Tech Link
Tech Link
Volume 3, No. 9
Techline News
Reminder:
How to Access GM Training
Courses on the Web
In June, we told you about the new
web-based SI 2000 training course just
added to the Service Technical College catalog. Heres how to get to the course.
You need to log into the Training
Management System (TMS) at
www.gmcommontraining.com. If you have a
past training history, you should be in the
TMS, and can log in by using your Social
Security Number as both your SSN and
Password. If you are not in the TMS, or are
having difficulties logging in, call the
Common Training Help Desk at
888.748.2687.
Once in the TMS, select the Catalog
tab, then select Catalog Search.
Contents
What Happens When a Radio is Swapped? . . . . .1
Techline News
How to Access GM Training Courses
on the Web . . . . . . . . . . . . . . . . . . . . . . . .1
Without GM Online
2. Or Visit
www.macromedia.com/downloads and
continued on page 2
Service Operations
Cars
Park Avenue
Camaro/Firebird
Century/Regal/Grand Prix
Mark Stesney
GM Service Operations
/[email protected]
Technical Editor:
Jim Horner
/[email protected]
1-248-816-3641
Production Manager:
Marie Meredith
Desktop Publishing:
Radio Setup
FAX number:
With GM Online
Obtain a local deviation
from the GM Online site manager and request an upgrade to
Flash Player 4.0 or 5.0.
1-248-649-5465
Write to:
TechLink
PO Box 500
Troy, MI 48007-0500
GM TechLink on the Web:
http://service.gm.com
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Technical
Assistance Center
Phone Prompt
Changes
Effective July 30, 2001, there was
a change in prompts when contacting
the Technical Assistance Center.
This change comes as a direct
result of comments on the Dealer
Survey and our desire to continually
improve. The new prompts will allow
you to get to a consultant easier and
more quickly.
Delphi performed
actual tests on fuel injec tion systems with GM
TEC. The findings are
interesting. If you do not
use the correct amount
of GM TEC you will not
get positive results. Using a smaller
amount of GM TEC than recommended
will not clean deposits from injectors.
Using too much cleaner actually leaves
deposits behind. Follow the cleaning procedure as outlined in either the bulletin or
the service manual; you dont need to
concern yourself with playing chemist in
the service bay.
Bulletin number 99-06-04-005 has
been superseded by bulletin 99-06-04005A. The new bulletin changes the
allowable concentration of cleaner from
5% to 10%. Make sure you follow the
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Demystifying
Class 2 Diagnosis
The Class 2 data bus allows controllers like the Powertrain Control
Module (PCM) to communicate with
other controllers on the vehicle. This system of communication allows information
to be efficiently shared among a number
of controllers. Class 2 communications
also reduces the complexity of the harness, and allows for a more thorough
integration of sub-systems.
This article will help you understand
this communication system by covering
the causes for three common Class 2
problems.
Tech 2 Menu
What It Means
GM Specific Code
016
Controller
U-Codes Set
PCM
U104 (truck) or
U1040 (car),
U1064, U1096
ABS
U1016, U1064,
U1096
BCM
U1016, U1041,
U1096
IPC
U1016, U1041,
U1064
SDM
Table 1 - Scenario 1
If after developing the list you notice
that most or all of the controllers have
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Scenario 2 -- A Smaller
Percentage But More Than One
Box Has U-Codes.
Controller
U-Codes Set
PCM
Not Communicating
ABS
No DTCs
BCM
U1016
IPC
U1016
Table 2 - Scenario 2
If after developing the list you notice
that a small percentage of the total num-
cate with other controllers, the other controllers go into a default or fail-safe mode
of operation. For example if the PCM
can't send fuel level data, the IPC will
default the fuel gauge to the Empty position and set a U1016. The customer's
complaint will be Fuel Gauge Inoperative.
B. The U-Codes stored are current.
If this is a hard fault, then the UCodes are going to be stored as current.
The nice part of this scenario is that if
you have current U-Codes that are point ing to a specific controller, then there ar e
only a few things that can keep a offending controller from communicating on the
bus.
- Loss of power to the controller.
- Loss of signals required when determining the proper power mode.
- Loss of ground to the controller.
- Open on the Class 2 wire from the
controller. (Can't be shorted because
that would cause scenario 1 above, or
you wouldn't be able to communicate
with the any of the controllers.)
- The controller itself is defective.
C. The same U-Code is stored in 2 or
more of the controllers. See Figure 2.
When you see the same U-Code
stored in more than one box, most of the
time its due to the fact that the controller the DTC is pointing to is no longer
able to communicate on the Class 2 bus.
For instance if the IPC and the BCM have
both stored a U1016 then the IPC and
BCM are trying to point to the controller
that is at fault, in this case the PCM. It's
very important that under these conditions you look for common U-Codes
stored among different controllers.
Please note that the rules for dealing
with multiple U-codes are:
1. Current before history unless told
otherwise in the diagnostic table.
2. The DTC repeated the most times.
3. From lowest number DTC to the
highest number DTC
D. Other, seemingly unrelated con cerns might also be present, for instance
inoperative door locks, or power win dows.
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Controller
PCM
U-Codes Set
No DTCs
ABS
No DTCs
IPC
U1016, U1041,
U1096
Table 3 - Scenario 3
There are multiple U-Codes stored in
only one controller, no other controllers
have any U-Codes stored. See Table 3
Because the problem is due to a controller staying powered up when its not
Final Thoughts
Although not all Class 2 related problems will fit these scenarios, you'll find
that most of them will. Your ability to rec ognize the circumstances surrounding
each one of these scenarios, and more
importantly, understand the reasons
behind them, will help your diagnosis to
be more efficient.
Thanks to Mark Harris / DLC Team
Industry Innovations
A LATCH-equipped child
seat may be secured in a vehicle using the LATCH system
instead of the vehicles regular
seat belts. LATCH-equipped
child seats may also be
secured using the vehicle's
regular seat belts. Refer to the
vehicle owners manual for
additional information on the
LATCH system and securing a
child restraint using the vehi cle's regular seat belts, and
also refer to the instructions
that came with the child
restraint.
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Diagnosing the
4T65E
Transmission, RPO
M15, MN7, M76
Mis-positioned harness
2000-2001 Model
Intrigue, Grand Prix,
Silhouette, Montana,
Venture
- P0717, P0716 or Possible P0748,
Other Misc Codes:
Some cases have been reported
continued on page 8
This feature causes the body computer to ignore the signals from the miniwedge latches in the doors. The dome
lamp must be operated with the drivers
master light switch.
Standard Surveillance
Switch
This police car standard equip ment switch defeats the standar d
dome lamp, radio display, instrument panel and PRNDL displays,
backup lamps and daytime run ning lamps (not in Canada). When
operated, this feature makes the police
car less conspicuous.
All lighting functions can be manually
activated if necessary.
Thanks to Erik Jorgensen
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GENERAL INFORMATION:
HVAC:
SUSPENSION:
01-03-10-004; Spare Tire Cover
Replacement; 2001 Chevrolet Tracker
ENGINE/PROPULSION
SYSTEM:
01-06-01-007A; replaces 01-06-01-007;
Engine Coolant Consumption or Coolant
Leak (Inspect for Material
Degradation/Replace Intake Manifold);
various 1995 - 1998 vehicles with 3.8L
Engine (VIN K -- RPO L36)
01-06-01-010A; replaces 01-06-01-010;
Polymer Service Pistons; numerous mod els from 1996 - 2001 with 3.1L or 3.4L
Engine (VINs J, M, E -- RPSs LG8, L82,
LA1)
01-06-01-018; Engine Tick Noise at
TRANSMISSION/TRANSAXLE:
01-07-30-024; Clearing Shift Adapts;
2002 Chevrolet Cavalier, Oldsmobile
Alero, Pontiac Grand Am, Sunfire with
2.2L Engine (VINs F, 4 -- RPOs L61, LN2)
and 4T40-E Automatic Transmission (RPO
MN4)
RESTRAINTS:
00-09-40-001A; replaces 00-09-40001; Excessive Lateral Movement of
Some Aftermarket Child Seats (Replace
Rear Seat Buckle); 1997-2002 Chevrolet
Venture, Oldsmobile Silhouette, Pontiac
Montana, 1997-1999 Pontiac Trans Sport
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