Modulos Reles Siemens
Modulos Reles Siemens
SIPROTEC 5
Hardware Description
V7.00 and higher
Introduction
Forms of Devices and On-Site Operation
Panels
Electronic Modules
Plug-In Modules
Manual
C53000-G5040-C002-A
1
2
3
4
5
6
7
NOTE
For your own safety, observe the warnings and safety instructions contained in this document, if available.
Disclaimer of Liability
This document has been subjected to rigorous technical
review before being published. It is revised at regular intervals, and any modifications and amendments are included
in the subsequent issues. The content of this document
has been compiled for information purposes only. Although
Siemens AG has made best efforts to keep the document
as precise and up-to-date as possible, Siemens AG shall
not assume any liability for defects and damage which
result through use of the information contained herein.
This content does not form part of a contract or of business
relations; nor does it change these. All obligations of
Siemens AG are stated in the relevant contractual agreements.
Siemens AG reserves the right to revise this document
from time to time.
Document version: C53000-G5040-C002-A.01
Edition: 11.2015
Version of the product described: V7.00 and higher
Copyright
Copyright Siemens AG 2015. All rights reserved.
The disclosure, duplication, distribution and editing of this
document, or utilization and communication of the content
are not permitted, unless authorized in writing. All rights,
including rights created by patent grant or registration of a
utility model or a design, are reserved.
Registered Trademarks
SIPROTEC, DIGSI, SIGUARD, SIMEAS, and SICAM
are registered trademarks of Siemens AG. Any unauthorized use is illegal. All other designations in this document
can be trademarks whose use by third parties for their own
purposes can infringe the rights of the owner.
Preface
[dwprefhw-221012-01.tif, 3, en_US]
Device manuals
Each Device manual describes the functions and applications of a specific SIPROTEC 5 device. The
printed manual and the online help for the device have the same informational structure.
Hardware manual
The Hardware manual describes the hardware building blocks and device combinations of the
SIPROTEC 5 device family.
Preface
Operating manual
The Operating manual describes the basic principles and procedures for operating and assembling the
devices of the SIPROTEC 5 range.
Product information
The Product information includes general information about device installation, technical data, limiting
values for input and output modules, and conditions when preparing for operation. This document is
provided with each SIPROTEC 5 device.
Engineering Guide
The Engineering Guide describes the essential steps when engineering with DIGSI 5. In addition, the
Engineering Guide shows you how to load a planned configuration to a SIPROTEC 5 device and update
the functionality of the SIPROTEC 5 device.
SIPROTEC 5 catalog
The SIPROTEC 5 catalog describes the system features and the devices of SIPROTEC 5.
Indication of Conformity
This product complies with the directive of the Council of the European Communities on harmonization of the laws of the Member States relating to electromagnetic
compatibility (EMC Council Directive 2004/108/EC valid until April, 19th of 2016,
EMC Council Directive 2014/30/EU valid from April, 20th of 2016) and concerning
electrical equipment for use within specified voltage limits (Low Voltage Directive
2006/95/EG valid until April, 19th of 2016, Low Voltage Directive 2014/35/EU
valid from April, 20th of 2016).
This conformity has been proved by tests performed according to the Council Directive in accordance with the product standard EN 60255-26 (for EMC directive) and
with the product standard EN 60255-27 (for Low Voltage Directive) by Siemens AG.
The device is designed and manufactured for application in an industrial environment.
The product conforms with the international standards of IEC 60255 and the
German standard VDE 0435.
Other Standards
IEEE Std C 37.90
The technical data of the product is approved in accordance with UL.
For more information about the UL database, see www.ul.com
Select Online Certifications Directory and enter E194016 as UL File Number.
4
Preface
[ul_listed_c_us, 1, --_--]
Additional Support
For questions about the system, please contact your Siemens sales partner.
Support
Our Customer Support Center provides a 24-hour service.
Phone:
Fax:
E-Mail:
Training Courses
Inquiries regarding individual training courses should be addressed to our Training Center:
Siemens AG
Siemens Power Academy TD
Humboldtstrae 59
90459 Nrnberg
Germany
Phone:
Fax:
E-Mail:
Internet:
[email protected]
www.siemens.com/poweracademy
Notes on Safety
This document is not a complete index of all safety measures required for operation of the equipment
(module or device). However, it comprises important information that must be followed for personal safety, as
well as to avoid material damage. Information is highlighted and illustrated as follows according to the degree
of danger:
DANGER
DANGER means that death or severe injury will result if the measures specified are not taken.
WARNING
WARNING means that death or severe injury may result if the measures specified are not taken.
Preface
CAUTION
CAUTION means that medium-severe or slight injuries can occur if the specified measures are not taken.
NOTICE
NOTICE means that property damage can result if the measures specified are not taken.
NOTE
Important information about the product, product handling or a certain section of the documentation which
must be given particular attention.
When electrical equipment is operated, hazardous voltages are inevitably present in certain parts. If proper
action is not taken, death, severe injury or property damage can result:
The equipment must be grounded at the grounding terminal before any connections are made.
All circuit components connected to the power supply may be subject to dangerous voltage.
Operation of equipment with exposed current-transformer circuits is prohibited. Before disconnecting the
equipment, ensure that the current-transformer circuits are short-circuited.
The limiting values stated in the document must not be exceeded. This must also be considered during
testing and commissioning.
Hazardous voltages may be present in equipment even after the supply voltage has been disconnected
(capacitors can still be charged).
Table of Contents
Preface................................................................................................................................................................3
Open Source Software........................................................................................................................................7
1
Introduction....................................................................................................................................................... 15
1.1
1.2
Description ..................................................................................................................... 20
Surface-Mounting Devices with Integrated On-Site Operation Panel...................................27
2.2.1
2.2.2
2.3
2.3.1
2.4
Flush-Mounting Devices....................................................................................................... 20
2.4.1
Description ..................................................................................................................... 35
2.4.2
Electronic Modules............................................................................................................................................41
3.1
3.1.1
3.1.2
3.1.2.1
3.1.2.2
3.1.3
3.1.3.1
3.1.3.2
3.1.4
3.1.4.1
3.1.4.2
3.2
3.2.1
Function Description of the Input and Output Modules of the Modular Devices............. 52
3.2.2
3.2.2.1
3.2.2.2
3.2.3
3.2.3.1
3.2.3.2
3.2.4
3.2.4.1
3.2.4.2
Table of Contents
3.2.5
3.2.5.1
3.2.5.2
3.2.6
3.2.6.1
3.2.6.2
3.2.7
3.2.7.1
3.2.7.2
3.2.8
3.2.8.1
3.2.8.2
3.2.9
3.2.9.1
3.2.9.2
3.2.10
3.2.10.1
3.2.10.2
3.2.11
3.2.11.1
3.2.11.2
3.2.12
3.2.12.1
3.2.12.2
3.2.13
3.2.13.1
3.2.13.2
3.2.14
3.2.14.1
3.2.14.2
3.2.15
3.2.15.1
3.2.15.2
3.2.16
3.2.16.1
3.2.16.2
3.2.17
3.2.17.1
3.2.17.2
3.3
3.3.1
3.3.1.1
3.3.1.2
3.4
10
3.4.1
Application Sheet of the Input and Output Modules of the Non-Modular Devices........ 100
3.4.2
3.4.2.1
3.4.2.2
3.4.3
3.4.3.1
3.4.3.2
3.4.4
3.4.4.1
Table of Contents
3.4.4.2
Terminals.................................................................................................................107
3.4.5
3.4.5.1
3.4.5.2
4.2
4.2.1
Overview....................................................................................................................... 115
4.2.2
4.2.3
4.2.3.1
4.2.3.2
4.2.3.3
4.2.3.4
4.2.3.5
4.2.4
4.2.4.1
4.2.4.2
4.2.4.3
4.2.4.4
4.2.4.5
4.2.4.6
4.2.4.7
4.2.4.8
4.2.4.9
4.2.4.10
4.2.4.11
4.2.5
4.2.5.1
4.2.5.2
4.2.5.3
Ethernet Modules..........................................................................................................132
Operation of Ethernet Modules............................................................................... 132
ETH-BA-2EL............................................................................................................134
ETH-BB-2FO........................................................................................................... 135
4.3
4.3.1
Overview....................................................................................................................... 136
4.3.2
ANAI-CA-4EL................................................................................................................136
4.3.3
ARC-CD-3FO................................................................................................................137
First Steps...........................................................................................................................140
Electrical Inspection ..................................................................................................... 140
Expanding Modular Devices...............................................................................................142
5.2.1
5.2.1.1
5.2.1.2
5.2.1.3
5.2.2
5.2.2.1
5.2.2.2
5.2.2.3
5.2.3
5.2.3.1
5.2.3.2
11
Table of Contents
5.3
Fasteners...................................................................................................................... 154
5.3.2
Installation.....................................................................................................................154
5.3.3
Removing .....................................................................................................................155
5.3.4
Replacement.................................................................................................................156
5.4
Description.................................................................................................................... 158
5.4.2
Installation ....................................................................................................................160
Battery................................................................................................................................ 162
5.5.1
Description.................................................................................................................... 162
5.5.2
5.6
5.7
5.7.1
5.7.2
5.7.3
5.7.3.1
5.7.3.2
5.7.4
Analog Inputs......................................................................................................................174
6.2
Supply Voltage....................................................................................................................177
6.3
Binary Inputs.......................................................................................................................179
6.4
Relay Outputs.....................................................................................................................180
6.5
6.6
6.7
6.8
Mechanical Tests................................................................................................................188
6.9
Environmental Conditions...................................................................................................189
6.10
Operating Conditions..........................................................................................................191
6.11
6.12
Approvals............................................................................................................................193
6.13
Design Data........................................................................................................................194
6.14
6.15
6.16
6.17
Name Plate, UL Approval, Base Module and 1/3 Base Module ........................................ 213
6.18
6.19
6.20
6.21
12
5.4.1
5.5
Plug-In Modules..................................................................................................................154
5.3.1
Table of Contents
7.1.2
Ordering Options...........................................................................................................220
7.1.3
Ordering Accessories....................................................................................................220
Glossary..........................................................................................................................................................223
Index............................................................................................................................................................... 225
13
14
Introduction
1.1
Advantages of SIPROTEC 5
16
1.2
17
15
Introduction
1.1 Advantages of SIPROTEC 5
1.1
Advantages of SIPROTEC 5
The devices in the SIPROTEC 5 series are based on the many years of experience gathered with
SIPROTEC 4. Extensive improvements have also been integrated. Take note of the differences between the
modular and non-modular systems.
The SIPROTEC 5 series is based on a newly developed, flexible modular system that is applicable to all the
devices. This results in the following advantageous new features:
You save time because of jumperless devices.
You can set the rated current ranges (1 A, 5 A) electronically. You do not need to open the devices to do
this. You can set the thresholds of the binary inputs by setting parameters.
16
You do not need to open the device to install and replace plug-in modules.
The slots for the plug-in modules are externally accessible. Communication modules and measuringtransducer modules (for example, 4 x 20-mA measuring-transducer input) can be plugged in at these
plug-in module positions.
Up to 40 analog channels per device create a greater scope of functions than in SIPROTEC 4.
Up to 40 current and/or voltage transformers can be connected to the devices. Thus, even complex
applications such as the 1 1/2 circuit-breaker layout are possible.
Introduction
1.2 Modular Systems and Hardware Characteristics
1.2
Type of construction
Fastening of the on-site operation panel
Creation of the on-site operation panel
Input and output module
Plug-in modules
The on-site operation panels of the base modules can be chosen from 3 variants:
With a large display, keypad, and 16 2-colored LEDs
The on-site operation panels of the expansion modules can be selected from 3 variants:
With 16 monochrome LEDs and 2 key switches
The base modules always contain the power-supply module PS201 and an input and output module IO2XX.
The expansion modules contain an input and output module IO2XX or a plug-in module assembly with integrated power supply CB202. The 1st plug-in module in the 2nd device row always contains the power-supply
module PS203.
The plug-in modules are available for various applications. The following plug-in modules can be installed in
1 base module or in 1 expansion module with 1 plug-in module assembly with integrated power supply
CB202:
Communication modules
Measuring-transducer modules
17
Introduction
1.2 Modular Systems and Hardware Characteristics
Type of construction: Flush-mounting devices with on-site operation panel fitted directly on the device
The module always contains the power-supply module PS101 and an input and output module IO10X. The
input and output module IO10X includes the terminals for current and voltage transformers. Optionally, the
module can be equipped an additional input and output module IO110 for extra binary inputs and outputs.
The plug-in modules are available for various applications. The following plug-in modules can be installed in
the module:
Communication modules
18
Measuring-transducer modules
Flush-Mounting Devices
20
2.2
27
2.3
32
2.4
35
19
2.1
Flush-Mounting Devices
2.1.1
Description
The flush-mounting devices were conceived for installation in 19-inch racks or special openings in control
desks and cabinets. The on-site operation panel is linked permanently to the device.
Base Module
[dweinvpo-030211-01.tif, 1, --_--]
Figure 2-1
(1)
(2)
(3)
20
Front View
Device housing
On-site operation panel
Bus terminal for expansion module, provided only in modular devices (shown with bus termination plate)
[dwbasrue-030211-01.tif, 1, --_--]
Figure 2-2
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
21
[dwlightr-250613-01.tif, 1, --_--]
Figure 2-3
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
22
Rear View of a Non-Modular Device (7xx82), Terminals of a Typical Device with IO102
Current terminal A
Spring clip
Voltage terminal B
Voltage terminal D
Voltage terminal L
Time synchronization G
Plug-in module position E
Battery compartment
Plug-in module position F
Terminal for integrated Ethernet interface J
Grounding terminal
[dwosobep-070211-01.tif, 1, --_--]
Figure 2-4
(1)
(2)
(3)
Fastening Opening of the Base and 1/3 Module Shown, for Example, on the Top Fastening
Screw cover (pull towards you to remove)
Fastening opening
Fastening opening with fastening screw
Expansion Module
[dwein6po-030211-01.tif, 1, --_--]
Figure 2-5
23
(1)
(2)
(3)
Device housing
On-site operation panel
Bus terminal for an additional expansion module (shown with bus termination plate)
[dwerwrue-030211-01.tif, 1, --_--]
Figure 2-6
(1)
(2)
(3)
(4)
(5)
(6)
(7)
24
NOTE
These modules can be installed in the 1st and 2nd device rows. x corresponds to the slot in the 19-inch
rack.
Possible values in the 1st device row: x = 3, 4, 5, or 6
Possible values in the 2nd device row: x = 8, 9, 10, 11 or 12
Counting Method for Assemblies in 19-Inch Rack (View of the Rear of the Device)
[dwbgrpos-170713-01.tif, 1, en_US]
Figure 2-7
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
25
NOTE
The structure of the 2nd device row is described in section 5.2.1.3 Expanding Devices with 2nd Device
Row.
Connection Systems
[dwverbin-030211-01.tif, 1, --_--]
Figure 2-8
(1)
(2)
(3)
(4)
26
Connection Systems
Cut-out for contact tab
Contact tab (prefitted on the expansion module)
Hinged angle clip
Snap-in spring
NOTE
All on-site operation panels must be connected to one another via the bolt-on contact tabs. The contact
tabs are delivered with the expansion modules.
2.2
2.2.1
NOTE
The basic device structure is described in chapter 2.1.1 Description .
The surface-mounting devices with integrated on-site operation panel were conceived for fitting on a flat wall
surface. The on-site operation panel is fastened on the device with a distance frame. The distance frame
creates the necessary wiring space for the cable connections.
Base Module
[dwauf3p1-040211-01.tif, 1, --_--]
Figure 2-9
(1)
(2)
Device Structure
Outer distance frame
Fastening bracket
27
[dwauzeil-040211-01.tif, 1, --_--]
Figure 2-10
(1)
28
NOTE
When a base module is expanded, 2 mounting brackets must be fitted between the on-site operation
panels and the distance frame. The mounting bracket stabilizes the device. The length of the mounting
bracket corresponds to the width of the device.
Fastening Openings
[dwbaaube-040211-01.tif, 1, --_--]
Figure 2-11
(1)
(2)
2.2.2
29
Figure 2-12
(1)
(2)
(3)
30
Bracket with the Opening Upward (Left) and the Opening Downward (Right)
Flush-mounting device
Bracket for the surface-mounting variant
Bracket opening for cable entry or exit when mounting or dismantling the device
Figure 2-13
Fastening Openings
Figure 2-14
31
2.3
2.3.1
Description
NOTE
The basic device structure is described in chapter 2.1.1 Description .
The surface-mounting devices with detached on-site operation panel are a variant of the surface-mounting
devices with an integrated on-site operation panel. The essential difference is that you can fit the on-site
operation panel separately from the device. The distance frames are not assembled in this device type.
Base Module
The distance between the installation location of the device and that of the on-site operation panel is limited
to not more than 5 m (196.85 in) by the length of the connecting cable. The on-site operation panel must be
grounded.
[dwbaaupo-040211-01.tif, 1, --_--]
Figure 2-15
(1)
(2)
(3)
(4)
(5)
32
Fastening Openings
[dwbaaube-040211-01.tif, 1, --_--]
Figure 2-16
(1)
(2)
33
[dwosobb1-040211-01.tif, 1, --_--]
Figure 2-17
(1)
(2)
(3)
34
2.4
2.4.1
Description
Operating Concept
The operating concept is based on 4 groups:
Navigation in the menu tree
Modification of settings
Display of measured values and protocols
Control function from menu bar or control image
Operating personnel are informed about the current state of important measured data, indications and parameters. The data can be read out. You can perform parameterization and switching actions directly on the
device.
User Interface Language
You can set the user interface language to the following:
Local language
US English
IEC 61850
Variants
Corresponding to the equipment configuration, 3 variants are available for each size. In the case of the nonmodular devices, only the front variants with small and large displays are available.
[dwvaosop-080211-01.tif, 1, --_--]
Figure 2-18
Variants
35
2.4.2
[le_base_module, 1, --_--]
Figure 2-19
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Membrane keypad
Menu navigation function keys
USB port, type A for notebook/PC
16 2-colored LEDs (parameterizable)
The operating elements and display elements of the on-site operation panel for base modules are explained
in the following table.
36
Operating Element/
Display Element
Function
Testing LED functionality and resetting the LEDs to the original state
Keypad with numerical keys for the entry of values and with programmable function keys for fast execution of actions
Next to the keypad there are marking strips for user-defined marking
Display of operability
Run: operable, the green LED is lit.
Error: not operable, the red LED is lit.
37
Operating Element/
Display Element
Function
USB port with protective cover
Type A for notebook/PC
[dwerwmod-040211-01.tif, 1, --_--]
Figure 2-20
38
Expansion Module
SIPROTEC 5, Hardware Description, Manual
C53000-G5040-C002-A, Edition 11.2015
(1)
(2)
(3)
16 monochrome LEDs
Cover labels
2 key switches
Besides the base module, you can fit an expansion module with key switches. The following table explains
the meanings of the switch positions.
Operating Element/
Display Element
Meaning
16 monochrome parameterizable LEDs
39
40
Electronic Modules
3.1
42
3.2
52
3.3
97
3.4
100
41
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
3.1
3.1.1
PS203
CB202
Function Description
Power-supply module
24 V DC/48 V DC or
DC 60 V to DC 250 V and AC 100 V to AC 230 V
In the base module 1/3 of 19 in
Assembled with 3 binary inputs, 2 binary outputs, and one status life contact
Power-supply module for supplying the 2nd device row
24 V DC/48 V DC or
DC 60 V to DC 250 V and AC 100 V to AC 230 V
In the expansion module, 1/6 of 19 in
Plug-in module assembly with internal power supply
24 V DC/48 V DC or
DC 60 V to DC 250 V and AC 100 V to AC 230 V
In the expansion module, 1/6 of 19 in
3.1.2
3.1.2.1
Description
The power-supply module PS201 is always permanently installed in the base module. The central task is to
supply power to all modules. The following can be found on the PS201 module:
2 positions for plug-in modules (communication modules, measuring-transducer modules)
Terminals for time synchronization, the on-site operation panel, an integrated Ethernet interface, and a
COM link interface
The power supply of the other modules is established automatically through the plug-in bus connection when
they are assembled.
The following 2 variants are available for the rated voltage range:
DC 24 V to 48 V
42
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
3.1.2.2
Terminals
Overview of Terminals
[dwps201x-160513-01.tif, 1, --_--]
Figure 3-1
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
PS201 Terminals
Voltage terminal 2B
Time synchronization G
Detached on-site operation panel H
Plug-in module position E
Integrated Ethernet interface J
COM link K, connection to the CB202 PCB assembly (plug-in module assembly), position L
Plug-in module position F
Grounding terminal
43
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
[cdps201x-270912-01.tif, 1, en_US]
Figure 3-2
44
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
[tdps201x-270812-01.tif, 1, en_US]
Figure 3-3
Time-Synchronization Terminal
The terminal for time synchronization is located on the D-sub 9 interface (position G). Time synchronization
signals for DC 5 V, DC 12 V, and DC 24 V can be processed as an option.
For further information on connecting to time synchronization, see chapter 6.6 Time-Synchronization Interface
in the Technical Data.
On-Site Operation Panel Terminal
The terminal for the on-site operation panel of surface-mounted devices is located on the D-sub 15 interface
(position H). The on-site operation panel of surface-mounted devices with the local operation panel integrated
or detached is connected to this interface.
Integrated Ethernet Interface J (RJ45)
This terminal is used to load the device with DIGSI 5 using Ethernet. This terminal also enables straightforward IEC 61850 Ethernet communication or communication with another protocol via Ethernet, for example,
for connecting an external RTD unit.
45
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
[dwrj45et-040211-01.tif, 1, --_--]
Figure 3-4
(1)
(2)
Pin
Signal
ETH_TX_P
ETH_TX_N
ETH_RX_P
ETH_RX_N
Signal
Color
Operating Status
LED 1
ETH_LED1_N
Yellow
LED 2
ETH_LED0_N
Green
3.1.3
3.1.3.1
Description
If you expand the device into the 2nd device row, you need the PS203 power-supply module. This is always
supplied with the expansion module and must always be plugged into position 7. Up to 5 additional expansion
modules are possible in the 2nd device row. The scope of delivery of the PS203 power-supply module
includes 1 connecting cable for the 2nd device row, 1 angle rail, 1 sealing panel and 1 adapter bracket.
The PS203 power-supply module has no additional functionality. It is used exclusively to supply power to the
2nd device row.
46
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
The rated voltage variant of the PS203 power-supply module must always match the PS201 power-supply
module of the base module.
3.1.3.2
Terminals
Overview of Terminals
[dwps203x-030713-01.tif, 1, --_--]
Figure 3-5
(1)
(2)
(3)
PS203 Terminals
2-pole terminal to connect power supply
LED: Power On
Grounding terminal
Connection Diagram
[tdps203x-030713-01.tif, 2, en_US]
Figure 3-6
47
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
[dwkl2pol-030211-01.tif, 1, --_--]
Figure 3-7
NOTE
When expanding a device with the 2nd device row, you must install the connecting cable for the 2nd
device row together with the associated angle rail. All required components are included with a powersupply module PS203.
[dw_kabel1-020414-01, 1, --_--]
Figure 3-8
(1)
(2)
[dw_winkel-020414-01, 1, --_--]
Figure 3-9
48
Sealing Plate and Adaptor Bracket for the Expansion Module of the 1st Device Row
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
(1)
(2)
(3)
(4)
Device bus of the outermost right expansion module of the 1st device row
Sealing plate
Adaptor angle
2 mounting screws
[dw_schiene-020414-01, 1, --_--]
Figure 3-10
(1)
(2)
Angle Rail
Angle rail
2 rubber seals
3.1.4
3.1.4.1
Description
The plug-in module assembly CB202 is a module with an internal power supply. The CB202 module is used
in an expansion module. 3 plug-in module positions (M, N and P) are available for installation of plug-in
modules. The plug-in modules can be installed in the following arrangements:
Plug-In Module Position
M
Configured with
3 measuring-transducer
modules
Measuring-transducer
module
Measuring-transducer
module
Measuring-transducer
module
Configured with
2 measuring-transducer
modules and
1 communication module
Measuring-transducer
module
Measuring-transducer
module
Communication module
Measuring-transducer
module
Communication module
Measuring-transducer
module
Configured with
1 measuring-transducer
module and
2 communication modules
Measuring-transducer
module
Combinations that do not occupy all plug-in module positions are also possible.
NOTE
The CB202 PCB assembly assembly can be used in the 1st and 2nd device rows.
49
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
3.1.4.2
Color
Operating State
LED 1
CL2_LED0_N
LED 2
CL3_LED0_N
Terminals
Overview of Terminals
[dwcb202p-030211-01.tif, 1, --_--]
Figure 3-11
(1)
(2)
(3)
(4)
(5)
(6)
(7)
CB202 Terminals
2-pole terminal to connect power supply
LED: Power On
COM link
Plug-in module position M (measuring-transducer modules only)
Plug-in module position N (for measuring-transducer or communication modules)
Plug-in module position P (for measuring-transducer or communication modules)
Grounding terminal
The Ethernet connection to the base module is established at the COM link terminal.
The 2-pole voltage terminal is used for the external power supply (see Figure 3-13).
50
Electronic Modules
3.1 Power-Supply Modules of the Modular Devices
Connection Diagram
[tdcb202x-100713-01.tif, 2, en_US]
Figure 3-12
[dwkl2pol-030211-01.tif, 1, --_--]
Figure 3-13
51
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2
3.2.1
Function Description of the Input and Output Modules of the Modular Devices
Module Designation
IO201
IO202
IO203
IO204
IO205
IO206
IO207
IO208
IO209
IO211
IO212
52
Function Description
IO214
IO215
IO230
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
Module Designation
IO231
PB201
Function Description
3.2.2
3.2.2.1
Description
The input and output module IO201 can be used in the base module and in the expansion module.
The terminals for the following are located on the input and output module IO201:
4 current transformers (optionally protection-class current transformers or instrument transformers)
8 binary inputs
6 binary outputs, of which:
53
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.2.2
Terminals
Overview of Terminals
[dwio201p-030211-01.tif, 1, --_--]
Figure 3-14
(1)
(2)
(3)
(4)
(5)
54
IO201 Terminals
Current terminal xA
Voltage terminal xB
Voltage terminal xC
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio201x-290812-01.tif, 1, en_US]
Figure 3-15
55
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio201x-290812-01.tif, 1, en_US]
Figure 3-16
3.2.3
3.2.3.1
Description
The input and output module IO202 can be used installed in the base module and in the expansion module.
This input and output module is used as the base measurement module in all protection devices and bay
units. One device can contain several IO202 input and output modules. The number of IO202 input and
output modules depends on the measured values required. Up to 40 measuring channels are possible for
each SIPROTEC device.
The terminals for the following are located on the input and output module IO202:
4 current transformers (optionally protection-class current transformers or instrument transformers)
4 voltage transformers
8 binary inputs
6 binary outputs, of which:
56
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.3.2
Terminals
Overview of Terminals
[dwio202p-030211-01.tif, 1, --_--]
Figure 3-17
(1)
(2)
(3)
(4)
(5)
IO202 Terminals
Current terminal xA
Voltage terminal xB
Voltage terminal xC
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
57
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio202x-300812-01.tif, 1, en_US]
Figure 3-18
58
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio202x-240812-01.tif, 1, en_US]
Figure 3-19
3.2.4
3.2.4.1
Description
The input and output module IO203 can be used in the base module and in the expansion module.
The terminals for the following are located on the input and output module IO203:
8 current transformers (optionally protection-class current transformers or instrument transformers)
59
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.4.2
Terminals
Overview of Terminals
[dwio203p-030211-01.tif, 1, --_--]
Figure 3-20
(1)
(2)
(3)
(4)
60
IO203 Terminals
Current terminal xA
Current terminal xB
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio203x-280812-01.tif, 1, en_US]
Figure 3-21
61
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio203x-110313-01.tif, 1, en_US]
Figure 3-22
3.2.5
3.2.5.1
Description
The input and output module IO204 is used in an expansion module.
The terminals for the following are located on the input and output module IO204:
10 binary inputs
62
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.5.2
Terminals
Overview of Terminals
[dwio204p-201112-01.tif, 1, --_--]
Figure 3-23
(1)
(2)
(3)
(4)
IO204 Terminals
Voltage terminal xA
Voltage terminal xC
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
63
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio204x-201112-01.tif, 1, en_US]
Figure 3-24
64
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio204x-201112-01.tif, 1, en_US]
Figure 3-25
3.2.6
3.2.6.1
Description
The input and output module IO205 is used in an expansion module.
The terminals for the following are located on the input and output module IO205:
12 binary inputs
65
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.6.2
Terminals
Overview of Terminals
[dwio205p-030211-01.tif, 1, --_--]
Figure 3-26
(1)
(2)
(3)
(4)
(5)
66
IO205 Terminals
Voltage terminal xA
Voltage terminal xB
Voltage terminal xC
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio205x-260213-01.tif, 1, en_US]
Figure 3-27
67
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio205x-240812-01.tif, 1, en_US]
Figure 3-28
3.2.7
3.2.7.1
Description
The input and output module IO206 is used in an expansion module.
The terminals for the following are located on the input and output module IO206:
6 binary inputs
68
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.7.2
Terminals
Overview of Terminals
[dwio206p-030211-01.tif, 1, --_--]
Figure 3-29
(1)
(2)
(3)
IO206 Terminals
Voltage terminal xA
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
69
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio206x-280812-01.tif, 1, en_US]
Figure 3-30
[tdio206x-050313-02.tif, 1, en_US]
Figure 3-31
70
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.8
3.2.8.1
Description
The input and output module IO207 is used in an expansion module.
The terminals for the following are located on the input and output module IO207:
16 binary inputs
Terminals
Overview of Terminals
[dwio207p-030211-01.tif, 1, --_--]
Figure 3-32
(1)
(2)
(3)
(4)
(5)
IO207 Terminals
Voltage terminal xA
Voltage terminal xB
Voltage terminal xC
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
71
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio207x-260213-01.tif, 1, en_US]
Figure 3-33
72
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio207x-300812-01.tif, 1, en_US]
Figure 3-34
3.2.9
3.2.9.1
Description
The input and output module IO208 can be used in the base module and in the expansion module.
The terminals for the following are located on the input and output module IO208:
4 current transformers (optionally protection-class current transformers or instrument transformers)
4 voltage transformers
4 binary inputs
11 binary outputs with 3 standard make contacts (type S), 6 high-speed make contacts (type F), and 2
high-speed change-over contacts (type F)
73
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.9.2
Terminals
Overview of Terminals
[dwio208p-030211-01.tif, 1, --_--]
Figure 3-35
(1)
Current terminal xA 1
(2)
Voltage terminal xB 1
(3)
Voltage terminal xC 1
(4)
Voltage terminal xD 1
Grounding terminal
(5)
1x
74
IO208 Terminals
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio208x-050313-01.tif, 3, en_US]
Figure 3-36
75
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio208x-300812-01.tif, 1, en_US]
Figure 3-37
Description
The input and output module IO209 is used in an expansion module.
The terminals for the following are located on the input and output module IO209:
8 binary inputs
76
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.10.2
Terminals
Overview of Terminals
[dwio209p-030211-01.tif, 1, --_--]
Figure 3-38
(1)
(2)
(3)
(4)
IO209 Terminals
Voltage terminal xA
Voltage terminal xC
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
77
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio209x-110313-01.tif, 1, en_US]
Figure 3-39
78
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio209x-270812-01.tif, 1, en_US]
Figure 3-40
Description
The input and output module IO211 can be used in the base module and in the expansion module.
The terminals for the following are located on the input and output module IO211:
8 voltage inputs
8 binary inputs
79
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.11.2
Terminals
Overview of Terminals
[dwio211p-211112-01.tif, 1, --_--]
Figure 3-41
(1)
(2)
(3)
(4)
80
IO211 Terminals
Voltage terminal xA
Voltage terminal xC
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio211x-221112-01.tif, 1, en_US]
Figure 3-42
81
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio211x-211112-01.tif, 1, en_US]
Figure 3-43
3.2.12
3.2.12.1
Description
The input and output module IO212 is used in an expansion module.
The terminals for the following are located on the input and output module IO212:
8 high-speed measuring-transducer inputs for current or voltage
8 binary inputs
82
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.12.2
Terminals
Overview of Terminals
[dwio204p-201112-01.tif, 1, --_--]
Figure 3-44
(1)
(2)
(3)
(4)
IO212 Terminals
Voltage terminal xA
Voltage terminal xC
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
83
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cd_io212, 1, en_US]
Figure 3-45
84
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio212x, 1, en_US]
Figure 3-46
3.2.13
3.2.13.1
Description
The input and output module IO214 is installed in a base module or in an expansion module. This input and
output module is used as the base measurement module in all protection devices. One device can contain
several IO214 input and output modules. The number of IO214 input and output modules depends on the
measured values required. Up to 40 measuring channels are possible for each SIPROTEC device.
The terminals for the following are located on the input and output module IO214:
4 current transformers (optionally protection-class current transformers or instrument transformers)
4 voltage transformers
2 binary inputs
5 binary outputs with 4 high-speed make contacts (type F) and 1 high-speed change-over contact (type
F)
85
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.13.2
Terminals
Overview of Terminals
[dwio214p-030211-01.tif, 1, --_--]
Figure 3-47
(1)
(2)
(3)
(4)
(5)
86
IO214 Terminals
Current terminal xA
Voltage terminal xB
Voltage terminal xC
Voltage terminal xD
Grounding terminal
NOTE
x corresponds to the slot in the 19-inch rack.
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[cdio214x-260213-01.tif, 1, en_US]
Figure 3-48
87
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[tdio214x-270812-01.tif, 1, en_US]
Figure 3-49
Description
The input and output module IO215 is installed in an expansion module. This input and output module is used
as the base measurement module in all protection devices and bay units. One device can contain several
IO215 input and output modules. The number of IO215 input and output modules depends on the measured
values required. Up to 40 measuring channels are possible for each SIPROTEC device.
The terminals for the following are located on the input and output module IO215:
4 current transformers (optionally protection-class current transformers or instrument transformers)
8 binary inputs
6 binary outputs, of which:
3.2.14.2
Terminals
The terminal and connection diagram is identical to the input and output module IO202 in the expansion
module.
You can find more information in chapter 3.2.3.2 Terminals, Figure 3-18 and Figure 3-19.
88
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
Description
The IO230 input module is used in an expansion module.
The terminals for the following are located on the IO230 module:
48 binary inputs
The connections are distributed over six 10-pole connection terminals.
i
3.2.15.2
NOTE
Note that the IO230 input module has group switching for switching thresholds. The thresholds of the
binary inputs can be switched only in groups of 4. 4th group x1 to x4 and 4th group x7 to x10 (x = A, C, D,
E, G, H).
Terminals
Overview of Terminals
[dwio230x-030713-01.tif, 1, --_--]
Figure 3-50
(1)
(2)
(3)
(4)
(5)
(6)
(7)
IO230 Terminals
Connection terminal xA
Connection terminal xC
Connection terminal xD
Grounding terminal
Connection terminal xH
Connection terminal xG
Connection terminal xE
89
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
NOTE
x corresponds to the slot in the 19-inch rack.
NOTE
The polarities of the voltages at the binary inputs must not be reversed!
[cdio230x-030713-01.tif, 1, en_US]
Figure 3-51
90
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[dwtdio230x-211013, 1, en_US]
Figure 3-52
3.2.16
3.2.16.1
Description
The input and output module IO231 is used in an expansion module.
91
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
The terminals for the following are located on the input and output module IO231:
24 binary inputs
Terminals
Overview of Terminals
[dwio230x-030713-01.tif, 1, --_--]
Figure 3-53
(1)
(2)
(3)
(4)
(5)
(6)
(7)
92
IO231 Terminals
Connection terminal xA
Connection terminal xC
Connection terminal xD
Grounding terminal
Connection terminal xH
Connection terminal xG
Connection terminal xE
NOTE
x corresponds to the slot in the 19-inch rack.
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
NOTE
The polarities of the voltages at the binary inputs must not be reversed!
[cd_io231x, 1, en_US]
Figure 3-54
93
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
[td_tdio231x, 1, en_US]
Figure 3-55
Description
The process-bus assembly is used for the reception of Sampled Measured Values (SMV) according to
IEC 61850-9-2 via 6 optical interfaces.
The process-bus assembly PB201 is used in an expansion module.
94
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.17.2
Terminals
Overview of Terminals
[dw_pb201, 1, --_--]
PB201 Terminals
Figure 3-56
(1)
(2)
(3)
(4)
(5)
Product code
P1Txxxxxxxxxx
Connector type
Wavelength
= 1300 nm
Baud rate
100 Mbits/s
Protocol
Transmitter Power
Minimum
Typical
Maximum
-23.5 dBm
-20.0 dBm
-14.0 dBm
-20.0 dBm
-17.0 dBm
-14.0 dBm
Receiver sensitivity
50 m/125 m,
NA1
= 0.2
95
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
Optical budget
Comment:
1
96
Electronic Modules
3.3 Power-Supply Module of Non-Modular Devices (7xx82)
3.3
3.3.1
3.3.1.1
Description
The power-supply module PS101 is always permanently installed in the 1/3 module. The following can be
found on the PS101 module:
2 positions for plug-in modules (communication modules, measuring-transducer modules)
The following 3 variants are available for the rated voltage range:
DC 24 V to 48 V
3.3.1.2
DC 60 V to 125 V
DC 110 V to DC 250 V and AC 100 V to AC 230 V (50 Hz and 60 Hz)
Terminals
Overview of Terminals
The terminals assigned to the module are identified by the frame in the figure.
[dwps101x-210513-01.tif, 1, --_--]
Figure 3-57
(1)
(2)
PS101 Terminals
Voltage terminal L
Time synchronization G
97
Electronic Modules
3.3 Power-Supply Module of Non-Modular Devices (7xx82)
(3)
(4)
(5)
(6)
[cdps101x-210513-01.tif, 1, en_US]
Figure 3-58
[tdps101x-210513-01.tif, 1, en_US]
Figure 3-59
98
Electronic Modules
3.3 Power-Supply Module of Non-Modular Devices (7xx82)
Time-Synchronization Terminal
The terminal for time synchronization is located on the D-sub 9 interface (position G). Time synchronization
signals for DC 5 V, DC 12 V, and DC 24 V can be processed as an option.
Further information on connecting to time synchronization can be found in the technical data, in chapter
This terminal is used to load the device with DIGSI 5 using Ethernet. This terminal also enables straighforward IEC 61850 Ethernet communication (including GOOSE) or communication with another protocol via
Ethernet, for example, for connecting an external RTD unit.
[dwrj45et-040211-01.tif, 1, --_--]
Figure 3-60
(1)
(2)
Pin
Signal
ETH_TX_P
ETH_TX_N
ETH_RX_P
ETH_RX_N
Signal
Color
Operating Status
LED 1
ETH_LED1_N
Yellow
LED 2
ETH_LED0_N
Green
99
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
3.4
3.4.1
Application Sheet of the Input and Output Modules of the Non-Modular Devices
Module Designation
IO101
IO102
IO103
IO110
Function Description
3.4.2
3.4.2.1
Description
The terminals for the following are located on the input and output module IO101:
4 current transformers (3 transformers always as protection-class current transformers, the 4th optionally
as protection-class or instrument transformer)
8 binary inputs
6 binary outputs, of which:
100
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
3.4.2.2
Terminals
Overview of Terminals
The terminals assigned to the module are identified by the frame in the figure.
[dwio101x-220513-01.tif, 1, --_--]
Figure 3-61
(1)
(2)
(3)
(4)
IO101 Terminals
Current terminal A
Voltage terminal B
Voltage terminal D
Grounding terminal
101
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
[cdio101x-220513-01.tif, 1, en_US]
Figure 3-62
102
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
[tdio101x-220513-01.tif, 1, en_US]
Figure 3-63
3.4.3
3.4.3.1
Description
The terminals for the following are located on the input and output module IO102:
4 current transformers (3 transformers always as protection-class current transformers, the 4th optionally
as protection-class or instrument transformer)
4 voltage transformers
8 binary inputs
6 binary outputs, of which:
103
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
3.4.3.2
Terminals
Overview of Terminals
The terminals assigned to the module are identified by the frame in the figure.
[dwio102x-220513-01.tif, 1, --_--]
Figure 3-64
(1)
(2)
(3)
(4)
104
IO102 Terminals
Current terminal A
Voltage terminal B
Voltage terminal D
Grounding terminal
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
[cdio102x-220513-01.tif, 1, en_US]
Figure 3-65
105
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
[tdio102x-220513-01.tif, 1, en_US]
Figure 3-66
3.4.4
3.4.4.1
Description
The terminals for the following are located on the input and output module IO103:
8 current transformers (optionally as protection-class current transformers or instrument transformers)
106
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
3.4.4.2
Terminals
Overview of Terminals
The terminals assigned to the module are identified by the frame in the figure.
[dwio103x-121113-01, 1, en_US]
Figure 3-67
(1)
(2)
(3)
(4)
IO103 Terminals
Current terminal A
Current terminal B
Voltage terminal D
Grounding terminal
107
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
[cdio103x-131113-01, 3, en_US]
Figure 3-68
108
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
[tdio103x-01.vsd, 1, en_US]
Figure 3-69
3.4.5
3.4.5.1
Description
The terminals for the following are located on the input and output module IO110:
12 binary inputs
109
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
3.4.5.2
Terminals
Overview of Terminals
[dwio110x-220513-01.tif, 1, --_--]
Figure 3-70
(1)
(2)
110
IO110 Terminals
Connection terminal M
Connection terminal N
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
[cdio110x-220513-01.tif, 1, en_US]
Figure 3-71
111
Electronic Modules
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
[tdio110x-220513-01.tif, 1, en_US]
Figure 3-72
112
Plug-In Modules
4.1
114
4.2
Communication Modules
115
4.3
Measuring-Transducer Modules
136
113
Plug-In Modules
4.1 Function Description of Plug-In Modules of Modular and Non-Modular Devices
4.1
114
Function Description
USART-xx-yEL
USART-xx-yFO
USART-xx-yLDFO
ETH-xx-2EL
ETH-xx-2FO
ANAI-CA-4EL
Measuring-transducer module
ARC-CD-3FO
xx
y
2 letters, unique code for the module in the product code of the device
1 = 1 channel
2 = 2 channels
Plug-In Modules
4.2 Communication Modules
4.2
Communication Modules
4.2.1
Overview
SIPROTEC devices can be ordered with factory-installed communication modules. The communication
modules can also be installed and replaced in the SIPROTEC devices afterwards. You do not have to open
the device for this.
NOTE
The communication modules available for reordering are not preconfigured. Use DIGSI 5 to carry out the
functional adjustment to the required protocol application.
The communication modules can be installed in the base module or the 1/3 module and in the expansion
module with the plug-in module assembly CB202. A maximum of 2 communication modules each can be
installed. You can use only one CB202 in the device.
The plug-in module assembly CB202 is a module with an integrated power supply.
The plug-in module assembly CB202 communicates with the base module via a special connecting cable.
This connecting cable (CAT 5 FTP patch cable) is always included in the scope of delivery of the CB202
assembly or the devices containing the CB202 assembly and need not be ordered separately.
Ensure that you route the communication lines separately from network circuits.
[dwcm201p-030211-01.tif, 1, --_--]
Figure 4-1
(1)
(2)
(3)
(4)
Plug-In Module Positions and Communication Terminals in the Base Module, with Modular
Devices
Time synchronization G
Plug-in module position E
Detached on-site operation panel H
Plug-in module position F
115
Plug-In Modules
4.2 Communication Modules
(5)
(6)
(7)
[dwlmnppo-030211-01.tif, 1, --_--]
Figure 4-2
(1)
(2)
(3)
(4)
(5)
(6)
116
Plug-In Module Positions and Communication Terminals in the Expansion Module with CB202
2-pole terminal to connect power supply
COM link L (connection to interface K of the base unit)
Plug-in module position M
Plug-in module position N
Plug-in module position P
Grounding terminal
NOTE
You cannot insert any communication module at plug-in module position M. The plug-in module position M
is intended for a measuring-transducer module only.
Plug-In Modules
4.2 Communication Modules
[dwcm102p-250613-01.tif, 1, --_--]
Figure 4-3
(1)
(2)
(3)
(4)
(5)
Plug-In Module Positions and Communication Terminals on the 1/3 Module, for Non-Modular
Devices (7xx82)
Time synchronization G
Plug-in module position E
Plug-in module position F
Integrated Ethernet interface J
Grounding terminal
117
Plug-In Modules
4.2 Communication Modules
Ethernet Modules
Application: Ethernet-based communication to the substation automation technology via substationcontrol protocols (for example, IEC 61850 and DNP3)
Synchrophasor protocol
Long-distance modules
Application: Direct protection interface communication over long distances using multimode or singlemode optical fibers.
The designation of the modules corresponds to the following scheme, which is typically explained with the
module USART-AB-1EL. The module designation consists of 3 blocks.
1st block
Type of module
USART = Serial module for short or long distance
ETH = Ethernet module
Unique code for the module in the product code of the device
The code consists of 2 letters.
Number and physical design of the connections
1 = 1 connection (1 channel)
2 = 2 connections (2 channels)
EL = Electrical connection
FO = Fiber-optic connection
LDFO = Long-distance transmission via fiber-optic cables
2nd block
3rd block
4.2.2
Table 4-1
Physical Connection
USB-A
D-Sub 9 socket
1 x electrical Ethernet 10/100 Mbit/s, RJ45
118
Front Interface
Plug-In Modules
4.2 Communication Modules
Applications
IEC 61850-8-1 server (incl./without GOOSE, reporting to
6 clients)
You can find more detailed information in chapter
IEC 61850.
X2
DNP3 serial
IEC 60870-5-104
Modbus TCP
DIGSI 5 Protocol
2 Valid
3 In
119
Plug-In Modules
4.2 Communication Modules
NOTE
The USART and ETH plug-in module types may be used in slots E and F in the base module as well as in
slots N and P in the CB202 expansion module. They are not intended for use in slot M in the CB202
expansion module.
4.2.3
4.2.3.1
[dwrj45pb-030211-01.tif, 1, en_US]
Figure 4-4
NOTE
The RS485 interface in devices of the SIPROTEC 4 series is a D-Sub 9 connection with a connected
terminal resistor.
If you connect devices from the SIPROTEC 5 series with devices from the SIPROTEC 4 series, then use a
Y adaptor with the order designation 7XV5103-2BA00. Complete the connection on the last device with a
terminal resistor. For the SIPROTEC 5 device, use a terminal resistor with the order designation RS485Terminator 7XV5103-5BA00.
[dwserma1-030211-04.tif, 1, en_US]
Figure 4-5
120
Plug-In Modules
4.2 Communication Modules
The preceding figure shows the cabling using the new RJ45 sockets in a simplified format. The serial RS485
bus can be extended by simply connecting Ethernet patch cables from device to device.
[dwserma2-030211-05.tif, 1, en_US]
Figure 4-6
Redundant Communication with 2 Masters Using RS485 Bus (for Example, Redundant
IEC 60870-5-103 Protocol)
The preceding figure shows the use of both connections on one module for connecting the devices to 2 independent masters following the same principle as with a single master.
Reorders
When reordering serial communication modules, specify the product code for the physical version of the
module. The order configurator (IPC configurator) shows you which applications are capable of running on
the module:
Serial
4.2.3.2
1-channel or 2-channel
Electrical or optical
USART-AB-1EL
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
2 x RJ45
Baud rate
Protocol
IEC 60870-5-103
DNP3
121
Plug-In Modules
4.2 Communication Modules
4.2.3.3
USART-AC-2EL
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
4 x RJ45
Baud rate
USART-AD-1FO
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
2 x ST
Wavelength
= 820 nm
Baud rate
IEC 60870-5-103
DNP3
Protection-interface communication
Max. distance
Transmitter Power
Minimum
Typical
Maximum
-19.8 dBm
-15.8 dBm
-12.8 dBm
-16.0 dBm
-12.0 dBm
-9.0 dBm
Receiver sensitivity
Maximum +1 dBm
Minimum -32 dBm
Optical budget
50 m/125 m,
NA1
= 0.2
122
Plug-In Modules
4.2 Communication Modules
Comment:
1
4.2.3.5
USART-AE-2FO
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
4 x ST
Wavelength
= 820 nm
Baud rate
Transmitter Power
Minimum
Typical
Maximum
-19.8 dBm
-15.8 dBm
-12.8 dBm
-16.0 dBm
-12.0 dBm
-9.0 dBm
Receiver sensitivity
Maximum +1 dBm
Minimum -32 dBm
Optical budget
Comment:
1
4.2.4
4.2.4.1
Application
The optical protection-interface modules are used for long distances over multimode or singlemode optical
fibers. In the case of the protection interface, they serve the purpose of point-to-point transmission between 2
devices. One possible application is the transmission of differential protection data. For example, if you wish
to transmit only binary data and measured values, you can equip all SIPROTEC devices with these protection
interfaces.
123
Plug-In Modules
4.2 Communication Modules
4.2.4.2
Fiber attenuation
The typical attenuation of a 62.5 m/125 m optical fiber is from 0.9 dB/km to 1 dB/km for light with the
wavelength = 1300 nm. 1.5 dB/km are added for splices, aging and as a reserve. An attenuation of
2.5 dB/km is used for calculation of the distance.
USART-AF-1LDFO
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
1 x LC Duplex
Wavelength
= 1300 nm
Baud rate
Protocol
Protection-interface communication
Max. distance
Distance 4 km
Laser class 1 as per
EN 60825-1/-2
Maximum
-8.0 dBmavg
Receiver sensitivity
-28.0 dBmavg
-31.0 dBmavg
Optical budget
13.0 dB
Distance 25 km
Laser class 1 as per
EN 60825-1/-2
124
Maximum
-15.0 dBmavg
-8.0 dBmavg
Receiver sensitivity
-28.0 dBmavg
-31.0 dBmavg
Optical budget
13.0 dB
Plug-In Modules
4.2 Communication Modules
4.2.4.3
USART-AG-1LDFO
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
1 x LC Duplex
Wavelength
= 1300 nm
Baud rate
Protocol
Protection-interface communication
Distance 8 km
Laser class 1 as per
EN 60825-1/-2
Maximum
0 dBmavg
Receiver sensitivity
-34.0 dBmavg
-34.5 dBmavg
Optical budget
29.0 dB
NOTE
If you use the protection-interface module USART-AG-1LDFO for distances under 4 km, then connect
2 attenuators 7XV5107-0AA00. To continue using the Duplex LC plugs, attach both attenuators at one end
of the remote connection (see the following figure).
[dwdaempf-030211-01.tif, 2, en_US]
Figure 4-7
Distance 60 km
Laser class 1 as per
EN 60825-1/-2
Maximum
-5.0 dBmavg
0 dBmavg
Receiver sensitivity
-34.0 dBmavg
-34.5 dBmavg
125
Plug-In Modules
4.2 Communication Modules
Optical budget
i
4.2.4.4
Minimum
Maximum
29.0 dB
NOTE
If you use the module USART-AG-1LDFO for distances under 25 km, connect 2 attenuators
7XV5107-0AA00. To continue using the Duplex LC plugs, attach both attenuators at one end of the remote
connection (see Figure 4-7).
USART-AH-1LDFO
NOTE
Use the protection-interface module USART-AH-1LDFO paired with USART-AJ-1LDFO only.
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
1 x LC Single
Wavelength
= 1300 nm
Baud rate
Protocol
Protection-interface communication
Distance 40 km
Laser class 1 as per
EN 60825-1/-2
4.2.4.5
i
126
Maximum
-8.0 dBmavg
-3.0 dBmavg
Receiver sensitivity
-33.0 dBmavg
-38.0 dBmavg
Optical budget
25.0 dB
USART-AJ-1LDFO
NOTE
Use the protection-interface module USART-AJ-1LDFO paired with USART-AH-1LDFO only.
Plug-In Modules
4.2 Communication Modules
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
1 x LC Single
Wavelength
= 1550 nm
Baud rate
Protocol
Protection-interface communication
Distance 40 km
Laser class 1 as per
EN 60825-1/-2
4.2.4.6
Maximum
-8.0 dBmavg
-3.0 dBmavg
Receiver sensitivity
-33.0 dBmavg
-38.0 dBmavg
Optical budget
25.0 dB
USART-AK-1LDFO
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
1 x LC Single
Wavelength
= 1550 nm
Baud rate
Protocol
Protection-interface communication
Distance 100 km
Laser class 1 as per
EN 60825-1/-2
SIPROTEC 5, Hardware Description, Manual
C53000-G5040-C002-A, Edition 11.2015
127
Plug-In Modules
4.2 Communication Modules
i
4.2.4.7
Minimum
Maximum
-5.0 dBmavg
-0.0 dBmavg
Receiver sensitivity
-34.0 dBmavg
-34.05 dBmavg
Optical budget
29.0 dB
NOTE
If you use the protection-interface module USART-AK-1LDFO for distances under 50 km, then connect
2 attenuators 7XV5107-0AA00. To continue using the Duplex LC plugs, attach both attenuators at one end
of the remote connection (see Figure 4-7).
USART-AW-2LDFO
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
2 x LC Duplex
Wavelength
= 1300 nm
Baud rate
Protocol
Protection-interface communication
Distance 4 km
Laser class 1 as per
EN 60825-1/-2
Maximum
-8.0 dBmavg
Receiver sensitivity
-28.0 dBmavg
-31.0 dBmavg
Optical budget
13.0 dB
Distance 25 km
Laser class 1 as per
EN 60825-1/-2
128
Maximum
-15.0 dBmavg
-8.0 dBmavg
Receiver sensitivity
-28.0 dBmavg
-31.0 dBmavg
Optical budget
13.0 dB
Plug-In Modules
4.2 Communication Modules
4.2.4.8
USART-AU-2LDFO
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
2 x LC Duplex
Wavelength
= 1300 nm
Baud rate
Protocol
Protection-interface communication
Distance 8 km
Laser class 1 as per
EN 60825-1/-2
Maximum
0.0 dBmavg
Receiver sensitivity
-34.0 dBmavg
-34.5 dBmavg
Optical budget
29.0 dB
NOTE
If you use the protection-interface module USART-AU-2LDFO for distances under 4 km, then connect
2 attenuators 7XV5107-0AA00. To continue using the Duplex LC plugs, attach both attenuators at one end
of the remote connection (see Figure 4-7).
Distance 60 km
Laser class 1 as per
EN 60825-1/-2
Maximum
0.0 dBmavg
Receiver sensitivity
-34.0 dBmavg
-34.5 dBmavg
Optical budget
29.0 dB
NOTE
If you use the module USART-AU-2LDFO for distances under 25 km, connect 2 attenuators
7XV5107-0AA00. To continue using the Duplex LC plugs, attach both attenuators at one end of the remote
connection (see Figure 4-7).
129
Plug-In Modules
4.2 Communication Modules
4.2.4.9
USART-AX-2LDFO
NOTE
Use the protection-interface module USART-AX-2LDFO paired with USART-AY-2LDFO only.
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
2 x LC Single
Wavelength
= 1300 nm
Baud rate
Protocol
Protection-interface communication
Distance 40 km
Laser class 1 as per
EN 60825-1/-2
4.2.4.10
130
Maximum
-8.0 dBmavg
-3.0 dBmavg
Receiver sensitivity
-33.0 dBmavg
Optical budget
25.0 dB
USART-AY-2LDFO
NOTE
Use the protection-interface module USART-AY-2LDFO paired with USART-AX-2LDFO only.
Description
Product code
P1Zxxxxxxxxxx
Plug-In Modules
4.2 Communication Modules
Figure
Connector type
2 x LC Single
Wavelength
= 1550 nm
Baud rate
Protocol
Protection-interface communication
Distance 40 km
Laser class 1 as per
EN 60825-1/-2
4.2.4.11
Maximum
-8.0 dBmavg
-3.0 dBmavg
Receiver sensitivity
-33.0 dBmavg
Optical budget
25.0 dB
USART-AV-2LDFO
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
2 x LC Duplex
Wavelength
= 1550 nm
Baud rate
Protocol
Protection-interface communication
Distance 100 km
Laser class 1 as per
EN 60825-1/-2
Maximum
-5.0 dBmavg
-0.0 dBmavg
Receiver sensitivity
-34.0 dBmavg
-34.5 dBmavg
131
Plug-In Modules
4.2 Communication Modules
Optical budget
Minimum
Maximum
29.0 dB
NOTE
If you use the protection-interface module USART-AV-2LDFO for distances under 50 km, then connect
2 attenuators 7XV5107-0AA00. To continue using the Duplex LC plugs, attach both attenuators at one end
of the remote connection (see Figure 4-7).
4.2.5
Ethernet Modules
4.2.5.1
132
Plug-In Modules
4.2 Communication Modules
[dweth1sw-030211-01.tif, 2, en_US]
Figure 4-8
Figure 4-9 shows the operating mode without integrated switch function. Optionally, the 2nd connection can
be connected to the 2nd switch. This connection is shown with a dashed line in Figure 4-9. The IP communication is established using the 1st connection here. If this connection fails, the system changes over to the
2nd connection within a few milliseconds. The IP connection is retained practically without interruption using
the 2nd switch. This hot-standby connection redundancy increases the availability in such configurations, as
shown in the following figure. The information on failure of the protection connection is transmitted to the
substation automation technology.
133
Plug-In Modules
4.2 Communication Modules
[dwethsw3-090713-01.tif, 2, en_US]
Figure 4-9
4.2.5.2
Operation of Ethernet Modules Without Integrated Switch Function with Single or Redundant
Connection to the Switch
ETH-BA-2EL
Description
Product code
P1Zxxxxxxxxxx
Figure
134
Connector type
2 x RJ45
Baud rate
100 MBit/s
Protocol
Plug-In Modules
4.2 Communication Modules
4.2.5.3
ETH-BB-2FO
Description
Product code
P1Zxxxxxxxxxx
Figure
Connector type
2 x LC Duplex
Wavelength
= 1300 nm
Baud rate
100 Mbit/s
Protocol
Transmit Power
Minimum
Typical
Maximum
-23.5 dBm
-20.0 dBm
-14.0 dBm
-20.0 dBm
-17.0 dBm
-14.0 dBm
Receiver sensitivity
Optical budget
Comment:
1
135
Plug-In Modules
4.3 Measuring-Transducer Modules
4.3
Measuring-Transducer Modules
4.3.1
Overview
You can install the measuring-transducer modules in base modules or 1/3 modules (plug-in module positions
E and F) and in expansion modules with a CB202 module (plug-in module position M, N, or P).
4.3.2
ANAI-CA-4EL
The ports CH1 to CH4 of the measuring-transducer modules are Safety Extra Low Voltage circuits (SELV
circuits). For the connection to the measuring-transducer modules, the following conditions apply:
SELV circuits may be connected only to SELV circuits.
Ensure that the cables of SELV circuits are routed separately from the supply circuits.
Use shielded cables.
Product Code
P1Zxxxxxxxxxxx
Figure
Terminal diagram
Connector type
Measuring range
DC -24 mA to +24 mA
Error limit
Input impedance
140
Conversion principle
DC 20 V
136
Permissible overload
DC 100 mA continuously
Measurement repetition
200 ms
Plug-In Modules
4.3 Measuring-Transducer Modules
4.3.3
ARC-CD-3FO
With the module, you can detect an arc in air-insulated switchgear by way of an optical arc sensor.
Product Code
P1Zxxxxxxxxxxx
Figure
Connector type
AVAGO AFBR-4526Z
Number of transceivers
Fiber type
Receiver
Maximum
Minimum
Spectrum
400 nm to 1100 nm
Attenuation
In the case of polymer optical fibers, you can expect a path attenuation
of 0.2 dB/m. Additional attenuation comes from the plug and the sensor
head.
Optical budget 1
Minimal 25 dB
16 kHz
ADC type
Transmitter
Type
LED
Wavelength
= 650 nm
Transmitter power
Minimum 0 dBm
Maximum 2 dBm
Numerical aperture
0.5 2
11 s
Comment:
137
138
First Steps
140
5.2
142
5.3
Plug-In Modules
154
5.4
158
5.5
Battery
162
5.6
164
5.7
166
139
5.1
First Steps
5.1.1
Electrical Inspection
Device Protection
DANGER
Danger when connecting the SIPROTEC 5 device
Noncompliance with the safety notes will result in death, severe injury or considerable material damage.
The device must be situated in the operating area for at least 2 hours before you connect it to the
power supply for the first time. This prevents condensate from forming in the device.
If the device has been in storage for more than 2 years, connect it to an auxiliary voltage for 1 to 2
days. This will cause the electrolytic capacitors on the printed circuit-board assemblies to form again.
NOTE
The battery is covered by a protective film, which also prevents premature discharge.
The battery compartment is located on the rear of the base module. You do not have to take the battery
out of the compartment in order to remove the protective film.
Remove the protective film from the battery by simply pulling on the film tab.
Grounding a Device
The SIPROTEC 5 devices are protection class I equipment must be connected with the system ground prior
to commissioning
Ground each module with solid low-impedance system grounding (cross-section 4.0 mm2 ( 0.16 in2),
grounding area M4).
Connecting a Device
Connect all cables and lines. Use the connection diagrams in the Hardware and Device manuals.
Tighten the terminal screws to the prescribed torques (see chapter Tightening Torques for Terminal
Screws, Page 196).
140
Join several on-site operation panels to one another with firm contact.
Siemens recommends the use of contact washers on painted metal assembly walls. If the mounting wall
is not metallic, place a metal layer, for example a metal sheet between the mounting wall and the on-site
operation panels. Then connect this sheet to system ground.
Safety Notes
DANGER
Danger during electrical inspection
Noncompliance with the safety notes will result in death, severe injury or considerable material damage.
Comply with all given safety notes when carrying out the electrical inspection.
Please note that hazardous voltages are present when you perform the electrical inspection.
During the electrical inspection, check that the device becomes ready for operation once it has been
connected to the power supply.
Once you have loaded the DCF file into the SIPROTEC 5 device, the green RUN LED lights up continuously and the device is ready for operation.
If the device does not assume the normal operating state (process mode), switch off the power supply.
Disconnect the wiring and the grounding.
Pack this device and return it to the manufacturer, stating the defect. Use transport packaging that
meets the requirements of standard ISO 2248.
141
5.2
5.2.1
Flush-Mounting Devices
5.2.1.1
NOTE
Prepare the following tools for the device expansion:
Phillips screwdriver size PZ1 and PZ2
Always fit the expansion module with the key switches as the 1st module next to the base module.
Always install a power-supply module PS203 on the left as the first unit in the 2nd device row.
Please note that the PS203 must always have the same rated voltage as the base module.
Install only I/O modules without LEDs in the 2nd device row.
[dweinzei-030211-01.tif, 1, --_--]
Figure 5-1
142
5.2.1.2
Preparation
NOTE
The modules available for reordering are not preconfigured. For communication modules, use DIGSI 5 to
carry out the functional adaptation to the required protocol application.
Carry out the steps described in this chapter if you wish to expand an installed device later on with expansion modules.
Use the screwdriver to carefully bend the left and right spring clips on the rear plate terminals outwards.
Completely detach the wired current and voltage terminal blocks from the device.
Assembling Devices
Remove the bus cover from the extreme right-hand module of the device to be extended.
Place the expansion module on the right next to the device. Insert the 2 hinged angle clips of the expansion module in the cut-outs of the device.
Slip ring the expansion module in the direction of the device so that the bottom snap-in spring engages.
Bolt the 2 on-site operation panels of the module to one another through the contact tab.
Check that the bus connection is screwed on at the extreme right of the expansion module.
Use the supplied grounding cable to connect the expansion module with the device and reconnect the
device to service ground.
143
5.2.1.3
Preparation
NOTE
The modules available for reordering are not preconfigured. For communication modules, use DIGSI 5 to
carry out the functional adjustment to the required protocol application.
Carry out the steps described in this chapter if you want to expand an installed device later on with a 2nd
device row.
Use the screwdriver to carefully bend the left and right spring clips on the rear plate terminals outwards.
Completely detach the wired current and voltage terminal blocks from the device.
Remove the device bus cover from the extreme right-hand expansion module of the device to be
extended.
Bolt the sealing plate and the adaptor bracket according to Figure 5-4 on the outer right expansion
module of the 1st device row. The sealing plate, adaptor angle, and screws are included with the supply
of the power-supply module PS203.
Attach the cable holder for the connecting cable of the 2nd device row to the back side of the angle rail.
NOTE
Observe the direction of the connecting cable.
Note that the available cable end for the connection of the 2nd device row must be longer than the cable
end for the connection of the 1st device row.
Insert the cable in the rubber seals, and introduce the seals in the slot of the angle rail (see Figure 5-3)
144
Screw the 2 handle moulds of the connecting cable to the 1st and 2nd device row.
NOTE
Make sure that the handle moulds are not rotated during assembly so as not to damage the contact
surfaces of the plugs.
[dw_2zauba-020414-01, 2, --_--]
Figure 5-2
(1)
(2)
(3)
[dw_schiene-020414-01, 1, --_--]
Figure 5-3
(1)
(2)
Angle Rail
Angle rail
2 Rubber seals
[dw_winkel-020414-01, 1, --_--]
Figure 5-4
Sealing Plate and Adaptor Bracket for the Expansion Module of the 1st Device Row
145
(1)
(2)
(3)
(4)
Device bus of the outermost right expansion module of the 1st device row
Sealing plate
Adaptor angle
2 mounting screws
Use the supplied grounding cable to connect the expansion module with the device and reconnect the
device to service ground.
5.2.2
5.2.2.1
i
146
[dwauize1-040211-01.tif, 1, --_--]
Figure 5-5
(1)
(2)
(3)
5.2.2.2
Device Row
Distance frame
Mounting bracket
Distance frame on base module rotated by 180o
Preparation
NOTE
The modules available for reordering are not preconfigured. For communication modules, use DIGSI 5 to
carry out the functional adaptation to the required protocol application.
Carry out the steps described in this chapter if you want to expand an installed device later on with expansion modules.
NOTE
If the device is an expanded device, then detach the 2 mounting brackets. You must replace these
mounting brackets with 2 new mounting brackets that match the width of the device.
Use a screwdriver to carefully bend the left and right spring clips on the terminals outwards.
147
Completely detach the wired current and voltage terminal blocks from the device.
[dwaublo1-040211-01.tif, 1, --_--]
Figure 5-6
Place the 2 mounting brackets intended for expansion in parallel to one another on a flat surface.
Bolt the 1st (left-hand) on-site operation panel to the 2 mounting brackets. Do not firmly tighten the
screws.
Place the 2nd on-site operation panel on the right of the 1st one and bolt these panels onto the 2
mounting brackets. Do not firmly tighten the screws. Make sure that the snap-in spring is engaged!
Bolt the 2 operation panels to one another through the contact tab. Do not firmly tighten the screws.
Repeat the last 2 steps for the remaining operation panels. Leave all screws loose.
Assembling Devices
148
Remove the plastic screw covers from the extreme left-hand module and from the expansion module.
Place the expansion module on the left next to the device. Insert the 2 hinged angle clips of the expansion module in the cut-outs of the device.
Swivel the expansion module in the direction of the device so that the bottom snap-in spring engages.
Wire and, if required, fasten the current and voltage terminal blocks.
Fit the device back onto the wall without fastened on-site operation panels.
Use the supplied grounding cable to connect the expansion module with the device and reconnect the
device to service ground.
SIPROTEC 5, Hardware Description, Manual
C53000-G5040-C002-A, Edition 11.2015
Fasten the connecting cable for the on-site operation panel on the extreme left-hand operation panel of
those on-site operation panels assembled beforehand into a block.
Place the block of assembled operation panels on the distance frames of the device. In doing so, guide
the connecting cable for the on-site operation panel through the cut-outs of the distance frame to the
terminal of the basic module.
Fasten the connecting cable for the on-site operation panel to the basic module.
Bolt the operation panels to the distance frames and firmly tighten the screws.
Tighten all loose screws on the contact tabs and on the mounting brackets.
Commissioning
5.2.2.3
Preparation
NOTE
The modules available for reordering are not preconfigured. For communication modules, use DIGSI 5 to
carry out the functional adjustment to the required protocol application.
Carry out the steps described in this chapter if you want to expand an installed device later on with expansion modules.
NOTE
The next 6 steps are only necessary if the 1st device row is not accessible.
If the left side of the 1st device row is accessible, then the complete device can remain on the wall.
Use the screwdriver to carefully bend the left and right spring clips on the rear plate terminals outwards.
Completely detach the wired current and voltage terminal blocks from the device.
Remove the device bus cover from the extreme left-hand expansion module of the device to be
extended.
Bolt the sealing plate and the adaptor bracket according to Figure 5-8 on the outer left expansion
module of the 1st device row. The sealing plate, adaptor angle, and screws are included with the supply
of the power-supply module PS203.
NOTE
The distance between 1st and 2nd device row must be no more than 80 mm (3.15 in).
149
Install the screws for the handle mould from the view of the adaptor bracket. Thus, later accessibility is
ensured without having to remove the entire device.
[dw_2zeauf-020414-01, 1, --_--]
Figure 5-7
(1)
(2)
(3)
Expansion with 2nd Device Row (View of the Installation Level without Display of the On-site
Operation Panel)
Extreme left expansion module of the 1st device row
Connecting cables
2nd device row
[dw_winauf-020414-01, 1, --_--]
Figure 5-8
(1)
(2)
(3)
(4)
Sealing Plate and Adaptor Bracket for the Expansion Module of the 1st Device Row
2 mounting screws
Adaptor angle
Sealing plate
Device bus of the outermost left expansion module of the 1st device row
150
Use the supplied grounding cable to connect the expansion module with the device and reconnect the
device to service ground.
5.2.3
5.2.3.1
[dwauizei-040211-01.tif, 1, --_--]
Figure 5-9
Device Row
151
[dwabosop-040211-01.vsd, 1, en_US]
Figure 5-10
5.2.3.2
Preparation
NOTE
The modules available for reordering are not preconfigured. For communication modules, use DIGSI 5 to
carry out the functional adaptation to the required protocol application.
Carry out the steps described in this chapter if you want to expand an installed device later on with expansion modules.
Use a screwdriver to carefully bend the left and right spring clips outwards.
Completely detach the wired current and voltage terminal blocks from the device.
If you want to expand the on-site operation panel, then remove the on-site operation panel from the
installation space.
NOTE
The device and the on-site operation panel can be expand independently of one another. Therefore, you
need only detach those components that are to be expanded.
152
Remove the bus cover from the extreme left-hand module of the device to be expanded.
Remove the plastic screw covers from the extreme right-hand module and from the expansion module.
Place the expansion module on the left next to the device. Insert the 2 hinged angle clips of the expansion module in the cut-out of the device.
Swivel the expansion module in the direction of the device so that the bottom snap-in spring engages.
Bolt the on-site operation panels of the 2 modules to one another through the contact tab.
Check that the bus connection is screwed on at the extreme left of the expansion module.
Use the supplied grounding cable to connect the expansion module with the device and reconnect the
device to service ground.
Expand the on-site operation panel with the on-site operation panel of the expansion modules. Make
sure that the bus connection is plugged in reliably and that the snap-in springs have engaged.
Bolt the on-site operation panels to one another through the contact tab.
Check that the bus connection on the expansion module on the extreme right is covered.
When expanding a surface-mounting device with a 2nd device row, follow the instructions in chapter
5.2.2.3 Expanding Devices with 2nd Device Row.
153
5.3
Plug-In Modules
5.3.1
Fasteners
The fasteners of the plug-in modules are shown in the following figure regarding the example of an installed
module and an empty, covered slot.
[le_fxing_elements, 1, --_--]
Figure 5-11
(1)
(2)
(3)
(4)
(5)
(6)
5.3.2
Fasteners
EMC spring contact
Fastening screw
Cut-out for prying out the modules
Plug-in module
Fastening screw
Cover plate
Installation
NOTE
The modules available for reordering are not preconfigured. For communication modules, use DIGSI 5 to
carry out the functional adjustment to the required protocol application.
Preparing Installation
DANGER
Danger due to live voltage when installing the plug-in modules.
Noncompliance with the safety notes will result in death or severe injuries.
154
CAUTION
Exercise caution with laser beams of the optical plug-in modules.
Noncompliance with the safety notes can result in medium-severe or slight injuries.
Do not look directly into the optical fiber terminals of the active optical plug-in modules, not even with
optical devices. The laser beams can damage the eyes.
De-energize the device.
NOTE
When using optical communication modules, Laser class 1 is maintained in compliance with EN 60825-1
and EN 60825-2 when using optical fibers 62.5 m/125 m.
When using the ARC-CD-3FO module, Laser class 1 is maintained in compliance with EN 60825-1 and
EN 60825-2 when using 1 mm polymer optical fibers.
In the case of a surface-mounted device with integrated on-site operation panel, remove the entire onsite operation panel.
Undo the fastening screw and remove the cover plate from the plug-in module position.
Push in the plug-in module on the inner guide as far as it will go.
Bolt down the plug-in module on the assembly frame to a torque of 0.4 Nm.
Completing Installation
5.3.3
Removing
Accessories
NOTE
Seal an unused plug-in module position with a cover plate.
Order the module cover plate set of parts to cover the unused plug-in module position.
155
Preparing Removal
DANGER
Risk of live voltage when removing the plug-in modules.
Noncompliance with the safety notes will result death or severe injuries.
CAUTION
Exercise caution with laser beams of the optical plug-in modules.
Noncompliance with the safety notes can result in medium-severe or slight injuries.
Do not look directly into the optical fiber terminals of the active optical plug-in modules, not even with
optical devices. The laser beams can damage the eyes.
De-energize the device.
NOTE
Laser class 1 is adhered to in compliance with EN 60825-1 and EN 60825-2, in the case of 62.5 m/
125 m optical fibers.
In the case of a surface mounting device with integrated on-site operation panel, remove the on-site
operation panel before the base module.
Undo the fastening screw with which the plug-in module is fixed on the device.
Insert a screwdriver (DIN 4 x 0.8) in the cut-out underneath the oblong hole.
Fasten the cover plate with the fixing screw to a torque of 0.4 Nm. The fixing screw is included in the set
of parts.
Completing Removal
5.3.4
i
156
In the case of a surface mounting device with integrated local operation panel, fit the on-site operation
panel of the base module again.
Replacement
NOTE
The modules available for reordering are not preconfigured. Use DIGSI 5 to carry out the functional adjustment to the required protocol application.
DANGER
Danger due to live voltage when replacing the plug-in modules.
Noncompliance with the safety notes will result in death or severe injuries.
CAUTION
Exercise caution with laser beams of the optical plug-in modules.
Noncompliance with the safety notes can result in medium-severe or slight injuries.
Do not look directly into the optical fiber terminals of the active optical plug-in modules, not even with
optical devices. The laser beams can damage the eyes.
De-energize the device.
NOTE
Laser class 1 is adhered to in compliance with EN 60825-1 and EN 60825-2, in the case of 62.5 m/
125 m optical fibers.
When using the ARC-CD-3FO module, Laser class 1 is maintained in compliance with EN 60825-1 and
EN 60825-2 when using 1-mm plastic optical fibers.
In the case of a surface-mounted device with integrated on-site operation panel, remove the on-site
operation panel before the base module.
Undo the fastening screw with which the plug-in module is fixed on the device.
Insert a screwdriver (DIN 4 x 0.8) in the cut-out underneath the elongated hole in the assembly frame
and disengage the plug-in module.
Push in the new plug-in module on the inner guide of the plug-in module position until it moves no
further.
Bolt down the plug-in module on the assembly frame to a torque of 0.4 Nm.
Completing Replacement
Place the device is service again and perform a firmware update of the communication modules.
NOTE
If you have not cabled the optical fiber plug-in modules, then seal the terminals with protective covers. This
prevents soiling of the terminals.
157
5.4
5.4.1
Description
The point sensor detects arcs in the control cabinets of air-insulated switchgears.
[dwsensap-210314-01, 1, en_US]
Figure 5-12
(1)
(2)
(3)
(4)
(5)
(6)
158
[dw_punktsensor_massbild, 1, en_US]
Figure 5-13
159
5.4.2
Installation
The arc sensor is mounted in the control cabinets of air-insulated switchgears as shown in the following
figure. The arc sensor detects light at an angle of 60.
[dw_position_sensor, 1, en_US]
Figure 5-14
NOTE
Install the arc sensors in the control cabinet in such a way that they are not hidden behind other system
components!
Preparing Installation
CAUTION
Exercise caution with laser beams of the optical plug-in modules.
Noncompliance with the safety notes can result in medium-severe or slight injuries.
160
Do not look directly into the fiber-optic terminals of the active optical plug-in modules, not even with
optical devices. The laser beams can damage the eyes.
De-energize the device.
NOTE
Laser class 1 is maintained in compliance with EN 60825-1 and EN 60825-2 when using 1 mm polymer
optical fibers.
With a wall thickness of 1.5 mm to 2.5 mm, fasten the arc sensor using an expansion rivet. This expansion rivet is included.
Hole diameter = 4.1 mm to 4.2 mm
Insert the expansion rivet through the hole in the arc sensor and through the hole in the wall. Press the
head of the expansion rivet firmly into the base body.
As an alternative, you can also fasten the arc sensor using a screw (M4 or M5). Tighten the screw with a
torque of 0.2 Nm.
Siemens recommends fastening the line to the wall below the arc sensor. The line must not be bent or
stressed in any other way.
R = 50 mm (minimum bending radius)
Maximum continuous tensile force = 1 N
NOTE
Order the arc sensor with a suitable line length. If the line is too long, it must not be shortened! It must be
rolled up with a minimum diameter of 0.3 m because of the optical loss.
Obey the general recommendations of the manufacturers of optical lines.
Remove the dust caps from the plug and connect the line to the plug-in module.
NOTE
The contact surfaces of the plug must be clean.
Completing Installation
NOTE
Hereby, Siemens declares that until now, UL has neither investigated whether the device can detect an
arc-protection fault, neither if in case of an arc-protection fault, the safety of personnel and system is guaranteed.
161
5.5
Battery
5.5.1
Description
The battery lies in an externally accessible battery compartment. The battery compartment is located on the
rear of the base module. You need not open the device when replacing the battery.
If the auxiliary voltage fails, the battery assures continued operation of the internal clock and storage of all
process data for at least 6 months. The parameterization of the device is stored in a non-volatile memory and
is fail-safe at all times.
The device cyclically checks the charge of the battery. The Battery fault indication is issued if the actual
voltage falls below the minimum.
[dwbatpos-040211-01.tif, 1, --_--]
Figure 5-15
(1)
(2)
[dwbatpo1-240613-01.tif, 1, --_--]
Figure 5-16
(1)
(2)
162
5.5.2
Safety Notes
NOTICE
Exercise caution when replacing the battery.
Noncompliance with the specified measures can result in material damage.
Replace the battery only with the type specified in the Technical Data.
NOTICE
Exercise caution when disposing of the battery. The battery contains lithium. Lithium batteries are subject
to the statutory regulations governing the disposal of batteries.
Noncompliance with the specified measures can result in material damage.
Dispose of the battery in compliance with national and international regulations. Hand in the battery at
an approved collection point, or dispose of it in the collection bins provided for the purpose.
Place the new battery in the battery compartment so that the positive pole points upwards.
The Battery fault message is reset within 24 hours or after switching the device on and off again.
You have replaced the battery successfully if the message is no longer displayed.
NOTE
If you replace the battery without a power supply connected, all battery-backed data will be lost.
163
5.6
[dw_SDHC, 1, --_--]
Figure 5-17
NOTE
NOTE
Reading the data of the SDHC memory card with a PC is not intended.
Avoid too frequent insertion cycles!
Use only the original SDHC memory card (ACCESAR) approved by Siemens for the 7KE85 fault recorder.
[le_Remove_cap_and_SDHC, 1, --_--]
Figure 5-18
164
(1)
(2)
(3)
Push the holder, push the sealing cap to the back and remove it
Unlock the eject lever
Remove the SDHC memory card
[dw_insert_SDHC, 1, --_--]
Figure 5-19
CAUTION
Exercise caution when removing the SDHC memory card from a defective device.
If you want to remove the SDHC memory card from a defective device and to insert the card into another
healthy device and if the data must be kept, note the following:
Noncompliance with the specified measures can result in loss of data.
To avoid a reformatting of the SDHC memory card, you must first import the parameters of the defective device to another device.
You can insert the SDHC memory card in the other device and use it only then.
The recordings on the SDHC memory card from the defective device can still be read in the other
device.
165
5.7
5.7.1
Description
[dwklepos-030211-01.tif, 1, --_--]
Figure 5-20
(1)
(2)
(3)
[sc_klepos-020414-01, 1, --_--]
Figure 5-21
Protection transformers on modular devices are transformers with a rated current of 1 A or 5 A and a devicedependent measuring range of 20 x rated current or 100 x rated current.
166
NOTE
You can read the type of the current transformer used on the side of the terminal block:
C73334A 1A *7* = 4 protection-class current transformers
Protection transformers on non-modular devices are transformers with a rated current of 1 A or 5 A and a
measuring range of 50 x rated current.
Instrument transformers are transformers with a rated current of 1 A or 5 A and a measuring range of
1.6 x rated current. Instrument transformers are also referred to as sensitive protection transformers or sensitive ground-current transformers.
NOTE
You can read the type of the current transformer used on the side of the terminal block:
C73334A 1A *5* = 4 protection-class current transformers
Use the cross connector for voltage terminals shown on the right in the figure below for grouping binary inputs
and relay outputs.
[dwquerve-030211-01.tif, 1, --_--]
Figure 5-22
[dwkappst-030211-01.tif, 1, --_--]
Figure 5-23
[dwkappsp-030211-01.tif, 1, --_--]
Figure 5-24
Cover caps for sealing the contacts of the terminal block can be ordered as accessories.
167
Terminal Designations
The current terminals have different designations in DIGSI, in the configurator, and in the device. The
following table provides an overview of the different terminal designations and order numbers of the terminals.
Terminal
Configurator
DIGSI
Display on the
Device
Order Numbers
Current 4x protection
TBC4PROTA
C73334A 1A *7*
C73334A 1A *8*
Current 4x sensitive
TBC4M
C73334A 1A *9*
Current 4x protection
TBC4PROTB
C73334A 1A *5*
Modular device
Non-modular device
5.7.2
C73334A 1A *6*
Fasteners
The fasteners for the transformer connection are part of the current terminal (housing side). They are made of
a stress-crack and corrosion-free alloy. The head shape of the clamping screw allows the use of a
DIN 5.5 x 1.0 screwdriver or a PZ2 screwdriver. Siemens recommends a PZ2 screwdriver.
Connection Elements and Conductor Cross-Sections
The following connection types are possible:
Stranded-wire conductor with ring-type lug
Siemens recommends the use of ring-type lugs with the dimensions shown in the following figure. Use copper
cables only.
[dwringka-030211-01.tif, 1, en_US]
Figure 5-25
Ring-Type Lug
D (for bolt)
5.0 mm
9.5 mm
7.1 mm to 7.7 mm
In order to maintain the insulation route, you must use insulated cable lugs or you must insulate the crimping
zone (for example, by using heat-shrink tube insulation)
168
Siemens recommends ring-type lugs of the PIDG series made by Tyco Electronics.
Use copper conductors only. Use solid stranded conductors or ferrules and crimped-on pressure wire
connectors.
2 terminal lugs can be installed for each connection.
[dwklest1-030211-01.tif, 1, --_--]
Figure 5-26
Example of a Current Terminal with Connection of Cross Connectors and Single Cables
[dwklest2-030211-01.tif, 1, --_--]
Figure 5-27
You can connect solid conductors as well as stranded-wire conductors with ring-type lug or bootlace ferrule.
For each connection, you can install up to 2 single cables of the same type and the same cross-section.
Bridges can be used as an alternative for horizontally arranged clamping points. If bridges are used, only
ring-type lugs may be used.
The following cable cross-sections can be used for the connection of single cables:
Cable cross-section
L = 10 mm or L = 12 mm
Stripped length
15 mm
NOTE
Always guide the solid conductor or stranded-wire conductor with bootlace from the left- or right-hand side
ferrule into the terminal. Making contact from the center is not permitted.
Mechanical Requirements
The fasteners and their associated components are designed for the following mechanical requirements:
169
2.7 Nm
For solid conductors, the max. permissible tightening
torque is 2 Nm.
5.7.3
5.7.3.1
Fasteners
The fasteners for the voltage connection are part of the voltage terminal (housing side). They are made of a
stress-crack and corrosion-free alloy. The head shape of the clamping screw allows the use of a
DIN 4.0 x 0.8 screwdriver or a PZ1 screwdriver. Siemens recommends a PZ1 screwdriver.
Connection Elements and Conductor Cross-Sections
The single cable connection type is available for the connection. You can connect solid conductors as well as
stranded-wire conductors with and without ferrules as single cables. Siemens recommends the use of twin
ferrules of series PN 966 144 made by Tyco Electronics for the connection of 2 single cables.
The following cable cross-sections can be used for the connection of single cables:
Cable cross-section
L = 12 mm
Single cables and bridges can be connected together for horizontally arranged clamping points. Note that
adjacent bridges are installed reciprocally.
Mechanical Requirements
The fasteners and their associated components are designed for the following mechanical requirements:
5.7.3.2
1.0 Nm
170
L = 10 mm
Mechanical Requirements
The fasteners and their associated components are designed for the following mechanical requirements:
Permissible tightening torque at clamping screw
5.7.4
0.6 Nm
Assembly tool
Use a screwdriver to carefully bend the left and right spring clips outwards.
Seal the contacts with a cover cap (see Figure 5-23 and Figure 5-24).
Removal
Installation
171
172
Technical Data
6.1
Analog Inputs
174
6.2
Supply Voltage
177
6.3
Binary Inputs
179
6.4
Relay Outputs
180
6.5
183
6.6
Time-Synchronization Interface
184
6.7
Electrical Tests
185
6.8
Mechanical Tests
188
6.9
Environmental Conditions
189
6.10
Operating Conditions
191
6.11
192
6.12
Approvals
193
6.13
Design Data
194
6.14
Assembly Dimensions
197
6.15
211
6.16
212
6.17
213
6.18
214
6.19
Battery
215
6.20
216
6.21
Display Resolution
217
173
Technical Data
6.1 Analog Inputs
6.1
Analog Inputs
Current Inputs
All current, voltage, and power data are specified as RMS values.
Rated frequency frated
50 Hz, 60 Hz
16.7 Hz (for rail protection devices only)
Measuring range of
the modular devices
5A
1A
0 A to 500 A
0 A to 100 A
0 A to 250 A
0 A to 50 A
Instrument transformers
5A
1A
0 A to 8 A
0 A to 1.6 A
0 A to 8 A
0 A to 1.6 A
Approx. 0.1 VA
Thermal rating
(protection and instrument transformers)
500 A for 1 s
150 A for 10 s
20 A continuously
25 A for 3 min
30 A for 2 min
Voltage Input
All current, voltage, and power data are specified as RMS values.
Rated frequency frated
50 Hz, 60 Hz
16.7 Hz (for rail protection devices only)
IO202/IO208/IO211/IO214
IO215
Measuring range
0 V to 200 V
0 V to 7.07 V
Input impedance
200 k
7 k
Thermal rating
230 V continuously
20 V continuously
Measuring range
DC -24 mA to +24 mA
Fault
Input impedance
140
Conversion principle
DC 20 V
DC 700 V
Permissible overload
DC 100 mA continuously
Measurement repetition
200 ms
174
Connector type
AVAGO AFBR-4526Z
Number of transceivers
Fiber type
Technical Data
6.1 Analog Inputs
Receiver
Maximum
Minimum
Spectrum
400 nm to 1100 nm
Attenuation
In the case of plastic optical fibers, you can expect a path attenuation of
0.2 dB/m Additional attenuation comes from the plug and sensor head.
Optical budget 1
Minimal 25 dB
16 kHz
ADC type
Transmitter
Type
LED
Wavelength
= 650 nm
Transmit power
Minimum 0 dBm
Maximum 2 dBm
Numerical aperture
0.5 2
11 s
Comment:
1
NOTE
Due to possible EMC interference, pay attention to ensure that only the connections for current or for
voltage are used on the device.
Use shielded cables.
Table 6-1
84
Measuring range
DC -10 V to +10 V
Fault
Input impedance
48 k
Conversion principle
DC 3.5 kV
DC 3.5 kV
Permissible overload
DC 20 V continuously
Measurement repetition
62.5 s
Table 6-2
4 The
5 The
85
Measuring range
DC -20 mA to +20 mA
Fault
IO212 has 8 high-speed measuring-transducer inputs. They can be used either as a voltage or as current input.
IO212 has 8 high-speed measuring-transducer inputs. They can be used either as a voltage or as current input.
175
Technical Data
6.1 Analog Inputs
176
12
Conversion principle
DC 3.5 kV
DC 3.5 kV
DC 100 mA continuously
Measurement repetition
62.5 s
Technical Data
6.2 Supply Voltage
6.2
Supply Voltage
Integrated Power Supply
For modular devices, the following printed circuit-board assemblies have a power supply:
PS201 Power supply of the base module and of the 1st device row
PS203 Voltage supply of 2nd device row
CB202 Plug in module assembly with integrated power supply, for example, to accommodate communication modules
Permissible voltage
ranges
(PS201, PS203, CB202)
DC 19 V to DC 60 V
DC 19 V to DC 60 V
DC 48 V to DC 300 V
AC 80 V to AC 265 V, 50 Hz/60 Hz
DC 60 V/DC 110 V/DC 125 V/DC 220 V/
DC 250 V or
AC 100 V/AC 115 V/AC 230 V, 50 Hz/60 Hz
DC 48 V to 150 V
DC 88 V to DC 300 V
AC 80 V to AC 265 V,
50 Hz/60 Hz
DC 60 V/DC 110 V/
DC 125 V
DC 110 V/ DC 125 V/
DC 220 V/DC 250 V
or
AC 100 V/AC 115 V/
AC 230 V, 50 Hz/60 Hz
Inrush current
18 A
Internal fuse
DC 24 V to DC 48 V
DC 60 V to DC 125 V
DC 24 V to DC 48 V
AC 100 V to AC 230 V
PS101
4 A intert, AC 250 V,
DC 150 V,
UL recognized
SIBA type 179200 or
Schurter type SPT 5x20
DC
AC 230 V/50 Hz
AC 115 V/50 Hz
7.0 W
16 VA
12.5 VA
33 VA
24 VA
3W
6 VA
6 VA
3.5 W
14 VA
7 VA
177
Technical Data
6.2 Supply Voltage
178
< 6 VA
< 6 VA
For V DC 24 V 50 ms
For V DC 110 V 50 ms
For V AC 115 V 50 ms
For V DC 24 V 20 ms
For V DC 60 V/DC 110 V 50 ms
For V AC 115 V 200 ms
Technical Data
6.3 Binary Inputs
6.3
Binary Inputs
Rated voltage range
DC 24 V to 250 V
The binary inputs of SIPROTEC 5 are bipolar with the exception of the
binary inputs on the IO230 and on the IO231.
0.6 VA
Pickup time
Approx. 3 ms
Dropout time
Approx. 4 ms
Switching thresholds
Vlow DC 10 V
Vlow DC 44 V
Vlow DC 88 V
Vhigh DC 19 V
Vhigh DC 88 V
Vhigh DC 176 V
DC 300 V
The binary inputs contain interference suppression capacitors. In order to ensure EMC, use the terminals
shown in the terminal diagrams/connection diagrams to connect the binary inputs to the common potential.
179
Technical Data
6.4 Relay Outputs
6.4
Relay Outputs
250 V
5A
250 A for 30 ms
5A
10 ms
250 V
5A
250 A for 30 ms
5A
Rated data of the output contacts in accordance with AC 120 V, 8.5 A, General Purpose
UL certification
AC 277 V, 6 A, General Purpose
AC 277 V, 0.7 hp
AC 347 V, 4.5 A, General Purpose
B300
R300
Interference suppression capacitors across the
contacts
180
Technical Data
6.4 Relay Outputs
Supervision
Contact voltage
AC 200 V, DC 250 V
5A
250 A for 30 ms
5A
1000 W
1000 W
550 W
300 W
240 W
120 W
In order to prevent any damage, the external protection circuit must switch off the motor in case the rotor
is blocked.
Turn on switching power for 30 s, recovery time until switching on again is 15 minutes.
For short-term switching operations, an impulse/pause ratio of 3 % must be considered.
100 V/9.0 A
60 V/10.0 A
48 V/10.0 A
24 V/10.0 A
1000 W
600 W
480 W
240 W
250 V
5A
30 A for 1 s
250 A for 30 ms
5A
16 ms
181
Technical Data
6.4 Relay Outputs
The power relays operate in interlocked mode, that is, only one relay of each switching pair picks up at a
time thereby avoiding a power-supply short circuit.
182
Technical Data
6.5 Light-Emitting Diodes in the On-Site Operation Panel
6.5
Base Module
Status
Color
Quantity
RUN
Green
ERROR
Red
16
Expansion Module
Status
Color
Quantity
Routable
Red
16 optional
183
Technical Data
6.6 Time-Synchronization Interface
6.6
Time-Synchronization Interface
Time Synchronization
Connection
Rear
D-sub 9
DC 5 V, DC 12 V, or DC 24 V (optional)
Test voltage
AC 500 V at 50 Hz
Table 6-3
6 Only
184
Time-Synchronization Connection
Pin
Signal
Signal Description
P24-TSIG
DC 24 V input
P5-TSIG
DC 5 V input
M-TSIG
M-TSYNC
Screen
Shield potential
P12-TSIG
DC 12 V input
P-TSYNC
DC 24 V input
Screen
Shield potential
Signal Levels/
Burdens
5V
12 V
24 V
VIHigh
6.0 V
15.8 V
31.0 V
VILow
1.0 V at
IILow = 0.25 mA
1.4 V at
IILow = 0.25 mA
1.9 V at
IILow = 0.25 mA
IIHigh
4.5 mA to 9.4 mA
4.5 mA to 9.3 mA
4.5 mA to 8.7 mA
RI
890 at VI = 4 V
1930 at VI = 8.7 V
3780 at VI = 17 V
640 at VI = 6 V
1700 at VI = 15.8 V
3560 at VI = 31 V
Technical Data
6.7 Electrical Tests
6.7
Electrical Tests
Standards
IEC 60255 (product standard)
IEEE Std C37.90
UL 508
Additional standards are listed for the individual tests.
Installation Requirements
Overvoltage category
III
Degree of pollution
Protection class
IEC 60255-27
Voltage test (routine test), current measurement inputs, voltage measurement inputs, relay outputs
AC 2.5 kV
50 Hz
DC 3.5 kV
Voltage test (routine test), only isolated communication and timesynchronization interfaces and analog inputs (module position E, F, M,
N, and P)
DC 700 V
5 kV (peak value)
1.2 s/50 s
0.5 J
3 positive and 3 negative impulses
at intervals of 1 s
Insulation resistance
Resistor of protective-equipotential-bonding
Contact discharge:
Front-side modular and non-modular devices 8 kV
Back-side modular devices 8 kV
Back-side non-modular devices 6 kV
Air discharge 15 kV
Both polarities
150 pF
Ri = 330
185
Technical Data
6.7 Electrical Tests
4 kV
5 ns/50 ns
5 kHz
Burst length 15 ms
Repetition rate 300 ms
Both polarities
Ri = 50
Test duration 5 min
186
IEC 61000-4-9
1500 A/m, 6.4 s/16 s
4 kV
5 ns/50 ns
5 kHz
Burst length 15 ms
Repetition rate 300 ms
Both polarities
Ri = 50
Test duration 60 s
Common mode and differential mode test
Technical Data
6.7 Electrical Tests
20 V/m
80 MHz to 1 GHz
Pulse modulation
Zone A
150 V (differential mode)
300 V (common mode)
EMC Electromagnetic Emission Tests (Type Tests, Test under Mounting Conditions)
Standards
Radiated emission
CISPR 11
CISPR 22
187
Technical Data
6.8 Mechanical Tests
6.8
Mechanical Tests
Shock Test
IEC 60255-21-2, class 1
Semi-sinusoidal
Seismic Tests
IEC 60255-21-3, class 2 and
IEC 60068-3-3
Sinusoidal 3 Hz 2 to 35 Hz:
Frequency sweep 1 octave/min
1 cycle in 3 axes perpendicular to one another
3 Hz to 8 Hz: 7.5 mm amplitude (horizontal axes)
3 Hz to 8 Hz: 3.5 mm amplitude (vertical axis)
Acceleration 50 m/s2
Duration 11 ms
3 shocks each in both directions of the 3 axes
For technical reasons, the frequency range is raised from 1 Hz to 3 Hz at the lower limit.
Standards
Vibration Test (sinusoidal)
Shock Test
IEC 60255-21-2, class 1 and
IEC 60068-2-27
Semi-sinusoidal
Continuous shock
IEC 60255-21-2, class 1 and
IEC 60068-2-27
Semi-sinusoidal
Comment:
1
188
Technical Data
6.9 Environmental Conditions
6.9
Environmental Conditions
Temperatures
Type test, in operation
(in compliance with IEC 60068-2-1 and
IEC 60068-2-2, test Ad for 16 h and test Bd for 16 h)
-25 C to +85 C
-20 C to +70 C
Load conditions for the non-modular devices: With
surrounding temperatures above 55 C, no more than
50 % of the binary inputs and relay outputs per
assembly are allowed to be continuously active.
Readability of the display may be impaired below
-10 C and above +55 C.
-10 C to +55 C
-25 C to +55 C
-40 C to +70 C
Heat-related limitations for the binary inputs on the IO230 input module (modular devices)
Switching thresholds
Up to 40 C
Up to 55 C
Up to 70 C
Range 1 for 24 V, 48 V,
and 60 V operating
voltage
NOTE
At an ambient temperature of 55 C to 70 C, a maximum of 36 relays per row may be switched on simultaneously.
Heat-related limitations for the binary inputs on the IO231 input module (modular devices)
Switching thresholds
Up to 40 C
Up to 55 C
Up to 70 C
Range 1 for 24 V, 48 V,
and 60 V operating
voltage
189
Technical Data
6.9 Environmental Conditions
Humidity
Permissible humidity stress
(according to IEC 60068-2-30)
40 C, 93 % relative humidity
12 h + 12 h cycles
25 C/55 C/95 % relative humidity
190
Technical Data
6.10 Operating Conditions
6.10
Operating Conditions
The protection device is designed for flush mounting in conventional relay rooms and systems such that electromagnetic compatibility (EMC) is ensured with proper flush mounting.
Siemens additionally recommends:
Use contactors and relays that work within the same cabinet or the same relay panel with digital protection equipment, only with suitable quenching equipment.
With switchgear rated at 100 kV or higher, provide external connecting lines with shielding grounded at
both ends that is capable of carrying current. No special measures are necessary in medium-voltage
systems.
Removing or plugging in individual modules under live voltage is prohibited. Some components are electrostatically sensitive in the removed state. Pay attention to the ESD specifications (Electrostatically
Sensitive Devices). There is no danger for the components when they are installed.
191
Technical Data
6.11 Reference Conditions and Influencing Variables
6.11
Reference Conditions
Measurand current I
Irated 1 %
Measurand voltage V
Vrated 1 %
Frequency f
frated 1 %
5%
Ambient temperature Ta
23 C 1 C/73.4 F 2 F
Auxiliary voltage Va
Vauxrated 1 %
Warmup time
15 min
None
0.2 %
0.5 %/10 K
Frequency: 45 Hz to 65 Hz
1%
Harmonics
Up to 10 % of 3rd harmonics
Up to 10 % of 5th harmonics
1%
1%
Warmup
0.3 %
5%
EMC interference
5%
7 Use
192
0.2 %
0.5 %/10 K
Frequency: 45 Hz to 65 Hz
1%
Harmonics
Up to 10 % of 3rd harmonics
Up to 10 % of 5th harmonics
1%
1%
Warmup
0.3 %
5%
EMC interference 7
1.5 %
shielded cables for the current and voltage measuring inputs on the fault recorder.
SIPROTEC 5, Hardware Description, Manual
C53000-G5040-C002-A, Edition 11.2015
Technical Data
6.12 Approvals
6.12
Approvals
UL-Listed/UL-Approved
Base module and 1/3 base module
Expansion module
193
Technical Data
6.13 Design Data
6.13
Design Data
Masses
Device Size
Weight of the Modular Devices
Type of construction
1/3
1/2
2/3
5/6
1/1
Flush-mounting device
4.8 kg
8.1 kg
11.4 kg
14.7 kg
18.0 kg
7.8 kg
12.6 kg
17.4 kg
22.2 kg
27.0 kg
5.1 kg
8.7 kg
12.3 kg
15.9 kg
19.5 kg
Size
Weight
1/3
1.9 kg
1/6
1.1 kg
Device Size
Weight of the Non-Modular Devices 7xx82
Type of construction
1/3
Flush-mounting device
3.7 kg
1.9 kg
Flush-mounting device
Surface-mounted device with integrated on-site oper- 150 mm x 314 mm x 337 mm (5.91 x 12.36 x 13.27)
ation panel
Surface-mounted device with detached on-site opera- 150 mm x 314 mm x 230 mm (5.91 x 12.36 x 9.06)
tion panel
Dimensions of Device Rows
8 Width
9 Width
194
Type of
Construction
(Maximum
Dimensions)
Type of
construction
1/3
1/2
2/3
5/6
1/1
Flush-mounting
device
150 mm x
268 mm x
229 mm (5.91 x
10.55 x 9.02)
225 mm x
268 mm x
229 mm (8.86 x
10.55 x 9.02)
300 mm x
268 mm x
229 mm(11.81 x
10.55 x 9.02)
375 mm x
268 mm x
229 mm (14.76 x
10.55 x 9.02)
450 mm x
268 mm x
229 mm (17.72 x
10.55 x 9.02)
Surfacemounted device
with integrated
on-site operation
panel
150 mm x
314 mm x
337 mm (5.91 x
12.36 x 13.27)
225 mm x
314 mm x
337 mm (8.86 x
12.36 x 13.27)
300 mm x
314 mm x
337 mm (11.81 x
12.36 x 13.27)
375 mm x
314 mm x
337 mm (14.76 x
12.36 x 13.27)
450 mm x
314 mm x
337 mm (17.72 x
12.36 x 13.27)
Technical Data
6.13 Design Data
Type of
Construction
(Maximum
Dimensions)
Surfacemounted device
with detached
on-site operation
panel
150 mm x
314 mm x
230 mm (5.91 x
12.36 x 9.06)
225 mm x
314 mm x
230 mm (8.86 x
12.36 x 9.06)
300 mm x
314 mm x
230 mm (11.81 x
12.36 x 9.06)
375 mm x
314 mm x
230 mm (14.76 x
12.36 x 9.06)
450 mm x
314 mm x
230 mm (17.72 x
12.36 x 9.06)
Flush-mounting device
Surface-mounted device with integrated on-site oper- 75 mm x 314 mm x 337 mm (2.95 x 12.36 x 13.27)
ation panel
Surface-mounted device with detached on-site opera- 75 mm x 314 mm x 230 mm (2.95 x 12.36 x 9.06)
tion panel
Plug-In Module Dimensions
Type of Construction (Maximum Dimensions)
USART-Ax-xEL, ETH-Bx-xEL
ANAI-CA-4EL
ARC-CD-3FO
Minimum Bending Radii of the Connecting Cables Between the On-Site Operation Panel and the Base Module
Fiber-optic cable
R = 50 mm
Pay attention to the length of the cable protection
sleeve, which you must also include in calculations.
D-Sub cable
9 Width
IP50
Front IP51
Back side of the modular devices IP50
Back side of the non-modular devices IP40
10 Width
195
Technical Data
6.13 Design Data
UL Note
Type 1 if mounted into a door or front cover of an enclosure.
When expanding the device with the 2nd device row, then they must be mounted completely inside an
enclosure.
Tightening Torques for Terminal Screws
Type of Line
Current Terminal
(also see Figure 5-20)
No ring-type lug
No ring-type lug
1.0 Nm
0.6 Nm
1.0 Nm
2.0 Nm
NOTE
Use copper cables only.
196
Screw Type
Torque
M4 x 20
1.2 Nm
M4 x 8
1.2 Nm
M2.5 x 6
0.39 Nm
0.39 Nm
0.39 Nm
Collar screw, M4 x 20
0.7 Nm
Technical Data
6.14 Assembly Dimensions
6.14
Assembly Dimensions
Flush-Mounting Device
[dw_z1_1-3, 1, en_US]
Figure 6-1
197
Technical Data
6.14 Assembly Dimensions
[dw_z1_1-2, 1, en_US]
Figure 6-2
[dw_z1_2-3, 1, en_US]
Figure 6-3
198
Technical Data
6.14 Assembly Dimensions
[dw_z1_5-6, 1, en_US]
Figure 6-4
[dw_z1_1-1, 1, en_US]
Figure 6-5
Cut-Out Widths and Drilling Pattern - 1/1 Device, First Device Row
199
Technical Data
6.14 Assembly Dimensions
All drillings in the area of the specific device cut-out widths (see Table 6-4 ) must comply with the dimensions
in the corresponding figures.
[dw_z2_2-6, 1, en_US]
Figure 6-6
200
Cut-Out Widths and Drilling Pattern - 1/3 Device, Second Device Row
Technical Data
6.14 Assembly Dimensions
[dw_z2_3-6, 1, en_US]
Figure 6-7
Cut-Out Widths and Drilling Pattern - 1/2 Device, Second Device Row
[dw_z2_4-6, 1, en_US]
Figure 6-8
Cut-Out Widths and Drilling Pattern - 2/3 Device, Second Device Row
201
Technical Data
6.14 Assembly Dimensions
[dw_z2_5-6, 1, en_US]
Figure 6-9
Cut-Out Widths and Drilling Pattern - 5/6 Device, Second Device Row
[dw_z2_6-6, 1, en_US]
Figure 6-10
202
Cut-Out Widths and Drilling Pattern - 1/1 Device, Second Device Row
Technical Data
6.14 Assembly Dimensions
Table 6-4
Cut-Out Widths
Width of the Assembly Opening in mm (in Inches)
1/2 device (base module with one expansion module) 221+2 mm (8.7 +0.08)
2/3 device (base module with 2 expansion modules)
Table 6-5
1/3 device
145 (5.71)
1/2 device
220 (8.66)
2/3 device
295 (11.61)
5/6 device
370 (14.57)
1/1 device
445 (17.52)
[dw_surface_mounting_in, 1, en_US]
Figure 6-11
203
Technical Data
6.14 Assembly Dimensions
[dwbohrge-070211-01.tif, 1, en_US]
Figure 6-12
204
Technical Data
6.14 Assembly Dimensions
[dwosopin-070211-01.tif, 2, en_US]
Figure 6-13
Surface-Mounting Device with Integrated On-Site Operation Panel, Dimensions from the Side
and Front Views
205
Technical Data
6.14 Assembly Dimensions
[dw_mauer-doppel-masse_190215, 1, en_US]
Figure 6-14
*
Figure 6-15
206
Technical Data
6.14 Assembly Dimensions
[dwbohrge-070211-01.tif, 1, en_US]
Figure 6-16
[dw_z1_osop_1-3, 1, en_US]
Figure 6-17
207
Technical Data
6.14 Assembly Dimensions
[dw_z1_osop_1-2, 1, en_US]
Figure 6-18
[dw_z1_osop_2-3, 1, en_US]
Figure 6-19
208
Technical Data
6.14 Assembly Dimensions
[dw_z1_osop_5-6, 1, en_US]
Figure 6-20
[dw_z1_osop_1-1, 1, en_US]
Figure 6-21
209
Technical Data
6.14 Assembly Dimensions
[dwosopab-070211-01.tif, 2, en_US]
Figure 6-22
Surface-Mounting Device with Detached On-Site Operation Panel, Dimensions in the Side
and Front Views
210
Technical Data
6.15 Modular Device Name Plate
6.15
7SJ85
Device type or, in the case of extension modules, designation of the module
Overcurrent Protection
Product group
Iload
Vaux
P1JXXXXXXXXXX
BMXXXXXXXXXX
Serial number
QR code
211
Technical Data
6.16 Name Plate of Non-Modular Devices (7xx82)
6.16
7SJ82
Device type
Overcurrent Protection
Product group
IO110 IO102
Iload
Vaux
P1JXXXXXXXXXX
BMXXXXXXXXXX
Serial number
QR code
212
Technical Data
6.17 Name Plate, UL Approval, Base Module and 1/3 Base Module
6.17
Industrial controller
69CA
Approval number
213
Technical Data
6.18 Name Plate, UL Approval, Expansion Module
6.18
214
Industrial controller
69CA
Approval number
Technical Data
6.19 Battery
6.19
Battery
Type
CR2032
Button cell
Lithium
Voltage
3V
Capacity
230 mAh
Average service life of the battery, unpowered after removal of protective film
At least 6 months
Service life of the battery in the activated state with protective film
removed
10 years
NOTE
After the Battery fault indication, you must replace the battery within 2 weeks. If ignored, data loss may
occur.
215
Technical Data
6.20 SDHC Memory Card
6.20
16 GB11
Performance class
Class 10
Temperature range
-40 C to +85 C
Flash type
SLC
Dimensions
Width x Height x Depth (in Inches)
SDHC memory card
11 Usable
216
capacity: Approx. 15 GB
SIPROTEC 5, Hardware Description, Manual
C53000-G5040-C002-A, Edition 11.2015
Technical Data
6.21 Display Resolution
6.21
Display Resolution
LCD Graphic Display (Liquid Crystal Display) Small
217
218
Ordering Information
7.1
220
219
Ordering Information
7.1 Ordering Spare Parts and Accessories
7.1
7.1.1
Order Configurator
The order configurator assists you in the selection of SIPROTEC 5 products. The order configurator is a Web
application that can be used with any browser. The order configurator can be used to configure complete
devices or individual components, such as communication modules, expansion modules, or other accessories. At the end of the configuration process, the product code and a detailed presentation of the configuration
result are provided. The product code unambiguously describes the selected product and also serves as an
order number.
7.1.2
Ordering Options
The following ordering options are possible for SIPROTEC 5 products:
Device
Single part
DIGSI 5
Functional enhancement
NOTE
To order single parts in the order configurator, use the Single part link.
Individual parts are:
Replacement base module
7.1.3
Expansion module
Plug-in module
Sensors for arc protection
Operation panel
Terminal/accessories
Mechanical accessories
Ordering Accessories
NOTE
To order terminals, terminal accessories, and mechanical accessories in the order configurator, use the
Single part link.
Table 7-1
Accessories
Group
Accessories
Terminal
Terminal
12 Recommended
220
tightening torque for fixing the terminal at the rear side: 0.3 Nm
SIPROTEC 5, Hardware Description, Manual
C53000-G5040-C002-A, Edition 11.2015
Ordering Information
7.1 Ordering Spare Parts and Accessories
Group
Accessories
Terminal
Terminal
Terminal
Terminal
Terminal
Terminal
Terminal
Terminal
Terminal
Terminal
Terminal
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
13 Recommended
14 Recommended
tightening torque for fixing the terminal at the rear side: 0.3 Nm
tightening torque for fixing the terminal at the rear side: 0.3 Nm
221
222
Glossary
Control display
The control display becomes visible for devices with a large display after pressing the Control key. The
diagram contains the switching devices to be controlled in the feeder. The control display serves for implementing switching operations. Specification of this diagram forms part of configuring.
DC
Double Command
DCF77
The precise official time is determined in Germany by the Physikalisch-Technische Bundesanstalt PTB in
Brunswick. The atomic clock unit of the PTB transmits this time via the long-wave time signal transmitter in
Mainflingen near Frankfurt/Main. The emitted time signal can be received within a radius of approx. 1500 km
from Frankfurt/Main.
GOOSE
Generic Object-Oriented Substation Event.
Ground
The conductive ground whose electric potential can be set equal to 0 at every point. In the area of grounding
conductors, the ground can have a potential diverging from 0. The term reference ground is also used for this
situation.
Grounding
The grounding is the entirety of all means and measuring for grounding.
IEC
International Electrotechnical Commission
Parameterization
Comprehensive term for all setting work on the device. You can parameterize the protection functions with
DIGSI 5 or sometimes also directly on the device.
Participant
In an inter-device communication group, up to 16 SIPROTEC devices suitable for this can communicate with
one another. The individually involved devices are referred to as participants.
Protection Device
A protection device detects erroneous states in distribution networks, taking into account various criteria,
such as error distance, error direction or fault direction, triggering a disconnection of the defective network
section.
223
Glossary
RSTP
Rapid Spanning Tree Protocol
SNMP
Simple Network Management Protocol
SNTP
Simple Network Time Protocol
224
Index
A
Activating the battery 140
Arc protection
Installing the Sensor 160
Plug-in module 137
Arc Protection
Sensor 158
Assembly dimensions
Surface-mounting devices variant of non-modular
devices 206
Surface-mounting devices with detached on-site
operation panel 207
Assembly Dimensions
Flush-mounting device 197
Surface-mounting devices with integrated on-site
operation panel 204
B
Battery 162
Battery compartment 162
C
Communication module
Optical 124
serial 121
Communication Module 115, 118
Ethernet module 132
Module Designation 118, 118
Conductor Cross-Section 168
Connecting a device 140
Cross connectors 166, 166
Current terminals 166, 168
D
Device structure
Base module 20
Expansion module 23
Dimensions 194, 216
Display elements 36
Expansion Module 38
Drilling pattern
Flush-mounting device 197
Surface-mounting devices variant of non-modular
devices 206
Surface-mounting devices with detached on-site
operation panel 207
Surface-mounting devices with integrated on-site
operation panel 204
E
Electrical check 140
EMC test 185, 187
Ethernet interface
PS101 99
PS201 45, 46
F
Flush-mounting device 20
Expanding 142
Flush-mounting device with 2nd device row
Expand 144
I
IEC 60529 195
Installation requirements 185
Installing current and voltage terminals
171
Instrument transformers 166
Insulation test 185
M
Measuring-Transducer Module 136
Modular systems 17
225
Index
O
On-site Operation Panel
LEDs 183
PS201 45
Operator elements 36
Expansion Module 38
Order
Individual components 220
Order configurator 220
Ordering
Accessories 220
Expand 149
Surface-mounting device with detached on-site operation panel
Expanding 151
Surface-mounting device with integrated on-site operation panel
expanding 146
Expanding 147
Modular device 27
Non-modular 29
T
P
Plug-in module assembly CB202 49
Plug-in Module Position
in Base Module 118
in Expansion Module with CB202 118
Plug-in modules
Fasteners 154
Install 154
Removing 155
Plug-In Modules
Replacement 156
Power supply module
PS101 98
PS101 Terminals 97
Power-supply module
PS101 97
PS201 42, 44
PS201 terminals 43
Protection-class current transformers 166
R
Removing current and voltage terminals
171
Ring-type lug 168
RJ45 socket 120
RS485 120
V
S