Labour Cost: 1.distinguish Between Direct and Indirect Labour?
Labour Cost: 1.distinguish Between Direct and Indirect Labour?
the worker's identifica tion number. These cards are kept in racks lying
outside the factory gate. There are usually two racks denoting out and in
racks. When a worker enters the factory, he takes his card from out rack
where these are arranged serially, puts it in the slot of the clock, presses a
handle, takes the card out and then keeps it in the in board again. This
process is reversed when he goes out of the factory i.e., he punches the
departure time and places back his card in the 'out' rack. The cards left on
the 'out' racks indicate absent workers.
Merits:
1.It provides for correct recording of attendance.
2.Chances of false and fraudulent entries are reduced.
3.Work in connection with the preparation of wage sheets becomes quite
easy.
Demerit:
It needs quite heavy capital investment in the beginning.
S pecial Types Of Time Clocks .
i. Dial Time Recorders : Dial Time Recorder consists of a mecha nism with a
dial having a number of holes about the circumference. When a worker
enters the factory, he presses the dial arm into a hole, which denotes his
particular number, and the time is recorded automati cally on an attendance
form placed inside. This form will contain the numbers and names of all
the workers, one below the other with columns for entry and exit timings of
each day.
ii. Key Recorder System : This is a mechanism with a number of keys, each
key bearing the number of a worker. When a worker enters the factory, he
inserts his particular key in the keyhole and gives a turn, the ticket number
and the clock time are recorded on a sheet of paper.
Merits:
Under both these methods, there is no need of copying out the record
because the paper kept inside the clock forms part of the payroll
Demerits:
i. Workers' time of arrival and departure are widely separated on the paper
and calculation of time becomes cumbersome.
ii. A worker is not able to see for himself whether the correct time has
been recorded and it may lead to some dispute later on.
iii. The capacity of these two devices is quite limited as the number of
holes and keys is about 150.
3.What is time booking? What are the various methods of time booking?
excepting that the days of the week are also given as it is submitted weekly
instead of daily. One sheet is allotted to each worker and this sheet
contains the information for a complete week. The infor mation is required
to be entered promptly in the sheet; otherwise there are chances of errors
occurring in recording job timings. The weekly Time Sheets are used for
intermittent jobs and for contract costing, e.g. decorators, builders etc.
Merits:
i. It reduces the volume of the clerical work, as the sheet happens to be
weekly.
ii. It is useful for the intermittent jobs or for contract purposes.
iii. By examining the sheet, the foreman can find the amount of work done
on the job by a worker and by all the workers of his department, taken
together, during the particular week.
Demerits:
i. The entries regarding timings may not be accurate.
ii. This method is not suitable where the jobs worked happen to be so
many.
3) Job Cards Or Job Tickets Or Job Time Reports.
A card is prepared for each job or operation with or without the details of
work to be done entered therein in advance. This card is allot ted to each
worker-whenever a worker takes up a particular job. Worker enters in this
card the time of starting the job as well as time of finishing the job. The
entries in the job card may also be made with the help of machines like
time recording clocks.
Job card also serves the purpose of an authority to the worker to carry out
the operations noted therein.
Job cards are of two types:
1.Departmental Job-Cards
2.Circulat ing job cards.
In the case of a departmental job card, a separate card is maintained for the
work to be done over a job in each department. Once the work is over, it is
sent to the costing department. The card may also be maintained for each
worker separately.
In the case of a Circulating Job Card, there is only one card for the whole
job irrespective of the number of departments through which the job will
pass. The card will keep on circulating from department to department as
the job moves till the job is completed.
4) Combined Time And Job Card.
This is a card showing combined information regarding attendance-time
and the time booked to the jobs. In this case, reconciliation of gate time
and work-time becomes easy.
5) Piece Work Cards.
The piece-workers are paid on the basis of units produced or job done by
them (and not on the basis of the time taken by them). Piecework card is
used where workers are paid on piece-rate system. A piecework card is
allotted to each piece-worker. A card may be maintained for each job
separately or alternatively one card may serve the purpose of recording the
work done on several jobs.
4.What is the necessity of recording time for attendance and time spent
on work done in the factory?
i. Time keeping (recording of the attendance time or gate time) is
necessary in order to have a correct record of attendance to meet statutory
requirements.
ii. In the case of Time Rate System, it is essential to have a record of the
time put by workers for preparation of the Payroll.
iii. In the case of Piece Rate System, the record of attendance helps to
enforce discipline so that workers are in time.
iv. Time Booking (recording of the time spent by each worker on a job or
jobs) is essential to calculate the cost of labour chargeable to the job.
v. It will also be useful in recording the amount of overheads (if the
absorption of overheads is based on wages or labour hours.)
vi. The two records enable a better analysis of idle time and also suggest
some remedies.
vii. The practice of putting bogus workers and errors in recording of time
can be detected easily by recording the two records of attendance.
viii. These two records are helpful in preparing the budgets for labour and
in setting up labour standards.
5.What is a Wages Abstract?
Wages Abstract is a summary prepared weekly or monthly showing the
amount of time spent by workers on different jobs. This shows an analysis
of wages paid during a period of time on different jobs. The wages Abstract
is a medium of allocation of labour cost to different jobs.
6.Write a note on casual workers?
Casual workers are workers who are employed on a purely temporary basis
either daily or for short periods in order to meet increase in production or
example, Idle time due to machine breakdown, Power failures, waiting for
work, waiting for tools and raw materials, waiting for instructions. In all
the above cases, proper plan ning in advance can control idle time. But it
cannot be avoided completely as some idle time is bound to occur in setting
up the machines, adjusting the tools, moving from one machine to another
machine. The causes of idle time should be properly analysed and
responsibility should be put on the appropriate persons to control it.
ii. Administrative Causes :
Administrative causes include those causes, which are due to the
administrative decisions of the management. E.g. 1. In case of a surplus
capacity of plant and machinery, management may decide not to work fully
and there may be some idle time. 2. In times of depression, machines may
have to work below normal capacity without retrench ment of trained
workers. Therefore such idle time arises out of abnormal situations and it
cannot be controlled.
iii. Economic Causes:
Idle time may arise due to seasonal nature of industries. Eg. In the case of
woolen goods, ice cream industry, production cannot be evenly distributed
through out the whole year. It is not possible to employ a number of
workers in the busy season and to leave them during slack season. Such
idle time is also beyond control.
iv. Other causes:
Other causes include strikes and lockouts, fire, floods, storm, earth quake
etc.
CLASSIFICATION AND TREATMENT OF IDLE TIME.
From the point of view of treatment in cost accounts, idle time can be
classified into two categories. They are 1. Normal Idle time and 2.
Abnormal Idle Time.
Normal Idle Time :
It refers to that loss which is generally unavoidable. Eg. Time spent in
setting the machines, adjusting the tools, moving from one job to another,
tea breaks, personal needs etc. This wastage of time is of such a nature that
it cannot be avoided and its cost is an expense, which the employer must
bear.
Treatment: Cost of normal idle time is treated in one of the fol lowing
ways:
i. It is directly charged to factory overhead account.
ii. Wage rate may be, inflated so as to make allowance for normal loss of
labour time.
n ^ * *
Total labour hours Productivity =
Total Output
When the products are not uniform, the overall productivity can be
measured by this method if different types of output can be expressed in
some common unit (say weight).
* iii. Actual time compared with standard time: Where output consists of
different types of products consuming different amount of time :
, , j **/
\
Production in standard hours
Labour productivity (le. efficiency ) = T :r-r:-;
p
y v
y
,
'
Actual hours worked
iv. Extent of Lost time or Ineffective Time : An idea of productiv ity can
also be obtained from the extent of ineffective or lost time :
Man- hours lost
x100
Lost time percentage =.
Possible man hours Other Methods :
An idea of productivity can be obtained from the following expres sions in
terms of money:
a.
Sales Value (or Cost) of output
Number of workers
Cost Accounting
U L a b o u r Cost
109
108
or Direct Wages Number of units
b.
Direct Wages Sales Value c.
Added value for the product
:
Total Wages .
Added Value = Sales value less material cost ]
Steps to increase Labour Productivity :
i. Recruitment of right type of workers suited for jobs and avoidance of
labour shortage.
ii.
Proper training of workers.
iii. Production planning including steady flow of materials, better layout,
proper maintenance of machines and better working conditions.
iv. Simplification and standardisation of work and
v. Work study, fixation of proper rates and incentive schemes.
Qn. 14. What do you understand by Time and Motion Study? In what ways
is it connected with remuneration of labour?
Time study aims at determining the proper speed of movements made by
the workers and motion study aims at eliminating unneces sary movements.
Time study and motion study move together. They are complementary to
one another.
TIME STUDY.
It may be defined as" the art of observing and recording the time required
to do each detailed element of an industrial operation".
Object: Its main object is to determine the standard tirrje requiredto carry
out a job most efficiently.
.
Steps :
The technique of Time study consists of the following steps :
i. Analysing the task into its constituent motions, elements or operations.
ii. Determining time for each motion or element with the help of a
stopwatch or any other time recording equipment.
iii. Allowance is made for fatigue, idleness inherent in the method of work
and re-setting of tools etc.
iv. Total of the time determined for different elements gives the standard
time for a job or task.
MOTION STUDY. .
Motion study deals with one aspect of methods study, ie. to elimipate unnecessary movements of men and material. It is the science of
eliminating wastefulness resulting from using unnecessary, ill-directed and
inefficient motion.
Object: To find and perpetuate the scheme of least waste in meth ods of
work.
Merits : It is a means to increase production, greater efficiency in plant
organisation, less human fatigue and lower cost of production. Time and
Motion Study and Remuneration of Labour.
When labour is remunerated on piece-rate basis or by some incen tive
scheme, it is essential to determine the standard time required to complete
a job. For this purpose, Time and Motion Study is the most scientific
method.
The standard time provides the basis for measuring the output of workers
in order to fix piece wage rates or to provide them some incen tives to
attain standards.
FRINGE BENEFITS Qn. 15. Explain Fringe benefits.
Apart from normal basic wages, dearness allowance, house rent, city
allowance etc.' employees get some indirect cash or fringe benefits such as
holiday pay, sick pay, overtime and night shift premium, insur ance and
pension facilities, profit sharing bonus. Thus fringe benefits are indirect
benefits. They tend to improve the employee morale, loyalty and stability.
Treatment: If fringe benefits are.considerable, those are recovered as a
direct charge by means of a supplemental wages rate, otherwise, these are
collected under separate standing orders and form of part of production
overhead.
GROUP BONUS SCHEME
Qn. 16. What is Group Bonus Scheme? What are its limitations ?
Bonus may be given individually to every worker or collectively to a
group.of workers. When bonus is paid collectively, it is known as group
bonus scheme. It is a scheme in which the bonus is calculated on the
collective production of a group of interdependent workers and distrib uted
among the individual members of the group on some agreed basis.
Group bonus scheme can be effectively used in the following
circumstances.
i. Where performance of individual worker cannot be measured.
ii. Where the group is not unduly large.
T
Cost Accounting
110
labour Cost
111
iii. Where workers constituting group are almost of equal skill.
iv. Where incentive is to be provided for indirect workers.
v. Where the output depends not on an individual effort but on the
collective efforts of a group. -Merits :
i. It infuses co-operation and team work among the workers.
ii. This system requires less clerical work because it involves recording of
the output of the group and not of individual workers.
iii. Supervision work is reduced as a comparatively less efficient worker is
automatically pulled up by his efficient co-workers.
iv. Indirect workers can also be included in the scheme by allo cating such
workers to groups.
v. Absenteeism is reduced because an absent member weak ens the group
and most workers do not like to let down their team.
Demerits:
i. This system is unfair to hard-working and efficient workers of the group
as an efficient worker is paralised for inefficiency of other members of the
group.
motion studies.
3. The workers and their unions should be informed about the procedures
followed in the establishment of the wage rates so that there may not be
any ground for suspicion.
4. The system should be capable of operation without much cleri cal work.
5. The cost of operation and administration of the system should be as low
as possible.
6. It should be fair to both the employer and the employees.
7. It should ensure guaranteed minimum wages at a satisfactory level.
8. It should provide suitable incentive for hard work.
9. It should be such as to reduce labour turnover.
HALSEYPLAN
Qn. 22. Explain Halsey incentive wage Plan ( April 2000).
Under the Halsey Plan, standard time for doing each job or opera tion is
fixed and the worker is given wages for the actual time taken to complete
the job plus a bonus of 50% of the wages of the time saved. Thus,
Earnings = (Time Taken x Rate per Hour) + 1/2 x time saved x Rate
per hour.
Or E = TxR + 1./2 (SxR)
Where S = Time Saved = Standard Time -TimeTaken. Merits :
. i.
It is simple to understand and easy to calculate.
ii. This system guarantees time wages to workers
iii. Under this system, benefits of time saved are shared equally by both
employer and employee.
iv. It provides incentive for efficiency, but does not penalise below
average workers. Demerits :
--V,,
' ,'
i.
Fixation of standard is very difficult.
ii. Quality of work suffers because workers are fri'a hurry to save more
time (to get more bonus)
iii. Workers are dissatisfied because the employer gets a share of wages of
the time saved.
Qn. 23. List two cases where piece rate system can be successfully
applied. (April 2000)
Piece Rate System (payment by Result or Piece Wage System ) is more
suitable in industries where,
i.
Quality of work is not important (eg. mining, quarry etc.)
ii.
Job rate can be satisfactorily fixed.
iii.
Work is of a repetitive nature and can be measured in convenient
units,
iv.
There is sufficient demand for output to guarantee continuous work.
ROWAN PLAN
Qn. 24. Explain Rowan Plan . Under Rowan Plan, workers get guaranteed time wages at the ordi115
Labour Cost
114
Cost Accounting
nary rate for the time taken by him to complete the job. In this case, bonus
is that proportion of the wages earned which the time saved bears to the
starvdard time allowed. Thus, Earnings of the Workers = Time Wages +
Time Saved/ Standard Time
x Time wages.
Or E = T x R + S/ Std. time x T x RWhere.
T= Time taken, R = Rate per hour, S = Time saved. Merits :
i.
It guarantees time wages to workers.
ii. Workers are able to earn more wages than the Halsey Plan.
iii. Quality of work does not suffer much because bonus increases at a
decreasing rate at higher level of efficiency.
iv. Labour cost per unit is reduced. .
v. Fixed overhead cost per unit also is reduced
Qn. 25. Compare Halsey Plan with Rowan Plan. Halsey Plan
Rowan Plan
wages.
2. Benefits of efficiency (or time saved ) are shared between employer and
employee equally.
3. Bonus is 50% of the wages of time saved.
1. Guarantees minimum time
1. Guarantees minimum time
wages.
2. Benefits of time saved are shared between employer and employee, but
not equally.
3. Bonus is calculated at that pro portion of time wages which time saved
bears to the standard time.
4. Labour costs decrease steadily with improvement in ef ficiency.
4. Labour costs decline at a faster rate than Halsey Plan upto the sav ing of
half the time allowed and thereafter at a lesser speed.
til. It does not guarantee the minimum day wages and thus inse curity
affects the morale, of workers.
iv. Labour cost will differ between the two levels of performance because
of two different rates.
MERRICK'S MULTIPLE PIECE RATE SYSTEM
Qn. 28. What is Merrick's Multiple Piece Rate System?
This is a modification of the Taylor's Differential Piece Rate Sys tem and
uses three rates, instead of-two, and workers producing below the standard
output are not penalised by the low piece rate. The basic features of this
scheme are :
i. Upto 83% of the standard output, workers are paid at theordinary piece
rate, \ ......
ii. 83 to 100% of the standard output, at 110 % of the ordinary piece rate,
and
iii. Above 100% at 120% of the ordinary piece rate. Since the earnings
increase with increased efficiency, performance above the stan dard will be
rewarded by more than one higher differential piece' rate. This scheme is
effective .for high level production.