Design Criteria Structural
Design Criteria Structural
(STRUCTURAL)
DEEN DAYAL FIELD DEVELOPMENT
PROJECT
WELLHEAD PLATFORM DDW1
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 2 of 56
SCOPE/GENERAL
Structural design criteria described herein establishes the minimum requirements for the
structural design of well head platform DDW1 (Jacket & Topsides). The basic
information furnished in Project specification in Appendix-II and III is to be complied
with. The design criteria those relate to functional requirements of components,
principles of design and those directly applicable to bidders design/concept shall be
followed as a mandatory requirement. Project specific requirements and exclusions, if
any shall be as per Appendix-III. The design methods described here in shall be used
in addition to contractors design methods. The functional specifications of the related
activities/items shall be as per Appendix-IA. For substructure design, the provisions of
this design criteria shall apply to both Company and Contractor based on split scope of
work described elsewhere in the bid document.
3.4.1.2
APPLICABLE DOCUMENTS
The latest issue of the standards and codes listed in Appendix-I shall be followed. Apart
from the specific codes mentioned in Appendix-I and various other clauses of this
document, all other relevant and related Codes concerning the specific job under
consideration and/or referred in the above-mentioned Codes shall be followed wherever
applicable. Any conflict between the applicable codes shall be referred to the Company
for resolution. Company's decision in this regard shall be final and binding. In case of
any variation/contradiction between the provisions of this document and applicable
codes, the provisions of this document shall be followed.
3.4.1.3
DEFINITIONS
The following definitions shall apply:
Company shall mean GSPC or the designated representative.
Contractor shall mean the party contracted to perform the work in accordance with the
drawings, specifications & work scope.
Fixed offshore platforms (platform in short) include pile-founded steel structures for
offshore drilling, processing, accommodation, gas flaring, etc.
The term substructure in this Specification applies to the supporting structure from the
wave zone to the foundation and typically includes the jacket and piles.
The term superstructure applies to the structural parts of the topside facilities including
decks, various modules like turbine generator (T.G.), buildings, living quarters,
compressor package, dehydration units, turbine driven pump etc., module support
frames and skids.
Platform in-service design conditions are those, which pertain to the post-installation
phase of the platform's life, and typically include in-place, earthquake and fatigue
considerations.
Pre-service design conditions are those that occur prior to platform operation and
shall generally include load-out, transportation and installation considerations.
Global load conditions are those considered in the analysis and design of the
substructure, superstructure's main trusses and legs and module frames.
Local load conditions are those considered in the analysis and design of plating,
grating, beams, appurtenances and other individual members as applicable.
Nominal weight of structure excludes mill tolerances, inaccuracies, contingencies and
tolerances due to weight growth.
Datum weight of a structure equals the nominal weight increased to allow for mill
tolerances, inaccuracies, contingencies and tolerances for weight growth.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 3 of 56
3.4.1.4
3.4.1.4.1
CHARACTERISTICS
Performance
a) The platform shall be designed to meet its intended purpose and shall satisfy as a
minimum requirement, the specified in-service and pre-service condition as
described herein.
b) The design service life of the platform shall be as per Table-2 of Appendix-II.
3.4.1.4.2
Maintainability
a) Appurtenances such as boat landings, riser protectors, and barge bumpers in the
wave zone shall be designed to be removable and readily replaceable as
specified in bid package. Refer Cl 3.4.3.5.11 for design considerations.
b) Adequate structural appurtenances and clearances shall be provided in the
superstructure for equipment removal and maintenance. Such appurtenances
include cranes, monorails, davit and padeyes.
3.4.2
3.4.2.1
GENERAL
The platform shall be sized and designed in accordance with the approved equipment
layout and arrangement. For the determination of platform size and equipment
arrangement, the equipment weights, sizes, clearances, and space requirements for
personnel movement and maintenance purposes shall be considered, and necessary
provision kept in the layout. All the comments of the Company shall be incorporated in
the layout and approval obtained from the Company prior to proceeding with the
analysis and design of the platform. Any future revisions in the layout, if required, shall
be done with the prior approval of the Company.
3.4.2.2
SYSTEM OF UNITS
The SI system of units shall be used throughout for all documentation, drawings, and
calculations. All dimensions shall be shown in millimeters and elevation levels in
meters.
3.4.2.3
MATERIAL
All materials shall conform to respective specification given in Appendix-IA.
3.4.2.4
3.4.2.5
3.4.2.6
WATER DEPTH
The approximate water depth with respect to chart datum at platform location is as
given in Table-3 of Appendix-II. However, pre-engineering survey shall be carried out
by Contractor to establish accurate water depth at the platform location and seabed
features as per specification listed in Appendix-IA. If the slope in seabed is such as to
tilt the jacket by an angle exceeding 1 in 100, the detail design shall take into account
the slope in seabed in the form of adjustment in framing and/or mud-mat elevations.
Water depth to be used in the design of structure shall be based on the preengineering survey.
In the design of appurtenances, a provision shall be kept for variation in the actual
water depth up-to maximum of + 1.0 m.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 4 of 56
3.4.2.7
MARINE GROWTH
The platforms shall be designed with marine growth on all the members of jackets and
appurtenances including risers, caissons etc. as per criteria given in Table-4 of
Appendix-II.
3.4.2.8
3.4.2.9
GEOMETRICAL CONSTRAINTS
The jacket structures shall be designed with a leg batter of one horizontal to eight
vertical. The top horizontal framing of the jacket shall be at a minimum elevation above
chart datum level, so as not to be in wave splash zone as defined in Table 4 of
Appendix II. The jacket legs through which piles are driven and skirt pile sleeves shall
maintain a constant inside diameter and the annulus shall be fully grouted unless
specified in project specific requirements Appendix III.
There shall be a minimum air gap as per Table-22 of Appendix-II between the crest
elevation of the maximum extreme storm wave and the bottom of steel of the lowest
non-cylindrical structural deck members. For this purpose still water level shall be
considered as per Table-22 of Appendix-II.
Minimum clear distance of any existing sub marine pipeline at mud line shall be 10m
from any nearest member of newly installed jacket.
3.4.2.10
CORROSION PROTECTION
All structures shall be designed to resist corrosion in different zones defined Table-4 of
Appendix-II, in the following manner for the design life of the structures:
a) Corrosion Allowance
Extra steel shall be provided as corrosion allowance for structural members in the
splash zone. Refer Table 23 of Appendix II for allowance value for different
components.
b) Cathodic Protection
All steel surfaces in the submerged zone shall be protected against corrosion by a
sacrificial anode system. The design conditions pertaining to this system are given
in Specification for Cathodic Protection as per Appendix-IA.
c) Painting
Structural steel shall be painted as per protective coating specification listed in
Appendix-IA.
d) Structural Detailing
Areas and joints i.e. equipment skids etc. which are inaccessible for maintenance
and thereby susceptible to corrosion shall be suitably sealed by methods such as
boxing with plates etc.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 5 of 56
3.4.3
STRUCTURAL DESIGN
3.4.3.1
DESIGN PHILOSOPHY
A) General
Primary and major secondary steel work for the Topsides and jacket (including
foundations) shall be proportioned to ensure adequate strength and serviceability
throughout all phases of installation and in service condition.
i) The Jacket and Topsides shall be designed to withstand the extreme and
operating storms as specified in Table-6 & 7 of Appendix-II.
ii) Structure analysis and design shall be in accordance with the requirements of
API-RP 2A and AISC using working stress design method.
iii) Primary steel work include
Topsides All truss members, deck girders, crane pedestal and deck
legs.
Jacket
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 6 of 56
B) Wave Slam
Horizontal members in the wave zone shall be designed for wave slam forces in
accordance with API-RP 2A. Bending stresses due to both horizontal and vertical
slam forces shall be investigated. However, the current velocity components shall
not be included in the wave kinematics when calculating wave slam loading. For Xbraces, members shall be assumed to span the full length. The slam coefficient, Cs,
shall be taken as 5.5.
C) Hydrostatic Collapse
All buoyant members including buoyancy tanks shall be checked for hydrostatic
collapse during pre-service conditions for higher of the two following cases:
i) Maximum water depth reached during pre-service operations, with a factor of
safety of 2.0.
ii) Accidental complete submergence condition i.e. hydrostatic pressure at mud
level with a factor of safety of 1.5.
iii) Tubular members shall be checked for in-service condition for hydrostatic
pressure and in-service stress interaction as per API-RP 2A. The factor of
safety for axial compression case shall be taken as 1.5 and 2.0 for extreme
and operating environmental conditions respectively. For earthquake condition
the factor of safety for axial compression case shall be taken as 1.2.
3.4.3.2 JOINT DESIGN
A) Tubular Joints
Tubular joint design and detailing for both pre-service and in-service conditions shall
be in accordance with API-RP 2A. Joints shall be designed and detailed as simple
joints as per API-RP 2A. Where overlap cannot be avoided, the minimum overlap
shall be determined as per API-RP 2A.
Format No. EIL-1641-1924 Rev.1
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 7 of 56
B) Non-Tubular Joints
Hybrid joints, combining rolled wide flange sections with tubular sections as used in
module trusses, plate girder or wide flange joints shall be designed in accordance
with AISC using rational engineering methods. Truss brace to chord joints shall be
designed for transfer of axial loads from one brace to another across the truss chord
in shear. The web stiffeners shall be designed to carry in compression the permissible
axial tensile load of the brace. Use of gusset in these joint is not permitted except in
the case of secondary steel work.
C) Launch Leg Joints and Ring Stiffened Joints
Appropriate closed ring solutions shall be used to design ring stiffeners in launch leg
and at deck leg/girder intersections.
The effective width of the shell used to compute the effective section for ring stress
calculations for deck leg / girder intersections shall be:
1.1 (Dt)1/2
Where: D = outside diameter of the stiffened member
t = wall thickness of the stiffened member
Cross joints, Launch leg joints and other joints in which the load is transferred across
the chord shall be designed assuming an effective width of the chord equal to 1.25
times chord diameter, on each side from the centerline of the extreme incoming
braces, or length of the Joint-Can whichever is less.
3.4.3.3
3.4.3.4
3.4.3.5
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 8 of 56
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 9 of 56
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 10 of 56
TABLE A (Jacket)
LOAD CASE
1b
2a
2b
100
100
NA
NA
100
NA
NA
NA
100
100
NA
NA
100
100
100
100
100
100
100
100
100
100
100
100
100
50
100
50
60
60
60
60
60
60
60
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
Earthquake loadings
NA
NA
NA
NA
NA
100
100
100
100
100
100
Notes:
1.
2.
3.
4.
For uplift condition of jacket and piles only weights of permanently placed
equipment and piping shall be considered.
Disturbed soil condition due to jack up Rig leg penetration shall be considered.
The jacket shall be separately checked considering load combination for
a) Jack up rig operation
b) Modular rig operation
For Modular rig operation, critical drilling package/mast location on well slot shall be
considered along with storm environments.
B) Deck Analysis
The entire deck structure including all primary trusses and frames with a portion of
jacket structure extending at least up to the second horizontal framing level shall be
analyzed as 3-dimensional space frame. Deck plating and secondary beams shall
be modeled to incorporate in-plane shear restraint. The level of detail in the model
shall be consistent with the applied loads. All appurtenances contributing to
wind/wave loading shall be properly accounted for in the analysis. Structural
interaction between deck and building/helideck modules need not be considered.
Format No. EIL-1641-1924 Rev.1
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 11 of 56
Deck structural analysis shall be carried out as a minimum for the following loading
combinations:
Load Combination No.1&2 : Extreme storm condition with operating loads.
Load Combination No.3&4 : Operating storm condition with operating loads.
Load Combination No.5
: Normal operating loads plus crane operating loads.
Load Combination No. 6
: Earthquake with operating loads.
Load Combination No.7 & 8 : Local design & deflection check.
Analysis for load combination Nos.1 to 4 shall be carried out for 8-storm approach
directions as taken for substructure analysis.
Still water depth to be considered shall be same as for substructure analysis.
In summary the load conditions shall be as given in Table-B.
TABLE B (Deck)
LOAD CASE
Extreme Storm Wind, Wave &
Current
Operating Storm Wind, Wave &
Current
100
NA
NA
NA
NA
NA
NA
NA
100
100
NA
NA
NA
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
50
100
75
75
100
50
50
50
100
100
Loading/Unloading area of
Deck
100
100
100
100
100
60
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
Earthquake Loading
NA
NA
NA
NA
NA
100
NA
NA
100
100
100
100
100
100
100
Notes:
1. For earthquake analysis loading on deck shall be considered same as for
substructure analysis.
2. Deck crane operating loads shall be considered for 8 orientations of boom in
combination with deck equipment and piping operating loads.
3. For Load case 7 and 8 Hook load shall be included.
4. For Modular rig operation, loads from drilling package/mast shall be considered
separately at each well location along with storm environment. For earth quake
Format No. EIL-1641-1924 Rev.1
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 12 of 56
Helideck Analysis
The primary trusses and frames of the deck in the helideck area shall be also
checked for the following load combinations:
Load Combination No.1a and 1b
Without helicopter static loads on helideck - appropriate live load on entire main
deck and other dead and live loads under extreme/operating storm conditions.
Load Combination No.2 (Static helicopter under operating storm condition)
Static helicopter load at the centre of helideck plus appropriate live load on entire
helideck, other platforms, stairs and landings in combination with operating storm
conditions.
Load Combination No.3 (Helicopter landing condition)
Helicopter landing loads at different landing positions with wheels at least 1.5
metres away from any edge of the helideck plus appropriate dead and live loads
(except on helideck).
Load Combination No. 4 Local design and deflection check.
In summary the loads to be considered for various combinations are given in TableE.
TABLE-E (Helideck)
LOAD CASE
1b
100
NA
NA
NA
NA
NA
100
100
NA
NA
100
100
100
100
100
75
75
100
100
NA
NA
100
NA
NA
NA
NA
NA
100
NA
50
50
50
100
50
50
50
100
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 13 of 56
Notes:
1. Eight wind directions shall be considered for extreme and operating storm
conditions.
2. Wind loads on Solar panels shall be included in the analysis (where applicable).
3. The blanket live load for cases 1a and 1b shall be same as that applicable for deck
4. The above load combination shall be considered in conjunction with load
combination 1 to 4, 7, and 8 of Table B appropriately.
3.4.3.5.8
Fatigue Design
A) General
The tubular joints of the platforms subjected to repetition of stress due to the
cyclic nature of wave loading shall be analyzed for fatigue endurance in
accordance with API-RP 2A. A deterministic fatigue analysis using PalmgrenMiners hypothesis of linear cumulative damage shall be used to predict the
fatigue lives of structural connections.
B) Fatigue Life
The in-service fatigue design life of the joints shall be at least two times the
service life of the platform except for the joints at second framing level from the
top, where the design fatigue life shall be four times the service life of the
platform.
C) Loading
i) The environmental parameters to be used for computing the wave loading in
the fatigue analysis shall be as given in Table-9 of Appendix-II. The 25
years wave exceedance diagram for eight directions shall be as given in
Table-10 of Appendix-II.
ii) Still water depth for fatigue analysis shall be taken as (CD) + (LAT) + half
the Astronomical Tide as given in Table-6 of Appendix-II.
iii) Wave forces shall be computed in accordance with the procedure described
in Cl. 3.4.3.5.4. However, current may be neglected, and therefore
considerations for apparent wave period and current blockage are not
required. In addition, wave kinematics factor equal to 1.0 and conductor
shielding factor equal to 1.0 shall be applied to fatigue waves. The
coefficient of drag and mass shall be taken as 0.5 and 2.0 for smooth
surfaces and 0.8 and 2.0 for rough surfaces. Marine growth shall be as
given in Table-4 of Appendix-II.
iv) All eight-wave directions shall be considered in the analysis. For each
direction a minimum of four wave heights shall be used to compute stress
range versus wave height relationship. The directions, wave heights and
exceedances selected shall be those closest to the directions indicated in
Table-9 & 10 of Appendix-II.
v) For estimation of the fatigue life, the 18 phase angles to be selected at
equal step of 20 degrees.
vi) Dynamic amplification effects shall be taken into account in calculation of the
wave loading where the period of the first mode of vibration of the structure
is less than 3 seconds. Detail Wave Response Analysis to be performed if
first mode is over 3 seconds.
vii) Where significant cyclic stresses may be induced by the action of wind,
wave slamming, changes in member buoyancy, etc. Such stresses shall be
combined with those due to wave action to obtain the total effective stress
spectrum for a particular member or joint.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 14 of 56
D) Analysis Procedure
i) The fatigue analysis shall be performed for all joints, which determine the
safety and reliability of all the steel work of the structure. Particular attention
shall be paid to joints in the top one-third of the jacket structure including
deck legs and bottom horizontal brace level.
ii) For each joint and type of failure under consideration the stress range
spectra shall be computed at a minimum of 8 positions around the joint
periphery to ensure that the point of maximum damage and hence lowest
fatigue life is considered. For computation of fatigue damage the stress
range versus wave height diagram for each wave approach direction shall
be divided into a minimum of 10 blocks and the damage computed for each
block shall be summed up.
iii) For each circular tubular joint two types of failure brace to weld failure and
chord to weld failure should be considered, using the appropriate stress
concentration factors.
iv) For joints other than those between tubular members, individual detailed
consideration shall be given with due regard being paid to published,
reliable experimental data.
E)
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 15 of 56
Foundation Design
The platform shall be founded on open-ended pipe piles driven through the jacket
legs and/or skirt sleeves. The pile foundation analysis and design for in-service
conditions shall use the geo-technical data mentioned in Table-13 of Appendix-II.
Factor of safety for pile axial capacity shall be 1.5 for extreme storm condition and
2.0 for operating condition.
All necessary data for any particular pile size shall be generated based on the data
furnished in the soil report.
The design shall also conform to the following:
a) Scour
The scour around jacket leg/piling shall follow the soil consultants report. A
minimum scour depth of 1.5 times the pile diameter shall be used.
b) Under drive and Overdrive Allowance
The pile wall thickness make-up shall be designed to allow for the possibility of
pile driving refusal prior to design penetration and overdrive beyond design
penetration. The under drive and overdrive allowance shall be as per design
requirement subjected to a minimum of 5m and 3m respectively.
c) Pile Group Effect
For piles groups as clusters, pile group effect shall be considered as per API-RP
2A.
3.4.3.5.10
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 16 of 56
C) Handrails
All handrails shall be as per Standard no. 7-60-0801.
D) Walkways, Stairways and Landings
Minimum width shall be 750mm for well platform. Stairways shall be designed
with adequate width to maneuver a stretcher up and down the stairs. All stairs
extending to the jacket walkway level shall be adjustable in length to suit site
conditions.
Walkways, stairways and landings shall be designed for the following load
combinations.
No 1 Dead load plus live loads defined in Table 11 of Appendix II
No 2 Dead load plus extreme 3sec wind gust and/or extreme storm maximum
wave which ever is applicable.
All gratings shall be as per Standard no. 7-60-0802.
All stairways shall be as per Standard no. 7-60-0803.
E) Crane Pedestals
Crane pedestals and the supporting structure shall be designed in accordance
with the strength and fatigue provisions of API-RP 2A and API Spec 2C, except
that the impact factors shall conform to design requirements for the cranes. The
supporting structure is defined as the pedestal and all members directly
connected to the pedestal. The material for pedestal shall be API Spec. 2HGr.50 steel. The deflection of the top of pedestal from the supporting deck shall
be limited to L/200 under design loads, where L is the height above the deck.
Crane pedestal shall be located in elevation and plan such that the crane
operator will have a clear line of vision to the decks of supply boats and to
cargo landing zones on the platform.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 17 of 56
Access Platform
Access platform shall be provided, where required to allow personnel easy and
safe access in elevated locations.
I)
Fire Protection
The fire ratings for the firewall partitions as covered in the scope of work for
walls, ceilings and floors shall be determined by Contractor through the platform
safety case/risk assessment studies. The fire protection system for firewalls
shall comply with the specification Passive Fire Protection for fixed offshore
platforms. Minimum fire ratings for walls & floor for different area shall be as
per Table-19 of Appendix-II.
J)
Horizontal acceleration
Vertical acceleration
0.7g
=
+0.2g/-0.2g
In addition self-weight shall also be included.
For seismic consideration refer Appendix III.
3.4.3.5.11
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 18 of 56
a)
Boat Landing
Boat landing shall be provided in minimum three steps. Boat landings
associated connections, and local framing shall be designed for boat impact
loads, environmental loads, uniform live loads and dead loads. Boat landing
shall be designed for the following load combinations:
i) Dead load + Live Load of 500 kg/m2 on each landing.
ii) Dead load + Boat impact load at different points on the berthing face.
iii) Dead load + Extreme environmental load.
Boat impact load shall be such as to absorb impact energy of 3.0 TM in the
system. For structural design the load shall be treated as a concentrated
load.
Vertical fenders along berthing face of the boat landings shall be provided.
Mooring bollards shall be provided near each end of the boat landings for
supply vessel mooring. Two swing ropes shall be provided near the mid
point of each landing, one at the face of the landing and the other 1 meter
seawards of the landing face and about 1 meter apart horizontally. Swing
ropes shall be supported from the lower deck structure. Proper
arrangements for replacing the swing ropes shall be provided.
The boat landing shall be detailed such that there shall be no interference
with other items of substructure such as risers, barge bumpers etc, during
installation or operation. Since the boat landings are designed to be field
installed, the design and detailing shall cater to an adjustment of landing
levels by r 1.0 meter with respect to the jacket. Landing levels of boat
landing shall be maintained as shown in the drawings.
Analysis of jacket framing members shall be carried out for the boat impact
loads on barge bumper. For this purpose the force equal to the rated load of
the shock cell shall be applied at both the shock cell support points. No onethird increase in permissible stress shall be allowed in jacket framing
member for this analysis.
b)
Barge Bumper
Barge bumper shall be designed for the following loadings:
i) Vessel impact direct in the middle 1/3 height of post.
Energy to be absorbed in the system shall be 30.4 TM (as a minimum
requirement)
ii) Vessel impact lateral in the middle 1/3 height of post.
Energy to be absorbed in the system shall be 11 TM (as a minimum
requirement).
For structural design the load shall be treated as a concentrated load. Local
denting of the vertical post shall be neglected. The bumper post shall be of
API spec 2H-Gr50 steel. Barge bumpers shall be mounted on shock cells. It
is permissible to integrate the design of boat landing and barge bumper. The
design criteria as mentioned above for each component shall be applicable.
c)
Riser Protectors
Not used
d)
e)
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 19 of 56
Shear Keys on Skirt Piles and Sleeves (for Grouted Skirt Piles)
Provision of shear keys on skirt piles and the skirt pile sleeves is a
mandatory requirement. Shear keys shall be designed in accordance with
the following considerations:
a) Load transfer should be considered only through the length over which
the shear keys of both pile and sleeve overlap including under drive /
overdrive conditions.
b) Design value of 28 days cube strength of grout (fg) shall be taken as 281
kg/cm2.
c) Design value of characteristic interface shear strength (ki) shall be
considered as per following formula and limitations:
0.7
/Rp
0.00025
Rp
Rs
tp
ts
tg
Grout thickness
Eg
fg
CL
Dp
Pile Diameter = 2 Rp
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 20 of 56
Limitations:5d
Rp/tp
d 30
9d
Rs/ts
d 70
0d
h/s
d 0.04
4d
L/Rp
1.5 d
w/h
d 3
1.4(Rptp)0.5
d s
Factor of safety for estimation of design interface shear strength shall be as follows:For Extreme condition
=
4.5
For Operating condition
=
6.0
Note :- Requirement of shear keys on main piles and jacket legs shall also be
examined when the main piles are provided in a cluster with more than one skirt
pile.
3.4.3.6
3.4.3.6.1
3.4.3.6.2
3.4.3.6.2.1
Load-Out Analysis
All structures shall be checked for the loads applied during load-out. The proposed
method of load out shall be determined by the Contractor and could be by means of
continuous or discrete skids, wheel trolleys or by direct lifting. The following should
be considered:a) Dry loads only should be used, together with weights for all preinstalled lifting
gear, sea-fastenings, loose ship items etc. The loads should be based on
Weight Control Report.
b) For lifted load-out, refer to the criteria described in Lift Installation Loads Cl.
3.4.3.6.3.1
c) For skidded or trolley load out
Total loss of vertical support at one support location with the structure being
supported by remaining support locations only.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 21 of 56
Structures shall be loaded out onto the transportation barge by means of launch
ways, continuous or discrete skids and wheeled trolleys. The structures shall be
checked for adequacy for the proposed load-out operation and for the effects of the
localized locations resulting from change in slope of launch ways/tracks and the
change in draft of the transportation barge as the structure moves on to it. For
substructure loaded out on launch cradle this analysis shall cover the front end of
launch cradle unsupported for various distance (barge move downward), and two
ends of launch trusses supported (barge move upward).
For structures loaded out on discrete skids or wheeled trolleys, the analysis shall
cover cases due to loss of support of one or more supports, including three point
support conditions.
For other means of load out the analysis shall be based on the support conditions
likely to be experienced.
If the support conditions envisaged during weighing of the deck/module are different
from those considered for load-out analysis, a separate analysis shall be performed
with appropriate support conditions to ensure adequacy of the structure during
weighing operations.
3.4.3.6.2.2
PITCH (P)
HEAVE (H)
r25o
r15o
r0.2g
Large barges
r20o
r12.5o
r0.2g
r30o
r15o
r0.2g
In addition to the above self weight (W) of the structure shall also be considered.
Following load combination shall be considered:i)
rPrH+W
ii)
rRrH+W
Note:
1) No allowance shall be made for friction to reduce sea fastening forces.
2) 20% shall be added to the loadings resulting from pitch motions for small
vessels to cover the effects of slamming.
The final transportation and barge motion analysis shall be performed after
finalization of barge data & transportation plan. If the max barge response/structural
load exceeds the loads considered in the preliminary analysis or if support
conditions are different from those considered in the preliminary analysis, the
structural analysis shall be repeated to ensure structural adequacy for the
transportation.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 22 of 56
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 23 of 56
3.4.3.6.3
3.4.3.6.3.1
3.4.3.6.3.2
Launch Analysis
A) Launch Trajectory Analysis
Three-dimensional launch simulation analysis shall be performed to determine
the jacket stability, bottom clearance, and barge-jacket behavior during
launching operations.
Three-dimensional launch trajectory analyses shall be performed that considers
as a minimum, the following variation in basic parameters:
Launch Weight
: (-) 3% to (+) 5% of the datum jacket weight
Longitudinal Center of Gravity : 1% of length of jacket towards top & bottom
of jacket, or 1m whichever is more
Barge Trim
: (-) 50% to (+) 50% of the selected trim
Coefficient of Friction
: (+) 25% of estimated value
Higher value of variation in the above parameters may be studied if so required.
Sufficient combinations of the above basic parameters shall be analyzed to
produce the worst-case launch scenario. A minimum mud-line clearance of 8m
at both top and bottom of the jacket shall be ensured during the entire launch
operation.
B) Launch Stress Analysis
Launch stress analysis shall be performed for different positions of the jacket on
the launch barge, which result in determination of sizes of different components
of the launch truss. The applied loading to the structure shall include the jacket
weight, buoyancy, inertial forces, hydrodynamic forces, and reactions from the
barge. The rocker beam load distribution shall account for the relative stiffness of
the rocker beam and launch leg, and shall satisfy moment equilibrium constraints
on the rocker beam.
C) Wave Slam
Members with a longitudinal axis, which enter the water within 15 degrees of
horizontal, shall be checked for slam effects using predicted velocities from the
launch analysis.
3.4.3.6.3.3
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 24 of 56
of 3 meters shall be maintained throughout the upending operation before the jacket
is placed at bottom.
Minimum reserve buoyancy over the datum weight of 12% shall be ensured in the
design. It shall also be ensured that with any one buoyancy component fully flooded,
the reserve buoyancy shall be minimum of 6%. If the structure does not have
sufficient buoyancy, the flotation analysis shall also determine the additional
auxiliary buoyancy requirements such as buoyancy tanks, which shall be designed,
fabricated and installed.
3.4.3.6.3.4
On-Bottom Stability
The jacket shall be designed to stay in a stable and vertical position till the
completion of piling operation. This shall be achieved by a combination of controlled
flooding and provision of mud-mats.
The penetration of the jacket leg/skirt sleeves into the seabed shall be investigated
for sandy topsoil conditions, for jacket loads anticipated before/during initial piling
operations. If the legs cannot penetrate in soil with adequate margin in the loads,
suitable modifications in the design shall be incorporated so that the anticipated
design elevations of the jacket top are achieved. Any slope in the seabed shall be
taken into account in the design as specified in Cl. 3.4.2.6
The on bottom stability calculations and mud-mat sizing shall be based on the
following loading combinations:
1. Jacket on bottom with all legs flooded as for upending analysis or as
determined for stability.
2. Weight of pile strings imposed on the jacket. The weight and locations of these
pile strings shall consider the pile installation sequence, which must be agreed
to by Company.
3. Bearing Pressure check shall be based on maximum jacket weight i.e. with all
relevant contingency. The safety against overturning, shall be based on
minimum jacket weight i.e. (without contingency for structural steel and mill
tolerance and contingency for other loads shall not be considered. Factor of
safety against sliding shall be based on maximum base shear during
installation.
4. Following Factor of Safety are to be considered:
Soil bearing pressure check without environmental loading = 2.0
Soil bearing pressure check with environmental loading = 1.5
Overturning = 1.5
Sliding = 1.5
Allowable soil resistance against sliding shall be calculated as per APIRP 2A.
Local design of mud-mat plating and associated support framing shall be based on
i) Allowable bearing pressure in case of clay topsoil
ii) Computed maximum bearing pressure in case of sandy topsoil
Both still water and installation environmental conditions shall be considered.
Still water depth shall be taken as CD + LAT + 50% Astronomical Tide.
Environmental parameters for installation conditions shall be as given in Table-8 of
Appendix-II.
Material for mud-mat shall be as given in Table-15 of Appendix-II.
3.4.3.6.3.5
Pile Installation
A) Driveability
Based on preliminary driveability studies, the Contractor to list set of hammers
proposed to be mobilized by him as per Table-16 of Appendix-II. The pile
drivability shall be performed using stress wave equation procedure to ensure
that the piles are drivable to the design penetration. This analysis shall also
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 25 of 56
confirm the pile wall thickness requirements and add-on lengths of the piles
from drivability, dynamic and static stress considerations.
For this purpose the analysis shall be done for each type of pile and for each
combination of pile geometry and hammer at discrete penetrations for the full
length of each pile.
The parameters to be used for driveability analysis shall be as per Table-17 of
Appendix-II.
B) Pile Section Lengths
Preliminary pile section lengths shall be selected in accordance with API-RP
2A. Pile stick-up lengths shall be limited to kl/r < 200. Consideration shall also
be given to the proposed marine spread and the allowable stick-up length for
the hammers to be used. The pile make-up shall be planned to avoid pile addons when the pile tip is nearer than 3m from a stratum where hard driving is
expected (such as granular soil layer).
C) Pile Run Down Evaluation
The pile run down evaluation shall be performed under the following conditions
as a minimum requirement. However, any other method suitable to the pertinent
soil conditions may be employed to estimate pile run down.
i) When soil resistance (SRD) is less than the static weight of pile/hammer.
ii) When total work done by the pile against soil resistance (SRD) is less than
the potential energy lost by the pile due to free drop.
iii) When blow count during initial driving is less than two blows per 30 cm.
3.4.3.6.3.6
Flooding System
A suitable and reliable flooding system for the jacket legs or buoyancy chamber
for controlled flooding of the jacket during upending and placing on bottom shall
be designed.
Controlled flooding of the main legs or buoyancy chambers shall be done from
the top by providing a flood valve and a vent.
An auxiliary flooding/dewatering arrangement shall be provided at the bottom of
the jacket legs above mud-line which shall be protected from damage by a
protective housing.
Flexible closure diaphragms shall be provided at the bottom of jacket legs.
B.
Grouting System
Complete grouting of the Jacket leg/skirt sleeve annulus is an essential design
requirement. A reliable grouting system for grouting of the jacket leg/skirt
sleeves with the piles shall be provided. The primary grouting systems shall be
single stage grouting system with packers/grout seals. The system proposed
shall be of proven design.
Pressure grouting system shall be adopted as an alternate means of grouting in
case of failure of the planned system.
In case jacket leg extensions are provided in design, the grout inlet shall be
taken below mud line just above the packer and the grout line shall have a
protective casing up to mud line. Two additional diver operated grout ports at
appropriate elevations as back-up shall be provided.
Properly sized air supply lines shall extend from each of the grout seals to the
jacket top level. All inflatable packers shall be provided with a rupture disc
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 26 of 56
Buoyancy Tanks
Buoyancy tanks, if required and their supports shall be designed to withstand
the effect of maximum hydrostatic pressures and slamming forces during dive
as per Cl. 3.4.3.1
D.
E.
Stab-in-Guides
All stab-in-guide shall be designed for the following loads as a minimum
Horizontal impact force
= 10% of static weight of the item
Vertical impact force
= 50% of static weight of the item
F.
G. Upending Padeyes
Upending padeyes shall be designed for the maximum sling load computed
during the upending operation. A lateral load of 5% of the static sling load shall
be applied in addition to the lateral load computed during the upending
operation. This load shall be applied at the edge of the outer cheek plate. A
load factor of 2.0 shall be considered for all the above loads.
Format No. EIL-1641-1924 Rev.1
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 27 of 56
The orientation of the lower set of padeyes shall be fixed by taking into account
the variation of the angle of sling with rotation of the jacket during successive
stages of upending operation.
H. Conductor Guide Framing
The design of conductor guide framing shall also consider the loads imposed
during the installation of conductors. As a minimum, the following criteria shall
be considered for the design of conductor guide framing:
Top Level and Second Leve : - 1.5 times the weight of conductor which will
pass this level.
Subsequent Levels
: - 0.5 times the weight of conductor which will
pass this level.
3.4.3.6.3.7
3.4.3.6.3.8
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 28 of 56
3.4.3.7
3.4.3.7.1
MISCELLANEOUS DESIGN
Helideck Component Design
a)
All functional requirements, including lighting, fire protection system,
markings on helideck, protective perimeter fencing, deck drainage system
etc. shall be in accordance with API-RP 2L and ICAO guidelines, unless
specified otherwise in the respective discipline specifications.
b)
Design live loads for helideck beams, solar panel platform and fire fighting
platform shall be as given in Table-11&12 of Appendix-II.
c)
Helideck safety net shall slope upwards at 10 degrees with the outer edge
level with the flight deck surface.
3.4.3.7.2
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 29 of 56
Bridge Design
The requirements for design of the bridge for in-service conditions are given in this
section. The check for pre-service condition shall be same as for superstructure.
a)
Loading
The bridges between platforms shall be designed to withstand the appropriate
operating loads including piping, monorail, cable and cable trays, live loads and
contingencies as per Table-11 of Appendix-II, in combination with wind loads.
The bridges shall be designed to be installed using suitable pick-up sling
arrangement. The bridges may have monorail for transfer of material from one
platform to the other and have covering at roof and sides if shown on the
drawings.
The loading combination to be considered for the design of bridges shall be as
follows:
a) Dead load of bridge + dead weight of piping, cable, cable trays + piping
operating contents weight + extreme storm wind bridge frictional load.
b) Dead load of bridge + dead weight of piping, cable, cable trays + piping
operating contents weight + walkways live load + monorail live load +
operating wind load bridge frictional load.
c) Dead load of bridge + dead load of piping, cable, cable trays.
d) Dead load of bridge + dead load of piping, cable, cable trays + hydro test
load of any one of the large diameter pipes at a time.
Note: The following additional requirements apply to the design criteria for
bridges and the determination of bridge loads for jacket and deck design:
a) For in-place (Operating and extreme) conditions the piping operating
loads computed on the basis of presently planned piping (including any
planned future piping) shall be increased by 20 percent to cater to the
possible future needs.
b) The AFC drawing of bridge landing for both ends of each bridge shall
contain a note giving the maximum bridge reaction for which the bridge
landing has been designed.
b) Support Conditions
The bridge shall be designed to accommodate transverse and longitudinal
differential platform movement between the two platforms supporting it.
Predicted maximum relative deflection shall be calculated based on a worst
case situation, i.e. the sum of the maximum absolute deflections of the
adjacent platforms. But in no case the sum of the maximum absolute deflection
should be less than 300 mm. One end of the bridge shall be designed as a
hinged support and the other end as a sliding support. The sliding support shall
provide guide restraints in the vertical and lateral directions. The sliding support
shall be a self-lubricating bearing element in the form of SS-316L plates.
150% of the total predicted translation shall be allowed for in the end
connection and bridge design. The hinged connection shall be designed to
withstand 150% of the expected axial thrust.
Bridge supports shall be capable of accommodating a 1.0 m tolerance in all
directions for final platform location.
c)
Deflection
The maximum deflection of the bridge due to sum of bridge operating & live
load shall be limited to L/300, Where L is the average distance between bridge
support points.
The bridge shall be designed to be fabricated with a built-in camber based on
operating vertical load excluding live load and piping content weight so that it
will remain level after installation.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 30 of 56
3.4.3.7.3
Miscellaneous Accessories
1)
Structural support scheme for the survival crafts shall be designed to suit the
selected equipment, with due consideration given to minimize vibrations
during operation.
2)
Two identification boards, with name of the platform shall be provided on
North and South faces of the platforms respectively. For details refer
Appendix III.
3)
Firewalls, Fire Ceilings, partition walls and enclosures shall be provided on the
platform at locations as specified in Table-19 of Appendix-II.
3.4.3.8
3.4.3.8.1
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 31 of 56
Weighing of Decks and ModulesPlatform Decks Equipment Modules shall be accurately weighed, prior to load-out.
Detailed weighting procedures shall be developed.
The weighing activity shall include, but not be limited, to the following:
a)
Weighing of module as per approved procedure
b)
Prepare schedule of items both permanent and temporary on the module
at the time of weighing including weights and location
c)
Reconcile weighing results with the weight control report.
d)
Prepare a detail weight schedule of all items, which are yet to be installed,
prior to lifting together with any item which are to be removed i.e. rigging
platforms etc.
e)
Prepare a final weighing report for every lift containing :
i)
Weighing Results
ii)
Reconciliation with weight control report (as per c) above.
iii)
Item schedule for (d) above
3.4.3.9
FINAL DOCUMENTATION
All analyses of deck shall be re-performed and documented if weight growth
observed after weighing is more than 5% and/or COG shift is more than 5% of
corresponding maximum linear dimension or 1m whichever is more.
All pre-service analyses of jacket shall be re-performed if weight growth is more
than 5% and/or COG shift is more than 1% of corresponding maximum linear
dimension or 1m whichever is more.
The final inplace and seismic analyses of jacket shall be re-performed and
documented in case deck analyses are required to be re-performed based on the
above criteria.
AFC drawings shall be reviewed accordingly if required and all changes
incorporated in the yard before load-out.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 32 of 56
APPENDIX I TO III
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 33 of 56
APPENDIX I
CODES AND STANDARDS
A. CODES
American Institute of Steel Construction (AISC)
Manual of Steel Construction
American National Standards Institute (ANSI)
A58.1 Building code Requirements for Minimum Design Loads in Building and Other Structures
American Petroleum Institute (API)
RP 2A-WSD Recommended Practice for Planning, Design and Constructing Fixed Offshore
Platforms - Working Stress Design
RP 2L
Recommended Practice for Planning, Designing and Constructing Heliports for
Fixed Offshore Platforms
SPEC 2B
Specification for Fabricated Structural Steel Pipes
SPEC 2C
Specification for Offshore Cranes
SPEC 2H
Specification for Carbon Manganese Steel Plate for Offshore Platform Tubular
Joints
SPEC 2W
Specification for Steel Plates for Offshore Structures, Produced by Thermo
Mechanical Control Processing (TMCP)
SPEC 2X
Recommended Practice for Ultrasonic Examination of Offshore Structural
Fabrication and Guidelines for Qualification of Ultrasonic Technicians
SPEC 5L
Specification for Line Pipes
SPEC 10 A Specification for Cement
American Society for Testing and Materials (ASTM)
A6
Specification for General Requirements for Rolled Steel Plates, Shapes, Sheet Piping
and Bars for Structural Use
A36
Specification for Structural Steel
A53
Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless
A106
Specification for Seamless Carbon Steel Pipe for High Temperature Service
A123
Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
A153
Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
A193
Specification for Alloy-Steel and Stainless Steel Bolting Materials for High Temperature
Service
A194
Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure and High
Temperature Service
A325
Specification for High Strength Structural Bolts for structural steel joints, Steel, Heat
Treated, 120 /105 Ksi Minimum Tensile Strength
A572
Specification for High-Strength Low-Alloy Columbium - Vanadium Steels of Structural
Quality
A578
Specification for straight - Beam Ultrasonic Examination of Plain and Clad Steel Plates
for Special Applications
D2000
Specification system for Rubber Products in Automotive Applications
American Welding Society (AWS)
D1.1
Structural Welding Code-Steel
Bureau of Indian Standards (BIS)
IS 1893 Criteria for Earthquake Resistant Design of Structures
IS 883
Code of Practice for Design of structural Timber for Buildings
IS 2062 Steel for General Structural Purposes
Civil Aviation Authority Guidelines (CAA)
Helideck Design Considerations Environmental Effects
Civil Aviation Authority Guidelines- CAP437 (CAA)
Offshore Helicopter Landing Areas- Guidance on Standards
International Standards and Recommended Practices (ICAO)
Aerodromes, Annex -14, Volume II, Heliports
National Association of Corrosion Engineers (NACE)
Format No. EIL-1641-1924 Rev.1
RP-01-76
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 34 of 56
SOLAS
Regulations of the International convention for the safety of life at Sea
United States Department of Labour - Occupational Safety and Health Administration
(OSHA)
29 CFR 1910 General Industry OSHA Safety and Health Standards
OSHA 3124
Stairways and Ladders, Occupational Health and safety administration-US
department of Labor 1997 (revised)
B. STANDARDS
i) 7-60-0801 Rev 1 - Handrails for Offshore Platforms
ii) 7-60-0802 Rev 1 - Standard Grating Details
iii) 7-60-0803 Rev 1 - Stairs for Offshore Platforms
iv) 7-60-0804 Rev 0 - General Notes for Jacket
v) 7-60-0805 Rev 0 - General Notes for Deck
vi) 7-60-0806 Rev 0 - Jacket welding Details
vii) 7-60-0807 Rev 0 - Deck welding Details
viii) 7-60-0809 Rev 0 - Standard Details of Rub-strips
ix) 7-60-0811 Rev 0 - Standard Details of Escape Ladder
APPENDIX-I A
LIST OF SPECIFICATIONS
SL.No.
Specification No.
Description
1.
6-60-0011Rev 0
2.
6-60-0012Rev 0
3.
6-60-0013 Rev 0
4.
6-60-0014 Rev 0
5.
6-60-0015 Rev 0
Other Specifications
1.
6423-00-06-42-SP-01
2.
6423-00-06-41-SP-04
3.
6423-00-06-42-CP-01
4.
6423-00-16-56-SP-03
5.
6423-00-16-56-SP-013
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 35 of 56
APPENDIX - II
PROJECT SPECIFIC DATA
Table-1:
Load Contingency
Sl.
No.
Item
Contingency Percentage
a.
b.
10
c.
20
d.
20
e.
20
Note:
1. Load contingencies are in addition to the mill tolerance and weld metal specified in Cl.
3.4.2.8.
2. Reductions to the amount of contingency to reflect the relative confidence level in the
weight data shall be subject to the approval of Company.
3. Contingency for modular rig load shall be 10%.
Table-2:
Platform Life
Design service life of the platform
Table-3:
30 Years
Platform
Name
DDW1
Table-4:
Northing
Easting
Ref. Point
Bearing of
Platform
North Wrt
True North
1843520.14M
652350.64M
KG#8 WELL
318.6
Water
Depth (m)
Wrt C.D.
57.0
To Elevation (m)
Marine Growth
Thickness (cm)
(+) 3.0
(-) 30.0
10.0
(-) 30.0
MUDLINE
5.0
Submerged Zone
(-) 3.5
MUDLINE
Splash Zone
(-) 3.5
(+) 6.0
Atmospheric Zone
(+) 6.0
UPWARDS
Item
Marine Growth Profile
Table-5:
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 36 of 56
DDW1
No. of Legs
Diagonal
Broad Side
0.75
0.85
0.80
Table-6:
Extreme Storm Parameters
Lowest Astronomical Tide (LAT) = -0.1 meters.
Approach
Direction
(From-To)
Tide (M)
Max. Wave
AT
Storm
N-S
NE-SW
E-W
SE-NW
S-N
SW-NE
W-E
NW-SE
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
0.0
0.9
0.9
0.9
0.9
0.7
0.0
0.0
Height
(M)
9.1
20.1
20.1
19.8
19.2
17.2
4.5
3.3
Period
(Sec)
9.8
14.0
14.0
13.9
13.7
13.0
7.1
6.3
Current (M/Sec)
Bottom
0.98
1.00
0.77
0.75
0.92
0.95
0.77
0.75
Y1/4
1.53
1.55
1.09
1.07
1.41
1.44
1.15
1.13
Y-1/2
Y3/4
2.63
2.66
1.72
1.70
2.39
2.42
1.90
1.88
2.08
2.11
1.40
1.38
1.90
1.93
1.52
1.50
Surface
3.18
3.21
2.03
2.01
2.88
2.91
2.26
2.24
Wind
(Km/h)
1-Hour
Average
212.4
212.4
212.4
212.4
212.4
212.4
212.4
212.4
Tide (M)
Max. Wave
AT
Storm
N-S
NE-SW
E-W
SE-NW
S-N
SW-NE
W-E
NW-SE
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
0.0
0.2
0.2
0.2
0.2
0.2
0.0
0.0
Height
(M)
3.8
8.3
8.3
8.1
9.8
8.9
1.9
1.4
Table-8:
Period
(Sec)
6.6
10.0
10.0
9.9
10.4
10.1
5.4
4.9
Current (M/Sec)
Bottom
0.77
0.80
0.67
0.65
0.77
0.8
0.67
0.65
Y1/4
1.05
1.08
0.77
0.74
1.08
1.1
0.81
0.79
Y-1/2
Y3/4
1.59
1.62
0.95
0.93
1.68
1.71
1.08
1.07
1.32
1.34
0.85
0.84
1.38
1.41
0.94
0.93
Surface
1.86
1.89
1.04
1.02
1.98
2.01
1.22
1.20
Wind
(Km/h)
1-Hour
Average
61.2
61.2
61.2
61.2
72.0
72.0
61.2
61.2
Direction
Tide (m)
Period (sec)
All
Directions
1.8
3.53
7.20
Wind (m/sec)
Surface
Bottom
1 Minute Sustained
1.24
0.64
14.9
Notes:
1. Wave kinematics factor equal to 1.0 and current blockage factor equal to 1.0 shall be applied
in all directions for the installation conditions.
2. All members shall be considered as smooth.
3. The above environmental parameters assume Installation of Jacket in the months of January
or February.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Table-9:
Wave Height
(m)
0-0.4
0.5-0.9
1.0-1.4
1.5-1.9
2.0-2.4
2.5-2.9
3.0-3.4
3.5-3.9
4.0-4.4
4.5-4.9
5.0-5.4
5.5-5.9
6.0-6.9
7.0-7.9
8.0-8.9
9.0-9.9
10.0-10.9
11.0-11.9
12.0-12.9
13.0-13.9
14.0-14.9
15.0-15.9
16.0-16.9
N
4.7
5.2
5.6
5.9
6.3
6.6
6.9
7.2
7.5
7.8
8.1
8.4
8.7
9.0
-
NE
5.0
5.4
5.8
6.2
6.6
7.0
7.4
7.8
8.2
8.6
9.0
9.4
9.7
10.0
10.3
10.6
10.9
11.2
11.5
11.8
12.1
12.4
12.7
E
5.0
5.4
5.8
6.2
6.6
7.0
7.4
7.8
8.2
8.6
9.0
9.4
9.7
10.0
10.3
10.6
10.9
11.2
11.5
11.8
12.1
12.4
12.7
Table-10:
Wave
Height
(m)
0
0.4
0.9
1.4
1.9
2.4
2.9
3.4
3.9
4.4
4.9
5.4
5.9
6.9
7.9
8.9
9.9
10.9
11.9
12.9
13.9
14.9
15.9
Page 37 of 56
Period (sec)
Wave Direction (from)
SE
S
5.0
5.1
5.4
5.5
5.8
5.9
6.2
6.3
6.6
6.7
7.0
7.1
7.4
7.5
7.8
7.8
8.2
8.2
8.6
8.6
9.0
9.0
9.4
9.4
9.7
9.7
10.0
10.0
10.3
10.3
10.6
10.6
10.9
10.9
11.2
11.2
11.5
11.5
11.8
11.8
12.1
12.1
12.4
12.4
12.6
-
SW
5.0
5.4
5.9
6.3
6.7
7.1
7.5
7.8
8.2
8.6
9.0
9.4
9.7
10.0
10.3
10.6
10.9
11.2
11.5
11.8
12.0
-
W
4.4
4.8
5.1
5.4
5.7
6.0
6.3
6.5
-
NW
4.1
4.5
4.9
5.2
5.5
5.8
-
NE
SE
SW
NW
2175947
1159782
577997
289075
145903
73910
38249
19811
10242
5348
2825
1512
820
133
-
32494148
17319409
8631416
4316846
2178817
1103721
571184
295851
152950
79861
42189
22577
12250
3796
1248
428
153
56
20
9
5
3
1
17262516
9200936
4585439
2293325
1157496
586352
303441
157171
81255
42426
22413
11994
6508
2017
663
228
81
30
17
9
5
2
1
12475432
6649416
3313847
1657361
836510
423750
219294
113586
58722
30661
16197
8667
4703
1458
479
164
59
22
10
6
4
2
1
40907812
21803900
10866335
5434601
2742975
1389505
719080
372454
192552
100539
53113
28423
15424
4779
1570
540
194
71
23
8
4
2
-
34379969
18324553
9132346
4567378
2305266
1167776
604333
313021
161826
84496
44637
23887
12961
4017
1320
453
162
60
21
6
2
-
4206832
2242245
1117460
558877
282079
142892
28960
546
-
1160505
618550
308265
154173
31367
607
-
Notes:
1. Wave directions are directions from which wave approaches the platform.
Format No. EIL-1641-1924 Rev.1
Table-11:
I.
Sl.
No
1.
3.
Page 38 of 56
Live Loads
Item/Location
Uniformly Distributed
Area Live Loads
(Blanket Load)
Plated Area
i) Main Deck
ii) Cellar Deck
2.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
4.
Access hatches
5.
Building Module
Floors
a) T.G. Room
1500 kg/m2
2000 kg/m2
Remarks
All beams should be checked for the
case of (actual equipment and piping
dead weight + operating contents
weight + live load of 500 kg/m2 on
open area) and reinforced if required.
Actual Loading
Actual Loading
2000 kg/m2
Actual
1500kg/m2
1000kg/m2
675 kg/m2
500 kg/m2
500 kg/m2
Copyright EIL All rights reserved
6.
8.
9.
10.
11.
12.
13.
II.
All loading/unloading
areas Platform
i) Main Deck
ii) Cellar Deck
All grated areas
Open deck area live
load
Helideck beam
(local design only)
1500 kg/m2
2000 kg/m2
500 kg/m2
500 kg/m2
Static helicopter load Critical position of the Helicopter shall
plus uniform live load of be evaluated in the analysis.
200 kg/m2OR Helicopter
landing load
200 kg/m2
200 kg/m2
150 kg/m2
III.
Page 39 of 56
125 kg/m2
Actuals
7.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
500 kg/m2
Item
1.
Notes:
1. Open deck area is defined as area outside 0.5m from any equipment/skid/building module
foot print area. Global live load (blanket load or uniformly distributed area live loads) is
defined as loads on all deck plated/grated areas of platform.
2. The term Equipment and piping dead weight includes dead loads of equipment, piping
including pipe supports, electrical cables, cables & cables trays, instruments & instrument
trays.
3. Helicopter data shall be as given in Table-12 of Appendix-II.
Format No. EIL-1641-1924 Rev.1
4.
5.
6.
7.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 40 of 56
For Global design appropriate percentages of the live load figures given in Table-11 of
Appendix-II shall be used as specified in the respective load combination tables.
No live load is to be considered on walkways, landing, stairways, loading/unloading areas
and bridge walkways of the modules for calculating the reactions from building/LQ module.
No live load shall be considered on grated area of jacket, boat landing and intermediate
landing for global analysis.
For initial design of Jacket uplift case, in absence of actual Dead Load of equipment and
piping, 20% of blanket live load, as applicable may be assumed.
Table-12:
Detail
Bell
412
Westland
Wg 30
Sikorsky 576 A
Type I
Type II
Dauphin2
Sa 365 N
Mi 8
Sikorsky
S-61-N
Gross WT (MT)
5.08
5.26
5.80
4.67
4.67
3.85
12.50
8.297
14.7
14.2
13.31
13.31
13.40
11.91
21.3
18.9
17.5
17.12
15.91
16.0
16.0
13.46
25.4
22.1
SKID
SKID
WHEEL
WHEEL
WHEEL
WHEEL
WHEEL
WHEEL
No of Gears
-Nose
-Rear
2
2
2
2
1
2
1
2
1
2
1
2
1
2
2
1
1
1
1
1
1
1
1
1
2
1
2
1
275
330
2.3
2.322
5.45
5.0
5.0
3.61
4.26
7.2
2.7
2.178
3.1
2.44
2.44
1.9
4.5
4.3
40
34
10
40
20
40
25
37.5
25
37.5
NA
NA
41.67
28.17
43
15
55
55
140
160
120
135
79.75
123.25
64
78
75
70
No of Wheels Gear
-Nose
-Rear
Spacing of Wheels (mm)
-Nose
Note:
1. Well head platforms shall be designed for all helicopters except MI-8 & Sikorsky S-61-N
Table-13:
Platform
Geotechnical Data
Pile
Name
Applicable Bore
Hole
DDW1
---
KG-8
Remarks
---
Table - 14:
Sl. No.
1
Table - 15:
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 41 of 56
Platform Name
DDW1
Table-16:
Sl. No.
Hammer Design
No of Hammer
Notes:
1.
2.
3.
The minimum achievable efficiency of the hammer shall not be less than 75%
For approved equivalence, the following factors, besides others, shall be satisfied as a
minimum:
a)
Energy equivalence to above mentioned hammers.
b)
Driving capability, that is the capacity of the hammer to overcome soil resistance, shall
be the same as for the above-mentioned hammers.
c)
The stresses on the pile during driving shall be within 90% of the yield stress of pile
material.
The above list of hammers is indicative. Type of hammers to be mobilized shall be as per the
requirement of driving of piles and conductors to be firmed up as a part of installation
engineering.
Table-17:
I.
Quake (mm)
Side
2.54
2.54
Point
2.54
2.54
Notes:
1. For layered soil, weighted average of side damping value shall be used.
II.
End Bearing
W.R.T Static
Capacity
0%
100%
Remarks
Table-18:
Sl. No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
A.
A.1
A.2
A.3
A.4
A.9
A.10
A.11
A.12
B.
OTHER AREAS
Flooring under Compressor Modules and all field
installed plated areas on main deck between
modules
A.6
A.7
A.8
B.1
B.2
Fire Ratings
Sl. No.
A.5
Page 42 of 56
Table-19:
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Fire
Rating
Source of Fire
H-120
A-60
H-60
H-60
Outside
Outside
Below
Transformer
H-60
Transformer
A-60
A-60
A-60
A-60
A-60
Outside
Outside
Turbine
Generator
Outside
Outside
Outside
H-60
H-60
Below
H-60
Hydrocarbon
side
A-60
C.
BUILDING MODULE (LIVING QUARTER)
C1.
East side wall of building module
A-60
Outside
C2.
Other exterior wall of building module
A-60
Outside
C3.
Module level-1 floor.
H-60
Below
C4.
Internal stair wall.
A-60
Outside
C5.
Wall between AHU/HVAC and living room
A-60
Outside
C6.
Corridor wall & ceiling
A-60
Outside
C7.
Wall around Electric Chase & Electric Room
A-60
Inside
C8.
Wall, roof, and floor of Radio Room
A-60
Outside
Notes:
1. Fire ratings for all doors, windows, automatic louvers and shutters shall have fire rating as
specified for the walls in which they are located.
2. Certificates for fire rating of actual cross sections to be used shall be furnished.
Format No. EIL-1641-1924 Rev.1
3.
4.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 43 of 56
Table-20:
Sl. No.
Item to be Lifted
Table-21:
Sl
No.
Structure
Table-22:
Table-23:
Sl. No.
a)
b)
c)
Note:
LOA
(m)
Breadth
(m)
Moulded
Depth (m)
Route of Tow
Remarks
Geometrical Constraints
Air Gap = 1.5m
Still Water Level = CD + LAT + 75% of Astronomical Tide + Storm Surge
Corrosion Allowance
Location/Item
Jacket legs
Jacket bracing members, Casing and Sump Cassions
Barge bumper post and Boat Landing members
This corrosion allowance shall be removed from the exterior surface for calculation of
member stresses and joint stresses in the in-service analysis.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 44 of 56
APPENDIX-III
PROJECT SPECIFIC REQUIREMENTS
In addition to all other requirement of the bid package, following specific requirements shall be met by
the bidder.
1.0 GEOMETRIC CONSTRAINTS
Drilling and work over shall be done with Jack-Up rig Atwood Beacon (or equivalent). The
layout of the platform and Jack-up rig is as shown in drawing number 6423-000-16-56-1002.
Drilling shall be done after installation of the structure and topsides. Following geometrical
constrains shall be incorporated in the platform design from jackup rig operational point of
view.
x Minimum clear distance of edge of Jack-up rig from structure 4.59 M.
x Maximum outreach capability of Jack-up rig from edge of rig 21.33 M.
x Minimum unobstructed clear distance on main deck beyond innermost row of wells 9.5 M
x Jack up rig shall approach the platform from south. Platform shall be designed with a
vertical face at the south side to facilitate approach, positioning and docking of rig without
any hindrances.
x Main Deck elevation
(+) 26.000 m (TOS)
x Highest elevation on the main Deck (+) 26.200 m
x Besides supporting the wells and topsides, the substructure shall serve as a well protector
structure to protect the wells/conductors from accidental vessel impact.
x Main Deck area falling between the jacket legs (Row 1 and Row 3) shall be kept free of
permanent equipments etc. to avoid fouling with placement of modular rig or CTU.
2.0 MODULAR RIG DATA
The platform shall be designed for a generic Modular Rig (Approximate operating weight
6700MT).
Loading data and layout are attached in Annexure II of Appendix III
3.0 RISER DETAILS
Please refer Section -1, Background & General, Section 2- Scope of work and Process
Design Criteria. Further the details are as indicated below.
Platform
Riser Size
DDW1
18
Present
Future
Location of riser
With respect to
Platform
North
Number of riser
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 45 of 56
For the earthquake analysis of equipment and service support, an equivalent static analysis
shall be carried out with a horizontal seismic coefficient of 0.12.
Note Deck and jacket should be analyzed for rare intense earthquake as per API RP 2A clause
no. 2.3.6.d (the intensity ratio of rare intense earthquake ground motions to strength level
earthquake ground motions shall be considered as 2.0).
7.0 CONDUCTOR LAYOUT
Platform shall be designed for all the 16 wells as mentioned at ANNEXURE III of this
APPENDIX. -III. Conductor guides shall be provided on Deck and Jacket horizontal framing,
considering conductor size as 30and with opening in Guide to allow 32 connector to pass.
8.0 IDENTIFICATION BOARDS WITH NAME OF PLATFORM
Two identification boards, with name of the platform shall be provided on North and South
faces of the platforms respectively. The details to be written on the boards shall be approved
by the company. The letters on the boards shall be at least 900 mm in size.
9.0 BRIDGES
The platform shall be designed for the bridge spanning between DDW1 and PLQP Platforms
as per following details:
Span
: 100meters (approximate, to be confirmed)
Cross Section : Refer Annexure I to Appendix III
Landing Location : as per bid drawings
Orientation
: as per bid drawings
The bridge loading shall be estimated based on the provision of the engineering design
criteria clause no: 3.4.3.7.2. Sliding end shall be provided on DDW1 platform.
10.0 DROP OBJECT DESIGN:
The equipment on deck area shall be protected from falling object by a protective roof at the
upper deck level. The Location and loading on such protection shall be established by the
contractor as per safety studies. However the protective structure shall be designed for an
equivalent static load of 1.5 MT/sq m as a minimum.
11.0 PROCESS EQUIPMENTS:
The platform shall be designed for loads due to process equipments such as Separator,
Coolers and Slug-Catchers located at Cellar Deck level. The loading data for these
equipments will be furnished later.
Truss configuration on Row-3 and F3 of super-structure shall facilitate installation of the above
equipments in future.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 46 of 56
Annexure I
to Appendix III
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 47 of 56
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 48 of 56
Annexure - II
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 49 of 56
1.0 The platform is to be designed for a generic modular rig (approx operating weight of 6700MT).
The modular rig is supported by a system of capping beams supported at discrete locations on
the main deck (Refer Fig 1).
R5
R6/R7
R8/R15
R16/R17
R18/R19
R1
R2/R3
R4/R9
R10/R11
R12/R13
R20
R14
GSPC
DEEN DAYAL FIELD
DEVELOPMENT PROJECT
WELL HEAD PLATFORM
DDW1
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 50 of 56
M6
M7
M8
P3
P4
T3
T4
L3
L4
DES-B
M5
DES-A
DES-A
DES-B
2.0 The drilling package consists of two parts viz., Des A Substructure (in two parts) supported at
locations M1, M2, M5, M6 and M3,M4,M7,M8. The second part Des B (drill floor and mast) is
supported on Des A. (Refer Fig 2). The other modules are supported on skid beams as
shown.
P-TANKS
POWER MODULE
P1
SUPPORT M1
M2
M3
P2
T1
T2
LIVING QUARTERS
L1
L2
M4
GSPC
DDW1
DRY(MT)
1004
700
558
140
175
770
3347
OPERATING (MT)
1790
1480
1610
785
175
891
6731
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 51 of 56
4.0 The following tables give the load data in terms of Capping beam reactions.
Modular Rig Loading at 16 Well Positions (MT)
Dead Load +Live Load (Excluding Hook Load)
S.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Load
Label
11A
11B
11C
11D
11E
11F
11G
11H
11I
11J
11K
11L
11M
11N
11O
11P
R1
1690.41
1499.80
1309.20
1118.60
1236.32
1096.66
956.99
817.33
741.01
650.79
560.56
411.37
360.57
309.77
183.71
159.65
Row A
R2
R3
-95.78
4.40
-100.01
4.40
-104.23
4.40
-108.45
4.40
280.53
62.73
255.40
40.20
230.28
17.67
205.16
-4.85
693.44
32.64
618.88
19.12
544.32
5.61
639.76
301.31
565.80
266.78
491.85
232.25
208.33
667.93
178.92
593.83
R4
5.95
5.95
5.95
5.95
25.39
17.89
10.38
2.87
40.47
23.95
7.43
155.13
119.59
84.05
350.18
282.92
R5
1418.48
1609.08
1799.68
1990.29
1038.58
1178.24
1317.90
1457.57
693.95
784.18
874.41
358.42
409.22
460.02
164.59
188.65
Row B
R6
R7
-299.90
4.40
-295.68
4.40
-291.46
4.40
-287.23
4.40
276.75 -143.17
301.88 -120.64
327.00
-98.11
352.13
-75.58
703.77
-77.38
778.33
-63.87
852.89
-50.35
723.61
213.91
797.56
248.44
871.52
282.98
184.96
856.11
214.37
930.20
R8
5.95
5.95
5.95
5.95
-43.24
-35.73
-28.22
-20.71
-94.00
-77.48
-60.96
-69.60
-34.06
1.48
118.10
185.35
S.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Load
Label
12A
12B
12C
12D
12E
12F
12G
12H
12I
12J
12K
12L
12M
12N
12O
12P
Row A
R1
R2
414.53
305.06
195.59
86.12
294.36
216.62
138.89
61.15
155.72
108.34
60.96
86.18
59.96
33.74
34.62
22.19
73.15
53.83
34.52
15.20
88.80
65.35
41.90
18.45
176.84
123.04
69.23
125.46
87.29
49.12
42.31
27.13
Row B
R3
78.40
57.69
36.99
16.29
40.83
28.40
15.98
104.30
72.56
40.83
121.74
78.06
R4
R5
R6
R7
R8
26.13
19.23
12.33
5.43
49.90
34.72
19.53
107.35
74.69
42.02
160.23
102.73
86.12
195.59
305.06
414.53
61.15
138.89
216.62
294.36
60.96
108.34
155.72
33.74
59.96
86.18
22.19
34.62
15.20
34.52
53.83
73.15
18.45
41.90
65.35
88.80
69.23
123.04
176.84
49.12
87.29
125.46
27.13
42.31
16.29
36.99
57.69
78.40
15.98
28.40
40.83
40.83
72.56
104.30
78.06
121.74
5.43
12.33
19.23
26.13
19.53
34.72
49.90
42.02
74.69
107.35
102.73
160.23
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 52 of 56
Living Quarters, P-tanks & Power Module (excluding crane operating loads) loading (MT)
Load
Label
LQDL
LQLL
P TANK
DL
P TANK
LL
POWER
DL
POWER
LL
CAPBM
LD
S.No
1
2
3
4
5
6
7
Row A
R11
R12
17.85 101.13
10.96
62.12
R9
-
R10
-
35.00
189.66
Row B
R17
R18
17.98 101.87
5.56
31.51
R13
-
R14
279.68
32.02
R15
-
R16
-
R19
-
R20
281.50
-21.17
35.00
35.00
35.00
161.25
161.25
161.25
161.25
63.22
231.19
57.80
58.61
19.53
90.38
22.60
139.60
46.50
261.28
65.32
147.69
49.23
273.9
68.48
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
Sr.No
1
2
3
4
5
6
7
8
Load
Label
PMC
ROPE
PMC
ROPE
PMC
ROPE
PMC
ROPE
PMC
ROPE
PMC
ROPE
PMC
ROPE
PMC
ROPE
Row A
Row B
Angle
R9
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
R20
162.4
54.16
-103.03
-25.76
118.94
39.65
-149.46
-37.36
45
187.9
62.64
5.09
1.27
17.57
5.86
-176.61
-44.15
90
122.6
40.88
130.81
32.70
-100.28
-33.43
-106.97
-26.74
135
4.78
1.59
200.45
50.11
-165.58
-55.19
18.75
4.69
180
-96.59
-32.20
173.30
43.32
-140.12
-46.71
126.87
31.72
225
-122.0
-40.68
65.18
16.29
-38.75
-12.92
154.02
38.51
270
-56.75
-18.92
-60.53
-15.13
79.10
26.37
84.37
21.09
315
61.10
20.37
-130.18
-32.55
144.40
48.13
-41.34
-10.33
Note:
1) Positive values indicate Compression and Negative values indicate uplift.
2) Contractor shall follow the designated SACS load label for well positions/ module loads.
3) Contractor shall design the cap plates which support the capping beam (refer Fig. 1) for the
following load combinations:
a) Modular Rig Dead Load + Live Load (Excluding hook load) + Wind Load (Extreme).
b) Modular Rig Dead Load + Live Load (Including hook load).
Indicative Cap Plate details are included in the bid drawings. Contractor shall develop the
details during detail engineering.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 53 of 56
5.0 The following sketches (Fig. 3, 4 and 5) indicate the Wind Area obstruction to be used by
Contractor as Wind Area Cards pertaining to Modular Rig in the SACS analysis.
CRANE BOOM
DES-B
STORAGE
ROOM
LIVING QUARTERS
DES-A
POWER MODULE
P-TANKS
GSPC
FIG.-3 ELEVATION OF MODULAR RIG IN EAST/ WEST- DIRECTION
DDW1
DES-B
WORK
SHOP
STORAGE
ROOM
LIVING QUARTERS
MODULE
GSPC
FIG.-4 ELEVATION OF MODULAR RIG IN NORTH- DIRECTION
DDW1
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 54 of 56
DES-B
STORAGE
ROOM
WORK
SHOP
POWER
MODULE
DES-A
POWER
MODULE
GSPC
FIG.-5 ELEVATION OF MODULAR RIG IN SOUTH- DIRECTION
DDW1
Note: The centroid of Wind Area for DES A & DES B package will change with well location.
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 55 of 56
Annexure - III
SECTION: 3.4
6423-00-16-56-DB-01 Rev. C
Page 56 of 56
Note: The conductor Plan shown is indicative. Contractor shall locate exact
position of existing wells as part of scope of work of Pre-engineering
Survey.