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Door Installation Guide Wood Framing

The document provides installation instructions for installing wood doors. It details preparing the rough opening, installing the sill pan, preparing and inserting the door, applying shims and fasteners, installing flashing, sealing, and completing the interior and exterior seals. Safety precautions and a list of required materials and tools are also included.

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Radu Genescu
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0% found this document useful (0 votes)
115 views

Door Installation Guide Wood Framing

The document provides installation instructions for installing wood doors. It details preparing the rough opening, installing the sill pan, preparing and inserting the door, applying shims and fasteners, installing flashing, sealing, and completing the interior and exterior seals. Safety precautions and a list of required materials and tools are also included.

Uploaded by

Radu Genescu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DOOR INSTALLATION GUIDE

WOOD FRAMING

IMPORTANT NOTICES AND INFORMATION


Read these instructions in their entirety prior to installing doors.
Any local building code requirements supersede these recommended installation instructions.
Building design, construction methods, building materials and site conditions unique to your project
may require an installation method different from these instructions, and additional care.
Remove shipping blocks and related staples prior to installation.
FOR TYPICAL WOOD FRAME CONSTRUCTION:
These instructions were developed and tested for use with typical wood frame wall construction in a wall
system designed to manage water, with a weather resistant barrier applied prior to the door installation.
These instructions are not to be used with other construction methods.
PRECAUTIONS AND SAFETY:
Do not work alone. It is recommended that at least two people work together to avoid personal injury
or damage when working with doors.
Use caution when handling glass. Broken or cracked glass can cause serious injury.
Wear necessary protective gear (gloves, clothing, goggles, etc.).
Secure tools, ladders or scaffolding. Follow equipment manufacturers operation instructions,
warnings and cautions.
Secure and properly support the unit until completely fastened.
MATERIALS REQUIRED

TOOLS REQUIRED

High impact shims (Sloped, shim pack or


Horseshoe Shims by Glazelock or equal)

Tape measure

1 1/2" (38 mm) #8 screws (stainless steel)

International 204.326.6446

OSI TeQ Foam for interior cavity seal

Canada and U.S.A. 1.800.563.9367

OSI TeQ Flash Self Adhered Flashing 100' rolls


(minimum 6" width on sill and minimum 4" on
jambs and head). Check your code requirements

Level
Square
Hammer
Stapler
Screwdrivers

OSI TeQ Seal Sealant

Scissors or utility knife

Rigid and sloped quality sill.

Screw gun
OSI TeQ Foam Applicator
Caulk Gun
J Roller

EXPLODED VIEW TO DEMONSTRATE SEQUENCE


FLANGED DOOR

BRICKMOLD DOOR

1. VERIFY THE ROUGH OPENING

(Loewen pic for step 1


to come from Jeff)

Measure the rough opening and the door to


determine that the size is correct. The rough
opening is recommended to be no less than
3/4" (19 mm) larger than the door unit in width
and height.
Ensure that the rough opening is plumb, level
and square, and that the walls in the opening
are not twisted.
a) Sill must be flat and level.
b) Adequate header must be applied,
check with engineering.

2. WRB SHOULD BE APPLIED AND FASTENED PER MANUFACTURERS INSTRUCTIONS.


STEPS ON HANDLING THE WRB REMOVAL AT THE OPENING
If WRB is applied then cut away with a complete
box cut of the opening.
NO WRB should be brought into the rough
opening.
Create a temporary flap at the head of the
opening by cutting the WRB on a 45 degree
angle. Temporarily tape the flap up out of the
way to allow for door installation and head
flashings.

www.loewen.com

Cut back and expose the sheathing at the side


jambs by removing approximately 1 1/2" of
WRB. This will create direct-contact seal to the
sheathing.

3. PREPARE AND APPLY THE SILL PAN


STEP 3A:

FIGURE 1

Pan flashing is used at the base of openings and


designed to collect and drain water directly to
the exterior or onto the weather resistive barrier.
Pan options are (Rigid, Flexible or Combination
Rigid/Flexible), Rigid Sill Pans are recommended to
be used wherever possible.
Rigid Sill Pans should be sloped outward with a
minimum 2 end dam, 1/2 interior upturn leg
and 2 exterior down turn leg.
Apply Teq Flash along the face of the sill
whenever possible.
Before fastening the sill pan, apply three heavy
3/8 rounded bead of OSI Teq Seal onto the
construction plate, one outboard, inboard and

FIGURE 2

at the exterior down turned leg. Continue the


sealant approx 6 up both jambs at each end.
(figure 1 and side view of sill pan)
Set the pan into the sealant and check for level.
Secure the end dams with fasteners as required
(figure 2)
Seal the end dams with TeQ Seal, tool the end
dams to the framing as shown. (see figure 3)

International 204.326.6446

FIGURE 3

Canada and U.S.A. 1.800.563.9367

STEP 3B:
Critical to run a bead of OSI Teq Seal along the
interior of the upturn leg of the pan, the sealant
bead can be applied before or after the door unit
is installed and must create a positive seal along
the entire sill of the door.
Run a discontinuous bead of OSI Teq Seal along
the exterior of the door sill nosing

SIDE VIEW OF SILL PAN

4. PREPARE THE DOOR FOR INSTALLATION


FLANGED DOOR

Apply 3/8" bead for bedding joint.


On backside of flange or brickmold, (where
the sealant will make contact with the wall it is
being applied to) apply a healthy, plump 3/8"
bead of OSI TeQ Seal on all 3 sides of flange/
brickmold.

BRICKMOLD DOOR

3/8" DIAMETER
BEAD OF SEALANT

5. INSERT AND FASTEN THE DOOR


FLANGED DOOR

FLANGED DOOR
Set the bottom of the door into the rigid sill pan,
then tilt the top into position.
Center the door between the sides of the
opening allow clearance for shimming.
Insert 1 1/2" (38 mm) #8 screw to the top
corners, this will keep the unit from falling
during shimming etc.

BRICKMOLD DOOR

Flash the opening jambs and head with OSI TeQ


Flash before the door is installed.
Make sure the jambs stay straight on flange or
brickmold applications while applying screws
approx. 12" apart.
It is permitted to use tack hammer and construction staples to secure OSI
TeQ Flash during inclement weather conditions.

www.loewen.com

BRICKMOLD DOOR

6. APPLY SIDE SHIMS


Shim the unit at the jambs, ensuring that it is
square, and that the jambs, head and sill must
be level and straight.
Apply a 3 1/2" #8 screw through every hinge
into the RO studs.
The shims should be placed at every hinge and
lock location.

7. FASTEN THE UNIT


FASTENER SCHEDULE

FLANGED DOOR

After verification, proceed to secure the unit


by applying 1 1/2" (38 mm) #8 screws
approximately every 12" (300 mm) through the
nailing flange starting within 8" (200 mm) of
the corner. The screw should be centered in the
hole and securely fastened. Do not over tighten.
Apply screws on all three sides.

International 204.326.6446

In areas where impact glass is required or in


high wind speed areas, install screws in all
prepunched holes (6 1/2" o.c. max.)

Canada and U.S.A. 1.800.563.9367

Galvanized or stainless steel screws are recommended.

FOR BRICKMOLD DOOR


Install fasteners through jamb area or brickmold,
pre-drill holes and countersink.

BRICKMOLD DOOR

8. IF FLANGED DOOR, INSTALL THE SELF ADHERED FLASHING


Use 4"or 6" OSI TeQ Flash to run the height
of the door and extend up the head of the door
another 4"or 6" (depending on size of flashing
used across the head).
Install the self adhered flashing over the
mounting flanges on the jambs.
Install the self adhered flashing over the
mounting flanges at the head.
Use J roller to smooth out flashing, eliminating
air bubbles.

9. INSTALL THE RECOMMENDED HEAD FLASHING


FIGURE 1

Appropriate rigid head flashing must


be installed across the top of the unit.
Secure the head flashing with appropriate
fasteners. (see figure 1)
Seal over fasteners with OSI TeQ Seal.
(see figure 2)
Note: This step is not necessary if your door unit
has an integral drip cap.

FIGURE 2

www.loewen.com

10. INSTALL ANOTHER PIECE OF TEQ FLASH AT THE HEAD


Cut a piece of 4" TeQ Flash to apply over the
upturned leg of the rigid head flash.

FLANGED DOOR INSTALL

BRICKMOLD DOOR INSTALL

International 204.326.6446

11. FOLD DOWN TOP FLAP OF WEATHER RESISTANT BARRIER


Remove the previously applied tape holding
the flap of the WRB at the head.

FLANGED DOOR INSTALL

Allow the flap to lay flat over the head flashing.


Apply slices of OSI TeQ Flash over the
diagonal cuts made in the WRB. Ensure that the
entire cut is covered.

Canada and U.S.A. 1.800.563.9367

BRICKMOLD DOOR INSTALL

12. INTERIOR SEAL


OSI TEQ FOAM APPLICATION
Using the OSI TeQ Foam Applicator and OSI
TeQ Foam, low pressure foam, carefully apply
foam around the three sides.
From the interior, insert the nozzle of the
applicator into the rough opening, hold the tip
of the nozzle 1" (25mm) back from the exterior
nail flange and apply a minimum 2" (50mm)
bead of foam into the rough opening on top and
both sides.

It is critical to fill the exterior 2" of the


rough opening with low expansion foam.
The interior of the rough opening could
be filled with foam or fiber glass.

Check and re-check to make sure that the foam


has made complete contact between the door
and framing to both surfaces. If any voids,
reapply OSI TeQ Foam.
Important: At this point, from the interior side,
check the sill pan and make sure any voids are
sealed where the door and upturned leg meet.

13. SEAL THE EXTERIOR AT THE FACADE


Exterior Facade should allow for 3/8" void
at the perimeter of the door frame. This will
allow for backer rod and high quality sealant
at this critical interface. OSI Quad is highly
recommended.
Apply backer rod in such a way to avoid
puncturing backer rod. Punctured backer rod can
off gas and cause sealant bubbling.
9

www.loewen.com

Backer rod should be slightly larger than the


void and fit snug into the void.

ADDENDUM: INSTALLATION INSTRUCTION


SILL SUPPORT SCREW FOR I/S FRENCH DOOR PRODUCTS

STEP 1. PREPARING THE UNIT FOR INSTALLATIONS


Install door into wall structure as per standard
Loewen instructions considering any local code
requirements.
STEP 2. REMOVING SCREW TO STRIKE PLATE
Remove one of the two screws that secure the
sill Strike Plate to the sill.

STEP 4. SEALANT INJECTION


Using a high quality silicone sealant, inject
sealant into the hole applied in Step 3.
Note: Ensure enough sealant is injected into
the hole to provide a seal around the screw and
between the underside of the sill and wall
structure.

STEP 3. PRE-DRILL FOR SEALANT INJECTION


Using a 1/8 diameter drill bit, enlarge the hole
for the screw removed in Step 2. Note: The hole
should reach to the underside of the door sill.

STEP 5. SECURING THE SILL


Using the screw supplied with these instructions,
re-install the screw through the sill strike plate
and into the wall structure beneath the sill.

10
STEP 6. FINAL REVIEW & ADJUSTMENTS

Clean-up any sealant residue on the sill and


strike plate being careful not to contaminate
any wood surfaces.

www.loewen.com

Review the clearances between the door panel


and frame ensuring they are even and that the
door operates freely. Adjust the sill screw as
needed to ensure proper clearance between
the panel sweep and sill.

STEP 7. CLEAN-UP

LOEWEN is not responsible for deficiencies in building design, construction and maintenance and/or failure to install products in
accordance with Loewen installation instructions. The determination of the suitability of all building components, including the use of
products, as well as the design and installation of flashing and sealing systems, are the responsibility of the Buyer or User, the architect,
contractor, installer, or other construction professional and are not the responsibility of LOEWEN.

Henkel Corporation 26235 First Street Westlake, Ohio 44145 Customer Relations: 1-800-624-7767

This warranty is made solely on behalf of Henkel and not on behalf of any retail lumberyard establishment.

Henkel Corporation 2010/33475

www.loewen.com

11

Call 1.800.563.9367 for the dealer nearest you.

International 204.326.6446

www.loewen.com

Distributed by Loewen Inc. in the U.S. and C.P. Loewen Enterprises Ltd. in Canada and internationally.
Trademarks owned by C.P. Loewen Enterprises Ltd. Used under license. 2006 C.P. Loewen Enterprises Ltd.
All rights reserved.

Recycled Paper
Printed in Canada
SW-COC-1739

September 2006
P1015A

E-mail: [email protected]

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