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Bridgeport Operators Manual 1964 PDF

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556 views

Bridgeport Operators Manual 1964 PDF

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ga6ba5
Copyright
© © All Rights Reserved
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INDEX Dimensionel Drawing Floor Plan one Long end Cross Feed Assembly Uncrating Shortoges Cleoning Placing on Solid Foundation Leveling Machines Mounting Head on Overarm Adopter Handles Inspection Alignment of Heed Lubrication Lubrication Drowing Adjustment of Table Gib Adjustment of Saddle ond Knee Gibs Clamping Table, Saddle end Knee Removing of Toble Removing of Saddle Power Feed Attachment Instructions for Installing Power Feed Installation ond Use of Meosuring Attachment Descriptive Photograph of Model “*J Attachment Mounting Motor on Attachment Placing and Adjusting Belts Attachment Attachment Operating Instruction of **J"" Attachment Operating Instruction of “J Attachment “ General Speed Recommendations Toble of Cutting Speeds ond Feeds Parts Drawing on “'J"” Attachment Parts List on "J" Attachment Quill Housing Unit Parts List Quill Unit Parts List (Serial ‘*J"" 1200) Quill Unit Parts List (Serial J 1200 andUp) V Belt Unit Parts List Bock Gear Transmission Unit Parts List Quill Pinion and Overload Clutch Assembly Ports List Feed Tronsmission Unit Ports List No. 4 Belt Housing Brake and Clutch Unit Parts List Ports List and Drawing on BR Turret Milling Machine Operating Instruction of Operating Instruction of Ports List ond List on Power Feed Attachments Parts Drowing and List on Model ‘*M"" Attachments Parts Drowing ond List on Shaping Attachment Parts Drawing and List on Cherrying Attachment Ports Drawing ond List on Model ‘*R"” Attachment Ports List and Drawing on Model "‘C’" Attachment Optical Measuring System Optical Parts Drawing Optical Parts List Page 9810 nai 13 4 “4 4 15 16 v7 18 18 9 2» al 2 2 24 3 %6 a 2% 29 30-31 2 B 34-35, 36-37 38 39 rr 4 2 ANIHOWW ONITTIW La¥aNL 140d39q19e ATEWASSV 0334 SSOYD ANY TYNIGNLIONOT UNCRATING Carefully remove protective crating and skids so that the machine and ports are not morred, scratched or impaired. In the event of damage in transit, communicate at once with our represen totive and the transportation company making delivery. Machine should be lifted by placing @ sling under overarm or by putting on eye bolt in topped hole on top of overarm. SHORTAGES Check shipment carefully, against the itemized packing list which is included in the parts box. In case of shortages, report them immediately to the representative from whom the machine was purchased, indicating parts not received which have been checked on the packing list CLEANING Thoroughly cleon slush from machine with gasoline or kerosene. Do not move the table, saddle, knee or any movable part until all ways have been well cleaned and lubricated. Then, by hond, move toble, soddle and knee to limit stop in one direction. Clean ond lubricate exposed ways and then move each unit to the opposite limit stop and similarily clean and lubricate the ex- posed ways. Loosen bolts to unlock overarm, and move it forward and backward to the full length in order to clean and lubricate. PLACING ON SOLID FOUNDATION ‘The column end bose are cast in one piece. When setting machine ono concrete founda: tion, it is advisable to use c little grout (thin mortar) to take care of any unevenness in the concrete as well as to provide a solid foundation at all points. When setting machine on a floor that has ony surface irregularities, shims should be used to correct this condition to the greatest extent possible. LEVELING MACHINES, Set machines by leveling the work table lengthwise and crosswise with @ precision instrument, MOUNTING HEAD ON OVERARM ADAPTER ‘The foce on flange or edopter should be thoroughly cleaned os this cligns milling head squore with table working surface. Then clean mounting surface of head carefully. When bolting the heod to the adapter or overarm, tighten nuts evenly, using normal pressure. Core should be token to avoid excessive pressure since this will cause distortion in the quill HANDLES When crating, the three bell cronk handles ore turned facing each other. The handles should be reversed. LUBRICATION Do not operate machine until properly lubricated. Follow the instructions given in Dwg. 4, page 6. INSPECTION Machine is carefully inspected ond lined up before it leaves our factory. Sketch # 1 ond 2 shows the way your machine is lined up. ALIGNMENT OF HEAD In case of precision boring or work of that noture, where it is necessary to have head per- fectly square with the table, use method prescribed below. For normal milling, graduations on turret ond head ore close enough. To set head perfectly square with table, Sketch #1. This may be done with heod ond adapter on overarm, by adjusting adapter through worm gear on adapter. Loosen three binding bolts but leave drag on some for fine adjustment. Mount indicator in spindle nose as ‘Sketch #2 ond 2, and indicate parallel. shown Note: When indicating as in Sketch 1, it should be noted that the table is fitted to be slightly high in front, usually about .005. TABLE SQUARE WITH SPINOLE THRU TABLE SQUARE WITH SPINDLE THRU > SS le. Sketch #1 Sketch #2 RECOMMENDED LUBRICATION FOR THE BRIDGEPORT TURRET MILLING MACHINE 7 WE 3 Seve nes manne at nS | twice weency A Woy Surfaces be 8 Milling Heads (Spindle Bacrings) Shell Cornea On Soceny Gargoyle Voctre Oil D. Lead Serews Shell Corea Oil 41 Socony Gorgeyle Vectra OM No. 2 ATTACHMENTS: POWER FEED Shell Cornea Oil 33, Socony Gorgeyle Vactro 0 (isos acrun) SHAPING ATTACHMENT ‘Sell Norsa OM 476 07 K79 Seceny Gargole Vacto Bil Wieavy Me SHAPING ATTACHIWENT (orm drive) Shell Niassa OHI J76 or Socany Cylinder OI 6OOW ADJUSTMENT OF TABLE GIB The table is provided with @ full length topered gib in the saddle, with on adjusting screw on the left side. To take up gib, tighten large screw slightly and repeat until a slight drag is felt when moving the table by hand. (Sketch 3) Sketch #3 Table-soddle gib ADJUSTMENT OF SADDLE AND KNEE GIBS A topered gib is used for odjusting the soddle bearing on the knee. This forms a guide for the saddle. To tighten gib same principal as described above is used; however, chip wip has to be removed first. (Sketch 4) Sketch #4 Saddle-knee gib ADJUSTMENT OF KNEE GIB Remove chip wiper and adjust screw until smooth movement is ottoined, (Sketch 5) a Sketch #5 Be er | Knee-Column gib CLAMPING TABLE, SADDLE AND KNEE When milling with longitudinal table feed only, it is advisable to clamp the knee to the column ond the saddle to the knee to add rigidity tothese members and provide for heavier cuts with @ minimum of vibration. The saddle locking lever is located on the left-hand side of saddle. (Sketch 6) Excessive pressure can cause slight table bind. Use moderate clamping pressure, as this will hold saddle sufficently. Sketch #6 The table clomping lever is located on font af saddle and should alwoys be clamped when longitudinal movement is not reauired. (Sketch 7) Skerch #7 The knee clamping lever is at the left side of the knee and should be drawn upward to clamp the knee. (Sketch 8) This is only @ tension brake and will not lock the kneecompletely. Leave clamped at all times unless using knee in operation. Sketch #8 REMOVING OF TABLE Remove as follows: Ball crank handles, dial holders, bearing brackets, Screw will then turn all the way so that it can be removed. When this is accomplished, the table can easily be taken off merely by sliding from saddle. REMOVING OF SADDLE Follows along the some lines as removing table; however, it is necessary to remove entire front bracket assembly completely. Then remove nut bracket which has become accessible after table hos been removed. See pages 9 and 10, Drawing 5 and 6. POWER FEED ATTACHMENT The feed box is equipped with on overload release. If the toble stops during operation and a series of clicks is heard, feed is overloaded. When load is relieved, power feed will resume operation. If the overload clutch jams, the 1/8” shearing pin (Drawing 5) will breck. This will prevent damage to the power feed box. INSTRUCTIONS FOR INSTALLING POWER FEED IN FIELD First remove left handle, lock nut, dial, and end bracket. Then remove right handle and clso right bearing and bracket. The next step is to remove retaining screw (see Drawing 6) after lock screw hos been token out. The screw and nut will then slide out. This procedure is reversed for installing power feed screw ond nut. Power feed unit is easily installed ond needs little ex: planation. Do not neglect to put Shear Pin in Place. (Drawing #5). p LEPEMEU TRAC ORT ow once ony Sah 7 SPEC stop aesceet Drawing 5 er | LONGITUDINAL FEED SCREW ASSEMBLY WITH POWER FEED CEO sorb atidt) eee (95 REMOVING REGULAR SCREW Remove (left side) bracket - (the 1/2” 20 nut, dial holder and nut, (4) 3/8 16 x 1" cap screws, and H-I15 bracket and bearing by topping with plestic hammer). Remove (right side) bracket - using same procedure. Remove 8/32" lecking screw from feed nut bracket. Also 5/16" 18 binding screw. Pull, to remove lead screw and lead nut from lead screw bracket. INSTALLING POWER FEED Move table to right side, half way. Insert power feed lead screw and nut into bracket from left side; long end of screw should be on right side. Mark with seriber on bushing where binding screw goes; remove screw ondnut from brack- st. Remove the screw from the nut. File relief flat on nut to receive bidning screw. (Make certain flatis not filed too deep.) Insert screw ond nut into bracket with binding serew and locking screw. Reassemble left hand bracket ond dial holder complete. Mount power feed box on right with dowel ins and 3/8" cap screws (3). Insert split washer into groove in lead screw. Insert Woodruff keys. Push power feed dial holder onto screw. (Make sure split washer does not fall out.) Assemble dial ond nut onto dial holder. Insert cotter pin through hole in lead screw ot back of power foed box. If dicls drag, remove some stock from outside rib. If too much clearance, remove stock from inside rib. Remove door and fill with oil to height of ciler. Assemble stop rod as illustroted. Drill 3/32" hole into stop rod to receive 3/32” pins which limit the travel of the power feed. Locate these by cranking table to each extreme travel ond locate pin to kick off feed rod about 1/4” before extreme travel. -10- INSTALLING MEASURING ATTACHMENT (Sketch #17) For locating holes to greater accuracy on the Bridgeport Turret Milling Machine. Drawing 7 INSTALLING MEASURING SYSTEM Install knee trough in counterbored holes on right hond side of knee. Indicote from dove- toil on knee for pareltelism within .003 using 5/8 rod in trough — Indicate top ond side. Bring saddle os for front os possible. Mount saddle bracket into trough with ralls on spindle of bracket Center rolls in trough and scribe holes in saddle. Drill 5/16 hole 1/2” deep (Caution on depth; do not drill into dovetail) Use 3/8-18 Tap. Mount Bracket with 3/8-16 x 1 1/2 Cap screw. Caution: Saddle and table bracket clignment with trough is essential for good operation, " TABLE TROUGH Remove toble stops ond stop bracket from front of table. Remove toble lock bolt and handle. (Reposition handle after trough is installed by focing end of lock bolt. Mount fable trough with tee nuts into tee slot on front of table. Indicate from top of table for parallelism - within .003 - same as cross feed trough. With rolls on spindle of table stop bracket, center rells into trough and secure with 3/8- 16 x 2" cap screw. Adjustment may be made by filing bottom of bracket or shimming if neces- sory. Locking table on saddle with table lock knobs (Reed clamp on troughs) shouldn't disturb indicator needle more than .0001 if brackets are aligned properly. -ue USING MEASURING ATTACHMENT Any hole may be located by two dimensions ot right angles. The table ond saddle are lo- cated separctely by combinations of positive measuring instruments consisting of measuring rode for even inches, an inside micrometer for fractions, and a dial indicator reading to one ten-thous, andth. The “zero point from which other dimensions are taken is established for each slide after locating the first hole and is not changed until the job is finished, Other holes to be bored are lo cated from these two ‘‘zere” points by measurements ot right angles. The measuring rods reavired are added, ond the inside micrometers set and locked at the proper readings. The table ond saddle re then carefully positioned with the dial indicotors and clamped in place. After checking indicat. oF readings, the hole is ready to be bored. CAUTION: Mcke certain that the head is indicated properly so thot the heed is absolutely square with the toble. TERMS SoRCEF screw waenen PU WMa ae a thet, seas PRE Wha | eee Bie serenely Sketch #9 Sketch #10 Sketch #12 DRAWBAR KNOB HIGH.LOW SPEED CLUTCH CONTROL REVERSING SWITCH SPINDLE BRAKE AND LOCK BACKGEAR CONTROL BELT SHIFTING AND TENSION CONTROL POWER FEED TRANSMISSION SERIAL NUMBER ENGAGEMENT CRANK QUILL FEED SELECTOR Quite FEED HANDLE MANUAL FEED QuiLL STOP MICROMETER ADJUSTING NUT FEED REVERSING KNOB FEED CONTROL LEVER QUILL Lock HARD CHROME PLATED QUILL 5" TRAVEL INDICATOR MOUNTING ROD HARDENED AND GROUND SPINDLE MOUNTING MOTOR ON ATTACHMENT Place belt over bottom step of spindle pulley, then place motor in housing end lower to place, switch being on left hand sid PLACING AND ADJUSTING BELTS Release lock nut handle which is the handle on right of belt housing ond also handle on left side ond adjust V belts to proper driving tension, then tighten both motor clamping handles, MACHINE IS READY TO OPERATE If quill ond head are to be used in stationary position, quill lock should be applied. Micro- meter depth stop scale is graduated in 2ths of en inch, pitch is .050 and nut is graduated in thousonds. By utilizing these graduations it is possible to work very accurately as for as different depths ore concerned. Micrometer nut when in position is locked securely by tightening micro- meter lock nut ‘OPERATING INSTRUCTIONS When tightening or loosening the draw bor it is necessary to lock the spindle. To accom- plish this, use spindle broke and lock which is located at top of belt housing, turning it either to the right or left until it binds, then raise handle. Drawber hos 7/16-20 right hond thread ond should be tightened with normal omount of Pressure using wrench furnished with machine. To loosen collet back off drawbar and if collet ches not open immediately give knob on top of drawber o slight tap. Spindle has non sticking toper and collets should release readily. SPINDLE BRAKE Lever con be moved in either direction to stop spindle; however, when locking spindle, lever should be moved to right or left and then rai sed. CAUTION: Be certcin thot the spindle brake is released before storting the motor. This is impor- tont as the motor con be damaged if switch is left on with brake in locked position. REVERSING SWITCH is used to obtoin clockwise or counter clockwise rotation of spindle. Note: Due to back gear construction, when machine is running in low speed renge, spindle rotetion is opposite to that of high speed ronge. Therefore forward on your reversing switch be- comes reverse switch in low speed range. HIGH LOW SPEED CLUTCH CONTROL js directly in front of motor. When knob is in position, ‘5 shown on picture, clutch is in high speed position. To put clutch into low speed position tum lever to the extreme right. It is necessary to rotote spindle while engaging high speed clutch, This con be cccomplished by either tuning spindle nose by hand or by tuming drawbor knob using wrench, providing drowber is pulled up tightly. CAUTION: Do not shift clutch while motor is running. + Back gear control is used in conjunction with the high low speed clutch control above back gear control handle is stamped IN ond OUT. When back geor control handle is in OUT posi- tion, which is the position furthest from face of machine, then HIGH LOW speed clutch control should be located as illustrated in photograph. With these controls in position as explained, head is set for operation in high speed range (660-2720 RPM). When back gear control lever moved to IN position ond HIGH LOW speed clutch control moved to extreme right then the head is ready for operation in the low speed range (80-325 RPM). POWER FEED TRANSMISSION ENGAGEMENT CRANK engages power feed worm geor. When lever is in position as indicated in photograph, the power feed worm gear is engaged. To dis- fengoge worm geor, pull knob out ond crank handle in clockwise or down direction and move to ‘opposite position. Note: Crank cannot be swung around in counter clockwise direction; however no demage will occur if moved in this direction. To engage the worm a counter clockwise movement is required. CAUTION: Power feed worm gear may be engoged when spindle is roteting, however it should be engaged gently to avoid damage to worm gear. The worm gear may be disengaged ot ony time. IMPORTANT: It is recommended that the Power Feed worm geor be disengaged whenever the Power feed is not resvired. This will avoid unnecessary wear on power feed worm geor, QUILL FEED SELECTOR This crank is used for selecting the three feeds; 1.5, 3 and 6 thousandths per revolution. It is shifted by pulling knob out ond turning from one position to the other. Feeds are stomped on cover below indentation hole. Feed is more readily engaged when spindle is running FEED REVERSING KNOB Position of this handle depends upen direction of spindle rotation. If boring with hhand cutting tools, pull feed handle towards operator until clutch becomes engaged. Neutral position is between forward ond reverse position. It is recommended that the hon dle be left in neutral position when not in use. MANUAL FEED Reversing clutch knob should be in neutral position and feed control lever engaged. Clock- wise rototion of handwheel moves quill down. The Manual Feed Hendwheel ond the quill feed handle may be disengaged by moving outward about 1/8" Note: Feed control lever must be engaged in order to use manval feed controls. Monval Feed-—- Handle ond Hondwheel may be taken off when not in use. FEED CONTROL LEVER Engages over-lood clutch on pinion shaft when thrown to left and will stoy engaged untit either quill stop comes in contoct with micrometer nut, forcing feed control lever to drop out ‘automaticelly, of released monvally by throwing lever to right Note: Feed Control Lever is corefully set ot plant to throw out automoticolly when quill stop goes against micrometer nut or ogainst sofety pin in top. However, if this should go out of adjustment it moy easily be brought back by regulating the screw loceted at bottom of tripping rod. CAUTION: When adjusting the screw, check automatic throw off in both directions; that is with micrometer nut against the quill stop for down position end quill stop egainst throw ‘out pin for up position. QUILL FEED HANDLE Moy be removed by simply pulling handle off end of shaft. It is recommended that hendle be disengaged when using power feed. QUILL STOP is used to disengage automatic feed in either direction as well as the setting point for working to given depths. MICROMETER ADJUSTING NUT is used for setting of depths. Each graduation on nut indicates cone thousand of depth, it reads directly to scale mounted along side of it. Depths may be obtained by setting micrometer nut in conjunction with quill stop. QUILL Lock This is @ positive quill lock to be used when quill is in stationary positionsuch asmilling operations. It is recommended that this lock be used whenever quill movement is not desi INDICATOR MOUNTING ROD is used for the fastening of on indicotor. LUBRICATION Do not operate machine until properly lubricated. Lubrication of head is obtained by use of the drip feed method through two oil cups located at right side of belt hausing, with light mochine oil such os Socony D.T.E. light or equivalent. GENERAL SPEED RECOMMENDATIONS 1 Feet Por | Rough Rough ond Light and Moterial to be Cut Cut Finish Finish Cut i on-Sof-(Under 200 Brinne!) 70 80-90 120 ! ron-Med, (200-300 Brine 55 60.70 90 st Iron-Hard-{Over 200 Brinnell) 40 50-60 70 ~__/Sroel (Chrome Nickel 40-45 Shore) 30 40 50 Steel (Stainless) 60 80 90 Steel (Low Carbon) 80 90 140 | Steel (High Carbon) 40 50 70 Bronze (Medium) 90 120 150 Bronze (Hord) 6 90 10 Brass (Hard) 100 150 200 Copper 10 200 300 Duraluminum 400 600 Aluminum 600 1000 TABLE OF CUTTING SPEEDS AND FEEDS Feet Pe inure 1S) 20) 25) 230) 40) 150) 60) 70) oo) 90 2100) Diame Inches Revolutions Per Minute V6" 97-1222 1528 1833 2445 ©3056 3667 4278 4889 5500 6112 ve" 458.6 764—9T-=—=«1222_—«*152B 1833 2139 2445-2750 3056, 3/16" 306 407 $09 611 «BIS. :1019:1222 1426-1630 1833 2037 var 29 306 382 458 «611764. 9N7-—«*1070-—=«1375«1375 1528 S/ig” «183244905367 489 GIT: «733978001222 3/8 153 204 255 305 407,509 11.713. BIST 1019 Tilge 131) 1752 218) | 260) 049 | aoze 52d 6ll. | 16082 2766) 67a) ae iis 153) 191) 127) | 306-= 362/- 450 = 505) (ON Gnd =: 764 5/8" 9) 122«'153«183«244 306-367 428 489550 I 3y4"" 7% 102 127 153 204 «255 306-357 «407 458 509 u Gt ti) il ta AG ee 0 fp i oy ” 57 76 «95 «NS ~—«d1S3.s«191—s«229« 267 306344382 118 50 67 8 102 136 170 204 28 272 306 340 114" 456176122 1B 183-2 4E_— 275306 we 0 8 Gf) Ui) i) te iD 112" 38 «50 63. 76ST s1S3 7B 204 D255 i (ie 8 @ ow 94 118 «141165 188212235, | 134" 324354587 1O)TST: 1537S 19621 | dizvems 30) 108 2508 cll gl 102,122,143 163183204 l a 28 38 «4757 7% 9 «WS 134 153° 172 POSITION OF OVERARM can be regulated by loosening two bolts on turret ond pulling em in or out to desired position. CAUTION: Core should be token to lock overarm securely after setting. Note: It is recommended thot on heavy milling work, head should be kept as close to face of turret as possible, os maximum rigidity is then obtained. = OPERATION To operate in high speed range, move high low speed clutch control handle to extreme left then put back geor control in OUT position. | Then, if power feed is desired, eronk power feed transmission engagement to IN position, i (refer back 10 explanation of control) and feed reversing knob should be pushed in for down feed | ‘ond pulled out for up feed. | The nest step is to throw feed control lever to left. Power feed is now in operation in | high speed ronge. Feeds can be selected by cranking quill feed selector to desired feeds. | LF | BACK GEAR OR LOW SPEED RANGE Stop spindle, then move high low speed clutch control to extreme right and olso beck gear control handle over to IN position Use 2, 3, or 4 flute end mills. 8 flute end mills ore usually not as satisfactory. When using shell or face mills standard cutter practice should be observed. Power f é can be used for drilling up to 3/8"* diameter drills, Use manual feed for drills larger then 3/8" Overload clutch is set at factory to hold up to 200 Ibs. DOWN pressure on quill, which will accommodate drills up to 3/8" diameter in mild tool steel. CAUTION: This clutch should not be tampered with in the field. | RECOMMENDATIONS. i F Eyece SRSSRIEIRaTISTS J PARTS LIST QUILL HOUSING GEAR HOUSING GEAR HOUSING COVER BECT HOUSING SPINDLE PULLEY MOTOR PULLEY WIMING BELT PULLEY TIMING BELT PULLEY FLANGE WORM GEAR CRADLE OVERLOAD CLUTCH TRIP LEVER PEED GEAR SHIFTER FORK BACK GEAR SHIFTER FORK SPINDLE PULLEY BEARING SLEEVE SHIFT CRANK CLUSTER GEAR COVER SPRING COVER, Feeo TRIP BRACKET ELOTCH ARM COVER, FLANGED HEAVY-DUTY OVERAR MOTOR SWITCH BRACKET HANOWHEEL MMERO SCREW JAM NUT, SPINDLE FOR J 100 fo J-100 TO 1.1199 ONLY. SPINDLE DIRT SHIELD FOR 4-100 TO J-1199 ONLY TivKeN BEARING SPACER FOR J-100 TO J-1199 ONLY PINOLE BEARING LOCKNUT FOR 4-100 TO J-1199 ONLY SPINDLE LOCKNUT BINDING BEARING SHOULDER RING FOR J-100 TOJ-1199 ONLY DRAWBAR FOR R- COLLET BRawBar KNOB QUILL FOR J-100 TO J.1199 ONLY BINION SHAFT HUB SLEEVE QUILL NOSEPIECE FOR J-100 TO J-1199 ONLY QUILL SeieT QUILL STOP Know QUILL STOP MicRO scREW MICROMETER NUT REVERSE TRIPLBALL LEVER Feep REVERSE TRIP PLUNGER REVERSE TRIP BALL LEVER SCREW FEED TRip LEVER FEED TRIP PLUNGER HANOWHEEL HANDLE TRIP PLUNGER BUSHING ‘TRIP PLUNGER FEED TRIP PLUNGER BUSHING CAM ROD SLEEVE ASSEMBLY COCK RANDLE CaMROD Fale HANDLE LOCKNUT BINDING PLUG FOR 3-100 19-1199 ONLY OVERLOAD CLUTCH LEVER SPRING PLUNGER INbIcATOR ROD SCREW QVERLOAD CLUTCH WASHER INDICATOR ROD CLUTCH RING Binion SHAFT HUB QVERLOAD CLUTCH SLEEVE PINION SHAFT HUB HANDLE OVERLOAD CLUTCH SLEEVE KEY OVERLOAD CLUTCH OVERLOAD CLUTCH RING OVERLOAD CLUTCH WORM GEAR PINION SHAFT WORM GEAR SPACER OVERLOAD CLUTCH LOCK NUT QUILL PINION SHAFT BUSHING QUILL PINION SHAFT QUILL PINION QUILL Lock SLEEVE QUILL Cock SLEEVE QUILL Lock BOLT AETER 39536 1/2-13 THREAD QUILL HOUSING LOCKBOLT (SHORT) BEFORE 19536 1/2..20 THREAD, QUILL HOUSING LOCKBOLT (LONG) BEFORE 19536 1/2- 20 THREAD, ‘AFTER 39526 VeRTICAL TEE BOLT VERTICAL TEE BOLT WASHER SPLINED GEAR HUB BULL GEAR KEY SPINDLE BULL GEAR SPINDLE PULLEY HUB PULLEY COLLAR OILER TUBE SIL PLUG SPINDLE PULLEY KEY Upper BEARING SPACER (LARGE) UPPER BEARING SPACER (SMALL) BEARING SLEEVE LOCKNUT UPPER BEARING LOCKNUT CAM RING SPINDLE CLUTCH LEVER SPINDLE CLUTCH CAM RING PIN BRAKE BLOCK Va-13 THREAD 4-88 BRAKE RING SCREW Ja) BRAKE LOCK STUD, M9 CLOCKSPRING STUD 491 BRAKE LOCK WASHER 4:92 BRAKE LOCK & HANDLE M92 sie 3/4 LG, DOMEL 493 BRAKE LOCK’ PIN 395 COUNTERSHAFT 396 COUNTERSHAFT GEAR 497 GEARSHIFT PLUNGER 398 CLUSTER GEAR SHIFT CRANK 4:99. FEED DRIVE CLUSTER Geant 3.100 FEED DRIVE CLUSTER GEAR (CENTER) 3101 FEED DRIVE CLUSTER GEAR (UPPER) los FEED DRIVE GEAR H108 CLUSTER GEAR INPUT SHAFT F105 FEED DRIVING GEAR 3106 CLUSTER GEAR SHAFT i 107 CLUSTER GEAR KEY 108 BEVEL GEAR BEARING. 9 BEVEL GEAR THRUST SPACER 10 FEED REVERSE BEVEL GEAR | FEED WORMSHAPT THRUST WASHER 12 FEED REVERSE CLUTCH 13. HANDWHEEL CLUTCH SPRING SCREW 14 FEED WORM SHAFT BUSHING 15 FEED WORM SHAFT FOR J-100 TO J-5499 ONLY. SUPERCEDED BY PART 3-188, REVERSE CLUTCH ROD REVERSE KNOB. HANOWHEEL CLUTCH HANDWHEEL BUSHING. WORM SHAFT KEY. FEED DRIVING Gear Key BEVEL PINION WASHER FEED WORM GEAR SHAFT SLEEVE WORM GEAR SPACER . FEED DRIVE WORM GEAR FEED DRIVE WORM GEAR SHAFT. FEED ENGAGE PIN, WORM GEAR CRADLE THROW-OUT SHFT SLEEVE MOTOR LOCKNUT MOTOR LOCKNUT HANDLE MOTOR MOUNTING STUDS MOTOR MOUNTING STUD WASHERS CLUSTER GEAR KEY CLUSTER GEAR KEY COLLET ALIGNING SCREW WORM GEAR NUT Key V/4 20x 3/8 SOCKET SET SCREW GEAR FEED SHIFT ROD FEED REVERSE BEVEL PINION CLUSTER GEAR SHAFTUPPER BEARING BINION SHAFT HUB SCREW DRAWBAR WASHER OUTSIDE CLOCKSPRING PIN TRIP LEVER DIN BACKGEAR SHIFT BUSHING BACKGEAR SHIFT CRANK CLUTCH RING PIN FEED REVERSE KNOB STUD QUILL MickO STOP NUT. 4159 KEY FOR #30 STD TAPER SPINDLE 4166 SPINDLE (SERIAL J-1200 ANO-UP) E167 QUILL (SERIAL J-1200 AND UP) T18 SPINDLE OiR'T stIELD. 3.170 BEARING SPACER = LARGE FROM J - 1750 AD 3-171 BEARING SPACER - SMALE XO £172 NosePiece. 3.173 MOTOR SWITCH BRACKET 3176 SLEEVE FROM SER, J-1750 3-188 FEED WORM SHAFT STARTED WITH SER. NO. 5500 4190/2 13 SPECIAL HEX NUT OPTIONAL EQUIP, 4-192 WASHER FOR J-To4 SHAFT OPTIONAL EQUIP. 1193 PLUG FoR 5/2 HOLE 5250 Va-20 «172 LG, SOCKET SET SCREW KP 4251 5/16 “18 5716 SOCKET SET SCREW 4252 5/6 18 x 3/86. SockeT CAP SCREWS. 3.253. KoMINGOR #000 ° 315 SNAP RING 4254 Viex V/2LG. DOWEL PINS, 4255 i024 « 3/8 UG. e HEAD SCREW 1.256 COMPRESSION SPRING 4257 5/16 - 18 *1/2LG. K.P. SOCKET SET SCREWS $258 GiUMeR aL 24s V-BELT $259 #652978 1.6. FLAT HEAD SCREWS $260 16 23/4'U6. BOWEL PIN 4261 W878 LG. ROLL PIN EEGSSSEESRESSEEESNNSSSS SEESSSSESERESSES SEE SSSSS EES: =~ COMPRESSION SPRING. Yona2 1/4. K.P. SET SCREW F024 x 1/2 UG. CAP SCREW V/4- 20's VLG, CAP SCREW. #10 24 VV3LG, CAP SCREW W420 1/2 SOCKET SET SCRENS 1/4: 20 © 4/8 LG, SOCKET HEAD CAP SCREW #Wis7a’cONe 14277 #0 PREC. ROLLER BRG. FOR J-100 to J-1199 ONLY N.D, #5206 BALL BEARING #5 PRECISION FOR J-100 TO J-1749 ONLY. N-06 LOCK NUT W.06 COCKWASHER 5/1618 x 5/16 SOCKET SET SCREW K.P. Vd~ 20x 1/4 6G. SOCKET SET SCREW 10.32 « 5/16 LG. RO. HD. scREW Ve ALLEN PIPE PLUG FOR J-100 TO J-1199 ONLY 4/8 - Bas 5/8. SCREW He s2's'3/0 SOCKET SeT SCREW Ver JAB LG. ROLL PIN 4/16 5/8 CG. DOWEL, PIN V/a% 9/16 UG. ROLL PIN COMPRESSION SPRING SLACK PLASTIC BALL HANDLES 1" 01M. $52 «5/8 LG. RO. HD. SCREW #3 WOODRUFE Key. 47 WOODRUFF KEY 5108 » §9 KOHINOOR SNAP RING 771g V4 HEX NUT HARDENED (AMERICAN STD. REGULAR) Noe SPECIAL 9716 THICK BEARING LOCKNUT We08 LOCKWASHER: FAFNIR W206 KDB - DF OR NORMA HOFFMAN 208 5-455 BEARINGS FAFNIR RMM207 KD OR NORMA HOFFMAN 207 P 456 BEARINGS wick 178 0.0. GITS of CUB #1207 9/42 « 578LG, ROLL PIN We. JONES #167 ~ A.EXT. SPRING (LINDQUIST) 10-52% V/4UG. SOCKET SET SCREWS Ho WOODRUFF KEY 5/018 HEX JAM NUT. NO #99503 DOUBLE SEAL BEARING ABEC 3 5-66 TORRINGTON NEEDLE BEARING. 5/8 24 HEX JAM NUT ‘Aeg72-4 OILITE BEARING 5752 5/16 LG, PIN BGsTON WORM FHL VE M0 DIA, «7/16 LG. PIN 482 x 374UG, ROLL PIN a6 Steet BALL COMPRESSION SPRING. V/4= 20» 5/18 LG. SET SCREW Use 289, Hi. 24/3/86. K.P. SET SCREW 5/16 x 778 LG. DOWEL BIN Use Stee 2/8 LOCRWASHER ‘5108. 62 WALDES SNAP RING SAFETY CLUTCH SPRING. MICROMETER SCALE 6:32 x VALG. RD. HD. SCREW FEED REVERSE BEVEL GEAR BILLING #1166 WRENCH STEEL PINION CLOCK SPRING 1” « .020" x 42" TIMING BELTS 11/4" WIDE COMPRESSION SPRING. 5108-37 KOHINOOR SNAP RING J/a STAR WASHER BLACK PLASTIC BALL HANDLES 13/8 DIM, SAME AS M- 54 5/16 x 2" LG. DOWEL PIN 39 SPLIT LOCKWASHER SNAP RING 5100-25 V/8x 1/2 LG, ROLL PIN #2062 GITs OIL CUP SPINDLE SPEED PLATE OPERATING INSTRUCTION PLATE 10-32 x 3/8 SOCKET SET SCREWS FAENIR MM 207 WI-CR DB. SPEC. E5227, START AT J-1200 FAFNIR M206 K SPEC. € 6578 OR NORMA HOFFMAN 206 S-485 A START AT SER. #J-1750 V/A. 0 MOCK-IT LOCKSCREW. 5/1618 MOCK-IT LOCKSCREW V/ae3/4 LG. DOWEL PINS BUSHING. OPERATING INSTRUCTION PLATE S/e-24 FLOPLOC STOP & LOCKNUT, 6232 « V4 SOCKET SET SCREW K.P. STARTED WITH SER. #8200 V/A. 20 JAM. NUT 5/16 = 18 JAM NUT 5/16 EXTERNAL LOCK WASHER TRUST BEARING (DISCONTINUED) Vx 3/4 ROLL PINS Quill Housing Unit - pars ust LH =— = Oo feat —_— ‘i es Photogroph 2 1 Quill Housing 97 Gearshift Plunger 14 _ Shift Crank 129 Worm Gear Cradle Throw-out MAT Lock Henle 130 Shift Sleeve Quill Lock Sleeve (Tapped) 261 Vex Ya lg. Roll Pin & Guill Lock Sleeve 262 Compression Spring 47 Quill Lock Bolt 284 %4-20 Bakelite Bali Handle 68 — Quill Housing Lockbolt 289 7/\4-14 Hex Nut Hardened 69 Quill Housing Lockbolt (Long) (American Std. regular] 70 Vertical Tee Bolt BIS #10-24x 3 Ig. K.P. Set Screw Vertical Tee Bolt Washer 316 54x %e lg. Dowel Pin M12 GuilHouring Lock Bolt Washer 317 #10-24'x Vy Ig. Cap Screws [use 264) ~2~ RS PES STN Po ETT AY BX“y Quill Unit - PARTS LIST UP TO SERIAL NO. J1200 Photograph 3 25 Spindle 50 Locknut Binding Plug 26 Spindle Dirt Shield 139 Collet Aligning Screw 27 Timken Brg. Spacer 149 Drawbar Washer 28 Spindle Br. Locknut 270 #0 Precision Brg. 29 Spindle Locknut Binding Plug 271 N.D. #5206 Ball Brg. #5 Precision 30 Brg, Shoulder Ring 272 _N-06 Locknut 31 Drawbar for R-8 collet 273 W-06 Lockwasher 32 Drawbar Knob 274 Yp-16 x KP. Set Screw 33 Quill 275 Ya-20x 4 Ig, Set Screw 34 Quill Nosepiece 276 10-32x4/g lg. Rd. Hd. Screw 35 Quill Skirt 277 Yg Allen Pip Plug -n- rrame “570 REPLACES 2718 "76 RI ae CR iC ts aE, wel 72 5/41 ~r0 5 = a 283 NINE] a . Gy 5 338 oye 258 ze" 37 45 33 oS ue 7 Yr a9 : Yi 2) wor \ N. bi) Ne St — D219 sce 23 RSs +P 139 TO SERIAL #100-SEE UPPER R.. CORNER Gene 227 “ ee HE 2 Fd ao GS BR ai es7 aaa 3 ot Drawing 8 -19- | F& ZLgze ive | fi on = ee fz ch ar F ve [ow waa figs / Quill Unit - PARTS LIST SERIAL No. J1200 AND UP 172 167 © © =a G ' aa 166 pag 31 Photograph 4 166 Spindle 139 Collet 169 Spindle Dirt Shield 149 Drawbar Washer 170,171, 168* Brg. Spacer 348* MM-207 WI #5 Precision 31° Drawbar for R-8 collet 271* ND. #5206 Ball Brg. #5 Precision 32 Drawbar Knob 272 N-06 Locknut 167 Quill 273 W.06 Lockwasher 172 Quill Nosepiece 275 Yq-20x'/4 lg. Set Screw 35 Quilt 276 10-32x5/\glg. Rd. Hd. Screw *For Serial No. 1750 and up #349 replaces #271 and #176 replaces #168 -B- V Belt Unit - paats ust Photograph 5 2 Gear Housing 254 ¥igx/y Ig, Dowel Pins 3 Gear Housing Cover 255 #10-24x Yg lg. Rd, Head Screws 5 Spindle Pulley 257 §/j5-18 x2 Ig. K.P. Set Screw & Motor Pulley 258 Gilmer #3345 Vee Belt 252 5/14-18 x 54 Ig. Socket Cap Screws Back Gear Transmission Unit | PARTS LIST Photograph 6 7 Timing Belt Pulley 254 34 x'/2 lg. Dowel Pins 8 Timing Belt Pulley Flange 259 #6-32 x3 lg. Flat Head Screws 12 Back Gear Shifter Fork 261 Yex Yo lg. Roll Pin 14 Shift Crank 262 Compression Spring 72 Splined Gear Hub 284 14-20 Bakelite Ball Handle 73 Bull Gear Key 290 N08 Special 5/i4 thick Brg. Locknut 74 Spindle Bull Gear 291 W.08 Lockwasher 7 Pulley Collar 292 ND #3208 Ball Brgs. #3 Precision 77 Oiler Tube 294 Wick /p O.D. 78 Oil Plug 295 #1249 Gits Oil Cup. 95 Countershaft 299 #9 Woodruff Key 96 — Countershaft Gear 300 54-18 Hex Jam Nut 97 Gearshift Plunger 301 ND #99503 Double Seal Bra. #3 Pr 152 Backgear Shift Bushing 329 E-2 Construction Spec. TB 4B 153 Backgear Shift Crank 334 5/14 x2""lg. Dowel Pin 253 Kohinoor #5008-315 Snap Ring -3- Quill Pinion and Overload Clutch Assembly - PARTS LIST ao) eal ~ s nan plete sie " <5 A we =e . ms a4 i : 2 6 . ° 181 on be | ome |] 7 = &i% 74 me ov ee a2 Photograph 7 10 Overload Clutch Tip Laver M82 Indicator Rod 289 Y420 V4 Ig SL Sat Sem 15 Spring Cove BI Clutch Ri its Ig. Set Screw 17 Feed Trip Bracket M53 Binion Shaft Hb a le Catch Arm Cover 54. Overload Chih Sloe a7 M.24 Mira Seraw Jam Nut M.s4 Pinion She Hub Hendl 280 26 Spindle Lacinat Binding Plug Overload Chich al Dos M39 Pinion Shot Hub Sleeve Overload Glateh Ring 282 Yarn tha Ia. Rall Pin 36 Quil Slop Krab Overlsed Clutch Worm Geer 2 on Spr 37 Gall Stop Mizre. Screw mp Pinon Shott Werm Gear Space: V420 Babette all Handle 3 Siometer Net Gear Save Nat War lp RE Hd Serew 39 Revers Tip Ball Lover Gull Pint Shaft Bushing #3 Wood Key ° Trp Flange Suit Pinon Shalt 28) £7 Weodraf Key a il Lever Screw Sui Pinion 280 bron se Kehinocr Snap Ring ta Paid Tip tover 9 Gickaping Stud S10 Sie Stel Bo 43 Feed Tip Plunger Firion Shalt Hub Screw 319 51S642'Weldes Soap Ring 44 Tp Pinger Bathing Ounde Clocisping Pa 321 Sataty Catch Spring SS Tp pnser ‘lp Lever Pin 322 Micomate Sele 46 Feed Tis Bungee Bushing Giieh ing Fin Sate TA Rd Ha, Scr 37 Cin Rod Slnee Aveomthy #18241 Ig Ra. Head Scrows 3h Hp to wary. Clock Spring 4 Cam Ros Semoreion Sing 330 Compresion Spring 3 Tap Hondle eee. Dowel Fin SBI 510837 Kohingor Sap Ring 31 _ Overload Clutch Lever Spring Plunger 20 1, Gap Sere SB Black Ball for ee MSI Indiestor Red Sere x Ia Dowel Pin S2 Ovariond Clutch Washer ahetaa Ag. Cap Screw = %- Feed Transmission Unit PARTS LIST ne ny he He 20 i i 13 (Center) 4 5 ae rd 8 5 ay re Feed Revere Byal Sear (ovion L148) 186 11 td Worm Sha hat Water ta ree Cltch 250 ‘Giutch Spring Serow Photograph 8 feed Worm Shalt Bathing a0 Clutch Red Revere Knob Gatch Besking (te M42 Costing) K Feed Reverse Bavsl Pion Sheft Upper Bra Reverse Keob Stud feed Ware hat 20 «ply, KE. St Screw Bete Rig. ball don -7- 251 356 255 2a Set Serow Hush ly, Dowel Pins #024 2h ged. Heed Screws Yee, Roll Pin Gomprenian Spring Ternlg, Dowel Yo Baicive Bol Handle BT Weodratt Key Bab Torrington Needle Beg 5-24 Hor Jam Not 672-4 Oita Boating Sa ay Ia. Pi Botton Worm #PHLVH Ta. Pin Comprewion Spring eae Hiab SI08-62 Walder Snap Ring wel Goa? ing $100.25 Baking | | | No. 4 Belt Housing Brake & Clutch Unit - pacts ust 0:0 20". 60 = -—- 9 mete 133 32 oO == =—- 9 = Photograph 10 13. Spindle Pulley Brg. Sleeve 91 Brake Lock Washer 75 Spindle Pulley Hub 92 Brake Lock & Handle 79 Spindle Pulley Key 93 Brake Lock Pin 80 Upper Brg. Spacer (Large] 131 Motor Locknut 81 Upper Brg. Spacer (Small 132 Motor Locknut Handle 82 Brg, Sleeve Locknut 133 Motor Mounting Studs 83 Upper Brg. Locknut 134 Motor Mounting Stud Washers 84 Cam Ring 256 Compression Spring 85 Spindle Clutch Lever 234 14,20 Bakelite all landle 86 Spindle Clutch Cam Ring Pin 293 ND #9507 Single Plate Ball Brg 87 Brake Block 297 W.B. Jones # 167-A Ext. Spring (Lindquist) 88 Brake Ring Screw 304 34-24 Hex Jam Nut / 89 Brake Lock Stud 318 3g Lockwasher 90 Brake Pins rive ate foxmnosu 2) v0 oxne3o) eaavay (oxmooay s) nzwos avo avant MOTTON ANIHOVM ONITIW L3YINL LAOdgOGIUG BHI ~ LSI Lava LT PART LIST HE BRIDGEPOR TTURRE! MILLING MACHINE RIDGEFORT MACHINES, i BRIDGEPORT, CONN, USA. Drowing 9 1- $$ ot Suimoig ANAWHOV LLY a: YaMOd SNIHOVH ONITTIN aun 140dTOGNa BHL asia save 11 Suyaoig -3- “ONI ‘SANIHOWW Luodz9GINE Se e ANAWHOVALLY ONIGVHS: 4uods9dIg 3HL QQ ~~ av7709 1208 OnI¥907 ¥39 ONY 1108 ONI¥907 WOAIKS 3 (O3mIND 3a Z-NAOG-TOH 49078 NIG INYRD ave ¥aA09 onluvas ¥NVHD 204 ONILD3NNOD Bivag ANamusnray 3x0uLs ANAWHOVLLY ONIdVHS LdoazOGIaG BHA” ASIT Lava 19 tog 994 s91dopy sjog 221 0q 1oy>ioy rig 194>10y Bog s9y210y pos Buradg 104240y 196414 (1517 2914g *281y 985) sardopy 9304 Brig s9puig [1g (P,bey €) 294s0M HOG 1 (p.bey €) s108 (p.b 24 2) 80g dog (pesoy>ing) 9[095 wig 0107 mei2g pos 180g 4080) 10)p] 1039 491] wotuig 19949 PUD yo1n]9 1925 9a4q, PU 80q Jeqq PuCH 19244 PUDH 294304 2045 8/6 9|puoy }a

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