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1.1 Calculation Example: Compression Spring According To DIN EN 13906 1, Edition 2002

This document provides instructions for using an online tool to calculate the properties of a compression spring according to given standards. It gives an example calculation for a specific spring and explains how to input values, select materials, view results, and save the completed calculation. The results included the spring rate, shear stress at a given force, and spring deviation. Diagrams and a report could be generated to document the inputs, calculation method, and outputs. The user could then save the completed calculation locally or on the tool's server.

Uploaded by

Miguel Matias Reinero
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
78 views

1.1 Calculation Example: Compression Spring According To DIN EN 13906 1, Edition 2002

This document provides instructions for using an online tool to calculate the properties of a compression spring according to given standards. It gives an example calculation for a specific spring and explains how to input values, select materials, view results, and save the completed calculation. The results included the spring rate, shear stress at a given force, and spring deviation. Diagrams and a report could be generated to document the inputs, calculation method, and outputs. The user could then save the completed calculation locally or on the tool's server.

Uploaded by

Miguel Matias Reinero
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Contents
1.1CalculationExample:CompressionSpringAccordingtoDINEN139061,Edition2002
1.1.1StarttheCalculationModule
1.1.2InputValues
1.1.3TheCalculation
1.1.4CalculationResults
1.1.5Documentation:DiagramsandCalculationReport
1.1.6HowtoSavetheCalculation

1.1CalculationExample:CompressionSpringAccordingtoDINEN139061,Edition2002
1.1.1StarttheCalculationModule
Pleaseloginwithyourusernameandyourpassword.SelectthemoduleCompressionspringthroughthetree
structureoftheprojectmanagerbydoubleclickingonthemoduleorclickingonthebuttonNewcalculation.

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Figure1.1: Calculationmodule

1.1.2InputValues
Acoldcoiledcompressionspring4x32x120ismadeofpatentedcolddrawnspringsteelwire
Wirediameter

=4mm

Diameter

=32mm

Coils

=8.5

Lengthofthe
unloadedspring

=120mm

isalternatelyloadedwith
Springforce

=300N

Springforce

=500N

Wearelookingforthespringrate
deviation .

,thecorrectedshearstress

forthespringforce

=500Nandspring

1.1.3TheCalculation
EnterSpringForces
Pleasestarttoenterthespringforces and .Duringenteringthespringforces,thecorrespondingspring
deflectionsareautomaticallydeterminedandwillbehighlightedinadifferentcolor.

Figure1.2: Inputofspringforces

EnterCoilsandWireDiameter
Enterthenumberofcoils aswellasthewirediameter .Thesettingsforthespringends,thesupportofspringas
welltheloadwillnotbechanged.

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Figure1.3: Inputofcoils andwirediameter

EnterSpringLengthandSpringDiameter
Enterthespringlength

andthespringdiameter

Figure1.4: Inputoflengthanddiameter

MaterialSelection
ClickthebuttonMaterialtoopenthematerialdatabaseandtofindtherequiredmaterialforthecompressionspring.

Figure1.5: Materialbutton
Selectthefollowingmaterialfromthelistbox:patentedcolddrawnwireDHaccordingtoEN102701:2001,shot
peened,
.

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Figure1.6: Selectthematerial

1.1.4CalculationResults
Allimportantcalculationresults,suchasthestaticanddynamicutilizationofthepermissablestress,thespring
deviation andtheutilizationofthepermissablespringdeflection ,willbecalculatedduringeveryinputandwill
bedisplayedintheresultpanel.Arecalculationoccursaftereverydatainput.Anychangesthataremadetotheuser
interfacetakeeffectimmediately.PresstheEnterkeyormovetothenextinputfieldtocompletetheinput.
Alternatively,usetheTabkeytojumpfromfieldtofieldorclicktheCalculatebuttonaftereveryinput.Yourentrieswill
bealsoconfirmedandthecalculationresultswilldisplayedautomatically.
SpringRate
Thespringrate

is=9,364N/mmandisdisplayedabovetheinputfieldforthewirediameter.

Figure1.7: Resultforthespringrate

ShearStressfortheSpringForce
Thecalculationreportprovidestheresultfortheshearstress.ClickthebuttonReporttoopenthecalculationreport.
Theshearstress forthespringforce is=636,62N/mm .

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Figure1.8: Resultfortheshearstress

SpringDeviation
Youwillfindthevalueforthespringdeviation

intheresultpanel.Thespringdeviation

is=21,36mm.

Figure1.9: Resultforthespringdeviation

1.1.5Documentation:DiagramsandCalculationReport
Diagrams
Theresultsareclearlydisplayedinthediagrams.Clickonthediagramtoseethefullimageanddetails.

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Figure1.10: Diagrams

CalculationReport
Afterthecompletionofyourcalculation,youcancreateacalculationreport.ClickontheReportbutton.

Figure1.11: Reportbutton
Youcannavigatethroughthereportviathetableofcontentsthatprovideslinkstotheinputvalues,resultsand
figures.Thiscalculationreportcontainsallinputdata,thecalculationmethodaswellasalldetailedresults.Thereport
isavailableinHTMLandPDFformat.ThecalculationreportsavedinHTMLformat,canbeopenedinawebbrowser
orinWordforWindows.Youmayalsoprintorsavethecalculationreport:
TosavethereportintheHTMLformat,pleaseselectFile Saveasfromyourbrowsermenubar.Selectthe
filetypeWebpagecomplete,thenjustclickonthebuttonSave.
IfyouclickonthesymbolPrint,thenyoucanprintthereportveryeasily.
WhenyouclickonthesymbolPDF,thenthereportappearsinthePDFformat.IfyourightclickonthePDF
symbol,youshouldseetheSaveTargetAsoption.Clickonthatoptionandyouwillseethedialogboxfor
savingthereport.
1.1.6HowtoSavetheCalculation
Whenthecalculationisfinished,youcansaveittoyourcomputerortotheeAssistantserver.Clickonthebutton
Save.

Figure1.12: Savebutton
Beforeyoucansavethecalculationtoyourcomputer,youneedtoactivatethecheckboxEnablesavedatalocalin
theprojectmanagerandtheoptionLocalinthecalculationmodule.AstandardWindowsdialogforsavingfileswill
appear.Nowyouwillbeabletosavethecalculationtoyourcomputer.

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Figure1.13: Windowsdialogforsavingthefile
Incaseyoudonotactivatetheoptioninordertosaveyourfileslocally,thenanewwindowisopenedandyoucan
savethecalculationtotheeAssistantserver.PleaseenteranameintotheinputfieldFilenameandclickonthe
buttonSave.ThenclickonthebuttonRefreshintheprojectmanager.Yoursavedcalculationfileisdisplayedinthe
windowFiles.

Figure1.14: Savethecalculation
Ourmanualisimprovedcontinually.Ofcoursewearealwaysinterestedinyouropinion,sowewouldlike
toknowwhatyouthink.Weappreciateyourfeedbackandwearelookingforideas,suggestionsor
criticism.Ifyouhaveanythingtosayorifyouhaveanyquestions,pleaseletusknowbyphone+49(0)
[email protected].

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