753G, 753GL, F9000, BULLETIN, GENERAL, SERVICE,
This bulletin provides you with important information for supporting the new 608 and 753G Series Feller
Bunchers. Changes to the new 608/753G Feller Bunchers included a new Deere Tier II engine as well as
a new and improved cab. Start of sales for these new units will be August 2003.
I.
FACTORY SUPPORT PLAN
DTAC support for the 608 and 753G Series Feller Bunchers will be provided by the TJDTACFT and
TJDTACHA Woodstock Work Group. DTAC is available to you 24 hours a day 7 days per week,
through Web DTAC. During normal DTAC business hours, requests for DTAC assistance,
including "URGENT" cases, should be made through the Web DTAC system. First priority will be
given to "URGENT" cases. Requests for non-"URGENT" DTAC assistance will be responded to in
the order they were received. Any DTAC cases submitted after business hours will be responded to
the next business day. The "REPORT ONLY" cases will be reviewed and filed as time permits.
Dealers who do not have access to Web DTAC can call the Construction & Forestry Help Desk at 1866-382-8783 within U.S. and Canada and 1-563-589-5344 outside U.S. and Canada.
DEALER TECHNICAL ASSISTANCE CENTRE (DTAC) SOLUTION INFORMATION
The most up-to-date information will always be available in DTAC solutions. Searches should be
made using the "608, 753G" model in the product field. As new information is gained from customer
and dealer experience, the dealer DTAC solution database will be updated. If searching for new
solutions (authored during the last 60 days), add the keyword "newsolution" to your search.
Continued..
Page 2 Of 5
Service Bulletin 600079
II.
SERVICE INFORMATION
PARTS CATALOG
Parts catalogs (PC9251, PC9252, PC9253 ) are available. The CD version for Electronic Parts
Catalogue will be available at next publishing and the Web Parts Catalogue is available online
through DealerNet. Select the desired machine/model.
OPERATOR'S MANUAL
Operator's manuals (OM) for the Tier II 608 and 753G Series Bunchers are listed below. English
manuals are available from DSC and will be shipped with every new unit from the factory. Other
languages will be available upon request.
MODEL
608S, 753G
Buncher
608B
608L, 753GL
Buncher
608S, 753G
Harvester
608L , 753GL
Harvester
ENGLISH
OMF387428
FRENCH
OMF387429
GERMAN
OMF387430
SPANISH
OMF387431
PORTUGUESE
OMF387432
OMF387514
OMF387433
N.A.
OMF387434
N.A.
OMF387435
N.A.
OMF387436
N.A.
OMF387437
OMF387438
OMF387439
OMF387440
OMF387441
OMF387442
OMF387443
OMF387444
OMF387445
OMF387446
OMF387447
TECHNICAL MANUAL
Technical manuals for the Tier II 608 and 753G Series Bunchers are available and can be ordered
through DSC. CD Service ADVISOR manuals will be available at next update.
MODEL
608B Buncher Operation &
Test
608S, 753G Buncher
Operation & Test
608B Buncher Repair
608S, 753G Buncher
Repair
608L, 753GL Buncher
Operation & Test
608L, 753GL Buncher
Repair
608S/B, 753G Harvester
Operation & Test
608S/B, 753G Harvester
Repair
608L , 753GL Harvester
Operation & Test
608L , 753GL Harvester
Repair
Continued..
ENGLISH
TMF387519
TMF387448
TMF387520
TMF387449
TMF387450
TMF387451
TMF387452
TMF387453
TMF387454
TMF387455
Page 3 Of 5
Service Bulletin 600079
III.
SERVICE/TECHNICAL TRAINING INFORMATION
Training is not required due to few changes in the vehicle systems. Engine training is available
through the Deere Training Center.
IV.
RECOMMENDED PARTS LIST
Recommended parts list will be available through the DealerNet.
V.
HYDRAULIC HOSE FABRICATION GUIDE
The 608 and 753G Series Feller Bunchers utilize as many standard hydraulic hose assemblies as
possible so hoses can be fabricated to provide superior product support. All hose fabrication
information is available on the JDCEC Dealer Net.
VI.
SUGGESTED REPAIR TOOLS
No new service tools are required.
VII.
TIER II ENGINE SERIAL NUMBERS
Tier II engines were cut into production at the following serial numbers:
WC608BX005014 (Timberjack 608B)
WC608SX007076 (Timberjack 608S)
WC608LX006020 (Timberjack 608L)
WC753GX002064 (Deere 753G)
WC753GL001032 (Deere 753GL)
Continued..
Page 4 Of 5
Service Bulletin 600079
VIII. PERIODIC MAINTENANCE PARTS
The following parts are required to do the After Sale Inspection (ASI) and periodic service. Please
review the list and order accordingly.
DESCRIPTION
PART
NUMBER
250
HOURS
500
HOURS
1000
HOURS
1500
HOURS
2000
HOURS
4500
HOURS
RE509672
FIRST
100
HOURS
1
Engine Oil
Filter
Primary Fuel
Filter O-Ring
Final Fuel
Filter
Air Filter
(Primary)
Air Filter
(Safety)
Air Filter (Cab
Exterior Air
Intake) - As
Required
Air Filter (Cab
Interior Air
Recirculation) As Required
Hydraulic
Reservoir
Return Oil
Filter
Pilot Pressure
Filter
Engine
Crankcase Oil
Track Drive
Planetary Oil
Swing Drive
Planetary Oil
Enclosure
Pump Oil - As
Required
Hydraulic
System Oil
(See Fluids
and Lubricant
Specs) - As
Required
R101042
RE509596
AT175223
AT175224
700093800
F436088
842710000
842710200
TY6389
28L
29.6 Qt
4.8L
5.1 Qt
4.5L
4.8 Qt
-
28L
29.6 Qt
-
28L
29.6 Qt
-
28L
29.6 Qt
-
28L
29.6 Qt
4.8L
5.1Qt
4.5L
4.8 Qt
-
28L
29.6 Qt
-
28L
29.6 Qt
4.8L
5.1 Qt
4.5L
4.8 Qt
-
197L
52 Gal
TY6345
TY6345
TY24349
Page 5 Of 5
Service Bulletin 600079
DESCRIPTION
PART
NUMBER
FIRST
100
HOURS
-
250
HOURS
500
HOURS
1000
HOURS
1500
HOURS
2000
HOURS
4500
HOURS
OILSCAN Plus
Test Package Diesel Engine
Oil
TY22041
(250 Hrs)
OILSCAN
PLUS Test
Package Diesel Engine
Oil
OILSCAN
PLUS Test
Package Hydraulic Oil
COOLSCAN
PLUS Kit
Cool-Gard
Coolant
(Contains
Conditioner) As Required
811918600
(7,250 Hrs)
AT178844
AT183016
TY16004
0.5L
1 Pt
0.5L
1 Pt
0.5L
1 Pt
40L
42 Qt
40L
42 Qt
Service Department
B072203A.DOC