Storage Tank Design
Storage Tank Design
xls
where,
D= inside diameter of tank in meters
H= Design liquid level
G= Design specific gravity of liquid
C= Corrosion allowance in MM
Sd = Allowable design stress in MPa
St = Allowable hydrostatic stress in MPa
E= Joint efficiency
BASIC
SCHEME NO.: PROJECT TITLE :
STORAGE TANK DESIGN
346424145.xls DATA
Gujarat Narmada Valley
Fertilizers Company Limited
SCHEME NO.: PROJECT TITLE :
SHELL
346424145.xls SHELL
Gujarat Narmada Valley
Fertilizers Company Limited
SCHEME NO.: PROJECT TITLE :
BOTTOM
0 0
All bottom plates shall have a minimum nominal thickness of 6 MM (70 kPa)
exclusive of any corrosion allowance. All rectangular and sketch (bottom) plates
shall have a minimum nominal width of 1800 MM
Annular bottom plates shall have a radial width that provides at least 600 MM
between the inside of the shell and any lap-welded joint in the reminder of the
bottom and atleast 50 mm projection outside the shell. A greater radial width
of annular plate is required when calculated as follows:
where,
tb = thickness of the annular plate = 6 MM
H= Max. design liquid level = 9.25 M
G= Design specific gravity of liquid = 0.83
346424145.xls BOTTOM
Gujarat Narmada Valley
Fertilizers Company Limited
SCHEME NO.: PROJECT TITLE :
ROOF
0 0
Roof plates shall have a minimum nominal thickness of 5 mm 7-gauge sheet.Thicker roofs
may be required for self-supporting roofs. Any required corrosion allowance for the plates
of self-supporting roof shall be added to the calculated thickness unless otherwise
specified by the purchaser. Any corrosion allowance for the plates of supported roofs shall
be added to the minimum nominal thickness.
All internal and external structural members shall have a minimum nominal thickness of
4.3 MM in any component. The method of providing a corrosion allowance, if any, for the
structural members shall be a matter of agreement between the purchaser and the
manufacturer.
When the sum of the live and dead loads exceed 2.2 KPa, the min. thickness shall be
increased by following ratio:
live load + dead load
2.2 KPa
Considering live load = 1.22 KPa 122 KG / CM^2
dead load = 0.4 KPa 40.25 KG / CM^2
1.62 KPa
Ratio = 0.86
Min. thk. = 11.06
Min. thk. to be provided = 5 MM
346424145.xls ROOF
Gujarat Narmada Valley
Fertilizers Company Limited
SCHEME NO.: PROJECT TITLE :
WIND STABILITY
0 0
where,
D= inside diameter of tank in meters = 8.5 M
t= shell plate thickness, average
V= Wind velocity = 44.5 M / SEC.
1 1, 2, 3, 4 5 5 22 5 OK
H1 = 9.47 t t3 OR 1500 t t3
D3 P D3
where,
H1 = Vertical distance, in M, between the intermediate wind girder and the top
angle of the shell or the top wind girder of an open-top tank
D= Nominal tank diameter, MM = 8.5 M
t= As ordered thickness, of the top shell course = 5 MM
P= Wind force = 158.4 KGF / M2
H1 = 9.47 x 5 x (5)3
(3205)3
The cross-sectional area of the top angle in CM^2 plus the cross-sectional area of
the shell and roof plates within a distance of 16 times their thickness measured
from their most remote point of attachment to the top angle, shall not be less than:
D2
40 sin
where,
D= Nominal diameter of the tank shell = 8.5 M
= Angle of the cone elements with the horizon = 10
t= Nominal thickness of the roof plates = 5 MM
Thus, c/s area of provided curb angle is greater than required c/s area as per
para 6.4.5.1
346424145.xls SEISMIC
Gujarat Narmada Valley
Fertilizers Company Limited
SCHEME NO.: PROJECT TITLE :
WIND LOAD
0 0
Fw2
H2
Fw1
H1
Where,
Fw = Force due to wind
D= Dia. of tank = 8.5 M
H1 = Height of Tank = 9.25 M
H2 = Height of Roof = 0.75 M
Shape factor = 0.7
Wind pressure = 158.4 Kg/M2
CG1 = Centre of gravity for shell = 4.625 M
CG2 = Centre of gravity for roof = 9.50 M
346424145.xls WIND
Gujarat Narmada Valley
Fertilizers Company Limited
SCHEME NO.: PROJECT TITLE :
TANK WEIGHT
0 0
M < 2 WD = WD
3 2 3
where,
M= Overturning moment from wind pressure = 43675.25 Kg-M
W= Shell weight available to resist uplift, less any corrosion
allowance, plus dead wt. supported by shell minus
simultaneous uplift from operating conditions such as in Kgs
internal pressure on the roof.
tB = 5073 - 2158.02478
tB = 2914.6 Kgs.
Now, allowable stress at root of anchor bolt threades of tanks with design pressure upto 2.5
PSIG as per Table F-1, (Appendix-F) = 15000 PSI (Page F-5)
1055 Kg/Cm^2
Area reqd. for anchor bolt = 2.763 CM^2
= 276.3 MM^2
Dia. of anchor bolt required = 18.76 MM
Dia. of anchor bolt provided = 10 MM
Design Calculations :-
======================
h1 = H1 / 2 = 1600 MM
h2 = H1 + H2 / 2 = 7905 MM
---------------------------------------- ----------------------------------------------- -----------------------
|
| Unit Skirt portion
---------------------------------------- ----------------------------------------------- -----------------------
Eff. Dia. De | Mtrs. 2.20
---------------------------------------- ----------------------------------------------- -----------------------
Height H1, H2 | Mtrs. 3.20
---------------------------------------- ----------------------------------------------- -----------------------
Wind pressure Pw | Kg/cm^2 150.00
---------------------------------------- ----------------------------------------------- -----------------------
Shear Force V = PwDH | Kgf. 1056.00
---------------------------------------- ----------------------------------------------- -----------------------
Eff. Ht. h1, h2 | Mtrs. 1.60
---------------------------------------- ----------------------------------------------- -----------------------
Moment M1, M2 | Kgf-M. 1689.60
---------------------------------------- ----------------------------------------------- -----------------------
r = (Do + Di)/4 =
996.00 MM
99.60 CM
=====
A = 2 * Pi * r * t =
500.64 CM^2
======
K = H / Re =
1.79
=====
0.156
=====
DATE DESIGN BY :
20-Apr-05
Gujarat Narmada Valley
ertilizers Company Limited
ESIGN AS PER IS-875 & IS-1893 PROJECT TITLE :
0
B 1.5 ---
I 2.0 ---
g 981 Kg/CM^2
Ct 34.71 ---
Fo 0.2 ---
Sa/g 0.26 ---
-------------------------- ------------------------
Kgf.
Kgf-M.
Kgf-M.
0.04
0.12
==============
0.2
CHK. BY :
M (PJK) SM(RJH)