IMPD Preparation Sample
IMPD Preparation Sample
The present template has been drafted with the aim to provide a suitable track in
case of preparation of a useful therapeutic radiopharmaceutical. 177Lu has been
selected, among other suitable therapeutic radionuclides, due to its particularly
favourable and well known properties, but it has to be clear that other radionuclides
might be selected as well. As for the ligand, a generic peptide has been chosen,
instead of a specific molecule, due to the high number of possible
radionuclide/chelator/ligand complexes which have, on the other hand, a common
preparation pathway. A generic 177Lu labelled DOTA-peptide was selected since
DOTA is one of the most popular and commonly used chelators with high affinity for
the radionuclide. As a consequence, most of the following sections do not contain
real, experimental data, as shown with the other two templates dedicated to
[11C]choline and [68Ga]DOTA-NOC. However, it is the opinion of the authors of the
present document that the information included here is a useful guide to the
preparation of an IMPD for similar radiopharmaceuticals. Indeed [177Lu]DOTApeptides, as well as other suitable therapeutic radiopharmaceuticals, may be
prepared using different radionuclide sources, using automated system or even
manually, and the automated system may be based on cassettes or not. The
template presented here has been prepared hypothesizing the use of a common
automated module. The proposed example cannot account, for obvious reasons, for
all of the above mentioned methods and techniques, and it includes information
related to one of the possible radionuclide/chelator/peptide preparation routes.
Test
Visual inspection and control of each connection in
aseptic condition (laminar flow cabinet class A)
See the attached analysis certificate.
See the attached analysis certificate.
See the attached analysis certificate.
DOTA-peptide
HCl
Ingredients for
corresponding buffer
Water for injections
See the attached analysis certificate.
NaCl 0,9% injectable
See the attached analysis certificate
solution
Ethanol
See the attached analysis certificate.
Any others
See the attached analysis certificate.
Table 5 List of the starting materials used in the preparation of [177Lu]DOTA-peptide
from
the
from
the
Development
2.1.2.S.3.2 Impurities
Radionuclidic purity:
A description regarding Impurities from the supplier/manufacturer of the
should be added.
177
Lu
Radiochemical purity
The analytical method for radiochemical purity determination is HPLC with integrated
radioactivity detector. More details are given in section 2.2.1.P.5.2. The most
plausible radiochemical impurity is Lu(III) ions as an unreacted species. The other
potential radiochemical impurities are represented by radiolysis products.
Chemical purity
The most plausible chemical impurity in [ 177Lu]DOTA-peptide preparations is ethanol,
which is used for radiosynthesis (solvent of class C).
As for the residual solvents, their limits are defined in the document EMEA
note for guidance on impurities: residual solvents (CPMP/ICH/283/95), and in
Chapter 5.4 of Ph. Eur. The analysis is usually performed using gas-chromatography.
More details are given in the section 2.2.1.P.5.2.
2.2.1.S.4 Control of the Drug Substance:
A description regarding Control of the Drug
supplier/manufacturer of the precursor should be added.
Substance
from
the
or
Materials
from
the
The list of the reference standard is provided in Table 6. There are two distinct kind of
reference standard: i) chemical standard, ii) radionuclide calibrated sources.
The chemical reference standards are commercially available, chemical
grade products. The specifications for purity have been set by the supplier, and
accepted by the applicant. The specifications and most of the analytical tests (e.g.
HPLC, MS) are performed by the supplier, and described in the attached Certificate
of Analysis. The chemical reference standards are re-tested for chemical purity by
the applicant using HPLC, as detailed in the section 2.2.1.P.5.
The radioactive reference standards are used to verify the calibration status
of the gamma spectrometer and the dose calibrator, respectively. Their composition
and the activity(ies) of the radionuclide(s) at reference time and date are described in
the attached Certificate of Analysis. The calibrated sources are metrologically
referable to recognized standards, and a verification of their identity or purity is in this
case not applicable.
Reference standard
DOTA-PEPTIDE
Mononuclide source
Aim
Test
DOTA-PEPTIDE
HPLC
Identity
Dose calibrator
Not applicable
Table 6 - List of reference standards
Acceptance
criteria
Purity> 95%
Not applicabile
177
Lu should
Institution Name
Address
Person responsible for the
small scale preparation of
radiopharmaceuticals
e-mail address
Phone
Fax
2.2.1.P.3.2 Batch Formula
A batch of [177Lu]DOTA-peptide usually consists of a single, multi-dose vial. The
materials used in the preparation of a typical batch using automated module are
listed in Table 8.
Starting materials
Amounts
DOTA-peptide
X g
Sterile water (appropriate quality)
X mL
NaCl 0,9% physiological solution
X mL
Ethanol absolute
X mL
Labelling buffer
X mL
Specific sterile, single use, cassette 1
Table 8 List of starting materials used in a typical
[177Lu]DOTA-peptide batch production
Batches of [177Lu]-DOTA-peptide to be used in clinical trials typically consist of a
single vial.
2.2.1.P.3.3 Description of Manufacturing Process and Process Controls
The 177Lu-DOTA-peptide preparation process has already been described in section
2.2.1.S.2.2 of the present document. However, a flow chart is added below:
The parameters evaluated, and their acceptance criteria are reported in Table 9:
Parameters
Acceptance criteria
Radioactive concentration
X Y MBq/mL
Final volume
X Y mL
Table 9 Production parameters evaluated during the process validation
The experimental data are reported in the following table:
177
[ Lu]DOTA-peptide activity
Radioactive
concentration
Volume
Conform
BATCH 1
___ MBq
BATCH 2
___ MBq
BATCH 3
___ MBq
___ mL
yes no
___mL
yes no
QUALITY CONTROL
Batch 1
Batch 2
Batch 3
Test
Acceptance
criteria
results
Conform
results
Conform
results
pH
4.5-8.5
___
Yes No
___
Yes No
___
Yes
No
Appearance
Description of
solution (i.e.
clear solution)
___
Yes No
___
Yes No
___
Yes
No
EtOH
400 mg/V*
___
Yes No
___
Yes No
___
DOTA-peptide
X - Y g/mL
___
Yes No
___
Yes No
___
X% of
[177Lu]DOTA-
___
Yes No
___
Yes No
___
Radiochemical
purity
Radionuclidic
purity
Half-life
Filter integrity
Sterility
Bacterial
endotoxins
Conform
Yes
No
Yes
No
Yes
No
peptide
99%
6.65 days
Online
Pressure test
at 2 Bar
Ph. Eur.
Conform
Ph. Eur.
Conform
(<17,5
EU/mL)
See the
attached
analysis
certificate
See the
attached
analysis
certificate
Yes No
Yes No
See the
attached
analysis
certificate
See the
attached
analysis
certificate
Yes No
Yes No
See the
attached
analysis
certificate
See the
attached
analysis
certificate
Yes
No
Yes
No
___
Yes No
___
Yes No
___
Yes
No
___
Yes No
___
Yes No
___
Yes
No
___
Yes No
___
Yes No
___
Yes
No
10
2.2.1.P.5.1 Specifications
Each batch of [177Lu]DOTA-peptide is submitted to quality control, with the aim to
evaluate chemical, radiochemical and microbiological purity of the finished product.
The QC tests are summarized in Table 13.
Parameters
Appearance
Test
Visual
inspection
Identification
HPLC
Radiochemical purity
Residual solvent*
HPLC
GC
Radionuclidic purity
Half-life
pH
Bacterial endotoxins*
Filter integrity
Sterility*
See the
attached
analysis
certificate
See the
attached
analysis
certificate
pH paper
Specification
Description of solution (i.e. clear solution).
The
principal
peak
in
the
radiochromatogram obtained with the test
solution of 177Lu-DOTA-peptide has
approximately the same retention time as
the principal peak in the chromatogram
obtained with a reference solution of cold
Lu-DOTA-peptide.
[177Lu]DOTA-peptide X%
Ethanol 400 mg/max. injectable volume
177
Lu 99%
6.65 days
X-Y
Ph. Eur.
Bubble point
Ph. Eur.
Sterile
11
2.2.1.P.5.2.3 Determination of pH
Instrumentation: pH paper
- Put 50 L of [177Lu]DOTA-peptide on the pH paper strip and compare the
obtained color with the reference.
[177Lu]DOTA-peptide analysis: specification
pH of the test solution should be in the range X - Y
2.2.1.P.5.2.4 Endotoxins
Instrumentation:
Endosafe PTS Reader
[177Lu]DOTA-peptide analysis: specifications
Bacterial endotoxin level should be < 175 EU/V, where V is the maximum
recommended dose (mL).
2.2.1.P.5.2.5 Filter Integrity Test
This test is required if the finished product is sterilized using 0.22 m filter
membranes.
Instrumentation:
- Specific program is design on the synthesis module in order to limit the
irradiation of the operators. As for the test, a 2 bar pressure is applied
upstream to the filter, and the pressure drop is measured for 1 min.
Method
- Connect a suitable gas source to the synthesis module
- Verify that the pressure is at 2 bar
- Record the pressure values
[177
Lu]DOTA-peptide: specifications
In general the record must conform with the following graph; in particular pressure
should be > 1.0 bar between steps 4 to 5 and 7 to 9 holding pressure for predefined
time after pressure supply is closed.
Fig. 3: Reference pressure vs time graph for the bubble point test
12
The above guidelines may not always apply to validation of radioactive compounds,
due to their peculiar nature. Exceptions will be discussed.
2.2.1.P.5.3.1 Method validation for the determination of chemical purity using
HPLC
Validation of analytical method for the determination of chemical purity of injectable
solution of [177Lu]DOTA-peptide is here presented.
In Table 14 the validation parameters and their acceptance criteria are summarized:
Acceptance criteria
Test
Specificity
2,5
CV % 2%
Repeatability
Intermediate precision
Linearity
Quantification Limit (LOQ)
CV % 2% for standard
DOTA-peptide
CV % 5% for impurity
---
Robustness
Table 14 Test and acceptance criteria for the validation of the method for the
determination of chemical purity using HPLC
Specificity
Specificity determination is performed analyzing mixture containing critical
components that might be present in the finished product [ 177Lu]DOTA-peptide
solution, and demonstrating that the method can distinguish the various components
present at the limit concentration for the considered standards. The [ 177Lu]DOTApeptide preparation method development did not prompt for chemical impurities,
except for the free 177Lu. Thus, analyses were performed using a series of solution
containing 177Lu-DOTA-peptide, and 177Lu-DTPA.
Peak resolution may be calculated using the following equation:
Rs
where:
Trb= retention time of the compound b
Tra= retention time of the compound a
13
CV %
s
100
m
where:
s = standard deviation of the peak areas
m = average of the peak areas
CV% should be < 2% for the standard Lu-DTPA, and < 5% for the [177Lu]DOTApeptide and DOTA-peptide.
The necessary experimental data may be obtained by injecting 5 times a
sample of the desired analyte whose concentration should fall within the range
established during linearity test.
b. Intermediate precision
Intermediate precision may be determined through the variance calculation (ANOVA),
which allows, in turn, for Fisher value calculation.
Limit of quantitation (LOQ)
Experimentally, LOQ may be determined by analyzing a series of diluted solutions of
Lu-DOTA-peptide and standard DOTA-peptide, until a concentration level quantified
with a precision > 95% is reached.
The experimental value determined as above described need to be confirmed
through a precision analysis, using a sample at the concentration corresponding to
the found LOQ. Acceptance criterion is CV% < 5%.
Limit of detection (LOD)
The LOD may be determined experimentally by successive dilutions, until the above
minimum concentration is found.
14
Robustness
In the case of HPLC analysis, a critical parameter might be the mobile phase flow.
Once the critical parameter has been selected, three consecutive analyses of the
desired analyte have to be performed, following a deliberate modification of the e.g.
pump flow.
Data may be evaluated through the variance analysis (ANOVA). In the
present document, the parameters whose variation will be analyzed are retention
time and peak areas.
2.2.1.P.5.3.2 Method validation for the determination of radiochemical purity
using HPLC
Validation of the analytical method for the determination of the radiochemical purity is
here presented. In Table 14, the validation parameters and their acceptance criteria
are summarized:
Test
Specificity
Repeatability
Intermediate precision
Linearity
Acceptance criteria
Not applicable
CV % 2%
Not applicable
R2 0,99
Not applicable
Not applicable
Robustness
Not applicable
Table 15 Test and acceptance criteria for the validation of the method for the
determination of radiochemical purity using HPLC
Specificity would require the analysis of at least two radioactive analytes with
comparable activity, and this is usually not applicable in case of pure
radiolabelled compounds such as [177Lu]DOTA-peptides.
As for robustness, the results obtained during the tests for validation of
chemical purity using cold analytes (Lu-DOTA-peptide and standard DOTA-
15
peptide) provide response and data that may apply to the radioactive analytes
as well. A repetition of the test would in this case represent a useless
radiation burden for the operators.
-
Last but not least, the ALARA (as low as reasonably achievable) radiation
protection concept should indeed always be kept in mind while designing the
necessary validation tests.
Linearity
As the half-life of 177Lu is significantly longer, compared with that of radionuclides
typically used in the preparation of diagnostic RPs, the typical experimental approach
based on the preparation of a series of solutions with different concentrations
applies. Thus, 5 solutions with different concentrations have been prepared and
analyzed. However, activity measurements have been corrected for decay. r2 may
thus be extrapolated from the calibration curve by analyzing 5 different radioactive
concentrations of [177Lu]DOTA-peptide.
Repeatability
In the case of repeatability, despite of the relatively long half-life of 177Lu, the effect of
decay may nonetheless be significant. For this reason, repeatability may be
evaluated analyzing a series of HPLC runs obtained with repetitive injections of a
single [177Lu]DOTA-peptide sample, and recalculating the obtained peak area values
with the decay equation:
lnA0= lnA + xt
= 0,693/t1/2
where:
A0= corrected peak area
A= measured peak area
t= time interval between the considered injection and the first one
t1/2= half-life (Lu-177= 6.65 days)
The peak area values normalized for decay, may then be compared and yield a
consistent statistical analysis. Average, standard deviation and (CV%) are then
calculated. Repeatability has to be determined on three different days, to verify the
instrument outcome during the time course.
2.2.1.P.5.3.3 Validation of the analytical method for the determination of
residual solvent using gas-chromatography
Gas-chromatography is used to evaluate the amount of residual solvents in the
finished product solution of 177Lu-DOTA-peptide.
The validation parameters are practically the same as already described for the
validation of the method for the determination of chemical purity (see Table 14,
section 2.2.1.P.5.3.1). For this reason, discussion will not be repeated in this context.
2.2.1.P.5.4 Batch Analyses
Data related to the [177Lu]DOTA-peptide batches are included in the respective
Certificates of Analysis. They report information related to the number and batch size,
as well as information on the production site, methods of production, quality control
and acceptance criteria.
2.2.1.P.5.5 Characterization of Impurities
16
The discussion about the possible impurities in the injectable solution of the finished
product [177Lu]DOTA-peptide has already been described in section 2.2.1.S.3.2,
related to the active substance.
2.2.1.P.5.6 Justification of Specification(s)
The analytical test, the methods and acceptance criteria have been derived, where
applicable, from the general Ph. Eur. monograph Radiopharmaceuticals.
Depending on the specific DOTA-peptide complex used, add information from the
literature in order to justify peptide amount, radiochemical purity and other relevant
parameters.
2.2.1.P.6 Reference Standards or Materials
Reference standards and materials have already been discussed in section
2.2.1.S.5.
2.2.1.P.7 Container Closure System
The radiopharmaceutical product is contained in a glass vial, Ph. Eur. type I, sterile
and pyrogen free, covered with a bromo (or chloro) butyl rubber stopper, sealed with
a flip-off aluminum cap. Attached are the Certificates of Analysis of the vials and
stopper manufacturer. No further tests other than visual inspection are applied to
these materials.
2.2.1.P.8 Stability
Stability studies have been performed to provide evidence on how the quality of
[177Lu]DOTA-peptide may vary with time and to establish a shelf life for the finished
product under recommended storage conditions. During the entire shelf-life, the
radiopharmaceutical characteristics of purity have to meet quality criteria discussed
and established in the previous sections.
The goal is thus to define expiry time and date for the radiopharmaceutical
product. For stability study purposes, three consecutive batches of [177Lu]DOTApeptide have to be prepared by using the maximum possible starting activity of the
radionuclide 177Lu, in order to obtain batches with the highest radioactive
concentration, that allow to evaluate the effect of radiolysis of the active substance in
worst case conditions.
For each batch of radiopharmaceuticals, the following information has to be provided:
- batch number
- preparation date and time
- calibration time
- activity at calibration time
- radioactive concentration at calibration time
Specifications and acceptance criteria for each batch are a part of those defined in
section 2.2.1.P.5.1, table 13. The test program follows the matrix listed below:
17
T0
T+ 4h
T
+24h
Parameters
Test
Specification
Appearance
Visual
inspection
Identification
HPLC
Radiochemica
l purity
HPLC
pH
pH paper
X-Y
Bacterial
endotoxins*
Ph. Eur.
Filter integrity
Bubble point
test
Sterility*
Ph. Eur.
Sterile
177
Lu-DOTA-peptide X%
18