Document File
Document File
23-90
Background
\'\,\
i
. o
/"
Fig. 1
RUDDERSTOCK
CENTERLINE- ~
RUDDERSTOCK I
CENTERLINE-~
RUDDERSTOCK
CENTERLINE
9.4'
CENTEROFMAXIMUM
RESULTANTPflESSURE
FORCE.fl
CENTEROFMAXIMUM
Fig. 2
--~[~--
ESTIMATEDPOSITIONOFMAXIMUM
RESULTANTPRESSUREFORCE
DURINGAHEADSTEERING
RESULTANTPRESSURE
FORCE,R
Unbalanced rudder
Fig. 3
Balanced rudder
25.5'
!3
14 3'
Ship of Class
Ahead trials:
highest peak pressure observed, psi
Second highest peak pressure observed, psi
Astern trials:
highest peak pressure observed, psi
second highest peak pressure observed, psi
First
1400
1400
1550
900
1900
1200
1190
1190
1000
850
1200
1000
1200
1000
1150
1150
Specification requirements
The manner in which the major design criteria (that is, the
torque rating and the rate of rudder movement) are defined
for steering gears by specification requirements is rather unusual. The general specifications for naval ships [2] give no
requirements regarding the rating of steering gears except for
the following provision:
-++'+L fT0.0UE
,.e,0
OL
:~ Lu ~,,~
I
1o
I
3o
,o
/RUDDERANGLEOFA"I'rACK
~ ~.~~ e~
>-
I/
~/
.ASTERN
25
-"='--RUDDER STOCK
CENTERLINE
_
I
I
I
1
I
h2
11- . . . .
W2
-----~
I
I
I
--~-b--~/
(2)
where
1
I
I
I
1
I
r
I
W1
Fig. 6
(1)
and
hI
f'
. . . .
Q
A
v
w
a
x
=
=
=
=
=
=
Fundamental considerations
The rudder torque which must be controlled by the steering
gear is composed of two major elements. One is the hydrodynamic torque which is caused by the action of the water over
the rudder and, to be technically accurate, would require a
rigorous assessment of factors such as hull wake, propeller race,
hull drift angle, and change in rudder angle of attack as the hull
turns in addition to the effects of the arrangement of the particular rudder under analysis. The other torque component
is due to frictional losses in the rudderstock bearings and this
component tends to shift the hydrodynamic torque curves
upward an amount which is largely influenced by the type of
rudderstock bearings used and the rudder support arrangement.
Two approaches have been customarily taken when predicting rudder torque. One entails the use of the laws of similitude in conjunction with an overall coefficient, and the other
attempts to break the analysis down to basic principles in which
each factor is evaluated as a separate entity.
T h e doessel m e t h o d
A variety of empirical formulas has been offered for use in
estimating rudder forces and moments, and a description of the
more widely known ones is given in references [9, 10]. The
empirical formulas and coefficients developed by Baker and
Bottomley perhaps have a more rigorous technical basis than
others which have been proposed, but even those of Baker and
26
Q0.811Av 2sino~
x 0.195 + 0.305 sin a
(3)
+ wzZh2]
0.811 v 2 sin v
Kant 0.195 + 0.305 sin o~
X l(a - wl(0.l.95 + 0.805 sin oz))Wlhl
+ w22h2(0.805 - 0.305 sin c~)]
As can be seen, the Joessel method is remarkably simple and
easy to use. If the shape of the rudder torque curve is predicted
accurately and there is previous experience which provides a
confident basis for the selection of ahead and astern Joessel
coefficients, then the predictions may be reasonably accurate.
However, the Joessel method may entail significant problem
areas, namely:
No experience with a similar application may severely
limit the confidence in a prediction.
The shape of the torque curve predicted may not be accurate.
The failure to accurately predict the shape of the torque
curve could be a more serious problem than a lack of experience
with a similar application. It is usually possible to obti~in some
data points which can be used to provide guidance in the selection of a Joessel coefficient in any particular case; but without
a reasonably accurate estimate of the shape of the curve, serious
problems can result. In general for ahead predictions the
Joessel equations understate the magnitude of the resultant
force and indicate a chordwise center of resultant pressure
which is much farther aft than do other model test data (see
Figs. 7 and 8) or trial data. Referring to Fig. 8, it is noted that
only the shape of the torque curve is important. That is, the
Joessel coefficient, or experience factor, K, is used to adjust the
magnitude of the curve at some point (usually the maximum
angle) based upon prior experience; and the Joessel equations
. are used to establish other points on the curve. However, due
to errors in locating the chordwise center of pressure, at small
angles of attack the resultant center of pressure is significantly
farther forward than predicted; and for balanced rudders, the
magnitude and range of the negative torque region may be
substantially larger than expected. For rudders with a small
amount of balance (which was the prevalent type of design for
many years), the negative region of the torque curve was unimportant and could be completely neglected. However, for
larger ships of higher power, the rating of the steering gear
becomes prohibitively large unless the rudder is reasonably
balanced, and this requires an accurate assessment of the negative-torque region.
The Joessel equations are widely recognized to be deficient
in many respects when predicting rudder torques during ahead
operations; however, these deficiencies are of less importance
when predicting astern torques. For example, during asternflow conditions the hydrodynamic clmracteristics of an airfoil
section would be, expected to be quite similar to those of the flat
plate used by Joessel during his experiments. Also, rudder
balance is not an important consideration when assessing astern
torque requirements; that is, as shown by Fig. 5, the entire astern torque curve has a negative sense and reaches a maximum
value near the maximum (or stall) angle of attack. In addition,
as discussed previously, the accuracy of the prediction is not as
critical for astern estimates. Consequently, the Joessel method
can provide useful guidance when developing astern torque
predictions. It is also acknowledged that, with proper regard
for its limitations, the Joessel method may be useful when
predicting ahead torque requirements.
27
1.2
/
1.0
DTMB93"3DATA~
a:
=o
.=,
o
J
~DTMB
933 EQUATIONS
.4
-JOESSEL
K=.S03
0
0
. 10
15
20
25
30
3S
Fig. 7
10
/,
/ ,'
JOESSEL---~
K=.503
/
~:j
/
,I
/ /
/
0
DTMB933DATA-
,I
/
oaz:
I
I
i//
--//
/
-4'
DTMB933 EQUATIONS
-6
-8
0
10
15
20
25
30
35
Fig. 8
28
TOTALTORQUEWHENRESTORING,
F
/
~
=
,,i
. - - - ~i
f..oRooYNA.,C
- TORQUEWHEN
RESTORliG,-QH
/'/
R=QF-QH
i
i
,,'
~, I
t\
!I
IX i
I \i
-- ~
T
OTALTORQUEWHEN q
olSPLACING'QO=QF*QH
II
I II
'
~b
- HYDRODYNAMICTORQUEWHEN
DISPLACING.QH
i
HI
15
20
:~5
30
35
RUDDERANGLEOFATTACK(OEG)
Fig. 9
29
~~o
- ~
=i
I
HULL----/
iI
/
CENTER OF
il
PRESSURE
PRE'
IURE i/',1
MEAN k--_
T=pA
"
~+
where
r
~ LOCUS OF
QUARTER CHORD
ME~ * !i
T
A
p
v
z
CHORDWISE
'=='~ CENTE R OF
PRESSURE
=
=
=
=
=
propeller thrust
propeller disk area
water density
propeller speed of advance
velocity imparted to the water by the propeller
Fig. 10
P=~P ( z
TIP
CHORD--,D,
- -
1.6,
1.4-
+ v) 2 = -pv 2 + T
NOTES:
.
BSWEEPANGLE OF ZERO
DEGREES
SQUARE TIPS
DEVELOPED-FROM.FIGURES
44, 55, AND 66 OF DTMR
REPORT 933
ill/r
SS]
S S" S ~
- -
;'/,,',4>-
_1
,, Y/,5"/l',,''.
W|JmR!
~.u
m
u.
uuJ
#
/
z~i
i i
,e
7"
24*
225
"//
l
i0
"
15
.......,,,.1,.,~~ ~
~
~
5"
1.0
1.5
2.0
Fig. 11
30
~-
2.5
3.0
an accurate assessment of the effective aspect ratio is Unimportant in the determination of the drag coefficient; however,
accuracy may be required when determining the lift coefficient
and the chordwise center of pressure. Accuracy is of particular
importance when evaluating the chordwise center of pressure
at the higher rudder angles for balanced rudders since a small
percentage error is magnified in the subsequent torque calculations.
For spade rudders, such as Ship A (see Fig. 22), at vary small
rudder angles a complete mirror effect is provided by the
fairing above the rudder. As the rudder angle increases, the
effective aspect ratio decreases; but the effect of the fairing
continues to larger rudder angles than may be expected. As
discussed in reference [14], test data [151 show that when an
all-movable control surface is mounted against a submarine hull
shape, a substantially complete mirror effect is achieved, at low
rudder angles, and although the effect diminishes with larger
rudder angles, there remains a substantial mirror effect
throughout a range o f rudder angles. For the specific tests
conducted, the ratio of the effective aspect ratio to the geometric aspect ratio varied from 2 at zero rudder angle to 1.5 at
the stall angle of 31 deg. Based on the test data reported by
1-8
NOTES:
SWEEPANGLE OF +11 DEGREES
SQUARE TIPS
DEVELO~O FROM FIGURES
45. 60, AND 67 OF DTMB
933
1.6-
f
/
f
/
. , ,, , .
REPORT
.~
i~#
/
Pf
"",/', .'"".
.S J"
~,J'
,.P
**
,.**
1.4
"~
"-
i., J
,",,/.
J'
f . ,
j
~,~e
-P
,"
""
~ :"S 1
""
1.2
A
1.0
kLI
U.
f ~
,. # Z / / , / / /
--I
./////
/"
"'///" /
.6
2t1'
24'
.4
"2 /
- /
,,f
.2
lo' s
0
0
.... I
.5
//
~,..r
1.5
Fig, 12
2,5
.,
31
38
NOTES:
SWEEP ANGLE OF ZERO DEGREES
oSQUARE TIPS
DEVELOPED FROM FIGURES
44, 55, AND 66 OF DTMB
REPORT 933
36
.5-
34
o
v
32
J
.4,
uJ
30
8
,3"
iiIII
II
m!m_L.
I
IIIi
~ I I I
,2.
--7"--..-
.1.
15
10
O"
1.0
1.5
2.0
2.5
3.0
.7-
MOTES:
38
.6-
-...._
ANGLI
)F ATT.4cI(
36
--
mI.
34
32*
z~
.4
w
t..)
30"
u..
uJ
C:)
28"
26 j
24"
J
v
~
15
10
5_i
0
1.5
32
2.5
NOTES
.SWEEP ANGLE OF ZERO DEGREES
SQUARE TIPS
.DEVELOPED FROM FIGURES
44 55 AND 66 OF DTMB
REPORT 933
38=,~
36% ~
340 % ~
~
.32 -
. '44'L ~
.30-
28%
.28"
r~
.26 "
22.,
20*
.24.
.22 '
Fig. 15
Chordwise center of
lb'
N
=
.18
c~
/ J
.IS '
.14
10~
.12
.10
5"
,08
0
15
25
EFFECTIVE ASPECTRATIO
NOTES
SWEEPANGLE OF +11 DEGREES
38
34
3384:~ ~
32
.SQUARE TIPS
OEVELOPED FROM FIGURES
45 60 AND 67 OF OTMB
REPORT 933
32%
30
28
A
26
a:
o
t
Fig. 16 C h o r d w i s e c e n t e r of
pressure, s w e e p angle o f + 11 deg
24
lii
22
1S~
20
J
18
_......=.=,,m~...=...=..~.~
16
14
,o/
12
10
08
5
15
25
EFFECTIVE ASPECTRATIO
33
Table 2
NOTE:
Ahead rudder torque calculations for a typical spade rudder using cross-faired DTMB Report 933 test data
These calculations are for the 20-deg rudder angle-of-attack position for Ship A, as defined by Figs. 22 and 28(a) and Table 4.
lb
fps
psf
251 900
33.61
1924.7
0.875
16.875
ft
M e a n c h o r d = 0 . 5 ( X 1 -~- X 2 Jc X5)
Sweepangle=tan-l[-O'25(X5-Xl-X2)+X2-Xqx3
ft
deg
Rudder angle
o~
deg
2.054
eLl
CDI
CP~,
0.942
0.163
0.220
Liftcoeff. corr.
ACL
0.041
CL2
0.983
ACD
0.014
CD2
CNI
CN2
0.177
0.941
0.984
0.00773
1"63~-0"73(
2
a
a )
1 A CL
(0.25-CP~,)CN1 - -~
pcX3CN2
20
CM~/42
4.82
CPe2
F
CN2 +---X41
Q.
lb
in.-lb
QF
in.-lb
QD
QR
in.-lb
in.-lb
0.242
639 200
-3.84 X 10 6
2.32 X
-1.52 x 10 6
6.16 X 106
,oo]
==g
PUMPSTROKE~
35
~e
30
500]
~
iooo
1250 ~
131
Fig. 17
34
133
135
TIME(SECONrIS)
137
Ram pressure characteristics when ram takes charge of rudder (see also Fig. 47)
Rudder Torque Prediction
10 6
139
P
COSOL
where
F = resultant tiller force (neglecting friction), lb
ce = rudder angle, deg
T h e advantage of a Rapson-slide type of steering gear is due
in part to the fact that at the larger rudder angles the resultant
force, F, exerted on the ram is much greater than the ram force
developed and also the lever arm at which the resultant force
acts is greater than the crosshead radius by a similar factor.
Since the rudder torque is equal to the resultant tiller force times
the effective lever arm, the torque developed by the steering
gear is
ZPRE
(~ -- COS2(Z~
where
35
cYLINDER,
xRAMh
CROSSHEADBLOCK
. . . .
CYLINDERBUSHING
Fig. 18 DoubleRapson-slidesteeringgeararrangement
R = crosshead radius, in.
E = ram-to-rudder efficiency
Not only does the Rapson-slide type of steering gear permit
smaller rams and cylinders to be used due to the magnified
torques developed at larger rudder angles, but also the double
Rapson-slide, such as shown by Fig. 18, is advantageous in that
there is no resultant unbalanced force exerted on the rudderstock by the steering gear. That is, the diagonally opposed
hydraulic cylinders are piped together such that they act in
unison, thereby imposing only a net couple, and no resultant
force, on the rudderstock. A single Rapson-slide (only one ram
with opposing cylinders) would develop a magnified torque but
would also exert an unbalanced resultant force on the rudderstock, thereby increasing the rudderstock frictional losses
somewhat. However, the disadvantages of an unbalanced
resultant force and increased rudderstock frictional losses, associated with a single Rapson-slide, are often more than offset
by the advantage of simplified equipment; consequently, single
Rapson-slide arrangements are commonly used. There are also
other types of steering gears, such as the link type or the vane
type, which have advantages under particular circumstances.
Reference [18] contains a more detailed description of the
characteristics of the alternative types of steering gear arrangements.
The ram-to-rudder efficiency, E, in the preceding equation
Fv- fay
fb
fc
fc
Fh
/'d
coso~
/2d
--
R
COS~
fa =/2aF
or
where
rd = 1 -- h/2d cosol
2R
,LLa
E = (1 - / 2 a tan(~)(1 - / 2 b l t a n t x - ga])
P - f a h _ P - /2aF sino~
raP
P
X (X -- 4gC d) ( 1 - - )h#d
- ~ - cosc~
or
ra = 1
/2a tanc~
e -fb
_ e -
leo - f
vl/2b
or
h#d cosa
2R
7r d2 p _/2TrdLp
p-fc_4
/'C
--
7r dZ p
4
90-
or
I.-
rc
t..i
4/2c j
ua
where
~ s0z
- - - - e
COSO~
"
~-r~
E
t:J
,-,,,
~ 701...
<~
= s0-
50.
10
20
30
40
50
l'd-
RUDDER ANGLE,or(DEGREES)
R
COSO~
Fig. 20
Rudder T o r q u e Prediction
-~-cl2Z R
4
and the pressure P2 is the ram pressure required to overcome
the hydrodynamic torque plus frictional losses in the rudder
bearings and frictional losses in the steering gear itself; therefore
p2 =
(O. + QF)cosZ-,
7r dzZR E
4
where
Q n = hydrodynamic torque, in.-lb
Ql~ = frictional torque, in.-lb
Since the rudder angle is substantially the same when the two
pressure observations are made, the ratio of p~ to pz can be
expressed as:
Pl _
Qtt
E
Pz Q n + Qe
For the case illustrated by Fig. 17, Pl = 600 psi and P2 = 1050
psi for an observed value of Pl/Pe equal to 0.571. With all
other values known (see Table 4), Qn can be determined to be
3.93 X 106 in.-lb from the foregoing expression for pt; this
corresponds to a rudder angle of attack of about 19.8 deg and
a rudder normal force of 680 000 lb. With these values determined, the equation for Qi~ shown in Table 2, the curves for
the ram-to-rudder efficiency shown by Fig. 20, and the assumed
coefficients of friction of 0.01 for roller bearings, 0.2 for phenolic bearings, and 0.1 for steel-on-bronze, a check can be made
to determine if the calculated value of p l / p z equals the observed value; that is
E
Qn + QF
8.98
(0.831)
8.93 + 4.50
= 0.387
This calculated value does not compare well with the observed
value of 0.571. The obvious conclusion is that the actual frictional losses are much less than those corresponding to the assumed coefficients of friction.
There are several possible explanations for the unexpectedly
low frictional losses. One is that the sliding surfaces may be
extremely smooth; reference [17] (and other sources) notes that
smaller friction coefficients are associated with extremely
smooth surfaces. However, this explanation is regarded as
being unlikely due to the observation that all five sister ships
of the Ship A class exhibited similar behavior and no special
effort was made to ensure that any of the sliding surfaces was
exceptionally smooth. A more likely explanation is that due
to the alternating nature of the rudder forces, these pulsating
forces are not capable of maintaining as much continuous
P21calculated
38
'
/
/
1.40
-1.2o
- 1.00
.40
- .80
CNu/'~
.30
.20
/
.10
~'
-.~ ~
u..
ix
_~
- .20
-0
10
15
20
25
30
35
RUDOERANGLE(OEG)
Fig. 21
Hinge moment and normal force coefficients of rudder area abaft horn
that part of the rudder below the horn to be a spade rudder and
using the DTMB 9;33 serni-empirical equations to compute the
required torque, the torques calculated at the higher rudder
angles of attack will be understated as shown by Fig. 8. But
interestingly, by considering that portion of the rudder abaft
the horn to be similar to a spade rudder (hence, neglecting the
effects of the horn upon the hydrodynamic characteristics of
the trailing rudder), the torque required by that part of the
rudder is overstated. The two inaccuracies therefore tend to
cancel, and the net result may be credible if the relative sizes
of the upper and lower rudder sections are favorable. However, a more rigorous analytical procedure is preferred.
That part of the rudder below the horn is similar to a spade
rudder; consequently if the effects of the horn and the upper
rudder section are reflected in the evaluation of the effective
aspect ratio of the lower section, the hydrodynamic characteristics of the lower section should be approximated with
reasonable accuracy by using DTMB 933 data cross-plots as
illustrated by Figs. 11 through 16. However, correlations with
trial data show that an assessment of the upper rudder section
cannot be handled in this manner.
An evaluation was made of a variety of known methods
which could be used to calculate the torque requirements of the
upper rudder section, but none was found to provide satisfactory results; consequently, alternative solutions were sought.
Since the rudder horn, together with the section of rudder abaft
the horn are, in effect, a flapped control surface, an investigation was conducted to evaluate the applicability of techniques
used for flapped control surfaces in this case. The University
of Maryland Wind Tunnel Report No. 259 [20] contains test
data for a series of flapped control surfaces, but the geometry
of the models used during the tests reported in [20] deviates
excessively from the configuration of typical horn rudders.
Therefore, the techniques described in [21, 22] were used to
develop corrections for the data presented by [20] such that the
data were applicable to horn rudders. The corrected data were
then plotted as a family of curves from which coefficients
corresponding to any ratio of horn width to trailing rudder
39
Table 3
NOTE: These calculations are for the 20-deg rudder angle-of-attack position for Ship C, as defined by Figs. 24 and 28(b) and Table 4.
T
v
p
a
al
Aspect ratio =
2 X, + X2 751
Data uncorrected for taper ratio:
lift coefficient (see Figs. 11 and 12)
drag coefficient (see Figs. 13 and 14)
center of pressure (see Figs. 15 and 16)
1.63X- 0.73/[ a, ~2
/
Lift coeff, correction a7
~57.31
482 500
28.67
psf
deg
1800
20
t't "
0.752
17.38
deg
1.73
Xa
lb
fps
1.88
eL 1
CDI
...
...
CP~
...
0.901
0.16
0.219
ACL
...
0.032
CL2
...
0.933
ACD
...
0.011
CD2
CN,
CN2
...
...
...
0.171
0.902
0.936
CMJ42
...
0.012
CP~2
...
0.237
Ft
lb
QHt
in.-lb
-15.1 X 106
QF~
in.-lb
1.4 x 106
Cu
ft
CNu
CHM
...
F.
QH.
il~
in.-lb
257 000
9.7 106
QF:
in.-lb
0.4 X 106
QH
QF
in.-lb
in.-lb
-5.4 106
1.8 X 106
...
QD
in.-lb
-3.5 X 106
QR'
in.-lb
7.3 X 106
CM~/42 =
(0.25 -- C ~I)CNI -- ~
ACL
CM~/42
CN2
p'cX3CN2
X2 + X4
2
503 000
=~3~-d3 Fl {1 + 0 . 4 2 X 3 ~ X121
.]-{'- F, (0.42/3:X12)
2Xs ~ Xl0 + N i l
] [~2d2(Xs + Xg)
pldlX9]
+2X8
13.605
0.75
0.174
Total Rudder:
Hydrodynamic torque = QH~ + QH.
Bearing friction = Qpt + QF.
Single-ram correction - # t d l cosec
2R
Rudder torque displacing
= QF + QH + rlQF + QHI
Rudder torque restoring
0.018
= Q p - QH + r I QF - QHI
41
Fig. 22
I
Fig. 23
Fig. 24
Fig. 26
Fig. 27
the traces tend to repeat for sister ships. This suggests that
variations due to construction tolerances are not as large as may
be expected; it also suggests that the pressure traces are following well-structured laws of physics.
Correlation of the ahead-torque estimates shown by Fig. 29
and the trial data in Figs. 43 through 51 requires considerable
study and interpretation. With the initial throw of the rudder
to the 25L position, right-rudder pressure is required to restrain the rudder, and right-rudder pressure continues to be
required as the ordered angle is reached. Before reaching the
25L ordered angle, the pressure values range from 400 to 700
psi, which corresponds to torque values of -2.1 to - 3 . 7 X 106
in.-lb on the Qo curve. After the ordered rudder angle is
reached and held, two influences occur. One is that the frictional forces in the steering gear and rudder bearings lose their
effect, thereby causing a transition from the Qo to the QH
curve in Fig. 29 and resulting in a rise in the pressure curve; and
another is that the ship assumes a larger drift angle, which reduces the rudder angle of attack, thereby also causing the
~d
dl--'"
II
X8
X8
x2--4
Xl--I~
-!0
X9
m m
Xl .
d3m
~
X5
Table 4
-1
Descriptive data for six ships instrumented during steering trials (see also Figs. 22 through 28)
Ship
Hull: length
beam
draft
displacement (trial)
Rudder type
Steering gear: type
number of rams
ram diameter
crosshead radius
Ship ahead speed (trial)
shaft horsepower
performance coefficient
t h r u s t deduction factor
wake fraction
propeller diameter
Ship astern speed (trial)
Rudder dimensions:
Upper stock OD
Upper stock brg. type
Upper stock brg. frict, coeff.
Lower stock OD
Lower stock brg. type
Lower stock brg. frict, coeff.
Rudder pintle OD
Rudder pintle brg. type
Rudder pintle frict, coeff.
ft
ft
ft
tons
..
.
Z
d
R
V
P
e
t
w
D
U
X1
X2
X3
X4
X5
X6
X7
Xs
X9
Xlo
Xzz
X12
m.
in.
knots
hp
...
...
ft"
knots
ft
ft
ft
ft
ft
ft
ft
ft
ft
ft
ft
ft
550
82
19.9
13 800
spade
Rapson
2
l0
28
22.6
22 000
0.697
0.122
0.12
20
10
12.29
5.71
20
3.46
15.75
...
1143
228
74
450 600
shoe
Rapson
2
18.625
55.5
15.5
45 000
0.676
0.267
0.668
31.5
4.6
25.25
10.75
41.75
10.75
36
25.25
6.25
34.9
916
135
36
97 098
horn
Rapson
1
16.25
37
19.5
40 000
0.635
0.12
0.13
25
9.5
12.34
7.5
17.17
5.75
14.92
14.87
14
18.42
6.3
10.43
2.2
1.1
570
83
24
13 000
horn
Rapson
1
9.5
26
20.9
13 400
0.69
0.12
0.08
18
10.5
8.49
5.42
15.25
2.5
9.5
9.32
8.52
9.0
5.0
6.9
2.1
1.0
528
76
29.8
11 700
horn
Rapson
2
9
27
23.1
19 250
0.725
0.165
0.180
22
12.25
8.35
5.44
14.33
2.5
9.5
9.4
11.17
9.85
3.89
7.83
2.3
1.0
529
75
28.7
12 800
horn
Rapson
2
10
25.25
23.6
18 150
0.71
0.16
0.205
20.5
12.25
8.73
5.9
13.41
4.0
11.0
10.09
11.09
9.9
4.5
8.0
2.2
1.1
43
bronze
0.10
32
phenolic
0.20
32
phenolic
0.20
25.75
bronze
0.05
25.5
phenolic
0.10
24
phenolic
0.10
12
bronze
0.05
17.5
phenolic
0.10
16.25
phenolic
0.10
20
bronze
0.05
20.25
phenolic
0.10
14.25
phenolic
0.10
20
babbit
0.05
23
phenolic
0.10
18.75
K-Monel
0.15
12:1
3.8
...
44164
. . . . . .
. . . . . .
dl
in.
......
#1
:..
d2
in.
......
~t2
:..
d3
m. . . .
. . . . . . . . .
#3
. . . . .
22
roller
0.01
35
pheonlic
0.10
43
14
)2
10
I
I
I
I
l
I
.I
I
I
I
I
o
o
//
2
(_
o~"~
o
o=
o,j /
I
I
A
\
'
\
,I
I
I
I
I
I
-4
-6
I
I
-8
-10
10
15
20
2S
30
35
Fig. 29
60-
50-
I
I
40-
" - "~
!
I
30"
o
o
o
I
I
20-
10.
//
O'
-10
QD
~.
-20
I
,
-30
"
I
i
-50
5
10
15
20
25
30
35
30
" --'~'
~QR
20
~\
10
=.
/'
%.
"~
/I
/,
QF
oc
-10
%
%
-20
-30
5
10
15
20
25
30
35
45
20
16
I
I
I
12
la
~.....~QR
I
I
I
I
.,i
f/
,1
i
. ...~t ,.~"
\,\,
-12
-16
0
10
15
20
25
30
35
Fig. 32
I
I
I
u
I
/ /
_.....
-~-"
I
f
'x'
%
%
-6
-8
-10
0
10
15
20
25
30
35
4.
I
I
3'
2,
n
~
l
I
QF ,.,,,.~
""
/"~
,,
\
\
-3
0
10
15
20
25
30
35
47
I
I
e
I
'
-'
I
I
I
I
1
I
-2
,~
,~
\ ,
I
-4
-5
0
10
15
20
25
30
35
Fig. 35
#
#
4'
/f/,-
j/
I
I
I
I
QF
~,
~-,"
0
(:3
,x,.
...
\,
/ // '
-1
-2
'
'
-4
15
20
25
30
35
30
35
10
JOESSEL
K=I
j
/;
.._1
z
..~
//
%
Fig. 37 Astern torque curves for
Ship A; ship speed of 10 knots
rhr J
QF
0
-2
-4
-6
-8
0
10
15
20
25
49
20
,
K=I
16
S'
12
fw
r
QR, QH' OF'AND QDARE BASED
ON DXMB933 TEST DATA
//
x
z
QF
0
-4
-8
-12
-16
F'---C:
-18
5
10
15
20
25
30
35
Fig. 38
12
'OES E'--
/
6
~t
. . . .
A
%
, = ~ . =QF~
.==v,,,== = ~ = = ~ .'= n
-2
\
\
QD
-8
-10
10
15
20
25
30
35
Fig. 39
51
,/
#
y1
K=I
7----
QF
z
c3
i=:
-1
-3
\
10
15
20
25
30
35
Fig. 40
the rudder in the 35L position, and the only pressure rise of
significance occurred when the rudder was ordered to the 35 R
position. The pressure traces for the subsequent maneuvers
are nearly identical to those recorded earlier.
Ship C trial results
The data presented for Ship C provide an opportunity to
make several observations which are noteworthy. As a means
of improving maneuverability, Ship C was designed with a
45-deg hardover capability, and such extreme rudder angles
should give an indication of the stall characteristics of the
rudder. Also, comparisons may be made with hydrodynamic
torque extrapolations as made by two model basins on the basis
of model test results. Both model tests were conducted by restraining the model such that it could not turn, and then measuring the observed hydrodynamic torque as the rudder was
held throughout a range of angles. A plot of the model basin
predictions and the comparable hydrodynamic torque calculated (see Table 8) is shown in Fig. 81. Both model basins are
seen to predict some degree of asymmetry in the basins are seen
to predict some degree of asymmetry in the data, but the calculated prediction is not in sufficient detail to consider asymmetry. As indicated by the dashed lines, calculations based on
cross-plotted DTMB 988 test data indicate an onset of stall
conditions at a 81-deg angle of attack. The curvature in the
model basin data, which commences in the vicinity of :31 deg,
(text continued on page 66)
K=I
f
~
QF
z
-.~ 0
cJ
-2
-4
-6
-8
0
10
15
20
25
30
35
Fig. 41
8"
o. ~........---~
JOESSEL
K=I
6.
4'
QF
i,-
-2
-4
-6'
-8
10
15
20
25
30
35
53
C,,n
3000 .
@ 2000-
<
- - - -
IO00
"~
~E--
"
~-,'~--~'-~
--k
1000 -
\ f "
/
"~,,_~1/
_m
I = 2o0o-~,
3000 -
- 0
w
0
lJ
<
xJ
- -
I0
20
40
30
50
60
70
80
90
100
110
130
140
150
160
170
leO
TIME ($ECGNOS)
Fig. 43
3000- i
/ r
2000z
~ . ~
APJ~
--RUDDER ANGLE
lOOO-
_8
(--
Ahead trial data for Ship A1; ship speed of 22.6 knots
J
t
0-
:l
I000-
2ooo-
\...,
t.%.--RAM
j/
%___
50
-25
-o
-25
-50
<
PRESSURE
~"
3000-
~-
10
20
30
40
60
50
70
80
90
I00
no
120
130
140
150
160
170
leo
TIME (SECONDS)
Z3
Fig, 44
Ahead trial data for Ship A1; ship speed of 22.6 knots
3000-
2000--
fv'
RUDDER A N GLE
~
lO00--
o-
I000-
f-
%.
t.F,
,~,.\
. iJ f' ~ , ~
~'~
(
R A M PRESSURE ~ ? "
<
e~
~-"
2000-
3000
I0
30
30
40
50
60
70
8to
90
100
It0
120
130
T~ME (5ECONOS)
Fig. 45
Ahead trial data for Ship A2; ship speed of 22.5 knots
140
15o
160
170
160
3000
v ~ 2000
/"IF,
~ ~
RUDDER ANGLE
lOOO
/'
//
.__~-J
_
j.
I000 -
/I "~\
R A M PRESSURE
\/-\
\ .11
~J
f
v ~ .
i/
""-'-
<
=.
2000-
3000
10
20
30
40
SO
60
70
80
90
100
110
120
130
140
150
160
170
IlO
190
TIME (SECONDS)
Fig. 46
Ahead trial data for Ship A2; ship speed of 22.5 knots
3000
~
2000-
N I000-
C~
- -RUDDER ANGLE
0
IOOO -
~ . J
<
'~-~RAM
PRESSURE~
2000C~
3OOC
10
20
30
40
50
70
6O
80
90
100
110
120
130
140
150
160
170
180
190
TIME (SECONDS)
Fig. 47
Ahead trial data for Ship A3; ship speed of 22.2 knots
3O00
--
2000-
~ ~
looo-
o-
f~
__.~/~RU
DDER ANGLE
....
i"
. / ~
v
/" ~.'~
"
x_.,_
z~
<
I000~ R A M
PRESSURE
2000300~
10
20
30
40
SO
60
70
80
90
lO0
|10
120
130
.ME (SECONOS)
C,n
C~
Fig. 48
Ahead trial data for Ship A3; ship speed of 22.2 knots
14o
15o
160
170
18o
19o
On
3000 - - -
.l~.
~ ~ 2000
50
-
1000-
RUDDER A N G L E
~--~-"
o ~
~
w
"\~"~ /
\_/
1000
g~
, 25
/.p--
~...,jl/
' ~ .
. ~
<
j//
2~
- R A M PRESSURE
5o
I ~ 2OOD
3000"
10
30
20
40
50
60
80
70
90
110
100
120
140
130
I$0
160
170
180
TIME (SECONDS)
Fig. 49 Aheadtrial data for Ship A4; ship speed of 22.6 knots
3000-
213
E
el.
Q_
I
r,
2000
Z
1ODD
fOOD
"0
~4.
/,\~
"P\
RUDD'ER ANGLE
, ~._~,
_J
I~
" ~'~--~.~/
rI
5o
,'X
\1\
~ k l ' \
',~
\
-*~
<
i=
K--iAMPmESSU
I
2000
Q.
3000
20
40
30
50
60
70
80
90
I00
110
130
120
140
150
160
170
UME ~SECONOS)
Fig. 50 Aheadtrial data for Ship A4; ship speed of 22.6 knots
30002000-
i
o
w
fj
1000
::III
I1~
0- /
\
1000
"./
RU DD ER A N G L E
,,,...,,
-'<<2
.i
~,,~,~.~
<
RAM P ~ E S S U R E ~
3000
O
10
20
30
40
5O
60
70
80
90
IO0
110
TIME (SECONDS)
Fig. 5 1
Ahead trial data for Ship A5; ship speed of 21.9 knots
120
130
140
150
160
3000
~'~ ~ 2000
50 ~
~RUDDER
IOO0
f
ANGLE
\.-~,
,'~\_
.~J
25 ~ ~
~...~
^\
'
F\v/.J
,..,
1000
~..>-
/,,,
",, .,.,, J
25
<
~
$0
R A M P R ES $ U
~ ~I. 2000
300
I0
20
30
40
60
so
Fig. 52
70
80
90
TIME (SECONDS)
100
I10
120
130
140
150
170
160
3000
< m
C
Q.
Q.
1000
;,
"~
i-
PRESSURE
,~
~RUDDER
--25
= ~
/5~'xl - - O
1000
=, 2000
--5o
.~
<
ANGLE
--SO
Q.
3000
10
20
40
30
SO
60
70
00
90
100
110
120
130
140
150
160
17o
TIME(SECONDS)
Fig. 53
3000-
2000-
m 1000-
RUDDER ANGLE
,,
0<
1000-
20003000-
I0
20
30
40
50
"/
~-RAM
PRESSURE
60
~ ' - -
70
BO
90
100
110
120
T~ME(SECONDS)
c.n
--4
Fig. 54
~,--.
130
140
150
160
170
O"1
CO
7 "........
;;
_,. ooo
fi
so ~
~ / ~ R U D D E R ANRLE
I ~ /'~I"
-2S
<
10DO-
2000
~-~,~
---
2s
PRESSURE
SO
<
3000
IO
20
30
40
so
7o
6o
80
90
TIME (SECONDS)
IOO
11o
12o
130
140
ISO
160
170
180
Fig. 55
3000- I "
2000
ANGLE
~, ,DO0
(1)
_RUDDER
if
,J"-
"-'4
o
_O
C
D
-.13
"-"
N
<
I000
/~RAM
2000-3000-0
10
PRESSURE t
20
30
40
50
60
70
90
80
TIME (SECONDS)
100
I10
120
130
140
150
160
170
Fig. 5 6
3000
2000-
_~./--RU0t0ER ANGLE
=~
1000-
'
'
~\
FJ/',~,-'x~.,-~
o
~
~ " -
o- ~
~,/"v/
lOOOI
jf/'~"~--~_/~-
j ~ ,
<
j'
2OO03ODD- O
10
20
30
40
50
60
Fig. 57
70
80
90
TIME (SECONDS)
100
II0
120
130
140
ISO
160
170
3000~
-50 ~
2000-
.~s~R
Z
/f
U DDER ANGLE
1000-
o.
-2S
\J
\J
-0
7o
<
lOGO
2000
3000-
10
20
30
40
SO
60
70
80
90
100
120
110
130
140
150
160
-25
-5o
)RO
170
TIME (SECONDS)
Fig. 58
3000~3
E
0.
o_
2000-
1000-
--SO ~
. ~ ' - - R U O D E R ANGLE
IwC3
o-
"-'0
lOOOI
J
\,/" V~V..j
s
<
.j'"~jf~ j
--2s
20003000-
c)
20
Io
30
40
50
60
70
RO
90
100
110
120
130
140
150
,7o-
160
UME (SECONDS)
Fig. 59
3000
~
<
O
N
2000
1000
~_ "~
~./f~.
/',,r~
i ~ ,
I"
% /
f f ~ .
s ~ j,.l
~-jP\
o-
<
.=
1000
\t
~..,r
IE _,~
<
3000
0
I0
20
30
40
50
60
70
RO
90
100
I10
120
TIME (SECONDS)
(D
:i
L/
2OOO
Fig. 60
130
140
1SO
160
170
180
tSO0-
lOOO-
'"
_g
Z
w
-/~,',
"','k
-so
~ ~,
SO0-
i %,
/<--.ODD. .O!,
SOO-
~,,~
-is
..=.
'~,/'~,"
IOOO-
I
1500
20
10
30
50
4O
60
70
80
90
120
II0
100
130
140
T,ME(SECONDS)
Ahead trial data for Ship B; ship speed of 15.5 knots
Fig. 61
1SO0-
,jf ~ , ~ , ~j'~
OOO-
C~
-t
o
t-CD
o- /
--
~,r\/.j,~v./-\d\_
rf \
S00-
"I3
IOOO-
<
"Ut
ISO0-
IO
20
30
40
SO
60
70
80
" 90
lOO
110
,120
130
140
1S0
TIME (SECONDS)
Fig. 62
1500-
w
N.
1000-
5DO-
O-
'~'JV
SO0
<
~N
RUDDER A N G L E
,~f
20
g
w
<
-2s
-SO
t
10
-25
"~ - - - - ~ .
10001500-
-50
50
60
70
80
90
.
I00
I10
TIME (SECONDS)
Fig. 63
120
130
140
150
160
,io
1500~
IO00-
500-
---....
~
w
RAM PRESSURE
k~
O-
sOo .
~
<
~J
RUDDER ANGLE
~ 1000-
150010
20
40
30
$0
60
70
80
90
I00
130
120
110
140
150
TIME (SECONDS)
Fig. 64
1500-
30
CE
Q.
~g
--
lO00-
ff
a8
--I
o
..0
CD
<
soo-
~, ~
~
~---.M
PRESSURE
"~
1000C),.
I50O-
10
20
30
40
SO
60
70
90
80
100
Fig, 65
3000-
--
120
130
"
140
I
--50
2000-
.M PR.SU,E--Y"
I000-
<
" ~
25 ~
--SO
200030000
//~"
i "'-o-~
10
20
30
40
50
60
70
80
90
100
TIME (SECONDS)
Ob
110
TIME (SECONDS)
Fig. 66
I10
120
130
140
03
I",,.1
3000-
2000-
z = ~ooo- -
/_.j
j\
....
7-,
o-
~ j ~
~
iooo-
"~'~"--~
z~<
\~..~
~ -
\\j q
=.. ~
2000-
<
3000- 0
10
20
30
40
SO
60
70
80
90
100
110
120
TIME (SECONDS)
Fig. 6 7
3000C
OC~
~ 200Oz
--t
Iooo-
o-
c-
/'~RAM
1000-
(I)
f
f
PRESSURE
J
<
2000-
~E
3000-
10
20
30
40
60
5O
70
80
90
100
110
120
130
140
IS0
TIME (SECONDS)
Fig. 6 8
3000--! -
2000
-50
-25
~ ~
, ~ R U D O E R ANGLE
/AJ ~ , . ~ .
--
<
3000
.
0
.
10
20
60
50
70
80
90
100
110
TIME (SECONDS)
Fig. 6 9
120
130
140
150
160
170
-o
o
z
<
-2s
~=
-SO
30002000z
=
IOOO
....
PRE.URE
I ~ f~'~.<
1 / ~ ~ .
--5O
~
z
--25
0-
,f/
1000-
~'~
z
<
I"
--2s
."
--50
RUODER ANGLE
~E
<
=
2ooo3000-
10
20
30
40
50
60
70
80
90
100
120
110
130
140
TIME (SECONDS)
Fig. 70
of 15.5
knots
3000~ 2000-
CQz
CD
--t
o
~-
IOOO-
cCD
>
~"~'~/<~
~RAM
PRESSURE
--SO
--25
~-"
~ J ' ~ j
o
1000-
R DOER ANGLI
----50
2000-
-~
3000-0
10
20
30 '
4C
SO
60
70
80
90
100
"
120
110
130
140
150--
TIME (SECONDS)
Fig. 71
f-
"RUDDER ANGLE
-....
c~
J m m m
mmjmll
m m m m
~>,.,
.=
~RAM
PRESSURE
=.
<
m
I0
20
30
40
SO
60
70
80
90
100
110
120
TIME (SECONDS)
O~
CO
Fig. 72
130
140
150
160
170
180
(:33
3000~_. ~
2000-
"_~U"_"f
I000-
.~
~,l~
o-
-- ~"~'~\
10
20
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Fig, 81
Comparison of hydrodynamic torque predictions from tests conducted at two model basins
with the calculated prediction for Ship C at a ship speed of 19.5 knots
Rudder Torque Prediction
67
for the third ship of the Ship E class are shown in Table 1 to be
1200 and 1000 psi, respectively. Figure 77 was recorded
during the same astern trial; therefore, it should be possible to
confirm these data points. It is seen that the highest differential
pressure reached on Fig. 77 is 1000 psi and occurs near the 9,
33, and 42-second marks. Since a back pressure of 200 psi is
a reasonable value, the 1200-psi peak pressure is confirmed.
Also, the back pressure can drop to very low values; consequently, the second-highest peak of 1000 psi cannot be refuted.
Similarly, the second-highest peak of 1200 psi which was reported for the ahead direction is confirmed by the recording
at the 60-second mark of Fig. 75. However, the 1900-psi
reading given in Table 1 as the highest peak pressure during
ahead steering corresponds to the 1100-psi differential pressure
peak at the 13-second mark of Fig. 76, and cannot be confirmed
because an 800-psi back pressure is not credible. A choice must
be made between the 1900-psi observed pressure data point in
Table 1 and the recorded data in Fig. 76. In view of the numerous opportunities for errors by data observers when reading
data from pressure gages, the 1900-psi data point must be discounted. Without the continuously recorded pressure traces,
however, the apparently extraneous 1900-psi data point could
easily have influenced the rating of future steering gear machinery.
In both Figs. 75 and 76 an unusually large positive torque is
seen to be required to reach the initially ordered hardover angle;
800 psi or 3.4 x 106 in.-lb is required in Fig. 75 and 1100 psi or
4.7 X 106 in.-lb is required in Fig. 76. Referring to Fig. 35,
these torque values are seen to correspond to apparent angles
of attack of 81 and 34 deg, respectively, which are well beyond
the predicted stall angle of 27 deg. Data for some of the earlier
ships showed that during Z-maneuvers the breakdown of rudder
lift may be delayed to angles of attack significantly greater than
that predicted on the basis of model test data, but the lift
breakdown occurred nearly as predicted during the initial
rudder movement. However, the data for Ship E, which is a
C4 cargo ship (basically a Mariner hull), show that the onset of
stall for that ship is also delayed during the initial rudder
movement to approximately the same extent as during subsequent Z-maneuvers. That is, the same pressure recording of
1100 psi was made at the 60-second mark of Fig. 75 and the
1S-second mark of Fig. 76 even though the angle of attack was
much larger in the former case. Displacing torques required
to reach the hardover position range between 8.3 and 5.2 X 106
in,-lb for the maneuvers shown in Figs. 75 and 76. Figures 75
and 76 also offer the opportunity to study the symmetrical aspects of the data, and it is seen that the pressure traces are very
similar.
Figure 77 indicates that during astern maneuvers the rudder
for Ship E experiences a breakdown of lift at rudder angles
above about 20 deg. The maximum operating pressure required for astern maneuvering ranges from about 600 to 1000
psi, corresponding to rudder torques of from 3.5 to 4.75 X 106
in.-|b. Referring to Fig. 41, it is seen that the maximum predicted torque is about 7 X 106 in.-lb; with such a difference
between the predicted and actual torques, the only plausible
explanation is that the actual astern trial speed was less than the
estimated speed of 12,25 knots.
References
1 Schoenherr, K. E., "A Program for an Investigation of the
Rudder-Torque Problem," Marine Technology, Vol. 2, No. 3, July
1965.
2 "Steering Gear," Section 561, General Specifications for Ships
of the United States Navy, Department of the Navy, Naval Ship Engineering Center, 1 Jan. 1978.
3 "'Steering Gears, Electro-Hydraulic, Marine," Military Specification MIL-S-17803D, Department of the Navy, Naval Ship Engineering Center, 29 April 1960.
4 "Steering Gear,'" Section 9220-2, Specifications for Building
Attack Cargo Ships LKA 113, 3 Nov. 1969.
Conclusions
The more significant conclusions that can be drawn from this
investigation are as follows:
1. The semi-empirical equations for rudder torque prediction, which are presented in DTMB Report 933, increasingly
understate the hydrodynamic torque requirements at rudder
angles of attack exceeding approximately 15 deg, resulting in
a substantial error at the higher angles of attack.
2. Cross-faired plots of the test data presented in DTMB
Report 933 can be used as the basis for rudder torque predictions with reasonable accuracy.
3. The breakdown of rudder lift, or stall, is an important
consideration in the establishment of rudder torque requirements. A correlation of calculated rudder torque predictions
based on cross-faired DTMB Report 933 model test data with
sea trial experience shows that there is good agreement between
the predicted angle of attack at which stall occurs and trial data
for very large crude carriers; however, for smaller and more
maneuverable ships, the onset of stall may be delayed to angles
significantly larger than predicted.
4. Due to the pulsating nature of the rudder forces, the
effective friction coefficients in rudder support bearings and
between the moving parts of steering gear ram units are approximately 50 percent of the values normally expected for
rigid rudder-support arrangements typical of the spade and
horn types. However, more flexible rudder support arrangements, such as those using a shoe support, may entail bearing
friction coefficient values of the expected magnitude.
5. Ram pressure recordings during steering trials indicate
that the pattern of the pressure traces is generally consistent for
repeated runs.
6. Ram pressure recordings for five sister ships show that
pressure variations due to construction tolerances are not significant.
7. Semi-empirical relationships, based on model test data
recorded for flapped control surfaces, can be used to predict
the force and hinge-moment on that part of a horn rudder
trailing the horn.
8. Predicted regions of negative rudder torque (which in. dicate that rudder restraint is required), are not consistently
reflected in trial data to the magnitude calculated, but such
negative torques do appear sufficiently to confirm their existence.
9. Correlations with trial data show that the augmented
water velocity in the propeller race can impinge upon parts of
69
Discussion
J. R. Kane, Member
[The views expressed herein are the opinions of the discusser and not
necessarily those of the Department of Commerce or The Maritime
Administration. ]
The author has provided a comprehensive study on rudder
torque. Not only did he review and advance analytical predictions, but also wrestled with correlation of shipboard data
with the predicted values.
The detailed analysis of rudder torque predictions leading
to a method for calculating torques on horn-type rudders using
DTMB 93;3 is definitely an advance in the state of the art. In
fact, this method could be applied with the rudder divided into
three sections. The area behind the rudder horn could be one
section; the second section could be the portion aft of the pintle
bearing, with the third section being the lower portion of the
rudder. The reason for this suggestion is that the area behind
the pintle bearing has less movable area, and by including it in
the upper section the result could be an overstatement of the
required torque.
3 Mechanical engineer, Maritime Administration, Washington,
D.C.
70
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(22.6) 1 . 6 9 ~
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- 5.4 X 107
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see
The wind tunnel tests of reference [12] were run in the Reynolds
number range of from 1 to 3 million, an order of magnitude
away from reality. And the Joessel test was run at a Reynolds
number of about 4.7 X l0 s, still another order of magnitude
lower. A low confidence level should therefore be expected
with the Joessel predictions.
The second comment concerns steering gear efficiency. The
author has made a most thorough presentation of the theoretical
factors involved. His Fig. 20 is a very useful contribution, and
comparing it with full-scale ship data may be of interest. This
discusser was involved in such a test, made in drydock on USS
(FF 1052). The rudderstock on
was linked to ex-
Knox
Knox
A. Rem, 4 Visitor
A. Fairlie-Clarke, Member
71
The supporting data for Figs. 43 through 79 of Mr. Harrington's paper were aceumulated during full-scale testing of
steering gear engines and the data span many years of ship
construction. During this period, a considerable amount of
data from several types of vessels were recorded and analyzed.
Since the accumulation of operational data plays such an important part in the verification of analytical techniques, it is
considered appropriate to briefly discuss the instrumentation
and procedures used to acquire full-scale trial data on steering
engines.
The instrumentation engineer is faced with two basic considerations when preparing a sea trial instrumentation
package:
5 Test supervisor,Newport News Shipbuilding, Newport News, Va.
HIGH POINT
VENT
HIGH POINT
VENT
PORT
RAM
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ORDEREO POSITION
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I~ . ISOLATION
VALVE
Fig. 82
72
(3=
The recorded data are used not only to verify design predictions, but also to assure proper operation of the steering gear
machinery. The following parameters are normally instrumented:
(a) ram pressure,
(b) pump stroke,
(c) rudder angle,
(d) pump motor rpm,
(e) ordered angle, and
(.f) peak electrical load (not normally recorded continuously)
In order to demonstrate proper system operation and to establish torque loads, simultaneous and continuous recordings
of Parameters (a) through (e) are normally required. Examples
of equipment which may be used to record these parameters
are illustrated by Fig. 82 accompanying this discussion and
discussed as follows:
The ram pressure is measured by using bridge-type pressure gages which are normally calibrated in the range 0 to 5000
psi.
The pump stroke is recorded by using a synchro-transmitter which is coupled to the pump stroke indicator and feeds
a synchro-to-linear dc converter (SLDC).
The rudder angle is recorded by using a tap on the ship's
rudder angle indicator which is fed into an SLDC.
The pump motor rpm signal is obtained from a tachometer
generator which is coupled to the motor shaft.
The ordered angle can be recorded using the same
equipment used for the pump stroke, or an angular potentiometer can be coupled to the ordered angle indicator.
73
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PREDICTION
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Rudder T o r q u e Prediction
Figure 84 shows the results of one of the rudder tests conducted about 20 years ago on a single-screw tanker built by
Bethlehem Quincy. The torsional strains were measured on
the rudderstock above the bearings and, consequently, would
have some bearing friction included. Although the shape of
the torque curve is essentially the same as those shown in the
paper for similar type rudders E and F, it is noted that the
highest torque was observed during the second hardover
swing.
How do these measured torques compare with calculated
values? One very simple method for calculating the hydrodynamic torque for this type of rudder is to use the Joessel
equations with a rudder balance of about 22 percent. The
calculated center of pressure from the centerline of the rudderstock will be about 10 percent of the chord length just below
the horn. I would hesitate to use a center-of-pressure value
much lower than 10 percent of the chord length regardless of
the calculated value. In this particular case, using the 10 percent figure for the center of pressure and using the Joessel relationship for a 35-deg rudder angle, the calculated hydrodynamic torque is about 9.0 X 106 in.-lb, which appears to be
slightly on the high side for this run. In other cases, however,
the 10 percent figure gave torques a little on the low side.
As long as the astern speed is not more than about one-half
the maximum ahead speed, the astern torque is not likely to be
greater than the ahead torque.
I think it is reasonable to say that there is no theoretical
method available for such calculations. There is, however,
some hope for calculations based on reliable model work and,
particularly, on actual ship performance.
It should be realized that the so-called Joessel coefficient (0.7
in this case) is really a mask for unknowns in both the pressure
force on the rudder and the center of pressure and not for just
one of these factors. As regards the pressure force, we also
measured the bending stresses in the horn and found that the
maximum transverse bending moment in the horn came close
to that calculated based on the pressure portion of the Joessel
formulation, and occurred shortly before the maximum torque
occurred, as might be expected.
In conclusion, I must say that this is the first paper of which
I am aware that gets to the nuts and bolts of this nebulous but
most important subject. My congratulations to Mr. Harrington.
75
STRAIN GAGES
%, 00ER
Q=7.8
, ~
//
RUDDERANGLE
HORN
\
TIME, SEC.
TORQUE x 1061N-LBS
'..,,,.
35o LEFT
Q=9.8
Fig. 84
[The views expressed herein are the opinions of the discussers and not
necessarily those of the Department of Transportation or the U.S.
Merchant Marine Academy.l
Teachers of marine engineering and naval architecture are
indebted to Roy Harrington for this rational exposition of
methods for rudder torque prediction. Available textbooks do
not include these methods and the design data and test results
presented are always difficult for teachers to obtain. We will
make good classroom use of this material which is worthy of
publication in The Society's TRANSACTIONS.
The limitations of the Whicker and Fehlner report are not
always mentioned because their study provides the best and
sometimes the only semi-empirical predictive equations. The
author notes shortcomings of DTMB 933 particularly for effective aspect ratios near 2. It might be useful in this regard
if future theoretical work on predicting the hydrodynamic
forces was directed to closer investigation of the influence of
the span and the area aft of the rudder post rather than the aspect ratio.
The author states that an interpolation of Figs. 11 through
16 indicates that an accurate assessment of effective aspect ratio
is unimportant in calculating the drag coefficient. However,
if it is induced drag, due to side force or lift, then the assessment
of effective aspect ratio could become important, suggesting
that a more accurate prediction method is desirable.
Is the author's assumption of spanwise center-of-pressure
location related to a specific spade rudder shape or is this independent of shape?
The author is encouraged to further develop his argument
in which the upper and lower sections of a horn rudder are
considered to have effective aspect ratios equal to twice the
geometric aspect ratios at all rudder angles. Why are we
confident of the sealing effect that each section provides the
other?
The discussion of the reversal of rudder pressure at large
76
As pointed out by Mr. Harrington, the accurate determination of precise rudder-torque predictions is not yet within the
reach of the practicing naval architect. However, the author
has provided an excellent summary of the problems that are
encountered and provides additional insight into the way in
which the data and analysis techniques currently available may
be used in the design of rudders.
The data provided on full-scale trials is most useful in attempting to substantiate model tests and theoretical analyses.
In this regard, it is possible that additional information on the
conditions that existed during the trials would aid in explaining
the variations between predicted performance and the trial
data.
For example, the following full-scale conditions could influence the flow around the ship's rudder:
1. Draft of the ship during trials.
2. Sea conditions during trials.
3. Trim of the ship if other than the design condition.
4. Heel during turns.
Again, I would like to congratulate the author for an excellent
paper on a most difficult subject.
Stanley G. Stiansen, Member
while to note that model testing for measuring forces and moments is generally conducted in a guided straight running
condition. Due to its difference with the ship maneuvering
condition and the lack of establishment of correlating model
and ship responses, the actual rudder torque cannot be confidently extrapolated from the model data. Consequently, the
only reliable rudder torque data are the full-scale measurements
during sea trials.
,:, .
Although the problem of rudder-torque prediction has been
confronted by naval architects for many years, little improvement has been achieved in recent years. This paper, which
summarizes the current status of the prediction methodology
and presents a refined prediction method based on both model
experimental and full-scale measured data, is undoubtedly a
significant contribution to the industry and provides useful data
and guidelines to the design engineer.
With regard to the proposed method. I would offer the
following comments for the consideration of the author:
1. The prediction method as recommended by the author
takes all of the important hydrodynamic and operating parameters into consideration and should be regarded as a refined
procedure. The accuracy of the prediction apparently depends
on the selection of each individual variable or coefficient. The
accurate values of some coefficients may have to be deduced
from model test data which are generally not available at the
early design stages. Therefore, it would be of great help to the
designers if the author can offer some guidelines as how to
determine the required coefficients in the calculation and what
are the limitations of the recommended formulas.
2. From the viewpoint of a classification society, the emphasis of the rudder-torque prediction focuses on the strength
of the rudderstock and the associated apparatus and the capability of the steering gear. Consequently, the method pursued
by classification societies may be generally limited to the
maximum rudder torque required for the rudderstock and
steering gear. " The American Bureau of Shipping (ABS) is
currently examining a number of the available empirical formulas for predicting rudder torques, and is also working together with other members of the International Association of
Classification Societies (IACS) in an attempt to unify the rudder
torque requirements. A final decision in this regard has not
been reached at the present time. In the course of this development, clue consideration will be given to the method proposed
by the author.
3. In the ABS study on rudder torques, comparison of the
actual steering gear torques based on empirical formulas has
been made for a number of existing ships of different types and
built by various shipyards. Although an appreciable variation
was found in the ratio of steering gear capacity to estimated
rudder torque, it is, however, feasible to establish a minimum
requirement for the rudder torque by modifying a selected
empirical formula. A tentative in-house guideline developed
at ABS gives torques generally comparable with those predicted
by the author for the six example w;ssels, Ships A to F.
In order to account .for the variation of ram pressures as
shown in the sea trial records for different runs and different
sister ships and also the limitation of a semi-empirical formula,
it would seem advisable to consider a proper design margin in
determining the required rudder torque based on the predicted
values. The author's comments in this regard will be appreciated.
L. Vassilopoulos, Member
77
care to avoid hearing failures. It is hoped to have this information available to the profession in the not-too-distant future.
Future students of this interesting subject may find some of
the additional material listed as references [841 through [51] to
be of interest.
This paper has aroused considerable interest and will be
studied in greater detail before all of its conclusions and recommendations can be appreciated.
Robert Taggart, Member
been the assumption that the center of pressure where the hydrodynamic forces are applied is well toward the trailing edge
of the rudder and the moment arm from the center of the
rudderstock is at a maximum.
However, experience has proved that maximum torques are
seldom developed during this maneuver. Although the moment arm is great, the actual forces developed are relatively
small. This is due primarily to the fact that the~velocity around
the rudder is low when the ship is going astern--first because
astern ship speeds are low and second because the rudder is not
benefiting from the augmented velocity of the propeller race.
In addition, the rudder foil shape is inefficient when operating
in reverse and the lift forces generated are correspondingly
smaller than in ahead operation. Since a ship with a rudder
is totally incapable of controlling itself, when going astern at
any speeds that are used in normal operations, I would strongly
recommend deletion,of astern steering trials. Furthermore,
the rudder should be locked on dead center whenever the ship
is going astern since it cannot steer.
Generally it is in ahead Z-maneuvers that the greatest steering
system loadings have been measured. It, therefore, appears,
logical that this is the maneuver which should be selected as the
basis for predicting the maximum conditions under which a
ship steering system might be expected to operate. In the development of a torque prediction procedure, which was the
subject of this study, four sets of DE-1040 Z-maneuver trial data
were selected for detailed analysis It was reasoned that if the
results of these trials could be duplicated by a logical calculation
procedure, this procedure would then be applicable to the
prediction of steering system loadings for future designs
These four sets of trial data are shown in Figs. 85 and 86. In
Fig. 85, the Z-maneuver approach speed was 93 percent of
maximum. The two pairs of curves represent torques developed with an initial right rudder swing of 38 deg and an initial
left rudder swing of 40 deg. One curve of each pair is the
torque derived from strain-gage measurements on the rudderstock as a function of time. The other curve of each pair
is a corresponding torque derived from the difference in ram
pressure between the forward and after ram cylinders. Figure
86 presents similar pairs of curves for right and left Z-maneuvers at maximum approach speed
The lack of symmetry in the right and left torque values is
due to the fact that the DE-1040 rudderstock is offset to starboard of thepropeller centerline to facilitate removal of the tail
shaft. With left rudder, the majority of the foil is exposed to
the propeller race, whereas with right rudder a portion of the
trailing edge swings outside the propeller race.
These four sets of full-scale trial measurements graphically
illustrate the problem. The predicted maximum torque which
was used for designing the steering system and for setting the
ram pressure relief valves was 6.8 x 106 in.-lb. In spite of the
/./
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UDDER
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UDDER
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79
FORCESANDTORQUES
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UPPER
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BEARIt4G
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fact that the ship master restricted the rate at which hardover
rudder angles were attained, this predicted maximum torque
level was exceeded in all but one of the trials. Furthermore,
the torques derived from strain-gage measurements and those
derived from ram pressure measurements are only occasionally
in agreement. This leads to a natural question of the validity
of one or both means of arriving at an experimental conclusion
as to the torque actually experienced by the steering system.
The steering machinery system for this class was studied in
detail, including the control system, the hydraulic system, and
the mechanical elements. A mathematical model was devised
to simulate the dynamic behavior of this system in order to
analyze its response to various control inputs and output torque
loadings. The mechanical elements of this model are depicted
in Figs. 87-89.
In order to understand the flow field in which the DE-1040
rudder operates, an exhaustive study was made of the propeller
performance. This included analysis of model and full-scale
tests of the propeller and hull interactions. It also included the
expansion of existing information on the magnitude and distribution of tangential and axial velocity components in the race
of a screw propeller. In parallel with this, the hydrofoil characteristics of the DE-1040 rudder were evolved from available'
experimental data. A means was then explored for calculating
the forces and moments acting on the rudder as it operates
under varying flow conditions at the stern.
For the purpose of analyzing the four selected Z-maneuvers,
it was necessary to develop a realistic estimate of the flow
conditions around the stern of the DE-1040 as it executed those
maneuvers. Although rudder angle versus time data were
presented for these maneuvers, there were no available data
on corresponding ship headings, speed, and lateral motion.
This required developing the equations of motion of the ship,
calculating the forces applied to the ship by propeller and
rudder, and then combining the two to predict the ship motions
during the Z-maneuvers from the known approach speeds and
changes in rudder angle. Involved were analyses of thrust
measurements, turning circle trials, and Z-maneuvers conducted at lesser approach speeds and rudder angles.
Finally, all of these elements were combined to simulate all
of the hydrodynamic conditions existing during the four Zmaneuvers being studied. The hydrodynamic torque as a
function of time was calculated together with the forces and
moments applied to the hull by the rudderstock. Using a series
of estimates of the friction coefficients in the upper and lower
80
,t
J
L
I:l ~
f j
]
I
t
/I
r
Fig. 88
' ..
"~,,I
-J~~H~--"n" ~
that the rudder torque actually decreased when the stall point
was first reached. This was due to a considerable reduction in
the side force applied by the rudder. Although at stall the
center of pressure moves rapidly aft to the center chord point,
the movement is not sufficient to compensate for the differences
in side force.
Stalling of the rudder is detectable by a sudden drop in the
ram differential pressure measurements and strain-gage
measurements which appears in the majority of the torque
curves, beth measured and calculated. It is evident that there
was no maneuvering advantage in the use of a 40-deg rudder
swing instead of the customary 85 deg in this ship design since
the side force tended to drop off at the higher rudder angles due
to stall.
Based upon this demonstrated ability to calculate what actually occurred on one class of destroyer escorts, it is logical to
assume that the calculation process is valid. The process
therefore can be applied with reasonable confidence to' the
prediction of steering system loadings in future designs.
Since 1968, when this study was made, the technique of
predicting ship maneuvers from data available in the design
stage has advanced rapidly. Basic hydrodynamic and inertial
coefficients are being obtained routinely from model tests for
use in ship motion simulators. These could be applied directly
to calculating Z-maneuver ship, rudder, and propeller performance; maximum rudder torques could then be derived for a
Variety of rudder configurations, positions, and control angles.
In this way it would be possible properly to size the machinery
in the design stage to arrive at an optimum combination of
rudder, steering engine, and operational controls to achieve tl~e
maneuvering performance dictated by the ship's mission.
Author's Closure
Mr. K a n e has succinctly reviewed the various facets of the
considerations which must be evaluated when predicting
rudder torques; his observations reflect a clear understanding
of the complexities and uncertainties associated with rudder
torque predictions.
~r~~
-,~1- - ' \
,~ ~ I
81
Fa
F8
Fp
/, !
J
LEFT RUDDER -- LEFT ROTATION/
Fig. 89
ROTATION/
--
Rudder T o r q u e Prediction
o
4
Lo
NAMIC TORQUE,Qa
RAM TORQUE,.Q~- - ~ ~ , , , ~
INITIAL RIGHTZ-MANEUVER
J J J
STOCK TORQUE,O ~ / ~ ~
"
Y/A"
HYDRODYNAMICTORQUE,QI
proximately as expected for the materials and conditions involved. However, if when underway, the conditions aboard
the Knox are similar to those aboard other ships having rigid
rudder support arrangements, then, as discussed in the paper,
trial data show that due to the alternating nature of the loads
on the rudder support bearings, the effective friction coefficient
is approximately one-half the value corresponding to more
steady loading conditions. Therefore, for the Knox the effective friction coefficient when underway would be 0.075,
which corresponds to a ram-to-rudder efficiency of about 85
percent, which is within the range of the values often assumed.
The lengths of the models used to obtain the test results shown
by Fig. 81 were 25 and 22 ft for Model Basins Y and Z, respectively. Mr. Taplin noted the unavoidable disparity between
the Reynolds numbers of the model and the ship and questioned
the validity and usefulness of the model test results. The usefulness of the model test results Would depend upon the credibility of the calculated predictions. In cases where little excess
margin is provided in the installed steering gear rating, model
test results may be useful in corroborating estimated torques.
With regard to the validity of the model test results, a study of
the model test and sea trial results for Ship C indicates that the
full effects of stall are not reflected in the model test results, and
this limitation is most unfortunate since stall considerations so
heavily influence the required steering gear rating.
Mr. Rein confirms that the onset of stall is expected to be
delayed for the higher Reynolds numbers associated with
full-scale ships, and both he and Dr. Fairlie-Clarke referred to
experimental data [29, :30] which show that rudder stall is expected to be delayed for a rudder behind an operating propeller
as compared with a rudder in a free stream. These data are
helpful in that they support the validity of the observed trial.
results. It is, however, noted that test data clearly show that
the breakdown of rudder lift occurs later for a model of a rudder-propeller-hull arrangement than it does for a full-scale ship
even though the full-scale ship has a much higher Reynolds
number. No explanation is given for this occurrence, but a
comparison of the trial data for Ship C and the corresponding
model test results, provided by Dr. Vorus as Fig. 88, leads to the
same conclusion.
Use of the factor 5/7 as the relationship between the effective
rudder angle of attack and the actual rudder angle was suggested in reference [16]; as noted by Mr. Rem; however, this
suggestion is applicable only in particular circumstances. The
basis of this suggestion may have been the results from the USS
Norfolk tests [33] where the lift on the ship's rudder declined
(attributed to flow separation) above a rudder angle of about
25 deg during single rudder movements to 35 deg. Use of the
5/7 factor therefore translates the 35-deg rudder angle to the
25-deg angle of attack effectively observed at that time. Obviously, the exact ratio of rudder angle of attack to rudder angle
varies continuously until the ship settles into a turn, and ships
which establish a drift angle at rates greatly differing from that
of the USS Norfolk would require the use of other factors. For
example, reference [23] suggests 3/4 for surface ships, 5/7 for
submarine rudders, and 1 for submarine stern and fairwater
planes. However, for large ships, such as Ship B, there would
83
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STALL ANGLE
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CALCULATEDSTOCK TORQUE
"~z~'24 STALLIANGLE
/," A
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133
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Fig. 91
-OcI~
20
TIME FROM E X E C U T E
30
IN SECONDS
40
Calculated versus measured torques for 26-knot initial right Z-maneuver for
23-deg and 24-6eg stall angles
-8
10
20
30
40
50
Fig. 92
Calculated versus measured torques for 26-knot initial left Z-maneuver for
24-deg stall angles
STOCK TORQUE
A A
-7
/
.j
G>
z
Q.
Q.
CD
z
_J
z
MEASURED RAM TORQUE
0
c-
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_z
M E A S U R E D RAM T O R Q U E
5
-7
-SI-
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-9
10
20
30
40
S0
Fig. 93
CO
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Calculated versus measured torques for 28-knot initial right Z-maneuver for
24-deg stall angles
10
20
TIME
Fig. 94
FROM
30
40
S0
EXECUTE IN SECONDS
Calculated versus measured torques for 28-knot initial left Z-maneuver for
24-deg stall angles
14NOTE: I
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15
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25
30
35
Fig. 95
ram driving
neither ram nor rudder driving
rudder driving
A
17.6
22.2
B
' 74
74
2
C
36
86
2
D
15.2
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87
derstock centerline is less and the effect of small errors is correspondingly magnified, thus necessitating more margin.
There are typographical errors in DTMB 933, as noted by
Mr. Vassilopoulos, but they were recognized and are not the
serious shortcoming of the semi-empirical equations cited in
the paper. Figure 7 shows that the DTMB 9:3~3semi-empirical
equations provide an entirely satisfactory approximation of the
DTMB 933 test data, but Fig. 8 shows that the semi-empirical
equations do not adequately represent the chordwise center of
pressure test data. The comparison in Fig. 8 is specifically for
Ship A, but as can be seen from Fig. 96, similar results will be
obtained with other ships. Figure 96 is a reproduction of Fig.
35 in reference [12], and it is seen that particularly for aspect
ratios in the vicinity of two (the middle set of curves), which are
of the most practical importance, there is an increasing disparity
between the semi-empirical equations and the test data above
angles ofattack of about 16 deg. At first glance the disparity
may not appear to be large, but upon closer examination it is
seen that the scale which is used tends to obscure the true
magnitude of the disparity; and it is in fact, very large. This
may explain why the inaccuracy associated with torque predictions obtained with the semi-empirical equations at the
higher rudder angles has not been widely recognized.
Both Mr. Taplin and Mr. Vassilopoulos refer to the work done
with flapped rudders by Kerwin et al. These references were
reviewed when the problems associated with the prediction of
torques for horn rudders were being studied. The only reason
for using the University of Maryland report [20] as the basis for
the curves developed was the greater familiarity with that data;
if instead, the data provided by Kerwin had been used as the
basis, the final results shown by Fig. 21 would not be significantly different. This is not to suggest that Fig. 21 is not subject
to modifications--it certainly is. Figure 21 is the best representation of all the test data presently available, but obviously,
as more data are acquired, Fig. 21 should be reviewed and
modified as appropriate.
Mr. Taggart and Mr. Vassilopoulos make note of the different results often obtained when deriving rudder torque
values from strain-gage measurements and from ram pressure
measurements. There was a great deal of discussion on this
subject in connection with the Norfolk tests [33], but those tests
must be regarded as a pioneer effort into an area of unknowns.
As we now know, steering gear inefficiencies were neglected
when deducing the rudder torque from the ram pressure data;
but this is not the only correction to be considered when evaluating that data. The Norfolk was twin-screw and it is believed
that the ship had only a centerline rudder, which would make
a great deal of difference in the prediction procedures used. Be
that as it may, the tests were an attempt to measure what we
now know to be the highly erratic negative torque region of the
displacing curve and were destined to provide confusing and
misleading results.
It goes without saying, however, that the effect of the same
torque is reflected in either the strain-gage data or the ram
pressure data. In many cases where different results were
obtained from ram pressure data and strain-gage data, the basic
problem may have been that the engineering principles had
not been studied in sufficient depth to permit a rigorous
translation of strain-gage data and ram pressure data back into
rudder torque values. Mr. Vassilopoulos staes that he would
prefer to work with strain-gage data as opposed to ram pressure
data and inasmuch as he apparently has good confidence in his
instrumentation techniques, that is understandable. But good
arguments can also be made in favor of working with ram
pressure data by those who feel more comfortable with hardware. Handled exactingly, the results obtained with either set
of data should be the same.
Mr. Taggart reviewed the considerations which were eval-
pressure data, was about 8.8 x 106 in.-lb; but the design rating
was given by Mr. Taggart as 6.8 106 in.-lb. The normal force
on the DE-1040 rudder at stall is estimated to be about 700 000
lb; therefore, if the rudderstoek had been moved aft in the
rudder about 3 in., the design rating would not have been exceeded. Also note that if the rudderstock had been moved aft
6 in., the steering engine may have been considered to be overrated. Bearing in mind that the meaia chord of that rudder
is about 11 ft, it is seen that considerable accuracy is required
of the naval architect when making rudder torque predictions.
The discussers have provided to the Society the benefit of
their varied experiences which cover all aspects of the rudder
torque prediction process. Their contribution should be of
considerable benefit to those making sueh predictions in the
future.
Additional references
26 Taplin, A., "Efficiency of Electro-Hydraulic Rapson Slide
Steering Gear," Naval Engineers Journal, April 1974.
27 Kerwin, J. E. and Mandel, P., "An Experimental Study of a
NACA
0015 SECTION
SHAPE
C D =O.DO
c
SQUARE
R-2.7
TIP
x 106
EXPERIMENTAL
SEMI-EMPIRICAL
EQUATIONS
JOESSE L
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l--l---
Z
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0.1
Z
w
m
-2.0
Z
U
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0.1
,=-Z_
|||E|,
~ ~ . ,
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-O.1
0
12
16
20
24
28
32
36
40
A N G L E OF A T T A C K , Q '
Fig. 96
Comparison of experimental and calculated pitching moment coefficient for square-tip control surfaces of various aspect
ratios
89
25.4 mm
0.3048 m
0.092 m z
6.894 kPa
47.880 Pa
0.45 kg
1.016 047 metric tons (t)
0.7457 kW
90