Grupo 5 Empirical Design Methods - Update (2014)
Grupo 5 Empirical Design Methods - Update (2014)
operate as economically as possible. This paper reviews updates to the design curves presented in
Pakalnis (2002) with subsequent implementation and
observation with respect to their use as design tools
for the mining industry.
STRESS ANALYSIS
FABRIC ANALYSIS
ROCK MASS CLASSIFICATION
YES
BURST
MODIFY GEOMETRY
MODIFY MINING METHOD
SUPPORT
DESTRESS
SEISMIC
MONITORING
OTHER
ANALYTICAL DESIGN
2. DESIGN RELATIONSHIPS
NO
YIELD
NO
NUMERICAL MODELLING
STRESS EFFECT
STRESS
STRUCTURE
ROCK MASS
some of the most widely applied methods originating at the University of British Columbia, Canada
(Mathews, 1980, Lang, 1994, Potvin, 1988, Nickson,
1992). The more widespread use of empirical methods inherently made these systems more reliable,
since they are developed and refined only through
use and experience with verification through measurement with inputs from analytical sources coupled
with stress, structure and the rock mass as inputs.
Empirical design methods are evolving and the application of some of these methods is becoming confusing. The methods are being modified and used in
new ground conditions and mining environments,
sometimes without regard to the original conditions
the design methods were developed for. Know Thy
Database. Researchers potentially adding levels of
complexity to the empirical design methods that are
sometimes unwarranted and unnecessarily confusing. The purpose of this commission is to develop
guidelines for the application and development of
applied empirical design methods and to arrive at a
consensus for application.
The design methods summarized in this paper are
based upon a strong analytical foundation coupled
with extensive field observation to arrive at a calibrated empirical approach towards the solution to a
given problem. The methods presented in this paper
are compiled from extensive mine visits, literature
reviews, discussions among researchers and practitioners coupled with analytical and numerical assessments with the successful implementation at
mine operations. Two prime objectives inherent with
the design process are that the mine must be safe and
2.2
a) Stable Excavation
no uncontrolled falls of ground.
no movement of back observed
no extraordinary support measures
have been implemented.
b) Potentially Unstable Excavation
extra ground support may have been installed to prevent potential falls of
ground
movement within back
increased frequency of ground working
c) Unstable Excavation
the area has collapsed
failure above the back is approximately
0.5 x span in the absence of major structure
support was not effective to maintain
stability.
Figure 3. Critical span curve for mine entry methods employing local support only.
The above approach is based upon rock mass instability and where discrete wedges have been identified they must be supported prior to assessment employing the Critical Span Curve. Stability is
A comprehensive pillar database that relates geometry, loading conditions, in situ rock strength and stability condition has been developed. Analysis of this
database has led to the development of the Pillar
Stability Graph as shown in Figure 4. A total of 178
stability cases have been included where each case
example represents a failed pillar, an unstable pillar
or a stable pillar as compiled by Lunder (1994). The
pillar data used to develop this methodology is a
compilation of seven (7) individual pillar stability
databases that have been published worldwide.
The information available is the pillar stability assessment, the predicted pillar load and the pillar geometry. Five of the seven databases originate from
massive sulphide deposits and all of the databases
have reported rock mass ratings in excess of 65%
representing good to very good quality rock mass
conditions. Figure 4 shows the observed conditions
that would be encountered for each stability
level. This is based upon detailed research work
showing that pillar stability levels could be assessed on a five level scale. This was simplified
in order to assimilate the data with the additional databases that were collected from the literature.
Two primary factors are used in this design
methodology, a geometric term that represents
pillar shape and a strength term that includes the
intact rock strength and the predicted pillar
load. Rock mass strength is dependent upon the
amount of confining stress applied to a sample.
In the case of mine pillars, the more slender a
pillar, the less confining stress will be available
resulting in a lower strength for a given rock
type. The Pillar Strength Graph was developed by
plotting the ratio of pillar load/UCS (unconfined
compressive strength) as shown in Figure 4 to the
Wp/Hp. The pillar width (Wp) is defined as the dimension normal to the direction of the induced stress
whereas
the pillar height (Hp) is measured parallel to the induced stress. The pillar load is measured at the core
of the pillar whereas the unconfined compressive
strength (UCS) is that recorded for the intact rock
comprising the pillar. The Pillar Stability Graph presented here is a collection of a wide range and type
of mine pillar.
3. SUPPORT DESIGN
The reader is referred to an earlier paper by Pakalnis
(2008) on the details of the methodology towards
support that has been derived from over twenty (20)
mining operations which incorporates analytical and
empirical approaches towards assessing the Factor
of Safety (FS) for a mine opening. The approach is
to assess the potential for adverse structure employing an analytical approach such as provided by the
software program Unwedge (Rocscience, 2008).
The initial assessment as practised at the face is to
define if a dead-weight wedge is possible and this
employs a simple stereoanlysis pole plot as shown in
Figure 5a. This figure shows conditions for gravity
falls and how it is presented onto a stereographic
projection. The plot of great circles representing the
individual planes must encompass the centre in order for a gravity fall to occur whereas for a sliding wedge this does not occur. Similarly the pole
plot shows that a triangle drawn between the three
poles must encompass the centre in order to have a
gravity fall.
Figure 5a. Conditions for a) gravity fall and b) sliding instability for wedge within back of tunnel.
0.5 times span for the Unstable zone and approaching from 0-0.5 times the span within
the potentially unstable zone.
The effect of blasting on weak rock masses was further assessed through a NIOSH sponsored initiative
and detailed by Caceres (2011) in his PhD dissertation Quantifying the Effect of Rock Mass Quality
on Peak Particle Velocity (PPV) for Underground
Drift Development. Figure 6e shows a relationship
derived from the PPV and Scaled Distance (SD) as a
function of rock mass quality obtained from multiple
records and operations to arrive at critical thresholds
for blast design.
Figure 6e. PPV versus scaled distance for varying rock qualities.
5. OTHER OBSERVATIONS
This section refers to empirical approaches developed with UBC researchers and industry sponsors to
address problems that assisted in understanding the
overall concerns and subsequent modification thereof in order to arrive at a safe and cost effective operation.
5.1 Rock Mass Assessment
A concern is the evaluation of RQD for weak rock
masses which requires a definition and interpretation
for sound core. The ISRM(1978) definition:
pieces of sound core over 10cm long that are expressed as a percentage of the length drilled. This is
further defined by Deere(1988) to only incorporate
good rock recovered from an interval of a borehole and not to include problematic rock that is
highly weathered, soft, fractured, sheared and jointed and counted against the rock mass. The ISRM
further identifies material that is obviously weaker
than the surrounding rock such as over consolidated
gouge is discounted as it is only able to be recovered
by advanced drilling techniques. The author incorporates the above augmented by weak rock mass operations within this database to arrive at the following as detailed in Milne et al, 1998. In practice, a
high RQD value does not always translate to high
quality rock. It is possible to log 1.5 metres of intact
clay gouge and describe it as having 100% RQD.
This may be true based on the original definition of
RQD, but is very misleading and gives the impression of competent rock. A parameter called
'Handled' RQD (HRQD) was introduced, Robertson
(1988). The HRQD is measured in the same way as
the RQD, after the core has been firmly handled in
an attempt to break the core into smaller fragments.
During handling, the core is firmly twisted and bent,
but without substantial force or the use of any tools.
This attempts to quantify sound core.
MINE
%CEMENT SPAN
(m)
COMMENTS
PASTE
DESIGN STRENGTHS GOVERN TIME
TO MINE UNDER(14D-28D)
REASON
UNDER FILL
10
6.1
3
(~0.6m gap)
1.5
2a
2b
2c
ANGLOGOLD(1999 VISIT)
MURRAY MINE
(QUEENSTAKE-2004)
6.5
8%
8%
7.6
9.1
21
4.6
4.6
4.6
5.5
6.9
6.9
CRF
CRF DESIGN
MINED REMOTE - NO CAVE
2" MINUS AGG
GO UNDER A MIN OF 14D,
WALL CRF 5-6% BINDER
JAM TIGHT TO BACK/STEEP
ESKAY
4 - 12
CRF(4MPa Design)
UCS is 11MPa(28Day)
4a
4b
4c
TURQUOISE RIDGE
9
9
9
13.7
3.7
7.3
4
3
3
8.3
8.3
8.3
MIDAS
2.7
3.4
CRF
DEEP POST
6.75
4.9
4.3
4.8
7a
7b
7c
7d
7e
7f
7g
7h
STILLWATER - NYE
10
1.8
2.4
3
3.7
4.3
4.9
5.5
6.1
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
0.7
0.3
0.5
0.7
1
1.4
1.8
2.3
2.9
CRF
GO UNDER IN 28DAYS
PASTE (FS=1.5)
GO UNDER IN 7DAYS-28DAYS)
(5% BINDER-0.5MPa UCS 28D)
(7% BINDER-0.7MPa UCS 28D)
(10% BINDER-1MPa UCS 28D)
(12% BINDER-1.2MPa UCS 28D)
MIEKLE STH
BARRICK
4.6-6.1
4.6
5.5
CRF
Gold Fields - AU
10
4.45
CRF
10
Stratoni Mine
TVX
12.8
6-9
11
10
3
(includes 0.9m air gap)
2.5
12
2.4-4.6
3
(includes 0.6m air gap)
4.8
13
Newcrest
(Kencana Mine
12-24
vs dry tuff
6-8
1.2-1.5
14
4-8
6-12*
*inters
1.2-2
15
Cortez Hills
(Barrick)
7.8
6-11*
*inters
4.6
16
Andaychagua Mine
(Volcan)
14
5-15
3.5
16+
6. CONCLUSIONS
STRESS~ 800m
low 1000 m in hard rock. Canmet DSS serial no: 0SQ8000081., Canada.
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