FOSROC
FOSROC
CI/SfB: Yq4
February 2011
Typical applications include: Conbextra EP10: The hardened grout shall have a
compressive strength in excess of 95 MPa at 7 days and a
Reciprocating machinery flexural strength in excess of 80 MPa at 7 days.
Testing equipment The storage handling and placement of the grout shall be in
Heavy crane and transporter rails strict accordance with the manufacturers instructions.
Advantages
Low creep characteristics under sustained loading
Resistant to repetitive dynamic loads
C
Non-shrink, ensuring complete surface contact and bond Fosroc Ltd, Drayton Manor Business Park, Coleshill
High compressive, tensile and flexural strengths Road, Tamworth, Staffs, B78 3TL
09
Fast, convenient installation with rapid strength gain
0370-CPD-0845
Withstands a wide range of chemicals
EN 1504-3; EN 1504-6
Two grades available for gap widths 0.25 - 10 mm and Concrete repair products for structural repair PC mortar.
10 - 120 mm Anchoring of reinforced steel bar
Compressive strength Class R4 (>45 MPa)
Description Chloride ion content < 0.05 %
Conbextra EP are epoxy resin based products designed for Adhesive bond strength > 2.0MPa
free-flow grouting of gap thicknesses from 0.25 to 120 mm.
Determination of shrinkage > 2.0 MPa
Two grades of product are available:
and expansion
Conbextra EP10 for grouting gap thicknesses from 0.25 to Carbonation resistance dk < control concrete
10 mm. Comprising of a two component, low viscosity unfilled
epoxy resin system which is mixed and poured into the gap. Reaction to fire Class C1 s1 d0
Conbextra EPR for grouting gap thicknesses from 10 to Testing of anchoring prod- @ 75 KN load < 0.6mm
120 mm. A three-component system consisting of base resin, ucts by pull out method
liquid hardener and specially graded inert fillers, which are Glass transition >45oC or 20oC above max
mixed and poured into the gap. temperature ambient temperature
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CI/SfB: Yq4
February 2011
Fosroc Conbextra EP
Properties
The following results were obtained at a temperature of 20C unless otherwise stated.
Clarification of property values: The typical properties given above are derived from laboratory testing. Results derived from
field applied samples may vary.
Flow characteristics
The maximum distance of flow is governed by the gap thickness, the head of grout applied and the ambient temperature. The
following table gives typical data for flow design.
constructive solutions
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CI/SfB: Yq4
February 2011
Fosroc Conbextra EP
Preparation Pour all the contents of the hardener pack into the base
container. Mix using a slow speed power drill and paddle
Foundation surface until homogeneous.
All contact surfaces must be free from oil, grease, free-standing Conbextra EPR: Pour all the resultant liquid into a container
water or any loosely adherent material. Concrete surfaces with a capacity of 15 to 25 litres. Add all the filler provided.
should be cut back to a sound base either by a grit blast or Mix using a slow speed power drill and paddle for 2 minutes
light scabble. All dust must be removed and bolt holes or fixing or until a uniform colour is achieved in the grout.
pockets blown clean of any dirt or debris.
Placing
Steel surfaces
The mixed grout should be poured steadily from one side only
All steel surfaces should be shot blasted to SA2.5, free of to eliminate the entrapment of air.
rust and mill scale. Cleaned surfaces may be protected by
the application of Nitoprime 28. Continuous grout flow is essential.
The formwork should be constructed to be leakproof as The time taken to pour a batch should be regulated to the
Conbextra EP products are free-flowing grouts. Loss of grout time taken to prepare the next batch.
once the material is placed but not hardened, will result in
After curing the unrestrained grout should be cut back below
incomplete filling of the gap.
the bottom of the baseplate using a skill saw.
For free-flow grout conditions it is essential to provide a
Cleaning
hydrostatic head of grout. To achieve this a feeding hopper
system should be used. All tools and equipment should be cleaned immediately after
use with Fosroc Solvent 102. Spillages should be absorbed
Example of Conbextra EP grout to individual rail baseplate: with sand or sawdust and disposed in accordance with local
regulations.
50mm
max Estimating
t
t
Supply
EP10: 3 litre packs, containing liquid
base and hardener. 2 x 1.5
t
litre units
1 2 EPR: 8 and 16 litre packs, containing
t
min For both products grouting may be carried out without special
t precautions at ambient temperatures from 5C to 25C. Where
t
Fosroc Conbextra EP
In service:
The cured grouts, which are completely resistant to frost and
sub-zero temperatures, are suitable for use up to 45C. Contact
Fosroc Technical Services for advice.
Storage
Precautions
Health and safety
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice, recom-
mendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control over
where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or not in
accordance with any advice, specification, recommendation of information given by it.
Fosroc Limited
Drayton Manor Business Park
Coleshill Road, Tamworth, telephone: fax: email:
Staffordshire B78 3TL. UK +44 0 (1827) 262222 +44 0 (1827) 262444 [email protected]
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