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Plant Sim FAT

The document outlines the schedule for Factory Acceptance Testing (FAT) of a power plant over several weeks in October through December. It includes pre-FAT activities with training personnel, followed by 4 weeks of testing divided into different days focusing on specific tests and operations like start-ups, load changes, and shutdowns under various conditions. The final weeks involve training, resolving any issues found, and a Site Acceptance Test.

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luriah
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88 views

Plant Sim FAT

The document outlines the schedule for Factory Acceptance Testing (FAT) of a power plant over several weeks in October through December. It includes pre-FAT activities with training personnel, followed by 4 weeks of testing divided into different days focusing on specific tests and operations like start-ups, load changes, and shutdowns under various conditions. The final weeks involve training, resolving any issues found, and a Site Acceptance Test.

Uploaded by

luriah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FATschedules

October 10 th to
h
October 21
October 24 th to
th
October 28

Day 1

Day 2

Day 3

Pre-FAT with Training personnel on site in USA. This is the first chance to get hands on operations at
full load and to work with engineers on answering questions before official FAT begins. To resolve
issues found by Operators and track via DR system
FAT testing week #1 . Training personnel at USA. Planned areas to test are Selected Transient
Tests and followed by Full L oad verification, Cold Start-up of Plant.
Initial zero
Steam Turbine 1stg Bowl T metal ambient temperature, all electrical bus off, all pumps off and all tank
empty.
19KV Back Feed Test
Unit Crank Test
Automatic Generation Control and AVQC signal Test
GT checkout Test
GTST Protection Test valve test ETD test
GTST Protection Test
Al Required Test at Mk V ST/GT Complicity HMI Test Button
Compressor Bleed Valve Test
Initial Fire and FSNL Test
Main Transformer and Unit Auxiliary Transformer Test
Overspeed Test
Power System Stabilizer Test
All Breaker + GCB Under Frequency and Over Frequency Test.
Grid Code Requirement Test
GT Fire Protection Test
GT startup to FSNL Normal Shutdown and GT Cooldown Operation Test
GT shutdown from FSNL, bleed IP drum pressure at drum hot condition.
GT startup to FSNL with condition above.
Synchronize and Spinning Reserve Test
18MW spinning reserve to house load test
HRSG/GT Runback Test
ST Runback Test
50%Load rejection Test to FSNL Test

Day 4

Day 5

October 31 th to
th
November 4
Day 6

Day 7

Day 8
Day 9
Day 10
November 7 th to
th
November 11
Day 11

Day 12

Baseload rejection to FSNL Test


Baseload rejection to House Load Test
GT Fuel Operation Transfer Test
Cold Startup
(Gas) Unit ready to start, synchronized, load up to 350MW with 1stg Bowl T metal ambient
temperature
Warm Startup
(Gas) Unit ready to start, synchronized, load up to 350MW with 1stg Bowl T metal temperature 371
deg. C< T metal < 551 deg. C
Hot Startup
(Gas) Unit ready to start, synchronized, load up to 350MW with 1stg Bowl T metal temperature T metal
> 551 deg. C
FAT testing week #2. T raining personnel at USA. Planned testing areas are continue Cold, Hot and
Warm Startup on Distillate and Full Load to Cold shutdowns,
Cold Startup
(Distillate) Unit ready to start, synchronized and load up to 350MW with 1stg Bowl T metal ambient
temperature
Warm Startup
(Distillate) Unit ready to start, synchronized and load up to 350MW with 1st
Hot Startup
(Distillate) Unit ready to start, synchronized load up to 350MW with 1stg Bowl T metal temperature T
metal > 551 deg. Cg Bowl T metal temperature T metal > 551 deg. C
Unit shutdown from 350MW, de-synchronized, 0 speed, T/Gear engaged, T/Gear on and until 1stg Bowl
T metal ambient temperature.
Unit shutdown from 210MW, de-synchronized to T/Gear on.
Unit shutdown from 80MW, de-synchronized to T/Gear on.
Unit shutdown from 30MW, de-synchronized to T/Gear on.
FAT testing week #3. Training personnel at USA. Planned areas to test are Steady State Operation
Tests and SelectedTransient Tests .
Steady State at 25% nominal load (Gas) 1stg Bowl T metal ambient temperature
Steady State at 50% nominal load (Gas) 1stg Bowl T metal ambient temperature
Steady State at 25% nominal load (Gas) 1stg Bowl metal temperature 371 deg. C< T metal < 551 deg.
C
Steady State at 50% nominal load (Gas) 1stg Bowl metal temperature 371 deg. C< T metal < 551 deg.
C

Day 12

Day 13

Day 14

Day 15

November 14 th to
November 18 th

Day 16

Day 17
Day 18
Day 19
Day 20
November 21st to
November 25th
th
November 28 to
December 2nd
th
December 5 to
December 9th

Steady State at 25% nominal load (Gas) 1stg Bowl metal temperature T metal > 551 deg. C
Steady State at 50% nominal load (Gas) 1stg Bowl metal temperature T metal > 551 deg. C
Steady State at 75% nominal load (Gas)
Steady State Full Load with CT and ST at nominal 100% Power Condition (Gas)
Steady State at 25% nominal load (Distillate)
Steady State Full Load with CT and ST at nominal 100% Power Condition (Distillate)
Load Ramp CT from 350 MW to 210 MW and back to 350 MW
Fast unload CT from 200 MW to 4.5 MW and open output breaker
Aux Boiler Trip before Turbine complete sequence 50 MW
Steam Turbine Trip 350 MW
Combustion Turbine Trip 350 MW
HRSG/BOP Trip 350 MW
FAT testing week #4. Training personnel at USA. Planned areas to test are Selected Transient
Tests (continued from week 3) , Malfunctions Testing, Remote Functions Testing, Instructor
Station Testing
Loss of an active Feedwater Pump 350 MW
Loss of a Condensate Pump 350 MW
Loss of a CWP pump 350 MW
Fuel Gas Compressor Trip 350 MW
52L HV Breaker Trip 350 MW
52G Gen Circuit Breaker Manually open -5 MWs
ST Forced cooling with unit load for 1 hour 30 MW
Forced Cool Gas Turbines after 8 hrs. of GT shutdowns GT at cranking mode
GT offline washing Procedure
Malfunctions Testing
Remotefunctions Testing
Instructor Station Testing
WSC short week (Thanksgiving week) to resolve any DRs and work on models.
To resolve any DRs and work on models.
SAT. on-site at . Project RFT at end of week.

December 12th to
December 16 th

Training. on-site at . Training classes will be held for maintenance and Operation.

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