Critical Analysis RICS APC
Critical Analysis RICS APC
Submitted By
T N Padmakumar; RICS 1107062
Counsellor/Supervisor
Antony Murphy FRICS
Session 1 , 2008
CONTENTS
1.
INTRODUCTION
.03
2.
THE PROJECT
.04
2.1
2.2
2.3
3.
PROJECT PARTICULARS
PROJECT TEAM
PROJECT DESCRIPTION
CRITICAL ANALYSIS
3.1
3.2
3.3
3.4
3.5
3.6
.06
KEY ISSUES
MY ROLE IN THE PROJECT
BACKGROUND OF THE ISSUE
OPTIONS AVAILABLE
SELECTED OPTION,REASON & IMPLEMENTATION
CRITICAL APPRAISAL & REFLECTIVE ANALYSIS
4.
CONCLUSION
.15
5.
APPENDICES
.16
Session 1 , 2008
1.0
INTRODUCTION
2.
2.1
THE PROJECT
Project Particulars
The Project included the turnkey job of Supply, Installation, testing and
commissioning of 400/132KV Bukhadra Substation Project in Dubai.
Session 1 , 2008
2.2
Project Team
The Client for the Project was the Dubai Water & Electricity Authority (DEWA). The
Project was awarded to AREVA TD SA, France as a Turnkey EPIC Contract.
AREVA TD SA is the world leader in manufacturer of Substation equipments,
transformers and Generators. Arabian Construction Company(ACC) was locally
appointed by AREVA to undertake the civil construction and electromechanical
works in the Project. The Project Consultants were Mott Macdonald and the QS
Consultants engaged by AREVA were DG Jones & Partners.
2.3
Project Description
The Works awarded to Arabian Construction Company (ACC) included the Civil and
Electromechanical works associated with the construction of 400/132 KV
Substation buildings, Control building, Transformer bays and infrastructure
works.
The Contract was awarded by AREVA to ACC on a non Standard Form of Contract
drafted in line with the FIDIC Conditions of Contract 1987. As the design was
not completed and considering the fast track nature of work the Contract was
awarded based on a Bill of approximate quantities with payment on remeasurement. Time being the essence of the Contract, liquidated damages for
delay were stipulated in the Contract in failing to achieve the Milestone
requirements as noted below:
Complete Construction and provide access to;
Session 1 , 2008
Transformer Areas
: July 4, 2005
A baseline programme and planned labour histogram was part of the Contract
documents.
3.
CRITICAL ANALYSIS
3.1
Key Issue
3.2
During the time I was the Senior Quantity Surveyor in ACC Dubai Office supervising,
advising and assisting the respective Site Quantity Surveyors, at various ACC
sites in Dubai, in their QS duties and Contract Administration functions.
Considering the trust in me, having properly administered the QS functions at the
multi million prestigious Conference Palace( Emirates Palace) Hotel Project,
ACC Management entrusted me to handle the Acceleration issue at the
Bukhadra Project.
Session 1 , 2008
3.3
The Project site was handed over to ACC and work started as scheduled. AREVA
was responsible for providing the design and preparation of Construction
drawings for the Project based on the Client issued Project documents. Article
31 of the executed Agreement expressly states that AREVA has to provide ACC
with Approved for Construction drawings two weeks prior to planned date of
concerned activity.
ACC completed the mobilisation works within the stipulated date. Excavations for
Building foundations were done, but to further with the structural works
Approved for Construction drawings were required. The works could not be
started as the structural drawings were not received from AREVA.
The delay in receipt of the Approved for Construction drawings was brought to the
notice of AREVA, within a period of 28 days. ACC started mitigating the delay by
re-organising its labour, engaging them in works which could be progressed at
site.
'Approved for Construction' structural drawings for the buildings were issued after a
delay of 45 days, thereby delaying the activity start.
I advised Management that ACC is entitled for an extension of time as it was a Client
induced delay. A revised program of work was prepared, based on the
submitted Clause 14 programme. The Extension of Time request with particulars
were prepared and submitted to AREVA for their approval.
Session 1 , 2008
My opinion to Management in this scenario was to accelerate the job and complete
it within the set milestone dates. I advocated that as per prevailing Contract
Practices ACC is entitled for all costs associated with accelerating the Project.
Subsequently notice was provided to AREVA stating that the action of AREVA
and the rejection of the entitled extension of time will be considered as an
Acceleration Order.
3.4
Options Available
I attended meetings and discussions with the Site team about the approach and
methods to be adopted in accelerating the project. In addition to the accepted
method of adding extra labour and overtime working the various options in
construction technology were also discussed. Accordingly Acceleration
measures were taken up at site.
The various options available for me in arriving at the costs associated with
increased manhours were :
1.
2.
3.
4.
5.
Session 1 , 2008
7.
- Rejected option
In the Measured Mile method the labour productivity of each of the work activity at
the accelerated period is compared with the labour productivity for similar
activity done at a normal period. Labour Productivity is defined as the craft
hours necessary to finish one unit of the work activity. Comparing the craft hours
the excess hours incurred during the acceleration period can be arrived at. The
excess labour hours can be converted to extra cost incurred.
Unfortunately we had to reject this option since the entire project activities had to be
accelerated and as there was no normal period available in the project for a
comparison.
Rejected option
In the earned value analysis method the physical quantity of work completed is
multiplied by the budgeted unit labour rate to arrive at the Earned Value for the
work done. This is compared to the actual cost of labour incurred. The
difference is claimed as the extra cost incurred in acceleration.
Rejected option
In this method an estimate of the labour productivity of a work element during the
acceleration period is to be compared with a different but almost similar work
element in the same project for which labour productivity figures are available
and which had been done at a normal period. Example is the comparison of
labour productivity of Mass Concrete to that of RCC( making necessary
adjustments).
- Rejected option
Even this method was rejected as the company was not having a similar project with
the same project parameters executed in the near past.
Session 1 , 2008
Rejected option
The extra labour cost incurred due to the acceleration can be calculated comparing
the Contract Baseline program and the prepared Recovery programme for each
activity along the critical path. Labour productivity tables for each work item can
be used to calculate the estimated labour cost on a normal situation. This cost is
enhanced by the ratio of schedule compression to arrive at the estimated
increased
Activity
Duration as per Base programme:30 days
Foundation
Sub Activity
BOQ
Qty
(A)
(B)
RCC
Foundation
Unit
Overtime Labour
Lab
output/
unit
qty(Hrs)
Lab. Hrs as
per
Planned/
Base
Programme
Lab hrs
calculated
for
recovery
Extra
Lab
hours
Lab.
Hours
Labour
Rate
Extra
Amount
for
Labour
Lab.
Hours
Labour
Rate
Extra
Amount
for
Labour
(D)
(E=BxC)
(F*30/16)
(H=G-E)
(I=H/2)
(K)
(M=IXK)
(N=H/2)
(O)
(P=NXO)
400
m3
6.28
2512
4,710.00
2,198.00
1,099.00
7.54
8,286.46
1,099.00
11.31
12,429.69
Reinforcement
107048
kgs
0.055
5887.64
11,039.33
5,151.69
2,575.84
8.09
20,838.57
2,575.84
12.14
31,270.73
Waterproofing
806
m2
0.4
322.4
604.50
282.10
141.05
8.09
1,141.09
141.05
12.14
30,533.29
EXTRA LABOUR COST INCURRED FOR FOUNDATION ACTIVITY
76,346.76
6.
Rejected option
All costs incurred are divided by the units of work completed during acceleration
period. A Similar calculation is done for a different period of time. Calculations
Session 1 , 2008
1,712.35
45,813.47
10
are then made to remove the cost of materials, equipment, and subcontract
costs, Once done the remainder is labour cost. The labour cost thus arrived for
the normal period and accelerated periods are compared and used for the
calculation of extra cost.
Selected option
In the labour cost method the actual labour craft hours engaged is compared with
the scheduled craft hours in the labour histogram provided in the Contract and
for the period of acceleration. The extra labour craft hours incurred in
accelerating the work is thus arrived at.
3.4
As actual labour cost at site is used for purpose of claim lost labour
productivity issues need not be claimed seperately in this method.
Session 1 , 2008
11
Referring the Conditions of Contract and timely correspondence with AREVA it was
established that the situation was an excusable delay. An entitlement for
extension of time was justified as per Contract Codnitions. In order to avoid
Liquidated damages set by the Contract Milestones and since the EOT was not
approved by
AREVA it was proved that ACC had no other option other than to proceed with a
Constructive Acceleration. A proposed recovery schedule was also prepared and
submitted. As the acceleration was necessitated by a default from AREVA all
associated costs in following the Agreement was to be on their account.
I started scrutinizing site records and collecting every data available. A teamwork
option was adopted with close communications with the Site Quantity Surveyor ,
the Project Manager, Construction Manager and other Project team members. I
insisted the Site team to keep a proper documentation of site activities and keep
records of daily resources engaged at site. Proper proof of damages was of
prime importance and hence emphasis was made for formulating the same all
along the project progress.
From the Site records daily labour engaged, work executed etc were collected. The
Construction team was advised to get AREVA authorisations and signatures on
the daily reports.
Session 1 , 2008
12
The costs incurred for acceleration of works due to each of the following actions
were investigated and calculated.
engaged during the same period and the difference in labour was arrived at.
Utilizing my experience in estimating costs I established the craft wise labour rates
from the basic labour wages by adding for the expenses on housing,
transportation, uniforms, insurance etc.
A Sample calculation done for the Labour rates are as shown below:
AIR FARE
LEAVE SALARY
END OF SERVICE
VISA
MEDICAL
INSURANCE
LABOUR CAMP
TRANSPORT
OTHER ALLOWANCES
TOTAL COST
HOURLY RATE
2218.13
525
13,348.1
3
1750
1050
1050
1800
600
1200
400
1000
3300
1050
26548.13
9.34
LABOUR(25)
7575
1584.38
375
9,534.38
1750
750
750
1800
600
1200
400
1000
3300
750
21834.38
7.68
SAFETY CLOTHING
HOLIDAYS
10605
TOTAL
FRIDAYS
MASON(35)
STAFF
ANNUAL SALARY
The craftwise extra labour hours engaged was multiplied with the labour rate to
arrive at the cost incurred in additional labour. Measurement of works as
completed were done with the assistance of Site QS and variation in quantity
worked out. Costing of the variation and extra works were done from which
labour costs in variations were arrived at. The labour engaged in variation was
Session 1 , 2008
13
deducted from the additional labour cost to arrive at the labour engaged in
accelerating the work. A sample calculations is as below;
Oct04
Nov-04
Dec-04
Jan-05
Feb-05
Mar-05
Apr-05
May05
TOTAL
630
17040
27528
37200
28672
13144
8400
5456
138070
RATE/
HR
AMOUNT
9.34
1,289,573.80
1,289,573.80
OctMayNov-04
Dec-04
Jan-05
Feb-05
Mar-05
Apr-05
04
05
Labour 10 hrs working upto Dec 20th,13 Hrs working from Dec 21st to Feb 20th and 12 hrs working for rest of Feb,March,April & May2005.
upto
20th
upto
21st
20th
-31st
20th
-28th
Carpenters
630
3880
10840
14092
38415
29705
27420
46656
58320
56376
TOTAL
286334
RATE/
HR
AMOUNT
9.34
2,674,359.56
2,674,359.56
1,384,785.76
14
Extra machinery and hand tools had to be provided at site in order to cope up with
the increased labour working at different areas. Moreover to further increase
productivity heavy rollers were used for compaction of excavations and backfills
in place of hand operated machinery. Due to more work men doing same job at
different locations extra machinery and scaffolding were needed. Hence the
same were properly recorded and claimed for.
Each of the above item was analysed in detail and presented to Consultant/Client in
a submission with Entitlement Section specifying the reasons for delays,
mitigation actions taken by ACC, Recovery status and a Claims Section
quantifying the effect.
Session 1 , 2008
15
The selected option was the best option considering the project scenario and
Contract documents. Yet the following problem was faced while evaluation of the
same by the Consultants.
In the labour histogram included with the Contract (which was used as a basis for
labour cost during normal situation) labour to be engaged per month was
specified in numbers. Normal working hours were considered as 8 hrs/day in our
claim. The
Consultants came up with the counter claim that the normal working hours in Dubai
is 10hrs/day and the claim needs to be revalued based on that. We had no
document to prove our stand.
Hence it is noted that in all future projects our consideration of 8 hrs/day working
should be noted in the Labour histogram submitted.
Construction technology
Session 1 , 2008
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4.0
CONCLUSION
Session 1 , 2008
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