soot xo.__A9335$ aw. OPERATION MANUAL DRILLING CENTER NOTICE THis manual shall be carefully perused by relative operators of this machine before operating the machine. In case of any troubles or accidents caused by disresarding this manual. we are reluctantly not responsible therefor. If you find any indistinct or incomprehensible respects in this manual, please inform us thereof vithout hesitation. The contents of this manual are just for the explanations of overation and this does not mean the warranty, please refer to - our QUALITY CERTIFICATE. However, the warranty ssentioned here of means only parts supply and manufacturer vould not He liable for any losses arising from tie defects and troubles dicectly or indiroctl oe ae Tho warranty mentioned hore of moan that the’wantacturer will 4 supsly the replacement parts caused by the defects and the troubles under warranty during the above warranty period. a4 ) 609~ 31/3 mg KITAMURA MACHINERY CO.", LTD L415 8 mE I nt —wobs To wah CNC»CONTENTS . GENERAL . MACHINE SPECIFICATION 2.1. STANDARD SPECIFICATIONS 2.2. STANDARD ACCESSORIES 2.8. OPTIONAL ACCESSORIES 2.4. YASNAC > SPECIFICATIONS OUTER VIEW OF HACHINE LAYOUT DRAWING ‘TABLE DRAVING TOOL SHANK PULL STUD BOLT MAS P3OT-1 MAX. TOOL SIZE AXIS OF COORDINATES: STROKE RANGE OF ATC ARK IN TOOL CHANGE X-Z TRAVEL, Y-2. TRAVEL MO 2APC WORK SIZE 2.5. NAME OF PARTS INSTALLATION 3.1. LIFTING THE MACHINE 3. 1.1. LIFTING THE MACHINE BY WIRE ROPE 3.1.2. LIFTING THE MACHINE BY FORK LIPE 3.2. ELBCTRICAL CONECTION AND GROUNDING 3.3. FOUNDATION BASE 3.4. CLEANING 8.5. INSTALLATION IMPORTANT ON MACHINE ACCURACY FOUNDATION DIAGRAM INPORTANT NOTE FOR SPINDLE TEST RUNNING OF THE SPINDLE LUBRICATION 4.1. CUTTING OIL TANK 4.2. AIR UNIT OILER 4.3. LUBRICAITON TANK 4.4. SPINDLE OIL COOLER (OPTION) LUBRICATION CHART LUBRICATION STATION CAUTION DISCHARGE VOLUME PER STROKE ItOPERATION 5. 1. PREPARATION FOR OPERATION PRECAUTIONS FOR OPERATION AT REAL MACHINING ATTENTION REGARDING THE TOOL ARRANGEMENT INSIDE ‘THE TOOL MAGAZINE SPINDLE WARKING-UP TIME 5.2. OPERATION OF CONTROL PANEL + 5.2. 1. NAMB AND FUNCTION OF EACH PARTS 5.2.2. THE NORWAL POSITION OF THE SWITCH ON THE PENDANT CONTROL PANEL. 5.2.8, ALARM DISPLAY 2ND LIMIT SWITCH HOY 10 REMOVE THE 2ND LS RETURN METHOD OF PALLET CHANGER (ORMAL OPERATION 3.1. DIRECTION OF EACH AXIS 3.2. RETURNING TO THE MACHINE ZERO 3.3. MANUAL OPERATION : 3.4, TOOL CHANGE CHANUAL) 3.5. SPINDLE START / STOP 3.6. CUTTING OIL UNIT 3.7. MDI OPERATION AIR CIRCUIT MAINTENANCE AND INSPECTION OF MACHINE LL. CHECKING EACH PART 7.2. MAINTENANCE LIFE OF SPRING REPLACEMENT AN BLECTRIC LAMP OF ¥ORKING LIGHT HOW TO CHANGE A SHARE PINCATC ARM) . CUTTING CONDITION 9.1. DRILLING 9.2. CENTER DRILL 9.3. REAMING 9.4. TAPPING AVAILABLE SPEED OF SOLID TAPPING 6-110. PROGRAMMING 10-1 10.1. STUDYING TOOLING 10-2 10.2, MAKING PROCESS SHEET 10-2 10.3. PROGRAMMING 10-3 10.9.1. SYSTEM 10-3 10.3.2, DESIGNATION OF TRAVEL EACH AXIS CK, ¥,2) 10-3 10.3.3, DESIGNATION OF FEED SPEED (F) 10-5 10.3.4. PREPARATORY FUNCTION (G FUNCTION) 10-6 10.3.5. AUXILIARY FUNCTION (H)(S)CT) 10-7" ADDITIONAL M-FUNSTION 10-7-3 ‘SORID TAPPING (OPTION) 10-7-4 AUTMATIC POWER CUT DEVICECOPTION) 10-7-5 S FUNCTION 10-12 T FUNCTION 10-13, ATC MOTION 10-14 OUTLINE OF BASIC MOTION OF ATC 10-15 10.3.6. BLOCK SKIP 10-16 EXAMPLE, 10-17 11.MAIN SPINDLE POWER AND TORQUE DIAGRAM Il WAX. 12000RPH COPTION) 11-2 12. CENTRALIZED LUBRICATING let SYSTEMS DIMENSIONS 12-2 ‘SPECIFICATIONS 12-3 ‘TERMINAL CONNECTIONS 12-3 DISCHARGE VOLUME PER STRPKE 12-3 INSTANT FEED BUTTON 12-4 SUCTION FILTER 12-4 MAINTENANCE-TROUBLES AND COUNTERMEASURES 12-4 13. SUN DRAIN 13-1 14. F. R. L CONBINATION Mel FILTER SPECIFICATIONS 14-2 PRECAUTIONS IN HANDLING FILTER 14-2 ‘TROUBLE SHOOTING M4 CONSTRUCTION/PARTS LIST 14-5 REGULATOR SPECIFICATIONS 14-6 PRECAUTIONS IN HANDLING REGULATOR 14-6 TROUBLE SHOOTING 17 CONSTRUCTION/PARTS LIST 14-8 ‘TROUBLE SHOOTING 14-9 CONSTRUCTION/PARTS LIST 14-1015. SOLENOID VALVES 15-1 ‘COUTENTS 15-2 ‘SPECIFICATIONS, 15-3 MODEL IDENTIFICATION 15-5 PILOT VALVE ASS'Y IDENTIFICATION 15-5 VALVE IDENTIFICATION FOR MANIFOLD USE 15-6 MANIFOLD IDENTIFICATION 15-7 LAMP, SURGE VOLTAGE PROTECTION CIRCUIT AND ELECTRIC CONNECTION 15-8 WOR TO USE ¥P5000 VALVES FOR 3-RAY FUNCTION 15-9 APPLICATION ADVICE 15-10 TROUBLE SHOOTING 15-11 16. APC OPERATION & MAINTENANCE MANUAL 16-1 OPERATION HANUAL 16-2 PALLET CONTROL PANEL 16-2 INDICATOR LIGHTS & LED'S 16-2 ‘APC MOTION 16-3 PREPARATION 16-3 MANUAL OPERATION 16-4 PROGRAM OPERATION 16-5 MACRO PROGRAM 16-6 MAINTENANCE MANUAL 16-8 PALLET CHANGE HACRO PROGRAM 16-8 APC RECOVERY OPERATION #1 16-9 APC RECOVERY OPERATION #2 16-10 PARAMETER SETTING 16-13, HOY TO CHANGE PARAMBTER SETTING 16-14 APC ROTATION ARK-PARAMETER SETTINGS 16-15 “HR SERVO PACK-PARAMETER SETTING MACRO PROGRAM 16-17 APPENDIXES PARAMETER SETTING MACRO PROGRAMS 16-19 DISPLAY BOPERATION ON "HR" SERVO PACK 16-27 SETTINGS AT REPLACEMENT OF “HR” SERYO PACK 16-33 SETTINGS AT REPLACEMENT OF SERVO MOTOR 16-34 MAINTENANCE & TROUBLE SHOOTING 16-38 PARAMETER LISTING 16-43 RS232C CONNECTION 16-441. GENERAL Recently a custoraer’s demand for a drilling center has had a variety and a high degree with its wide use. For example, regarding a spindle speed, the development of a tool and the variation of netal waterial connandes a vide range spindle speed. Especially, the cutting of a non-ferrous aetal, aluminuum ete. or the cutting with a snall tool needs a high spindle speed, and that a high accuracy. On the other hand, the pursuit of the economy for a drilling center needs. in the first place, no trouble and an easy maintenance, and besides the reduction of an idle tine and a floor space. From the care for an operator, a high operating ability, an enough safe measure and a good enviromental measure are needed.2. MACHINE SPECIFICATIONS 2. 1, STANDARD SPECIFICATIONS 1) TABLE TABLE WORK AREACHIDTH x LENGTH ‘TABLE LOAD CAPACITY (2) TRAVEL LONGITUDINAL TRAVEL(K AKIS) CROSS TRAVELCY AXIS) VERTICAL TRAVEL(Z AXIS) N-0 APC YASNAC i80KB 305 x 460 am(12 x 18.1") 60 KeC132 LBS) 305ma(12") 254nn(10") 305ma(12") DISTANCE FROM TAELE SURFACE 10 SPINDLE NOSE 135nm-440nn DISTANCE FROM COLUMN TO TABLE CENTER LINE (3) SPINDLE ‘SPINDLE TAPER SPINDLE SPEED (4) FRED RAPID FEED X AND Y-AXIS 2 AXIS X,Y AND 2 AXIS, S) ate TOOL STORAGE CAPACITY TOOL SELECTION METHOD TOOL SHANK MAX. TOOL $128 MAX, TOOL WEIGHT (WITH TOOL HOLDER) TOOL CHANGE TIME (6.3"-17.3") 198-452an (1.8"-17.8") N.S. TNO. 30 80- 8,000 RPM 300-12, 000 RPMCOPTION) 40, 000mn/min, 1574.8 inch/min, 36, 000me/nin, 1417.3 inch/min. 0-5, 000nn/nin. (0-197 inch/nin. ) 16 TOOLS RANDOM, TOOL IDENTIFIED AT MAGAZINE MAS. BT 30 450% 200nm¢ 6 27. 9") 2KgC4. 4 LBS) 0.9 SECOND 8-£96000-16) MoTOR SPINDLE HOTOR (15 min. RATIO) N-0 APC YASNAC i80MB AC 8.7 KCAC SHP) (CONTINUOUS OPERATION) AC 2.2 KNCAC 3HP) ‘TOOL CHANGE MOTOR COOLANT KOTOR 1 MACHINE WEIGHT RITHL NC (8) BLECTRIC POWER SOURCE MAIN CIRCUIT CONTROL CIRCUIT DIRECT CURRENT AC 400RCAC 1/2 HP) AC 250¥CAC 1/3 HP) 3, 250 Ke(7, 150 LBS) ‘THREE PHASE CURRENT AC 200/220/230 V (If the machine has a trance forser, this is secondary voltage. ) FREQUENCY 50/60 liz SINGLE PHASE CURRENT — AC 100 ¥ (lade fron AC 200/20/230 V by a trance forner. ) De 24 ¥ S-E96000-22.2. STANDARD ACCESSORIES Jack bolt and plate 1 set 2.3, OPTIONAL ACCESSORIES Lk a Foundation bolt Tlunination unit : Spindle oil cooler : Machining finish indicator lamp Additional M-function Autonatic power stop Tool holder with pull stud(NS.7. 30) Spring collet Collet Pull stud W-0 APC YASNAC i80KB S-£96000-32.4, CL) NC STANDARD SPCIPICATIONS YASHAC 180MB NAME ‘SPECIFICATION ‘CONTENTS Controlled axis Controlled axis XYZ 3 axes Simul teaneous axes 3 axes Input Least input increnent ‘connand 0..0001nm or 0, 0001 inch Least connand increnent 0. 0001mm or 0. 0001inch Max. programmable dimensions £9 digits Absolute/increnental connand designation 690/691 Decinal point input This can be used for address word of angle, distance, speed and tine. Increnent systen 10 times Tape cord BIA cord/180 cord NC tape 8 units black tape JIS C 6246 Input fornat Be based onJIS B 6313, Buifer register Read 2 blocks in advance Interpo- _| Positioning Goo.Go6 lation Linear interpolation cor Circular interpolation Go2/co3 Traverse | Rapid traverse 240n/nin GOO command Cutting feed 1000/nin G01 command (04)Tangential speed constant control Dwell God Increnental traverse X1/ 10/100 Autonatic acceleration/ decelaration Cutting feed :Bxponent function acceleration {deceleration Rapid traverse:Linear acceleration/ ‘deceleration Rapid traverse override Cutting feed overrideYASKAC i80MB NAME, SPECIFICATION CONTENTS Progran | Rapid traverse rate snenory, editing | Part program strage Tape length 40m Progran editing Progran number search 05 digits Seaquence number search Address search Registered prograns 99 pieces(In case that progran nenory capacity is 40m, registered number is 63 pieces. ) Back-ground editing Program coment NDI editing UDI program is input in menory. Operation, | Operation panel 9 monochrone graphic CRT, flat key board display Display function Current position, command value, compensation valve, paraneter and other display Display language English WDI function 1 Line wDt N\S\T command by manual node Run tine display After turning power on, each total tine while autonatic start and cutting is displayed. Calendar display Pop up menu Buzzer funciton Spindle, | Spindle funciton S conand 6 digits misce- Laneous | Spindle override 50%~ 120% function, tool Spindle moter speed connand PLC input/output Tool function T connand 2 digits Miscellaneous function W command 3 digits 4-NAME, SPECIFICATION CONTENTS Tool Tool length compensation 643,644,649 venation | Too! position offset 45~648, Tool compensation nunber 99 pairs(ll+D can be separated) Coordinate |Manual reference point return Autonatic return to reference point | G28 Return 2nd automatic reference point| G30 Reference point returning check G27 Return fron reference point G29 Autonatic coordinate system setting Prigranning of absolute zero point G92 Operation | Label skip help function | Single block Optional stop MOL Optional block skip Dry run Machine lock Miscellaneous lock Display lock Manval absolute Set zero Value set up Break point fuction Notion mode RAPLD/J0G/HANDLE*STEP/TAPE/MDI/MEM node Start Make a full stop Edit lock Mechanical handle feedYASNAC i80MB NAME ‘SPECIFICATION CONTENTS: Input/ tput Input/output interface RS232C 1 channel, no order(RS*CS or OC cord control) Progran | Circular interpolation R help connand function Repetition all circumference interpolation Sub progres: M98 Exact stop check Goo Exact stop check mode G61/G64 Yachine | Backlash compensation accuracy ‘conpen- sation Self-contained PLC Tine of processing:0. 8 #s/Basic step Step number : Max. 16000 step Scan time : dns Axis interlock Automation | External power ON/OFF help function Safety, | Emergency stop nainte- nance | Over travel Stored stroke linit Self-diagnostic function External reset input, output while reset Machine ready complete input External error detection input Follow up Servo offYASNAC i80MB NAME ‘SPECIFICATION CONTENTS Environ- Box-type condi tion Yodule type nent condition | Supply power Single-phase AC200V/220V/ 230 10%~15% 50/60Hz+ 2%, 300VA Anbient temperature 0~45°C (Operating) Humidity 10~908R. i Relative) Servo Servo moter 6 series systen Servo unit IR series Servo systen Seni close roxp 2-4-42.4, (2) NC OPTIONAL SPECIFICATIONS YASNAC i80KB NAME No SPECIFICATION CONTENTS cCB/OP Controlled Controlled axis Controlled axis Max. 4 axes Controlled axis Max. § axes Rotation axis control Infinity Length control is Feed Golid tap) possible Input consand | 1 | Rotation axis input/ 0. 001dex output unit 2 | Inch/netric change G2o/c21 3 |March active register | Read 7 blocksin advance Interpolation | 1 | Helical interpolation | G02, G03 1 | Synchronous feed Spindle, Z-axis solid tap handle feed 2 | x High speed node FiSn/nin(1nn block) operation 3] Fi digit 4 | Simultaneous | axis XI, X10, X100° Per one scale Simultaneous 2 axes handle feed XL, X10, X100. Per one scale Simultaneous 3 axes handle feed Xi, M10, X100. Per one scale Rapid traverse $ type acceleration/ /deceleration control Expanded rapid traverse Program nesory editing Program memory capacity Tape length 800 Tape length 160m Tape length 3200 Tape length 6400 Tape length 1280n Tape length 25600YASNAC i80MB nawe | No ‘SPECIFICATION CONTENTS cB/oP Program Program memory capacity tape length 5120n menory editing 2] Expanded editing Copy, move, designate section and alter, erase it 3] Progran number 299 pieces 999 pieces 4 | March prograning Three prograns can be editted at the same tine Play back 6 | FS autosatic editing ‘The progran is automatically edited in F, § connand which is edited by override. Operations | 1] Operation panel B Thin-profile display display 2] accc 14" color graphick CRT 3] Display language Japanese 4 | Inside toggle switch Single block, machin lock, drive run, block, delete, sanal absolute niscelleneous function lock, display lock, edit lock, optional stop, start lock, 2 axis neglect 5 | Option display when power on| Title screen display 6 | NC program draving NC program pass drawing | NC mark drawing Tool mark drawing 8 | Conent display function M19t 9 | Tool pot display Input/ 1 | Tape reader with no real output function | 2 | Tape reader with real device 3 | RS232C interface B Addition 1 channel, no order 4| External data input 5 | External work nunber searchNAME | NO. SPECIFICATION ‘CONTENTS cB/oP Input/ Computer conunication Protocol 1, protcol 2 output function DNC operation Protocol 3 device Spindle | 1 | Spindle override exension 10%~200% 108 step tool nisce- 2 | T4 digits connand Heneous function 2nd niscelleneous function B3 digit conmend Tool 1 | Tool cutter compensation a1 G42, cconpen- sation | 2 | Tool compensation nemoty 299 pieces H/D common addition 999 pieces 1/D conmon 1199 pieces E/D conmon Coordinate | 1 |Manual 2nd reference point return 2 | ard, 4th auteatic reference 630 P3,PA point return 3 | York coordinate setting systen | (54-659 6 pairs 4 | York coordinate setting nunber | G54-G59 P command 54 pairs extension 5 | York coordinate setting number | (54-659 P command 162 pairs extension Rocal coordinate systen G52 Q2 7 | York coordinate system rotation Operation | 1 | Opational block skip B Fro /2” to “9” connand help function Classified axis machine lock Autoratic mode handle offset Program restart Tool length autonatic neasure TL) Return to cutting interruption point Axis removal designationYASKAC igouB NAKE SPECIFICATION CONTENTS cB/oP Progran | 1 | Canned cycles 673,674,676,677,680-G89.698,699 help function | 2 | Canned cycles B 6181,6182.6185-G187,189 3 | Circle cutting 612,613 4.) Macro progran 665,666,667 Connon value 100 pairs Connon value 200 pairs Conson value 300 pairs Connon value 700 pairs Progran | 5 | Mirror image W95,H94 help function | 6 | Scaling cst 7 | Coordinate systen rotation G68 8 | Automatic corner override G106 9 | Progranable data input Gio 10 | Dritling pattern cycle G70, G71, G72 11 | Prograr copy G25 Accuracy | 1 | Stored pitch error compensation | 1182 points“ axis ‘conpen- sation | 2 | Single direction positioning G60 of achine, servo Auto- | 1 | Skip function Gat nation help 2 | Tool Life nanagenent function 3 | Program interruption Mou 4 | External 1N/VER/OUT input 5 | Offset presetter function 6 | Vork presetter function 7 | Angle measurementYASNAC i80KB wane | No SPECIFICATION CONTENTS cB/oP Safety | 1 | Stored stroke limit 8 G22, G23 adjust- nent, | 2 | Stored stroke limit ¢ Add to stroke Limit B, 3rd-Sth nainte area are set as prohibition area nance Servo | 1 | Full closed roop Scale interface systen Absolute position detection NOTE 1) In case of % option, it is necessary to select basic option (with extension PU). NOTE 2) In case of option, it is necessary to add or change a hard.eee-o159 w ToT wp r= NO Bi ors | B fez Sos Sa = BB ss i ser fate 348 a 2 TS. B A OT GLT "09 AYBNIHOWH YUNA LIM 5 SNIHOWH JO H31A Y3LNO Id¥Z 0 - W E 720/80/86 €2-26-¥ALN0-JdvON-S “CIT Od AMSNTHOWW VENAVITY Vea Sev TSTWd 0-WGLT“OO AYANIHOVN VuOW YL €-2 Old MNVHS TOOL 0&-LE 13,13 ObXWN 8 a> BeES MET ve/L Y3dvLFIG 24 PULL STUD BOLT MAS P30T-1 KITAMURA MACININERY CO. LTD¥SL138 0009 ON (SOS GENES ome) Sle BeIxe * (ALANS 38 CIAHS SLOd WOOL ONTYO8LH Sé@ YSLSWVIO TOOL 39yv7 geri Sys") aim (BERLULUH-K) 28ezew—Ko by Og e By 0% BEVILE 5y S*) 5 S100L 41 (43010 W001 HIM) AWO $1001 @ S 6y 0°2 1HOL3H WHOL “XY TOOL SONVeYS SNIZVOWH “O11 "00 AMSNIHOWA_YUQAYL DY WINe 3Z1S TOOL “XW o-W (44678) 001, G..28°L) 00¢N-0 AXIS OF COORDINATE ALR SOMA XO) _ZERO_POSITION 4 é @: FRONT wannaen/e0/r6 GE-S9y-4810-OS-9 BHO7- ) ALL achining is done by memory operation. But do not touch any needless buttons or s¥itch while operating. Check that the quantiy of cutting oil in the cutting oil tank. If oil is lacking. supply oil up to the limit line of the oil-gauge. Do not detach the safety cover and the protective cover are while on the aachine during operating. Ye are not responsible in case of accident caused by detaching frow the achine. Do not put anything generates vibretion, heat or rubbish near the machine. Make sure whether long tools such as a tap comes in contact the work piece or not. In case they do the aake vhere there is no contact tool change ‘after goving the table to distance. Machine the vork piece in the best cutting condition in accordance with its material. Refer to the cutting condition list in the operating manual.Attention the tool arrangement inside the tool Arrange in consideration of the weight and quantitative balance of the tool magazine whole, in the case that the tool {3 arranged to the tool magazine. Stop, even In tha case that it uses with the few tool without obtaining a balance ia consideration of arrange. Pay attention because become a cause of a damage and aalfunction of a drive part and the load Is Linked to the magazine drive departaent whea the tool is arranged to imbalance.Please, carry out the spindle waraing-up according to the following chart for the long Life of spindle bearing. SPINDLE WARMING-OP TIME Condition Narming-up (KX top speed) (xin) 1 | Daily vz) 30 2 | Over 48 trs after “A 30 spindle stops 2 30 3 | Over 168 brs after vio 30 spindle stops us 30 2 30 2/3 30 4/5 60 Top speed 60 CAUTION: (1) then the spindle is damage due to the lack of spindle warming-up, the warranty of spindle may be voided. (2) Im condition NO.3, if the temperature of spindle housing rises 25 degree Celsius over the room temperature, lover the spindle speed st less than 1000r.p.a. to cool the hosing till it’s about 5 degree Celsius over roon temperature. Then, run it again.The spindle bearing of KITAMURA DRILLING CENTER are designed to suppress rising in the spindle temperature. But in case of the continuous long running or high spindle speed running, 2 small thermal displacement may arise. So use the machine according to the following notes. (a) In case of requiring high accuracy, even In low spindle speed running, warm the spindle up at about 3000r. p.m. for more than 30min.5.2, OPERATION OF CONTROL PANEL 5.2.1 Name and function of each parts Number on the drawing of CONTROL PANEl 1 1: Operation start switch Depressing this button will set power ON to NC unit. Push reset button and this button again. At first, "NOT READY” is displayed in the CRT character display. But in the normal state, the picture changes to the new one in a few seconds and the operation is ready, and lubrication pump starts at the sane tine. 2: Operation stop switch Depressing this button will stop lubrication pump and switch OFF control circuit of the machine. After of operation, depress this button to stop nachine control panel and switch OFF power to NC unit. And set main poer OFF by turning the handle on the control panel at the rear part of column. 3: The CRT character display This unit can display various data with an explanatory sentence simul taneously. 4: Manual pulse generator Step feed set by the mode, Select S¥ITCH 17: is possible. 5: Main power lamp Indicates nain poxer supply to machine control unit and NC unit. 6: Alare lamp In case of there sonething wrong with the nachine. Regarding the details, see Marn List on this manual. T: @nd LS lamp | If second linit sxitch works, this lamp turns off. | | 8: Manual absolute lamp (soft key function) By setting this lamp to ON or OFF, adds movenont amount by a manual operation to an absolute coordinate value or ignores, respectively. In case of manual absolute function rorking, this lap turns on. 9: Machine lock lamp With the switch at machine lock, move connand pulses are surpressed to the machine side. Consequently, by cycle operation or manual operation, the position display is updated as specified, but the machine tool doesn’ t nove.10: Manual feed speed selector switch Select feed for manual (JOG) feed. For feed speed at each position, see Hanual feed section in Instruction Manual for NC unit. ¥ Feed rate over-ride switch By setting this switch, overriding the feed speed, which is connanded by TAPE or MDI, is possible at an interval of 10% between 0-1508. This switch is not effective to control speed connanded by tapping cycle G84. In tapping operation, do not change spindle revolution nanual or by MDI. 11: Auxiliary function lock lamp (soft key function) With this lamp at ON, the S,T and M function commands are ignored. The K00, WO2 and M30, however, are normally processed. This lamp, after set to ON, is effective for the , T and M function commands, and the command that have already been commanded to the machine tool, are executed. This function is setted by switches on CRT. 12: Z axis neglect lanp(soft key function) If this lamp is set to ON, a Z axis consand can be ignored. 18: Feed axis selector switch Selects feed axis in manval feed 14: Zero position indicator lamp In setting mode select switch 17: to zero return, and when each axis completely returned to the Zero position this lamp Lights up. 15: Mode select switch Select edit, menory operation, Tape operation, Manual data input (HDI) operation, step (0. 000In0, 0. 01am, 0. 1na;0. 0001 inch, 0. 001inch, 0. O1:nch) feed, J0G feed, Rapid feed and Zero return. In this machine, we call Menory operation Tape operation and MDI operation “autonatic operation”. On the other hand, step feed, 10G feed, Rapid feed and Zero return are called “nanual operation”. 16: Mirror image laxp In case of mirror inage function working, this lamp turns on. IT: Rapid traverse override switch (option) It is applied to the automatic or manual rapid traverse rate. (1, 25, 50 and 100%) 18: Key switch This key has the following tro notches. In the left notch(synbol ©) can operate the machine. But the editting of prograns (register, inpst into the menory and deleting of programs) is impossible, and the key can be taken out, In the right notch (synbol 0) the editing of programs is possible and the key cannot be taken out.19 20 a 22: 23: m4 25: 26 a 28 29: 30: Manval feed (+) direction switch Depress nanval feed (+) direction switch, and feed speed will be selected by JOG feed rate dial 10: in case of manual operation. Manual feed (-) direction switch Operation sane as 19:. Second LS renove switch Yhen the second LS for overtravel is working, the nachine is stopped in the sane way as by emergency stop. Setting this switch to ON will renove this state. Be sure this switch is at OFF at all other tines. Tool unclanp switch In the manual node, pushing this switch dissolves clamping of @ tool holder. Single block switch In TAPE operation, if tape is started after setting this switch to ON, only fa single block of tape will be fed in and operation will stop, ‘Tool clamp Dry-run switch Setting this switch will bypass the feed speed command from the NC tape and operation will continue at the feed speed set ty manual feed speed selector switch, This is used for checking NC tape. Block skip switch Setting this switch to ON, the block command comprising “/” (slash) on NC tape is bypassed. Optional stop switch Setting this switch to ON will stop automatic operation by M01Coptional stop) command on NC tape. By setting to, OFF, N01 is passed. Play back switch (Option) Please refer to NC (FANUC or YASNAC) Operation MANUAL, Progran restart switch(Option) Please refer to NC (FANUC or YASNAC) Operation MANUAL. Energency stop switch Depressing this button will reset NC unit, and stop function of operation start button on machine contro! panel, tool changing on spindle, and flow of cutting oil. hen cancelling energency stop status, push reset button (on the key board and porer on button. Then the operation is ready.al: 32. BB: 4 36: 3T 38 39: 40 AL: 42: Cutting oil auto switch Setting to AUTO, cutting oil will be distributed in accordance with connand in autonatic operation. Yhen cutting oil is being distributed in autonatic operation, setting this switch to OFF will stop oil flow. But, setting to AUTO will cause resumption of oil flow. Cutting oi1 OW Setting this switch to ON will distribute cutting oil both in auotmatic and manual operations. Pallet movable button(In case of with APC) Used for switching the status between “READY” or “NOT READY". LBD display At present, it displays tool NO. in the spindle. To display the ALARK No, it is necessary to select the rotary switch 36: at “ACN. NO. “position. Yorking Light switch (option) ATC manual switch This switch is to be used only when you operate an ATC by manual button swith. Autonatic operation-start switch Depressing this button will start MEMORY, TAPE and NDI operations. Autonatic operation-stop switch Depressing this button will stop NC unit during MENCRY, TAPE or MDI operation, but spindle rotates cutting oil is flowing, Return to suspended operation point switch. Please refer to YASNAC Operation MANUAL. Spindle stop switch Push this switch to stop the spindle revolution. This switch is effective in autonatic and manual operation, Pushing this switch in automatic operation nakes NC "feed hold state”, so automatic operation stops. Spindle normal revolution start switch/lamp In sanval operation, depressing this switch will start the spindle revolution in the normal direction and the indicator lamp will light up. Yhile in autonatic operation, the indicator lamp will light up in response to M03. command. Tool length measurenent ON/OFF switch. Please refer to YASNAC Operation MANUAL,43: Tool length write & retract switch. Please refer to YASNAC Operation MANUAL. 44: Door interlock relase switch(Option) Pushing this switch to ON will open the door. 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