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Value Stream Mapping: Information To Collect Method Code Details

This document outlines information to collect for value stream mapping, including cycle time, changeover time, set up time, yield, uptime, scheduled changes, travel time, correct information, inventory levels, number of operators per shift, production scheduling, waiting time, inventory flow up and down. The goal is to measure metrics like cycle time, changeover time, lead time, value added time and inventory to understand process flow and identify areas for improvement.

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Sudhir Singh
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56 views1 page

Value Stream Mapping: Information To Collect Method Code Details

This document outlines information to collect for value stream mapping, including cycle time, changeover time, set up time, yield, uptime, scheduled changes, travel time, correct information, inventory levels, number of operators per shift, production scheduling, waiting time, inventory flow up and down. The goal is to measure metrics like cycle time, changeover time, lead time, value added time and inventory to understand process flow and identify areas for improvement.

Uploaded by

Sudhir Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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VALUE STREAM MAPPING

Information to collect
METHOD

CODE

DETAILS

Time itCT

Cycle Time

Time for one part. Time before repeating operation.

Time itCO

Change over time

Time to switch product type

Time itSU

Set up Time

Product change, time from last good part to next good part.

Observe

Yield

% How many pass inspection.

Observe

UP

Up Time

% machine is up and running.

Observe
Ask

SC

Scheduled Changes

Number of scheduled changes per week.

Measure

TR

Travel

How far does the Operator travel to do their job?

Ask

CI

Correct Information

% of times the job instructions are correct and accurate.


How many times do Operators ask for clarification.

Count

Inventory

Count the amount of inventory before and after the process.

Ask

OPS Operators per shift

Ask

PS

Production Scheduling

By Supervisor

Observe
Ask

WT

Waiting time

Find how often Operators are waiting for something to do.


How often are they waiting for another operation to be done.

Ask

IFU

Inventory Flow up

Where does inventory come from, ALL sources.

Ask

IFD

Inventory Flow down

Where does inventory go to, ALL places.

Process
CT
CO

I
Inventory

Etc.

Process
CT
CO

Etc.

( CT Time X Inventory)

Days
Minutes

Minutes

XXX

( Lead time )

XXX

( Value added time )

( CT Time )

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