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Itp Internal Coating

This document outlines KBR's inspection test plan for the internal coating of line pipe. It details 9 inspection activities to be performed at different levels of inspection. These include pre-inspection meetings and documentation review, coating procedure qualification, surface preparation and coating application monitoring, inspection and testing of the finished coating, repair inspection, and marking and shipping. The plan notes that inspection will be conducted on a random sampling basis of 5-10% for Level 1-3, and that purchase order requirements take precedence over the plan.

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420 views

Itp Internal Coating

This document outlines KBR's inspection test plan for the internal coating of line pipe. It details 9 inspection activities to be performed at different levels of inspection. These include pre-inspection meetings and documentation review, coating procedure qualification, surface preparation and coating application monitoring, inspection and testing of the finished coating, repair inspection, and marking and shipping. The plan notes that inspection will be conducted on a random sampling basis of 5-10% for Level 1-3, and that purchase order requirements take precedence over the plan.

Uploaded by

kaml
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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KBR

INSPECTION TEST PLAN FOR INTERNAL COATING OF LINE PIPE


NO.

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >

PRE-INSPECTION MEETING

DOCUMENTATION REVIEW
Vendor Quality Plan (To be submitted prior to Pre-Inspection Meeting)
Manufacturing Schedule
Initial Receiving Inspection Report
QA/QC Manual
Coating Procedure
Surface Preparation Procedure
Repair Procedure
Coating Procedure Qualification Report
Certificate of Composition of Coating Materials
In-Process Inspection Reports
Traceability Procedure
Marking / Identification Procedure
Cleaning & Handling Procedure
Personnel Qualification List

R
R
R
R
R
R
R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R
R
R
R
R
R
R

COATING PROCEDURE QUALIFICATION

SURFACE PREPARATION of PIPE I.D. (In Process)


Visual Inspection of Pipe
Solvent Cleaning
Power Tool Cleaning (If Required)
Blast Cleaning
Removal of Abrasive From I.D. of Pipe

W
W
W
W
W

SW
SW
SW
SW
SW

SW
SW
SW
SW
SW

COATING APPLICATION (In Process)


Verify Manufacturer & Type of Coating Materials
Temperature & Humidity
Masking
Visual Inspection & Thickness Check (Each Coat)

W
W
W
W

SW/R
SW/R
SW/R
SW/R

SW/R
SW/R
SW/R
SW/R

INSPECTION & TESTING OF FINISHED COATING


Visual Inspection
Adhesion Test (If Required)
Thickness Check

W
W
W

SW/R
SW/R
SW/R

SW/R
SW/R
SW/R

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR INTERNAL COATING OF LINE PIPE
NO.
7

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >
REPAIR INSPECTION
Removal of Defective Area
Reinspection & Testing of Repaired Area

W
W

SW/R
SW/R

SW/R
SW/R

MARKING, SHIPPING & HANDLING


Verify Traceability and Transfer of Markings
Verify Acceptable Handling
Shipping Preparation

W
W
W

SW
SW
SW

SW
SW
SW

COMMENTS
Inspection shall be conducted on a random sampling basis of 5-10%. If
discrepancies are detected during random sampling, additional inspection
shall be conducted to verify compliance.
If a discrepancy exists between this document and the applicable purchase
order, the information listed on the purchase order shall take precedent.

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR INTERNAL COATING OF LINE PIPE
Level 4

N/A

R
R
R
R
R
R
R
R
R
R
R
R
R
R
H

N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A

R
R
R

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR INTERNAL COATING OF LINE PIPE
Level 4

N/A
R

SW
SW
SW

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

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