Some Practical Aspects of Ship Launching: Part 1. Starting and Checking
Some Practical Aspects of Ship Launching: Part 1. Starting and Checking
Launching
Part 1. Starting and Checking
BY .HARRISON B. ANDREWS, I~/~EMBER2
In the first part of this paper it is proposed to
dwell briefly upon two aspects of launching--the
engineering and preparations required to assure,
as far as possible, an unaided start and the engineering and set-up required for checking the travel,
without regard to studies of pivoting, way-end
pressure, stability, etc.
1 Paper presented before the October 1945 meeting of the New
England Section of The Society of Naval Architects and Marine
Engineers.
2 Engineer, Bethlehem Steel Company, Shipbuilding Division,
Quincy, Mass.
STARTING
3.2
3.'0
I
2.8
2.6
A~rcraff
Carrier
Z Bafflesh~p
3 Cruiser
4 Pass.torso Ship
5 Cargo Ship
6"
to 2.4
o)
O.
2.2
~%- 2 0 ~ ' ~
IO Trawler
0:2.0
u)
to
I-
o.
1.8
....
1.6
-Z22ZL~....~......_
-6
c
1.4
,W ~-=-
1.2
1.0
0.8
0.45
0.50
0.55
0.60
0.65
0.-/0
0.'/5
O.BO
5lope o4 Ways, S~ In. Per" Ft-.
Fro. 1
424
0.B5
0.90
0.95
LO0
SHIP LAUNCHING
425
426
SHIP LAUNCHING
4,
FIG. 2
Slldi~g Way(
)Sole ?lae
and
Fa = f t V c o s O
Ground Wa
Fulcrum Pile 9
-~----Timber Lever
Deo4man
FI~. 3
SHIP LAUNCHING
tion of force from an hydraulic ram to one end of a
lever whose other end prevents movement of the
sliding ways. Removal of hydraulic pressure
through the handling of one valve at a central
control station releases all triggers together.
The adoption of the use of mechanical triggers
at the Quincy Yard of the Bethlehem Steel Company was brought about when new contracts required the building of additional means of holding
5hoe
'1
~/./K./,.///,,.
I1,11I]
Preventer
ka'fch
FIG. 5
427
CHECKING
428
SHIP LAUNCHING
0.65-0.75
0.35-0.45
0.65-0.70
SHIP LAUNCHING
429
300
200
~00
o
t'-
+
)
0
0,,o
I00
ZOO
900
800
700
600
500
400
T r a v e l - Fe~+
FIG. 6
Wa
= g
300
~_00
I00
Fa= F I - F
F~
(W - B) cos 0
or
f = tan 0 - a
g cos 0
The value of the coefficient of drag friction can
be found in a similar manner b y utilizing the end
spot of the force diagram. At t h a t point the
forces of grease resistance and water resistance
have become zero and
~=F
then
F5 = f ' w
450
SHIP LAUNCHING
1400
1200
cargo
-----
Pass.Sh{p
Mrcra~ C~rrier
10O0
/,~.
,-,
Desfroy~r
Cruiser
.....
-l~
/ " ~
NN
800
2
~I
o 600
1"/
. ~"
/'"
40o
"/
~-'i:
/F
0
o
Io
Z0
ao
go
50
Per Cen~rof
60
To~olBuoyancy
70
8o
g0
Ioo
FIG. 7
since at this stage of the analysis all of the other
forces are known.
When the force of water resistance is denoted as
F4 = K v ~
Part 2.
Mechanical Triggers
SHIP LAUNCHING
exception of the lever and hydraulic r a m systems
known as hydraulic triggers, mentioned in P a r t 1
of this paper and one type of which is illustrated
in Fig. 5. I t is believed therefore t h a t an account
of the development and use of three successful
mechanical trigger designs, with which the authors
are familiar, m a y be of general interest. I t is
elected t h a t this be an outline of what was done
rather than a treatise on how such triggers should
be designed, for while the principles m a y be the
same the launching conditions will v a r y between
shipyards and for this reason no standard trigger
type can be recommended. Figs. 8 to [5 inclusive
are diagrammatic. No details are given as their
development followed accepted engineering practice.
Mechanical and hydraulic launching triggers
offer a number of advantages over a n y other type
of holding device. A multiplicity of such triggers
can be arranged readily for simultaneous release
and therefore can be used for safely holding the
largest vessels. The fastenings between wood and
the steel trigger frames can be made dependable.
The force down the ways can be well distributed
over the cradle and ground ways and in large
measure can be transmitted to the wood in compression. B y comparison, the holding of a hull
at the forward end of the cradle concentrates
loads on members least able to withstand them.
When successive launchings of the same type of
ship from one slipway are required b y a quantity
building program, the state of fastenings transmitting loads in shear and in tension from the forward end of the sliding ways to the ground ways
is sometimes in doubt, because of a tendency toward gradual failure of the wooden members with
repeated loadings.
The use of the hydraulic trigger is subject to
some disadvantages which can be serious. Piping joints m a y fail as pressure is developed in the
hydraulic system. The r a m packing m a y start to
leak at an embarrassing time in the schedule of
prelaunching events. Exposed piping and valves
are subject to possible damage while shores and
blocking material are being removed from the
hull. In theory, the hydraulic system m a y be
filled and its pressure, as the load comes on the
triggers, m a y be taken as a measure of the total
load down the ways. In practice, the systems
are often p u m p e d to a pressure well in excess of
the a m o u n t anticipated, in order t h a t there will be
no question about holding. Hydraulic triggers are
sometimes slow in releasing, especially when a
group of triggers m u s t be served b y one relatively
small releasing valve. In some cases this has resulted in scuffing of the cradle b y failure of the
451
..
Frome
i ~\'<
f-'!-'"
],
}
__~Releasing
I
i
6ear
"
We~cJh
O-uadran~
1Wooa Founda'Hon 1
FIG.
8.--LAUNCHING
~Hgger
TRIGGER--SET
POSITION
""
/XSec0nd \
\/--gaelec~ing 6eor
Wood "-"-L~/7 I
Foundv,~ion ~ ', '
We, h~ ~'~'~'
/
,"
/
Mary.
432
SHIP LAUNCHING
Sa~efy Clip
Hammer I
.Releose Lever
/ SolenoTd
-FirsfLever
,/
i
~I
~I/_/~u~/Yoke
.9"l_
'--[i__.
", \ _ _ 2 1
,~-.q lO.580Lb. F
Trigger
Frame
'
Or~ L'nk ~ B u ~ ; : ; n [
Lev'r
6 12
Inches
2
/
~
0
". . . .
Topof Ground W~
6 IZ
Inches
this slot, holds the quadrant in positive engagem e n t with the long a r m of the last lever in the
train, thus preventing its inadvertent release.
When the solenoid latch is tripped, the h a m m e r
swings freely until its handle strikes the other end
of the q u a d r a n t slot. T h e impact turns the quadr a n t on its axis, permitting the last lever in the
train to fly upward and thereby release the other
two, the main lever falling away from the structural bearing m e m b e r in the cradle and releasing
the ship. Three pairs of these triggers were used
in this launching, the solenoids being wired in a
common electrical circuit. For all practical purposes this arrangement assures simultaneous trigger release.
T h e release b y gravity of the Queen Mary triggers is questionable because the third lever must
rise. T h e releasing quadrant is mounted on a separate structure a p a r t from the ground ways. I t
was felt t h a t this design could be improved upon
b y the elimination of these two features, since
tile rising lever offers additional resistance to be
overcome in the event of a sluggish launch, and
the separate support for the holding and release
of the last lever is subject to possible damage during removal of shores and cribbing. The new design therefore was based on a lever and releasing
system self-contained in the trigger frame, each
lever of which was to fall freely upon release.
T h e resulting arrangement is indicated in Figs.
10 and 11. These triggers were planned specifically for the launching of U.S.S. 3Iassachusetts and
three pairs were to be used in the set-up. The
original load calculation per trigger, based on uniform distribution, was 170 long tons. I t was decided t h a t the trigger elements should be stressed
to the elastic limit at 515 tong tons load. The solenoids of each pair were wired in series and the
pairs in parallel, for it was desired t h a t in the event
of last-minute failure of electrical wiring the triggers should at least be "hung-up" in pairs, two of
which would hold until released b y hand or one of
which might hold, depending on actual loading, or
be forced away from the cradle without jeopardizing the success of the launch.
A test set-up was made in which each finished
trigger was bolted to simulated ground ways,
given a check for " g r a v i t y " release and load by
increments to a total of 340 long tons or 100 per
cent over the average load anticipated. Other
special tests included separate overloading of the
outside or third lever, simulating trigger load up
to the elastic limit of the levers, and checks of the
releasing mechanisms at this load, wiping contact
surfaces between the third lever and its supporting
yoke dry and finally abrading t h e m in a demonstration of adequate h a m m e r energy. The strain
gage shown in Fig. 10 and used for giving a measure of load on the trigger in terms of the deflection
of the last lever was also calibrated during tile trigger tests. The triggers were released under load
onto the eccentric safety pins and reset after rotating the pins b y means of the hand lever provided as an integral p a r t of each pin. Following
this, they were released under load as in actual
service.
T h e first trigger test demonstrated the need of
rugged b u t simple wooden buffers shaped to the
general contour of the levers for good impact
load distribution. These had been fitted for the
main and second levers. At no load, the release
averaged 2 seconds time from the solenoid action
to clearance of the main lever. Under load, the
release was quite like an explosion and it was impossible to distinguish the "one-two-three" order
of dropping the levers. The outside lever flew
around at great speed and b u t for an intervening
plank would have carried away the links and le-
SHIP LAUNCHING
Top of Ground Wmy
.e"
C ~/
~
433
41..__!_~~ "tons
Lb.
Trigger~~
Frc~rnet ~
~ . ~,
c~ ~.
Trigg
Frome ~1
t]
"'-2-
SecondL e v e r /
0(5.
Safe+ypin/ "~,~jxF
~o, r~hLever ~Thlrd Lever
\.%
tb
"%7~.
Sccde
0
0
6
]nches
~2
Hook S~ripF
-~
Inche~
12
FIG. 13.--40-TONLAUNCHINGTRIGGI~R--RI~LBASBD
POSITION
circuits at a n y time up to the m o m e n t of launch.
This voltage was tapped off from the same storage batteries as used as a current source for the
actual release. In addition, signal lamps were
arranged to glow at each trigger when its solenoid
is energized and at the control panel when each
trigger is released, the latter actuated b y normally closed switches which are held open in the
"set" position of the levers. Pushbuttons were
provided for testing these lamps. The main control panel contains the test switches, pushbuttons,
voltmeters, "released" signal lamps and a twopole, single-throw master switch with a positive
safety lock in the open position.
In use, a "trigger m a n " is assigned to each trigger for taking strain gage measurements and for
removing the h a m m e r safety clip and outside
lever safety pin. An electrician is also on d u t y at
each trigger for transmitting readings and instructions between the triggGr man and launching log
desk b y telephone. Upon removal of all supporting material under the hull, the trigger men are
instructed to remove strain gages, h a m m e r clips
and safety pins in t h a t order and to stow t h e m in
a rack provided for the purpose adjacent to the
log desk. All triggers and these removable parts
are numbered and the latter have their assigned
places in the rack. When the rack is filled, those
in charge know t h a t the triggers are clear. After
a warning signal to the sponsor, the triggers are
released b y the single act of closing the master
switch. When the "release" signal lamps glow,
the master switch is again opened to de-energize
the trigger solenoids.
After a "trial trip" in which one pair of triggers
was used to launch a tanker, the three original
pairs were set up under U.S.S. ~llassachusetts,
which was launched on September 23, 1941 Since
454
SHIP LAUNCHING
~./~/
j , ~ ? p o4 Ground W~
Trigger
Fourfh Lever
Sa{efyPin
Th[r Lever
Trigger Frame
Scole
0
6
tZ
~nches
_FIG..14.--110-TON LAUNCHINGTRIGGI~R--SETPOSITION
Scale
Iz
Inches
FIG. 15.--110-TON LAUNCHINC TRIOGER--RELEASED
POSITION
SHIP LAUNCHING
log desk. The sponsor is warned and the person
who is to release the hull is sent to the releasing
station. This m a y be an honorary function, in
which case he (or she) is accompanied by an attendant who is versed in the art and can lend his
practical and moral support. In a special event
of this kind the final safety pin is polished and
engraved as a souvenir of the occasion. This is
pulled and the hand lever is thrown to release the
triggers and the hull. On the average, about 10
pounds effort is required on the hand lever which
is about 30 inches long. This force is more dependent upon the alinement of the pipe shaft than
upon the load applied to the releasing hooks,
which is very moderate.
The third design was inspired b y the success of
the second and b y the needs of successvie launchings for the Victory ship program. The arrangem e n t of levers is illustrated in Figs. 14 and 15.
Here one pair of triggers was used per ship and the
last lever was carried aft in the same direction as
the third lever to permit the use of simple yokes
on the release shaft, which was turned b y a hand
lever to effect release. This trigger was designed
for 110 long tons load (220 tons per pair). The
procurement of forgings was also a problem at the
time of this design and the proportions of the
main and second levers were considered to be too
large for their easy fabrication from plates as
weldments. Steel castings were used therefore
for these items and they were inspected carefully
and proved under test at twice the designed working load. In addition, electrical strain gages of
the wire grid type (Baldwin-Southwark SR-4
gages) were applied to the main levers as a check
on stress and as an indication of load on the triggers when holding during launching preparations.
The construction details were kept as simple as
possible and the levers were not bushed on their
pins. Outside of more complex but convenient
electrical signaling arrangements, the procedure
for releasing these triggers is quite similar to
that used for the 40-ton triggers.
In conclusion and in general review of the foregoing, some notes in detail m a y be of interest.
The basis for determining design lo~ds was subject to some discussion. Previously an allowance
for friction usually had been made as aiding the
holding device. The use of the full down-ways
gravitational component was now advocated by us
on the premise t h a t the triggers would be subjected
to a certain a m o u n t of dynamic loading as blocks,
shores and cribbing were removed from beneath
the hull and, further, t h a t because of trigger resilience the apparent static load on triggers might
exceed the down-ways component because of
frictional resistance to trigger deflections a t t e m p t -
455
456
SHIP LAUNCHING
trigger permits the full down-ways component of the burrs are chipped off and the surfaces are built
gravitational force to be applied almost instanta- up b y welding, laying on and grinding flush a
neously to the acceleration of the hull and cradle layer of harder metal, which is an i m p r o v e m e n t
mass and to the overcoming of "starting friction." as well as a repair.
While the load applied to the triggers is eccenAfter the triggers are set up in the ground ways
tric with respect to the ground ways, the resulting they are checked b y an experienced mechanic who
couple is readily handled by the distribution of the assembles the releasing mechanisms and makes
forces through the bolting of the trigger frame and any necessary adjustments. T h e externals are
by the weight of the hull and cradle which prevent painted red and green for port and starboard sets
the tilting of the whole assembly. The principal and otherwise kept bright and clean.
load is applied to the ground ways in compression.
Due to the small headroom available, the turnThis is appreciated especially when a launching buckle and wire rope combination was selected as
must be held up for any reason, when most or all a simple and flexible holding arrangement for the
of the hull weight is on the cradle. For example, fourth lever in the 40-ton trigger systems. These
in a t a n d e m launching a floating barrier was cast do not lend themselves to protection b y means of
adrift b y the wave motion due to the first hull buffers however and the turnbuckle screws usually
launched and was carried across the end of the take a beating. As their loading is v e r y conservaslipway b y the river current. For 20 minutes of tive, they can often be straightened and if they
the time required to clear this obstruction the sec- m u s t be replaced their cost is insignificant.
ond hull was held b y the triggers alone. In anReverting to basic design features, it is posother case a rivet hole in the shell plating was un- sible to improve the mechanical advantage of
covered upon removing the last bilge cribbing un- trigger lever systems b y the use of toggles or b y
der a vessel and nearly as much time was con- carrying the points of applied loads close to the
sumed in welding, grinding and painting the spot. lever pin centers throughout the train. The use of
The creeping of the hull under such circumstances, toggles implies some research to determin ~_ the
when held b y the forward end of the cradle, is effects of friction on the extent to which one m a y
nerve wracking, whereas the mechanical trigger go in taking advantage of the toggle action. Meinspires confidence b y relative freedom from creep chanical friction varies with the condition of the
after the loads are fully established on the triggers. trigger and the state of the weather. The simple
Observations of the triggers released b y sole- lever systems were feasible and were felt to be
noid-controlled h a m m e r s have been made b y sight- more dependable than toggles. T h e shortening
ing across individual pairs and by watching the of the "short" levers and lengthening of "long"
bank of "released" signal lamps. As nearly as the levers to apply loads close to the pin centers, in the
eye can tell, the release of all triggers is simultane- train following the main lever, requires the use of
trunnions rather than through pins. Also, the efous.
As an ultimate precaution, a crew has been fects of pin and lever bearing friction in resisting
trained to trip the solenoid latches b y hand upon release are more pronounced with greater mechania given signal. T h e men take p a r t in the trigger cal advantage per lever. An added lever is not a
rehearsals prior to the start of launching events serious complication. Through pins and a nomiand they are adept to the extent t h a t there is no nal mechanical advantage per lever were given
apparent difference in the signal lamp response preference therefore in these designs.
In setting up the sliding ways, the sections forwhether the release is effected manually or electriward of trigger locations are jacked aft into concally.
No mechanism is perfect b u t thus far the trou- tact with the triggers and with each successive
bles with these triggers have been few and con- section in order to assure the transmittal of load
cerned chiefly with maintenance. The larger to each trigger as uniformly as possible and with
triggers are bulky and in moving t h e m to the the least amount of creeping. With a single pair
slipways or to storage they m a y suffer collisions of triggers, those sections aft of the trigger locawith other objects. The resulting damage has tions are jacked aft until clearance or lost motion
been minor and no complete replacement of any in their connecting links is taken up, thus enapart has been required. T h e lever contact sur- bling these links to transmit load in tension from
faces could not be designed to eliminate all faults the after sections to the triggers. When two or
and so were left perfectly flat. In release they more pairs of triggers are used, intermediate
are subject to rolling and sliding and the loads sliding-way sections between trigger sets are
are transferred to a small area at the ends of the jacked aft into contact and additional clearance is
long levers with the result t h a t these ends be- provided in their connecting links immediately aft
come turned over and burred. After some use, of the forward triggers. To summarize, all sec-
SHIP LAUNCHING
tions forward and intermediate are loaded in compression with no load on the connecting links.
The links of sections aft of the aftermost trigger
pair are stressed in tension. The actual loads on
the triggers are predicated partly on this method of
handling the sections and partly on the general
distribution of hull weight on the cradle. As a
rule, the after triggers assume more of the total
load down the ways than do the forward sets.
At the time of these trigger developments there
was practically no comprehensive literature on t h e
subject. Recently a paper on "Launching Triggers" was presented before the N o r t h - E a s t Coast
Institution of Engineers and Shipbuilders, b y lXlr.
H. B. Robin Rowell, a Vice-President of t h a t Institution. The date on the advance copy of this
paper was 26 J a n u a r y 1945 and it was published in
the Transactions of the N o r t h - E a s t Coast Institution :;f Engineers and Shipbuilders, Volume 61,
1944-1945. I t was also published in two issues of
the magazine Shipbuilding and Shipping Record,
dated February 1,5 and March 1, 1945. I t is of
457