Infra 2-3 Data Acquistion
Infra 2-3 Data Acquistion
Paper 75
Abstract
This paper describes a process for an asset management programme in which a
database for benchmarking quality can be acquired. A pilot project in Canada is
attempting to predict the performance of flat and low-slope roofing systems and is
being developed from in-field performance data collected from numerous sites
across Canada. An expanded project similar to this pilot project could be used to
improve quality for the life cycle asset management of entire facilities. A case study
is presented, that was a small segment of the larger national project, which gives
some details of the data acquisition process and the data acquired. This data was
then entered into a database. The asset management system incorporates a
computerised maintenance management system which can create a decision support
tool which provides systematic and consistent methods of assessing the roof
conditions, the selection of repair and replacement requirements, and prioritises
work based on maximising benefits and minimising costs. It provides a windows
based system for data entry.
Keywords: quality, data acquisition, asset management, lifecycle costs, roofing
systems.
1 Introduction
There is an emerging trend in asset management, which places more emphasis on
the rehabilitation and maintenance of existing infrastructure rather than the creation
of new infrastructure. In Canada typical estimates are that infrastructure has used up
almost 80% of its initial life expectancy, on average, and that C$60 billion is
required to repair and prolong the life of existing infrastructure.
Prolonging the life of infrastructure puts a greater emphasis on quality control
and assurance in asset management. When considering the life cycle costs of
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facilities, the maintenance, operating and rehabilitation costs can be more than the
construction costs [1, 2]. Figure 1 shows the life cycle costs of a particular building
[3], based on a 40-year life. As the building gets older, the percentage of the
construction costs will be less. The major problem with this type of cost analysis is
that there has been very little data recorded on the life cycle costs of facilities. A
major impediment in linking quality to life expectancy and life cycle costs is
therefore this deficiency in data acquisition. In addition, a dichotomy exists in the
meaning of quality. The everyday meaning of quality, with connotations of
excellence, is not used in asset management. Instead the meaning generally is
described as conformance to specified requirements in the construction stage, and
satisfaction of users and owners in the operating and maintenance stage.
Systems need to be developed which provide processes, procedures and an
organisational structure to enable data to be acquired so that future databases will
provide benchmarking to link life cycle costs with quality asset management.
39%
Construction
Operating
51%
4%
Maintenance
6%
Rehabilitation
Figure 1: Percentage of building costs associated with life cycle costs for a
particular public sector building.
a facility. The asset manager knows instinctively that money well spent on design
and construction will minimise operating and maintenance costs. A quality
operating and maintenance programme will ensure a good performance and an
extended life for a facility. A condition index report on the facility would enable
asset managers to determine where money must be spent immediately. It would also
provide sound data describing the condition of the components of a facility so that
more accurate benchmarks could be created along with a more logical direction for
future investment strategies.
Asset Management involves the following process:
construction of the roof. For this reason, the organisation is assured that it is getting
a quality roofing system.
TYPICAL DETAILS
(entered in appropriate fields of windows)
Building identification number, age,
name, location, year built, use, facility
type, etc.
Section name, occupancy, area, date
constructed, date last replaced, roof and
edge details, etc.
Inspection date, flashing details,
distress/severity/defect/ quantity, picture,
etc.
Flashing and membrane details, distress
types and quantities, hence flashing and
membrane condition indices rating
Name, facility class, roof area, number of
sections
Section ID, roofing type, insulation type,
deck type, slope, area, etc.
Sections, membrane, insulation, deck
type, area, last constructed, last inspected,
membrane/flashing/insulation condition
indices, roof condition index.
Year to inspect sections over next 6 years
All roof details, all distress details
Year to replace - with or without repairs
Replacement costs/roof/insulation per
unit area, year of replacement, cost of
repair or replacement, additional service
life with repairs
Budget for inspections, repairs,
replacement over next 10 years
Extensive details are entered. For example, details for the Building Section
window entry are shown in Table 2.
Date recorded
Building No.
Section ID
Area
Occupancy
Year Original Construction
Year Last Replaced
Perimeter Details:
length of parapet/roof edge/ expansion joint/ adjacent wall/ area divider, etc.
Access:
int/ext ladder permanent/temporary/penthouse/adjacent roof section
Structural Frame:
steel/concrete/wood beams/girders/truss/bar joists/beams/flat slab/laminated
beams/joists, etc.
Roof Deck:
steel/concrete/cement/cement fibre/precast/cast in place/cellularnon-combustible wood boards/plywood/wood fibre-combustible
Design Load:
live/dead/unknown
Slope:
l in Drainage:
interior drains/gutters down pipes/overflow/adjacent roof section/roof edge/ etc.
Vapour Retarder:
none/aluminum foil/ polyethylene/laminated/coated role/pvc/vinyl/unknown
Insulation:
none/wood fibre board/glass fibre/polyurethane board/polystyrene
R-value:
value/unknown/n.a.
Membrane:
Bitumen built up-type/modified bitumen/roll/single-ply-type/liquid applied-type
etc. etc.
Table 2: Example of Data Entry Details Roof Section.
MicroROOFER provides a windows based system for data entry. After data is
entered in the appropriate fields for the Building Inventory and Building Sections
windows, a new Roof Inspection window is created. All other inspection data is
entered into the appropriate fields of the windows. Data is entered in the same
format as it was collected on the roof inspection worksheets (i.e. distress, severity,
defect, and quantity). Drop-down selection menus facilitate the process. As an
example, the Visual Inspection Function window is shown in Figure 2.
After all inspection data is entered, various reports are generated in
MicroROOFER that can be used as a basis for maintenance management decisions.
RCI reports can be generated which are based on the results of the visual
inspections. An inspection schedule can also be generated.
A maintenance management system similar to the one described will enable
facility managers to compare the quality and costs of repair and maintenance for the
facilities within their organisation but also with other organisations locally,
nationally and internationally.
Severity:
Severity of the
distress.
L Low
M Medium
H High
Distress:
2-letter code
for the
general type
of distress
found during
inspection.
Example:
EM
Embedded
Edge Metal
PA - Patch
Defect:
2-digit code for
a specific defect
found during
inspection.
Quantity:
Quantity of the defect.
Length or area
Average RCI
5-9
10-14
15-19
20-24
25-29
30-34
35-39
40+
Average RCI
100
95
90
85
80
75
70
65
60
55
50
45
0-4
5-9
10-14
15-19
20-24
25-29
30-34
35-39
40+
Linear Fit
maintained for the older roofs at the Canadian Forces Base at Gagetown where there
had been a superior roof management system.
5 Conclusions
The acquisition of data followed by the creation and development of extensive
databases is essential to improve the long term quality in the asset management
process for facilities. The case study described shows how data can be entered into
a windows based database. A computerised maintenance management system
shows how a decision support tool could be created from case based reasoning to
provide systematic and consistent methods for assessing the condition of entire
assets with further development and extension. The advent of high technology
methods brings great potential for the ease and speed of data acquisition and the
development of databases. However, the disadvantages, for example, start-up and
implementation times need to be clearly anticipated.
The on-site study of roof management systems for the two public sector
organisations briefly described in this paper showed that the scale of an operations
and maintenance programme clearly determines quality. It was shown that a good
roof maintenance management system has a direct impact on the conditions of
roofing assets. The condition of one organisations roofing assets was found to be
worse in comparison to the assets of the other organisation due to the fact that one
organisation utilises a roof management system and the other does not. One
organisation did not really know the conditions of their roofing assets so they could
not accurately programme for maintenance, repair, and replacement. These assets
were found to be deteriorating at a much faster rate than the other organisation that
could detect problems from regular inspection, so that better conditions of the roofs
were maintained for longer periods. Much depended on the amount of funding that
was invested in a good roof maintenance management system.
A good asset management programme can ensure that budgets do more with less
money, providing that organisations resist the temptation of sudden downward
budgetary changes in leaner financial times. Five year rolling average budgetary
planning would prevent sudden budgetary changes, which can severely affect asset
management in the long term. Another problem created in good budgetary and asset
management is the relatively frequent change of asset ownership in some types of
assets. This can severely reduce the benefits of long term planning.
Acknowledgements
Support for the research mentioned in this paper is gratefully acknowledged from
the Natural Sciences and Engineering Research Council of Canada, the M. Patrick
Gillin Chair in Construction Engineering and Management at the University of New
Brunswick, the University of New Brunswick, and the Canadian Forces Base in
Gagetown.
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