Dyeing Machine
Dyeing Machine
Machine(F
abric
Dyeing
machine)
We are manufacturing user friendly jet dyeing
machines, fabric dyeing machinery, jet dyeing
machinery, fabric dyeing machines, jet dyeing
machine.
Features :
Exclusive Features :
In this development, there is no fabric drive reel to move the fabric. The fabric movement by
only force of water. It is economical, because of low liquor ratio it's reduce every think. It is
user's friendly because comparison with long tube dyeing machine, to control the fabric
movement 4 valves required. Here in this Jet Dyeing Machines and Fabric Dyeing Machine
there is only one valve. Absent of reel, reduce connecting electric power, maintenance of two
mechanical seal and breakdown time, if Jet pressure and reel speed not synchronized. Nearly
4000 without fabric drive reel machines are saving energy and reducing pollution in 20 countries
of this planet.
Sample Jet Machines
Other development for increase the capacity instead of basket putting Teflon rods, which
increase the capacity of machine in same total machine volume, that reduces the running cost
with comparison of with basket type machine.
For more details please click on "Super Economical Jet Dyeing Machine"
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Dimension Diagram
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Specifications & Dimension are subject to change without any prior notice. For 180 Kg and 300
Kgs.
Cylinder Drying Ranges are the simplest but amongst the most important machines used in Textile
Process House.
The cylinders can be installed in stacks of 6-8-10-12 cylinders and with one-two-three or more stac
form a range.
High Speed Drying Ranges are usually provided with an AC inverter controlled drive with a Flat Be
Chain and Sprocket drive to the Individual cylinder.
Efficient condensate removal from the cylinders through a well designed trapping system, coupled
dry saturated steam feeding, ensures excellent performance of the Cylinder Drying range. SWAST
Cylinder Drying Ranges are equipped with Rotary joints of adequate size for steam feeding and
condensate removal (from both sides of the wider-width ranges) and a specially designed TRAPPIN
SYSTEM with individual traps for efficient removal of condensate water. This results in highest ope
efficiency.
Good mechanical design, coupled with maximum cylinder surface utilization ensures lower energy
consumption and higher efficiency.
Salient Features
Working Pressure and Temperature can be adjusted in groups as may be desired for differ
3.
temperature ranges.
5. Cooling Cylinders suitable for chilled water circulation can be provided if required.
Can work in synchronisation with Pre-Treatment Range, Continuous Dyeing Range, Mercer
6.
Washer or any other machine.
7. Equipped with two vacuum valves fixed 180 to prevent collapse of cylinders.
8. For better performance, cylinders are equipped with a drain valve to remove condensate before starti
Optional Accessories
Curved Bar Expander with Guide Roller or Three Curved Bar Expander Assembly before th
3.
stack.
4. Big Batching Device or Scray with Big Batching Device for non-stop operation.
Technical Data
Two Bowl Vertical Top Roller 300 mm, Bottom Roller 300 mm
Two Bowl Inclined Top Roller 310 mm, Bottom Roller 295 mm
Three Bowl Inclined Top & Bottom Roller 310mm, Middle Roller 295 mm
Three Bowl Inclined Horizontal Top & Bottom Roller 310mm, Middle Roller 295 mm
Cooling Cylinders Stainless Steel jacketed construction for chilled water circulation
Exclusive Features :
Fully Automatics :
Dimension Diagram
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Specifications & Dimension are subject to change without any prior notice
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Dye Springs
We are one of the few manufacturers and suppliers of Dye-Spring in the world. The
Dye-Spring manufactured by us are qualitatively superior and highly reliable. Made
of high quality corrosion free stainless steel wire in AISI 304 and AISI 316 grade.
Laced with sophisticated technology, we are capable of manufacturing million
Dye-Springs per year and meet the immediate requirement of our customer in
shortest possible lead time.
We also manufacture conical Dye-Spring for high speed autoconers and radially
compressible springs for high shrinkage yarns like nylon and acrylic.
Dye-Springs Application : Used for dyeing and bleaching of yarn packages.
The main spring coil is made on fully automatic machine with high production
capacity and lacing is done on advanced machineries specially designed for this
purpose.
Our dyesprings are heat treated for stress release and retention
Advantages of Dye-Spring :
4. The spring design optimizes the flow of dye uniformly all over the yarn
package leading to excellent dyeing results.
5. Dye springs are durable and are more economical than plastic tubes.
The machines are designed for short liquor dyeing process with airpad, at a
liquor ratio of 1:3.5 to 1:6.
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Application :Machine is suitable for dyeing all types yarn in package form. It is also
suitable for dyeing zipper tapes, small width fabrics and warp beams.
Advantage :
Heat exchanger is coil type, directly fitted inside the color addition tank
resulting in most efficient and fast heat transfer.
The tubes are fully flooded but still works on air pad dyeing system. Thus
saving cooling water, heat energy and electrical energy.
Design ensures complete drain of liquor from the machine every time. Thus,
preventing accumulation of dye deposits inside the machine and
contamination.
Specially developed dedicated PLC with microprocessor, live mimic and liquid
crystal display (LCD) to indicate all process parameters, for better control and
easy operation
Many optional features are offered to suit the varying requirement of the
customers like pressure extraction of water, thermoflush, ph monitoring,
variable frequency drive and more.
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HTHP Pilot Dyeing Machines
We manufacture superior quality of yarn dyeing machine and textile yarn dyeing
machinery like pilot dyeing machines that are capable of dyeing all kind of yarn up-
to 5 kgs/batch. Made of stainless steel, these machines have robust structure, long
service life with high operational efficiency. Our pilot dyeing machines have
programmable logic controllers providing total control over the process for desired
output. Our range of dyeing machines are available with external control panel and
pressure gause housed in stainless steel cabinet. We also have expertise in custom
designing of the machineries to meet the varying demands of our esteemed
customers.
Salient Features :
Fill and drain valves of electro pneumatic type and manual valves for color
injection, overflow and rinsing.
A frame with table top and panels on 3 sides completely made of SS for
mounting the dyeing pot, pump and the control panel.
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Application :
Used for sampling and shade matching of yarn and fabrics.
Salient Features :
EXCLUSIVE FEATURES
No pilling effect
High temperature up to
1406;C.
Specification & Dimension are subject to change without any prior notice.
DIMENSION DIAGRAM
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Application :
For dyeing and bleaching of all types of fabrics.
Advantages:
Salient Features:
The material used for construction is SS 316 wherever dyeing liquor comes in
contact
Provided with 'Airpad' system for static pressure thus reducing the M:L ratio.
Special pump is provided which allows higher heads and high flows even in
case of hard dye penetration fabrics.
Pneumatic Press
We manufacture superior quality of pneumatic press that is extensively used in
textile industries for pressing yarn cheese. These Pneumatic Press for Yarn
Packages/Tops are designed in such a way that it can easily handle large carrier and
tall carriers. Our Pneumatic Press is available in different capacities as per the
requirement of the customers.
Salient Features :
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We specialize in manufacturing chamber type forced circulation Hot Air Dryer. These
hot air dryer machines are used for quick and efficient drying of yarn packages from
capacity 25 Kgs/ batch to 500 Kgs /batch as per customer's requirement.
Salient Features :
Our recirculatory hot air dryer-chamber type for yarn in packages, is an economical
alternative to RF dryer . It is recirculatory type for higher thermal efficiency. The
machine is fully controlled via programmer. Drying cycle for cotton is 41/2 hours.
The hot air dryer machine consists of:
Cabinet: Fabricated from heavy duty angle Frame
with gauge S.S.Sheet inside and M.S.Sheet from
outside with powder coating.
S.S. rectangular Trolley carrier with poles and special locking nuts for loading
the yarn packages into the chamber.
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Application : Used for hydro extraction of dyed yarn packages in a short time and
at low cost.
Salient Features :
Technical Specification:
Model size : 24" 36" 48" 60"
Approximate loading capacity (polyester) : 27 kg. 45 kg. 63 kg. 90 kg.
Salient Features :
Centrifuge hydro extractor rotates at very high speed which results in quick
and maximum hydro extraction.
For vibration smooth operation, the machine is provided with unique four
point shock absorption system.
All parts coming in contact with water and textile are made from stainless
steel.
Available in different sizes and capacities according to customers'
requirements from 24" to 72" diameter baskets.
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Salient Features :
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Features of RF Drying :
Application :
The RF dryer is widely used in Textile industry all over the world for drying the
materials after bleaching, dyeing, mercerizing or wet processing after the initial
hydro extraction process in a centrifuge to remove excess water.
Any textile material in the form of fibres, Cheeses, cones, hanks, tows & tops and
fabrics can be dried in a RF dryer and over the years this technology has
increasingly become an accepted and preferred method for drying.
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Humidifier
Improves labor productivity by increasing the air anion (air ion with negative
charge) leading to greater feeling of comfort and improves health.
Tex-Fab has introduced in India high Pressure spray hunmidifier 'SIJIRUN' for textile
industry. The system is developed by Japan Guo Dam Lord Tai Ko association and
promoted by Siera-Japan Hangzhon Sigreen Hunidifier equipment Co. Ltd.
Working :
The system consists of high pressure (70-100 bar) ceramic plunger pump that
transfer the Grade 3 filtered water to the spray nozzle, through high pressure
copper tubes. The spray nozzle produces 5 billion atomized particles 3-15 mecrious
in diameters easily gasifiable, so textile machines wont be effected. The RH is
accurately and automatically maintained with the aid of humidity sensors,
frequency converter, PLC and live monitor.
This system is 100 times more efficient than traditional ionic pump and 10 times
more efficient than Centrifugal and gas water mixed pumps.
It Does not require supplementary equipment like air compressor and cooling
Towers/chillers. Uses tap water. Lowers the temperature in summer (ad dice in the
tank). The system is available in different models and configuration to cover areas
50-8000M2
Recommended for complete spinning mills from ginning and blow room to post
spinning, weaving mills & knitting units, Yarn conditioning departments & yarn
winding departments post dyeing & drying
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Multi Item(s) Selected By You : 1
Nozzle
Soft Flow
Economic
al Dyeing
Machine
(Fabric /
Piece
Dyeing
Machine)
Exclusive Features :
No pilling effect.
5. Capacity 50 to 2000kgs.
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The DEVREKHA Multi - Nozzle Low/High temp. Dyeing technology work as a soft flow as
well as jet dyeing machine. The main advantage of this development is to increase machine
flexibility/ versatility to process all types of fabrics.
In this new technical development, the nozzle 3 & 4 are big diameter and fix nozzle with
indviduel flow control valve. The 1st main nozzle is adjustable. By increasing and decreasing the
gap of nozzle, flow and pressure will be increase and decrease as per fabric quality demand. To
run this machine as a soft flow machine, increase the gap that decrease the pressure and increase
water flow, at that time all three nozzles are working as a soft flow and water flow control
individually by control valve as per fabric quality demand.
To run machine as a jet dying machine, decrease the gap of nozzle, that increase the pressure and
decrease the water flow. That time soft-nozzle control valve are close.
Dimension Diagram
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Specifications & Dimension are subject to change without any prior notice.
Exclusive Features :
Reduce electricity.
Standard Features :
Dye 30 to 450 g./mt.sq. Fabric (cotton woven, cotton knit and its blends)
Cup type very soft flow nozzle with low pressure higher flow design.
Online filter design for easy cleanup even during the process with extra replaceable filter
mesh.
S.S. Control Panel with rotary switch, Emergency stop, Fabric speed indicator, Hotter &
moderate operation panel.
Technical Data :
Otional Features :
Colour Kitchen system with Agitators & Actuators with direct dosing system for colour
preparation and dye dispensing / dosing.
Fully automatic system with PLC & Electromagnetic flow meter. Seam Detector.
Dye Kitchen Specially designed for the dissolving & preparation of dyes chemical &
auxiliaries & transfer of the dissolved media to the single dyeing machine.
Available in difference stage of automation with optional accessories like Stirrer &
Dosing pump combined usage with programs.
Manufactured from high quality stainless steel, to suit all machine types' capacities with
flexible combination of tank size & number of satisfy all process requirement & future
requirement.
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Specifications & Dimension are subject to change without any prior notice.
Jigger
Jigger
Based on our experience and developments in industry and controller technology, we have
developed the Thies-Jigger.
Incorporating innovations in stepless tension and material speed control, and with an economical
dye trough designed for uniform dyeing in short liquor ratio conditions.
An industrial PC, proven in the exhaust dyeing industry, including PLC and a fabric rope
monitoring system is used for the complete machine control, ensuring the maintenance of
optimum processing conditions.
Technical Details:
50-800 N
Fabric tension:
Fabric speed: 10-150 m/min
Direct drive of the main rollers via frequency controlled three-phase motors with
brake drive current return (energy saving)
Fabric rope monitoring control system for precise calculation and control of the
fabric speed and tension
Uniform dyeing conditions in the dye trough, independent of the batch size
Dosing of dyes and chemicals dependent on the fabric length passing through the
dye bath
External pump and heat exchanger ensure uniform liquor heating and circulation
Easy maintenance
High Pressure Dyeing Machine
Layout drawing
Specification
Cooling
1.25 2.5 3.75
Water(Liter/Batch)
Fine-jet JUMBO
Pump Power(KW) 30 45 30 45
Cooling
1.4 3.2 1.4 3.2
Water(Liter/Batch)
Fabric Dyeing
Looking for versatility or specialised applications? - The fabric dyeing machines of Thies cover
the widest range of applications for the dyeing and finishing of natural and man-made fibres in
their various forms, both woven and knitted.
highest flexibilty
flexibility
ultra-short
ultra short liquor ratio
liquor ratio (min. 1 : 3)
starting at 1 :
3,7 for Cotton air transport
system
internal
transport
winch
reduced
tension on the
fabric rope
Vario
chamber
rotoMaster ecoMaster
variable
circulation
speed
process up to high
98C / 143C production
safety
completely
made from knit and
stainless steel woven fabric
from all fibres
ecomomic dye and blends,
trough particularly
unstructured
basic model and surface-
incl. pump, sensitive
external heat fabric
exchanger qualities
HP Batcher mini-soft
LabMaster eco-flow 95
use in the operarting
labratory temperature
max. 95C
colour
matching dyeing of light
and heavy
knit and
woven fabrics
special design
including
penetration
pipe and soft-
flow nozzle
Looking for versatility or specialised applications? - The fabric dyeing machines of Thies cover
the widest range of applications for the dyeing and finishing of natural and man-made fibres in
their various forms, both woven and knitted.
excellent perfect
running running
conditions conditions
highest flexibilty
flexibility
ultra-short
ultra short liquor ratio
liquor ratio (min. 1 : 3)
starting at 1 :
3,7 for Cotton air transport
system
internal
transport
winch
reduced
tension on the
fabric rope
Vario
chamber
rotoMaster ecoMaster
variable
circulation
speed
process up to high
98C / 143C production
safety
completely
made from knit and
stainless steel woven fabric
from all fibres
ecomomic dye and blends,
trough particularly
unstructured
basic model and surface-
incl. pump, sensitive
external heat fabric
exchanger qualities
HP Batcher mini-soft
knit and use in the
woven fabric laboratory
(also with and small
Elastane scale
percentage) production
LabMaster eco-flow 95
special design
including
penetration
pipe and soft-
flow nozzle
With the help of our rich industrial expertise and infrastructure, we manufacture & export yarn
dyeing machine which are renowned for technical superiority, ease of handling and performance.
These yarn dying machines are suitable for any kind of textile yarns may it be cotton, polyester
or else.
Vertical Yarn Dyeing Machine
We manufacture a range of jiggers for the textile mills. our jiggers are versatile in
nature and are available with electrical drive and are been used for Scouring,
Bleaching & Dyeing processes in the textile mills.
Automatic Jigger
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Technical Features
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Fabric Dyeing MachineYarn Dyeing MachineJigger MachineAutomatic JiggerJigger For
Scouring, Bleaching & DyeingRelax DryersFabrication servicesFabrication for Paper
& Pulp IndustriesLaser cutting machine
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The ColorSoft range of dyeing machines offers problem-free operations under the most grueling
conditions. The special in-built features make these machines ideally suited for demanding
industrial conditions they are economically in their use of water, steam, chemicals, dyestuff, and
process times.
Technical Data
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Technical Features
Technical Data
Technical Features
Technical Data
The entry section of Pin Frame is provided with edge spreaders IR In-Feed device, an
S.S. fabricated steaming unit for uniform moistening of the fabric. The Steaming
Device has stainless steel sliding shutters that allow steam to flow only as per the
width of the fabric.
A low contact Glueing and Drying unit is provided with a stainless steel trough. Four
selvedge drying units with infra-Red emitters are placed on either side of the
machine. The delivery side section consists of edge dryer, Selvedge trimmer and a
suction device, Exit roller, Width Adjustment device and the drive to the chain are
housed in a exit box.
The compacting unit consists of 2 felt compacting units, each of them consisting of
a Nomex felt approx. 20 mm thick, a steam heated chrome-plated center roller of
dia. 400 mm, a rubber covered roller driven by variable frequency drive, a
compacting pressure roller, a felt tensioning roller and a felt centering roller. Each
unit is provided with a special anti-fiction sheet type shoe controlled by an electrical
actuator to control the compressive shrinkage. A fabric cooling roller is provided
after second felt to cool the fabric by means of chilled water circulation. Fabric
Tension through the machine is controlled with the help of sensitive load cells and
variable frequency drive with PLC and touch screen.
4. Calendaring while passing between the felt belt and the heated shrinking rollers.
The fabric is fed through the guiding system and stretcher which then takes the
fabric through the steam box onto the felt of the twin compacting units.
At the fabric delivery, the machine is equipped with a precision plaiting device with
its platform. The height of the platform is controlled automatically and is adjustable
according to the plaited fabric height.
Open Width
Compactor OC 400 is suitable for open width knit fabrics to achieve exact
dimensional stability and a soft feel. The machine generally consists of a feeding
frame with centering device and driven scroll rollers, an equalizing stenter frame
with overfeed roller and brush pinning arrangement.
The entry section of Pin Frame is provided with edge spreaders IR In-Feed device, an
S.S. fabricated steaming unit for uniform moistening of the fabric. The Steaming
Device has stainless steel sliding shutters that allow steam to flow only as per the
width of the fabric.
A low contact Glueing and Drying unit is provided with a stainless steel trough. Four
selvedge drying units with infra-Red emitters are placed on either side of the
machine. The delivery side section consists of edge dryer, Selvedge trimmer and a
suction device, Exit roller, Width Adjustment device and the drive to the chain are
housed in a exit box.
The compacting unit consists of 2 felt compacting units, each of them consisting of
a Nomex felt approx. 20 mm thick, a steam heated chrome-plated center roller of
dia. 400 mm, a rubber covered roller driven by variable frequency drive, a
compacting pressure roller, a felt tensioning roller and a felt centering roller. Each
unit is provided with a special anti-fiction sheet type shoe controlled by an electrical
actuator to control the compressive shrinkage. A fabric cooling roller is provided
after second felt to cool the fabric by means of chilled water circulation. Fabric
Tension through the machine is controlled with the help of sensitive load cells and
variable frequency drive with PLC and touch screen.
4. Calendaring while passing between the felt belt and the heated shrinking rollers.
The fabric is fed through the guiding system and stretcher which then takes the
fabric through the steam box onto the felt of the twin compacting units.
At the fabric delivery, the machine is equipped with a precision plaiting device with
its platform. The height of the platform is controlled automatically and is adjustable
according to the plaited fabric height.