Overhead Catenary
Overhead Catenary
HIGH-CLASS TRANSIT IN
AALBORG
OVERHEAD CATENARY
PRELIMINARY DESCRIPTION OF THE OVERHEAD CATENARY SYSTEM FOR LRT
TECHNICAL NOTE
ADDRESS COWI A/S
Parallelvej 2
2800 Kongens Lyngby
Denmark
TEL +45 56 40 00 00
FAX +45 56 40 99 99
WWW cowi.com
MAY 2014
HIGH CLASS TRANSIT IN AALBORG
OVERHEAD CATENARY
PRELIMINARY DESCRIPTION OF THE OVERHEAD CATENARY SYSTEM FOR LRT
TECHNICAL NOTE
CONTENTS
1 Resum 6
2 Executive summary 7
3 Introduction 8
4 Definitions 9
6 General 11
6.1 Characteristics of the new line of Aalborg 11
6.2 Vehicle Speed 11
6.3 Headway between tramways 11
6.4 Temporary service 12
6.5 Characteristic of rolling stock 12
11 Installation to be protected 24
14 Cost estimates 28
14.1 OCS Price per Kilometer on main line 28
14.2 Assumptions for cost estimate 29
14.3 Preliminary Cost estimate for the OCS deploying 30
14.4 Lifting OCS system costs 30
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
1 Resum
Dette arbejdsnotat indeholder forelbige overvejelser om kreledningsanlgget til
frste etape af en letbane i Aalborg.
Placeringen af master til kreledninger skal endvidere tilgodese hensyn til zoner med
uheldsrisiko, hvilket indebrer, at der i dele af et krydsomrde ikke etableres master
til kreledninger.
Systemet for ophng af kreledninger skal designes og kan eventelt integreres med
belysningsmaster.
Ser man bort fra eventuelle srlige lftesystemer ved krydsningen af Vesterbro
udgr anlgsoverslaget for krestrmsanlgget i alt 75 mio. kr.
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
2 Executive summary
This technical note gives a preliminary description of the overhead catenary system
for the first line of tramway in Aalborg.
The principle of traction supply applied for this project is a parallel supply system of
tracks. From the substation, the connections with the OCS are generally constituted
by four to six insulated 240mm2 copper cables. These cables join the catenary masts
from the sub-station by multitubular. To protect OCS equipment against atmospheric
overvoltage, it is installed surges arresters connected to the OCS.
The OCS configuration systematically respects the principle of double insulation, all
along the line, main tracks and in the depot. The following principles are applied: the
insulating distance between live part and structure, the protection by clearance, the
insulation by barrier.
The installation of OCS mast also respects the principle of the accident prone zone:
it is avoided to install mast at some points of an intersection.
The OCS on mainline can be made of a single contact wire with a section of 150
mm2 in hard copper or of two contact wires with a section of 107mm2. The design
of the OCS will reach to a maximum permitted span close to 50 m (in right
alignment).
The minimum nominal height of the contact wire above rail level is 4,70m (at lower
point in the span). The maximum height of OCS is normally 6.50m.
OCS poles have to be carefully designed and could be mutualized with lighting
system.
Between Borgergade station and the ster station, convoys of exceptional great
heights can cross the tramway platform. Lifting systems for catenary exist on the
market, but they are limited on height.
Excluding the treatment for special convoys of the section crossing Vesterbro, the
estimated cost for the OCS deployment on the Aalborg mainline tramway is
10 097 500 .
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
3 Introduction
The OCS is used to deliver energy from Rectifier Substations to the tramway and to
insure recovery of the energy during braking phase of the tramways.
The interface with the rolling stock is the contact between pantograph and contact
wire. To ensure proper operation of the equipment, this contact must be permanent.
This document is intended to provide for the tramway to the city of Aalborg,
depending on assumptions, global solutions and technically coherent for OCS
system.
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
4 Definitions
Abbreviation Definition
daN decaNewton
DC Direct Current
EN Euro Norm
Km Kilometer
kN kiloNewton
kV kiloVolt
m meter
mm millimeter
V Volt
6 General
Main line
The maximum operating speed of the vehicles is 70 km/h. All Overhead Catenary
System equipments are designed for this authorized speed everywhere on the main
track.
The OCS equipment on CMC, on depot track and switching cross over is designed
for an authorized speed of 30 km/h at any point.
Figure 2: Track map with position of the switches for partial services
This type of tramway has only one pantograph and the admissible value of the
current during the exchange between OCS and this part of rolling stock vary among
1100 A and 1500 A.
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
Climatic Conditions
The oceanic climatic conditions of Aalborg are considered for the design of OCS.
Temperatures
The temperature range to be taken into account for the overhead line is: 25 to +
50Celsius.
Seismic Conditions
No loads or safety factors are taken into account for checking the resistance of
structures against earthquakes.
The factor-3 (three) is a minimum value for all anchor cables of the categories listed
below:
Anchors on facades, chemical fixation and sealing, anchor rods, platinum and eyes
must be dimensioned with a minimum safety factor of 3 (three) compared to
normally loads applied in the most unfavourable conditions.
All insulating parts are designed with a minimum safety factor of three (3) relative to
the rupture.
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
The pantograph is to be considered as a live part. All the neutral parts must be
considered as being under 750 V DC voltages.
Protection by clearance
For the passage areas, accessible to people, the approach distance in a straight line
must be respected as indicated in the figure below in order to avoid any direct
contact with the live parts of the overhead contact lines. The pantograph is
considered as a live part.
Clearances to accessible live parts (in meters) on the outside of vehicles as well as to
live parts of overhead contact systems from standing surfaces accessible to persons
for nominal voltages up to and including 1 kV AC./ 1.5 kV DC Left side of figure
refers to areas accessible to the public and the right side is for area non-accessible to
the public (maintenance or working staff with special training).
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
Insulation by barrier
Tramway tracks
Road
Area free of any obstacle
The value of the parameter depends on the maximum speed of crossing the
crossroads by the trams authorized by RSE (Safety and Operation Regulation]) or by
the signalling.
Tram speed 15 20 25 30 35 40 45 50
in kph
d in meters 6.6 10.2 14.5 19.5 25 31.5 38.5 46.3
- The first one is OCS composited by one or two contact wires hang by
dropper to a messenger wire ;
- The second family is OCS only composited by one or two contact wires.
The first family allows high speed of rolling stock; headway reduced and limits the
use of parallel feeder cables. However, in case of AALBORG city, the different
assumptions about these different considerations no permit to consider the utilisation
of this type of OCS, the more so the extra cost for non-useful properties is
approximately 20%.
The second family allows a sufficient speed on mainline, 70 Km/h, for trams of
Aalborg and associated with a compensation system of the temperature variation
impact, it limits the installation cost.
.
Figure 7: OCS without messenger wire
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
In the case of mixed mast (lighting for example), the addition of lighting console
must respect the pegging plan.
9.6 Cantonment
During the design phase, the OCS is divided in sections. Two contiguous sections
overlapping at their extremities while maintaining the continuity of the contact plan
constitute:
9.7 Poles
Systra advises to use HEB/HEM" types with symmetric plate in galvanized steel.
The poles equipped with a tensioning device are rectangular tubular reconstituted
and welded. Inside it is included the entire tensioning device.
Functionality
All the functionalities mentioned above are not necessarily cumulative but can be
combined.
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
Lighting system can be installed on OCS poles, however lighting devices and
accessories when mounted on poles OCS must be installed at least at a distance of
one meter with bare conductors.
The lighting installations (cables, light device, guards) must be designed according
to the principle of double insulation between traction voltage and lighting
equipment.
Building anchors
When the constitution of facade and the height of buildings located on each side of
the tracks are well known and can authorize this choice, the overhead contact line
could be supported by a flexible gantry structures anchored to the facades. However,
a particular study will be done for each anchor.
Anchors location
The distances indicated below must be correlated with distance values of the air
clearances. These distances define the prohibited zone for cables anchoring.
0.2 meter
1 meter 1 meter
- Forces applied on poles by OCS and possibly low voltage equipment (public
lighting, etc.);
- Geotechnical properties of soils supporting foundations ;
- Buildings in close proximity (bridge pier, building facade, etc.).
GLO
Bordure 20x25 Bordure 20x25
chanfreine Rail Eclisse Bton Joints chanfreine
Axe Plateforme
1.435 1.435
Bordure 30x25
Axe Voie
Axe Voie
0.360
60 60 60 60 60 60 60 60 60 60 60 60
Nota 1 : Les dimensions des massifs de fondation cylindrique sont variables selon les types de poteau
Massif cylindrique
Nota 2 : Les massifs cylindriques peuvent tre galement mis en place entre voies H
The base distance between the OCS insulated conductors and the building cannot be
inferior at 3 meters. Moreover, the pantograph is considered like live part.
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
To ensure the people protection and to be in compliance with the standard, two
means of protection can be used:
11 Installation to be protected
Facilities to be protected are completely or partially conductive structures and
metallic structures which may be accidentally energized in case of contact wire
breaking of or pantograph breakage or derailment, these shall be included in the
OCS zone. This concerns especially OCS poles accessible to the public.
All others equipment which has to be connected to the protective circuits against
traction current: signaling masts, lighting masts, etc...), must be defined and assumed
in the concerned specifications. The interfaces shall be fully defined in next phases.
SUBSTATION
-
+ 750 V
OCS
ANTENNA
VLD
Figure 11: Protective loop principle
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
However this solution impacts the cost of rolling stock and the cost of power supply.
If an independent rolling stock solution is not accepted, there are some solutions to
allow the passage of these convoys exceptional.
To reach this result, it is just necessary to gradually increase the height of the contact
wire on both sides of the intersection to obtain a height of 6.45m at the level of the
last suspensions. The OCS span length will be limited in order to guarantee a
minimum height of 6.25m of the contact wire above the crossing.
14 Cost estimates
The Costs contained in this document have been prepared from the SYSTRA
feedback for similar projects in the last three years. The costs shown in this
document do not take into account the future studies and monitoring costs of works.
- Do not include the costs for design and project follow up (it shall be around
25%);
- Do not include any provision for risks (it shall be around 30% at feasibility
study stage) ;
- The costs provided are at the economic conditions of April 2014.
Lateral location of OCS poles: the poles are located at the limit board of rolling
platform or structure gauge of rolling stock.
Axial location of OCS poles: the poles are located at the axe of rolling platform.
- The line is long of 12,2 double track, and all the length is equipped with
OCS ;
- Foundations for the catenary masts are part of the catenary batch ;
- The protective devices (cables loops connected to the poles) for OCS masts
against an accidental contact with traction current are deployed throughout
the line, except the areas without OCS ;
- If a pooling of the OCS masts with public lighting is possible under certain
conditions, the costs of this mutualisation is not taken into account ;
- The cables between feeding devices and OCS are not included and are taken
in account in the Power Supply specification ;
- The voltage indicators of OCS are not included and shall be taken in
account in the Power Supply specifications ;
The costs associated to the OCS deployment on others technical disciplines are not
included, in particular Tracks, Power Supply and Civil Works.
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AALBORG HIGH CLASS TRANSIT SYSTEM
OVERHEAD CATENARY SYSTEM PRELIMINARY DESCRIPTION
In case only 11,7 km are equipped with OCS (catenary-free zone between
Borgergade St and Ostera St), the estimated cost for OCS decrease to 9 670 500 .
Nevertheless, the gain on OCS cost would be compensated by the extra-costs due to
catenary-free system itself (extra costs on vehicles, extra costs on adjacent
substations, etc.).
7.35m 230 K