Chapter 1
Chapter 1
OBJECTIVES:
The concepts of normal and shear stress and strain will be
introduced and specific application of the analysis will be
explained. The mechanical properties of selected materials will be
discussed with simple stress-strain diagram for a specific material.
The behaviour described by this diagram will then be discussed.
Normal force, N
Force acts perpendicular to the area.
Developed whenever the external loads to push or pull on the
two segments of the body-can be tensile and compression
forces.
b)
Shear force, V
Shear force lies in the plane of the area.
Developed when the external loads tend to cause the two
segments of the body to slide over one another.
c)
d)
Bending moment, M
Cause by the external loads that tend to bend the body about an
axis lying within the plane of the area.
Mechanics of Materials
1.1.2
System of forces
Based on equation of equilibrium.
This chapter is the continuation from the subject of Statics and
Dynamics that you had learned before.
Figure 1.1
Six independent components of stresses
Mechanics of Materials
1.2.1
where;
= normal stress at any point on
the cross sectional area.
P = internal resultant force applied
through the centroid of the cross
sectional area.
A = area of the bar.
Mechanics of Materials
1.2.2
Shear stress, (TAU)
Shear, or shearing stress, results when a force tends to make part of the
body or one side of a plane slide past the other.
The formula for calculation and units remain the same as tensile stress
(Figure 1.3)
where;
= shear stress at the section.
P =internal resultant shear force at the
section.
A =area at the section
=P
A
Figure 1.3
1.2.3
Bearing stress
Torsion, or torsional stress, occurs when external forces tend to twist a
body around an axis.
Figure 1.4
Formula:
It is a dimensionless quantity.
Numerical values of strain are usually very small, especially for structural
materials, which ordinarily undergo only small changes in dimensions.
There are two types of strains; normal strain, and shear strain,
(GAMMA).
Mechanics of Materials
Solution;
Assuming the axial force act at the centroid of the end cross section, then the
stress is
EXAMPLE 1.2
A steel bar having length L of 2.0 m. When loaded in tension, the bar might
elongate by an amount d equal to 1.4 mm. The corresponding strain is
Solution;
Mechanics of Materials
EXAMPLE 1.3
A stainless steel tube with outside diameter of 50mm and a wall thickness of 5mm
is used as a compression member. If the axial stress in the member must be
limited to 500MPa, determine the maximum load that the member can support.
Solution;
t= 5mm
A=
(d
2
o
di
di = 50 2(5) = 40mm
A = (50 2 40 2 )
4
= 707mm2
= 7.07 x 10-4 m2.
do = 50mm
P = 500 x 106
N
(7.07 x 10-4) m 2
m2
= 353.5 kN
EXAMPLE 1.4
An aluminium bar is loaded and supported as shown below. If the axial stress in
the bar must not exceeded 150MPa (T), determine the cross sectional areas
required for each of the sections.
F=?
215kN
325kN
A
B
1m
C
1.2m
175kN
D
1.2m
Solution;
F=F
Mechanics of Materials
715
715
A
B
390
390
B
(715-325)kN
C
175
175
C
AAB =
715 x10 3
= 4.77 x10 3 m 2
150 x10 6
ABC =
= 4770mm2
ACD =
D
390 x103
= 2.6 x10 3 m 2
6
150 x10
= 2600 mm2
175 x103
= 1.17 x10 3 m 2
6
150 x10
= 1170 mm2
EXAMPLE 1.5
A 50m length of steel wire is subjected to a tensile load that produces a change in
length of 3.175cm. Determine the axial strain in the wire.
Solution;
50m
3.175cm
L
3.175
=
L 50(100)
= 6.35 x 10-4 cm/cm
Mechanics of Materials
EXAMPLE 1.6
The joint is fastened using two bolts as shown in figure. Determine the required
diameter of the bolts if allowable shear stress for the bolts is allow = 110MPa.
60kN
30kN
30kN
30kN
60kN
30kN
Solution;
The figure above is double-shear connections. So, the formula should; =
But there are two bolts fastened the joint. Use =
110 x10 6 =
P
2( 2 A) ,
P
.
2A
P
4A
60 x10 3
(d 2 )
4
4
d 2 = 5.45 x10 4
d = 0.013m
EXAMPLE 1.7
The joint is fastened using three bolts with diameter 20mm each. Determine the
shear stress within the bolt.
80kN
80kN
Solution;
The figure above is single-shear connections. So, the formula should; = P
A
But the joint is fastened by using 3 bolts;
P
80 x103
=
= 84.87 N / mm 2
=
2
3A
( 20 )
3
4
Mechanics of Materials
EXERCISE 1.1
a)
An aluminium tube with outside diameter of 1mm is used to support a 10N load.
If the axial stress in the member must be limited to 30N/mm2. Determine the wall
thickness required for the tube.
Solution;
[Ans : t = 0.126mm]
b)
The thrust bearing is subjected to the loads shown in figure below. Determine the
average normal stress developed on the cross sections at B, C and D.
500N
Solution;
[Ans : B = 151 kPa, C = 32.5 kPa, D = 25.5 kPa]
= 65mm
= 140 mm
150N
150N = 100 mm
200N
Mechanics of Materials
EXERCISE 1.2
The tension member shown in figure below consists of steel pipe,A which has an
outside diameter of 150mm and inside diameter of 120mm and a solid aluminium
alloy bar, B which has an outside diameter of 100mm. Determine the average
bearing stress between the collar on bar B and the flange on pipe A.
300mm
120kN
400mm
240kN
Solution;
[Ans : B = 104.2 MPa]
Mechanics of Materials
10
Figure 1.4
A stress-strain curve typical
of structural steel
HOMEWORK
Using your own words,
explain the stress-strain
typical curve as shown in
Figure 1.4
Mechanics of Materials
11
OFFSET METHOD
Some material such as aluminium, glass and rubber, the yield point
can be determined by using a graphical procedure called the offset
method.
The point where the line intersects the curve defines as the yield
strength.
EXAMPLE 1.8
A tension test for a selected material result is shown in table below. One rod with
diameter 5mm and length 100mm are given. Draw stress-strain curve and
determine;
a)
b)
c)
modulus of elasticity, E
yield strength based on a 0.2% offset.
maximum strength, max
LOAD (N)
ELONGATION, (mm)
1100
2200
3300
3740
4180
4620
4840
5060
5280
5060
4840
0.0625
0.125
0.1875
0.2375
0.2875
0.4275
0.53
0.7625
0.89
1.025
1.1525
Solution;
All results of stress and strain have to be computed.
52
= 19.63mm 2
Cross sectional area of rod, A = x
4
For Load= 1100N
0.0625
= 0.000625
Strain, = =
L
100
Mechanics of Materials
12
P 1100
=
= 56 N / mm 2
A 19.63
Continue calculate the stress and strain for next numbers of load.
Stress, =
LOAD
(N)
1100
2200
3300
3740
4180
4620
4840
5060
5280
5060
4840
ELONGATION,
(mm)
0.0625
0.125
0.1875
0.2375
0.2875
0.4275
0.53
0.7625
0.89
1.025
1.1525
STRESS,
STRAIN,
0.000625
56.04
0.00125
112.07
0.001875
168.11
0.002375
190.52
0.002875
212.94
0.004275
235.35
0.0053
246.56
0.007625
257.77
0.0089
268.98
0.01025
257.77
0.011525
246.56
Stress-strain curve
300
max
250
stress, N/mm
200
150
100
50
0
0
0.002
0.004
0.006
0.008
0.01
0.012
0.014
strain
a)
b)
c)
maximum stress/strength
max = 270 N/mm2
Mechanics of Materials
13
As we know, =
and =
P
, substitute the formula into Hookes Law.
A
= E
P E
=
A
L
PL
AE
where;
L = distance between the
points
= Displacement of the point
on the bar relative to another
point.
If the bar subjected to several difference axial forces, cross sectional area,
modulus of elasticity from one region to the next, the formula become;
Mechanics of Materials
PL
AE
14
EXAMPLE 1.9
The rigid yokes B and C are securely fastened to the 50mm square steel
(E=210MPa) bar AD. Determine;
maximum normal stress in the bar
a)
b)
change in length of the complete bar
210kN
125kN
B
370kN
A
210kN
50mm
3m
2m
200kN
D
125kN
1.5m
Solution;
370kN
370kN
B
Origin
2(210) = 420kN
50
50
kN (C)
B
C
Origin
2(125)= 250kN
250
250
To balance, PCD= 250 50 = 200kN
(T)
a)
b)
=
=
Mechanics of Materials
PL
AE
1
x PL
AE
15
1
[370(3) 50(2) + 200(1.5)] 103
6
2500(10 )( 210)(10 )
6
= 2.495m
EXERCISE 1.3
Four axial forces are applied to the 25mm thick structural steel bar with 40mm
diameter pins as shown in figure below. If the maximum allowable tensile stress
in the bar is 135MPa and the maximum allowable deformation(extension or
contraction) of the bar is 1.25mm, determine the minimum width, w of the bar. E
= 200GPa.
140kN
90kN
270kN
250mm
500mm
750mm
220kN
t = 25mm
w=?
Solution:
[Ans : wmin = 65.2mm]
Mechanics of Materials
16
EXAMPLE 1.10
Nine 2.54cm diameter steel reinforcing bars are used in the short concrete pier as
shown in figure below. A load P of 200kN is applied to the pier through a rigid
capping plate. Given Es = 210MPa and Ec = 35MPa. Determine;
stress in the concrete and steel parts
a)
b)
shortening of the pier
(3x3)m
P
Rigid cap
Solution;
As =
(0.0254 2 )
9[
] = 4.56 x10 3 m 2
4
Ac = 9 As = 8.995m2
a) =
PL
L
=
AE
E
s = c
SL
7.32m
ES
S =
CL
EC
ES
210 x10 6
C =
C
EC
35 x10 6
S = 6 C .(1)
PS + PC = 200 x10 3....( 2)
S AS + C AC = 200 000
6 C ( 4.56 x10 3 ) + C (8.995) = 200 000
0.02736 C + 8.995 C = 200 000
C = 22.17 kN / m 2
S = 133 .02 kN / m 2
b)
CL
EC
Mechanics of Materials
17
EXERCISE 1.4
An axial load P = 1000kN is applied to the rigid steel bearing plate on the top of
the short column as shown in figure below. The outside segment of the column is
made of structural steel with an allowable stress of 175MPa and a modulus of
elasticity of 200GPa. The inside core is made of concrete with an allowable stress
of 20MPa and a modulus of elasticity of 16GPa. If the area of the concrete is to be
10 times the area of the steel, determine the required dimensions if both segments
are square.
P =1000kN
Solution;
Consider deformation;
steel
PL
L
=
AE
E
s = c
SL
ES
concrete
S =
CL
EC
ES
C
EC
200 x109
C
16 x109
= 12.5 C
=
if s = 175MPa
C = 14 MPa but allowable stress in concrete, allow= 20MPa.
So, 14MPa < 20MPa.
Now, consider equilibrium;
Continue the calculation..
Mechanics of Materials
18
The ratio of the lateral strain to longitudinal strain when the material is
uniaxially loaded.
lat
= y
long
x
contraction
=
where;
long = longitudinal elongation
1.7.1
Figure 1.6
Mechanics of Materials
19
We will assume that the material properties are same in all directions and
that the relationship between stress and strain remains linear. Consider a
cube of material that is subjected to stresses in the x and y directions only.
This condition is termed biaxial stress.
Mechanics of Materials
20
or
Mechanics of Materials
21
1.7.2
Direction of stress:
Stress on face normal to x
Stress on face normal to y
Stress on face normal to z
x =
y =
z =
In direction of
x
y
z
xx xy xz
yx yy yz
zx zy zz
z
E
z
E
Mechanics of Materials
22
Consider;
- Cube with slides of unit length
- xy and yx are applied to the faces of the
element perpendicular to the x and y axes
(yx = xy)
- The element deforms int a rhomboid of side
equal to one
xy = Gxy
G is the modulus of rigidity or shear modulus (unit PSI);
1/3E < G < 1/2
Mechanics of Materials
23
Mechanics of Materials
24
Working Stress
It is the maximum stress permitted under design load.
Permissible/Allowable stress
One method to specify the allowable load for the design or analysis
of a member is to use a number called the factor of safety (F.S).
The formula is;
F .S =
Fallow
The factor of safety is a ratio of the failure load, Ffail divided by the
allowable load, Fallow. Ffail is found from experimental testing of the
material.
If the applied load to the member is linearly related to the stress
developed within the member, as in the case using = P and
A
= P A , so we can express F.S by using like this;
F .S =
F fail
fail
allow
F .S =
fail
allow
Temperature/Thermal stress
A change in temperature can cause a material to change its
dimensions. Generally, a material expands when the temperature
increases and the material will contract when the temperature
decreases.
T = T L
where;
=change in length of the member
=linear coefficient of thermal expansion. Unit 1/C or 1/K
=change in temperature of the member
L =original length of the member
Mechanics of Materials
25
EXAMPLE 1.11
Two aluminum bars of AB and AC have diameter of 10mm and 8mm,
respectively. Determine the largest vertical force P that can be applied. The
allowable shear stress for the aluminum is allow = 150MPa.
AAC =
C
45C
AAB
(0.008) 2
= 5.03x10 5 m 2
4
(0.01) 2
=
= 7.855 x10 5 m 2
4
P
Solution;
Fx = 0
FAB
45C
P
FAC = P (2)
allow =
P
AAC
From P= 7.55 kN and 11.782 kN, take the lowest P so the load can support the
allowable shear stress of 150MPa.
Mechanics of Materials
26
EXERCISE 1.5
Two steel wires AB and AC are used to support load as shown in figure below. If
bolt wire have an allowable tensile stress of allow= 200MPa. Determine the
required diameter of each wire if the applied load is P = 5kN.
C
B
60C
5
3
4
P
Solution;
[Ans: dAB = 5.26mm, dAC = 5.48mm]
Mechanics of Materials
27
EXAMPLE 1.12
A steel tie rod with length of 2m attached to rigid walls. The change in
temperature between the summer and winter is 50C. Determine the stress in the
rod. Use = 11.7(10-6)/ C and E = 200GPa.
Solution;
= T L
= 11.7(10-6) (50 )(2)
= 1.17 x 10-3 m = 1.17mm
PL
L
=
AE
E
E
=
L
1.17 x10 3 ( 200 x109 )
=
2
= 1.17 MPa
EXERCISE 1.6
There are two bars of steel with different length and diameter in figure below. The
change in temperature between the winter and summer is decreased to -75C.
Determine the stress in each bar. Use = 11.7(10-6)/ C and E = 200GPa.
A
d = 25mm
100mm
d = 18mm
200mm
Solution;
Mechanics of Materials
28
1.9.1 Background
The stress element represents a point on or in structural components. If the
overall component is in equilibrium, then we have to consider the portion
also in equilibrium.
The forces are then placed on a free body diagram of the stress element.
Since the stress element is infinitesimally small, we can assert that the
normal stresses acting on opposite faces are equal in magnitude.
Consequently, the forces arising from these normal stresses cancel out
each other.
Mechanics of Materials
29
Mechanics of Materials
30
Solving the first equation for x and the second for xy, we have
( 1.1)
(1.2)
(1.3)
and
(1.4)
or
(1.5)
Mechanics of Materials
31
Transformations equations
x =
y =
x + y
2
x + y
2
xy =
x y
2
x y
x y
2
cos 2 + xy sin 2
cos 2 xy sin 2
sin 2 + xy cos 2
( x ave )2 + x2y = R 2
where
ave =
Mechanics of Materials
x + y
2
x y
2
+ xy
R =
2
32
Mechanics of Materials
33
EXAMPLE 1.13
For the state of plane stress shown, determine (a) the principal planes, (b) the
principal stresses, (c) the maximum shearing stress and the corresponding normal
stress.
Solution:
min =
x +
x y
2
+ xy
2
x y
2
+ xy
2
max =
Mechanics of Materials
x + y
2
34
2 p = 53.1, 233.1
= 26 . 6 , 116 . 6
max,min =
x + y
x y
2
+ xy
2
(30)2 + (40)2
= 20
max = 70 MPa
min = 30 MPa
max
s =
x y
(30 )2
2
+ xy
(40 )2
max = 50 MPa
45
s = 18.4, 71.6
= ave =
x + y
2
50 10
2
= 20 MPa
Mechanics of Materials
35
EXAMPLE 1.14
At a point in a structural member subjected to plane stress, there are normal and
shear stresses acting on horizontal and vertical planes as shown on the stress
element below. Use the stress transformation equations to determine the normal
and shearing acting on plane AB.
Solution:
1st Step;
The numerical stress values are:
x = +40 MPa
y = -25 MPa
xy = -15 MPa
2nd Step : Find the angle,
9 Starting from x axis,
rotate 35o counterclockwise to
reach the n axis
9 Note :The sign of convention for
is as follows:
- is +ve if we rotate the x axis
in counterclokwise direction.
= is ve if we rotate in clockwise
direction to get form the x axis to
the n axis
9 So = +35o
Mechanics of Materials
36
For a known state of plane stress x,y,z plot the points X and Y and
construct the circle centered at C.
ave =
x + y
2
max,min = ave R
tan 2 p =
x y
2
+ xy
R =
2
2 xy
x y
Mechanics of Materials
37
With Mohrs circle uniquely defined, the state of stress at other axes
orientations may be depicted.
For the state of stress at an angle with respect to the xy axes, construct a
new diameter XY at an angle 2 with respect to XY.
Normal and shear stresses are obtained from the coordinates XY.
Mechanics of Materials
38
b) The normal stress, positive to left and shear stress, positive upward
Mechanics of Materials
39
EXAMPLE 1.14
For the state of plane stress shown, (a) construct Mohrs circle, determine (b) the
principal planes, (c) the principal stresses, (d) the maximum shearing stress and
the corresponding normal stress.
SOLUTION:
i) Construction of Mohrs circle
ave =
x + y
2
2
CF = 50 20 = 30 MPa FX = 40 MPa
R = CX =
Mechanics of Materials
40
max = OA = OC + CA = 20 + 50
max = 70 MPa
min = OB = OC BC = 20 50
min = 30 MPa
40
FX
=
30
CP
2 p = 53 . 1
tan 2 p =
p = 26 . 6
Mechanics of Materials
41
max = R
max = 50 MPa
= ave
= 20 MPa
s = p + 45
s = 71.6
Mechanics of Materials
42
EXAMPLE 1.15
For the state of stress shown, determine (a) the principal planes and the principal
stresses, (b) the stress components exerted on the element obtained by rotating the
given element counterclockwise through 30 degrees.
SOLUTION:
i. Construct Mohrs circle
ave =
R=
x + y
2
100 + 60
= 80 MPa
2
Mechanics of Materials
43
max = OA = OC + CA
= 80 + 52
max = OA = OC BC
= 80 52
min = +28 MPa
XF 48
=
= 2.4
CF 20
2 p = 67.4
tan 2 p =
p = 33.7 clockwise
Mechanics of Materials
44
x = +48.4 MPa
y = +111.6 MPa
xy = 41.3 MPa
Mechanics of Materials
45
TUTORIAL
1)
a)
The circular stepped steel bar in figure has a diameter of 35mm
between A and B, 60mm between B and C and 45mm between C and D. It
is acted upon by the axial forces shown in the figure. Determine the net
elongation of the steel bar. Take E = 200 kN/mm2.
b)
Mechanics of Materials
46
2)
a)
The cinder block has the dimensions shown in figure below. If the
force P=3560N is acted at the centre of the block, determine the average
normal stress in the material.
[Ans: = 684.6kPa]
1
4
1
Mechanics of Materials
47
3)
a)
The built-up shaft consists of a pipe AB and solid rod BC. The pipe
has an inner diameter of 20mm and outer diameter of 28mm. The rod has a
diameter of 12mm. Determine the average normal stress at points D and E
and represent the stress on a volume element located at each of these
points.
[Ans: D = -13.25MPa and E =70.8MPa]
A
4kN
C
6kN
D
b)
8kN
6kN E
Mechanics of Materials
48
4)
a)
A 250mm bar of 15 x 30mm rectangular cross section consists of
two aluminum layers, 5mm thick, brazed to a center brass layer of the
same thickness. If it is subjected to centric forces of magnitude P=30kN
and knowing that EA = 70GPa and Es=105GPa, determine the normal
stress;
i)
in the aluminum layer.
ii)
in the brass layer.
(HINT: By considering the total of load P = 2PA + PB and
deformation A= B , solve the problem statements]
[Ans: B= 85.7MPa (C), A= 57.2MPa (C)]
brass
aluminum
5mm
5mm
P
30mm
250mm
4MPa
7MPa
Mechanics of Materials
49
5)
a)
The statically determinate truss is shown in figure below. The load
acted in the member BD, BE and DE are PBD = 150kN, PBE = -200kN and
PDE = 225kN, respectively. Negative sign indicated the member acted in
compression. Determine the cross sectional area for these members (BD,
BE and DE) if the tensile stress not exceeded to 200 N/mm2 and
compressive stress not exceeded to 120 N/mm2.
[Ans: ABD = 750 mm2, ABE = 1667mm2, ADE = 1125mm2]
F
E
B
D
b)
From the given numbers of shearing stress, normal stress and
degree.
i)
draw the free body diagram.
ii)
determine the normal stress and shearing stress subjected to
the plane stress.
iii)
principal stresses.
iv)
maximum shear stresses.
[Ans: ii) x = 6.15 MPa, xy = -35.34 MPa iii) 1 = 40.36 MPa, 2 = 30.36 MPa, p = -4, iv) max = 35.36 MPa, s = -49]
x =
y =
xy =
=
Mechanics of Materials
40MPa
-30MPa
- 5MPa
40
50