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Tutorial - Topic 4

The document provides 10 tutorial questions on turning and drilling operations in machining. It asks the reader to calculate things like required RPM, cutting speed, machining time, and feed rate given various parameters like workpiece material, diameter, length, spindle speed, cutting speed, and feed. The answers section provides the solutions to 5 of the 10 questions.

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Kavish Cser
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48 views

Tutorial - Topic 4

The document provides 10 tutorial questions on turning and drilling operations in machining. It asks the reader to calculate things like required RPM, cutting speed, machining time, and feed rate given various parameters like workpiece material, diameter, length, spindle speed, cutting speed, and feed. The answers section provides the solutions to 5 of the 10 questions.

Uploaded by

Kavish Cser
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Tutorial- Drilling -Turning

1. Calculate the rpm required to turn a 45 mm diameter piece of machine steel (CS 40 m/min).
2. A mild steel rod having 50 mm diameter and 500 mm length is to be turned on a lathe.
Determine the machining time to reduce the rod to 45 mm in one pass when cutting speed is 30
m/min and a feed of 0.7 mm/rev is used.
3. A 150 mm long 12 mm diameter stainless steel rod is to be reduced in diameter to 10 mm by
turning on a lathe in one pass. The spindle rotates at 500 rpm, and the tool is traveling at an axial
speed of 200 mm/min. Calculate the cutting speed, material removal rate and the time required
for machining the steel rod.
4. Calculate the time required to machine a workpiece 170 mm long, 60 mm diameter to 165 mm
long 50 mm diameter. The workpiece rotates at 440 rpm, feed is 0.3 mm/rev and maximum depth
of cut is 2 mm. Assume total approach and overtravel distance as 5 mm for turning operation.
5. A workpiece of 35mm diameter is to be turned on a lathe at 200 rpm. Calculate the cutting
speed.
6. Calculate the cutting speed of 32mm diameter piece od teel revolving at 500 rpm.
7. A drilling operation is taking place at 20 m/min cutting speed. If the diameter of the drill is
22mm, find the rpm of the drill.
8. Calculate the time taken to drill a hole through a plate of 55mm thick, using a 12 mm drill at a
cutting speed of 20 m/min, the feed being 0.05 mm/revolution.
9. A drill having a diameter of 30mm is working at a cutting speed of 35 m/min and a feed of
0.3mm/revolution. Find the feed rate in mm/min.
10. Three holes of diameter 15mm are to be drilled on 15mm thick plate if the cutting speed is 30
m/min. Calculate the time required to complete 12 such pieces. (Assume feed = 0.12
mm/revolution)
Answers
5. Cutting speed = 22 m/min
6. Cutting speed = 50.29 m/min
7. rpm = 289.3
8. 2 mins 4s
9. rpm of spindle = 371.4
Feed in mm/min = Feed in mm/rev x N
= 111.36 mm/min

10. No. of holes required to be drilled = 36


Time required = 7 mins 4s

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