ECDA Procedure
ECDA Procedure
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Version 6.2
Table of Contents
1. PURPOSE ...................................................................................................................................... 4
2. INTRODUCTION .......................................................................................................................... 4
2.1. References ............................................................................................................................. 4
2.2. Objective ............................................................................................................................... 4
2.3. Policy & Scope...................................................................................................................... 5
2.4. ECDA Methodology ............................................................................................................. 5
2.5. Roles & Responsibilities ....................................................................................................... 6
2.6. Qualifications ........................................................................................................................ 7
2.7. Definitions............................................................................................................................. 8
2.8. Special Requirements.......................................................................................................... 11
3. PRE-ASSESSMENT .................................................................................................................... 11
3.1. Objectives ........................................................................................................................... 11
3.2. Pipeline Segments Requiring ECDA .................................................................................. 11
3.3. Data Collection ................................................................................................................... 12
3.4. Sufficient Data Analysis ..................................................................................................... 23
3.5. Feasibility Analysis ............................................................................................................. 23
3.6. Designation of ECDA Segments......................................................................................... 24
3.7. Designation of ECDA Regions ........................................................................................... 25
3.8. Urgency Criteria.................................................................................................................. 26
3.9. Indirect Inspection Tool Selection ...................................................................................... 28
3.10. Aboveground Survey Plan .................................................................................................. 33
3.11. Pre-Assessment Meeting ..................................................................................................... 33
4. INDIRECT INSPECTION ........................................................................................................... 34
4.1. Objectives ........................................................................................................................... 34
4.2. Indirect Inspection Procedure Review ................................................................................ 34
4.3. Marking of Inspection Areas............................................................................................... 36
4.4. Indirect Inspection Field Meeting ....................................................................................... 37
4.5. Indirect Inspections ............................................................................................................. 38
4.6. Indirect Inspection Reporting.............................................................................................. 40
4.7. Identification and Classification of Indications .................................................................. 41
4.8. Data Alignment and Comparison ........................................................................................ 44
4.9. Prioritization of Indications ................................................................................................ 45
4.10. Number of Excavations....................................................................................................... 48
4.11. Scheduling Excavations ...................................................................................................... 53
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
List of Tables
Table 2.1: TIMP Qualifications Requirements....................................................................................... 7
Table 3.1: Pre-Assessment Data Elements ........................................................................................... 13
Table 3.2: Typical Field Collection Data ............................................................................................. 22
Table 3.3: Urgency Criteria .................................................................................................................. 28
Table 3.4: ECDA Tool Selection Matrix .............................................................................................. 30
Table 3.5: Indirect Inspection Tool Guide ........................................................................................... 31
Table 3.6: Standard Tool Selection Guidelines .................................................................................... 32
Table 4.1: Maximum Indirect Inspection Spacing Intervals ................................................................ 37
Table 4.2: Additional Data Collection Elements .................................................................................. 39
Table 4.3: IIT Classification Criteria for Uncased Pipe Segments....................................................... 42
Table 4.4: IIT Classification Criteria for Cased Pipe Segments........................................................... 43
Table 4.5: Initial Prioritization of Indications (CIS and VGS) for Uncased Pipe Segments ................ 46
Table 4.6: Initial Prioritization of Indications (CIS & ACA) for Uncased Pipe Segments .................. 46
Table 4.7: Initial Prioritization of Indications (CIS & ACA) for Cased Pipe Segments ...................... 46
Table 4.8: Prioritization of Direct Examination Sites for Uncased Pipe Segments ............................. 47
Table 4.9: Prioritization of Direct Examination Sites for Cased Pipe Segments ................................. 47
Table 4.10: Excavation Summary Table .............................................................................................. 52
Table 4.11: Required Excavation Timeframes ..................................................................................... 53
Table 5.1: Excavation Data Collection Requirements Before Coating Removal ................................. 58
Table 5.2: Excavation Data Collection Requirements After Coating Removal ................................... 59
Table 5.3: Reprioritization Criteria by Class Area, .............................................................................. 65
Table 6.1: Corrosion Rates Related to Soil Resistivity ........................................................................ 68
Table 6.2: Soil Analysis Data Elements ............................................................................................... 68
Table 6.3: ECDA Effectiveness Measures ........................................................................................... 72
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
1. PURPOSE
2.1. References
ANSI/NACE SP0502
Standard Practice, Pipeline External Corrosion Direct Assessment
Methodology. This procedure complies with the latest version of the NACE
standard practice.
ASME B31.8S
Managing System Integrity of Gas Pipelines.
Cross Reference
A cross reference table is provided at the end of this procedure to reference
between sections of this document and the subsections of ANSI/NACE
SP0502 and 49 CFR 192.
Protocol Reference
A cross reference table is provided at the end of this procedure to reference
between sections of this document and PHMSA protocol items. Sections of
this document cited within the table are not to be removed from this
procedure.
2.2. Objective
ECDA is a structured four step assessment process that is intended to improve safety
by assessing and reducing the impact of external corrosion on pipeline integrity.
ECDA seeks to proactively prevent external corrosion defects from growing to a size
that impacts the pressure carrying capacity of the pipeline segment.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Policy
This document shall be controlled and reviewed per the guidelines
established under the Quality Assurance Plan and Management of Change
Process established under the Pipeline Integrity Program.
Scope
This procedure shall be used to evaluate the integrity of pipeline segments
that are threatened primarily by external corrosion. During direct
examination of the pipeline segment other types of anomalies may be
identified. In those cases the anomalies must be documented and other
appropriate methodologies shall be used to evaluate the integrity of the
pipeline segment(s).
Pre-Assessment
The Pre-Assessment step utilizes historic and recent data to determine
whether the ECDA is feasible, identify appropriate indirect inspection tools,
and define ECDA regions. Data gathering sources are identified in Gas
Standard 167.0200.
Indirect Inspection
The Indirect Inspection step utilizes above ground inspection(s) to identify
and define the severity of coating faults, diminished cathodic protection, and
areas where external corrosion may have occurred or may be occurring. A
minimum of two indirect inspection tools shall be used over the entire
pipeline segment to provide improved detection reliability across the wide
variety of conditions encountered along a pipeline right-of-way. Indications
from indirect inspections are categorized according to severity.
Direct Examination
The Direct Examination step includes analyses of Pre-Assessment data and
indirect inspection data to prioritize indications based on the likelihood and
severity of external corrosion. This step includes excavation of prioritized
sites for pipe surface evaluations resulting in validation or reprioritization of
the indications.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Post Assessment
The Post Assessment step utilizes data collected from the previous three
steps to assess the effectiveness of the ECDA process, determine
reassessment intervals, and provide feedback for continuous improvement.
Integrity Engineer
The Integrity Engineer (IE) is responsible for the technical evaluations and
analyses conducted throughout the assessment process. These include, but
are not limited to sufficient data analysis, ECDA region designation, review
of Indirect Inspection results, and performing remaining strength evaluations.
This procedure has response time requirements for some technical
evaluations and the IE is responsible for ensure those evaluations are
completed within the required timeframe.
Technical Advisor
The Technical Advisor (TA) is responsible for developing the Aboveground
Survey Plan (ASP) during the Pre-Assessment step and ensuring indirect
inspections are performed in accordance with all applicable procedures
referenced in this standard.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Inspection Personnel
The Inspection Personnel (IP) is responsible for conducting the indirect
inspections and assigned direct examinations. The IP are responsible for
conducting the inspections and tests in accordance with this procedure and
other testing procedures that are referenced during the direct examination
process.
2.6. Qualifications
The provisions of this procedure shall be applied under the direction of competent
persons who, by reason of knowledge of the physical sciences and the principles of
engineering and mathematics, acquired by education and related practical experience,
are qualified to engage in the practice of corrosion control and risk assessment on
buried ferrous piping systems.
Minimum Qualifications
Table 2.1 identifies the minimum qualifications required among approvers
for each step of the ECDA process in accordance with Manual TIMP.15.
ECDA Procedure
X X X X X
Training
NACE CP1 or a
minimum of 5 years X X X X
of CP experience
Bell Hole Inspection
Requirements X X X X X
Training
Pipeline Remaining
Strength Training (eg. X X
KAPA)
Operator
Qualification X X
Requirements
ASNT Level 1
X
UT & MPI
GPS Training
X
(Annual)
AM = Assessment Manager TA = Technical Advisor
EPM = Engineering Project Manager TPM = Transmission Project Manager
IE = Integrity Engineer IP = Inspection Personnel
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
2.7. Definitions
Additional definitions are located in Manual TIMP.A. The following are definitions
of some key terms used in this procedure:
Alternating Current Voltage Gradient (ACVG): A method of measuring the
change in leakage current in the soil along and around a pipeline to locate coating
holidays and characterize corrosion activity.
Anomaly: An unexamined pipe feature which is classified as a potential deviation
from sound pipe material, welds, or coatings. All engineering materials contain
anomalies which may or may not be detrimental to material performance. Indications
of anomalies may be determined by nondestructive inspection methods such as in-
line inspection (ILI).
Bell Hole: An excavation that minimizes surface disturbance and provides sufficient
room for examination and/or repair of buried facilities.
Cathodic Protection (CP): A technique to reduce the corrosion rate of a metal
surface by making that surface the cathode of an electrochemical cell.
Characterize: To estimate the length, depth, shape, severity, orientation and/or
location of an anomaly.
Classify: To identify the likely cause of an indication (e.g. anomaly, non-relevant
indication, component, imperfection, or other type of feature).
Classification: The process of estimating the likelihood of corrosion activity at an
indirect inspection indication under typical year-round conditions.
Close Interval Survey (CIS): An inspection techniques that includes a series of
above ground pipe-to-soil potential measurements taken at predetermined increments
of several feet (i.e. 10-100 feet) along the pipeline and used to provide information
on the effectiveness of the cathodic protection system.
Coating: Liquid, liquefiable, or mastic composition that, after application to a
surface, is converted into a solid protective, decorative, or functional adherent film.
Coating also includes tape wrap.
Coating Disbondment: Any loss of adhesion between the protective coating and a
pipe surface as a result of adhesive failure, chemical attack, mechanical damage,
hydrogen concentrations, etc. Disbonded coating may or may not be associated with
a coating holiday.
Corrosion Activity: A state in which corrosion is active and ongoing at a rate that is
sufficient to reduce the pressure-carrying capacity of a pipe during the pipeline
design life.
Covered Segment: A segment of gas transmission pipeline located in a high
consequence area (HCA).
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Shall: Shall is a requirement that must be complied with, or its exception approved
and documented in accordance with 7 of this procedure.
Should: Should is a recommendation that is desirable to follow when possible. Not
following the recommendation does not require documentation or approval. (NOTE:
Many of the should statements listed in ANSI/NACE SP0502 are required by the
Integrity Management Rule, and those statements are accounted for in this
procedure).
Stray Current: Current through paths other than the intended circuit.
Superficial Corrosion: Insignificant corrosion on the surface of the pipeline (less
than or equal to 10% of nominal wall thickness) that has no direct impact on the
remaining strength of the pipeline, and additionally no indirect material effect on
pipeline integrity or secondary interactive impact to other threats.
Third Party Damage: Damage to a gas pipeline facility by an outside party other
than those performing work for the operator. For the purposes of this document it
also includes damage caused by the operators personnel or the operators
contractors.
3.1. Objectives
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Objectives
Data collection and analysis is a continuous activity throughout the ECDA
process. Key aspects of the Pre-Assessment step include collection of
pipeline data, and the consistent use and interpretation of results. The data is
collected to achieve the following objectives:
3.3.1.1. Determine the feasibility of conducting an ECDA;
The EPM shall consider these objectives to assure that appropriate and
sufficient data is collected. Table 3.1 identifies the data elements necessary to
conduct the ECDA.
Data Requirements
The Need for the data elements is identified in Table 3.1 as either
REQUIRED, DESIRED, or CONSIDERED. Every effort should be made to
obtain all available data elements identified as REQUIRED.. Reasonable
effort should be made to obtain DESIRED and CONSIDERED data
elements when they are readily available.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
1
R = Required, D = Desired, C = Considered
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Need 1
No. Data Element Inspection Tool Region Interpretation Comments
(IIT) Selection Selection of Results
Locations with Older pipe typically
pre-1970 low has lower weld seam Verification of
frequency ERW toughness that unknown seams
or flash welded reduces critical during Direct
pipe with defect size. Examination is
1.5 Seam Type R increased Pre-1970 ERW or acceptable.
selective seam flash welded pipe Seam concerns may
corrosion may be subject to constitute an
susceptibility higher corrosion additional integrity
may require a rates than the base threat.
separate region. metal.
Segments with
bare pipe in
Limits ECDA Specific ECDA
coated pipelines
1.6 Bare Pipe R application. Fewer methods are
should be in
available tools. required.
separate ECDA
regions.
2. CONSTRUCTION RELATED
Affects time over
which coating
Older pipe may degradation may
have greater have occurred,
2.1 Year Installed R
corrosion defect population
damage. estimates, and
corrosion rate
estimates.
Changes may
Route Changes/
2.2 R require separate
Modifications
ECDA regions.
May indicate
locations at which
Backfill with large Construction construction
Backfill amount of rock practice problems may have
2.3 /Construction D may affect the differences may occurred (e.g.,
Practices feasibility of the require separate backfill practices
ECDA process. ECDA regions. influence probability
of coating damage
during construction).
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Need 1
No. Data Element Inspection Tool Region Interpretation Comments
(IIT) Selection Selection of Results
Significant May impact local
drains or changes current flow and
in CP current interpretation of
should be results.
Location of considered
Dissimilar metals
major pipe separately;
may create local
2.4 appurtenances D special
corrosion cells at
such as valves consideration
points of contact.
and taps should be given
to locations Coating degradation
where dissimilar rates may be
metals are different from
connected. adjacent regions.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Need 1
No. Data Element Inspection Tool Region Interpretation Comments
(IIT) Selection Selection of Results
Coating degradation
rates may be
different from
Presence of miter adjacent regions.
Location of
and wrinkle Corrosion on miter
bends, including
2.8 D bends may and wrinkle bends
miter bends and
influence region can be localized,
wrinkle bends
selection. which affects local
current flow and
interpretation of
results.
Restricts the use of May impact current
May require
some indirect flow and
2.9 Depth of Cover D different ECDA
inspection interpretation of
regions.
techniques. results.
Requires a
separate ECDA
Significantly Tool spacing interval
region if the Changes current
Underwater restricts the use of should be considered
water crossing is flow and
2.10 sections and R many indirect in the approach used
2x the PCM interpretation of
river crossings inspection to define water
interval, or results.
techniques. crossings.
approx. ~100
feet.
Influences current
flow and
interpretation of
results.
Restricts the use of
Locations of May require Corrosion near
some indirect
2.11 river weights or D separate ECDA weights and anchors
inspection
anchors regions. can be localized
techniques.
which affects local
current flow and
interpretation of
results.
Regions where
Proximity to
the CP currents
other pipelines,
are significantly Influences local
structures, May preclude use
affected by current flow and
2.12 electric R of some indirect
external sources interpretation of
transmission inspection methods.
should be treated results.
lines, and rail
as separate
crossings
ECDA regions.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Need 1
No. Data Element Inspection Tool Region Interpretation Comments
(IIT) Selection Selection of Results
3. SOILS/ENVIRONMENT
Influences where
Some soil corrosion is most Soil data may be
Soil likely. Can be useful in
characteristics collected at later
Characteristics/ interpreting results.
reduce the accuracy Significant stages of the process
3.1 Types D Influences corrosion
of various indirect differences after review of the
(including soil rate and remaining
inspection generally require ECDA regions for
contamination) life assessment.
techniques. separate ECDA appropriateness.
regions.
Influences where
corrosion is most Can be useful in
likely. interpreting results.
3.2 Drainage D Significant Influences corrosion
differences may rate and remaining
require separate life assessment.
ECDA regions.
Conditions such as
rocky areas can
3.3 Topography D make indirect
inspections
difficult.
If the casing
resides in an area
that the operator
has identified as
Carrier pipe
an atmospheric
3.4 exposure to D
corrosion
humid/dry air
monitoring area,
the casing should
be placed in a
separate region.
Paved roads, etc., Can influence Asphalt, concrete,
Land Use influence indirect ECDA agricultural,
3.5 R
(current/past) inspection tool application and residential,
selection. region selection. industrial, etc.
May affect the
Frozen areas Influences current
applicability and
should be flow and
3.6 Frozen Ground C effectiveness of
considered interpretation of
some ECDA
separate regions. results.
methods.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Need 1
No. Data Element Inspection Tool Region Interpretation Comments
(IIT) Selection Selection of Results
4. CORROSION CONTROL (FIRST ASSESSMENT REQUIREMENT)
Localized use of
sacrificial anodes
within impressed
CP System current systems may
Type May affect ECDA influence indirect
4.1 R inspection.
(anodes, rectifiers tool selection.
and locations) Influences current
flow and
interpretation of
results.
Areas of known Influences current
Known stray
stray current may flow and
4.2 current sources/ D
require a interpretation of
locations
separate region. results.
May provide
ETS Locations input when
4.3 R
(Pipe access points) defining ECDA
regions
CP Evaluation Used in post MAXIMO, DFIS,
4.4 R
Criteria assessment analysis. CPDM.
CP Maintenance Parameter used to Year pipeline will be
4.5 History: R calculate pipeline assessed using
(Assessment Year) life. ECDA.
Documented year
CP Maintenance
cathodic protection
4.6 History: R
was installed on the
(Year CP installed)
pipeline.
Used to determine Year of first
CP Maintenance years without CP, documented CP
History: years of questionable read. Data can be
4.7 R
(Year of first CP CP history and years obtained from
record) of adequate CP MAXIMO, DFIS
history. and/or CPDM.
CP Maintenance Year CP criteria was
History: changed (i.e. -850
4.8 R
(Year of CP criteria mV to 100 mV
change) Shift).
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Need 1
No. Data Element Inspection Tool Region Interpretation Comments
(IIT) Selection Selection of Results
Number of years the
CP Maintenance
pipeline has been
History: R below the CP
4.9
(Years below evaluation criteria
criteria)
threshold.
Years Without
4.10 R Calculated from
CP Applied
Data Elements 4.5
Aligns with A1.2
Years of through 4.9. Used to
(d), (e) and (f) from
4.11 Questionable R determine Urgency
ASME/B31.8G-
CP Criteria for each
2004.
designated ECDA
Years of region.
4.12 R
Adequate CP
Coating type may
ECDA may not be
influence time at Can CIS, DCVG
appropriate for Different coating
which corrosion detect changes
Pipe Coating coatings that cause types may
4.13 R begins and estimates between tape and
Type shielding (coatings warrant different
of corrosion rate non-shielding
with high dielectric ECDA regions.
based on measured coatings?
constants).
wall loss.
Shielding caused by
Field investigation of
ECDA may not be Different coating certain joint coatings
joint coating type
Joint Coating appropriate for types may may lead to
4.14 R during Direct
Type coatings that cause warrant different requirements for
Examination is
shielding. ECDA regions. other assessment
acceptable.
activities.
ECDA may be Different coating
Coating difficult to apply conditions may
4.15 R Engineering, PCMR.
Condition with severely warrant different
degraded coatings. ECDA regions.
Increasing current
demand may indicate
Different current
areas where coating
demands may
4.16 Current Demand R degradation is
warrant different
leading to more
ECDA regions.
exposed pipe surface
area.
Different
corrosion history Can be useful in
CP Survey
4.17 R may warrant interpreting the Engineering.
Data/History
different ECDA results.
regions.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Need1
No. Data Element Inspection Tool Region Interpretation Comments
(IIT) Selection Selection of Results
5. OPERATIONAL DATA
Significant Can locally influence Consider when
May cause coating differences coating degradation within 20 miles
Pipe Operating
5.1 D to disband from generally require rates and downstream of
Temperature
substrate. separate ECDA susceptibility to compressor station
regions. SCC. discharge.
5.2 MAOP R GPA
Impacts critical flaw MAOP should be
Operating Stress
5.3 R size and remaining used to determine
Level
life predictions. stress levels.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Need 1
No. Data Element Inspection Tool Region Interpretation Comments
(IIT) Selection Selection of Results
Hydrostatic
Influences inspection
5.11 Testing D
intervals.
Dates/Pressures
Different
Other prior
corrosion history
integrity-related May affect ECDA Useful post
5.12 R may warrant Engineering.
activities CIS, tool selection. assessment data.
different ECDA
ILI runs, etc.
regions.
Global Pre-Assessment
Global Pre-Assessment (GPA) is the process of collecting data from
pipeline records in accordance with Gas Standard 167.0200 and
qualifies for acceptance as the ECDA Pre-Assessment data collection
requirement.
The information gathered during this process is recorded on a global pre-
assessment template (GPAT) spreadsheet, reviewed for quality control
(QC) and submitted for uploading into the HPPD. Once the information
has been uploaded into the HPPD, the EPM shall obtain HCA maps for
the project.
Data Sources
Gas Standard 167.0200 provides guidance regarding possible sources
for each data element in Table 3.1. If the data element is not available in
the listed sources, the EPM is responsible for applying good judgment in
seeking the data elsewhere.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Documentation
All data collected in the field that will be used in the ECDA shall be
documented on FORM A.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Objective
Sufficient data analysis is the process of affirming that the application of
ECDA is generally appropriate and can effectively proceed after data
collection is completed. Consideration of missing required data
elements is managed through the review and documentation of
conservative assumptions, or the collection of supporting data during
subsequent stages in the ECDA process.
Objective
Feasibility analysis is the process of identifying conditions that would
preclude the application of ECDA, evaluating their impact/effect on
indirect inspection tools, and determining whether ECDA remains a
viable option.
The specific feasibility items that are considered essential data that
directly affect the ability to perform indirect inspection are highlighted in
Table 3.1. If any of these data items are identified as part of an ECDA
project, the data must be evaluated for the following potential impact to
the inspection:
3.5.1.1. Locations at which coatings cause electrical shielding;
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Documentation
The EPM shall document the result of the feasibility analysis on FORM B.
FORM B shall be reviewed and signed by the EPM and IE.
If the analysis results in the determination that ECDA is not feasible, a
report to file shall be generated by the EPM to document the causal
factors. The following topics shall be addressed in the report:
3.5.3.1. Adverse conditions that may make the ECDA infeasible;
Criteria
An ECDA segment is a pipeline segment that is electrically continuous
and will be surveyed within the same timeframe. An ECDA segment
may consist of one or more ECDA regions.
For geographically distributed segments, pipeline segments may not need
to be electrically continuous or surveyed within the same timeframe.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Documentation
The EPM shall document the ECDA segment designations on FORM C:
ECDA REGION REPORT or equivalent.
Criteria
ECDA regions are subsets of ECDA segments, and are defined by a four-
point criteria which considers:
3.7.1.1. Similar design/physical characteristics, (such as, but not
limited to, the Pipe Related data elements listed in Table 3.1);
Description
The EPM & IE shall analyze the integrated data collected during the Pre-
Assessment step and assign each pipeline segment to an ECDA region
using the four step criteria in 3.7.1.
Region designations are based upon judgment and documented rationale
therefore it is important that all data categories are considered when
establishing ECDA regions.
Region definitions established during Pre-Assessment are considered
preliminary, and can be fine-tuned as necessary based on the results of
both the indirect inspection and direct examination. Regions may be
separated or aggregated during the Direct Examination step based on the
four-point criteria listed in 3.7.1 due to:
3.7.2.1. Discovery of changes or similarities in pipeline characteristics;
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Documentation
The EPM shall document the start and end boundaries of each
ECDA region and significant characteristics (data elements) which
distinguish a new ECDA region on FORM C.
Objective
Establish the urgency level for each designated ECDA region for use
during final prioritization of indications.
Description
The urgency level for each ECDA region is determined by using Pre-
Assessment data elements to evaluate three categories of corrosion
history:
3.8.2.1. Corrosion Leak History,
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
CP History
Use data elements 4.6 through 4.9 to determine the urgency level for this
category.
Level Rank Description
15% or less of the pipe lifespan has met or
A Inadequate
exceeded cathodic protection criteria.
Between 15% and 85% of the pipe lifespan
B Questionable has met or exceeded cathodic protection
criteria.
85% or more of the pipe lifespan has met or
C Adequate
exceeded cathodic protection criteria.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Criteria
The urgency level for an ECDA region is the highest level (with A being
the highest) for any one of the three categories shown in Table 3.3.
Documentation
The EPM shall record the final urgency level for each ECDA region on
FORM C.
Selection Basis
The EPM shall select primary IITs based on their performance reliability
under the specific pipeline conditions for each segment based on the
information obtained in Table 3.1.
The EPM shall endeavor to select primary tools that are complimentary
to one another (i.e. the capabilities of one tool should compensate for the
limitations of the other). The EPM should consider the guidance
provided in Tables 3.4 and 3.5.
Additional tools may be selected at the discretion of the EPM to
supplement the assessment of specific circumstances, including but not
limited to:
3.9.2.1. Crossings/casings;
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Guidelines for inspection tool selection for typical situations are listed in
Table 3.6 in order of primary, secondary and tertiary inspection options
in order of preference. The EPM may utilize tools other than those listed
in Table 3.4, and may utilize different selections than those shown in
Table 3.6, but shall follow the exception process described in 7 of this
procedure to document his/her justification.
Special Condition
The EPM may substitute a 100% direct examination that follows the
requirements of 5.2 of this procedure in lieu of indirect inspections and
selected direct examinations at bell hole locations. In such a case, the
Pre-Assessment and Post Assessment steps within this procedure shall be
completed in their entirety.
Documentation
The EPM shall document the IIT selection for each ECDA region on
FORM C. FORM C shall be reviewed and signed by the EPM and IE.
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Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
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Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Polarization 1ST -- -- -- --
Coating -- --
2ND 1ST 3RD
Holidays
Current -- -- --
1ST 2ND
Distribution
Anodic Zones --
1ST -- 3RD 2ND
on Bare Pipe
Water --
1ST 2ND 3RD --
Crossings
Stray Currents 1ST -- 2ND -- --
Shielded
Corrosion -- -- -- 2ND 1ST
Activity
Adjacent
Metallic 1ST -- 2ND -- --
Structures
Near Parallel
1ST 2ND -- -- --
Pipelines
Under HVAC
Electric
1ST 2ND 3RD -- --
Transmission
Lines
Casings 3 2ND 3RD 1ST -- --
2
Indirect Inspection Tools are listed in order of selection priority for typical situations.
3
Casing assessment methods may be modified to accommodate circumstances.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Objective
To provide technical insight into ECDA of the defined area, communicate
the plan of how the ECDA will be conducted and build consensus for the
plan. The Pre-Assessment meeting is also used to improve the application of
ECDA by incorporating feedback from critical personnel and reviewing
relevant findings including those from previous assessment activities.
Agenda
The EPM shall coordinate the meeting to review the following:
3.11.2.1. Aboveground Survey Plan;
The AM, EPM, IE, and all other personnel deemed critical to the projects
success shall be in attendance.
Documentation
The IE shall maintain a record of all Pre-Assessment discussions and
conclusions. Changes to the Pre-Assessment data, feasibility analysis, IIT
selection, and ECDA regions analysis shall be documented on the
appropriate forms by the EPM. The record shall be stored in the project file
and approved by the AM, EPM and IE.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
4. INDIRECT INSPECTION
4.1. Objectives
Procedure Content
Each of the above ground procedures shall consider the following:
4.2.1.1. Numbering
The procedure scope and general theory regarding how the IIT
works; including what it measures and detection capabilities.
4.2.1.3. Limitations
Where the IIT should not be used, what it cannot detect, and its
level of sensitivity.
4.2.1.4. Procedure Qualifications
How the IIT procedure was qualified and location of the records
that document the qualification.
4.2.1.5. Safety Considerations
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
4.2.1.6. Instrumentation
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Objective
To designate the survey boundaries for all indirect inspection.
Process
4.3.2.1. The beginning and end points of each inspection area identified on
FORM C shall be clearly marked in the field to eliminate ambiguity
regarding the survey limits prior to indirect inspection surveys.
4.3.2.3. The inspection area boundaries may exceed the ECDA region
boundaries so that the entire length of the ECDA region and/or
HCA is inspected with no gaps. The EPM may also desire to
expand the inspection area to evaluate pipe outside of the HCA.
Type of Markings
Both ends of each inspection area shall be identified with one or more of the
following methods:
4.3.3.1. By a clearly identifiable land mark that has a unique name, such as
streets and buildings.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Inspection Areas
Review first-hand the boundaries of each inspection area.
Review of Records
FORM C, maps and other pertinent documents.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Schedule
Dates and times the IP will conduct the survey.
Landowner Contact
Protocol if landowners question field personnel.
Documentation
Any changes to the Indirect Inspection Plan shall be documented on one or
more of the following forms as appropriate:
4.4.11.1. Form B: Feasibility Analysis
Breadth of Inspections
Each of the primary indirect inspections shall be conducted over the entire
ECDA region. Minimum requirements for some IITs are provided in the
following procedures:
4.5.1.1. Gas Standard 167.0248, Alternating Current Attenuation Survey;
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Supplemental Inspections
Indirect inspections, other than the primary methods, may be conducted as
determined by the EPM and documented on FORM C.
Station Numbering
Each indirect inspection area shall be designated with a definitive beginning
and end location (e.g. measurements from landmarks, pipeline stationing,
GPS coordinates).
Inspection begin locations shall be designated with a survey stationing of
0+00 unless otherwise instructed by the EPM.
4
GPS readings should be taken for data elements notated with an asterisk (*).
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Report Content
4.6.2.1. Location and Dates
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Objective
To describe the process of identifying and classifying indications to estimate
the likelihood of corrosion.
Criteria
The survey data shall be evaluated to identify and classify the severity of
indications according to the criteria set forth in Table 4.3 for uncased pipe
segments and/or Table 4.4 for cased pipe segments. The minimum criteria for
indications are detailed under Minor Indications. The IP may perform the
classification; however the IE is responsible for the final classification
results.
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Company Operations Standard
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Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
5
x = attenuation change.
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Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Documentation
The location of the indication along the pipeline, the primary IITs used to
identify the indication and the severity of the indication according to the
criteria established in Tables 4.3 and/or 4.4 shall be documented on FORM D:
INDICATION CLASSIFICATION AND PRIORITIZATION or equivalent
documentation.
The IE shall compare the results from all primary indirect inspection tools to:
4.8.1.1. Determine if alignment discrepancies exist between survey
methods; and
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Objective
To estimate the need for direct examination based on integrated classification
and urgency criteria results.
Initial Prioritization
Indications shall be initially prioritized as I, II, III, or NRI in accordance with
Table 4.5 when CIS and VGS are selected as primary IITs for uncased pipe
segments, Table 4.6 when ACA is selected as the primary IIT in lieu of a
VGS for uncased pipe segments and/or Table 4.7 when CIS and ACA are
selected as primary tools for cased pipe segments. If the potential for third
party damage exists, an indication shall be initially prioritized as TPD in
accordance with 4.9.2.4 of this procedure.
4.9.2.1. Priority I
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
4.9.2.2. Priority II
Table 4.5: Initial Prioritization of Indications (CIS and VGS) for Uncased Pipe Segments
IIT CIS
Classification Severe Moderate Minor NRI
ACVG
DCVG
Yes I I II III
No II III III NRI
Table 4.6: Initial Prioritization of Indications (CIS & ACA) for Uncased Pipe Segments
IIT CIS
Classification Severe Moderate Minor NRI
Severe I II II III
ACA
Table 4.7: Initial Prioritization of Indications (CIS & ACA) for Cased Pipe Segments
IIT CIS
Classification Severe Moderate Minor NRI
Severe I II II II
ACA
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Prioritization of Excavations
The initial prioritization results shall be integrated with the urgency criteria
in 3.8 to designate indications as Immediate, Scheduled or Monitored
excavation sites. This final prioritization shall be conducted in accordance
with Table 4.8 for uncased pipe segments and/or Table 4.9 for cased pipe
segments.
Table 4.8: Prioritization of Direct Examination Sites for Uncased Pipe Segments
Urgency Level
Initial Priority
Level A Level B Level C
I Immediate Scheduled Scheduled
II Scheduled Scheduled Monitored
III Scheduled Monitored Monitored
Table 4.9: Prioritization of Direct Examination Sites for Cased Pipe Segments
Urgency Level
Initial Priority
Level A Level B Level C
I Immediate Scheduled Scheduled
II Scheduled Monitored Monitored
III Monitored Monitored NRI
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Documentation
The IE shall document the prioritization of excavation sites on FORM D or
equivalent documentation. FORM D (or equivalent) shall be reviewed and
signed by the EPM and IE.
No Indications Identified
4.10.1.1. In the event that no indications are identified in a given pipeline
segment, a minimum of one direct examination is required in the
ECDA region identified as most likely for external corrosion in the
Pre-Assessment step.
When ECDA is applied for the first time, one additional direct
examination shall be performed in the ECDA region identified as
most likely for external corrosion in the Pre-Assessment step.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
If more than one ECDA region was identified as likely for external
corrosion in the Pre-Assessment step, one additional direct
examination shall be performed within each of the regions
identified.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
When ECDA is applied for the first time, one additional direct
examination shall be performed.
When conducting ECDA for the first time over a pipeline segment,
an additional effectiveness dig shall be performed at a randomly
selected location where no indication was detected.
4.10.5.2. Evaluation
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Special Condition
Selected excavations may also include sites for the installation of additional
ETS monitoring points as part of on-going preventative and mitigative
measures.
Documentation
The IE shall document the indications that have been selected for excavation
on the DIRECT EXAMINATION SHEET. The locations shall be reviewed and
approved by the EPM and IE. At this stage, the DIRECT EXAMINATION
SHEET is preliminary and shall only be distributed to the Data Management
Group for field verificaiton after the completion of the Indirect Inspection
Meeting.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
6
For the first application of ECDA, add a second excavation within the same region at the location most likely to corrode.
7
For the first application of ECDA, add a second excavation at a randomly selected location containing no indications.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Excavation Timeframes
Excavations required as part of Direct Examination should be conducted
within 180 days after indirect inspection. The 180 day timeframe is measured
from the indirect inspection completion date to the final field activity related,
not including repairs, to Direct Examination. Suggested timeframes for
Direct Examinations are provided in Table 4.11. Effectiveness Digs may be
completed beyond the 180 day Direct Examination schedule requirement.
Order of Excavations
The IE shall consider the overall risk of the pipeline segments and determine
the general order of excavations.
4.11.2.1. Direct Examination Prioritization Groups
Excavation Identifier
The name shall include the year inspection (e.g. close-interval, DCVG and
ACA surveys) was performed, ECDA segment number, ECDA region
number and examination number. The name shall have the following format:
[YYYY]S#R#E#
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Exceptions
If the 180 day schedule requirement in 4.11.1 is not met due to seasonal
restrictions, weather, permitting, supply interruptions, and other issues that
impact scheduling direct examinations and repairs, the EPM shall document
the procedural deviation in accordance with the Exception Process in 7.0.
In such cases, the delays interrupting continuing progress shall be
documented; including a plan to implement appropriate additional
precautions (if necessary) to assure pipeline integrity until the direct
examinations can be completed.
The completed report will be reviewed by the AM to check for completeness and
verify that the inspection gaps do not exceed 5% of the total inspection length.
Objective
To communicate the results of the Indirect Inspection Step and present
preliminary direct examination sites. The objective of this meeting is also to
incorporate feedback from critical personnel to determine if improvements
are needed in the identification and classification of indirect inspection
results.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Agenda
The meeting shall be coordinated by the EPM and the IE shall present
indirect inspection results and the locations selected for examination.
The AM and appropriate operating personnel shall also be invited to
participate as necessary to facilitate the survey data review and provide
insight into the selected dig locations.
Results
A roster of participants and meeting notes/minutes should be documented in
the project file.
5. DIRECT EXAMINATION
5.1. Objectives
To validate the prioritization of indications and their severity. The Direct
Examination Step includes the following tasks:
Procedure
The pipe shall be excavated in accordance with Gas Standard 184.0175 and
Gas Standard 223.0140.
The TPM shall identify the appropriate environmental procedures to use
depending upon the nature of the work being performed. Additional guidance
is available in Manual TIMP.11.
5.2.1.1. Bell Hole Inspection Reports
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
The location and size of the excavation site shall be identified and
recorded on the BELL HOLE INSPECTION REPORT. The center of
each excavation shall be located and recorded with a GPS sub-
meter instrument.
The ECDA standard length of exposed pipe is 15 feet (7.5 feet on
either side of the excavation center). The final exposed pipe length
shall be physically measured and recorded.
During baseline assessments, the EPM may reduce the length of
the excavation to 10 feet for randomly selected Effectiveness Dig
where no indications were detected.
5.2.1.3. Expansion of Excavation
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Company Operations Standard
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External Corrosion Direct Assessment Procedure SCG: 167.0209
When conducting ECDA for the first time over a pipeline segment,
Non-Destructive Evaluation (NDE) of all exposed welds shall be
performed using methods such as Magnetic Particle Inspection
(MPI), Shear Wave, Ultrasonic Testing (UT) or radiography during
initial assessments.
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Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
8
R = Required, D = Desired
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External Corrosion Direct Assessment Procedure SCG: 167.0209
9
R = Required, D = Desired
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Objective
5.3.1.1. To determine the predicted burst pressure at the corroded area and
assure it meets the Area Class Location Design Requirements.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Remediation Requirements
The IE shall determine the applicable remediation requirements in
accordance with Gas Standard 167.0236.
Notification
The IE shall immediately contact the EPM (primary notification) and AM
(secondary notification) if any of the following conditions exist:
5.4.2.1. The Corroded Area Safety Factor (SFCORR) is less than the Design
Required Safety Factor (SFDR) specified for the class location;
Documentation
The EPM shall ensure that remedial actions are documented according to
5.3.3.2 of this procedure.
Objective
To identify the likely causes of corrosion or pipe damage to determine:
5.5.1.1. If ECDA is suitable for finding the degradation mechanism;
5.5.1.2. The likelihood that similar corrosion damage will occur elsewhere
in the ECDA region;
Process
The IE shall perform a root cause analysis for each indication associated with
a significant external corrosion condition or other form of pipe damage
which affects the MAOP of the pipeline.
Analysis Content
The analysis should discuss the following aspects:
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Identify the main drivers for corrosion in the area including soil
chemistry, pH, moisture, corrosive microbes, etc. Is the corrosion
active or historic?
5.5.3.4. Degradation in Other Areas
Documentation
The root cause of significant corrosion conditions shall be documented on
FORM E ROOT CAUSE ANALYSIS. A root cause analysis may cover multiple
conditions provided that they are similar in all the characteristics listed in
5.5.3.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
For mechanisms which ECDA is not feasible, the process for selection of a
suitable assessment method shall be initiated by the EPM in accordance with
Manual TIMP.14
Corrective Action
Corrective actions taken to address the root cause during the detailed
examination shall be documented on FORM E.
Process
The ECDA region designations established during the Pre-Assessment step
shall be reviewed and verified by the IE based on results from the Direct
Examination Step, including but not limited to the findings from Root Cause
Analysis. Any required changes shall be completed prior to Reclassification
and Reprioritization of Indications.
Documentation
The IE shall document changes in ECDA region boundaries on FORM C or
equivalent documentation.
Criteria Assessments
5.7.1.1. Classification Criteria
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Reclassification Criteria
If external corrosion is more severe than classified and the condition is
anticipated at other locations over a pipeline segment, the IE shall apply one
of the following options:
5.7.3.1. Modify Table 4.3 by changing the criteria for a Severe indication
from -500mV to -550mV, or
Reprioritization Criteria
Reprioritization is required if the corroded area is more severe than its
assigned priority. The prioritization shall be increased to the next highest
priority. The IE shall apply the following requirements to the reprioritization
of indications.
5.7.5.1. When an indications priority is raised, the IE shall reevaluate
other indications that may have similar root causes in the ECDA
region.
5.7.5.2. All reprioritized indications shall follow the excavation criteria for
the new priority in accordance with 4.10 of this procedure.
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Company Operations Standard
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Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Documentation
The IE shall document additional excavations on the DIRECT EXAMINATION
SHEET (or equivalent) and all reprioritized indications on FORM F:
REPRIORITIZATION.
10
The table complies with the criterion listed in DOT 192.933.
11
Both immediate and scheduled conditions require repair and/or remediation during the direct examination
process.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Ensure bell hole data for all scheduled excavations has been submitted,
verified and imported into the Bell Hole Inspection database;
Document the extents of the assessment in accordance with Form ACF. The
completed form, including identification of inspection gaps will be reviewed
by the AM to check for completeness.
Objective
To communicate the completion of ECDA field activity to operating
personnel and communicate results to the Preventative & Mitigative
Measures Team to initiate development of P&M measures. Also, to utilize
feedback from attending personnel to improve the overall objectives of the
Direct Examination step.
Agenda
The meeting shall be coordinated by the EPM and the IE shall present the
results of the direct examination step.
The IE, AM, P&M Team representative, and appropriate operating personnel
shall also be invited to participate as necessary to facilitate the review of
Direct Examination results.
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Company Operations Standard
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Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Results
A roster of participants and meeting notes/minutes should be documented in
the project file.
6. POST ASSESSMENT
6.1. Objectives
To determine the remaining life and reassessment interval for an ECDA region, and
assess the overall effectiveness of the ECDA process.
Objective
To estimate the corrosion rate of specific ECDA regions to support the
remaining life calculation.
Process
The IE shall use one of the following methods to estimate corrosion rates:
6.2.2.1. Default Corrosion Rate
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Company Operations Standard
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Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
12
ASME B31.8S 2004, Supplement to B31.8 on Managing System Integrity of Gas Pipelines, pg. 57, Table B1.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
If the root cause analysis shows that the weakest corroded area is
unique (and therefore not representative of the dominant
degradation mechanism), then the next weakest corroded area may
be used to determine remaining life.
Calculation
The remaining life shall be calculated for the most severe integrity condition
exposed during Direct Examination for each ECDA region. This includes all
excavated imperfections and defects which had initially been prioritized as
immediate, scheduled or monitored indications.
t
(Pf MAOP )
0.85
RL =
Yield Pressure CR
Where,
RL = Remaining Life (years)
Pf = Burst Pressure from RSTRENG or KAPA (psi)
MAOP = Maximum Allowable Operating Pressure (psi)
t = Wall Thickness (inches)
CR = Corrosion Rate (inches/year)
2 SMYS t
Yield Pressure = (psi)
OD
SMYS = Specified Minimum Yield Strength (psi)
OD = Outer Diameter (inches)
Documentation
The IE shall document the remaining life on FORM G: REMAINING LIFE
DETERMINATION.
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Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Documentation
The IE shall document the reassessment interval for each ECDA region on
FORM G REMAINING LIFE DETERMINATION. FORM G shall be reviewed and
signed by the EPM and IE.
Survey Completion Date Record the date the indirect inspections were
completed.
Indirect Inspection Report Record the date the indirect inspection report
and survey data were submitted by the vendor.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
Objective
To facilitate the collection and integration of Performance Metrics data and
describe how the results are used to analyze the long term effectiveness of
the ECDA processes and procedures. This effort is necessary to identify,
evaluate, and implement continuous improvement strategies.
Process
FORM H will be the primary source of data for monitoring the effectiveness
of ECDA. The performance metrics to be tracked and the frequency for
review are provided in Table 6.3.
The AM will be responsible for conducting trend analyses in order to identify
areas for performance improvement. The results of the analyses will be used
to determine the best approach for improvement in each program area shown
in the Applicability column of Table 6.3.
Recommendations will be reviewed with ECDA team members in order to
determine the efficacy of the recommendations and identify implementation
requirements (time required, resources needed, extent of processes and
procedures to be revised, training, etc.). The adoption of final
recommendations will be documented.
Documentation
The data will be looked at periodically to identify performance trends.
Improvements will be performed as necessary and the results will be
communicated.
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Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
7. EXCEPTION PROCESS
It is expected that all requirements of this procedure be met when conducting an ECDA.
However, exceptions may be taken by obtaining approval and documenting the exceptions as
prescribed in this section.
Note: Exceptions shall not be granted for mandatory requirements listed as part of 49 CFR
192 or ANSI/NACE SP0502 without the prior consent of the appropriate jurisdictional
regulatory authority.
7.1. Objective
To provide control and consistent documentation of deviations from this procedure.
Control and consistent documentation are necessary to maintain the integrity of an
ECDA project through continuous process improvement, feedback, audits, and
compliance with this procedure.
7.2. Requirements
The following process is required when deviating from this procedure:
Section of Procedure
State the specific paragraph number where the exception is being taken.
Reason
Provide the reason for the exception.
Alternative Plan
State the proposed exceptions to the procedure.
Recommendation
Indicate if this is a project specific exception, or if a procedure change is
recommended. The criteria and internal notification procedures for
republishing this gas standard shall follow the Management of Change
Process referenced in Sections 2.3.1.
Approval
Obtain approval from the AM.
7.3. Documentation
FORM I: EXCEPTION REPORT shall be used to document the Exception Process. The
completed form shall be reviewed and approved by the EPM, IE, and AM. The
results will be updated and tracked in the applicable Performance Metrics
spreadsheets. All exception reports shall be stored in the ECDA project file.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
8. CROSS REFERENCE
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External Corrosion Direct Assessment Procedure SCG: 167.0209
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External Corrosion Direct Assessment Procedure SCG: 167.0209
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External Corrosion Direct Assessment Procedure SCG: 167.0209
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External Corrosion Direct Assessment Procedure SCG: 167.0209
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External Corrosion Direct Assessment Procedure SCG: 167.0209
9. PROTOCOL REFERENCE
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
INSTRUCTIONS:
Double-click the icon (right) to open a SoCalGas_L#_ECDA
blank version of the forms. _Forms_Rev6_0_201
Figure 1
Figure 2
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
1. The compliance and conformance integrity management processes for ECDA are managed,
scheduled, tracked, documented, communicated, and reported in the ICAM quality
management platform. This platform captures who, what, when, where, why, and why not
information associated with these activities, and provides decision-based routing.
The flowchart for the ICAM processes for ECDA can be seen in Figure 1 below. Each
process (shown as a gray box) has tasks designed to document implementation by capturing
decisions and supporting information, managing routing and communications, and supporting
conformance and compliance requirements. The flowchart also highlights critical records
(shown in yellow) that are used and produced from this area.
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
ECDA
Feature Study
Aboveground
Survey Plan
ECDA Forms A, B,
and C
Other Data
P01a. Issue Sources
Is ECDA
Yes Resolution No
feasible?
Feasibility
Yes
100% Direct
Issue Examination?
resolved?
No No
P02. Indirect
Baseline Inspection Survey
Assessment Plan Completed
MOC (Sections 4.3, 4.4,
and 4.5)
Yes
P04. Indirect
Direct Examination Inspection Data
Sheet Analysis
(Sections 4.6 thru
4.12)
Indirect Inspection
Report
TPD Sheet
Next
Page
Figure 1
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
From
Previous
Page
Yes
Return data to
P04. Indirect Inspection
vendor?
Data Analysis
No
Yes
Bell Hole
Siting
necessary?
Yes
Return data to
Yes
vendor?
Next
Page
Figure 1, continued
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
From
Previous
Pipeline Database Page
Update Form
(2112)
P06. Pipe
Bell Hole Bell Hole
Excavation and
Inspection Inspection
Data Collection
Database Reports
(Section 5.2)
No
Yes
To Next
Page
Figure 1, continued
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
From
Previous
Page
P10. Reclassification
and Reprioritization Reclassification ECDA Form D
of Indications of Indications
(Section 5.7)
Direct Examination
Additional Sheet
Yes Excavations
Check Posting of
Assessment
P12a. Establish Record
Form 13-1 Final
Reassessment
Interval
Manage
Reassessment
Recommendations
To Next
Page
Figure 1, continued
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
From
Previous
Page
Direct Examination
Meeting Minutes
P15. ECDA
Performance ECDA Form H
Report
(Section 6.5)
P16. Assessment
of Effectiveness
(Section 6.6)
ECDA Form I
END
Figure 1, continued
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Company Operations Standard
Gas Standard
Pipeline Integrity
External Corrosion Direct Assessment Procedure SCG: 167.0209
NOTE: Do not alter or add any content from this page down; the following content is automatically generated.
Brief: Added Form I to the ECDA ICAM process in Figure 1 (page 86) as recommended by the CPUC
during the 2016 TIMP audit.
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